FR-PU04 Mitsubishi
FR-PU04 Mitsubishi
FR-PU04 Mitsubishi
INVERTER
Option unit
INVERTER
FR-PU04
FR-PU04V
INSTRUCTION MANUAL PRE-OPERATION
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN STF FWD PU
3
MON
HELP
SET
SHIFT
EXT
ESC
PU
OPERATION 4
7 8 9
CHECK FIRST WHEN YOU
HAVE A TROUBLE 5
4 5 6 FWD
1 2 3 REV
IB(NA)-0600637ENG-A(1604) MEE Printed in Japan Specifications subject to change without notice. 0 READ
WRITE
STOP
RESET
A
SPECIFICATIONS 6
Thank you for choosing the Mitsubishi inverter option unit.
This instruction manual gives handling information and SAFETY INSTRUCTIONS
precautions for use of this equipment. Incorrect handling might
cause an unexpected fault. Before using the equipment, please 1. Electric Shock Prevention
read this manual carefully to use the equipment to its optimum.
Please forward this manual to the end user.
WARNING
This section is specifically about While the inverter power is ON, do not open the front cover. Do
not run the inverter with the front cover removed.
safety matters Otherwise you may access the exposed high voltage terminals
or the charging part of the circuitry and get an electric shock.
Do not attempt to install, operate, maintain or inspect this Before starting wiring or inspection, check that the operation
product until you have read through this instruction manual and panel indicator is OFF, wait for at least 10 minutes after the
appended documents carefully and can use the equipment power supply has been switched OFF, and check that there are
correctly. Do not use this product until you have a full knowledge no residual voltage using a tester or the like. The capacitor is
of the equipment, safety information and instructions. charged with high voltage for some time after power OFF and it
In this instruction manual, the safety instruction levels are is dangerous.
classified into "WARNING" and "CAUTION". Any person who is involved in the wiring or inspection of this
Assumes that incorrect handling equipment should be fully competent to do the work.
WARNING may cause hazardous conditions, Always install the inverter before wiring. Otherwise, you may
get an electric shock or be injured.
resulting in death or severe injury.
Operate the keys with dry hands to prevent an electric shock.
Assumes that incorrect handling
CAUTION may cause hazardous conditions,
resulting in medium or slight injury,
or may cause physical damage only.
A-1
2. Additional Instructions (2) Test operation and adjustment
To prevent injury, damage or product failure, please note the
following points. CAUTION
(1) Transportation and mounting Before starting operation, confirm and adjust the parameters.
A failure to do so may cause some machines to make
CAUTION unexpected motions.
Do not install and operate the parameter unit (FR-PU04/PU04V) (3) Usage
if it is damaged or has parts missing.
Do not stand or rest heavy objects on this equipment.
Check the inverter mounting orientation is correct.
WARNING
The parameter unit (FR-PU04/PU04V) is a precision device. Do
not drop it or subject it to impact. Since pressing key may not stop output depending on
Use the inverter under the following environmental conditions:
the function setting status, provide a circuit and switch
Surrounding air separately to make an emergency stop (power OFF,
-10C to +50C (non-freezing) mechanical brake operation for emergency stop, etc).
temperature
Make sure that the start signal is off before resetting the inverter
Ambient
90%RH or less (non-condensing) alarm. A failure to do so may restart the motor suddenly.
humidity
Environment
A-2
(5) Disposal
CAUTION
Treat as industrial waste.
(6) General instruction
All illustrations given in this manual may have been drawn with
covers or safety guards removed to provide in-depth description.
Before starting operation of the product, always return the covers
and guards into original positions as specified and operate the
equipment in accordance with the manual.
A-3
— CONTENTS —
INTRODUCTION 1
1 PRE-OPERATION INSTRUCTIONS 3
2 FUNCTIONS 13
I
2.1.3 Setting the power-ON monitor (the first priority monitor) ..............................................................................16
2.1.4 Using "READ" to change the main monitor ..................................................................................................17
2.1.5 Using the parameter to change the monitor (Pr. 52) .................................................................................... 18
2.2 Frequency Setting............................................................................................................................20
2.2.1 Direct setting.................................................................................................................................................20
2.2.2 Step setting...................................................................................................................................................21
2.2.3 Precautions for frequency setting ................................................................................................................. 22
2.3 Setting and Changing the Parameter Values ................................................................................23
2.3.1 Specifying the parameter number to change the set value ..........................................................................23
2.3.2 Selecting the parameter from functional list to change the set value ...........................................................24
2.3.3 Selecting the parameter from parameter list to change the set value ..........................................................26
2.3.4 Selecting the parameter from User List to change the set value..................................................................27
2.3.5 Precautions for setting write .........................................................................................................................28
2.4 User Group Function .......................................................................................................................29
2.4.1 Registering the parameters to user group ....................................................................................................30
2.4.2 Deleting the parameters from user group.....................................................................................................31
2.4.3 Confirming the parameters registered to user group.................................................................................... 31
2.5 Calibration of the Meter (Frequency Meter)...................................................................................32
2.5.1 Calibration of the FM terminal ...................................................................................................................... 32
2.5.2 Calibration of the AM terminal .....................................................................................................................33
2.6 Adjustment of the Frequency Setting Signals "Bias" and "Gain" ..............................................36
2.6.1 Adjustment procedure ..................................................................................................................................36
3 HELP 42
II
3.1 Overview of the Help Menu .............................................................................................................42
3.1.1 Help menu ....................................................................................................................................................42
3.1.2 Help menu transition.....................................................................................................................................44
3.2 Operation Procedures for the Help Menu......................................................................................48
3.2.1 Monitor function ............................................................................................................................................48
3.2.2 Selection of PU operation (direct input)........................................................................................................49
3.2.3 Selection of the PU Jog operation mode ......................................................................................................50
3.2.4 Parameters ...................................................................................................................................................51
3.2.5 Parameter clear ............................................................................................................................................54
3.2.6 Alarm history.................................................................................................................................................56
3.2.7 Alarm clear ...................................................................................................................................................57
3.2.8 Inverter reset ................................................................................................................................................58
3.2.9 Troubleshooting............................................................................................................................................59
3.2.10 Terminal assignment (Selectop)...................................................................................................................63
3.2.11 Option ...........................................................................................................................................................64
3.2.12 Multiple copies..............................................................................................................................................65
3.3 Other Precautions............................................................................................................................70
3.3.1 Precautions for parameter unit operation ....................................................................................................70
4 OPERATION 71
III
4.2 How to Operate PU Operation ........................................................................................................74
4.2.1 Normal operation ..........................................................................................................................................74
4.2.2 PU Jog operation..........................................................................................................................................75
4.3 Combined Operation (Operation Using External Input Signals and PU)....................................76
4.3.1 Entering the start signal from outside and setting the running frequency from the PU (Pr. 79 = 3) ............. 76
4.3.2 Entering the running frequency from outside and making start and stop from the PU (Pr. 79 = 4)..............77
4.3.3 Entering the start signal and multi-speed signal from outside and
setting multiple speeds from the parameter unit...........................................................................................78
5.1 Troubleshooting...............................................................................................................................79
6 SPECIFICATIONS 80
APPENDIX 83
IV
INTRODUCTION
This product is a unit for setting inverter functions (parameters) and has the following features.
· An operation panel can be removed and a parameter unit can be connected.
· Setting such as direct input method with a numeric keypad, operation status indication, and help function are
usable.
· Eight languages can be displayed.
· Parameter setting values of maximum of three inverters can be stored.
1
INTRODUCTION
This instruction manual uses the screens on the FR-PU04 connected to the FR-A500 series inverter for
describing the operation.
For using the FR-PU04V, some indications or terms used in this instruction manual must be replaced as
follows.
Item FR-PU04 FR-PU04V
Name Frequency, output frequency Speed, running speed
Main monitor indication 60.00Hz 1500.0r
First monitor Frequency Speed
Monitor indication F Command S Command
FR-PU04 PARAMETER UNIT FR-PU04V PARAMETER UNIT
7 8 9 7 8 9
4 5 6 FWD 4 5 6 FWD
1 2 3 REV 1 2 3 REV
STOP STOP
0 READ
WRITE
RESET 0 READ
WRITE
RESET
Rating plate
FM DA1
Terminal
AM DA2
2
1 PRE-OPERATION INSTRUCTIONS
1.1 Unpacking and Product Confirmation
Take the parameter unit out of the package, check the unit name, and confirm that the product is as you
ordered and intact.
1.1.1 Unpacking confirmation
Check the enclosed items.
· FR-PU04/PU04V
Parameter unit
........................................................... 1
3
Unpacking and Product Confirmation
Monitor section
●Liquid crystal screen (16 characters 4 lines,
with backlight)
Front ●Interactive parameter setting Rear
FR-PU04 PARAMETER UNIT ●Help function,
troubleshooting guidance.
●Monitor (frequency, Connector
Monitor mode STF FWD PU current, power, etc.)
selection key Operation mode selection
MON SET EXT PU key 1
Setting mode
Escape key
selection key HELP SHIFT ESC
4
Unpacking and Product Confirmation
Used to select the PU operation mode to display the frequency setting screen.
· Used to keep on increasing or decreasing the running frequency. Hold down to change the
frequency.
· Press either of these keys on the parameter setting mode screen to change the parameter setting
/ value sequentially.
· On the selecting screen, these keys are used to move the cursor.
· Hold down and press either of these keys to advance or return the display screen one
page.
5
Unpacking and Product Confirmation
Key Description
CAUTION
· Do not use a sharp-pointed tool to push the keys.
· Do not press your fingers against the display.
6
Installation and Removal of FR-PU04/PU04V
7
Installation and Removal of FR-PU04/PU04V
FR-PU04 FR-PU04V
Hook Hook
8
Installation and Removal of FR-PU04/PU04V
Junction
connector
Tab
9
Installation and Removal of FR-PU04/PU04V
Tab
Tab
CAUTION
Do not remove the inverter's wiring cover. 1
REMARKS
· The cable plug can be connected after cutting off the lug of the wiring cover,
allowing the plug to be inserted and removed without removing the front
cover.
Lug
10
Parameters to be Checked First
11
Parameters to be Checked First
REMARKS
· Inverter alert faults with beep sounds when this parameter is set to activate the buzzer.
「0」 「63」
0 to 63
Light Dark
12
2 FUNCTIONS
2.1 Monitoring Function
2.1.1 Display overview
STF FWD PU
13
Monitoring Function
14
Monitoring Function
Switch power
ON or press
15
Monitoring Function
16
Monitoring Function
17
Monitoring Function
REMARKS
· The monitor items depend on the inverter. For the monitor items and descriptions, refer to the instruction manual of
each inverter.
18
Monitoring Function
Factory setting
* The monitor displayed at powering ON is the first priority monitor. Refer to page 16 for the setting method
of the first priority monitor.
First priority monitor Second monitor Third monitor
1) For the set value of "17, 18, 24", their monitors are displayed at the second monitor instead of output
current monitor.
First priority monitor Second monitor Third monitor
Output frequency monitor Monitor of the set value "17, 18, 24" Output voltage monitor
2) For the set value of "19 to 23, 25·····", their monitors are displayed at the third monitor instead of output
voltage monitor.
First monitor Second monitor Third monitor
Output frequency monitor Output current monitor Monitor of the set value "19 to 23, 25 ..... "
REMARKS
The setting range of Pr. 52 DU/PU main display data selection differs according to the inverter.
Refer to the inverter instruction manual for details.
19
Frequency Setting
20
Frequency Setting
You can change the frequency only while you press / . Since the frequency changes slowly at first, this setting
can be used for fine adjustment.
* To cancel an incorrect entry and restore the previous
1
Press . Freq Set
SET 0.00Hz screen, press .
The frequency setting screen
appears. REMARKS
2 · Change of frequency can be made during operation
Press / to enter
by the step setting. However, pressing / at
a desired value
Freq Set monitor mode may cause actual set frequency to be
(60.00Hz).* SET 0.00Hz
You can set any value 60Hz higher/lower from the indicated frequency on the
between the maximum monitor. When performing the step setting at monitor
frequency (Pr. 1 ) and mode, make sure that output frequency is following
minimum frequency (Pr. 2 ). the set frequency.
3
Press . Freq Set
SET 60.00Hz
The 60Hz setting is complete.
Completed
21
Frequency Setting
22
Setting and Changing the Parameter Values
23
Setting and Changing the Parameter Values
2.3.2 Selecting the parameter from functional list to change the set value
Example: When changing 5s to 180s at the Pr. 8 6
Deceleration time setting Press . 1 Accl/Decl T
A function list regarding 2 Accl/Decl P
1 acceleration/deceleration is 3 Brake Seq
Press . Freq Set
The frequency setting screen SET 0.00Hz displayed.
appears, and operation mode 7 Select a function.
1 Accl/Decl T
changes to PU operation mode. Using , point the 2 Accl/Decl P
2 Press 3 Brake Seq
. SETTING MODE
cursor to " Accl/Decl T".
The parameter unit is in the 0~9:Ser Pr.NO.
parameter setting mode. 8
Select Oper Press . 7 Acc.T1
A parameter list regarding 8 Dec.T1
3 Select the screen using acceleration/deceleration
16 JOG T
1 Appl.Grp 20 Acc/DecF
and move the cursor to 2 Pr.List time is displayed.
3 User List
"Appl.Grp". 4 Param Copy 9 When moving the cursor to
8 Dec.T1
4 "Dec.T1" using and
Press . 1 Basic Func
5.0S
2
2 F Command pressing , the present set 0~3600
The function list appears. 3 Acc.Dec
4 V/F pattern
value is called.
24
Setting and Changing the Parameter Values
25
Setting and Changing the Parameter Values
2.3.3 Selecting the parameter from parameter list to change the set value
Example: When changing 5s to 180s at the Pr. 8 6 Select the parameter.
Deceleration time setting When moving the cursor
8 Dec.T1
1 using and pressing 5.0S
Press . Freq Set
0~3600
The frequency setting screen SET 0.00Hz at "Dec.T1", the present
appears, and operation mode set value is called.
changes to PU operation mode. 7 (1) Direct setting
2 Press . Press .*
SETTING MODE
The parameter unit is in the 0~9:Ser Pr.NO. Enter the desired value.
8 Dec.T1
parameter setting mode. Select Oper Or 5.0S
180S
(2)Step setting
3 Change the screen using 1 Appl.Grp
0~3600
. 2 Pr.List Press .
3 User List
4 Param Copy Display "180" using .
4 Select a parameter list. 1 Appl.Grp
8
Press . 8 Dec.T1
2
Using , point the 2 Pr.List 180.0S
3 User List The set value is changed.
cursor to "Pr.List". 4 Param Copy Completed
5 9 Press
Press . 0 Trq.Bst1 to display the next parameter.
Select the parameter list. 1 Max.F1
2 Min.F1 * If is pressed when an incorrect setting value is
The list of the parameters can 3 VFbaseF1 input, the display returns to the list display "5".
be read appears.
26
Setting and Changing the Parameter Values
2.3.4 Selecting the parameter from User List to change the set value
If a parameter is registered to User List, the parameter can be read from User List and changed. (For
registering the user group, refer to page 29 .)
Example: When changing 5s to 180s at the Pr. 8 6 Select the parameter.
Deceleration time setting When moving the cursor 8 Dec.T1
5.0S
1 using and pressing
Press . Freq Set 0~3600
The frequency setting screen SET 0.00Hz at "Dec.T1", the present
appears, and operation mode set value is called.
changes to PU operation mode. 7 (1) Direct setting
2 Press . Press .*
SETTING MODE
The parameter unit is in the 0~9:Ser Pr.NO. Enter the desired value.
8 Dec.T1
parameter setting mode. Select Oper Or 5.0S
180S
3 Change the screen using (2) Step setting 0~3600
1 Appl.Grp
. 2 Pr.List Press .
3 User List
4 Param Copy Display "180" using .
4 Select a User List. 8
1 Appl.Grp Press . 8 Dec.T1
Using , point the 2 Pr.List 180.0S
3 User List The set value is changed.
cursor to "User List". 4 Param Copy Completed
27
Setting and Changing the Parameter Values
28
User Group Function
29
User Group Function
30
User Group Function
31
Calibration of the Meter (Frequency Meter)
32
Calibration of the Meter (Frequency Meter)
3
Enter and
901 AM Tune
press . Run Inverter
0.00Hz
The preset frequency is PU
displayed.
33
Calibration of the Meter (Frequency Meter)
34
Calibration of the Meter (Frequency Meter)
6 10 Press .
Enter and SETTING MODE
901 AM Tune The parameter unit is in the 0~9:Ser Pr.NO.
press . Run Inverter
parameter setting mode.
0.00Hz Select Oper
The present Pr. 901 setting PU
appears. 11
Enter and
7 158 AM set
Enter and press press . 21
901 AM Tune
. Run Inverter
The present Pr. 158 setting
The setting of maximum 60Hz appears.
PU
running frequency is 12
Enter and press .
complete.
The setting of output current
8
Press . is complete. 158 AM set
901 AM Tune The output current for 10VDC 2
Forward rotation is performed MntrF 1000
at 60Hz. is the setting value of Pr. 56 Completed
You need not connect the <WRITE>PU Current monitoring reference
motor to make adjustment. (initial value: rated inverter
current).
9
Using / , adjust the
voltage across terminals
AM-5 and press . 901 AM Tune
Completed
Setting is complete.
<MONITOR>
The output voltage displayed
is the value at 100% output.
This voltage is not stored if
you do not press .
35
Adjustment of the Frequency Setting Signals "Bias" and "Gain"
3
Enter and
902 Ext2bias
press . 0.00Hz
Set<WRITE>
The present Pr. 902 setting Ext<READ>
appears.
36
Adjustment of the Frequency Setting Signals "Bias" and "Gain"
4 8
Enter . 902 Ext2bias Press .
Voltage need not be applied 10Hz
Set<WRITE> The bias frequency is set at
across terminals 2-5. 50Hz.
At this time, set the gain on
5
Press . the assumption that the 5V
(10V) in the inverter is the set 903 Ext2gain
The bias frequency is set at 50.00Hz
voltage.
10Hz.
f Completed
f
50Hz
902 Ext2bias
10Hz 10.00Hz
Completed 10Hz
0 V V
0 5V
If the voltage is being applied (10V)
across terminals 2- 5 at this
time, the bias setting is as The adjustment of the frequency setting voltage
shown above. bias and gain is complete.
REMARKS
Setting of the frequency setting voltage gain · The current input (Pr. 904) can also be adjusted using
a similar procedure.
6 Press . · The Pr. 903 Terminal 2 frequency setting gain remains
903 Ext2gain
The present setting appears. 60.00Hz unchanged if the Pr. 20 Acceleration/deceleration
Set<WRITE>
Ext<READ> reference frequency setting is changed.
7
Enter . 903 Ext2gain
Voltage need not be applied 50Hz
Set<WRITE>
across terminals 2-5.
37
Adjustment of the Frequency Setting Signals "Bias" and "Gain"
(2) Adjust any point by application of voltage to 5
across terminals 2-5 Enter .
Set the bias frequency at
Setting of the frequency setting voltage bias 902 Ext2bias
10Hz.
10.00Hz
1 0.5%
Press . Freq Set
f
EXT 20.0%
The frequency setting screen SET 0.00Hz
10Hz
appears, and operation mode V
0 1V
changes to PU operation mode.
2 Press 6
. SETTING MODE
Press . 902 Ext2bias
0~9:Ser Pr.NO. 10.00Hz
The parameter unit is in the 0.5%
The cursor ( ) moves to the
parameter setting mode. Select Oper Ext - 0.2%
set voltage.
3 7 Apply a 0V voltage.
Enter . SETTING MODE
In this example, 0V is applied 902 Ext2bias
Pr.No.
as 10Hz is set for 0V. 10.00Hz
902
0.5%
<READ> (Indicated % on the right Ext - 0.2%
changes.)
4
Press twice. 902 Ext2bias
5.00Hz
8
Press .
2
The present Pr. 902 setting 1)
0.5% 902 Ext2bias
appears. Ext 20.0% 2) The bias frequency is set at
10.00Hz
When the set voltage is 10Hz for 0V input. - 0.2%
1) The previous
changed, the % value also Setting is completed as Completed
setting is shown below:
changes. 0.0% of analog input
displayed.
This example assumes that a f value may not be
2) The present set
1V voltage is applied. displayed in some
voltage across 10Hz
The value selected in Pr. 73 cases.
(5V in this example) is 100%. terminals 2-5 is V
0
displayed in %.
38
Adjustment of the Frequency Setting Signals "Bias" and "Gain"
11
Press . 903 Ext2gain REMARKS
50.00Hz · The current input (Pr. 904, Pr. 905 ) can also be
The cursor ( ) moves to the 97.1%
adjusted using a similar procedure.
Ext 80.0%
set voltage. · The Pr. 903 Terminal 2 frequency setting gain remains
12 Apply a 5V voltage. unchanged even if the Pr. 20 Acceleration/deceleration
903 Ext2gain
In this example, 5V is applied reference frequency setting is changed.
50.00Hz
to set 50Hz for 5V input. 97.1% · A narrow calibration (command) value set using Pr.
Ext 80.0% 902 and Pr. 903 (Pr. 904 and Pr. 905) will result in "Incr I/
P" and disable write.
39
Adjustment of the Frequency Setting Signals "Bias" and "Gain"
(3) Adjust any point without application of voltage 5
to across terminals 2-5 Enter . 902 Ext2bias
Set the bias frequency at 10Hz
Setting of the frequency setting voltage bias 0.5%
10Hz. Ext -0.5%
1
Press . Freq Set 6
SET 0.00Hz Press .
The frequency setting screen
902 Ext2bias
appears, and operation mode The cursor ( ) moves to the 10.00Hz
changes to PU operation mode. 0.5%
set voltage.
Ext -0.5%
2 Press . Voltage need not be applied
SETTING MODE
The parameter unit is in the 0~9:Ser Pr.NO. across terminals 2-5.
parameter setting mode. Select Oper
7
Enter . 902 Ext2bias
Input 0V to set bias. 10.00Hz
3 0%
Enter . SETTING MODE Ext -0.5%
Pr.No.
902 8
<READ> Press .
4 The bias frequency is set at
2
Press twice. 902 Ext2bias
10Hz.
5.00Hz
The present Pr. 902 setting 0.5%
1) Setting is completed as 902 Ext2bias
10.00Hz
appears. Ext -0.5% 2) shown below:
0.0%
When the set voltage is 1) The previous Completed
f
changed, the % value also setting is
changes. displayed. 10Hz
The value selected in Pr. 73 2) The present set V
0
(5V in this example) is 100%. voltage across
terminals 2-5 is
displayed in %.
40
Adjustment of the Frequency Setting Signals "Bias" and "Gain"
41
3 HELP
3.1 Overview of the Help Menu
Press key in any operation mode to call the help menu. Various functions can be executed from the
help menu.
Hold down and press
to shift one screen.
42
Overview of the Help Menu
REMARKS
· The validity of each help menu depends on the inverter model.
43
Overview of the Help Menu
3
REMARKS
· The validity of each help menu depends on the inverter model.
44
Overview of the Help Menu
45
Overview of the Help Menu
INV.RESET
Exec<WRITE>
Cancel<ESC>
[Estimated cause]
1 M.Not Run M.NOT RUNNING
2 M.Spd Error NO I/P Power
3 M.A/Dec Err or Phase Loss
1 4 M.Curr.High
2
3
4 INV.Output V/f Setting
5 0.00Hz Error?
6 0.00A 0.0V See Pr.3,14,
7 INV.Reset <SHIFT> 19,47,113
8 T/Shooting *
9 S/W Set 5.0S Stll Pv.ON?
10 0 60.00Hz Set Too Low?
11 Set 5.0S Load Too Big?
12 60.00Hz 0 Pr.22 Error?
<S/W>
xxxx
xxxx
3
xxxx
* This menu is used for the FR-A500/F500 series only. Selecting this menu for the other models results in an error.
46
Overview of the Help Menu
47
Operation Procedures for the Help Menu
1 Press 5
. Press .
The help menu appears. The monitor screen selected I Out
READ:List
48
Operation Procedures for the Help Menu
5
Press . Freq Set
The PU operation mode is SET 0.00Hz
selected and the frequency 0~400Hz
setting screen appears.
49
Operation Procedures for the Help Menu
50
Operation Procedures for the Help Menu
3.2.4 Parameters
When the parameter on the help menu is selected, the parameter menu appears, and you can select the
following operations for the parameters.
Display Description
1 Setting Mode Switches to the parameter setting mode to read and write the parameter setting.
2 Pr. List Displays the parameters list.
You can select the parameter from the list to read and write the parameter setting.
3 Set Pr. List Lists the parameters whose setting is changed from initial value.
You can select the parameter from the list to read and write the parameter setting.
4 Def.Pr. List Displays the parameters and initial value list.
You can select the parameter from the list to read and write the parameter setting.
5 Def. Pr. List 2 * Displays the list of user's settings for initial value (settings of the parameters selected with
Pr. 199 User's initial value setting).
* This function is supported by the FR-PU04 only.
51
Operation Procedures for the Help Menu
52
Operation Procedures for the Help Menu
53
Operation Procedures for the Help Menu
54
Operation Procedures for the Help Menu
4
Press .
The parameters are Clear All Pr.
initialized.
When canceling the Completed
initialization, press on
the confirmation screen.
55
Operation Procedures for the Help Menu
4
Press . LATEST ERR
The running frequency at fault OH Fault 3
occurrence is displayed. 0.00Hz
5
Press .
LATEST ERR
The output current, output 0.00A
voltage and cumulative 0.0V
energization time at fault 7hr
occurrence is displayed.
56
Operation Procedures for the Help Menu
2
Using / , move the
cursor to "6 AlarmClear". 5 Alarm His
6 AlarmClear
Hold down and press 7 INV.Reset
8 T/Shooting
/ to shift one screen.
3
Press .
ALARM CLEAR
"AlarmClear" is selected, and Exec<WRITE>
Cancel<ESC>
the confirmation screen for
clearing is displayed.
4
Press .
The fault history is cleared. ALARM CLEAR
When canceling the clear,
Completed
press on the
confirmation screen.
57
Operation Procedures for the Help Menu
58
Operation Procedures for the Help Menu
3.2.9 Troubleshooting
If the inverter appears to operate improperly, perform the following operation to display the most likely
cause of the fault.
This operation may also be performed during inverter operation (PU operation, External operation) or
during trip (protection activated).
1 Press 5
. 1 MONITOR Press .
M.SPEED ERROR
The help menu appears. 2 PU Oper SetF>Max.F1/F2
3 Pr.List
The estimated cause of the
fault is displayed. (Refer to 60.00Hz
4 Pr.Clear Pr.1/18
page 60)
2
Using / , move the
cursor to "8 T/Shooting". 5 Alarm His
6 AlarmClear
REMARKS
Hold down and press 7 INV.Reset · This menu is used for the FR-A500/F500 series only.
8 T/Shooting Selecting this menu for the other models results in an
/ to shift one screen. error.
3
Press . 1 M.Not Run
2 M.Spd Error
The fault menu appears. 3 M.A/Dec Err
4 M.Curr.High
4
Press or to 1 M.Not Run
2 M.Spd Error
move the cursor to the 3 M.A/Dec Err
desired item. 4 M.Curr.High
59
Operation Procedures for the Help Menu
Troubleshooting guidance
1) M.NOT RUNNING (Motor does not run)
M.NOT RUNNING The protective function is M.NOT RUNNING The inverter cannot start because
ALARM activated to bring the inverter Max. F1<StartF the inverter starting frequency
Indicated to trip. Pr. 1 Pr. 13 (Pr. 13 ) is higher than the
<SHIFT> Press to display the maximum frequency (Pr. 1 ).
cause of the trip.
M.NOT RUNNING The inverter's main circuit power M.NOT RUNNING The inverter cannot start because you
NO I/P Power has decreased or a phase in the EnableFR Set attempted to run the motor in the
or Phase Loss power supply is lost. Check the See Pr. 78 direction in which forward or reverse
power supply. rotation is inhibited as set in Pr. 78.
M.NOT RUNNING Both start signals STF and M.NOT RUNNING The inverter cannot start since the current
STF, STR STR are ON or OFF. Current Limit limit function is activated. Press to
both are OFF Activated display the estimated cause that the
or ON <SHIFT> current limit function was activated.
M.NOT RUNNING MRS signal is ON. M.NOT RUNNING The inverter does not start because the
MRS is ON Under inverter need not start the motor as a
PID Control result of the arithmetic operation of PID
control.
M.NOT RUNNING The inverter starting M.NOT RUNNING The inverter will not restart since the automatic restart after
SetF<StartF
3
frequency (Pr. 13 ) setting is instantaneous power failure select signal CS is OFF. It is estimated
Pr. 13 higher than the frequency CS is OFF that an instantaneous power failure has occurred or the inverter in
currently set. See Pr. 57 the commercial power supply switch-over operation mode.
M.NOT RUNNING The current input select M.NOT RUNNING Neither of and are
AU is OFF NO Command
signal AU remains OFF. pressed in the PU operation
From PU
(not ON) mode.
60
Operation Procedures for the Help Menu
61
Operation Procedures for the Help Menu
4) M.Curr.High
(Inverter output current is larger than normal)
First, the running frequency, output current and Trq. Bst Since the torque boost setting may be
INV.Output
Setting Err? inappropriate, check the following relevant
60.00Hz output voltage of the inverter are displayed.
See Pr. 0, 46, parameters: Related parameters: Pr. 0, 46, 112
10A 182.4V Press to display the estimated cause of
<SHIFT> 112
large output current.
Low Impedance The motor in use may be a special motor other V/F Setting Since the V/F pattern setting may be
Motor? than the general-purpose 3-phase induction Error? inappropriate, check the following relevant
Reduce TrqBst See Pr. 3, 14, parameters: Related parameters: Pr. 3, 14, 19,
motor. If so, reduce the torque boost setting. 19, 47, 113
Pr.0,46,112 Related parameters: Pr. 0, 46, 112 47, 113
3
REMARKS
<When the fault could not be identified>
When the cause of the fault is not specified even after performing the operation mentioned
INV.Output
above, the current running frequency, output current and output voltage at the point are 60.00Hz
displayed on the screen. 0.00A 182.8V
<SHIFT>
Press to display the estimated cause related.
62
Operation Procedures for the Help Menu
63
Operation Procedures for the Help Menu
3.2.11 Option
Displays what options are fitted to the option connectors.
1 Press . 1 MONITOR
The help menu appears. 2 PU Oper
3 Pr.List
4 Pr.Clear
2
Using / , move the
cursor to "11 Option". 9 S/W
10 Selectop
Hold down and press 11 Option
12 PRCpy set
/ to shift one screen.
3
Press .
Numbers OP1 to OP3
correspond to numbers 1 to 3
of the option slot on the
<option>
inverter side. OP1: ----
For the inverter with only one OP2: ----
option slot, mounted option is OP3: A5NC 3
displayed next to OP1.
The plug-in option which is
mounted on the inverter is
displayed.
64
Operation Procedures for the Help Menu
CAUTION
Turning power OFF during parameter copy (read, write) as below, processing is not completely ended.
Perform parameter copy again.
· Turn OFF the inverter power.
· Remove the FR-PU04/PU04V from the inverter.
· Pull out the PU cable.
65
Operation Procedures for the Help Menu
Reading the parameter settings of the inverter 6 Give a name.
and storing them to FR-PU04/PU04V. You can name each of copy
areas 1 to 3. Select the
1 Connect the FR-PU04/PU04V to the copy source Name:012
inverter. characters with / :Select Char
READ:Decide Char
2 Press . WRITE:DecideName
1 MONITOR and set them with .
The help menu appears. 2 PU Oper
3 Pr.List Press to set the name for
4 Pr.Clear
the area.
3 Select the "PRCpy set". 7 Write to the copy area of
9 S/W FR-PU04/PU04V.
Using / , move the 10 Selectop 012
cursor to "12 PRCpy set" and 11 Option The screen for confirming the Overwrite area 1
12 PRCpy set overwriting of the data in the WRITE:Executing
press . FR-PU04/PU04V is ESC:Cancel
66
Operation Procedures for the Help Menu
2 Press 7
. 1 MONITOR Press .
The help menu appears. 2 PU Oper Param Copy
The parameter settings Writing
3 Pr.List
4 Pr.Clear stored in the FR-PU04/ Completed
PU04V are copied to the copy Please Reset
3 Select the "PRCpy set". destination inverter.
9 S/W
Using / , move the
10 Selectop
8 Reset the inverter. (Refer to page 58)
cursor to "12 PRCpy set" and 11 Option
12 PRCpy set
press .
4 Select the copy area.
Point the cursor to the copy
area that stores the 1 Copy area 1
2 Copy area 2
parameter settings to be
3 Copy area 3
written to the inverter, and
press .
67
Operation Procedures for the Help Menu
REMARKS
· Overwriting the data of the FR-PU04/PU04V deletes the previous data.
· The parameter settings of three inverters can be stored in areas 1 to 3.
· Read and write cannot be stopped during execution.
· If power is switched OFF, parameter data stored in the parameter unit remains unerased.
(2) Verifying the parameters
All the parameter settings stored in the FR-PU04/PU04V are verified with those which are stored in the
inverter.
REMARKS
Verification cannot be performed between different inverter series.
1 Refer to page 66 and copy the parameter settings of 5 Select the copy area.
the verify source inverter to the FR-PU04/PU04V. Point the cursor to the copy 1 Copy area 1
area that stores the 2 Copy area 2
2 Connect the FR-PU04/PU04V to the inverter to be 3 Copy area 3
verified. parameter settings required
3 Press . 1 MONITOR
verification, and press .
The help menu appears. 2 PU Oper
3 Pr.List
4 Pr.Clear
3
4 Select the "multiple
copies".
9 S/W
Using / , move the 10 Selectop
11 Option
cursor to "12 PRCpy set" and 12 PRCpy set
press .
68
Operation Procedures for the Help Menu
69
Other Precautions
70
4 OPERATION
4.1 How to Select the Operation Mode
4.1.1 Switching from External 4.1.2 Switching from PU operation
operation mode [EXT] to PU mode [PU] to External operation
operation mode [PU] mode [EXT]
Confirmation Confirmation
Make sure that the external input signal (STF, STR) is OFF. Make sure that the external input signal (STF, STR)
is OFF and that the operation command indication
is "- - -".
0.00 Hz
--- STOP EXT
0.00 Hz
--- STOP PU
Freq Set
SET 0.00Hz
0.00 Hz
--- STOP EXT
71
How to Select the Operation Mode
0.00 Hz
--- STOP PU+E
The relationship between the running frequency and the start signal is as indicated in the following table.
Pr. 79 Description
Setting Running Frequency Setting Start Signal
Parameter unit
72
How to Select the Operation Mode
REMARKS
If the operation mode cannot be switched properly, check the following:
· Make sure that the external input signal is OFF. If it is ON, the operation mode (STF or STR signal) cannot be
switched properly.
· Confirm the Pr. 79 Operation mode selection setting.
Refer to page 71 and the inverter instruction manual )
73
How to Operate PU Operation
0.00 Hz
--- STOP PU
REMARKS
2 Set the running 2. Running frequency setting
· When performing PU operation to run the motor,
frequency. <Direct setting>
Set the running frequency pressing the start key ( or ) after setting the
using direct setting or step Freq Set
running frequency switches to monitor mode
SET 0.00Hz
setting. (Refer to page 20)
automatically.
3
Press or . 3. Start
74
How to Operate PU Operation
· The Pr. 15 Jog frequency is less than the Pr. 13 enter the value and press
Starting frequency.
.
Example: To operate at the PU Jog running
frequency of 8Hz 4
Press or . 4. Operation
--- STOP PU
PU operation mode. The inverter exits from the
2 The frequency for Jog Jog operation mode and
Freq Set
operation can be set with Pr. returns to the ordinary PU SET 0.00Hz
75
Combined Operation (Operation Using External Input Signals and PU)
4.3 Combined Operation (Operation Using External Input Signals and PU)
4.3.1 Entering the start signal from outside and setting the running frequency
from the PU (Pr. 79 = 3)
The external frequency setting signals and and Step Operation Procedure Image
4 Set the start switch (STF
of the parameter unit are not accepted. or STR) to ON.
The operation command
Stop with is valid when Pr. 75 Reset selection/ indication changes to "STF" or 4. Start
disconnected PU detection/PU stop selection = "14 to 17". "STR" and the operation status Forward rotation
Reverse rotation
indication changes to the output
Step Operation Procedure Image (FWD or REV) indication.
· If the forward and reverse
1 Switch the power ON. 1. Power on
rotation switches are both set to
ON
60.00 Hz
STF STOP PU+E
76
Combined Operation (Operation Using External Input Signals and PU)
4.3.2 Entering the running frequency from outside and making start and stop
from the PU (Pr. 79 = 4)
Step Operation Procedure Image Step Operation Procedure Image
1 Switch the power ON. 4
1. Power on
Press or of the
parameter unit.
ON
The motor starts running,
and the state of the output 4. Start
frequency is shown on the
2 Set "4" in Pr. 79 Operation display. (or)
77
Combined Operation (Operation Using External Input Signals and PU)
4.3.3 Entering the start signal and multi-speed signal from outside and
setting multiple speeds from the parameter unit
Step Operation Procedure Image Step Operation Procedure Image
1 Switch the power ON. 4 Change the multi-speed
1. Power on frequency during
ON operation from the
parameter unit.
4. Running frequency
When high speed has been High speed
78
5 CHECK FIRST WHEN YOU HAVE A TROUBLE
5.1 Troubleshooting
If a fault occurs and the inverter fails to operate properly, locate the cause of the fault and take proper
corrective action by referring to the troubleshooting below. If the corresponding information is not found in
the table, the inverter has problem, or the component parts are damaged, contact your sales
representative.
Status Possible Causes Check Point Corrective Action
Check that the parameter unit
is connected properly. Check the connection of
Connection fault of the
Or check that the PU cable is the parameter unit and
parameter unit
inserted far into the PU the PU cable.
connector.
The LCD or backlight of the The setting of Pr. 991 PU Return the Pr. 991 setting
parameter unit does not light. contrast adjustment is changed Check the Pr. 991 setting. to the initial value using
from the initial value. the operation panel.
Check whether the PU cable Check the connection of
The inverter is in the standby is disconnected. the PU cable.
status. Check whether the RES Turn OFF the RES signal
signal of the inverter is ON. of the inverter.
Check whether RES signal is
During inverter reset Turn OFF the RES signal.
The "MITSUBISHI" display ON
remains on and it will not Check that no cable damage Replacement of a cable
accept operation. Connection fault of a cable or
nor connection fault of a Check for a connector
connector
connector is found. connection
79
6 SPECIFICATIONS
6.1 Standard Specifications
Specifications
Item
FR-PU04/PU04V
Surrounding air temperature -10C to +50C (non-freezing) *1
Ambient humidity 90%RH or less (non-condensing)
Storage temperature -20C to +65C *2
Ambience Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)
Maximum 1000m above sea level for standard operation.
Altitude, vibration
5.9m/s2 or less at 10 to 55Hz (directions of X, Y, Z axes)
Power supply Power is supplied from the inverter.
Connection Installed to the inverter or connected to the inverter by the cable.
Display LCD (liquid crystal display, 16 characters 4 lines)
Data retention Onboard EEPROM
Number of write times Maximum 100,000 times
*1 At the low temperatures of less than about 0C, the liquid crystal display (LCD) may be slower in operation.
At high temperatures, the LCD life may become shorter.
*2 Temperatures applicable for a short time, e.g. in transit.
CAUTION
· Do not expose the liquid crystal screen to direct sunlight.
· During transportation, avoid applying load to the liquid crystal display.
6
80
Outline Drawing and Panel Cutting Drawing
72 15 10.5 48 13
14.5 18.5
21.5
20
125
80
5-M3 screw
Valid depth 4.5
40
(Front) (Side) (Rear) (Unit: mm)
81
Outline Drawing and Panel Cutting Drawing
23.75
11.75
5-φ4 hole
1.5
17
13
1.5
1.25
81.5
40 (Unit: mm)
6
82
APPENDIX
Appendix 1 Disposing of the equipment in the EU countries
• The symbol shown below, which is printed on the product for EU countries, means that electric and
electronic equipment, at their end-of-life, should be disposed of separately from your household waste.
• Please, dispose of this equipment at your local community waste collection/recycling centre if it is to be
disposed of in EU countries.
• In the European Union, there are separate collection systems for used electrical and electronic product.
• Please, help us to conserve the environment we live in.
83
MEMO
84
REVISIONS
*The manual number is given on the bottom left of the back cover.
Print Date *Manual Number Revision
Apr. 2016 IB(NA)-0600637ENG-A First edition
85 IB(NA)-0600637ENG-A
INVERTER
INVERTER
Option unit
INVERTER
FR-PU04
FR-PU04V
INSTRUCTION MANUAL PRE-OPERATION
HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN STF FWD PU
3
MON
HELP
SET
SHIFT
EXT
ESC
PU
OPERATION 4
7 8 9
CHECK FIRST WHEN YOU
HAVE A TROUBLE 5
4 5 6 FWD
1 2 3 REV
IB(NA)-0600637ENG-A(1604) MEE Printed in Japan Specifications subject to change without notice. 0 READ
WRITE
STOP
RESET
A
SPECIFICATIONS 6