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    Vibration Basic 056604

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    Sat
    The document discusses vibration monitoring using a proximity probe. It describes the different types of vibration that can be monitored including radial, axial, and seismic. It provides details on the probe such as the supply voltage, gap voltage, scale factor range, and monitoring range for both radial and axial vibration. Conversion formulas are given to convert between mills, inches, microns, and voltage. The document also explains how to interpret readings and set alarm and trip points for radial and axial vibration monitoring.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Vibration Basic 056604

    Uploaded by

    Sat
    129 views6 pages
    The document discusses vibration monitoring using a proximity probe. It describes the different types of vibration that can be monitored including radial, axial, and seismic. It provides details on the probe such as the supply voltage, gap voltage, scale factor range, and monitoring range for both radial and axial vibration. Conversion formulas are given to convert between mills, inches, microns, and voltage. The document also explains how to interpret readings and set alarm and trip points for radial and axial vibration monitoring.

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    Vibration basic 056604

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    The document discusses vibration monitoring using a proximity probe. It describes the different types of vibration that can be monitored including radial, axial, and seismic. It provides details on the probe such as the supply voltage, gap voltage, scale factor range, and monitoring range for both radial and axial vibration. Conversion formulas are given to convert between mills, inches, microns, and voltage. The document also explains how to interpret readings and set alarm and trip points for radial and axial vibration monitoring.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    129 views6 pages

    Vibration Basic 056604

    Uploaded by

    Sat
    The document discusses vibration monitoring using a proximity probe. It describes the different types of vibration that can be monitored including radial, axial, and seismic. It provides details on the probe such as the supply voltage, gap voltage, scale factor range, and monitoring range for both radial and axial vibration. Conversion formulas are given to convert between mills, inches, microns, and voltage. The document also explains how to interpret readings and set alarm and trip points for radial and axial vibration monitoring.

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    VIBRATION

    TYPES:

    1) RADIAL VIBRATION ( VERTICAL AND HARIZANDAL)


    2) AXIAL VIBRATION ( THRUST MOVEMENT )
    3) SESMIC VIBRATION ( BODY VIBRATION )
    ` 4) KEY PHASE.

    PRINCIPLE OF PROBE: EDDY CURRENT PRINCIPLE

    SUPPLY AND GAP VOLTAGE :


    SUPPLY -18V DC
    GAP VOLTAGE 7. 5 V DC

    SERIES : 7000 SERIES


    MAKE : BENTLY NEVADA (PROXIMETER )
    SCALE FACTOR RANGE : 0-200 MV OR .2 V
    MONITOR RANGE : 0-30 MILLS
    UNITS : MILL, INCH/SEC, THOW , MICRON .

    CONVERSION :

    1 MILL = 0.001INCH
    1MICRON = 0.001MM
    1MILL = 25.4 MICRON
    1THOW = 0.001 INCH
    1000 THOW = 1 INCH

    RADIAL VIBRATION MONITARING RANGE : 0 – 5 MILL

    MILL TO VOLTAGE CONVERTION :

    1 MILLS = 200MV
    1000 MV =1V
    200 MV = . 2 V [200/1000 = . 2V]
    30 MILLS = 200 x 30 = 6000 MV
    V = 6000/1000 = 6V
    5 MILLS = 200 x 5 =1000
    V = 1000/1000 = 1 V

    GAP VOLTAGE :

    GAP VOLTAGE SAME FOR AXIAL AND RADIAL VIBRATION , BUT WHEN WE
    MEASURE THE VIBRATION, AXIAL VIBRATION HAS TO BE CHECKED IN DC VOLTAGE .

    WHEN VIBRATION INCREASE DC VOLTAGE WILL INCREASE FROM GAP


    VOLTAGE +7.5 BUT RADIAL VIBRATION IS NOT LIKE THAT , IT HAS TO BE CHECKED IN
    AC VOLTAGE . WHEN VIBRATION INCREASE BECAUSE OF RMS VALUE , THERE IS ONE
    FORMULA :
    PEAK TO PEAK VALUE
    VIBRATION =
    MONITOR SCALE FACTOR

    VIBRATION X 200 MV OR .2V


    AC VALUE =
    2 √ 2

    1 MILL IN TO AC VOLTAGE :

    AC VOLTAGE = 1 MILL X . 2 V
    √2 X 2

    = 1X.2
    √2 X2

    1X.2
    =
    2. 828

    = O. 0707213 RMS VALUE

    AC VOLTAGE = 0.0707213X1000

    = 70.7 MV

    IN AXIAL VIBRATION = 1 MILL = 200MV

    IN RADIAL VIBRATION = 1 MILL = 70 . 7 MV

    NAME OF CALIBRATION = TK –3

    WORKING PRINCIPLE OF PROXIMETER :

    GIVE SUPPLY –18 V DC TO PROXIMETER, IT WILL CONVERT –18 V DC AS


    RADIO FREQUNCY ( RF VALUE ) AND SEND IT TO PROBE THROUGH EXTENTION
    CABLE. THE PROBE COIL WILL PRODUCE THE MAGNETIC FIELD ( EMF) AND
    RADIATES BETWEEN PROBE TIP AND SHAFT.

    WHEN SHOFT COMES TOWARDS THE SENSOR POWER WILL LOSS,


    SINCE POWER WILL LOST, WHOLE SUPPLY SUCKED BY FROM THE PROXIMETER (-18
    V DC ) HOWMUCH POWER LOSS ACCORDING TO THAT,

    PROXIMETER WILL CREATE THE OUTPUT, CORRESPONDING THE POWER LOSS


    OUTPUT WILL INCREASE THIS OUT PUT IS SEND TO MONITOR AND TRIP, ALARM
    SIGNAL FROM THE PROXIMETER.

    GAP VOLTAGE IS - 7.5

    MONITOR RANGE IS - 0 – 30 MILLS

    MAXIMUM VOLTAGE IS -14 V DC (OUTPUT)


    POWER SUPPLY
    PROXIMETER CARD 125 V
    MEGNETIC FIELD
    EXTENTION CABLE
    SENSOR SUPP.
    LOCK NUT

    RADIO FREQUNCY
    SHAFT CONNECTOR

    30
    12 25
    11 20 To Alarm and
    Trip
    10 15
    NORMAL 09 10
    08 05
    7.5 00
    바 05
    마 10
    04 15
    COUNTER 03 20
    02 25
    01 30

    GAP VOLTAGE ALERT

    DANGER

    IDENTIFY THE FAULT:

    WHEN WE CHECK WITH MULTIMETER OUTPUT SHOULD BE – 7.5 V DC ( GAP


    VOLTAGE ). SUPPOSE IT COMES – 14 VOLTS MEANS PROXIMETER OR PROBE IS
    FAULTY, -14 V IS MAXIMUM OF OUTPUT , IF PROXIMETER GIVES MAXIMUM OUT PUT
    MEANS PROXIMETER FAULTY

    WHEN WE CHECK THE OHMS OF POBE IT SHOULD BE 5 OR 6 OHMS UP TO 10 IT


    CAN BE , BUT SHOULD NOT BE MORE THAN THIS IF OHMS IS MORE THAN 10 OHMS
    PROBE IS FAULTY OR CABLE IS FAULTY

    TRIP AND ALARM SETTING :

    AXIAL VIBRATION : ALARM – 15 MILLS


    TRIP - 20 MILLS [ FOR NOMAL AND COUNTER ]

    RADIAL VIBRATION : ALARM - 2. 6 MILLS


    TRIP - 3.2 MILLS [ FOR VERTICAL AND HORIZANTAL]
    AXIAL VIBRATION:

    IF ANY EQUIPMENT VIBRATING FROM FORWARD AND BACKWARD THAT IS


    KNOWN AS AXIAL OR THRUST MOVEMENT , WHICH CONTAINS NORMAL AND
    COUNTER.

    NORMAL AND COUNTER:

    IF SHAFT GO AWAY FROM THE SENSOR THAT IS CALLED COUNTER .


    IF SHAFT GO TOWARDS FROM THE SENSOR THAT IS CALLED NORMAL.

    HOW TO FINDOUT THE VOLTAGE RANGE:

    MONITOR RANGE IS - 0- 30 MILLS


    SCAL FACTOR VOLT IS - 200 MV
    30 MILLS = 200 X 30 = 600 MV
    V = 6000 / 1000 = 6 V

    SO RANGE VOLTAGE IS 6 V NOW WE HAVE TO DIVIDE THE 6 V FOR COUNYER


    AND NORMAL
    6 / 2 =3

    SO NORMAL AND COUNYER VOLTAGE IS

    GAP VOLT - 7.5 VOLTS


    -7.5 X 3 = -10 NORMAL
    - 7.5 X –3 = 4. 5 COUNTER

    NOTE :

    FOR GAP VOLTAGE –7. 5 EQUAL MILLS ARE 37.5 BUT IN GRAPH IS IN 47. 5
    BECAUSE OF FLOAT ZONE

    GRAPH :

    14
    NORMAL 13
    12 TRIP
    11 ALARM
    10
    09
    08 FLOAT ZONE
    GAP VOLT 7.5 GAP VOLTAGE
    06
    05 ALARM
    COUNTER 04 TRIP
    03
    02

    5 10 15 20 25 30 35 40 45 50 55 60 65 70
    MILLS 27. 5 47. 5 56. 5 67. 5
    32. 5
    37. 5 62. 5
    FLOAT ZONE :

    FROM GAP MILLS TO 9 MILLS THERE WILL BE NO RESPONSE AFTER


    VIBRATION REACHING 9 MILLS BOTH SIDE ONLY IT WILL GIVE RESPONSE BUT WE
    WANT IMMEDIATE RESPONSE THAT IS WHY 47.5 MILLS IS KEPT INSTEAD OF 37.5
    MILLS MOREOVER LEANER STARTING FROM 47.5 MV ONLY.

    RADIAL VIBRATION:

    GAP VOLTAGE IS = -7.5 V DC


    MANITORING RANGE IS = 0 –5 MILLS
    OUTPUT VOLT IS = - AC
    1 MILL = 70.7MV
    SCALE FACTOR RANGE IS = 0 – 200 MV

     VOLTAGE RANGE IS

    1 MILL = 70.7 MV
    5 MILL = 70.7 X 200
    = 353 MV
    ALARM = 2.6 OR 183.82 MV
    TRIP = 3.2 OR 226.24 MV

    MONITOR :

    11 5
    10
    9 4
    8
    7.5
    7 3
    6
    5
    4 2
    3
    2 0
    GAP VOLT CHECKING HORIZENTAL READING
    ALERT & DANGER VERTICAL

    GRAPH:

    11
    10
    09 5 MILL = 200 X 5
    08 = 1000
    7.5 V = 1000
    07 1000
    06 = 1V.
    05
    04
    03
    02
    01

    10 20 30 40 50 60 70
    SCALE FACTOR:

    SCALE FACTOR RANGE IS 0 –200MV ,IF WE MAKE SCALE FACTOR RANGE 0-100
    MV INSTEAD OF 0 – 200 MV MONITOR SCALE WILL INCREASE BUT VOLTAGE WILL
    DECREASE .

    FOR EXAMPLE :

    WHEN SCALE FACTOR IS = 0 –200 MV


    =5 MILLS = 1 V

    BUT IN 0 – 100 MV RANGE IS =10 MILLS = 1V

    MEASUREMENT OF VIBRATION :

    1 AMPLITUDE
    2 FREQUNCY ( HZ)
    3 VELOCITY ( MM/SEC OR IN/SEC )
    4 PHASE ANGLE ( DEGREE )
    5 DISPLACEMENT ( MILL OR MICRON )
    6 ACCELERATION ( MM/ SEC 2 )

    NORMAL AND COUNTER RANGE IS :

    GAP VOLTAGE = -7. 5 V DC


    = -7. 5 + 3 = 10. 5 NORMAL
    = - 7. 5 - 3 = 4. 5 COUNTER
    = 6V /2 = 3
    DIVIDED THE 6 V FOR COUNTER AND NORMAL

    HERTZ :

    THE UNIT OF FRIQUNCY IN THE SI MEASUREMENT SYSTEM IS HERTZ ,


    ABBREVETTED HERTZ

    1 HERTZ = 1 CYCLE / SEC

    IN NAME IS IN HONOR OF HEINRICH HERTZ AN EARLY CHERMAN INVESTICATTOR


    RADIO WAVE TRANSMISSION

    3000 / 60 = 50 HERTZ
    250 RPM = 250 / 60 = 4.16666HZ

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