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    Lec 41

    Uploaded by

    Mayuresh Atram
    The document provides details on designing a batten connection using bolt connections. It first sizes the steel column as two back-to-back ISMC 350 sections. It then determines the spacing between the channels as 220mm and the batten spacing as 1400mm. End battens are designed as 420x340x8mm plates connected with four 20mm diameter bolts. Intermediate battens are 420x300x8mm plates. Shear and bending stresses in the battens satisfy strength requirements. The bolt connection is checked to carry shear and moment demands with a safety factor.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Lec 41

    Uploaded by

    Mayuresh Atram
    34 views16 pages
    The document provides details on designing a batten connection using bolt connections. It first sizes the steel column as two back-to-back ISMC 350 sections. It then determines the spacing between the channels as 220mm and the batten spacing as 1400mm. End battens are designed as 420x340x8mm plates connected with four 20mm diameter bolts. Intermediate battens are 420x300x8mm plates. Shear and bending stresses in the battens satisfy strength requirements. The bolt connection is checked to carry shear and moment demands with a safety factor.

    Original Description:

    Leture no. 41

    Original Title

    lec41

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    The document provides details on designing a batten connection using bolt connections. It first sizes the steel column as two back-to-back ISMC 350 sections. It then determines the spacing between the channels as 220mm and the batten spacing as 1400mm. End battens are designed as 420x340x8mm plates connected with four 20mm diameter bolts. Intermediate battens are 420x300x8mm plates. Shear and bending stresses in the battens satisfy strength requirements. The bolt connection is checked to carry shear and moment demands with a safety factor.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    34 views16 pages

    Lec 41

    Uploaded by

    Mayuresh Atram
    The document provides details on designing a batten connection using bolt connections. It first sizes the steel column as two back-to-back ISMC 350 sections. It then determines the spacing between the channels as 220mm and the batten spacing as 1400mm. End battens are designed as 420x340x8mm plates connected with four 20mm diameter bolts. Intermediate battens are 420x300x8mm plates. Shear and bending stresses in the battens satisfy strength requirements. The bolt connection is checked to carry shear and moment demands with a safety factor.

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    You are on page 1of 16

    Design of Steel Structures

    Professor Damodar Maity


    Department of Civil Engineering
    Indian Institute of Technology Kharagpur
    Module 9
    Lecture No 41
    Design of Batten using Bolt Connection

    So in last lecture we have discussed the design methodology of Batten system. So in Batten
    system basically first we need to find out the spacing between 2 compression members for
    build-up section. Batten plates will be provided at a certain distance, then this spacing
    between two Batten members is to be found and then we need to find out the dimensions of
    Batten member, means Batten depth, Batten thickness and Batten length, and whether we are
    going for Bolt connection or Welded connection, depending on that we have to find out the
    Batten dimensions. And once Batten dimension is done, we need to check whether the Batten
    is capable of carrying that much load or not.

    Once that is done, if the dimensions of the Batten is okay from the strength point of view,
    then we will go for design of connection. Connection of Batten I mean. So connection as I
    told, connection may be 2 type, one is weld connection and another is Bolt connection, so
    depending on the type of connection we will try to find out what are the type of forces are
    developing, what are the type of stresses are developing. In fact, stresses will be basically
    sheared stress and bending stress and also we have to find out the combine stress like
    equivalent stress and then we need to see whether design is ok or not. So these are the
    methodology which we have discussed.
    (Refer Slide Time: 2:41)

    Today we will be discussing about the bolt connection details, so let us go through the
    following example.

    Example: A batten column of 10-m long is carrying a factored load of 1150 kN. The column
    is restrained in position but not in direction at both ends. Design a built up column using
    channel sections placed back to back. Design batten plates using bolt connection.

    So first part I will go very quickly and it is known to us, but we have to go through this
    because we have to know the dimensions of the Batten plates and the spacing between 2
    members, compression member size, unless we know that we will not be able to find out the
    dimensions of Batten plates. So to find out the dimensions of the Batten plates we need to
    know this, so first we will go through the calculation of the Batten plates, column dimensions
    and its spacing.
    (Refer Slide Time: 4:23)

    Solution:

    Design of column:

    P=1150 kN ¿ 1150 ×10 3 N

    L=1.0 ×10 ×10 3=10000 mm

    Let design axial compressive stress for the column be 125 MPa

    1150 × 10 3
    Required area ¿ =9200 mm2
    125

    Let us try two ISMC 350 @ 413 N/m

    Relevant properties of ISMC 350 [Table II SP 6 (1): 1964]

    A=5366 mm2, r zz =136.6 mm, r yy =28.3 mm


    t f =13.5 mm

    I zz =10008 ×10 4 mm4 I yy =430.6× 10 4 mm4 c yy =24.4 mm


    b=100 mm

    (Refer Slide Time: 5:25)


    Area provided ¿ 2× 5366=10732 mm2
    L 10000
    = =73.21
    r zz 136.6

    The effective slenderness ratio, ( KLr ) =1.1 ×73.21


    e
    ¿ 80.53<180 ; ok

    For ( KLr ) =80.53 ,


    e
    f y =250 MPa and buckling class c, the design compressive stress
    from Table 9c of IS 800: 2007
    136−121
    f cd =136− ×0.53=135.2 MPa
    10
    Therefore load carrying capacity ¿ A e f cd
    ¿ 10732× 135.2×10−3
    ¿ 1451 kN > 1200 kN, OK

    (Refer Slide Time: 6:52)


    Spacing of channels:

    [ ( )]
    2
    S
    2 I zz =2 I yy+ A +C yy
    2

    [ )]
    2
    S
    or 2× 10008× 10 4=2 × 430.6 ×10 4 +5366 ( 2
    + 24.4

    ⇒ S=218.4 mm

    Let us keep the channels at a spacing of 220 mm


    Spacing of battens:
    As per clause 7.7.3 of IS 800: 2007,
    C
    < 0.7 λ
    r yy

    ¿ C<0.7 × λ ×r yy =0.7 × 80.53× 28.3=1595.3 mm

    C
    Also < ¿ 50 or C<50 × 28.3=1415 mm
    r yy

    Hence, provide battens at a spacing of 1400 mm.


    (Refer Slide Time: 9:51)
    Size of end battens (cl. 7.7.2.3 of IS 800: 2007):
    Provide 20 mm bolts.
    Edge distance ¿ 1.5× hole diameter [Cl. 10.2.4.2 IS 800:2007]
    ¿ 1.5× ( 20+2 )=33 mm

    Effective depth ¿ s +C yy

    ¿ 220+2 ×24.4=268.8 mm > 2× 100 mm


    Hence, chosen effective depth is safe.
    Overall depth ¿ 268.8+2 ×33=334.8 mm
    1
    Required thickness of batten ¿ × ( 220+2 ×50 ) =6.4 mm
    50

    Length of batten ¿ 220+2 ×100=420 mm


    Provide 420×340×8 mm end batten plates.
    (Refer Slide Time: 13:09)
    Size of intermediate battens (cl. 7.7.2.3 of IS 800: 2007):

    3
    Effective depth ¿ ×(220+ 2× C yy )
    4

    3
    ¿ ×(220+ 2× 24.4)=201.6 mm
    4

    > 2× 100 = 200 mm


    Hence adopt an effective depth of 210 mm

    Overall depth ¿ 210+2 ×33=276 mm

    Therefore, provide a 420×300×8 mm batten plates @1400 mm c/c.


    (Refer Slide Time: 15:31)

    Design forces:
    2.5 2.5 3
    Transverse shear, V t= × P= × 1150×10
    100 100

    ¿ 28750 N

    VtC
    Longitudinal shear V l=
    NS

    Spacing of battens, C = 1400 mm

    N = No of parallel planes of battens = 2

    S = minimum transverse distance between the centroid of the bolt/weld group

    ¿ ( 220+2× 50 )=320 mm

    (Refer Slide Time: 17:45)


    28750 ×1400
    ∴ V l= =6289 1 N
    2× 320
    V t C 28750 ×1400
    Moment, M= = =10.06 ×106 N-mm
    2N 2 ×2
    Check

    i) For end battens


    62891 250
    Shear stress ¿ =23.12 MPa < =131.22 MPa
    340 × 8 √3 ×1.1
    6 M 6 ×10.06 ×106
    Bending stress ¿ 2 = 2
    td 8 ×340

    250
    ¿ 65.27 MPa < =227.27 MPa
    1.1

    Hence safe.
    (Refer Slide Time: 20:32)
    b) For intermediate battens
    62891
    Shear stress ¿ =26.2 MPa < 131.22 MPa
    300 × 8

    6 × 10.06× 106
    Bending stress ¿ =83.83 MPa < 227.27 MPa
    8× 3002

    Hence safe.

    Connection:

    The connection should be designed to transmit both shear and bending moment.

    Assuming 20 mm diameter bolts.

    Strength of bolt in single shear


    2

    ¿
    A nb × f ub
    √ 3 × γ mb ¿
    0.78 × (π × 20
    4 )
    ×400
    −3
    ×10 =45.27
    kN
    √3 ×1.25
    Minimum pitch, p = 2.5d=2.5×20=50 mm

    Minimum end distance, e = 1.5 d0 =1.5×22=33 mm

    Provide p = 60 mm and e = 35 mm

    kb is smaller of 35/(3×22), 60/(3×22)-0.25, 400/410, 1

    Kb = 0.53

    (Refer Slide Time: 23:16)


    Strength of bolt in bearing ¿ 2.5 k b dt f u /γ mb

    410
           =2.5× 0.53 ×20 ×8 × ×10−3=69.5   kN
    1.25

    Hence, strength of bolt = 45.27 kN

    6289 1
    Number of bolts required ¿ 3
    =1.39
    45.27 × 10

    Let us provide four bolts to take account the stresses due to bending moments as well.

    Check for combined action: For end battens

    6289 1
    Force in each bolt due to shear ¿ =1572 3 N
    4

    Pitch provided = (D-2e)/3= (340-2 × 35)/3 = 90 mm.

    (Refer Slide Time: 26:36)


    Now ∑ r2 = 2[(90/2)2+(90+90/2)2) = 2[452+1352] = 40500 mm2

    Mr 10.06 ×106 ×135


    Force due to moment ¿ = =3 3533 N
    ∑ r2 40500

    Resultant force ¿ √ 157 23 2+33533 2

    ¿ 37036 N ¿ 37 kN ¿ 45.26 kN

    Hence safe.

    (Refer Slide Time: 29:41)

    Check for combined action: For intermediate battens


    6289 1
    Force in each bolt due to shear ¿ =1572 3 N
    4

    Pitch provided = (D-2e)/3= (300-2 × 35)/3 = 77 mm.

    ∑ r2 = 2[(77/2)2+(77+77/2)2) = 2[38.52+115.52] = 29645 mm2

    Mr 10.06 ×106 ×115.5


    Force due to moment ¿ = =39195 N
    ∑ r2 29645

    (Refer Slide Time: 31:57)

    Resultant force ¿ √ 157 23 2+39195 2

    ¿ 4 2231N ¿ 4 2.23 kN ¿ 45.26 kN

    Hence safe.

    (Refer Slide Time: 33:03)


    Okay, so if we see the diagram of the design of the Batten plates if we see, it will look like
    this.
    20 mm bolt

    Intermediate batten
    420 mm×300 mm×8 mm

    End batten
    420 mm×340 mm×8 mm
    1400 mm

    ISMC 350

    220 mm
    220 mm
    350 mm

    Channels back-to-back connected by bolts

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