Design Calculation Scaffolding 03.06.2020

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The document outlines the design of a scaffolding structure for construction projects including modeling, load calculations, and structural element sizing.

The scope of the design is to provide structural support for worker access and materials during construction. The design covers analysis and sizing of pipe members for the scaffolding structure.

The scaffolding structure consists of vertical and horizontal pipe members arranged in a grid-like pattern. It includes three platforms at different heights connected by vertical members and braced by diagonal tie members.

TUAMAN ENGINEERING LIMITED SECTION :Cover sheet

DOC:001/04.06.20 Project : PARADIP IOCL


20 SHEET I OF I
Scaffolding Design

TUAMAN ENGINEERING LIMITED

Design of Calculation for Scaffolding

Document No. : 001/04.06.2020.

REV.
R0
NO.
ISSUE
INITIALS SIGN INITIALS SIGN. INITIALS SIGN INITIALS SIGN

PPD BY RPI

CHD BY
R0
APD BY

DATE 03-06-2020
TUAMAN ENGINEERING LIMITED SECTION: Calculation
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2020 Scaffolding Design

TABLE OF CONTENTS

1 INTRODUCTION ...............................................02
2 SCOPE ...............................................02
3 REFERENCE AND STANDARDS ...............................................02
4 DESIGN BASIS ...............................................02
5 STRUCTURAL DESCRIPTION ...............................................03
6 STAAD MODELING ...............................................03
6.1 STAAD MODEL ...............................................03
6.2 STAADMODEL ...............................................04
6.3 STAAD MODEL WITH MEMBER PROPERTIES...............................05
7 LOAD CALCULATION ...............................................06
7.1 DEAD LOAD ...............................................06
7.2 LIVE LOAD ...............................................06
7.3 WIND LOAD ...............................................06
7.4 SEISMIC LOAD ...............................................06
7.5 PRIMARY LOADS AND COMBINATION...........................................06
8 STAAD INPUT ...............................................07
9 UTILITY RATIO TABLE ...............................................10
TUAMAN ENGINEERING LIMITED SECTION: Calculation
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1 INTRODUCTION
XXXXXX has proposed to construct aYYYYYYYYYYYYYYYYYYY Project atZZZZZZ.
This design documents covers the analysis and design of Spider beam used to for truss
erection purpose for theproject....................................

2 SCOPE
The scope of the report is limited to providing structural design for scaffolding used for man
access and work.

3 REFERENCE AND STANDARDS

IS 800 : 2007 Code of practice for general construction in Steel

20180716110109 Erection scheme of Truss

4 DESIGN BASIS

BASIC DATA ASSUMED FOR STRUCTURAL DESIGN

A MATERIAL CONSTANTS
Characteristic strength of
1 concrete : 25 N/sq.mm
2 Grade of reinforcement : Fe 415
3 Unit wt. of RC concrete : 2500 kg/Cu.m
4 Unit wt. of steel : 7850 kg/Cu.m
5 Steel grade : E250
6 Bolt Grade : -
B DEAD LOADS
1 Self weight of Steel tank : 7850 kg/Cu.m
C IMPOSED LOADS
1 Equipment Weight : 0.78 kN/m2 (As per contractor Input)
D WIND LOAD
Not Applicable
D EARTH QUAKE LOAD
Not Applicable
E DESIGN CODES
1 RCC Structure : IS 800 : 2007
F SOFTWARE
1 Structural Analysis : STAAD Pro, MS Excel
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5 STRUCTURAL DESDRIPTION
This scaffolding structure is 1.7m X 3.0m plan in size and height 18.0m. It is tied with tie member
at every 2m vertical spacing and connected using the clamp with bolt nut. This scaffolding structure
consist 3 platform at 10m, 14m and 18m. The platform is made using gratings. This scaffolding
structure is made using pipe member. The vertical load due to men access and materials placed on
the platform, are transferred through vertical member. All lateral load due to wind, are restrained by
tie member connected to vertical member.

6 STAAD MODELING

6.1 STAAD MODEL


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6.2 STAAD MODEL

STAAD 3D model STAAD Model - Node Number STAAD Model - Beam Number
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6.3 STAAD MODEL WITH MEMBER PROPERTIES


TUAMAN ENGINEERING LIMITED SECTION: Calculation
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7 LOAD CALCULATION
The tank ring foundations are subjected to following loads
 Dead load
 Live Load
 Wind Load
 Earth quake load

7.1 DEAD LOAD


 Self weight of Structure
2
 Selfweight of Gratings = 0.4kN/m

7.2 LIVE LOAD

 Load on Platform = 400 kg


= (400 x 9.81)/(1000 x 1.7 x 3)
= 0.78 kN/m2

7.3 WIND LOAD


This scaffolding structure is constructed temporarily for labour access to perform various work.
Hence minimum wind load is considered on scaffolding members.

7.4 SEISMIC LOAD

Not Applicable
7.5 LOAD COMBINATION

DL+IL
DL+WL(X)
DL+WL(-X)
DL+WL(Z)
DL+WL(-Z)
DL+IL+WL(X)
DL+IL+WL(-X)
DL+IL+WL(Z)
DL+IL+WL(-Z)
TUAMAN ENGINEERING LIMITED SECTION: Calculation
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8 STAAD INPUT

STAAD SPACE
START JOB INFORMATION
ENGINEER DATE 21-Jul-18
END JOB INFORMATION
INPUT WIDTH 79
UNIT METER KN
JOINT COORDINATES
1 0 0 0; 2 1.5 0 0; 3 3 0 0; 4 0 0 1.7; 5 1.5 0 1.7; 6 3 0 1.7; 7 0 2 0;
8 1.5 2 0; 9 3 2 0; 10 0 2 1.7; 11 1.5 2 1.7; 12 3 2 1.7; 13 0 4 0; 14 1.5 4 0;
15 3 4 0; 16 0 4 1.7; 17 1.5 4 1.7; 18 3 4 1.7; 19 0 6 0; 20 1.5 6 0; 21 3 6 0;
22 0 6 1.7; 23 1.5 6 1.7; 24 3 6 1.7; 25 0 8 0; 26 1.5 8 0; 27 3 8 0;
28 0 8 1.7; 29 1.5 8 1.7; 30 3 8 1.7; 31 0 10 0; 32 1.5 10 0; 33 3 10 0;
34 0 10 1.7; 35 1.5 10 1.7; 36 3 10 1.7; 37 0 12 0; 38 1.5 12 0; 39 3 12 0;
40 0 12 1.7; 41 1.5 12 1.7; 42 3 12 1.7; 43 0 14 0; 44 1.5 14 0; 45 3 14 0;
46 0 14 1.7; 47 1.5 14 1.7; 48 3 14 1.7; 49 0 16 0; 50 1.5 16 0; 51 3 16 0;
52 0 16 1.7; 53 1.5 16 1.7; 54 3 16 1.7; 55 0 18 0; 56 1.5 18 0; 57 3 18 0;
58 0 18 1.7; 59 1.5 18 1.7; 60 3 18 1.7; 61 0 -0.3 0; 62 1.5 -0.3 0;
63 3 -0.3 0; 64 0 -0.3 1.7; 65 1.5 -0.3 1.7; 66 3 -0.3 1.7;
MEMBER INCIDENCES
1 1 2; 2 2 3; 3 1 4; 4 4 5; 5 5 6; 6 3 6; 7 1 7; 8 2 8; 9 3 9; 10 4 10;
11 5 11; 12 6 12; 13 7 8; 14 8 9; 15 7 10; 16 10 11; 17 11 12; 18 9 12;
19 7 13; 20 8 14; 21 9 15; 22 10 16; 23 11 17; 24 12 18; 25 13 14; 26 14 15;
27 13 16; 28 16 17; 29 17 18; 30 15 18; 31 13 19; 32 14 20; 33 15 21; 34 16 22;
35 17 23; 36 18 24; 37 19 20; 38 20 21; 39 19 22; 40 22 23; 41 23 24; 42 21 24;
43 19 25; 44 20 26; 45 21 27; 46 22 28; 47 23 29; 48 24 30; 49 25 26; 50 26 27;
51 25 28; 52 28 29; 53 29 30; 54 27 30; 55 25 31; 56 26 32; 57 27 33; 58 28 34;
59 29 35; 60 30 36; 61 31 32; 62 32 33; 63 31 34; 64 34 35; 65 35 36; 66 33 36;
67 31 37; 68 32 38; 69 33 39; 70 34 40; 71 35 41; 72 36 42; 73 37 38; 74 38 39;
75 37 40; 76 40 41; 77 41 42; 78 39 42; 79 37 43; 80 38 44; 81 39 45; 82 40 46;
83 41 47; 84 42 48; 85 43 44; 86 44 45; 87 43 46; 88 46 47; 89 47 48; 90 45 48;
91 43 49; 92 44 50; 93 45 51; 94 46 52; 95 47 53; 96 48 54; 97 49 50; 98 50 51;
99 49 52; 100 52 53; 101 53 54; 102 51 54; 103 49 55; 104 50 56; 105 51 57;
106 52 58; 107 53 59; 108 54 60; 109 55 56; 110 56 57; 111 55 58; 112 58 59;
113 59 60; 114 57 60; 115 1 61; 116 2 62; 117 3 63; 118 4 64; 119 5 65;
120 6 66;
DEFINE MATERIAL START
ISOTROPIC STEEL
E 2.05e+008
POISSON 0.3
DENSITY 76.8195
ALPHA 1.2e-005
DAMP 0.03
TYPE STEEL
STRENGTH FY 253200 FU 407800 RY 1.5 RT 1.2
END DEFINE MATERIAL
MEMBER PROPERTY INDIAN
1 2 4 5 8 11 13 14 16 17 20 23 25 26 28 29 31 TO 38 40 41 43 TO 119 -
TUAMAN ENGINEERING LIMITED SECTION: Calculation
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120 TABLE ST PIP424M


3 6 7 9 10 12 15 18 19 21 22 24 27 30 39 42 TABLE ST PIP424H
CONSTANTS
MATERIAL STEEL ALL
SUPPORTS
61 TO 66 PINNED
MEMBER RELEASE
1 TO 6 13 TO 18 25 TO 30 37 TO 42 49 TO 54 61 TO 66 73 TO 78 85 TO 90 -
97 TO 102 109 TO 114 START KMY 10 KMZ 10
1 TO 6 13 TO 18 25 TO 30 37 TO 42 49 TO 54 61 TO 66 73 TO 78 85 TO 90 -
97 TO 102 109 TO 114 END KMY 10 KMZ 10
DEFINE WIND LOAD
TYPE 1 WIND 1
INT 0.5 HEIG 20
EXP 1 JOINT 1 TO 66
LOAD 1 LOADTYPE None TITLE DL
SELFWEIGHT Y -1
FLOOR LOAD
YRANGE 9 11 FLOAD 0.4 GY
YRANGE 13 15 FLOAD 0.4 GY
YRANGE 17 19 FLOAD 0.4 GY
LOAD 2 LOADTYPE Live TITLE IL
FLOOR LOAD
YRANGE 9 11 FLOAD 0.77 GY
YRANGE 17 19 FLOAD 0.77 GY
LOAD 3 LOADTYPE Wind TITLE WL(X)
WIND LOAD X 1 TYPE 1 OPEN
LOAD 4 LOADTYPE Wind TITLE WL(-X)
WIND LOAD X -1 TYPE 1 OPEN
LOAD 5 LOADTYPE Wind TITLE WL(Z)
WIND LOAD Z 1 TYPE 1 OPEN
LOAD 6 LOADTYPE Wind TITLE WL(-Z)
WIND LOAD Z -1 TYPE 1 OPEN
****************************************************************
LOAD COMB 100 DL+IL
1 1.0 2 1.0
LOAD COMB 101 DL+WL(X)
1 1.0 3 1.0
LOAD COMB 102 DL+WL(-X)
1 1.0 4 1.0
LOAD COMB 103 DL+WL(Z)
1 1.0 5 1.0
LOAD COMB 104 DL+WL(-Z)
1 1.0 6 1.0
LOAD COMB 105 DL+IL+WL(X)
1 1.0 2 1.0 3 1.0
LOAD COMB 106 DL+IL+WL(-X)
1 1.0 2 1.0 4 1.0
LOAD COMB 107 DL+IL+WL(Z)
TUAMAN ENGINEERING LIMITED SECTION: Calculation
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1 1.0 2 1.0 5 1.0


LOAD COMB 108 DL+IL+WL(-Z)
1 1.0 2 1.0 6 1.0
*****************************************************************
PERFORM ANALYSIS PRINT ALL
PARAMETER 1
CODE IS800 LSD
FU 420000 ALL
FYLD 250000 ALL
KY 0.9 MEMB 1 TO 6 13 TO 18 25 TO 30 37 TO 42 49 TO 54 61 TO 66 73 TO 78 85 -
86 TO 90 97 TO 102 109 TO 114
KZ 0.9 MEMB 1 TO 6 13 TO 18 25 TO 30 37 TO 42 49 TO 54 61 TO 66 73 TO 78 85 -
86 TO 90 97 TO 102 109 TO 114
MAIN 250 ALL
CHECK CODE ALL
PARAMETER 2
CODE IS800 LSD
STEEL MEMBER TAKE OFF ALL
FINISH
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9 UTILITY RATIO TABLE

Analysis Actual Allowable


Beam Actual Ratio Clause L/C
Property Ratio Ratio
1 PIP424M 0.491 1 0.491 Sec. 8.2.1.2 102
2 PIP424M 0.491 1 0.491 Sec. 8.2.1.2 101
3 PIP424H 0.878 1 0.878 Sec. 8.2.1.2 103
4 PIP424M 0.491 1 0.491 Sec. 8.2.1.2 102
5 PIP424M 0.491 1 0.491 Sec. 8.2.1.2 101
6 PIP424H 0.878 1 0.878 Sec. 8.2.1.2 103
7 PIP424H 0.894 1 0.894 Sec. 9.3.2.2 104
8 PIP424M 0.533 1 0.533 Sec. 8.2.1.2 3
9 PIP424H 0.894 1 0.894 Sec. 9.3.2.2 104
10 PIP424H 0.894 1 0.894 Sec. 9.3.2.2 103
11 PIP424M 0.533 1 0.533 Sec. 8.2.1.2 3
12 PIP424H 0.894 1 0.894 Sec. 9.3.2.2 103
13 PIP424M 0.663 1 0.663 Sec. 8.2.1.2 102
14 PIP424M 0.663 1 0.663 Sec. 8.2.1.2 101
15 PIP424H 1.206 1 1.206 Sec. 9.3.1.1 107
16 PIP424M 0.663 1 0.663 Sec. 8.2.1.2 102
17 PIP424M 0.663 1 0.663 Sec. 8.2.1.2 101
18 PIP424H 1.206 1 1.206 Sec. 9.3.1.1 107
19 PIP424H 0.719 1 0.719 Sec. 9.3.2.2 104
20 PIP424M 0.535 1 0.535 Sec. 8.2.1.2 3
21 PIP424H 0.719 1 0.719 Sec. 9.3.2.2 104
22 PIP424H 0.719 1 0.719 Sec. 9.3.2.2 103
23 PIP424M 0.535 1 0.535 Sec. 8.2.1.2 3
24 PIP424H 0.719 1 0.719 Sec. 9.3.2.2 103
25 PIP424M 0.598 1 0.598 Sec. 8.2.1.2 102
26 PIP424M 0.598 1 0.598 Sec. 8.2.1.2 101
27 PIP424H 1.029 1 1.029 Sec. 9.3.1.1 103
28 PIP424M 0.598 1 0.598 Sec. 8.2.1.2 102
29 PIP424M 0.598 1 0.598 Sec. 8.2.1.2 101
30 PIP424H 1.029 1 1.029 Sec. 9.3.1.1 103
31 PIP424M 0.756 1 0.756 Sec. 9.3.2.2 6
32 PIP424M 0.474 1 0.474 Sec. 8.2.1.2 3
33 PIP424M 0.756 1 0.756 Sec. 9.3.2.2 6
34 PIP424M 0.756 1 0.756 Sec. 9.3.2.2 5
35 PIP424M 0.474 1 0.474 Sec. 8.2.1.2 3
36 PIP424M 0.756 1 0.756 Sec. 9.3.2.2 5
37 PIP424M 0.51 1 0.51 Sec. 8.2.1.2 102
38 PIP424M 0.51 1 0.51 Sec. 8.2.1.2 101
39 PIP424H 0.893 1 0.893 Sec. 8.2.1.2 107
40 PIP424M 0.51 1 0.51 Sec. 8.2.1.2 102
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41 PIP424M 0.51 1 0.51 Sec. 8.2.1.2 101


42 PIP424H 0.893 1 0.893 Sec. 8.2.1.2 107
43 PIP424M 0.598 1 0.598 Sec. 9.3.2.2 6
44 PIP424M 0.397 1 0.397 Sec. 8.2.1.2 3
45 PIP424M 0.598 1 0.598 Sec. 9.3.2.2 6
46 PIP424M 0.598 1 0.598 Sec. 9.3.2.2 5
47 PIP424M 0.397 1 0.397 Sec. 8.2.1.2 3
48 PIP424M 0.598 1 0.598 Sec. 9.3.2.2 5
49 PIP424M 0.433 1 0.433 Sec. 8.2.1.2 105
50 PIP424M 0.433 1 0.433 Sec. 8.2.1.2 106
51 PIP424M 0.905 1 0.905 Sec. 8.2.1.2 103
52 PIP424M 0.433 1 0.433 Sec. 8.2.1.2 105
53 PIP424M 0.433 1 0.433 Sec. 8.2.1.2 106
54 PIP424M 0.905 1 0.905 Sec. 8.2.1.2 103
55 PIP424M 0.478 1 0.478 Sec. 9.3.2.2 6
56 PIP424M 0.327 1 0.327 Sec. 8.2.1.2 3
57 PIP424M 0.478 1 0.478 Sec. 9.3.2.2 6
58 PIP424M 0.478 1 0.478 Sec. 9.3.2.2 5
59 PIP424M 0.327 1 0.327 Sec. 8.2.1.2 3
60 PIP424M 0.478 1 0.478 Sec. 9.3.2.2 5
61 PIP424M 0.449 1 0.449 Sec. 8.2.1.2 106
62 PIP424M 0.449 1 0.449 Sec. 8.2.1.2 105
63 PIP424M 0.844 1 0.844 Sec. 8.2.1.2 107
64 PIP424M 0.449 1 0.449 Sec. 8.2.1.2 106
65 PIP424M 0.449 1 0.449 Sec. 8.2.1.2 105
66 PIP424M 0.844 1 0.844 Sec. 8.2.1.2 107
67 PIP424M 0.362 1 0.362 Sec. 9.3.2.2 6
68 PIP424M 0.256 1 0.256 Sec. 8.2.1.2 3
69 PIP424M 0.362 1 0.362 Sec. 9.3.2.2 6
70 PIP424M 0.362 1 0.362 Sec. 9.3.2.2 5
71 PIP424M 0.256 1 0.256 Sec. 8.2.1.2 3
72 PIP424M 0.362 1 0.362 Sec. 9.3.2.2 5
73 PIP424M 0.271 1 0.271 Sec. 8.2.1.2 105
74 PIP424M 0.271 1 0.271 Sec. 8.2.1.2 106
75 PIP424M 0.571 1 0.571 Sec. 8.2.1.2 107
76 PIP424M 0.271 1 0.271 Sec. 8.2.1.2 105
77 PIP424M 0.271 1 0.271 Sec. 8.2.1.2 106
78 PIP424M 0.571 1 0.571 Sec. 8.2.1.2 107
79 PIP424M 0.258 1 0.258 Sec. 8.2.1.2 103
80 PIP424M 0.186 1 0.186 Sec. 8.2.1.2 3
81 PIP424M 0.258 1 0.258 Sec. 8.2.1.2 103
82 PIP424M 0.258 1 0.258 Sec. 8.2.1.2 104
83 PIP424M 0.186 1 0.186 Sec. 8.2.1.2 3
84 PIP424M 0.258 1 0.258 Sec. 8.2.1.2 104
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85 PIP424M 0.199 1 0.199 Sec. 8.2.1.2 105


86 PIP424M 0.199 1 0.199 Sec. 8.2.1.2 106
87 PIP424M 0.421 1 0.421 Sec. 8.2.1.2 103
88 PIP424M 0.199 1 0.199 Sec. 8.2.1.2 105
89 PIP424M 0.199 1 0.199 Sec. 8.2.1.2 106
90 PIP424M 0.421 1 0.421 Sec. 8.2.1.2 103
91 PIP424M 0.171 1 0.171 Sec. 8.2.1.2 108
92 PIP424M 0.115 1 0.115 Sec. 8.2.1.2 3
93 PIP424M 0.171 1 0.171 Sec. 8.2.1.2 108
94 PIP424M 0.171 1 0.171 Sec. 8.2.1.2 107
95 PIP424M 0.115 1 0.115 Sec. 8.2.1.2 3
96 PIP424M 0.171 1 0.171 Sec. 8.2.1.2 107
97 PIP424M 0.11 1 0.11 Sec. 8.2.1.2 105
98 PIP424M 0.11 1 0.11 Sec. 8.2.1.2 106
99 PIP424M 0.227 1 0.227 Sec. 8.2.1.2 107
100 PIP424M 0.11 1 0.11 Sec. 8.2.1.2 105
101 PIP424M 0.11 1 0.11 Sec. 8.2.1.2 106
102 PIP424M 0.227 1 0.227 Sec. 8.2.1.2 107
103 PIP424M 0.148 1 0.148 Sec. 8.2.1.2 107
104 PIP424M 0.046 1 0.046 Sec. 8.2.1.2 105
105 PIP424M 0.148 1 0.148 Sec. 8.2.1.2 107
106 PIP424M 0.148 1 0.148 Sec. 8.2.1.2 108
107 PIP424M 0.046 1 0.046 Sec. 8.2.1.2 105
108 PIP424M 0.148 1 0.148 Sec. 8.2.1.2 108
109 PIP424M 0.188 1 0.188 Sec. 8.2.1.2 106
110 PIP424M 0.188 1 0.188 Sec. 8.2.1.2 105
111 PIP424M 0.168 1 0.168 Sec. 8.2.1.2 107
112 PIP424M 0.188 1 0.188 Sec. 8.2.1.2 106
113 PIP424M 0.188 1 0.188 Sec. 8.2.1.2 105
114 PIP424M 0.168 1 0.168 Sec. 8.2.1.2 107
115 PIP424M 0.352 1 0.352 Sec. 9.3.2.2 104
116 PIP424M 0.355 1 0.355 Sec. 8.2.1.2 3
117 PIP424M 0.352 1 0.352 Sec. 9.3.2.2 104
118 PIP424M 0.352 1 0.352 Sec. 9.3.2.2 103
119 PIP424M 0.355 1 0.355 Sec. 8.2.1.2 3
120 PIP424M 0.352 1 0.352 Sec. 9.3.2.2 103
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