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    Ford™ Connector Series

    Uploaded by

    Reynaldo Mariano
    The document provides instructions for replacing a connector in a Ford connector series. It details removing the protective cover from the wiring harness, measuring and cutting the three wires, stripping insulation from the wires, test fitting the new connector, crimping repair wires to the cut wires, and using heat shrink tubing and tape to complete the repair.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Ford™ Connector Series

    Uploaded by

    Reynaldo Mariano
    72 views2 pages
    The document provides instructions for replacing a connector in a Ford connector series. It details removing the protective cover from the wiring harness, measuring and cutting the three wires, stripping insulation from the wires, test fitting the new connector, crimping repair wires to the cut wires, and using heat shrink tubing and tape to complete the repair.

    Original Description:

    Conectores Para Vehiculos FORD

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    The document provides instructions for replacing a connector in a Ford connector series. It details removing the protective cover from the wiring harness, measuring and cutting the three wires, stripping insulation from the wires, test fitting the new connector, crimping repair wires to the cut wires, and using heat shrink tubing and tape to complete the repair.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    72 views2 pages

    Ford™ Connector Series

    Uploaded by

    Reynaldo Mariano
    The document provides instructions for replacing a connector in a Ford connector series. It details removing the protective cover from the wiring harness, measuring and cutting the three wires, stripping insulation from the wires, test fitting the new connector, crimping repair wires to the cut wires, and using heat shrink tubing and tape to complete the repair.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
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    Table of Contents

    019-212 Ford™ Connector Series

    Table of Contents
    Connector Replacement

    Previous
    Next

    Connector Replacement

    Measure 152 mm [6 in] back from the face of the connector, and using the braid removal tool, Part Number 3822932,
    remove the wiring harness protective cover.

    LARGE

    Before cutting the wires, measure and tag the three wires.

    Cut wire A 117 mm [4-½ in] from the face of the connector.

    Cut wire B 104 mm [4 in] from the face of the connector.

    Cut wire C 91 mm [3-½ in] from the face of the connector.

    LARGE

    Remove 6 mm [¼ in] of insulation from all three wires using wire crimp tool, Part Number 3822930.

    Before installing the new connector, perform a test fit to make sure the connector is keyed correctly.

    Refer to the appropriate wiring repair kit in the service tools table in the front of Section 19 for the correct repair connector.

    Refer to the wiring diagram in Section E for pin locations.

    Replace one contact wire at a time. If more than one wire needs replaced, attach a lettered tag to each wire removed.

    LARGE

    Install the terminal repair wires onto the bare wires and use wire crimping tool, Part Number 3822930, to crimp them
    together.

    Use heat gun, Part Number 3823860, or an open flame to heat the shrink tubing. The tubing will shrink and make the
    connection waterproof.

    LARGE

    Wrap the wires with tape, for added protection, to complete the repair.

    LARGE

    Last Modified: 09-Oct-2003


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