Ceiling & Floor Type

Air Conditioner
SERVICE MANUAL
MODELS: LV-C3621CL/HL/AL
LV-D4821CL/HL/AL
LV-D6021CL/HL/AL
Contents

Product Specifications (Cooling & Heating) ..........................................................................3

Dimensions ..............................................................................................................................5

Refrigeration Cycle Diagram ..................................................................................................8

Wiring Diagram ......................................................................................................................10

Installation Start-up and Service Instructions Fan Coil Unit..............................................13

Remote Control Operation ....................................................................................................17

Remote control Function .......................................................................................................18

Mounting Bracket ...................................................................................................................24

Installation Start-up and Service Instruction Condensing Unit .........................................25

3-way Valve .............................................................................................................................29

Troubleshooting .....................................................................................................................34

Exploded View and Replacement Parts List .......................................................................36

–2–
Product Specifications (Cooling & Heating)
Model LV-C3621CL LV-D4821CL LV-D6021CL
Power Source(Ø, V, Hz) 1, 220, 60 1, 220, 60 1, 220, 60
Cooling Capacity BTU/h 36,000 48,000 60,000
Input KW 4.0 5.1 6.1
E.E.R BTU/hw 9 9.4 9.8
Heating Capacity BTU/h - - -
Input KW - - -
E.E.R BTU/hw - - -
Power Factor % 96.8 90.29 98.78
Rated Load Amp. Cooling A 19 24 27
Heating A - - -
Power Consumption Cooling W 4,000 5,100 6,100
Heating W - - -
Locked Rotor Amps A 85 110 115
Moisture Removal l/h 3.67 4.2 5.25
Air Volumn Cooling(H/M/L) m3/min 25/23/21 35/30/25 42/35/28
Heating(H/M/L) m3/min - - -
Noise at 1.5m Cooling(H/M/L) 51/48/45 56/52/46 58/55/47
Heating(H/M/L) - - -
Outdoor 63 62 62
Refrigerant(R-22) Kg 3.3 3.6 4.3
Drain Hose In diameter mm 22.22 22.22 22.22
Out diameter - - -
RPM Cooling(H/M/L) 1,200/1,100/1,000 1,250/1,050/880 1,300/1,150/900
Outdoor 960 900 900
Main Cable No. X 3*3.5 3*5.0 3*5.0
Connecting Cable mm3 6*1.0 6*1.0 6*1.0
Remote Control Type WIRELESS CONTROL WIRELESS CONTROL WIRELESS CONTROL
Refigerant Control Type CAPILLARY TUBE CAPILLARY TUBE CAPILLARY TUBE
Function Soft Dry NO NO NO
Timer 24 HOUR ON/OFF 24 HOUR ON/OFF 24 HOUR ON/OFF
Self Diagnosis YES YES YES
Sleep YES YES YES
Force Operation YES YES YES
Deice Operation NO NO NO
Hot Start NO NO NO
Comp Type COPELAND BRISTOL COPELAND
Model CR42K6-PFV H23B503ABCA CRN5-0500-PFV
Oil Type SUNISO 3GS SUNISO 4GDID SUNISO 4GDID
Charge 1,200 1,500 1,774
Input W 3,520 5,050 6,270
Running Current A 7.1 8.2 10
Capacity Kcal/h 9,626 12,776 15,800
LRA A 85 110 115
Weight Kg - - -
Capacity µF 50 45 50
Indoor Motor Maker PRECISE PRECISE PRECISE
Model F4-1/8 TY-LG F2-1/8 TY-LG F2-1/8 TY-LG
Input W 199 200*2 222*2
No. of Poles 4 4 4
Capacity µF/Vac 3/400 3/400 3/400
RPM High 1,200 1,200 1,250
Medium 1,000 1,000 1,100
Low 800 800 1,000
Outdoor Motor Maker LG LG LG
Model - - -
Output W 105*2 152*2 152*2
No. of Poles 6 6 6
Capacity µF/Vac 2.0/370 6.0/370 6.0/370
RPM 960 900 900
Insulation Class B B B
High Pressure S/W Maker - - -
Model - - -
Off Pressure kgf/cm2 - - -
On Pressure - - -
Low Pressure S/W Maker - - -
Model - - -
Off Pressure kgf/cm2 - - -
On Pressure - - -
SVC Valve Liquid Inch 3/8(9.52) 1/2(12.7) 1/2(12.7)
Gas (mm) 3/4(19.05) 3/4(19.05) 3/4(19.05)
Pipe Length Standard m 5 5 5
MAX. 15 15 15
Pipe Elevation Standard m - - -
MAX. - - -
Dimension (WxHxD) Indoor mm 698*1,600*235 698*1,900*270 698*1,905*270
Outdoor 1,020*870*440 1,070*1,300*495 1,070*1,300*495
Net Weight Indoor Kg(lbs) 65(143) 74(163) 81(178)
Outdoor 78(171) 95(209) 95(209)
Stuffing Quantity with S/Part 20/40 ft
without S/Part 20/40 ft

–3–
Model LV-C3621HL LV-D4821HL LV-D6021HL
Power Source(Ø, V, Hz) 1, 220, 60 1, 220, 60 1, 220, 60
Cooling Capacity BTU/h 36,000 48,000 60,000
Input KW 4.0 5.1 6.1
E.E.R BTU/hw 9 9.4 9.8
Heating Capacity BTU/h 36,000 48,000 60,000
Input KW 3.7 4.7 5.7
E.E.R BTU/hw 9.7 10.2 10.5
Power Factor % 96.8 90.29 98.78
Rated Load Amp. Cooling A 19 24 27
Heating A 17.5 22 25
Power Consumption Cooling W 4,000 5,100 6,100
Heating W - - -
Locked Rotor Amps A 85 110 115
Moisture Removal l/h 3.67 4.2 5.25
Air Volumn Cooling(H/M/L) m3/min 25/23/21 35/30/25 42/35/28
Heating(H/M/L) m3/min 25/23/21 35/30/25 42/35/28
Noise at 1.5m Cooling(H/M/L) 51/48/45 56/52/46 58/55/47
Heating(H/M/L) - - -
Outdoor 63 62 62
Refrigerant(R-22) Kg 3.3 3.6 4.3
Drain Hose In diameter mm 22.22 22.22 22.22
Out diameter - - -
RPM Cooling(H/M/L) 1,200/1,100/1,000 1,250/1,050/880 1,300/1,150/900
Outdoor 960 900 900
Main Cable No. X 3*3.5 3*5.0 3*5.0
Connecting Cable mm3 6*1.0 6*1.0 6*1.0
Remote Control Type WIRELESS CONTROL WIRELESS CONTROL WIRELESS CONTROL
Refigerant Control Type CAPILLARY TUBE CAPILLARY TUBE CAPILLARY TUBE
Function Soft Dry NO NO NO
Timer 24 HOUR ON/OFF 24 HOUR ON/OFF 24 HOUR ON/OFF
Self Diagnosis YES YES YES
Sleep YES YES YES
Force Operation YES YES YES
Deice Operation NO NO NO
Hot Start NO NO NO
Comp Type COPELAND BRISTOL COPELAND
Model CR42K6-PFV H23B503ABCA CRN5-0500-PFV
Oil Type SUNISO 3GS SUNISO 4GDID SUNISO 4GDID
Charge 1,200 1,500 1,774
Input W 3,520 5,050 6,270
Running Current A 7.1 8.2 10
Capacity Kcal/h 9,626 12,776 15,800
LRA A 85 110 115
Weight Kg - - -
Capacity µF 50 45 50
Indoor Motor Maker PRECISE PRECISE PRECISE
Model F4-1/8TY-LG F2-1/8TY-LG F2-1/7TY-LG
Input W 199 200*2 222*2
No. of Poles 4 4 4
Capacity µF/Vac 3/400 3/400 3/400
RPM High 1,200 1,200 1,250
Medium 1,000 1,000 1,100
Low 800 800 1,000
Outdoor Motor Maker LG LG LG
Model - - -
Output W 105*2 152*2 152*2
No. of Poles 6 6 6
Capacity µF/Vac 2.0/370 6.0/370 6.0/370
RPM 960 900 900
Insulation Class B B B
High Pressure S/W Maker - - -
Model - - -
Off Pressure kgf/cm2 - - -
On Pressure - - -
Low Pressure S/W Maker - - -
Model - - -
Off Pressure kgf/cm2 - - -
On Pressure - - -
SVC Valve Liquid Inch 3/8(9.52) 1/2(12.7) 1/2(12.7)
Gas (mm) 3/4(19.05) 3/4(19.05) 3/4(19.05)
Pipe Length Standard m 5 5 5
MAX. 15 15 15
Pipe Elevation Standard m - - -
MAX. - - -
Dimension (WxHxD) Indoor mm 698*1,600*235 698*1,900*270 698*1,905*270
Outdoor 1,020*870*440 1,070*1,300*495 1,070*1,300*495
Net Weight Indoor Kg(lbs) 65(143) 74(163) 81(178)
Outdoor 78(171) 95(209) 95(209)
Stuffing Quantity with S/Part 20/40 ft
without S/Part 20/40 ft

–4–
Dimensions

(1) Indoor Unit

82.5 82.5

Dim(mm)
A B C
Model

36K Btu 1605 235 1440

38K, 60K Btu 1905 270 1740

–5–
(2) Outdoor Unit(36K)

W
L3

L1
D
L2
L4
H

Gas side
3-way valve
L10 L11

Liquid side
3-way valve

L7 L6 L8 L9
L5

MODEL
36K Models
DIM

W mm 790
H mm 965
D mm 320
L1 mm 358
L2 mm 19
L3 mm 339
L4 mm 920
L5 mm 38
L6 mm 503
L7 mm 144
L8 mm 143
L9 mm 73
L10 mm 93
L11 mm 80

–6–
(3) Outdoor Unit(48K)
W
L3

L1
D
L2
H

L4

Liquid side
3-way valve
L10 L11

Gas side
3-way valve

L7 L6 L8 L9
L5

MODEL
48K, 60K Models
DIM

W mm 900
H mm 1,225
D mm 370
L1 mm 460
L2 mm 45
L3 mm 410
L4 mm 1,135
L5 mm 90
L6 mm 550
L7 mm 175
L8 mm 175
L9 mm 112
L10 mm 120
L11 mm 83

–7–
Refrigeration Cycle Diagram

• HEAT PUMP(LV-C3621HL, LV-D4821HL, LV-D6021HL)

INDOOR UNIT OUTDOOR UNIT

LIQUID SIDE

HEAT
EXCHANGER HEAT
EXCHANGER

GAS SIDE

REVERSING
VALVE

COMPRESSOR COOLING
HEATING

Pipe Size
Length (m) Elevation (m) * Additional
(Diameter:ø)
Capacity refrigerant
GAS LIQUID Rated Max. Rated Max. (g/m)

36K 3/4" 3/8" 5.0 20 5 10 50

48K 3/4" 1/2" 5.0 25 5 15 55
60K 3/4" 1/2" 5.0 30 5 20 60
• Rated performance for refrigerant line length of: 5.0m
• If 36K Capacity is installed at a distance of 15m, 500g of refrigerant
should be added ....................................................(15-5.0) x 50g

–8–
• COOLING ONLY(LV-C3621CL/AL, LV-4821CL/AL, LV-D6021CL/AL

INDOOR UNIT OUTDOOR UNIT

LIQUID SIDE

HEAT
EXCHANGER HEAT
(CONDENSER) EXCHANGER
(CONDENSER)

COMPRESSOR
GAS SIDE

Pipe Size
Length (m) Elevation (m) * Additional
(Diameter:ø)
Capacity refrigerant
GAS LIQUID Rated Max. Rated Max. (g/m)

36K 3/4" 3/8" 5.0 20 5 10 50

48K 3/4" 1/2" 5.0 25 5 15 55
60K 3/4" 1/2" 5.0 30 5 20 60
• Rated performance for refrigerant line length of: 5.0m
• If 36K Capacity is installed at a distance of 15m, 500g of refrigerant
should be added ....................................................(15-5.0) x 50g

–9–
Wiring Diagram
HEAT PUMP
Model: LV-C3621HL
OUTDOOR WIRING DIAGRAM INDOOR WIRING DIAGRAM
CAPACITOR
OR OR
R BK
YL YL
FAN1
S RD
COMP BK BK
C WH
RUNNING TERMINAL BLOCK 30 A
LINE 1
CAPACITOR CAPACITOR1
BR POWER SUPPLY SWITCH BOX ROOM
BK FUSE T3.15A LINE 2 SENSOR
BL CAPACITOR2
1 L N
COMP
BK
2 OR OR White Wire
HIGH PRESSURE SWITCH BK 1
FOR FAN CONTROL 3 TRIAC FREEZE
YL YL 2 SWING SENSOR
RD FAN2 Gray Wire

Low Ambient PCB

4 BK BK 3
Brown Wire
T1 T2 4 4 WV
A2 BK 5 WH 5
Black Wire
MAGNECTIC Red Wire
CONTACTOR
A1 6 6 OF
L1 L2
7 White Wire L-COMM.
Blue Wire CONNECTOR
PIPE TH

8 OUTDOOR SENSOR
Black Wire HIGH
BK WH BL 9
MEDIUM
Blue Wire
Black Wire
BR TB3 BLOWER Blue Wire Red Wire LOW
BL 1 MOTOR Red Wire
4WAY VALVE
BK OR
FUSE(5A)

FUSE(5A)

BK BK OUTDOOR SENSOR
BLOWER Ground BLOWER Ground
BK BK MOTOR MOTOR
2
L N 1 2 3 4 5 6 TB2 White Wire White Wire
Brown Wire Run Cap. Brown Wire Run Cap.
TB1

POWER INPUT
TO INDOOR UNIT

3854A20013G

COOLING ONLY
Model: LV-C3621CL/AL

OUTDOOR WIRING DIAGRAM INDOOR WIRING DIAGRAM

SWITCH BOX

LINE Red Wire

CAPACITOR NEUTRAL White Wire
OR OR
R BK
YL YL COMP Gray Wire
FAN1
S RD
COMP BK BK
C WH SWING Blue Wire
RUNNING
CAPACITOR CAPACITOR1 COMM Red Wire
BK HIGH
CAPACITOR2 Black Wire
White Wire

OR FUSE T3.15A MED Blue Wire

1 OR OR
LOW Red Wire
2 YL YL
FAN2
TRIAC

3 BK BK
T2 T1
Low Ambient PCB

MAGNECTIC A2 4
CONTACTOR
A1 5
L2 L1
6
7 Terminal
FREEZE SENSOR

ROOM SENSOR

DISPLAY

BK WH BL Block 30A
PIPE TH

8
1
To outdoor unit

9 SWING
BR MOTOR
BL 1
2
OR 3
FUSE(5A)

FUSE(5A)

BK BK 4
BK BK BLOWER BLOWER
2
MOTOR MOTOR
L N 1 2 3 TERMINAL BLOCK TERMINAL BLOCK1
White Wire White Wire
Run Cap. Run Cap.
Brown Wire Brown Wire
POWER INPUT
TO INDOOR UNIT
NOTE
FAST FUSE
3854A20013D 0.5A. 250V.

–10–
HEAT PUMP
Model: LV-D4821HL
OUTDOOR WIRING DIAGRAM INDOOR WIRING DIAGRAM
BK

BK
BR

TERMINAL BLOCK 30 A
LINE 1
WH
POWER SUPPLY SWITCH BOX ROOM
WH LINE 2 SENSOR
L N
COMP
1 3 5 31
TM L N 52C A
1
White Wire

FREEZE
2 SWING SENSOR
B Gray Wire
2 4 6 32 3
Brown Wire
POWER SUPPLY 4 4 WV
Black Wire
BK 5
Red Wire
6 OF
OR
BK White Wire L-COMM.
BK Blue Wire CONNECTOR

Black Wire HIGH

F1

BR BR WH MEDIUM
Blue Wire
Black Wire
Red Wire LOW
Co Co BLOWER Blue Wire
WH MOTOR Red Wire
WH Cr WH WH
PTCR
(OPTION) RD BK 1 OUTDOOR SENSOR

To the indoor unit

BK BLOWER Ground BLOWER Ground
YL BK YL BK 2 MOTOR MOTOR

BL
3
OR OR BK
T2 T1 RS 4 White Wire White Wire
T3 BK BK Brown Wire Run Cap. Brown Wire Run Cap.
FMo1 FMo2 5
49FMo 49FMo BK
63H 6
COMP Tmo
OUTDOOR SENSOR

3854A20013H

COOLING ONLY
Model: LV-D4821CL/AL
OUTDOOR WIRING DIAGRAM INDOOR WIRING DIAGRAM
BK
BK SWITCH BOX
BR
LINE Red Wire
NEUTRAL White Wire

WH COMP Gray Wire

WH
SWING Blue Wire
1 3 5 31
TM L N 52C A COMM Red Wire

B HIGH Black Wire

2 4 6 32
White Wire

POWER SUPPLY MED Blue Wire

BK LOW Red Wire

OR BK
BK
F1

BR BR WH

Co Co Terminal
WH
FREEZE SENSOR

ROOM SENSOR

DISPLAY

Cr WH Block 30A
WH
To the indoor unit

PTCR
1 1
To outdoor unit

(OPTION) RD SWING
BK BK 2 MOTOR
2
YL BK YL BK
BL
3 3
OR OR
T2 T1 4 4
T3
FMo1 FMo2 5
49FMo 49FMo BLOWER BLOWER
6 MOTOR MOTOR
COMP Tmo
GN/YL White Wire White Wire
Run Cap. Run Cap.
Brown Wire Brown Wire

NOTE
FAST FUSE
3854A20013E 0.5A. 250V.

–11–
HEAT PUMP
Model: LV-D6021HL
OUTDOOR WIRING DIAGRAM INDOOR WIRING DIAGRAM
BK

BK
BR
FUSE T3.15A
BK
1
WH TERMINAL BLOCK 30 A
2 LINE 1
WH

TRIAC
3 SWITCH BOX

Low Ambient PCB

WH WH POWER SUPPLY ROOM
LINE 2 SENSOR
4 L N
BK COMP
1 3 5 31
TM L N 52C A
5 White Wire
1
6 FREEZE
2 SWING SENSOR
B 7 Gray Wire
2 4 6 32 BK
3
Brown Wire

PIPE TH
POWER SUPPLY 8 4
Black Wire
4 WV
BK 5
9 Red Wire
BK 6 OF
OR
White Wire L-COMM.
BK Blue Wire CONNECTOR

Black Wire HIGH

F1

BR BR WH BK Blue Wire
MEDIUM
Black Wire
Red Wire LOW
Co Co BLOWER Blue Wire
WH MOTOR Red Wire
WH Cr WH WH
PTCR
(OPTION) RD 1 OUTDOOR SENSOR

To the indoor unit

BK Ground Ground
YL BK YL BK
BK 2 BLOWER
MOTOR
BLOWER
MOTOR

BL
3
OR OR
T2 T1 RS
BK 4 White Wire White Wire
T3 BK Brown Wire Run Cap. Brown Wire Run Cap.
FMo1 FMo2 5
49FMo 49FMo
63H BK
6
COMP Tmo
OUTDOOR SENSOR

3854A20013J

COOLING ONLY
Model: LV-D6021CL/AL
OUTDOOR WIRING DIAGRAM INDOOR WIRING DIAGRAM
BK
BK SWITCH BOX
BR
LINE Red Wire
NEUTRAL White Wire

WH COMP Gray Wire

WH
SWING Blue Wire
1 3 5 31
TM L N 52C A COMM Red Wire

B HIGH Black Wire

2 4 6 32
White Wire

POWER SUPPLY MED Blue Wire

BK LOW Red Wire

OR BK
BK
F1

BR BR WH

Co Co Terminal
WH
FREEZE SENSOR

ROOM SENSOR

DISPLAY

Cr WH Block 30A
WH
To the indoor unit

PTCR
1 1
To outdoor unit

(OPTION) RD SWING
BK BK 2 MOTOR
2
YL BK YL BK
BL
3 3
OR OR
T2 T1 4 4
T3
FMo1 FMo2 5
49FMo 49FMo BLOWER BLOWER
6 MOTOR MOTOR
COMP Tmo
GN/YL White Wire White Wire
Run Cap. Run Cap.
Brown Wire Brown Wire

NOTE
FAST FUSE
3854A20013E 0.5A. 250V.

–12–
INSTALLATION START-UP AND SERVICE INSTRUCTIONS FAN COIL UNIT
Safety considerations
Installation and servicing of air conditioning equipment can be hazardous due to system pressure and electrical
components. Only trained and qualified personnel should service equipment. When working on air conditioning
equipment observe precautions in the literature and labels attached to the unit and other safety precautions that
may apply. Follow all safety codes. Wear safety glasses and work gloves. Use quenching cloth for brazing opera-
tions. Have a fire extinguisher available for all brazing operations.

Warning !
Before performing service or maintenance operations on the system, turn off the main power switches to the
indoor and outdoor unit. Electrical shock could cause personal injury.

Initial check
(1) The carton should not be removed from unit until reaching final location to avoid damage.
(2) Inspect unit for shipping damage and file a claim the transport agency if necessary.
(3) Check field electrical works:
(A) Proper size of fuses and wire, correct wiring connections and grounding as specified by the local electrical
codes.
(B) Also check supply voltage. Which must be within the limits shown on the nameplate.
(4) Check for a proper condensate flow.
(5) Be sure piping insulation is adequate.
(6) Confirm there are no obstructions to air flow for indoor and outdoor units. Also check for sufficient clearances
for servicing of the units.

Location & Mounting

(1) Unit should be installed for horizontal and vertical discharge application only.
(2) The unit comes equipped with two (2) bracket hangers for mounting the unit under ceiling, or on a wall as well
as a packet containing a bracket for mounting the remote control unit.
(3) Prepare the mounting bolt (1) at the distance specified in fig.1
(4) Fasten the bracket-hanger (2&3) to the mounting bolt with washers and nuts.

Fig. 1

82.5 82.5

Dim (mm)
A B C
Model
36K Btu 1605 235 1440
48K, 60K Btu 1905 270 1740

–13–
(5) Remove unit from carton and carefully place the unit mounting bolts into the bracket-hanger’s slot and after all
the four (4) bolts are in the slots, push the unit backward slowly. Secure the unit on the bracket-hanger by tight-
ening the four (4) bolts.

Condensate drain
(1) Be sure the unit is reasonably level and pitched toward the drain to ensure proper drainage.
(2) Piping material
(A) Soft vinyl chloride pipe 22mm nominal pipe size.
(B) Hard vinyl chloride (PVC) coupling 22mm nominal pipe size.
(3) Connect the soft hard vinyl chloride pipe to the coupling, see fig.4
(4) The indoor unit uses gravity to drain; therefore the piping outside the unit should slope downward.
(5) “Important” avoids draining as shown in fig.5

Fig. 2 Fig. 3

Refrigerant piping
(1) Connections to the indoor unit are flared connection.
(1.1) Make flared joints for both suction and liquid line .
(1.2) Ensure tube and fitting are in line with one another before tightening nut to provide concentric seating of tube
on fitting to prevent leakage.
(2) The liquid line and suction line should be run according to piping design as shown in fig.4
(3) Brazing should be performed with a constant purge of nitrogen through the piping. This is to keep inside of tub-
ing clean.
(4) Insulate suction and liquid line separately to prevent sweating .

Fig. 4

NOTE: The piping may also be run around the rear of the unit so as to exit on the left Hand side.

(5) Use two spanners to connect the flare nut connection to the indoor unit. See fig.5

Fig. 5

–14–
(6) Permissible piping for recommended combinations.
(A) Total maximum of up to 20m.
(B) Limit the number of bends in piping to less than 8.
(C) Piping fall, up to 15m see fig.6
(D) Piping head up to 8m see fig.6

(7) Gas leak test.

Check all the brazed and flare connections for gas leaks.

Fig. 6

Electrical wiring
(1) Be sure to supply power from a dedicated power outlet.
(2) Wiring should be made in accordance with the applicable local codes.
(3) Ground both indoor and outdoor units.
(4) Check for correct correspondence in terminal numbers between the indoor and the outdoor units.
(5) Indoor wiring connections.

Fig. 7

Refer to wiring diagram for the wire connections.

Important
(1) Secure the cables with a cable clamp after connecting them to the terminal block.
(2) Authorized electricians can execute power cabling only.
(3) The remote controller is located inside the unit behind the return air filter.

Installation
When mounting the indoor unit on the ceiling, floor or wall follows the instructions below:
(1) Select a location that permits the air current to circulate evenly throughout the room.
GOOD LOCATION BAD LOCATION OBLIQUE-LENE
EVENLY COOLED AREA ARE NOT WELL-COOLED

Fig. 8

–15–
(2) Service space when the unit is mounted under the ceiling.

Fig. 9
300 300
mm mm

(3) Service space when the unit is mounted on the floor/wall.

Fig. 10

Air flow direction adjustment

(1) To adjust the upward/downward direction of the air current, move the horizontal louver. Careful to ensure the
louver is not positioned so as to completely cut off the air flow from the unit.
(2) To adjust the lateral direction of air currents activate the air sweep motor.

Start-up instruction
(1) Following are the only approved combinations.
(2) Please refer to condensing unit I.O.M. for full start - up instructions .
(3) Caution R22 charging: Please refer to the appropriate condensing unit installation and instruction manual.

Fig. 11

Filter removal for cleaning

(1) Push down on clip at the top of the grill.
(2) Swing down the grill on the hinge and remove the filter for cleaning.

–16–
REMOTE CONTROL OPERATION

ON/OFF TRANSMISSION SOURCE

Press button to set timer mode. Used for sending control signal to
the air conditioning unit.
HOUR BUTTON
Press button to increase the time FAN COOL HEAT ON
TIMER
OFF

1 hour a step (24 hours). FAN COOL

CLOCK LCD DISPLAY
MINUTE BUTTON HR. AUTO
SWING SLEEP
Press button to increase the time
10 minutes a step in timer mode SWING SLEEP FAN BUTTON
and 1 minute a step in real time Press button to select low, Medium,
TIMER
clock. LOW
High or Auto speed.
MED
FAN HIGH
ON OFF AUTO

WARM BUTTON
Press button to increase HOUR MIN
MODE
COOL
FAN MODE BUTTON
temperature 1°C a step T
E
HEAT
Press button to select Cool, Fan or
(Max. 30°C). WARM M
P
COOL
Heat mode.
COOL BUTTON SWING SLEEP

Press button to decrease ON / OFF

temperature 1°C a step ON/OFF BUTTON

(Min. 15°C). Pressing this button will turn the air-
conditioning unit on or off.
SWING BUTTON
Air distributor in all modes.

SLEEP BUTTON
Sleep mode will automatically
adjust temperature and save
energy when you are sleeping.

LCD DISPLAYS

TIMER
MODE FAN COOL HEAT ON OFF
TIMER ON/OFF
FAN, COOL, HEAT CLOCK

SIGNAL SENDING CLOCK

HR. AUTO

SET TEMP HOUR & MINUTE

SWING SLEEP

FAN SPEED
SWING SLEEP AUTO
LOW-MED-HI

–17–
REMOTE CONTROL FUNCTION
(1) ABBREVIATION
Ts : Setting Temperature
Tr : Room Temperature
Ti : Indoor defrost sensor temperature

(2) OPERATION OF MAIN BOARD

2.1 COOL MODE
• If Tr > Ts cool operation is activated. Compressor and outdoor fan are turned on. Indoor fan is started at the
previously set speed.
• If Tr ≤ Ts-1°C, cool operation is terminated. Compressor and outdoor fan are turned off. Indoor fan keeps
running at the set speed.
• The range of Ts is 15~30°C.
• Indoor fan speed can be adjusted for low, medium, high and auto.

2.1.1 Delay protection of compressor in normal operation.

3 minutes before it is turned on or off

2.1.2 Indoor de-ice

This process is checked by the indoor defrost sensor (Ti). After the compressor has
worked for 45 minutes, if Ti ≤ 0°C for 3 minutes continuously, compressor and outdoor fan
are turned off. Indoor fan keeps running at the set speed. When Ti ≥ 8°C or indoor de-ice
operation is on for more than 8 minutes, system will return to normal operation.

2.2 FAN MODE

• Indoor fan runs at the set speed while compressor and outdoor fan are turned off.
• Indoor fan speed can be adjusted for low, medium and high. The initial speed is medium.

2.3 HEAT MODE (Heat Pump model only)

• If Tr < Ts, heat operation is activated. Compressor and outdoor fan are turned on. The indoor fan is started
approximately 10 seconds later.
• If Tr. ≥ Ts + 1°C, heat operation is terminated. Compressor and outdoor fan are turned off. The indoor fan
keeps running approximately 100 seconds.
• The range of Ts is 15~30°C.
• Indoor fan speed can be adjusted for low, medium, high and auto.
• Compressor will delay for 3 minutes before it is turned on or off.

2.3.1 Delay protection of compressor in normal operation

3 minutes before it is turned on or off.

–18–
2.3.2 Outdoor de-ice
After 45 minutes of continuous heating operation, if To ≤ -8°C, the outdoor de- ice operation is activated. Com-
pressor, outdoor fan and indoor fan are turned off.
After 90 seconds delay, 4 way valve will be turned off, 5 seconds later, the compressor is turned on for the de-
ice operation. If To ≥ 8°C or 8 minutes has elapsed, the de-ice operation will be terminated. Then, the com-
pressor is turned off. After 90 seconds delay, 4 way valve is turned on. 5 seconds later, compressor and out-
door fan are turned on for return to normal operation. Indoor fan starts after 15 seconds has elapsed.
ON
DE-ICE
OFF

4WV ON OFF

COMPRESSOR

OUTDOOR FAN

INDOOR FAN

90 SEC 90 SEC 90 SEC

5 SEC
>= 45 MINUTE
5 SEC PRE HEAT
ON DE-ICE <= 8 MINUTE 15 SEC
OUTDOOR TEMP <= -8 DEGREE
ON DE-ICE MODE
OUTDOOR SENSOR = 8 DEGREE OR
ON DE ICE 8 MINUTE OFF DE ICE MODE

2.3.3 High pressure protection

If Ti > 56°C, the outdoor fan is turned off, After that, if Ti < 53°C, the system will start again.
If Ti > 62°C, the compressor is turned off.

Compressor OFF
Outdoor Fan OFF
(High pressure protection)
Temp decreasing 62°C

Compressor ON Compressor ON
Outdoor Fan OFF Outdoor Fan ON
(High pressure protection)

56°C
Compressor ON
Compressor ON Temp increasing
53°C Outdoor Fan ON
Outdoor Fan ON
Normal Operation Zone
Normal Operation Zone

2.3.4 Pre heat and Post heat

These processes will operate 10 seconds for pre heat and 100 seconds for post heat.

–19–
2.3 TIMER
• Timer off can only be set when the system is operating.
• Timer on can only be set when the system is off.
• The maximum set time is 24 hours.
• Changing of On/off State will cancel timer mode.

2.4 SLEEP MODE

• Sleep mode can only be set in cool and heat mode.
• In cool mode, after sleep mode is set, Ts will increase 1°C each hour for 2 hours.
• In heat mode, after sleep mode is set, Ts will decrease 1°C each hour for 2 hours.
• Changing of operation mode will cancel sleep mode.

°C

Ts

Tr=Ts-1
Tr=Ts-2

HEAT MODE Time

COOL MODE START
1 Hr 2 Hrs
SLEEPMODE
Tr=Ts+2
Tr=Ts+1
Ts

2.6 AUTO SPEED

• In cool mode, if Tr-Ts < 2°C, indoor fan is run at low speed.
if 2°C < Tr-Ts < 3°C, indoor fan is run at medium speed.
if Tr-Ts > 3°C, indoor fan is run at high speed.

ROOM SENSOR (Tr)

HIGH SPEED
Tr=Ts+3
MEDIUM SPEED
Tr=Ts+2

LOW SPEED

Tr=Ts

• In heat mode, if Ts-Tr < 2°C, indoor fan is run at low speed.
if 2°C < Ts-Tr < 3°C, indoor fan is run at medium speed.
if Ts-Tr > 3°C, indoor fan is run at high speed.

–20–
 ROOM SENSOR (Tr)
Tr=Ts

LOW SPEED

Tr=Ts-2
MEDIUM SPEED
Tr=Ts-3
HIGH SPEED

•There is no auto fan speed in fan mode.

2.7 SWING (SYNCHRONOUS MOTOR)

• If the indoor fan is operating, the louver will swing or can be stopped at a preferred location in any mode.

2.8 BUZZER
• If a command is received, the system will respond with a beep.

2.9 AUTO RESTART

The system uses non-volatile memory to save the present operation parameters when
system is turned off or in case of system failure or cessation of power supply. Operating
parameters are mode, set temperature, and fan speed. When power supply resumes or the
system is switched on again, the same operation parameters, as previously set will function.

3. OPERATION OF CONTROL PANEL ON FLOOR CEILING UNIT

3.1 SLIDE SWITCH(Heat Pump model only)
• This is a double-position slide switch. One position is for cool mode and the other for heat mode. Select posi-
tion before turneing the system on by pressing on/off button.
• In cool mode, the set temperature of the system is 25°C with medium fan speed and swing. There are no
timer and sleep modes.
• In heat mode, the set temperature of the system is 20°C with medium fan speed and swing. There are no
timer and sleep modes.

3.2 ON/OFF BUTTON

• This is a light touch button.
• Every press of this button will turn the system on or off.

3.3 RED LED LIGHT - SYSTEM

• When system is operating, the light is on. When system is off, the light is off.
• If timer on or off is set, the light will blink on 1 second and off 3 seconds.
• When IR signal is received, the light blinks once.

–21–
 3.4 GREEN LED LIGHT - COMPRESSOR
• When the compressor is on, the light is on.
• When the compressor is off, the light is off.
• When de-ice function is activated, the light blinks on 1 second and off 1 second.

4. OPERATION OF REMOTE CONTROL HAND SET AND DISPLAY

4.1 ON/OFF BUTTON
• Every press of this button will turn the air conditioning unit on or off.
• When pressed on, the system will operate and display all characters on the LCD.
• When pressed off, the characters disappear. Clock displays normally.

4.2 MODE BUTTON

• Every button press will change the operation mode and corresponding sign on LCD display in sequence as
follows :

COOL FAN HEAT

• Each mode has a memory which records the previous operating fan speed and set temperature.

4.3 FAN BUTTON

• Every button press will change the fan speed and corresponding sign on LCD display in sequence as follows
:

AUTO LOW MED HIGH

• There is no auto fan speed in fan mode.

4.4 SWING BUTTON

• Press this button to turn on swing mode. LCD displays the corresponding sign. Press it again to stop the lou-
ver in the preferred air distribution location.

4.5 SLEEP BUTTON

• Press this button to turn on sleep function. LCD displays the corresponding sign. Press it again to turn off
and clear the sign.

4.6 WARM BUTTON (TEMP UP)

• Only available in cool mode. Each press of this button will increase set temperature 1°C and LCD will display
the value.
• The maximum setting temperature is 30°C.
• This button is disabled in fan mode.

–22–
4.7 COOL BUTTON (TEMP DOWN)
• Only available in cool mode. Each press of this button will decrease set temperature 1°C and LCD will dis-
play the value.
• The minimum setting temperature is 15°C.
• This button is disabled in fan mode.

4.8 TIMER BUTTON

• TIMER ON: Can only be set when system is off. After pressing timer button, LCD display is changed from
clock to timer and will display the last setting. Please set time on by pressing hour and min buttons. When
the set number elapses, the system will start and the LCD will display the set memory for fan speed, mode,
and set temperature. The clock displays normally.
• TIMER OFF: Can only be set when system is on. After pressing timer button, LCD display is changed from
clock to timer and will display the last setting. Please set time off by pressing hour and min buttons. When
the set number elapses, the system will stop except for the clock which displays normally.
• When timer mode is activated. The colon mark between hour and minute display will not blink.
• Setting timer for less than 1 hour or changing of on/off state will cancel timer mode.

4.9 HOUR BUTTON

• This button is for timer mode and clock setting.
• Each press of this button increases the clock or timer by 1 hour.

4.10 MIN BUTTON

• This button is for timer mode and clock setting.
• Each press of this button increases the timer by 10 minutes and the clock by 1 minute.

4.11 BATTERY COMPARTMENT

• When batteries (AAA or LR03) are getting weak, please insert the new ones carefully. Remote controller will
self-test and display all the characters on the LCD. After one second, all characters will disappear, remote
controller is idle and clocks digits blink 00:00.
• Please set the clock after changing the batteries by pressing hour & min buttons.
Confirm by pressing timer button to check if the clock is correct.

**IMPORTANT NOTE**
The IR signal can be received at an effective distance of 8 meters, at an angle of 30° or by reflection.

–23–
MOUNTING BRACKET

REMOTE

38 mm. MOUNTING BRACKET

120 mm.
SCREW 50 mm.

32 mm.

55 mm. 22 mm.

Mount the remote control mounting bracket on a wall convenient for user and fix the
remote control on the mounting bracket as shown above.

–24–
INSTALLATION START-UP AND SERVICE INSTRUCTIONS CONDENSING UNIT
Installation
Step 1- Complete pre-installation checks.
Unpack unit - Move unit to its final location, remove the carton from unit being careful not to damage the service
valves and grilles.
Inspect shipment - File a claim with the shipping company if the shipment is damaged or incomplete.
Consider system requirements - Consult the local building and national electrical codes for any special installa-
tion requirements. Allow sufficient space for air flow clearance, Wiring refrigerant piping and servicing the unit. See
fig.12. Locate the unit so that the condenser’s air flow is unrestricted on both sides. Refer to fig.13. The unit may
be mounted on a level pad directly on its base legs or mounted on raised pads at the support points.

Step 2 - Rig and mount unit

Mounting on ground - Mount on a solid, level, concrete pad. Position unit so water or ice from the roof cannot drop
directly onto the unit. If local codes require the unit be fastened to the pad, tie down bolts should be used and fas-
tened through the slots provided in the unit’s mounting feet. Mounting on roof - Mount on a level platform or frame.
See fig.13.

Rigging
Be sure unit panels are securely in place to rigging.
Keep unit upright lift unit using slings. Use cardboard or padding under sling, and spreader bars to prevent any
sling damage to the unit. Install the unit so that the coil dose not face into prevailing winds. If this cannot be done
and constant winds above 22 Km/hr are expected use a win baffle.

20 cm.
(or over)
Fig. 12

20 cm.(or over) 20 cm.(or over)

20 cm. 20 cm.
20 cm. 20 cm.

Fig. 13

Normal Ground
Wall Hanging Type Installation

Step 3 - Complete refrigerant piping connections.

The condensing units may be connected to the evaporator section using. Field - supplied tubing of the current
refrigerant grade, size and condition. Do not use less than 3m of interconnecting tubing and do not bury more than
one meter of line set underground.
If more than the recommended length is buried the refrigerant may migrate to the cooler buried section during
extended periods of unit shutdown. This causes refrigerant slugging and possible compressor damage at start-up.
When more than 20m of inter-connecting tubing and or more than 8m vertical lift all is used, consider the amount
of liquid lift and compressor oil return or contact your local distributor. If either the refrigerant tubing or indoor coil is
exposed to atmospheric conditions for longer than 5 minutes, it must be evacuated to 1,000 microns to eliminate
contamination and moisture in the system. Run the refrigerant tubes as directly as possible, avoiding unnecessary
turns and bends. Suspend the refrigerant tubes so they do not damage insulation on the vapour tube and do not
transmit vibration to the structure. Also when passing refrigerant tubes though the wall, seal the opening so vibra-
tion is not transmitted to the structure. Leave some slack in refrigerant tubes between the structure and unit to
absorb vibration refer to evaporator installation instruction for additional information.

–25–
A filter drier - Should be installed just after the liquid line shut-off valve. This condition for the capillary tube has
installed at the indoor unit for our standard unit, capillary tube has installed at the outdoor unit, so it’s not neces-
sary to use. Do not use a receiver (a receiver is not provided with the unit and one should not be used.)

Make piping flare connections

Both the suction and liquid connections of the units are equipped with flare connections which are closed off in the
factory and ready for connection. Use refrigerant grade tubing. Assemble flared joint by aligning the tubing with the
machined surface of the fitting. Start nut onto threads by backwards first and then forwards. Use correct size tub-
ing see table 1. And wrenches. Tighten nut securely. Leaks test the joint to ensure it is leak free.

Step 4 - Complete electrical connections

Power wiring - The unit is factory wired for the voltage shown on the nameplate. Provide an adequate fused dis-
connect switch within sight of unit, readily accessible, but out of reach of children. Provision for locking switch open
(off) is advisable to prevent power from being turned on while unit is being serviced. Disconnect switch, fuses, and
field wiring must comply with local code requirements. Use copper wire only between disconnect switch and unit.
Use minimum 60 deg.C wire for field power connection.
Route power wires through the opening in unit’s side panel and connect to the unit control box as shown on the
unit’s label diagram unit must be grounded. Control circuit wiring - The control voltage is 220 volts. See wiring dia-
gram and unit label. Route the control wires through the opening in the unit’s side panel to connect into the unit
control box.

Start-up
Preliminary checks
[1] Check that all internal connections are tight and that all barriers, covers and panels are in place.
[2] The field electrical power source must agree with the unit nameplate rating.
[3] All service valves must be open.
[4] Crankcase heater (where supplied) must be tight on the compressor crankcase.
Leak test field piping and fan coil by pressure method. Use R-22 at approximately 170 Kpa backed up with an
inert gas to a total pressure not to exceed 1690 Kpa.
Evacuation and dehydration of the field piping and fan coil is necessary service valves must be fully back-seated
to close the service port. There is no valve at the service portend failure to back-seat the valve could result in s
loss of the system charge or personal injury.
To start unit - Ensure that the crankcase heater ( where supplied) has been on for 24 hours, the field disconnect
is closed and the room thermostat is set below ambient temperature, the unit compressor will start after a 3 minute
delay. Operate the unit for 15 minutes, then check the system refrigerant charge. See refrigerant charging.

Service
Before performing recommended maintenance, be sure the unit main power switch is turned off failure to do so
may result in an electric shock or injury from the rotating fan blade.
A high pressure relief valve is located in the compressor. The relief valve opens at a pre-set pressure differential
between suction (low side) and discharge (high side) to allow pressure equalization.
The internal current and temperature sensitive overload resets automatically when the internal compressor
motor temperature drops to a safe level (overload may require up to 45 minutes to reset).
When an internal overload is suspected of being open, check by using an ohm-meter for continuity test. If neces-
sary, refer to your local distributor for complete information.
Pump-down procedure - The system may be pumped down in order to make repairs on the low side without los-
ing the complete refrigerant charge.
[1] Attach a pressure gauge to suction service valve gauge port.
[2] Frontseat (close) the liquid lines valve.
[3] Start unit and run until suction pressure reaches 35 Kpa.
[4] Shut unit off and frontseat (close) suction valve.
[5] Vent remaining pressure.

–26–
TABLE 1 : CHARGING TABLE
RECOMMENDED PIPE SIZE
MODEL
Suction Liquid
36K Btu 3/4" 3/8"
48K Btu 3/4" 1/2"
60K Btu 3/4" 1/2"

High-pressure switch, located on the discharge line, protects against high discharge pressure caused by such
events as overcharge, condenser fan motor failure, system restriction, ect. it opens at a preset pressure rise. If the
system pressures go above the setting during abnormal conditions, the switch opens.
Service valve - The service valves in the condensing unit come from the factory closed. This means the refriger-
ant charge is isolated from the line side of the connection ports.
The service valves must be open (turned counter clockwise until seated) before the service port caps can be
removed and the hoses of the gauge manifold connected. in this position, the refrigerant has access from and
through the outdoor and indoor unit. The service valve can not be field repaired, there fore only a completed valve
or valve system and service caps are available for replacement Defrost control The control consists of a defrost
thermostat (and optional control board, depending on the type of remote control supplied). It Interrupts the normal
system heating operation to defrost the outdoor coil if the coil saturated suction temperature indicates freezing
temperatures
Defrost control simultaneously stops the outdoor and indoor fans and energizes the reversing valve solenoid to
return the system to the cooling cycle (outdoor unit as a condenser, indoor unit as evaporator). The defrost timer
(optional) limits defrosting. Normally the frost is removed and the defrost thermostat contacts open to terminate
defrosting before the maximum allowable time has elapsed. When defrosting is terminated, the outdoor and indoor
fan motors are energized, and the reversing valve solenoid is de-energized returning the unit to the heating cycle.
Reversing valve in heat pumps, the change-over between heating and cooling modes is accomplished with a
valve that reverses the flow of refrigerant in the system. The reversing valve solenoid can be checked when the
power is off with an ohm-meter. Check for continuity and shorting to ground. With the control circuit (220-240V)
power on, check for the correct voltage at the solenoid coil. Check for a burned or overheated solenoid. With the
unit operating, other items can be checked, such as frost or condensate water on the refrigerant lines. Using a
remote measuring device. check the inlet and outlet line temperatures. Do not touch the line. If the reversing valve
is operating normally, the inlet and outlet temperatures on the appropriate lines should be close Any difference
would be due to heat loss or gain across the valve body. Temperatures are best checked with a remote reading
electronic-type thermometer with multiple probes. Figures 14 and 15 show test points (tp) on the reversing valve
for recording temperatures. insulate points for a more accurate reading. It the valve is defective; shut-off all power
to the unit and remove all charge from system. Remove the valve using a tubing cutter.
Wrap the new valve with a wet rag to prevent overheating while brazing.

To accumulator To accumulator To indoor coil via

From indoor coil via service valve on
To outdoor coil service valve on From outdoor coil outdoor coil
TP-4 TP-3 TP-2 outdoor coil TP-4 TP-3 TP-2 Insulate
for accurate
reading
TP-1 Insulate TP-1
for accurate
From compressor reading From compressor
discharge line discharge line
Fig. 14 - Reversing valve Fig. 15 - Reversing valve
(cooling mode or defrost mode, solenoid energized) (heating mode, solenoid de-energized)

After the valve is brazed in, check for leaks, evacuate and charge system, Operate the system in bath heat and
cool modes several times to be sure the valve functions properly.

–27–
Refrigerant Charging
To prevent personal injury, wear safety glasses and gloves when handling refrigerant. Do not overcharge
system. This can cause compressor flooding.
When re-charging is necessary during the heating season, weigh in the total charge as indicated in the charging
table. Remove any refrigerant remaining in the system before re-charging. If the system has lost the complete
charge, evacuate and re-charge by weight. Service port connection.Are provided on the liquid and suction line ser-
vice valves.

Maintenance
Before performing the recommended maintenance, be sure the unit’s main power switch is turned off. Failure to do
so may result in electric shock or injury from the rotating fan blade.
Cleaning coils - The coil should be washed-out with water, or blown-out with compressed air. Clean the coil annu-
ally, or as required by the location or outdoor air conditions. Inspect the coil monthly and clean as required. Dirt
and debris may pass through the first coil section, then become trapped between the rows of fine and restrict the
condenser air flow. Use a flashlight to determine if any dirt or debris has collected between the coil sections. Clean
coil as follows.
[1] Turn off unit power.
[2] Using a water-hose, or any other suitable equipment, flush the coil from the outside to remove dirt. Be sure to
flush all dirt and debris from the drain holes in the base of the unit.
FAN MOTOR CONDENSER COIL

COMPRESSOR

FAN
TOP VIEW

LIQUID VALVE
SUCTION VALVE

FRONT VIEW RIGHT SIDE VIEW

ELECTRIC WIRE SIZE
OUTDOOR ELECTRIC WIRE SIZE (SQMM)
INDOOR FUSE CIRCUIT
MODEL FUSE ON THE IN PIPE
CONTROL BREAKER
CONTROL GROUND 60°C 75°C
36K Btu 10A / 250V 0.5A / 250V 30A / 3P. - 6
48K/60K Btu 10A / 250V 0.5A / 250V 50A / 3P. - 6

**REMARK**
ROOM DESIGNATED TIMER AIR FLOW OPERATION
TEMPERATURE TEMPERATURE MODE SPEED MODE
MORE THAN 23°C 26°C CONTINUOUS AUTO COOL
LESS THAN 23°C 23°C CONTINUOUS AUTO HEAT

* If an air conditioner is a model for both cooling and heating.

Cooling when the room temperature at the start of operation is above 23°C.
Heating when the room temperature at the start of operation is less 23°C.

–28–
3-way Valve
1. Pumping down

Indoor unit Liquid side

Open Outdoor unit
3-Way
valve

Gas side

Closed
3-Way
valve

Lo
CLOSE CLOSE

Purge the air

• Procedure
(1) Confirm that both liquid side and gas side (6) Operate the air conditioner in cooling mode
valves are set to the open position. and stop it when the gauge indicates
– Remove the valve stem caps and confirm that 1kg/cm2g.
the valve stems are in the raised position.
– Be sure to use a hexagonal wrench to operate (7) Immediately set the 3-way valve to the closed
the valve stems. position.
– Do this quickly so that the gauge ends up
(2) Operate the unit for 10 to 15 minutes. indicating 3 to 5kg/cm2g.

(3) Stop operation and wait for 3 minutes, then (8) Disconnect the charge set, and mount the 2-
connect the charge set to the service port of way and 3-way valve’s stem nuts and the
the 3-way valve. service port nut.
– Connect the charge hose to the service port. – Use torque wrench to tighten the service port
nut to a torque of 1.8 kg.m.
(4) Air purging of the charge hose. – Be sure to check for gas leakage.
– Open the low-pressure valve on the charge set
slightly to air purge from the charge hose.

(5) Set the liquid side valve to the closed

position.

–29–
1) Re-air purging
(Re-installation)

Indoor unit Liquid side

Closed Outdoor unit
2-Way
valve

Gas side

Closed
3-Way
valve

Gas cylinder

Lo
R22 OPEN CLOSE

• Procedure
(1) Confirm that both the liquid side valve and the (6) Disconnect the charge set and the gas
gas side valve are set to the closed position. cylinder, and set the 2-way and 3-way valves
to the open position.
(2) Connect the charge set and a gas cylinder to – Be sure to use a hexagonal wrench to operate
the service port of the 3-way valve. the valve stems.
– Leave the valve on the gas cylinder closed.
(7) Mount the valve stem nuts and the service
(3) Air purging. port nut.
– Open the valves on the gas cylinder and the – Use torque wrench to tighten the service port
charge set. Purge the air by loosening the flare nut to a torque of 1.8 kg.m.
nut on the liquid side valve approximately 45° – Be sure to check for gas leakage.
for 3 seconds then closing it for 1 minute;
repeat 3 times. * CAUTION:
– After purging the air, use a torque wrench to Do not leak the gas in the air during Air
tighten the flare nut on liquid side valve. Purging.

(4) Check for gas leakage.

– Check the flare connections for gas leakage.

(5) Discharge the refrigerant.

– Close the valve on the gas cylinder and
discharge the refrigerant until the gauge
indicates 3 to 5 kg/cm2g.

–30–
2) Balance refrigerant of the 3-way valve
(Gas leakage)

Indoor unit Liquid side

Outdoor unit
2-Way
valve Open

Gas side

3-Way
valve Open

Lo
OPEN CLOSE

• Procedure
(1) Confirm that both the liquid side and gas side (3) Open the valve (Lo side) on the charge set
valves are set to the back seat. and discharge the refrigerant until the gauge
indicates 0 kg/cm2G.
(2) Connect the charge set to the 3-way valve’s – If there is no air in the refrigerant cycle (the
port. pressure when the air conditioner is not
– Leave the valve on the charge set closed. running is higher than 1 kg/cm2G), discharge
– Connect the charge hose to the service port. the refrigerant until the gauge indicates 0.5 to 1
kg/cm 2 G. if this is the case, it will not be
necessary to apply a evacuatin.
– Discharge the refrigerant gradually; if it is
discharged too suddenly, the refrigeration oil
will also be discharged.

–31–
2. Evacuation
(All amount of refrigerant leaked)

Indoor unit Liquid side

Outdoor unit
2-Way
valve Open

Gas side

3-Way
valve Open

Vacuum pump
Lo
OPEN CLOSE

• Procedure
(1) Connect the vacuum pump to the center hose (3) Close the valve (Lo side) on the charge set,
of charge set center hose turn off the vacuum pump, and confirm that
the gauge needle does not move (approxima-
(2) Evacuation for approximately one hour. tely 5 minutes after turning off the vacuum
– Confirm that the gauge needle has moved pump).
toward -76 cmHg (vacuum of 4 mmHg or less).
(4) Disconnect the charge hose from the vacuum
pump.
– Vacuum pump oil.
If the vacuum pump oil becomes dirty or
depleted, replenish as needed.

–32–
3. Gas Charging
(After Evacuation)

Indoor unit Liquid side

Open Outdoor unit
2-Way
valve

Gas side

Open
3-Way
Check valve valve
Charging
cylinder

Lo
(1) OPEN CLOSE

• Procedure
\

(1) Connect the charge hose to the charging

This is different from previous procedures.
cylinder.
Because you are charging with liquid refrigerant
– Connect the charge hose which you dis-
from the gas side, absolutely do not attempt to
connected from the vacuum pump to the valve
charge with larger amounts of liquid refrigerant
at the bottom of the cylinder.
while operating the air conditioner.
– If you are using a gas cylinder, also use a scale
and reverse the cylinder so that the system can
be charged with liquid. (4) Immediately disconnect the charge hose from
the 3-way valve’s service port.
(2) Purge the air from the charge hose. – Stopping partway will allow the gas to be
– Open the valve at the bottom of the cylinder discharged.
and press the check valve on the charge set to – If the system has been charged with liquid
purge the air. (Be careful of the liquid refrigerant while operating the air conditioner
refrigerant). The procedure is the same if turn off the air conditioner before disconnecting
using a gas cylinder. the hose.
(3) Open the valve (Lo side on the charge set and
charge the system with liquid refrigerant. (5) Mount the valve stem nuts and the service
– If the system can not be charged with the port nut.
specified amount of refrigerant, it can be – Use torque wrench to tighten the service port
charged with a little at a time (approximately nut to a torque of 1.8 kg.m.
150g each time) while operating the air – Be sure to check for gas leakage.
conditioner in the cooling cycle; however, one
time is not sufficient, wait approximately 1
minute and then repeat the procedure
(pumping down-pin).

–33–
Troubleshooting
Problem Checklist Remedy List
1. Nothing works Power supply to unit Re-set circuit breaker or change fuse
PCB fuse Change fuse
Interconnecting wiring Look for break in cable or loose connection
PCB varistor Replace PCB
Transformer Replace PCB
2. Power on but system Re-set control switch Re-set
will not function Handset control Change batteries ( or hand set )
3. Power on but indoor Mode on hand set Change function
will not function Power on fan terminal (pcb) No power check relay, if faulty replace
Evaporator sensor If short circuit, replace
Connector plug Repair or replace
Motor overload Wait to reset and check amps
Faulty motor Replace
Evaporator frozen Defrost and check filter / gas charge & de-ice sensor
Motor capacitor Replace
4. Power on but compressor Room temp set point Adjust on hand set
will not function Relay on PCB Replace relay or PCB
Comp contactor If power on contactor coil, replace contactor
Comp overload Re set, check amps and set point
Indoor sensor(de-ice ) See control functions
Comp internal overload Allow comp to cool down, check gas
Compressor terminals Check for good connection
5. Power on but outdoor De-ice sensor (heating) Wait for defrost to terminate
fan will not function Ambient temp low Check gas pressure
Outdoor sensor See control functions
Indoor coil too hot Clean filter
Fan relay on PCB Replace relay or PCB
Faulty motor Replace motor
6. Power on but indoor Connector plug Replace or repair
manual key will not Faulty switch Replace switch or PCB
function
7. Power on but indoor Connector plug Replace or repair
display will not function Faulty display Replace display or PCB
Reset switch position Correct or operate once
8. Indoor up-down louver Handset control Change function
will not function Faulty stepping motor Replace
Connector plug Replace or repair

–34–
Problem Checklist Remedy List
9. Indoor left-right swing Handset control Change function
will not function Faulty swing motor Replace
Connector plug Replace or repair
Relay on PCB Replace relay or PCB
10. Power on but indoor fan Handset control Change function
lost Hi or Med or Low Faulty motor Replace
speed Connector plug Replace or repair
3 relays on PCB Replace relay
11. Condenser fan short Outdoor sensor See control functions
cycles on cooling Unit location Check for air recirculation
12. High discharge pressure Indoor sensor faulty Replace
cooling cycle Dirty condenser coil Clean
Gas overcharge Reduce charge
Air recirculation Move unit
Faulty motor Replace
Cap tube blocked Replace
16. System not cooling PCB relay Replace or change PCB
Low gas charge Add gas and leak test
17. High suction / low Reversing valve sticking Replace
discharge pressure
18. Outdoor coil icing up Ambient temp low Wait for de - ice initiation
Dirty condenser coil Clean
Outdoor de - ice sensor faulty Replace
PCB faulty Replace
Low gas charge (heating) Add gas and leak test
19. Indoor coil icing up Indoor set point too low Adjust temperature
Dirty filter Clean filter
Faulty indoor sensor Replace
PCB faulty Replace
Indoor fan not working Replace
Low gas charge Replace
Add gas and leak test

–35–
Exploded View and Replacement Parts List
1. Indoor Unit

354212

132100-2

146811
137211

359012-1

359012-2

346810

330870

132100-1

152302

135802 267110

135303

W49300-2
W49300-1

–36–
• Parts List(Indoor Unit)
Model: LV-C3621HL, LV-C3621CL/AL

PART NO.
LOCATION NO. DESCRIPTION REMARK
LV-C3621HL LV-C3621CL/AL
RETURN GRILLE+FILTER SLIDE 221-0001-006 221-0001-006
135303 R
GRILLE, INLET 3530A90007A 3530A90007A
LOCKING FOR RETURN GRILLE 221-0001-007 221-0001-007
135802 R
DOOR, LOCK 3580A90004A 3580A90004A
FIXTURE (LONG) FOR RETURN GRILLE 221-0001-008 221-0001-008
W49300-1 R
HOLDER, COVER 4930A90005A 4930A90005A
FIXTURE (SHORT) FOR RETURN GRILLE 221-0001-009 221-0001-009
W49300-2 R
HOLDER, COVER 4930A90005B 4930A90005B
FILTER 221-0001-010 221-0001-010
152302 R
FILTER(MECH), A/C 5230A90005A 5230A90005A
FRONT PANEL "W/L CONT. MAJOR" 221-0377-140 221-0377-140
137211 R
PANEL ASSEMBLY, FRONT(INDOOR) 3721A10065A 3721A10065A
ASS'Y SIDE FRAME RH. 221-0377-245 221-0377-245
132100-1 R
FRAME 3210A20047A 3210A20047A
ASS'Y SIDE FRAME LH. 221-0377-125 221-0377-125
132100-2 R
FRAME 3210A20047B 3210A20047B
DRAIN PAN FIBER GLASS 221-0377-498 221-0377-498
330870 R
DRAIN PAN ASSEMBLY 3087A90001A 3087A90001A
DXC-8-52-3(13) "SUCTION 3/4" LVN3621HL 221-0377-998 221-0377-998
354212 R
EVAPORATOR ASSEMBLY, FINAL 5421A90012A 5421A90012A
BLOWER WHEEL 144 X 188 X 1/2" - LH. 661-0601-034 661-0601-034
359012-1 R
FAN ASSEMBLY, BLOWER 5901A20019A 5901A20019A
BLOWER WHEEL 144 X 188 X 1/2" - RH. 661-0601-035 661-0601-035
359012-2 R
FAN ASSEMBLY, BLOWER 5901A20019B 5901A20019B
SYNCHRONOUS MOTOR GM-16-24FX44 520-0902-002 520-0902-002
146811 R
MOTOR ASSEMBLY, STEP 4681A20086A 4681A20086A
MOTOR F4-1/8TY-LG 60HZ 518-0304-154 518-0304-154
346810 R
MOTOR ASSEMBLY, INDOOR 4681A20085A 4681A20085A
REMOTE CONT. W/L S2-110F COOL - 511-0311-322
267110 R
REMOTE CONTROLLER ASSEMBLY - 6711A90017A
REMOTE CONT. W/L S2-210FD H/C 511-0311-117 -
267110 R
REMOTE CONTROLLER ASSEMBLY 6711A90017B -

–37–
• Parts List(Indoor Unit)
Model: LV-D4821CL/AL, LV-D4821HL, LV-D6021CL/AL, LV-D6021HL

LOCATION PART NO.

DESCRIPTION REMARK
NO.
LV-D4821CL/AL LV-D4821HL LV-D6021CL/AL LV-D6021HL
RETURN GRILLE+FILTER SLIDE 221-0001-006 221-0001-006 221-0001-006 221-0001-006
135303 R
GRILLE, INLET 3530A90007A 3530A90007A 3530A90007A 3530A90007A
LOCKING FOR RETURN GRILLE 221-0001-007 221-0001-007 221-0001-007 221-0001-007
135802 R
DOOR, LOCK 3580A90004A 3580A90004A 3580A90004A 3580A90004A
FIXTURE (LONG) FOR RETURN GRILLE 221-0001-008 221-0001-008 221-0001-008 221-0001-008
W49300-1 R
HOLDER, COVER 4930A90005A 4930A90005A 4930A90005A 4930A90005A
FIXTURE (SHORT) FOR RETURN GRILLE 221-0001-009 221-0001-009 221-0001-009 221-0001-009
W49300-2 R
HOLDER, COVER 4930A90005B 4930A90005B 4930A90005B 4930A90005B
FILTER 221-0001-010 221-0001-010 221-0001-010 221-0001-010
152302 R
FILTER(MECH), A/C 5230A90005A 5230A90005A 5230A90005A 5230A90005A
FRONT PANEL "W/L CONT. MAJOR" 221-0377-161 221-0377-161 221-0377-161 221-0377-161
137211 R
PANEL ASSEMBLY, FRONT(INDOOR) 3721A10065B 3721A10065B 3721A10065B 3721A10065B
ASS'Y SIDE FRAME RH. 221-0377-245 221-0377-245 221-0377-245 221-0377-245
132100-1 R
FRAME 3210A20047A 3210A20047A 3210A20047A 3210A20047A
ASS'Y SIDE FRAME LH. 221-0377-125 221-0377-125 221-0377-125 221-0377-125
132100-2 R
FRAME 3210A20047B 3210A20047B 3210A20047B 3210A20047B
DRAIN PAN FIBER GLASS 221-0377-499 221-0377-499 221-0377-499 221-0377-499
330870 R
DRAIN PAN ASSEMBLY 3087A90001B 3087A90001B 3087A90001B 3087A90001B
DXC-10-63-3(13) 221-0377-432 221-0377-432 221-0377-432 221-0377-432
354212 R
EVAPORATOR ASSEMBLY, FINAL 5421A90012B 5421A90012B 5421A90012B 5421A90012B
BLOWER WHEEL 164 X 201 RH. 661-0601-077 661-0601-077 661-0601-077 661-0601-077
359012-2 R
FAN ASSEMBLY, BLOWER 5901A20019D 5901A20019D 5901A20019D 5901A20019D
BLOWER WHEEL 164 X 201 LH. 661-0601-078 661-0601-078 661-0601-078 661-0601-078
359012-1 R
FAN ASSEMBLY, BLOWER 5901A20019C 5901A20019C 5901A20019C 5901A20019C
SYNCHRONOUS MOTOR GM-16-24FX44 520-0902-002 520-0902-002 520-0902-002 520-0902-002
146811 R
MOTOR ASSEMBLY, STEP 4681A20086A 4681A20086A 4681A20086A 4681A20086A
MOTOR F2-1/8TY-LG 60HZ 518-0304-153 518-0304-153 - -
346810 R
MOTOR ASSEMBLY, INDOOR 4681A20085B 4681A20085B - -
MOTOR F2-1/7TY-LG 60HZ - - 518-0304-152 518-0304-152
346810 R
MOTOR ASSEMBLY, INDOOR - - 4681A20085C 4681A20085C
REMOTE CONT. W/L S2-110F COOL 511-0311-322 - 511-0311-322 -
267110 R
REMOTE CONTROLLER ASSEMBLY 6711A90017A - 6711A90017A -
REMOTE CONT. W/L S2-210FD H/C - 511-0311-117 - 511-0311-117
267110 R
REMOTE CONTROLLER ASSEMBLY - 6711A90017B - 6711A90017B

–38–
 Model: 36K

137213
435512
2. Outdoor Unit

554031

549610

435511
546810
559010
437210

–39–
552202
430410
56600
561410
135301
554160 552203-1
559010
552203-2

268711 669200 666000

649950
• Parts List(Outdoor Unit)
Model: LV-C3621CL/AL, LV-C3621HL

PART NO.
LOCATION NO. DESCRIPTION REMARK
LV-C3621CL/AL LV-C3621HL

430411 BASE ASSY,WELD(OUTDOOR) 3A01517W 3A01517W R

554031 CONDENSER ASSY, BENT 5403A20006C 5403A20006A R
554160 COMPRESSOR ASSY,FINAL 2A01196B 2A01196B R
552203-1 VALVE, SERVICE 2A00499A 2A00499A R
552203-2 VALVE, SERVICE 2A00393A 2A00393A R
552202 VALVE, REVERSING - 5211A20032L R
566000 SWITCH, PRESSURE - 3A01100A R
559010 FAN ASSY, PROPELLER 1H00156B 1H00156B R
549610 MOUNT, MOTOR 1A00187A 1A00187A R
546810 MOTOR ASSY, OUTDOOR 2H00430J 2H00430J R
137213 PANEL SIDE 3A01055Z 3A01055Z R
437210 PANEL ASSY, FRONT SUB 3A00426X 3A00426X R
135301 GRILLE ASSY DISCHARGE 2A00144Y 2A00144Y R
561410 COIL ASSY, REVERSING VALVE - 3A02028Y R
435512 COVER ASSY, TOP(OUTDOOR) 3A01651A 3A01651A R
649950 CONTROL BOX ASSY, OUTDOOR 4995A10041E 4995A10041F R
WOCZZ CAPACITOR, DRAWING 3A02157A 3A02157A R
666000 SWITCH, MAGNET - 2A00771D R
669200 RELAY - - R
268711 PWB(PCB) ASSY, DEICER - - R
435511 COVER ASSY, CONTROL(OUTDOOR) 3A01293Z 3A01293Z R

–40–
 435512

554031
Model: 48K, 60K

546810

554031
437212

649950
559010

666000 W0CZZ

135301 268711

–41–
437210

669200 548490

566000
552202
137212 561410

552203-1
554160

435511

552203-2
430410
• Parts List(Outdoor Unit)
Model: LV-D4821CL/AL, LV-D4821HL, VL-D6021CL/AL, LV-D6021HL

LOCATION PART NO.

DESCRIPTION REMARK
NO.
LV-D4821CL/AL LV-D4821HL LV-D6021CL/AL LV-D6021HL
430410 BASE ASSY,WELD(OUTDOOR) 3041AP2569B 3041AP2569B 3041AP2569B 3041AP2569B R
554031 CONDENSER ASSY, BENT 5403A20003T/V 5403AP2378K/Z 5403AP2378B 5403AP2378D/F R
554160 COMPRESSOR ASSY,FINAL 5417A20008L 5417A20008L 2A01094E 2A01094E R
552203-1 VALVE, SERVICE 2A00499A 2A00499A 2A00499A 2A00499A R
552203-2 VALVE, SERVICE 2H01890G 2H01890G 2H01890G 2H01890G R
552202 VALVE, REVERSING - 5221AP2715F - 5221AP2715M R
566000 SWITCH, PRESSURE - 3A01100A - 3A01100A R
559010 FAN ASSY, PROPELLER 1A00195B 1A00195B 1A00195B 1A00195B R
546810 MOTOR ASSY, OUTDOOR 4681A20008J 4681A20008J 4681A20008J 4681A20008J R
137212 PANEL SIDE 3720AP1215B 3720AP1215B 3720AP1215B 3720AP1215B R
437210 PANEL ASSY, FRONT SUB 3720AP1212B 3720AP1212B 3720AP1212B 3720AP1212B R
437212 PANEL ASSY, REAR 3720AP1202C 3720AP1202C 3720AP1202C 3720AP1202C
135301 GRILLE ASSY DISCHARGE 3530AP1225D 3530AP1225D 3530AP1225D 3530AP1225D R
561410 COIL ASSY, REVERSING VALVE - 3A02080A - 3A02080A R
435512 COVER ASSY, TOP(OUTDOOR) 3550AP1213B 3550AP1213B 3550AP1213B 3550AP1213B R
649950 CONTROL BOX ASSY, OUTDOOR 4995A10010Q 4995A10010T 4995A10010R 4995A10010U R
WOCZZ CAPACITOR, DRAWING 2A00986D/S 2A00986D/S 2A00986D 2A00986D R
666000 SWITCH, MAGNET 2A01031C 2A01031C 2A01031C 2A01031C R
435511 COVER ASSY, CONTROL(OUTDOOR) 3A01293X 3A01293X 3A01293X 3A01293X R

–42–
 July, 2000
December, 2002
P/No.: 3828A30023K
P/No.: 3828A20172J PrintedininKorea
Printed Korea