INSPECTION AND TEST PLAN FOR CEMENT ( OPC 53 GRADE ) Rev No.

1
Date of
Rev.
10/9/2016
ITPTUNNEL
Four laning of Parwanoo-Solan Section of NH-22 BAROG -1 Page No. : 1 of 1
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Internal External Engineer Engineer
Remarks
Lab. Lab.
1 Source approval for Cement :-
Acceptance of
All test to be conducted mentioned in Manufacturer / Once for
As given in Sr. No. 3 & 4 QC Engineer - M W Physical and
Sr. No. 3, 4 & 5 IS:4031/IS:12269 Source
Chemical test
Manufacturer Protected against rain, Humidity, Stores
2 Storage Each Lot - M W
Guideline/QMS dew fall and dust. Department
3 Physical Tests:
a Standard Consistency ( %) IS:4031/IS:12269 Not Specified M W
Manufacturer
b Initial setting time (minutes) IS:4031/IS:12269 ≥ than30 minutes Test Once per M W
Certificate source
c Final setting time (minutes) IS:4031/IS:12269 < than 600 minutes /Internal Lab
Each Lot M W
/Once in a
Report. six month
d Fineness IS:4031/IS:12269 > 225 m2/kg

e Soundness IS:4031/IS:12269 < than 10 mm M W

4 Compressive strength,
a 72 ± 1hr. (3 days) IS:4031/IS:12269 ≥ 27N/mm2 Manufacturer M W
Test Once per
Certificate / source
b 168 ± 2 hr. (7 days) IS:4031/IS:12269 ≥ 37N/mm2 Each Lot M W
Internal Lab /Once in a
Report. six month
c 672 ± 4 hr. (28 days) IS:4031/IS:12269 ≥ 53N/mm2 M W
5 Chemical test.
a Lime saturation factor (Ratio) IS:4032/IS:12269 0.8 min -1.02 Max M W
b Alumina Iron Ratio(Al2o3/Fe2o3) IS:4032/IS:12269 > 0.66 % M W
c Insoluble Residue IS:4032/IS:12269 < 4.0% Manufacturer Once per M W
Test
source
d Magnesia IS:4032/IS:12269 < 6.0 % Certificate - M W
/External Lab /Once in a
e Sulphuric Anhydride IS:4032/IS:12269 < 3.5% Report. six month M W
f Total Loss on Ignition IS:4032/IS:12269 < 4.0% M W
g Total Chloride IS:12423/IS:12269 < 0.1% M W

APPROVED BY
PREPARED BY
(GRIL) ( Authority Engineer URS)

Page No. 36
 QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

Page No. 36
 INSPECTION AND TEST PLAN FOR REINFORCEMENT STEEL (TMT) Rev No. 1
Date of Rev. 10/9/2016
ITP - 2
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL Page No. : 1 of 1
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Internal GRIL Engineer URS Engineer Remarks
External Lab.
Lab.
1 Source approval for Reinforcement Steel:-
Acceptance of
All test to be conducted
IS 1786 / IS 1608 As per IS 1608 QC Engineer Once for Source Once for Source M W Physical and
mentioned in Sr. No. 3, 4,5 & 6 Chemical test

Visual Inspection
2 Storage Manufacturer Guideline Clear from ground & prevent from dust Stores for each lot - M W
Supplied at Site
3 Physical Tests: for Grade Fe 500
Weight per meter/Rolling margin (% up to 10mm ± 7 % , 10mm to 16mm ± 5
a IS 1786 QC Engineer Each Lot M W
of variation) %, over 16mm ± 3 %
b Tensile Strength ( N/mm ) 2
IS 1786 / IS 1608 Minimum 545 N/mm 2
M W
c Yield Stress IS 1786 / IS 1608 Minimum 500 N/mm2 M W
d Elongation IS 1786 / IS 1608 Minimum 12% M W
Manufacturer Once per
e Bend IS 1786 / IS 1559 No sign of fracture Test source /Once in a M W
f Rebend IS 1786 No sign of fracture Certificate six month M W
-
/External Lab
4 Chemical Tests: Report.
M W
a Carbon IS : 1786 / IS : 228 Max 0.30 % M W
b Sulphur IS : 1786 / IS : 228 Max 0.055 % M W
c Phosphorus IS : 1786 / IS : 228 Max 0.055 % M W
d Sulphur & Phosphorus IS : 1786 / IS : 228 Max 0.105 % M W
5 Physical Tests: for Grade Fe 415
Weight per meter/Rolling margin (% up to 10mm ± 7 % , 10mm to 16mm ± 5
a IS 1786 QC Engineer Each Lot M W
of variation) %, over 16mm ± 3 %
b Tensile Strength ( N/mm ) 2
IS 1786 / IS 1608 Minimum 485 N/mm 2
M W
c Yield Stress IS 1786 / IS 1608 Minimum 415 N/mm2 M W
d Elongation IS 1786 / IS 1608 Minimum 14.50 % M W
Manufacturer Once per
e Bend IS 1786 / IS 1559 No sign of fracture Test M W
source /Once in a
f Rebend IS 1786 No sign of fracture Certificate As per MTC for six month M W
6 Chemical Tests: /External Lab each lot
Report.
a Carbon IS : 1786 /IS : 228 Max 0.30 % M W
b Sulphur IS : 1786 /IS : 228 Max 0.060 % M W
c Phosphorus IS : 1786 /IS : 228 Max 0.060 %
d Phosphorus IS : 1786 /IS : 228 Permissible Limits M W
As per bar bending Planning
7 Cutting & Bending
schedule
As per drawing
Engineer
Each Pour - M W

8 Protection from
a Loose mill scale Site Engineer Each cage - M W
Prevent from oil, mud, paint, retarder, loose mill scale
b Oil, mud, paint, retarder Site Engineer Each cage - M W

PREPARED BY APPROVED BY
(GRIL) ( Authority Engineer URS)
 INSPECTION AND TEST PLAN FOR STRUCTURAL STEEL Rev No. 1
Date of Rev. 10/9/2016

Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL

ITP -3 Page No. : 1 of 1
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Engineer Engineer
Remarks
Internal Lab. External Lab.
1 Source approval for Structural Steel:-
IS 2062 / IS Acceptance of
All test to be conducted
1608/IS1559/IS1786/ IS 1608 / IS 2062 QC Engineer Once for Source Once for Source M W Physical and
mentioned in Sr. No. 3 & 4
IS808/IS228 Chemical test

Manufacturer Clear from ground & prevent Visual Inspection for

2 Storage Guideline from dust
Stores each lot Supplied at - M W
Site
3 Physical Tests: for Grade E 250 ( A)
Weight per meter / Rolling
a IS 808 ± 2.5% QC Engineer Each Lot/100 MT M W
margin
b Tensile Strength IS 2062 / IS 1608 Minimum 410 N/mm2 M W
c Yield Stress IS 2062 / IS 1608 Minimum 250 N/mm2 M W
d Elongation IS 2062 / IS 1608 Minimum 23.0% M W
e Bend IS 2062 / IS 1559 No sign of fracture M W
f Rebend IS 1786 No sign of fracture Manufacturer Once per source M W
/Once in a six
4 Chemical Tests: Test M W
As per MTC for each month
Certificate lot
a Carbon C IS 2062 / IS 228 Max 0.23 % M W
/External
b Manganese Mn IS 2062 / IS 228 Max 1.5 % Lab. M W
c Sulphur S IS 2062 / IS 228 Max 0.045 % M W
d Phosphorus P IS 2062 / IS 228 Max 0.045 % M W
e Silicon Si IS 2062 / IS 228 Max 0.40 % M W
f Carbon Equivalent CE IS 2062 / IS 228 Max 0.42 % M W
Planning
5 Cutting & Bending As per drawing/ TS As per drawing
Engineer
Each Pour - M W

6 Protection:-
a Loose mill scale Prevent from oil, mud, paint, retarder, loose mill Site Engineer Each cage - M W
b Oil, mud, paint, retarder scale Site Engineer Each cage - M W
M-Monitor W- Witness of Activity T S :- Technical Specification
PREPARED BY
APPROVED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

 INSPECTION AND TEST PLAN FOR CONCRETE/SHOTCRETE Rev No. 1

Date of Rev. 10/9/2016

ITP -4TUNNEL
Four laning of Parwanoo-Solan Section of NH-22 BAROG Page No. : 1 of 1
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
Code Permissible GRIL URS
Sr. no Material / Test Performer External Remarks
Ref./Limits Limits Internal Lab. Engineer Engineer
Lab.
1 Fresh Concrete/Shotcrete/ Steel Fibre Reinforced Shotcrete (SFRS)
a Design Mix IS-456/ Once for M W
IS-10262/ As per Mix source/Before
b Trials Mix Design Observation Data QC Engineer - M W
Design / TS commencement of
c Concrete Sampling IS-9012/TS work M W
IS-456 / IS- As per Mix
d Slump Test - M W
1199/TS Design / TS
Cl.8.3.6.2 of Min 15°C When strength
e Temperature of shotcrete QC Engineer/ Specimen are M W
SCC IIB Max 32°C
Lab. Tech. taken / as and
10°C-25°C for when required
Cl.12.7 of
f Temperature for concrete works UGW; - M W
SCC IIB 10°C-20°C for OW

2 Hardened Concrete

The individual 1-5 Cum-1+1Set, 6-

IS 516/ 15Cum -2+1 Set, 16-30
Compressive strength at 7 & 28
Cl.15.2.2 & variation shall not QC Engineer As per IS-456/ TS - M W Cum-3+1Set, 31-50 Cum-
days be more than ±15% 4+1Set, +01 Set for every
15.4 of IS 456 of the average 50 cum.

3 Hardened Shotcrete/Steel Fibre Reinforced Shotcrete

IS 516/ IS As per TS/ IS-
a Field Suitability test Once for new Trial - M W
456/ TS 456
0.20@6min;
Early Strength by Penetration Cl.8.3.5.1.1of
b 0.25@10min; - M W In 30 Minutes
(N/mm )2
SCC IIB
0.35@30min 200 cum.
Early Strength/ Cl.8.3.5.1.1of 12.5 for 3d: 3 cores for 3days & 3
c - M W
Core Test (N/mm2) SCC IIB 17.5 for 7d cores for 7 days

d Shotcrete Thickness Test Cl.8.3.8.2 Min 200mm QC Engineer 200 cum. M W

Cl.8.3.5.1.1of Min 21Mpa;

e Final Strength/Core test 200 cum. - M W 4 cores for 28 days
SCC IIB Avg 26Mpa
Cl.8.3.12.4 of
f Steel fibre Content Min 30kg Every 100 Cum - M W
SCC IIB
Only for SFRS
Cl.8.3.12.3of > 2.5 for I5;
g Flexural Toughness Index SCCIIB; Every 200 cum - M W
ASTM C 1018-89 > 5 for I10
M-Monitor W- Witness of Activity T S :- Technical Specification
APPROVED BY
PREPARED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

Page-39
 INSPECTION AND TEST PLAN FOR ADMIXTURE Rev No. 1

Date of Rev. 10/9/2016

ITP - 5 Page No. : 1 of 1

Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Code Permissible Frequency of test GRIL URS
Sr. no Material / Test Performer External Remarks
Ref./Limits Limits Internal Lab. Engineer Engineer
Lab.
1 Source approval for Admixture:-

All test to be conducted mentioned in Manufacturer As given in Manufacturer Once for New Manufacturer
a - M W
Sr. No. 3 & 4 guideline Sr. No. 3 &4 Test Certificate source Test Certificates

Manufacturer Store in shade; Each Lot supplied

2 Storage & Shelf Life Stores - M W
guideline 1year Shelf life at site
3 Physical Tests:
a Aspect, Physical State Manufacturer M W
b Dry Material Content MTC/IS-9103/ ± 3% of MTC certificate / M W
MTC for each lot Every Lot
c PH Value ASTM C 494 Min 6 External M W
d Relative density ± 0.02 Lab Report M W
4 Chemical Properties

b Chlorides Max 0.2 Manufacturer M W

MTC/IS-9103/ certificate / MTC for each lot Every Lot
ASTM C 494 External
c Ash Content ± 1% of MTC M W
Lab Report
M-Monitor W- Witness of Activity T S :- Technical Specification
APPROVED BY
PREPARED BY
(GRIL) ( Authority Engineer URS)

Page-40
 INSPECTION AND TEST PLAN FOR ACCELERATOR
Rev No. 1
Date of Rev. 10/9/2016
ITP - 6 Page No. : 1 of 1

Project : Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL

Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Engineer Engineer
Remarks
Internal Lab. External Lab.
1 Source approval for Accelerator:-
Manufacturer Test
Every new
All test to be conducted Manufacturer As given in MTC/External Certificates & Results of
a - source /Once in M W fresh and hardened
mentioned in Sr. No. 2 & 3 guideline Sr. No. 3 & 4 Lab Report
a Six Month concrete

Manufacturer Store in shade; Each Lot

2 Storage & Shelf Life Stores M W
guideline 1year Shelf life supplied at site

3 Physical Tests:
a Aspect, Physical State M W
Manufacturer MTC for each
b Dry Material Content Manufacturer/ ± 3% of MTC M W
certificate/ lot/External
ASTM C 494/ Every Lot
c Relative density ± 0.02 External Lab test once in a M W
IS-9103
Report. six months
d PH ± 1 of MTC M W
4 Chemical Properties

a Alkali-free EN-480-12 < 1% By Mass, Na2O M W

Equivalent MTC/External MTC for each
Every Lot
Lab Report. lot
b Chloride ion content % IS 6925 Max 0.1 M W

M-Monitor W- Witness of Activity TS - Technical Specification

PREPARED BY APPROVED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

Page-41
 INSPECTION AND TEST PLAN FOR CONSTRUCTION WATER Rev No. 1
Date of Rev. 10/9/2016
ITP -7 Page No. : 1 of 1
Project : Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
GRIL
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer External Engineer
URS Engineer Remarks
Internal Lab.
Lab.
1 Source approval for Water

QC
all tests should satisfy Engineer / Visual
Visit to source locations, As per tender Once for Once for
as per requirement of External M W inspection for
approval of source specification source source
contact specification Testing Water
Reports.

2 Chemical Properties:
a Organic impurities IS 3025 / IS 456 Max 200 mg/Litres M W
b In organic impurities IS 3025 / IS 456 Max 3000 mg/Litres M W
c Sulphates ( as SO4) IS 3025 / IS 456 Max 400 ppm M W
Every new
For PCC Max 2000 source /Once
d Chlorides ( as Cl ) IS 3025 / IS 456 mg/Litres & For RCC External Lab -
in a Three M W
Max 500 mg/Litres. Month
Suspended
e IS 3025 / IS 456 Max 2000 mg/Litres M W
Matters/Turbidity
f Acidity ( PH value) IS 3025 / IS 456 PH ≥ 6 M W
M-Monitor W- Witness of Activity
PREPARED BY APPROVED BY

(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

Page-42
 INSPECTION AND TEST PLAN FOR FINE AGGREGATE ( Natural Sand ) Rev No. 1
Date of
10/9/2016
Rev.
ITP - 8 Page No. : 1 of 1
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Remarks
Internal Lab. External Lab. Engineer Engineer

1 Source approval for Fine Aggregate:- ( Natural Sand)

Visual Inspection and all Visual

Visit to source locations, As perTender tests should satisfy as per QC Engineer / Once for source Once for source W R/M inspection for
approval of source specification requirement of contract Supplier
aggregates
specification
2 Physical test
a Soundness IS :383/ IS : 2386 10% Max(Na2SO4) -
b Deleterious substances IS :383/ IS : 2386 5% Max -
As per IS-383/ TS / IS-
c Gradation test IS :383/ IS : 2386 W/M R/S
2386 14 Days
d Fineness Modulus IS :383/ IS : 2386 2.60 to 3.00 W/M R/S
e Specific gravity( SSD) IS :383/ IS : 2386 Min 2.60 W/M R
f Water absorption IS :383/ IS : 2386 Max 2% Once in six W/M R/H
QC Engineer/ Once in a month/ New
Fine content (Materials finer External Lab month source for
g IS :383/ IS : 2386 3.0 % max approval W/M R/H
than 75 micron IS sieve )

h Moisture Content IS :383/ IS : 2386 As per IS-383/ TS Before W/M R/H

commencement
of concrete
S- Surveillance W- Witness of Activity H- Hold point R- Review
PREPARED BY APPROVED BY
(GRIL) ( Authority Engineer URS)

Page-43
 INSPECTION AND TEST PLAN FOR FINE AGGREGATE ( Crushed Sand ) Rev No. 1
Date of Rev. 10/9/2016
ITP - 9 Page No. : 1 of 1
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Project :

Authority's Engineer :
URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client :
NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor :
GR Infraproject Ltd.
Frequency of test
GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Internal External Engineer Engineer
Remarks
Lab. Lab.
1 Source approval for Fine Aggregate:- ( Crushed Sand)

Visual Inspection and all

Visit to source locations, As per tender tests should satisfy as per QC Engineer / Once for Once for Visual inspection
requirement of contract source source
W R/M for aggregates
approval of source specification Supplier
specification
2 Physical test
a Soundness 10% Max(Na2SO4) W/M R/S
-
b Deleterious substances 5% Max
As per IS-383/ TS / IS-
c Gradation test W/M R/S
2386 14 Days
d Fineness Modulus 2.60 to 3.00
Once in
e Specific gravity( SSD) Min 2.60 W/M R/H
six
f Water absorption QC Engineer/ month/
IS :383/ IS : 2386 Max 2% W/M R/H
External Lab Once in a New
Fine content ( Materials month source for
g finer than 75 micron IS 15 % max approval W/M R/H
sieve )

Before
h Moisture Content As per IS-383/ TS commenceme W/M R/H
nt of concrete

S- Surveillance M-Monitor W- Witness of Activity H- Hold point R- Review

APPROVED BY
PREPARED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER / MANAGER

Page-44
 INSPECTION AND TEST PLAN FOR COARSE AGGREGATE Rev No. 1
Date of
10/9/2016
Rev.
ITP - 10 Page No. : 1 of 1
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Engineer Engineer
Remarks
Internal Lab. External Lab.
1 Source approval for Coarse Aggregate:-

Visual Inspection and all

Visit to source locations, approval of As per contact tests should satisfy as Visual inspection for
a QC Engineer / Supplier Once for source Once for source W M/R
source specification per requirement of aggregates
contract specification

b Petrography Test/Silica Reactivity IS :383/ IS : 2386 IS-2386, P-VIII - Once for source Once for source W M/R
2 Physical test
As per IS-383/ TS / IS-
a Soundness IS :383/ IS : 2386 - W/M R/S
2386
b Deleterious substances IS :383/ IS : 2386 5% Max - W/M R/S

c Gradation test IS :383/ IS : 2386 14 Days W/M R/S

d Flakiness & Elongation index IS :383/ IS : 2386 IS :383/ IS : 2386 Once in month W/M R/S
Before Once in a Six
e Moisture content IS :383/ IS : 2386 As per IS-383/ TS QC Engineer / External commencement month / Once W/M R/S
Lab of concrete New Source for
Approval
Specific gravity & water Min 2.6 for SG;
f IS :383/ IS : 2386 W/M R/H
absorption(SSD) Max 2% for WA Once in month
g Aggregate. Abrasion Value IS :383/ IS : 2386 45 % Max W/M R/H
h Aggregate Impact Value IS :383/ IS : 2386 45 % Max W/M R/H
Once in month
i Aggregate crushing value IS :383/ IS : 2386 45 % Max W/M R/H
S- Surveillance M-Monitor W- Witness of Activity H- Hold point R- Review
PREPARED BY APPROVED BY
(GRIL) ( Authority Engineer URS)

Page-45
 INSPECTION AND TEST PLAN FOR STEEL FIBRES Rev No. 1
Date of Rev. 10/9/2016
ITP -11 Page No. : 1 of 1
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Project :

Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer External Engineer Engineer
Remarks
Internal Lab.
Lab.
1 Source approval for Steel Fibres :-

Once for
All test to be conducted MTC / EN-14889- As given in QC Engineer / Once for Manufacturer
every New W/M M/R
mentioned in Sr. No. 3 1 Sr. No. 3 Supplier New source Test Certificates
source

Manufacturer store in dry Each Lot

2 Storage Stores supplied at site
- W/M M/R
Guideline condition

3 Tests on fibres
0.50mm (0.02 inch)
a Fibre Diameter Once in a W/M R/H
± 5%
Each Lot Three
Min 30mm (1.2 inch) /100 Mt month
b Fibre length /Once New W/M R/H
± 5%
source for
c Aspect Ratio > 40 approval W/M R/H
c Tensile Strength > 1000 Mpa - W/M R/H
M-Monitor W- Witness of Activity H- Hold point R- Review
APPROVED BY
PREPARED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

Page-46
 INSPECTION AND TEST PLAN FOR MICROSILCA
(Silica Fume)/Metakaoline Rev No. 1
Date of Rev. 10/9/2016
ITP - 12 Page No. : 1 of 1
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
Sr. Permissible GRIL URS
Material / Test Code Ref./Limits Performer Internal External Remarks
no Limits Engineer Engineer
Lab. Lab.
1 Source approval for MICROSILCA (Silica Fume)/Metakaoline :-
Acceptance of
Manufacturer Once for New Once for New
All test to be conducted mentioned in Sr. No. 3,4 & 5 As given in Sr. No. 3 & 4 QC Engineer M W Physical and
Guideline source source
Chemical test

Protected against rain,

Manufacturer
2 Storage Guideline
Humidity, dew fall and Stores Department - M W
dust.

3 Physical Tests:
Fineness. Amount retained when wet-sieved on 45
a ASTM C 618 ≤ 34.0 % M W
μm (No. 325) sieve,max % , Manufacturer Test
Once in Six
Certificate / External
- Month/ Each
Density, max variation from average, %Percent Lab Report.
Lot /100 Mt
b retained on 45-μm (No. 325), max variation, ASTM C 618 ≤ 5.0 % M W
percentage points from average

4 Strength activity

Accelerated pozzolonic activity index with Portland

a ≥ 85.0 % M W
cement at 7 days ( min . % age of control )
Manufacturer Test
Once in Three
Increase in drying Shrinkage of mortar bars at 28 As per contract Certificate/ External
b ≥ 5.0 % - Month/Each M W
days ( max. % age joints ) specification Lab Report.
Lot /100 Mt

Reactivity with cement reduction of mortar

c ≤ 5.0 % M W
expansion at 14 days (Min. % age )
5 Chemical test.
Silicon dioxide (SiO2) plus aluminium oxide (Al2O3)
plus iron oxide (Fe2O3),dioxide (SiO2) plus
a ASTM C 618 70.0 % Max M W
aluminium oxide (Al2O3) plus iron oxide (Fe2O3),
min, % Manufacturer Test Once in Three
Manufacturers test
Certificate /External - Month/Each
certificate
b Sulphur trioxide (SO3), max, % ASTM C 618 5.0 % Max Lab Report. Lot /100 Mt M W
c Loss on ignition, max, % ASTM C 618 6.0 % Max M W
d Moisture content, max, % ASTM C 618 3.0 % Max M W
W- Witness of Activity H- Hold point
M-Monitor R- Review
APPROVED BY
PREPARED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

 INSPECTION AND TEST PLAN FOR STEEL PIPE (FOREPOLING/PIPE ROOF) Rev No. 1
Date of Rev. 10/9/2016
ITP - 13
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Page No. : 1 of 1
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Remarks
Internal Lab. External Lab. Engineer Engineer

1 Source approval for Steel Pipe:-

IS 2062/ IS-1608/MTC / Acceptance of
Manufacturer Test Certificate TS/ As per IS-2062 QC Engineer - Once for Source W/R M/R Physical and
IS-2062
Chemical test
2 Manufacturer Guideline Clear from ground & prevent from
Storage dust
Stores Visual Inspection - W/R M/R

3 Physical Testing / TECHNICAL DATA for Fore poling-

a MS Pipe 40/4 mm O/Th. TS/IS-1786/IS-2062 TS/ Drawings W/M R
As per MTC / W/M
b MS Pipe 76 mm O/d TS/Min.Yield Load1200 KN Every new Source/ R/H
External Lab -
c MS Pipe 114 mm O/d TS/IS-1786/IS-2062 TS/Min.Yield Load1200 KN Once in a six month W/M R/H
d SDA as Fore poling 32 mm IS-1786 / IS 1608 TS/Min. Yield 200 N/mm 2 W/M R/H
e TMT 32 mm IS-1786 / IS 1608 W/M R/H
As per TS/ Fe-415/Fe-500
f TMT 25 mm IS-1786 / IS 1608 W/M R/H
4 Grouting
Sample from
QC/Site 5 Cubes Weekly /
a Cement Mortar Grout IS 456 /TS Design Mix /TS/ IS-456 - W/M R/H nozzle every 5
Engineer As Required bolt

6 Protection:-
a Loose mill scale Site Engineer Each cage - W/M R
Prevent from oil, mud, paint, retarder, loose mill scale
b Oil, mud, paint, retarder Site Engineer Each cage - W/M R

M-Monitor W- Witness of Activity, H- Hold point TS - Technical Specification. R- Review

PREPARED BY
APPROVED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

Page-48
 INSPECTION AND TEST PLAN FOR REINFORCING STEEL (Wire Mesh) Rev No. 1
Date of Rev. 10/9/2016
ITP -14 Page No. : 1 of 1
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Project :

Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Internal GRIL Engineer URS Engineer Remarks
External Lab.
Lab.
1 Source approval for Wire Mesh/ Roof Ties/ Reinforcing Steel:-
Acceptance of
MTC /All test to be conducted
IS 1786 / IS 1608 TS/ IS 1786 QC Engineer Once for Source Once for Source M W Physical and
mentioned in Sr. No. 3 Chemical test

Visual Inspection
Clear from ground &
2 Storage Manufacturer Guideline
prevent from dust
Stores for each lot - M W
Supplied at Site
3 Technical Data for Wire Mesh (Welded Wire Fabrics)/ Roof Ties/ Reinforcing Steel
Weight per meter/Rolling margin (%
a TS/ IS 1786 TS/ IS 1786 M W
of variation) QC Engineer Each Lot
b Size 150x150x6 mm TS/ Drawings TS/ Drawings M W

c Steel Wires Mesh IS 1786 / IS 1608 TS/ Fe-500 Every new M W

Source/ Once in a
six month
MTC / External
d Steel Roof Ties IS 1786 / IS 1608 TS/ Fe-415 - M W
Lab Report
Neither heat
e Reinforcing Steel Bars IS 1786 / IS 1608 TS/ Fe-500 M W treatment nor
Flash-weld

As per bar bending Planning

4 Cutting & Bending
schedule
As per drawing
Engineer
Each Pour - M W

5 Protection from
a Loose mill scale Prevent from oil, mud, paint, retarder, loose mill Site Engineer Each cage - M W
b Oil, mud, paint, retarder scale Site Engineer Each cage - M W
M-Monitor T.S. :- Technical Specification W- Witness of Activity
PREPARED BY APPROVED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

 INSPECTION AND TEST PLAN FOR SELF DRILLING ANCHOR BOLT Rev No. 1
Date of Rev. 10/9/2016
ITP - 15 Page No. : 1 of 1
Four laning of Parwanoo-Solan Section of NH-22 BAROG TUNNEL
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test
GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Engineer Engineer
Remarks
Internal Lab. External Lab.
1 Source approval for Self Drilling Anchor:-
Manufacturer Test Certificate IS 2062/ IS-1608/MTC / Acceptance of
IS-2062 Physical and
TS/ As per IS 1608 QC Engineer - Once for Source W/R M/R
Chemical test

2 Manufacturer Guideline Clear from ground & prevent from Visual Inspection -
Storage dust
Stores W/R M/R

3 Physical Testing / TECHNICAL DATA for SDA ( R 32N )

a Outside diameter.............................................. 32 mm W/M R
b SDA/Fore poling in Tunnel IS-1786 / IS 1608 TS/Min. Yield 200 N/mm 2 W/M R/H
c SDA at Slope IS-1786 / IS 1608 TS/Min. Yield 230 N/mm 2 W/M R/H
As per MTC / Every new Source/
d SDA as micro-pile IS-1786 / IS 1608 TS/Min. Yield 450 N/mm 2 W/M R/H
External Lab - Once in a three
IS-1786 / IS 1608/ IS- Tensile Strentgth-Min 410; month
e Anchor Plates (200x200x12mm) W/M R/H
2062 Yield Stress-Min 250

f Threads, Nuts & Coupling IS-1786 / IS 1608/ IS- W/M R/H

2062 TS/Min. Yield Accordingly SDA
4 Grouting
15 Cubes Sample from
QC/Site
a Cement Mortar Grout IS 456 /TS Design Mix /TS/ IS-456 Weekly / As - W/M R/H nozzle every 5
Engineer bolt
Required
5 Pull out Testing
As per TS/ First 5
Pull Out strength after grouting Nos. per 100 SDA+
a IS : 11309 As per TS/ 80% of Yield Site /QC Engineer - W/M R/H
at 28 days 5 Nos. Every 500
SDA.

6 Protection:-
a Loose mill scale Site Engineer Each cage - W/M R
Prevent from oil, mud, paint, retarder, loose mill scale
b Oil, mud, paint, retarder Site Engineer Each cage - W/M R

M-Monitor W- Witness of Activity, H- Hold point TS - Technical Specification. R- Review

PREPARED BY
APPROVED BY
(GRIL) ( Authority Engineer URS)

QA/QC ENGINEER/MANAGER QA/QC ENGINEER/MANAGER

Page-50
 Rev. No. 1
INSPECTION AND TEST PLAN FOR ROCK BOLTS. Date of Rev. 10/9/2016
ITP
Four laning of Parwanoo-Solan Section of NH-22 BAROG - 16
TUNNEL Page No. : 1 of 1
Project :
Authority's Engineer : URS Scott Wilson India (P) Ltd In Association with AECOM India Pvt Ltd.
Client : NATIONAL HIGHWAY AUTHORITY OF INDIA
Contractor : GR Infraproject Ltd.
Frequency of test GRIL URS
Sr. no Material / Test Code Ref./Limits Permissible Limits Performer Remarks
Internal Lab. External Lab. Engineer Engineer
1 Source approval for Rock Bolts
Acceptance of
IS-1786 / IS-1608 / TS/ As per TS/ IS-1786/ IS-
a. Manufacturer Test Certificate QC Engineer - Once for Source M W Physical and
IS-2062 1608/ IS 2062
Chemical test
Visual Inspection
Clear from ground &
2 Storage Manufacturer Guideline Stores for each lot - M W
prevent from dust
Supplied at Site
3 Physical Testing / TECHNICAL DATA for Rock Bolts
a. SN Bolts 25 mm Dia TMT IS-1786 / IS-1608 TS/ Min. Grade Fe-415 M W
TS/Min. Yield 150
b. Swellex Type Bolts IS-1786 / IS-1608 M W
N/mm2
c. Cone Bolts TS/ Drawings TS/ Drawings M W
As per MTC / Every new
d. Fibre Glass Bolts TS/ Drawings TS/ Drawings M W
External Lab - Source/ Once in
IS-1786 / IS 1608/ Tensile Strentgth-Min 410; a three month
e Anchor Plates (200x200x12mm) Yield Stress-Min 250
M W
IS-2062

f Threads, Nuts & Coupling IS-1786 / IS 1608/ TS/Min. Yield Accordingly M W

IS-2062
4 Grouting
QC/Site 15 Cubes Weekly / As Sample from nozzle
a Cement Mortar Grout IS 456 /TS Design Mix /TS/ IS-456 - W/M R/H
Engineer Required every 5 bolts

5 Pull out Testing

As per TS/5 Nos. per
Pull Out strength after grouting at Site /QC
a IS : 11309 As per TS/ 80% of Yield First 100 + 5 Nos. - W/M R/H
28 days Engineer Every 500 .
6 Protection From
a. Loose mill Scale Store / Site M W
Each Cage -
b. Oil, Mud, Paint, Retarder Prevent from oil, Paint, Retarder, Loose Mill Scale Engineer M W
Note: M : Monitor T S : Technical Specification N S : Not Specified W : Witness of Activity
APPROVED BY
PREPARED BY
(GRIL) ( Authority Engineer URS)