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    Skikda Training CDU (Goal Content)

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    Mohamed Ouichaoui
    The document provides training materials for operating a CDU (Crude Distillation Unit) at the Skikda Refinery in Algeria. It includes: 1) An overview of the rehabilitation project goals, contents, and design concept including increasing the plant's capacity. 2) Details on the CDU's process flow diagram, equipment modifications, operating scheme and variables, and startup and shutdown procedures. 3) Specifications on the feed and products' flowrates, properties, and separation characteristics. 4) Utility requirements and conditions at the battery limits.

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    © All Rights Reserved
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    Skikda Training CDU (Goal Content)

    Uploaded by

    Mohamed Ouichaoui
    161 views26 pages
    The document provides training materials for operating a CDU (Crude Distillation Unit) at the Skikda Refinery in Algeria. It includes: 1) An overview of the rehabilitation project goals, contents, and design concept including increasing the plant's capacity. 2) Details on the CDU's process flow diagram, equipment modifications, operating scheme and variables, and startup and shutdown procedures. 3) Specifications on the feed and products' flowrates, properties, and separation characteristics. 4) Utility requirements and conditions at the battery limits.

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    1._Skikda_training_CDU_(Goal_Content)

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    The document provides training materials for operating a CDU (Crude Distillation Unit) at the Skikda Refinery in Algeria. It includes: 1) An overview of the rehabilitation project goals, contents, and design concept including increasing the plant's capacity. 2) Details on the CDU's process flow diagram, equipment modifications, operating scheme and variables, and startup and shutdown procedures. 3) Specifications on the feed and products' flowrates, properties, and separation characteristics. 4) Utility requirements and conditions at the battery limits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    161 views26 pages

    Skikda Training CDU (Goal Content)

    Uploaded by

    Mohamed Ouichaoui
    The document provides training materials for operating a CDU (Crude Distillation Unit) at the Skikda Refinery in Algeria. It includes: 1) An overview of the rehabilitation project goals, contents, and design concept including increasing the plant's capacity. 2) Details on the CDU's process flow diagram, equipment modifications, operating scheme and variables, and startup and shutdown procedures. 3) Specifications on the feed and products' flowrates, properties, and separation characteristics. 4) Utility requirements and conditions at the battery limits.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 26

    Training -

    CDU
    Skikda Refinery Rehabilitation & Adaptation Project
    1. July. 2012

    Kyu yeol Nam/Hyun sup Shin


    Process Eng’g Dept
    Goal
    • After this training session, you can

    1. Understand rehabilitation part of CDU


    2. Operate CDU well
    3. Start-up & Shut-down CDU safely
    Contents
    • Design Concept & Basis
    • Understanding PFD & P&ID
    – Modification of Process
    – Modification of Equipment
    • Operation scheme and Variables
    • Start-up and Shutdown procedure
    3-D, Airplane view
    Overall Block Diagram
    Abtract of Oper. Manual (270 Page)
    to be used for training
    Design Concept & Basis

    • Crude Oil: Hassi Messaoud Crude

    • Separate Crude into


    – Fuel Gas - LPG - C6 Cut
    – Naphtha A, B, C - Kerosen - Light Gas Oil
    – Heavy Gas Oil - RCO
    Plant Capacity
    • Capacity of Existing CDU:
    7.5 MMTPA x 2 Train= 15.0 MMTPA (100%)
    DesignCapacity: 22,500 Metric Tons or 176,668 BPSD
    StreamDay
    • Increased Capacity: (Guarantee basis)
    8.25 MMTPA x 2 Train=16.5 MMTPA (110%)
    Design Capacity : 22,500  1.1  24,750 Metric Tons
    Stream Day
    176,668  1.1  194,335 BPSD

    • Increased capacity: (For information)


    9.0 MMTPA x 2 Train=18.0 MMTPA (120%)
    1.20 Metric Tons
    Design Capacity : 24,750   27,000
    1.1 Stream Day
    1.20
    194,335   212,002 BPSD
    1.1
    Crude Assays
    • Hassi Messaoud
    Crude Assay 1969
    year
    Feed Characteristics of Hassi Messaoud Crude
    Parameters Values Parameters Values
    Total sulphur, %wt 0.13
    Gravity, API 44.7
    Hydrogen sulfide cont
    Density at 15 oC 0.8025 0
    ent, ppmw
    Ash content, %wt < 0.005
    Characterization factor 12
    Salt content as NaCl,
    < 0.001 (*)
    Kinematic viscosity @ %wt
    1.989
    37.8 oC , cst Wax content, %wt 2.4
    RVP at 100 F, psi 10.4 Asphalt content, %wt 0.06
    Pour point, oC (-) 52 CCR content, %wt 0.83
    Flash point, oC < 20 BS&W, vol% Traces
    Feed & Product Flowrate of U-10
    Feed Crude per train: Products Rate, kg/h

    (110%) FUEL GAS 168


    LPG 38,883
    = 8.25 MMTPA
    C6 CUT 8,959
    = 24,750 MT/day NAPHTHA A 41,896
    = 194,335 BPSD NAPHTHA B 145,198
    = 1,031 ton/hr NAPHTHA C 117,907
    + EXCESS NAPHTHA B
    KEROSENE 93,751
    LIGHT GAS OIL 217,533
    HEAVY GAS OIL 77,090
    RESIDUE 290,479
    TOTAL 1,031,696
    Gap o
    ( C)between ASTM 95%
    Lightest & ASTM 5% Heaviest
    • Unstabilized Naphtha ~ Kerosene : 10 oC
    • Kerosene ~ Light Gas Oil : 5 oC
    • 5% Split-1 Bottom ~ 95% Naphtha A: 35 oC
    • 5% Naphtha C ~ 95% Naphtha B : 25 oC
    AWS (Acid Water Stripper)

    • Design to process 28 ton/h sour water of


    CDU (U-10 and U-11) and BBU(U-70)
    • Stripped water quality
    – H2S : 50 ppmw (max)
    – NH3 : 50 ppmw (max)
    Flexibility of Unit

    • 50 % of its nominal capacity


    Utility consumption
    Description Units Unit 10
    Guaranteed consumption
    Electrical power kW < 8,061
    Circulating cooling water m3/h < 4,568
    Heater fired duty MMkcal/h < 123
    Steam kg/h MP < 7,435
    LP < 18,062
    Note) Guaranteed consumption at 110% of design values
    B/L (Battery Limits) condition
    Stream Pressure Temperature Source / Destination
    kg/cm2 g oC

    Crude 0.3 15 – 36 From Crude tank


    Fuel gas To Fuel gas collection h
    2.5 24
    eader
    LPG 8.9 38 To Gas Plant – I
    C6 Cut 5.0 40 To C6 Cut Storage
    Naphtha A 5.5 40 To Naphtha A Storage
    Naphtha B 5.0 38 To Naphtha B Storage
    Naphtha C 5.0 38 To Naphtha Storage
    Kerosene 4.0 40 To Kerosene Treater
    B/L (Battery Limits) condition
    Stream Pressure Temperature Source / Destination
    kg/cm2 g oC

    Light gas oil 4.0 40 To LGO Storage


    Heavy gas oil 4.0 40 To HGO Storage
    Atmospheric residue 8.2 70 To RCO Storage
    Desalter brine 2.5 55 To ETP-II
    Treated effluent water 2.0 40 From ETP-II
    Stripped water 2.0 78 From AWS
    Acid water 1.5 40 To AWS
    Brine 2.5 55 To ETP-II
    Utility Condition at Unit B/L
    S. No. Parameter Minimum Normal Maximum Mech Design
    1 High Pressure (HP) Steam
    Pressure, kg/cm2g 58.0 60.0 62.0 70.0
    Temperature, 495 500 505 510
    2 Medium Pressure (MP) Steam
    Pressure, kg/cm2g 29.0 30.0 32.0 35.0
    Temperature, 300 310 335 365
    3 Low Pressure (LP) Steam
    Pressure, kg/cm2g 3.0 3.5 3.75 6.0
    Temperature, Sat 165 180 255
    Utility Condition at Unit B/L
    S. No. Parameter Minimum Normal Maximum Mech Design
    4 Steam Condensate Return
    Pressure, kg/cm2g Note-1
    Temperature,
    5 Service Water (Utility Water)_Rehabilitation Area
    Pressure, kg/cm2g 4.0 4.5 5.0 7.0
    Temperature, 25 40 65
    6 Cooling Water Make-Up (Tower C – Rehabilitation Area)
    Pressure, kg/cm2g 2.0 2.5 2.5 5.0
    Temperature, 25 40 65
    Utility Condition at Unit B/L
    S. No. Parameter Minimum Normal Maximum Mech Design
    7 Recirculating Cooling Water (Rehabilitation Area)
    Supply Pressure, kg/cm2g 4.3 6
    Return Pressure, kg/cm2g 2.5 6
    Supply Temperature, oC 29 72
    Return Temperature, oC 42 72
    8 MP Boiler Feed Water (Rehabilitation Area)
    Pressure, kg/cm2g 50 56.2 62
    Temperature, 130 160 180
    Utility Condition at Unit B/L
    S. No. Parameter Minimum Normal Maximum Mech Design
    9 Plant Air (Rehabilitation Area)
    Pressure, kg/cm2g 5.5 6.5 7.0 10
    Temperature, 24 40 70
    10 Instrument Air
    Pressure, kg/cm2g 5.5 6.5 7.0 10
    Temperature, 25 40 70
    11 Fuel Gas
    Pressure, kg/cm2g 2.5 4.5
    Temperature, 24 68
    Utility Condition at Unit B/L
    S. No. Parameter Minimum Normal Maximum Mech Design
    12 Natural Gas
    Pressure, kg/cm2g 32 – 42 45
    Temperature, 40 65
    13 Nitrogen (Existing System)
    Pressure, kg/cm2g 5.0 6.5 6.5 10
    Temperature, 24 40 70

    14 DRINKING WATER

    Pressure, kg/cm2g 4.0 - 10.5


    Temperature, ℃ 20 - 60
    Process Block Diagram (1/2)

    Desalter
    1 PTB
    Process Block Diagram (2/2)
    Equipment List

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