PKS™ - TDC 3000® TAB PD 15

CUSTOMER PAGE A07 (C)

RESOURCE MANUAL DATE 14 MAY 2014

PFC (POWER FACTOR CORRECTED) POWER SUPPLY KITS

Background A new LCN power supply was introduced in 1996. Several enhancements
were made to this power supply. It is now auto-ranging on the input voltage
(102 to 264 VAC RMS) and is also power factor corrected (PFC). The fan
speed is now controlled by the ambient temperature and +5V output load in
the 5 and 10 slot chassis supplies. This will reduce the fan noise in most
cases. This new PS does have a switch on the front that allows switching
from "TEMP SENSE" (variable speed) to "FIXED" (high speed) fan operation.
These new supplies may be referred to as the PFC supplies. The input
voltage on the older supply was selected by the wiring connections and
jumpers in the AC connector on the power cord.
A new power cable assembly was also designed to meet the European
requirement that equipment being shipped into Europe meets a standard that
has been adapted by all the countries in Europe and some countries outside
Europe. This standard is called European Compliance "EC" and compliance
is indicated by the "CE" mark placed on the equipment. "CE" stands for
Conformite Europeenne. The changes resulted in improved safety, lower
noise emisions, and better robustness.
Because a new power connector was placed on the power cord, a power
supply with the correct mating connector is also required. This connector is
an IEC320 style. ALL new build equipment will use this new IEC320 style
power cable and new power supply with the IEC320 style plug.
Because this new PFC supply with the IEC320 AC connector and the older
versions are not interchangeable, a version of the new supply with the old
style AC power connector was also available for several years. The old style
8 pin power connector is referred to as the Beau connector. Note: the new
power supply with the older 8 pin connector is not EC compliant. It was
intended for replacement use only where EC is not required.

Action The new PFC power supplies that are now available only have the EC
IEC320 power connector. Table 1 lists power supplies which used the 8 pin
connector. When replacing one of these now, the new PFC supply upgrade
kits with the IEC320 style ac connector must be used. Table 2 lists the
power supply replacement kits that have been made which contain a PFC
supply with the IEC320 style ac connector and several different power cords
(different power connectors for 120 & 240 VAC at the source end). These
new power cords replace the power cord attached to the node chassis so
that a PFC power supply with the IEC320 AC connector can be used. Table
2 also lists the power supply and cord used in each type of node. The kit part
number to change a node from the older non-EC supply to the PFC supply
with the IEC320 AC connector is (51402184-TAB). Table 3 lists longer
length AC power cords for use with the PFC power supplies.

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 TAB PD 15 A07 (C) PAGE 2 DATE 14 MAY 2014

PFC (POWER FACTOR CORRECTED) POWER SUPPLY KITS, Continued

Non EC Table 1 lists the power supplies which used the 8 pin AC power connector.
Replacement There are no non-EC PS available for Dual Node and 5 slot chassis.

Table 1
Part Number Replaces Used In
51196802-100  51401497-100 Dual Node Chassis
51196805-100  51195066-100  5 Slot Chassis
51196810-100  51195066-200  10 Slot Chassis

Notes  If the supply being replaced is a 51400712-tab, see PD 15 A07

(B) for the possibility that a modified supply will be required.
 Now replaced with EC upgrade kit 51402184-100
 Now replaced with EC upgrade kit 51402184-400
 Now replaced with EC upgrade kit 51402184-300

Upgrade to EC Table 2 shows power supply kit (51402184-TAB) to change a chassis to a

PFC Supply EC version PFC supply. TAB column shows the required tab of 51402184 to
order. NON-EC PS & CABLE column shows what should be in the chassis
before the change and EC PS & CABLE column shows what will be installed
by the kit. Each TAB will come with two or three different AC power cords.
Table 2
TAB NON-EC PS & CABLE  EC PS & CABLE  APPLICATION
400 51195066-100 51303508-100 51196653-200 51308093-300 5-slot classic con. & UWS 120V
 51195066-100 51303508-200 51196653-200 51308094-300 5-slot classic con. & UWS 240V
51195066-100 51308019-200 51196653-200 51308092-200 5-slot XC3000, 120V, 23” cbl
51195066-100 51308066-200 51196653-200 51308092-200 5-slot XC3000, 240V, 23” cbl
300 51195066-200 51303508-100 51196654-100 51308093-300 10-slot classic con. & Micro 120V
 51195066-200 51303508-200 51196654-100 51308094-300 10-slot classic con. & Micro 240V
100 51401497-100 51303508-100 51196655-100 51308093-300 DNPS classic con. 120V
 51401497-100 51303508-200 51196655-100 51308094-300 DNPS classic con. 240V
51401497-100 51308019-100 51196655-100 51308092-200 DNPS XC3000, 120V, 16” cbl upper
51401497-100 51308019-200 51196655-100 51308092-200 DNPS XC3000, 120V, 23” cbl lower
51401497-100 51308066-100 51196655-100 51308092-200 DNPS XC3000, 240V, 16” cbl upper
51401497-100 51308066-200 51196655-100 51308092-200 DNPS XC3000, 240V, 23” cbl lower

Notes  This is the tab number that would be added to 51402184 to obtain the EC
power supply shown to the right and a set of power cables. Each row under
this tab number shows where the supply would be used with each power cable
included with this tab number. The -400 was preceded by the -200, which will
be used first until stock is exhausted.
 This column shows which power supply and power cable each application
would use before being converted to the EC supply.
 This column shows which EC supply and power cable would be used for each
application. This shows which cable out of the set supplied would be used for
the application shown. The 5-slot power supply 51196653-200 was preceded by
51196653-100, which will be used until stock is exhausted (XC3000=cabinet).

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 TAB PD 15 A07 (C) PAGE 3 DATE 14 MAY 2014

PFC (POWER FACTOR CORRECTED) POWER SUPPLY KITS, Continued

Cable Length Table 3 shows the lengths each AC power cable with the IEC320 connector
is available in. The tab numbers are shown across the top. All the lengths
are shown in inches "in". N/A means that cable is not available in that tab
number.

Table 3
Cable -100 -200 -300 -400 -500 -600 -700 -800 Application
51308092 16 in 26 in 30 in 36 in 48 in 72 in 120 in N/A XC3000 120/240VAC
51308093 16 in 24 in 35 in 36 in 48 in 72 in 120 in 92 in Classic 120VAC
51308094 N/A N/A 35 in 36 in 48 in 72 in N/A 92 in Classic 240VAC

Cautions ♦ When changing the power cable to the lower node of a Dual Node (DN)
chassis, it is necessary to power down the upper node and remove its
paddle cards to gain access to the lower nodes power cable mounting
screws.
♦ To insure proper alignment of the "EC" power connector with the "EC"
power supply, the power supply must be inserted first. Then plug the
power cable into the supply, and install the two mounting screws that
hold the cable in place to the chassis. Because of the tight fit of the
connector into the power supply, it might be necessary to realign the
connector if the power supply is changed.
♦ Any power supplies that have the fan control option switch should have
the switch placed in the down (FIXED) position. If present, this switch is
located on the front of the power supply just to the left of the power
switch.

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