Continuous Level Measurement Ultrasonic Controllers
Continuous Level Measurement Ultrasonic Controllers
Continuous Level Measurement Ultrasonic Controllers
Level Measurement
Continuous level measurement
Ultrasonic controllers
SITRANS LUT400 series
■ Overview ■ Application
The SITRANS LUT400 comes in three different models, depend-
ing on the application, level of performance and functionality re-
quired:
• SITRANS LUT420 Level Controller: Level or volume
measurement of liquids, slurries, and solids, as well as basic
pump control functions, and basic data logging capability
• SITRANS LUT430 Level, Pump and Flow Controller: Includes
all features of the LUT420 plus a full suite of advanced pump
control and alarm functionality, open channel flow monitoring,
and basic flow data logging capability
• SITRANS LUT440 High Accuracy OCM: Our most featured,
highest accuracy model. Includes all features of the LUT430,
plus the industry’s best accuracy (± 1 mm within 3 m), full suite
of advanced control functionality, and enhanced flow logging
capability
4 • Key Applications: wet wells, reservoirs, flumes/weirs,
chemical storage, liquid storage, hoppers, crusher bins, dry
solids storage
The SITRANS LUT400 series controllers are compact, single
point, long-range ultrasonic controllers for continuous level or
volume measurement of liquids, slurries, solids, and high accu-
racy monitoring of open channel flow.
■ Benefits
• Small 1/2 DIN enclosure [144 h x 144 d x 146 w mm
(5.7 x 5.7 x 5.75 inch)] with standard universal mounting
bracket for wall, pipe, and DIN rail, plus an optional panel
mount
• Easy to use HMI display with local four-button programming,
menu-driven parameters, and Wizard support for key applica-
tions
• English, German, French, Spanish, Chinese, Italian, Portu-
guese, and Russian texts on the HMI.
• Level, Volume, OCM Flow monitoring
• Three relays combined with a suite of pump, alarm, and relay
control features
• HART Communications
• EDDs for SIMATIC PDM, AMS Device Manager, and Field
Communicator 375/475, plus DTMs for FDTs (Field Device
Tools)
• Web browser for local programming from an intuitive web-
based interface
• Two discrete inputs for backup level override and pump
interlock functions
• Echo profile and trend views from the local display
• Patented digital receiver for improved performance in electri-
cally noisy applications (close proximity to VSDs)
• Real time clock with daylight savings time, supporting an
integrated datalogger and energy saving algorithms for
minimizing pump operation during high cost energy periods
• Removable terminal blocks for ease of wiring
• MCERTS Certified for Open Channel Flow
Level Measurement
Continuous level measurement
Ultrasonic controllers
SITRANS LUT400 series
■ Technical specifications
Mode of Operation Ultrasonic level, volume, pump, and Design
open channel flow
Weight
Measuring range 0.3 … 60 m (1 … 196 ft), • Enclosure with display lid 1.3 kg (2.87 lb)
transducer dependent • Enclosure with blank lid 1.2 kg (2.65 lb)
Input Material (enclosure) Polycarbonate
Discrete 0 ... 50 V DC switching level Degree of protection
Logical 0 10 V DC
Logical 1 = 10 ... 50 V DC • Enclosure with display or blank lid IP65/Type 4X/NEMA 4X
Max. 3 mA • Enclosure with blank lid and knock- IP20
out removed
Output
Remote display lid IP65/Type 3/NEMA 3
Transducer frequency 10 ... 52 kHz
Cable
Ultrasonic transducer Compatible transducers: All Echo-
Max and ST-H series transducers Transducer and mA output signal • Transducer, mA output:
2 copper conductors, twisted,
Relays • 1 SPDT Form C, NO or NC relay, rat- with foil shield/drain wire, 300 V
4
ed 1A at 250 V AC, non-inductive 0.5 … 0.75 mm² (22 … 18 AWG)
and 3A at 30 V DC • Relay/power to be copper
• 2 SPST Form A, NO relays, rated 5A conductors per local
at 250 V AC, non-inductive and 3 A requirements to meet 250 V
at 30 V DC 5 A contact rating
mA output 4 … 20 mA, isolated Max. separation between 365 m (1 200 ft)
Max. load 600 max. in ACTIVE mode, transducer and transceiver
750 max. in PASSIVE mode Displays and controls 60 x 40 mm (2.36 x 1.57 inch) remov-
Resolution 0.1 % of range able LCD, 240 x 160 pixels resolution,
operational up to 5 m from
Accuracy enclosure base
Error in measurement • Standard operation: ± 1 mm Programming
(0.04 inch) plus 0.17 % of measured • Primary 4 Local push buttons
distance • Secondary • PC running SIMATIC PDM
• High accuracy OCM: ± 1 mm • PC running Emerson AMS Device
(0.04 inch), within 3 m (9.84 ft) Manager
range • PC running a web browser
Resolution • Standard operation: 0.1 % of range • PC running a Field Device Tool
or 2 mm (0.08 inch), whichever is (FDT)
greater • Field Communicator 375/475
• High accuracy OCM: 0.6 mm (FC375/FC475)
(0.02 inch), within 3 m (9.84 ft) Memory • 512 kB flash EPROM
range • 1.5 MB flash for data logging
Temperature compensation • -40 ... +150 °C (-40 ... +300 °F)
Power supply
• Integral temperature sensor in trans-
ducer AC version 100 ... 230 V AC ± 15 %,
• External TS-3 temperature sensor 50/60 Hz, 36 VA
(optional) Fuse: 5 x 20 mm, Slow Blow,
• Programmable fixed temperature 0.25 A, 250 V
values
DC version 10 … 32 V DC, 10 W
Rated operating conditions Fuse: 5 x 20 mm, Slow Blow,
1.6 A, 125 V
Installation conditions
• Location Indoor/outdoor Certificates and approvals
• Installation category II General CSAUS/C, CE, FM, UL listed, RCM,
• Pollution degree 4 EAC, KCC, MCERTS certified for
Open Channel Flow
Ambient conditions
• Ambient temperature (enclosure) -20 … +50 °C (-4 … +122 °F) Hazardous
• Non-incendive CSA Class I, Div. 2, Groups A, B,
(Canada) C, D; Class II, Div. 2, Groups F, G;
Class III
• Shipping Lloyd's Register, ABS
Communication HART 7.0, USB
Level Measurement
Continuous level measurement
Ultrasonic controllers
SITRANS LUT400 series
SITRANS LUT420 SITRANS LUT430 SITRANS LUT440
Category Feature Level Controller Level, pump and High accuracy
flow controller OCM controller
Operations Level, space, and distance
measurement
Open channel flow measure-
ment
Volume conversion
Specifications Compatible with EchoMax and
ST-H transducers
Standard accuracy: ± 1 mm +
0.17 % of measured distance
High accuracy: ± 1 mm within
3 meters
Mounting options: wall or
panel, pipe, DIN-rail
Level Measurement
Continuous level measurement
Ultrasonic controllers
SITRANS LUT400 series
Selection and Ordering data Article No. Selection and Ordering data Article No.
SITRANS LUT420 and LUT430 7ML5050- Accessories
Compact ultrasonic level controllers for continuous
short to long-range level or volume measurement of 00 7 7 7 7 0- 7 7 7 00 Tag, stainless steel, 12 x 45 mm (0.47 x 1.77 inch), 7ML1930-1AC
liquids, slurries, and solids. Both units include one text line, suitable for enclosure
basic relay functions for pumps, alarms, and other TS-3 Temperature Sensor - see TS-3 on page 4/188 7ML1813-...
controls, plus onboard data logging. LUT430 offers
additional advanced pump control and alarm Panel mount cable extension, 2.5 m (8.2 ft) 7ML1930-1GF
functionality, open channel flow monitoring, Qty 3 cable glands and retaining nuts 7ML1930-1GB
and basic flow data logging capability.
Functionality varies by model. USB cable, 2 m (6.56 ft) - Standard USB-A to 7ML1930-1GD
USB-mini B
Click on the Article No. for the online configura-
tion in the PIA Life Cycle Portal. Hart modem/USB 7MF4997-1DB
(for use with a PC and SIMATIC PDM)
Model
SITRANS LUT420 - Level controller A Sunshield, 304 stainless steel 7ML1930-1GE
SITRANS LUT430 - Level, Pump & Flow controller B SITRANS RD100, loop powered display - 7ML5741-...
see Chapter 7
Enclosure display options
SITRANS RD200, universal input display with 7ML5740-...
4
With display A
With remote panel mount display B Modbus conversion - see Chapter 7
[Includes panel mount cable extension, SITRANS RD300, dual line display with totalizer and 7ML5744-...
2.5 m (8.2 ft)] linearization curve and Modbus conversion - see
No display (blank lid provided) C Chapter 7
Note: Enclosure includes back-plate for wall SITRANS RD500 web, universal remote monitoring 7ML5750-...
and pipe mounting, and an integrated clip for solution for instrumentation - see Chapter 7
DIN-rail mounting. DIN-rail mounting for standard
TS35 x 7.5 and TS35 x 15 mm DIN-rail to Spare parts
IEC 60715, EN 60715
Panel mount retrofit kit (convert standard unit with 7ML1830-1PA
Input voltage display to panel mount version)
100 ... 230 V AC ± 15 % 1 Terminal block replacement kit 7ML1830-1PB
10 ... 32 V DC 2 (5 piece kit with one of each removable terminal)
Cable inlet Wall/Pipe mount plate 7ML1830-1PC
3 cable inlets, cable glands not supplied 1
Enclosure (include blank label) 7ML1830-1PD
3 cable inlets, 3 M20 plastic cable glands supplied 2
SITRANS LUT400 Lid (with Display) 7ML1830-1PE
Number of measurement points
Single point system (includes one transducer input, 1 SITRANS LUT400 Lid (blank) 7ML1830-1PF
one mA output, and one external temperature Fuse - AC (0.25 A, 250 V, Slow Blow) 7ML1830-1PG
sensor input)
Fuse - DC (1.6 A, 125 V, Slow Blow) 7ML1830-1PH
Communications and I/O
HART, 2 discrete inputs, 3 relays D Panel mount gasket and fastener kit 7ML1830-1PK
Level Measurement
Continuous level measurement
Ultrasonic controllers
SITRANS LUT400 series
Selection and Ordering data Article No. Selection and Ordering data Article No.
SITRANS LUT440 7ML5050- Accessories
The SITRANS LUT440 is the most accurate and
featured model in the LUT400 series. It includes 00 7 7 7 7 0- 7 7 7 00 Tag, stainless steel, 12 x 45 mm (0.47 x 1.77 inch), 7ML1930-1AC
high accuracy open channel monitoring, relay one text line, suitable for enclosure
functions for external samplers, totalizers, alarms, TS-3 Temperature Sensor - see TS-3 on page 4/188 7ML1813-...
and enhanced data logging, as well as all pump
and control functions available with other models in Panel mount cable extension 2.5 m (8.2 ft) 7ML1930-1GF
the LUT400 series. Qty 3 cable glands and retaining nuts 7ML1930-1GB
Click on the Article No. for the online configura- USB cable 2 m (6.56 ft) - Standard USB-A to 7ML1930-1GD
tion in the PIA Life Cycle Portal. USB-mini B
Model HART modem/USB 7MF4997-1DB
SITRANS LUT440 - High accuracy Open Channel C (for use with PC and SIMATIC PDM)
Monitor1)
Sunshield, 304 stainless steel 7ML1930-1GE
Enclosure display options
SITRANS RD100, loop powered display - 7ML5741-...
With display A
see Chapter 7
With remote panel mount display [includes B
SITRANS RD200, universal input display with 7ML5740-...
4
panel mount cable extension, 2.5 m (8.2 ft)]
No display (blank lid provided) C Modbus conversion - see Chapter 7
Note: Enclosure includes back-plate for wall SITRANS RD300, dual line display with totalizer and 7ML5744-...
and pipe mounting, and an integrated clip for linearization curve and Modbus conversion - see
DIN-rail mounting. DIN-rail mounting for standard Chapter 7
TS35 x 7.5 and TS35 x 15 mm DIN-rail to
IEC 60715, EN 60715 SITRANS RD500 web, universal remote monitoring 7ML5750-...
solution for instrumentation - see Chapter 7
Input voltage
Spare parts
100 ... 230 V AC ± 15 % 1
10 ... 32 V DC 2 Panel mount retrofit kit (convert standard unit with 7ML1830-1PA
display to panel mount version)
Cable inlet
3 cable inlets, cable glands not supplied 1 Terminal block replacement kit 7ML1830-1PB
(5 piece kit with one of each removable terminal)
3 cable inlets, 3 M20 plastic cable glands supplied 2
Wall/Pipe mount plate 7ML1830-1PC
Number of measurement points
Single point system (includes one transducer input, 1 Enclosure (include blank label) 7ML1830-1PD
one mA output, and one external temperature SITRANS LUT400 Lid (with Display) 7ML1830-1PE
sensor input)
SITRANS LUT400 Lid (blank) 7ML1830-1PF
Communications and I/O
HART, 2 discrete inputs, 3 relays D Fuse - AC (0.25 A, 250 V, Slow Blow) 7ML1830-1PG
Selection and Ordering data Order code LUT440, assembly, DC, board stack with cradle, A5E42847454
hazardous
Further designs
LUT440, assembly, AC, board stack with cradle, A5E42847456
Please add "-Z" to Article No. and specify Order hazardous
code(s).
Manufacturer's test certificate M to DIN 55350, C11
Part 18 and to ISO 9000
Stainless steel tag [69 x 50 mm (2.71 x 1.97 inch)]: Y15
Measuring-point number/identification
(max. 27 characters) specify in plain text
Namur NE43 failsafe setting - device preset to N07
failsafe < 3.6 mA
Operating Instructions Article No.
English A5E33329501
German A5E35690863
Note: The Operating Instructions should be ordered
as a separate line item on the order.
All literature is available to download for free, in a
range of languages, at http://www.siemens.com/
processinstrumentation/documentation
Level Measurement
Continuous level measurement
Ultrasonic controllers
SITRANS LUT400 series
■ Dimensional drawings
Back
Enclosure
mount
bracket
SITRANS LUT400
198
4
(7.8)
190
(7.5)
144
(5.7)
34
(1.34)
22
(0.87) 33 98°
(1.34)
155
(6.10)
146
(5.75)
45
(1.2)
Level Measurement
Continuous level measurement
Ultrasonic controllers
SITRANS LUT400 series
110.00 ± 1.00
1.80 ± 1.00 (4.33 ± 0.04)
(0.07 ± 0.04)
13.50 ± 1.00 5.50 (0.22) dia.
(0.53 ± 0.04) (4 places)
125.00
(4.92)
Level Measurement
Continuous level measurement
Ultrasonic controllers
SITRANS LUT400 series
■ Circuit diagrams
INPUT
POWER
12 13 14
1.6 A,125 V
SLOW BLOW 10 - 32 V
INPUT
TS-3 TRANSDUCER DISCRETE INPUTS POWER
1 2 3 4 5 6 7
1
8
2
9 10 1
DC SYNC
0.25 A, 250 V
12
L1
13
L2/N
14
4
SHLD
SLOW BLOW
WHT
WHT
9
BLK
BLK
DISPLAY
15 16 17 18 19 20 21 22 23 24