Metal Work General PDF
Metal Work General PDF
Metal Work General PDF
G E N E R A L C ATA L O G U E
Cod. 9910204 - N. 2000 - IM15 - 02/2012
Stampa: Euroteam (Bs)
ACTUATORS
DISTRIBUTORS
❝ Our team works
together, towards a
UNITS
common goal: there
is nothing we have done
yesterday that cannot
be improved today.
❞
FITTINGS
ACCESSORIES
DOCUMENTATION
DOCUMENTATION ACCESSORIES FITTINGS UNITS DISTRIBUTORS ACTUATORS
2
A global company
ACTUATORS
DISTRIBUTORS
Metal Work Concesio. One of P Services, the Italian subsidiaries. One of Metal Work subsidiaries abroad.
Metal Work was set up in 1967 for the production of push-in fittings for compressed
air systems.
UNITS
The company gradually extended its production and sales structure to become a leader
in pneumatic systems for automation.
Now the production unit in Concesio has a staff of about 350, while the national and
international sales organisation staff number around 450.
In 1992 Metal Work has obtained the ISO 9001 certification.
To the quality managment one, in 2000 we have add the one related to the enviromental
managment according the ISO 14001.
To these METAL WORK S.p.A. applied the OHSAS 18001 standard in 2007 to
guarantee a Management System of Occupational Safety and Health.
FITTINGS
All the certifications above mentioned have been released by the German certification
body DEKRA ITS, accredited by TGA.
Products are distributed through 40 branches in Italy and abroad, which offer an
efficient capillary before- and after-sales service.
The product quality and an efficient sales organisation are the basis on which Metal
Work firmly stands and enable the company to meet all possible requirements in
pneumatic systems for automation.
ACCESSORIES
DOCUMENTATION
3
DOCUMENTATION ACCESSORIES FITTINGS UNITS DISTRIBUTORS ACTUATORS
4
Quality in design,
production and distribution
ACTUATORS
Metal Work is a fully integrated manufacturing company. This system guarantees the
customer a fully monitored production process and a consistently top quality product.
Process engineering and product engineering come together in the constant quest for
perfection.
Virtually all the products are manufactured at the company’s own production site
allowing the company to monitor the entire process from the selection of raw materials
to final assembly, thus cutting wastage and lead times.
DISTRIBUTORS
Production data and test results undergo critical analysis to enable the company to
upgrade the products and the manufacturing process.
Company-wide quality control is a permanent feature at Metal Work.
Total quality
Metal Work obtained ISO 9001 certification in 1992 and ISO 14001 certification in
2000, and OHSAS 18001 certification in 2007, ample proof of our way of working
and daily mission. Particular care is taken at all levels, from design to energy saving,
and we can safely state that, compared with conventional products, the electrical
UNITS
power required to operate our valves has been cut by 75% over the last few years.
Certification covers not only the holding company but also the other companies in the
Group, allowing both our products and our philosophy to gain world-wide recognition.
All Metal Work products meet EC and other standards including electromagnetic
compatibility (EMC certificate).
Metal Work engineers are on ISO, UNI and ASSOFLUID committees as product
standardisation is always a guarantee of product quality.
A customer-oriented policy
FITTINGS
The product is not Metal Work’s only strong point. Great care is taken over customer
service, with the aim of providing the best possible solution for a specific requirement
within the allotted time and with the utmost safety.
The Metal Work or P Service sales personnel work in close co-operation with the
customer, providing the necessary backup to solve any technical problems, and search
for new materials or information.
Metal Work invests heavily in providing the customers with the necessary training.
ACCESSORIES
Our range includes all types of special products suitable for use in a wide variety of
applications.
DOCUMENTATION
5
METAL WORK S.p.A. - Head Office - Via Segni, 5-7-9 25062 - Concesio BS Italy - Tel. 030 21 87 11 - Fax 030 21 80 569 - www.metalwork.it - metalwork@metalwork.it
ITALIAN SUBSIDIARIES
ACTUATORS
CREMONA PAVIA
P SERVICE S.r.l. P SERVICE S.r.l.
Via Sesto, 62 Via F.lli Cagnoni, 7/9
26100 Cremona CR 27029 Vigevano PV
Tel. 0372 27 64 8 - 32 26 7 Tel. 0381 83 333
FITTINGS
LECCO PRATO
P SERVICE S.r.l. P SERVICE S.r.l.
Via Provinciale per Dolzago, 39 Via Onorio Vannucchi, 21
23848 Oggiono LC 59100 Prato PO
Tel. 0341 26 67 11 Tel.: 0574 757298
Fax 0341 26 67 12 Fax: 0574 757258
www.pservice.it www.pservice.it
pservlc@pservice.it pservpo@pservice.it
ACCESSORIES
FILIALE DI VARESE
Via Gasparoli, 197 RIMINI
21012 Cassano Magnago VA P SERVICE S.r.l.
Tel. 0331 28 09 20 Via Piane, 23/A
Fax 0331 28 09 21 47853 Coriano RN
www.pservice.it Tel. 0541 65 87 15
pservva@pservice.it 0541 65 81 36
Fax 0541 65 68 69
MANTOVA www.pservice.it
P SERVICE S.r.l. pservrn@pservice.it
Viale d/Libertà, 9 - 46030
San Giorgio di Mantova MN
Tel. 0376 37 41 81
DOCUMENTATION
Fax 0376 37 47 27
www.pservice.it
pservmn@pservice.it
6
ITALY AUTHORIZED DEALER ITALY AGENCY
ACTUATORS
NORTH CENTRE SARDEGNA
G.CARLO LAI
PADOVA MACERATA Via Ranieri Sampante, 6
ATI S.r.l. TORRESI RAFFAELE & C S.r.l. 09121 Cagliari CA
Via Facca, 58 Via Sandro Pertini, 51 Tel./Fax 070 280235
SS Valsugana 62012 Civitanova Marche MC Cell. 328 3517832
35013 Cittadella PD Tel. 0733 80 11 20 lai.gianc@gmail.com
Tel. 049 94 01 777 Fax 0733 80 11 30
Fax 049 94 00 665 www.torresiraffaele.it
www.aticompressori.it info@torresiraffaele.it
ati@aticompressori.it
LAZIO
TRENTINO ALTO ADIGE CDC S.p.A.
E.B.I. GROUP S.r.l. Via Casilina, 57/57A
DISTRIBUTORS
Via Maccani, 197 00182 Roma RM
38100 Trento TN Tel. 06 70 70 031
Tel. 0461 82 55 75 (4 linee) Fax 06 70 27 217
Fax 0461 82 48 02 www.cdcspa.it
www.ebigroup.it info@cdcspa.it
info@ebigroup.it
R.C.A. S.r.l.
UDINE Via le lame, 20
M.P. A. S.r.l. 03100 Frosinone - FR
Via IV Novembre, 86 Tel.: 0775 29 23 17
33010 Feletto Umberto UD Fax: 0775 29 03 22
Tel. 0432 57 52 56 rca@rcafr.191.it
Fax 0432 57 50 31
mail@mpautomazioni.191.it SOUTH
CAMPANIA
UNITS
A.R.A. S.a.s.
di C. Argenziano & C.
Via Appia, 123/125
83042 Atripalda AV
Tel. 0825 62 56 03
Fax 0825 62 47 19
www.araforniture.it
info@araforniture.it
FITTINGS
Tel. 081 82 11 468
Fax 081 82 11 181
oleodi15@oleodinamicadiardolino.191.it
7
FOREIGN SUBSIDIARIES
ACTUATORS
D-86899 Landsberg am Lech 235 39 Vellinge - Sweden No. 18-20, 1St Cross,
Germany Tel. 0046 040 42 07 00 Bilekahalli Industrial Area
Tel. 0049 08191 42894-0 Fax 0046 040 42 07 20 Adj. IIMB Compound,
Fax 0049 08191 42894-26 metalwork@metalwork.se Bannerghatta Road
metalwork@metalwork.de www.metalwork.se Bangalore - 560 076 (India)
www.metalwork.de Tel. 0091 80 26480076
AUSTRIAN OFFICE SWITZERLAND Fax 0091 80 26480012
Tel. 0043 720 010100 Metal Work Pneumatik GmbH sales@metalwork.in
Fax 0043 720 010100-99 Langfeldstrasse 88 www.metalwork.in
metalwork@metalwork.at 8500 Frauenfeld - Switzerland PUNE OFFICE
Tel. 0041 052 369 40 40 Shop No. 1, 531/1,
HOLLAND Fax 0041 052 369 40 41 Shedge Villa, Post Bhugaon,
Metal Work Nederland B.V. metalwork@metalwork.ch Near Heera Garden,
Postbus 90 - 6710 BB EDE www.metalwork.ch Pune-Paud Road, Tal. Mulshi,
ACCESSORIES
ACTUATORS
EUROPE AFRICA AMERICAS ASIA - OCEANIA
DISTRIBUTORS
Corner Aiakos Nemeseos ST ENTRA-SYS KFT P.O.BOX 06 PB 9484 Termoval Cia Ltda Trading L.L.C.
Pollouriotissa - P.O. Box 9068 Bakay Nándor u.24. Ouagadougou Concepcion 676 Y Valparasio P.O. Box 3636
1620 Nicosia - Cyprus H-6724 Szeged - Hungary Burkina Faso Quito - Ecuador Dubai United UAE
Tel. 00357 22 43 14 50 (4 lines) Tel. 0036 62 468 478 Tel. 0022 650501250 Tel. 00593 22 28 19 21 Tel. 00971 432 32 628
Fax 00357 22 43 73 15 62 547 267 Fax 0022 650501251 Fax 00593 22 95 28 88 Fax 00971 432 32 608
a.c.demetriades@cytanet.com.cy 62 547 268 straore@aisgroupafrica.com e_industrial@hotmail.com acmedxb@eim.ae
Fax 0036 62 421 403 www.ecuatorianaindustrial.com
EIRE www.entra-sys.hu EGYPT SOUTH KOREA
Pneumatics Ltd entra-sys@vnet.hu EL MASRY MFG. IND. URUGUAY Seowon Corporation
Old Naas Road - Bluebell HYDRAULIC ASITANA IND. Fidemar S.A. 1001 Ilsan Technotown
Dublin 12 - Eire COMPOUNDS Minas 1634 - CP 11200 1141-1 Beksuk-Dong
Tel. 0035 31 45 68 111 EL-OBOUR EGITTO 11828 Montevideo - Uruguay Ilsandong-Gu, Goyang City
Fax 0035 31 45 68 108 Tel. 00202 46100399 Tel. 00598 2 40 21 717 Gyunggi-Do 410-722
00202 46100445 Fax 00598 2 40 21 719 South Korea
GREECE Fax 00202 46100404 www.fidermar.com.uy Tel. 0082 31 90 61 100
Dim. Har. Akritidis Co. info@el-masry.com info@fidemar.com.uy Fax 0082 31 90 61 101
P.O. Box 1284 mail@seowoncorp.com
Industrial Zone BL 56B MOROCCO VENEZUELA www.seowoncorp.com
UNITS
57022 - Sindos - Greece Afric Roulement Neumatica Rotonda c.a.
Tel. 0030 23 10 72 25 55 125 - 129, Bd. Ibn Tachfine Prolongacion Av. Michelena IRAN
Fax 0030 23 10 72 28 28 Casablanca - Morocco C.C. Atlas, Local B-9 ERA FEAT SANAAT QESHM
info@akritidis.gr Tel. 00212 022 407010 13 Valencia, Edo. Carabobo TRADING CO
Fax 00212 022 407014 Venezuela Flat 7 - Building 34
NORWAY www.africroulement.net Tel. 0058 241 83 26 464 Southern Iranshahr Ave.
PMC Servi AS roulement@iam.net.ma Fax 0058 241 83 26 283 P.O. BOX 17445-4
P.O. Box 3230 www.neumaticarotonda.com Tehran - Iran
1402 Ski - Norway REPUBLIC OF BENIN ventas@neumaticarotonda.com Tel. 0098 21 88 32 28 05
Tel. 0047 64 97 97 97 AIS GROUP COTONOU Fax 0098 21 88 30 02 97
Fax 0047 64 97 98 99 02 BP info@erafeatco.com
post@pmcservi.no 2083 Akpakpa - Rep. of Benin
www.pmcservi.no Tel. 0022 59021338100 ISRAEL
FITTINGS
Fax 0022 59021336788 R.E.P. AUTOMATION LTD
REPUBLIC OF MACEDONIA sysoro@aisgroupafrica.com HAAMELIM ST P.O.B. 10115, 2
Devit Compressor and 26110 - HAIFA BAY
Pneumatic Systems REPUBLIC OF IVORY COAST Tel. 00972 48403012
Ul. Razlovecko Vostante 24/13 AIS GROUP Fax 00972 48403013
MK - 1000 SKOPJE - Macedonia 26 BP 1404 Abidjan rep@repac.co.il
Tel. 00389 2 3091 660 Costa d’Avorio www.repac.co.il
Fax 00389 2 3061 548 Tel. 0022 521250401
devit@unet.com.mk Fax 0022 521365774 TAIWAN
anomine@aisgroupafrica.com Century Automatiom Corporation
ROMANIA 5F-8, no.1 Wu-Chuan
S.C. Novo trade s.r.l. REPUBLIC OF TOGO 1 St.Road Hsin
Str. Libertaii, 21 AIS GROUP Taipei Hsien- Taiwan
407035 Apahida, Jud. Cluj Baguida face a la station Texaco Tel. 00886 22 29 88 436
ACCESSORIES
office@shift.rs admin@bmghydraulics.net
www.shift.rs www.bmghydraulics.net
9
DOCUMENTATION ACCESSORIES FITTINGS UNITS DISTRIBUTORS ACTUATORS
10
INDEX
ACTUATORS
P ROTARY ACTUATORS PAG. 1-187
P SLIDES PAG. 1-205
P HYDRAULIC-PNEUMATIC PAG. 1-229
P ELECTRIC CYLINDER PAG. 1-247
P SENSORS, T-SLOT ACCESSORIES, TESTER PAG. 1-285
DISTRIBUTORS P VALVES PAGE 2-2
DISTRIBUTORS
P VALVES ISLANDS PAGE 2-139
P SLAVES FIELDBUS PAGE 2-189
UNITS
P NEW DEAL PAGE 3-144
P ONE PAGE 3-191
P PRECISION REGULATORS, PROPORTIONAL VALVES, PRESSURE SWITCHES PAGE 3-205
FITTINGS P AUTOMATIC FITTINGS PAGE 4-4
P AUTOMATIC FITTINGS FOR USE IN THE FOOD INDUSTRY PAGE 4-28
FITTINGS
P FITTINGS SERIES A - B - C - D PAGE 4-33
P TAPARED THREAD FITTINGS WITH PTFE PAGE 4-50
11
DOCUMENTATION ACCESSORIES FITTINGS UNITS DISTRIBUTORS ACTUATORS
ACTUATORS
ACTUATORS
P ROTARY ACTUATORS PAG. 1-187
P SLIDES PAG. 1-205
P HYDRAULIC-PNEUMATIC PAG. 1-229
P ELECTRIC CYLINDER PAG. 1-247
P SENSORS, T-SLOT ACCESSORIES, TESTER PAG. 1-285
1-1
CYLINDERS SUMMARY
P ISO 15552 CYLINDERS WITH “COMBI” PISTON ROD GASKET PAGE 1-31
P ACCESSORIES AND SPARE PARTS FOR ISO 15552 CYLINDERS PAGE 1-37
1-2
P COMPACT STOPPER CYLINDER PAGE 1-87
ACTUATORS
P ACCESSORIES AND SPARE PARTS FOR ISO CMPC, TWO-FLAT AND STOPPER CYLINDERS PAGE 1-91
OTHER CYLINDER
CYLINDERS SUMMARY
P SHORT-STROKE CYLINDERS – SERIES SSCY PAGE 1-103
RODLESS CYLINDERS
P ACCESSORIES AND SPARE PARTS FOR RODLESS STD, GUIDE “V”, PAGE 1-133
WITH BALL CIRCULATION GUIDE AND DOUBLE CYLINDERS
P RODLESS CYLINDER WITH MAGNETIC SLIDING – SERIES MAGNETIC SLIDE PAGE 1-149
1-3
GENERAL TECHNICAL DATA
ACTUATORS
Gasket material with side loads, the play between the piston rod and guide bushing must be
Please refer to page 6-7 of the technical documentation for compatibility data. taken into account. Indicatively, each 100-mm stroke corresponds to 1-mm radial
Some families of Metal Work cylinders are available with gaskets made oscillation measured at the end of the piston rod.
of different materials.
Polyurethane: the best in terms of long-life, resistance to wear and reduced Cylinder operating life
friction. The life of cylinders depends on numerous factors including axial and radial
Chemically compatible with: loads, speed, frequency of use, temperature, shocks, air loss (limits).
• Pure aliphatic hydrocarbons (butane, propane, gasoline) Below are a few factors that must be taken purely as a reference.
Any impurities (moisture, alcohol, acid or alkaline compounds) can chemically They are not binding or guaranteed due to the variability of different factors.
attack polyurethane Without radial load:
• Mineral oil and grease (some additives can chemically attack the material) ISO 15552 cylinders and round cylinders with polyurethane gaskets: 15.000 km.
• Silicone oil and grease ISO 15552 cylinders and round cylinders with NBR gaskets: 8.000 km.
• Water up to +50°C ISO 6432 cylinders, SSC cylinders and compact cylinders with polyurethane
• Resistance to ozone and ageing gaskets: 30 million cycles.
Not compatible with: ISO 6432 cylinders and SSC cylinders with NRB gaskets: 15 million cycles.
• Ketones, esters, ethers Rodless cylinders: 5.000 km.
• Alcohos, glycols
• Hot water, steam, alkali, amines, acids. Stroke tolerances
• Good elasticity down to –35°C (for low temperature PU version only). The actual cylinder stroke has a tolerance with respect to the nominal stroke,
NBR: These gaskets have a shorter life than polyurethane gaskets. in compliance with any applicable laws, within the following ranges:
However, they are recommended for use in environments causing the formation • ISO 15552 cylinders 32 - 50 -0 +2 mm
of water condensate, such as tropical climates, where polyurethane gaskets may 63 - 200 -0 +2.5 mm
tend to deteriorate quickly due to hydrolysis. • ISO 6432 8 - 25 -1 +1 mm
Chemically compatible with: • Round cylinders 32 - 50 -0.5 +1.5 mm
• Methane, butane, propane, oily acids • SSC cylinders 12 - 50 -1 +1 mm
• Aliphatic hydrocarbons 63 - 100 -1 +1.5 mm
• Lubrication oils • Compact cylinders 12 - 100 -0.5 +1.5 mm
• Gasoline • Compact cylinders ISO 21287 20 - 100 -0.5 +1.5 mm
Not compatible with: • Rodless cylinders 16 - 40 -1 +2 mm
• Ozone and exposure to sunlight
• Good elasticity down to –35°C (for low temperature NBR version only) Air loss
FKM/FPM: Can withstand temperatures as high as 150°C. All the cylinders have air losses, mainly around the gaskets.
This makes them ideal for use on rodless cylinders, high-speed applications, ISO 10099 establishes the maximum loss allowed in a new cylinder
involving high temperatures at the sliding lips. (see table below):
Chemically compatible with:
• Mineral oil and grease, slight swelling with oil grade ASTM no. 1and 3 Cylinder diameter 8-10-12 16-20-25 32-40-50 63-80-100 125-160-200
• Silicon oil and grease Loss (Nl/hour) 0.6 0.8 1.2 2 3
• Animal and vegetable oil and fat
• Aliphatic hydrocarbons (gasoline, butane, propane, natural gas) Metal Work’s own standards are more rigorous than ISO standards, but air loss
• Aromatic hydrocarbons (benzol, toluene) still occurs.
• Chlorinated hydrocarbons (tetrachloroethylene)
• Fuels Strokes exceeding the maximum value specified in the catalogue
• Ozone, atmospheric agents, ageing Metal Work can supply cylinders with strokes greater than those specified in the
Not compatible with: catalogue, considering the production technological limits. The Metal Work Sales
• Polar solvents (acetone, methylethylchetone, diethyl ether, dioxane) Department can provide you will full details. However, it is up to the end user
• Glycol-based brake fluids to use these special cylinders properly, by guiding the piston rod, avoiding peak
• Ammonia gas, amines, alkali loads, etc.
• Superheated water vapour
• Low molecular organic acids (formic and acetic acid) Magnetic sensors
The magnetic field generated by permanent magnets housed in the piston
assembly changes in shape and intensity depending on the presence of magnetic
metal masses in the vicinity of the cylinder. These masses may prevent the sensors
from switching correctly, in which case non-magnetic materials should be used.
In particular, the tie rods of short-stroke and compact cylinders should preferably
be made of stainless steel.
1-4
CALCULATING PEAK LOAD ON THE PISTON ROD
ACTUATORS
During operation, the piston rod of the cylinder
behaves like a rod subjected to peak load CONSTRAINT K
(bending + compression).
In the case of long strokes, it is necessary
to make sure the diameter of the piston rod
is correct for the load applied and the type 2
of cylinder and piston rod mounting.
The following formulae can be used to do this.
#
0.7
B. Calculating the minimum acceptable piston
rod diameter with a given stroke and force:
$ 0.5
Where:
F Force applied [N]
ø Diameter of the piston rod [mm]
C Stroke [mm]
K Free length coeffi cient depending 2
on the mounting – see diagrams
1.5
1-5
CONSUMPTION OF AIR IN THE CYLINDERS
ACTUATORS
Cylinder bore D Piston rod diameter Motion Useful area Air consumption during thrust and traction in Nl/cm of stroke, depending on the working pressure P in bar at 20°C
mm d mm cm2 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar
12 4 thrust 1.13 0.0023 0.0034 0.0045 0.0057 0.0068 0.0079 0.0090 0.0102 0.0113 0.0124
traction 1.00 0.0020 0.0030 0.0040 0.0050 0.0060 0.0070 0.0080 0.0090 0.0100 0.0110
16 6 thrust 2.01 0.0040 0.0060 0.0080 0.0100 0.0121 0.0141 0.0161 0.0181 0.0202 0.0221
traction 1.73 0.0035 0.0052 0.0069 0.0086 0.0104 0.0121 0.0138 0.0156 0.0173 0.0190
20 8 thrust 3.14 0.0063 0.0094 0.0126 0.0157 0.0188 0.0220 0.0251 0.0283 0.0314 0.0346
traction 2.64 0.0053 0.0079 0.0106 0.0132 0.0158 0.0185 0.0211 0.0238 0.0264 0.0290
25 12 thrust 4.91 0.0098 0.0147 0.0196 0.0245 0.0295 0.0344 0.0393 0.0442 0.0491 0.0540
traction 3.78 0.0076 0.0113 0.0151 0.0189 0.0227 0.0264 0.0302 0.0340 0.0378 0.0415
GENERAL TECHNICAL DATA
32 12 thrust 8.04 0.016 0.024 0.032 0.040 0.048 0.056 0.064 0.072 0.080 0.088
traction 6.91 0.014 0.021 0.028 0.035 0.042 0.049 0.058 0.063 0.070 0.076
40 16 thrust 12.56 0.025 0.038 0.050 0.063 0.076 0.088 0.100 0.113 0.126 0.138
traction 10.55 0.021 0.032 0.042 0.053 0.063 0.074 0.088 0.095 0.106 0.116
50 20 thrust 19.63 0.039 0.059 0.079 0.098 0.118 0.137 0.157 0.177 0.196 0.216
traction 16.49 0.033 0.050 0.066 0.082 0.099 0.115 0.132 0.149 0.165 0.181
63 20 thrust 31.16 0.062 0.093 0.125 0.156 0.187 0.218 0.249 0.280 0.312 0.343
traction 28.02 0.056 0.084 0.112 0.140 0.168 0.196 0.224 0.252 0.280 0.308
80 25 thrust 50.24 0.100 0.150 0.200 0.250 0.301 0.351 0.402 0.452 0.502 0.552
traction 45.36 0.091 0.138 0.181 0.227 0.272 0.318 0.363 0.408 0.454 0.500
100 32 thrust 78.54 0.157 0.238 0.314 0.382 0.471 0.549 0.628 0.706 0.785 0.862
traction 70.50 0.141 0.211 0.282 0.352 0.423 0.493 0.564 0.635 0.705 0.775
125 32 thrust 122.66 0.245 0.368 0.490 0.613 0.736 0.859 0.981 1.104 1.226 1.349
traction 114.67 0.229 0.344 0.459 0.573 0.688 0.803 0.917 1.032 1.147 1.262
160 40 thrust 201.06 0.402 0.603 0.804 1.005 1.206 1.407 1.608 1.809 2.010 2.211
traction 188.49 0.377 0.565 0.754 0.942 1.130 1.319 1.508 1.696 1.884 2.673
200 40 thrust 314.15 0.628 0.942 1.257 1.571 1.885 2.199 2.513 2.827 3.145 3.456
traction 301.59 0.603 0.905 1.206 1.508 1.810 2.111 2.413 2.714 3.016 3.318
ACTUATORS
Cylinder bore D Piston rod diameter Motion Useful area Thrust and traction force in daN depending on the operating pressure in bar
mm d mm cm2 1 bar 2 bar 3 bar 4 bar 5 bar 6 bar 7 bar 8 bar 9 bar 10 bar
8 4 thrust 0.50 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
traction 0.38 0.4 0.8 1.1 1.5 1.9 2.3 2.6 3.0 3.4 3.8
10 4 thrust 0.79 0.8 1.6 2.4 3.1 3.9 4.7 5.5 6.3 7.1 7.9
traction 0.66 0.7 1.3 2.0 2.6 3.3 4.0 4.6 5.3 5.9 6.6
12 6 thrust 1.13 1.1 2.3 3.4 4.5 5.7 6.8 7.9 9.0 10.2 11.3
traction 0.85 0.8 1.7 2.5 3.4 4.2 5.1 5.9 6.8 7.6 8.5
16 6 thrust 2.01 2.0 4.0 6.0 8.0 10.1 12.1 14.1 16.1 18.1 20.1
traction 1.73 1.7 3.5 5.2 6.9 8.6 10.4 12.1 13.8 15.6 17.3
1-7
WEIGHT OF CYLINDERS
ACTUATORS
Cylinder series ISO 15552, ISO 15552 TWO-FLAT Cylinder series ISO 15552 type A, ISO 15552 type A TWO-FLAT
Single-rod Through-rod Single-rod Through-rod
Ø Weight [g] Weight [g] Weight [g] Weight [g] Ø Weight [g] Weight [g] Weight [g] Weight [g]
Stroke = 0 each mm Stroke = 0 each mm Stroke = 0 each mm Stroke = 0 each mm
32 433 2.2 494 3.09 32 460 3.09 576 3.98
40 660 3.15 783 4.73 40 716 4.08 916 5.66
50 1087 4.57 1348 7.04 50 1155 5.86 1513 8.33
63 1443 5.03 1718 7.44 63 1524 5.92 1945 8.33
80 2815 7.49 3260 10.16 80 2886 9.07 3520 11.74
100 3897 8.79 4425 12.33 100 3965 9.48 4779 13.02
125 6988 13.42 8040 18 125 7093 14.11 8642 18.69
160 12979 22.92 13800 30
200 17000 28 18000 39
1-8
ACTUATORS
Round cylinder series RNDC Compact cylinder series CMPC TWO-FLAT
Single-rod Through-rod Single-rod Through-rod
Ø Weight [g] Weight [g] Weight [g] Weight [g] Ø Weight [g] Weight [g] Weight [g] Weight [g]
Stroke = 0 each mm Stroke = 0 each mm Stroke = 0 each mm Stroke = 0 each mm
32 404 1.44 455 2.04 32 261 3.17 297 4.05
40 660 1.58 808 3.14 40 394 4.41 432 5.29
50 1235 3.59 1507 6.03 50 595 6.42 648 7.98
63 845 7.34 129 8.90
80 1524 12.57 1680 15.02
Rodless cylinder
Standard Series Double with Guide with Guida “V”
Ø Weight [g] Weight [g] Weight [g] Weight [g] Weight [g] Weight [g] Weight [g] Weight [g]
Stroke = 0 each mm Stroke = 0 each mm Stroke = 0 each mm Stroke = 0 each mm
16 244 0.86 561 1.72 460 1.79 - -
25 746 1.79 1607 3.58 1.421 2.99 953 1.98
32 1707 3.84 3737 7.68 3.025 5.04 2.150 3.21
40 2911 5.55 – – 4.434 6.75 3.210 4.67
63 (Std) 7280 9.22 – – 10.860 10.65 9.230 9.27
63 (Heavy) – – – – 13.275 14.02 - -
1-9
ISO 6432 MINI-CYLINDERS
SERIES STD
ACTUATORS
COMPONENTS
1-10
DIMENSIONS OF STANDARD VERSIONS
ACTUATORS
+ = ADD STROKE
+ = ADD STROKE
++ = ADD TWICE THE STROKE
DE: Double-acting (non-cushioned, not magnetic) ● Only available for non-magnetic versions (S) and with aluminium piston (A or Z)
DEM: Magnetic double-acting (non-cushioned) s For speeds lower than 0.2m/s, to prevent surging. Use no-lubricated air only
DEMA: Magnetic double-acting (cushioned) t Stainless steel piston rod
DEA: Cushioned double-acting (non-magnetic) n Available from ø 16
SE: Single-acting (magnetic) ◆ Available from ø 12
✱ For ø16 to 25 aluminium piston, stainless stell piston rod
NOTES
1-12
ISO 6432 MINI-CYLINDERS
SERIES TP
ACTUATORS
Minicylinders manufactured according to the ISO 6432 regulation having
high resistance technopolymer heads and anodized aluminium liner.
Available in various versions with a wide range of accessories:
• with or without magnet
• single and double acting-single or through rod
• gaskets made of POLYURETHANE
• fixing accessories and guide units.
COMPONENTS
1-13
DIMENSIONS OF STANDARD VERSIONS
ACTUATORS
+ = ADD STROKE
ISO 6432 MINI-CYLINDERS SERIES TP
+ = ADD STROKE
++ = ADD TWICE THE STROKE
KEY TO CODES
DE: Double-acting (non-cushioned, not magnetic). As standard the cylinders are already no stick-slip version.
DEM: Double action magnetic (unless otherwise specified) not cushioned. ● This version don’t provide the nut on the head.
n ø 16 will be only in version with stainless rod (X).
1-14
ACCESSORIES FOR ISO 6432 MINI-CYLINDERS:
FIXINGS
FOOT MODEL A
Code Ø øD XS ±1.4 AU AO NH ±0.3 TR Js14 US ø AB H13 R S Weight [g]
ACTUATORS
W0950080001 8 12 24 11 5 16 25 35 4.5 10 3 22
W0950080001 10 12 24 11 5 16 25 35 4.5 10 3 22
W0950120001 12 16 32 14 6 20 32 42 5.5 13 4 42
W0950120001 16 16 32 14 6 20 32 42 5.5 13 4 42
W0950200001 20 22 36 17 8 25 40 54 6.5 20 5 90
W0950200001 25 22 40 17 8 25 40 54 6.5 20 5 90
*ISO 6432 values
COUNTER-HINGE MODEL BC
Code Ø AO LG TR Js13 NH ±0.2 MO ø AB1 ø AB H13 R S Weight [g]
W0950080005 8 2.5 22 12.5 24 18 4 4.5 6 2.5 24
W0950080005 10 2.5 22 12.5 24 18 4 4.5 6 2.5 24
W0950120005 12 2 25 15 27 25 6 5.5 7 3 40
W0950120005 16 2 25 15 27 25 6 5.5 7 3 40
W0950200005 20 4 32 20 30 30 8 6.5 10 4 78
W0950200005 25 4 32 20 30 30 8 6.5 10 4 78
*ISO 6432 values
1-15
FORK MODEL GK-M
Code Ø øM C B A L F D N Weight [g]
ACTUATORS
W0950080020 8 4 8 4 8 21 16 M4 11 8
W0950080020 10 4 8 4 8 21 16 M4 11 8
W0950120020 12 6 12 6 12 31 24 M6 16 20
W0950120020 16 6 12 6 12 31 24 M6 16 20
W0950200020 20 8 16 8 16 42 32 M8 22 48
W0950322020 25 10 20 10 20 52 40 M10x1.25 26 92
MATERIAL
Circlip: stainless steel
Sensor holder: plastic
1-16
A SENSORS MOD. DSM
Code Bore Model
ACTUATORS
W0950000201 8 to 25 REED sensor DSM2 - C525 HS
W0950000222 8 to 25 HALL PNP sensor DSM3 - N225
W0950000232 8 to 25 HALL NPN sensor DSM3 - M225
Note: Individually packed. For the Ø16 in addition to the circlip 2 reduction rings, for the Ø20 and Ø25
1 reduction ring.
USE SENSORS
1-17
ACCESSORIES FOR ISO 6432 MINI-CYLINDERS:
MECHANICAL PISTON ROD LOCK
TECHNICAL DATA
Operating pressure bar 3 to 6
ACTUATORS
MATERIALS
body Aluminium
shoe Brass
spring NBR
piston Synthetic, with added teflon®
gasket NBR
OPERATING PRINCIPLE
DIMENSIONS
+ = ADD STROKE
1-18
ACCESSORIES FOR ISO 6432 MINI-CYLINDERS:
GUIDE UNIT
ACTUATORS
Guide units series DS-DH-DM ensure optimal alignment and anti-rotation
effect of the pneumatic cylinder connected to it. The guide units can be used
separately or combined in order to get complete handling units: in which
case the guide units can be coupled using the type A and C anchorage
(foot and flange).
The guide unit can be coupled to ISO 6432 cylinders (ø 12 - ø 25).
The following versions are available:
U PROFILE*: for limited loads and speeds (GDS)
H PROFILE*: for high loads (GDH)
GUIDE ELEMENTS
SERIES GDS-GDH Body: aluminium alloy
Guide bushing: self-lubricating syntered bronze and wiper rings
Piston rod: chromed rolled steel
S = PROJECTION
B = BARYCENTRE
P = USEFUL LOAD
1-19
DIMENSIONS OF TYPE GDH-GDM
ACTUATORS
Ø A A1 B B1 C C1 Ch Ch1 D D1 E E1 E2 E3 E4 E5 E6 E7 F F1 F2 F3 F4 F5 G H I L L1 M N P S U
12 30 27 65 63 75 10 8 19 4 - 15 32 54 6.5 24 32.5 22 11 M4 M4 8.5 5.1 7.5 4.5 15 15 46 130 53 54 15 5.5 10 37
16 30 27 65 63 75 10 8 19 4 - 15 32 54 6.5 24 32.5 22 11 M4 M4 8.5 5.1 7.5 4.5 15 15 46 130 60 54 15 5.5 10 37
20 34 32 79 76 108 12 13 27 6 5 20 40 68 8.5 38 32.5 23 15 M6 M5 10.5 6.5 9 5.5 22 20 58 160 71 65 15 7 12 58
25 34 32 79 76 108 12 13 27 6 5 20 40 68 8.5 38 32.5 23 15 M6 M5 10.5 6.5 9 5.5 22 20 58 160 76 65 15 7 12 58
ACTUATORS
+ = ADD THE STROKE
✱ = CENTERING PINHOLES
Ø A A1 A2 B B1 C C1 Ch Ch1 D E E1 E2 E3 E4 E5 E6 E7 F F1 F2 F3 F4 F5 G H I L L1 M N P P1 S
20 40 38 24 100 90 48 12 13 27 6 15 70 55 8.5 46.5 32 10 30 M8 M6 14 9 11 6.5 22 20 76 77 71 65 17 9 6.5 12
25 40 38 65 100 90 48 12 13 27 6 15 70 55 8.5 46.5 32 10 30 M8 M6 14 9 11 6.5 22 20 76 77 76 71 17 9 6.5 12
Note:
Thanks to the dimensional features, it is possible to use the range
of strokes - cylinders, as shown in the table here, without the guide piston
rods projecting beyond the cylinder fixing value (L1 +).
1-21
ISO 15552 CYLINDERS
(EX ISO 6431)
ACTUATORS
COMPONENTS
1-22
ISO 15552 CYLINDERS – SERIES STD
(EX ISO 6431)
ACTUATORS
ISO 15552 cylinders, featuring a smooth barrel with no longitudinal slots.
This means it is easier to clean the cylinder and there are fewer points
where dirt can collect.
Specific brackets are required for mounting magnetic sensors.
1-23
KEY TO CODES CYLINDER ISO 15552 STD
ACTUATORS
n In the code of cylinder with letter in fourth position ø 100 becomes A1; ø 125 becomes A2 s For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only
● Only available for versions with aluminium piston (A or Z) ◆ Available up to ø 100
✚ Available until ø 63 and only the versions with piston in aluminum (A or Z) ✱ Not available for gaskets V or B
1-24
ISO 15552 CYLINDERS – TYPE A
(EX ISO 6431)
ACTUATORS
ISO 15552 cylinders, featuring a barrel with longitudinal slots
on three sides for inserting and securing retractable sensors.
The same slots can also be used for valves and other mechanical parts.
1-25
KEY TO CODES CYLINDER ISO 15552 TYPE “A”
ACTUATORS
● Only available for versions with aluminium piston (A or Z) ✱ Not available for gaskets V or B
✚ Available until ø 63 and only the versions with piston in aluminum (A or Z)
s For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only
◆ Available up to ø 100
1-26
ISO 15552 CYLINDERS – SERIES 3
(EX ISO 6431)
ACTUATORS
ISO 15552 cylinders, featuring specially-shaped barrels designed
to reduce weight to a minimum.
Two T-slots on the same side as the threaded fittings
can take retractable sensors.
The other three sides of the barrel are smooth, with no slots,
and hence easy to clean.
KEY TO CODES
● Only available for versions with aluminium piston (A or Z) ✱ Available until ø 100
✚ Available until ø 63 and only the versions with piston in aluminum (A or Z) n Not available for gasket V or B
◆ For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only
1-27
ISO 15552 LOW-FRICTION CYLINDERS
(EX ISO 6431)
CODE 123 FOR SERIES STD
CODE 129 FOR TYPE A
ACTUATORS
3) Type C differs from type A due to the presence of a piston rod gasket
that prevents dirt getting in when operating in dirty environments.
4) Type D differs from type B due to the presence of a piston rod gasket that
prevents dirt getting in when operating in dirty environments.
5) Type E should be used when the pressurized chamber is the front one.
6) For type F, see point 2.
TYPE GASKETS
Rear chamber pressure A 1
Rear chamber pressure and cushioning in case of impact B 1+3
Rear chamber pressure and piston rod gasket C 1+5
Rear chamber pressure, cushioning in case of impact and piston rod gasket D 1+3+5
Front chamber pressure E 2+5
Front chamber pressure and cushioning in case of impact F 2+5+4
COMPONENTS
1-28
ISO 15552 ULTRA-LOW
FRICTIONS CYLINDERS (EX ISO 6431)
ACTUATORS
A typical ultra-low friction cylinder is generally used as an oscillating
or tensioning cylinder. It is single acting, in the sense that compressed air
is normally fed into one of the two chambers only. An external force acts
on the other side. Metal Work’s ultra-low friction cylinder is designed
as a double-acting one, which means the compressed air can be fed into
the rear or either the front chamber. They are built to comply
with ISO 15552 and are available with or without a magnet.
Supplied with a series 3 barrel.
A through-rod version is not available.
COMPONENTS
1-29
DIAGRAM OF THE CLEAN FRICTIONS
ACTUATORS
The clean friction values “a” in N have been obtained by inserting in the back chamber the pressure “P” in bars, and simultaneously by detecting
the necessary force “F” in N to make the rod re-enter, applying the following formula:
a = F – [(P x S) x 9.81]
KEY TO CODES
1-30
ISO 15552 CYLINDERS
WITH “COMBI” PISTON ROD GASKET
(EX ISO 6431)
ACTUATORS
In some applications the piston rod is exposed to pollutants and dirt, which
tend to adhere to the surface.
Ordinary gaskets are made of relatively soft elastomers as their main job
is to provide a pneumatic seal. In critical applications they are unable
to scrape dirt off the surface of the piston rod.
COMBI piston rod gaskets are designed to solve these problems.
They are made up of two separate parts:
• a sealing element, inside the cylinder, made of a special NBR elastomer
with a Shore A hardness of 80 to provide a pneumatic seal.
COMBI gaskets have three functions - sealing, scraping and securing. The gasket is housed in the cylinder head a. Inside the cylinder there
The outer projection of the scraper ring secures the cylinder head in its is compressed air c. Dirt d deposits on the piston rod b.
seat, so steel retaining rings are not required. This eliminates the risk The sealing element e provides the pneumatic seal. The scraper ring f
of corrosion due to the presence of metal. cleans the piston rod. The projection g on the scraper ring secures
Friction is reduced. The materials used in the scraper ring and sealing the gasket in the cylinder head seat.
element make the gasket extremely long lasting.
Cylinders with COMBI gaskets can be used with unlubricated dry air.
The cylinder head seat is the same as for other Metal Work cylinder
gaskets, so the cylinder head is standard.
Bores: 32; 40; 50; 63; 80; 100; 125. The codes for ISO 15552 cylinders apply, the last letter C identifying the
type of gasket.
The same as for ISO 15552 cylinders with NBR gaskets.
Maximum recommended speed: 1 m/s. Example:
1210320100CC: ISO 15552 cylinder, dual-acting, cushioned, magnetic,
diameter 32, stroke 100 mm, piston rod made of C45 chrome, COMBI
piston rod gasket, other gaskets NBR.
1-31
ISO 15552 CYLINDERS
DIMENSIONS
TYPE A
ACTUATORS
+ = ADD THE STROKE
SERIES STD
SERIES 3
1-33
DIMENSIONS OF TANDEM VERSION
ACTUATORS
Ø WH VA R L L1
32 26 4 55 243 273
40 30 4 55 265 299
50 37 4 68 280 321
63 37 4 68 310 351
80 46 4 92 348 398
100 51 4 92 368 423
125 65 6 120 440 511
X1 = STROKE CYLINDER 1
X2 = STROKE CYLINDER 2
a b
Ø WH R L L1
32 26 55 243 295
40 30 55 265 325
50 37 68 280 354
63 37 68 310 384
80 46 92 348 440
100 51 92 368 470
125 65 120 440 570
1-34
ISO 15552 TWO-FLAT CYLINDERS
(EX ISO 6431)
ACTUATORS
This version of cylinder is used to keep the parts fixed to the piston rod
at an angle and to apply torques within the specified limits.
The piston rod of the Two Flat has two opposing longitudinal surfaces;
it is made of stainless steel.
The front cylinder head includes a sintered bronze bush that matches
the profile of the piston rod and prevents it from rotating on its own axis.
A special polyurethane gasket ensures pneumatic seal and prevents
the accumulation of dirt. This technical solution is more reliable and gives
a better pneumatic seal than with square or hexagonal piston rods.
1-35
DIMENSIONS OF STANDARD VERSIONS
ACTUATORS
1-36
ACCESSORIES FOR ISO 15552
STD, TYPE A, SERIES 3, TWO FLAT:
FIXINGS
FOOT - MODEL A
Code Ø Ø AB AH AO AT AU TR E XA SA Weight [g]
ACTUATORS
+ = ADD THE STROKE W0950322001 32 7 32 11 4 24 32 45 144 142 76
W0950402001 40 9 36 15 4 28 36 52 163 161 100
W0950502001 50 9 45 15 4 32 45 65 175 170 162
W0950632001 63 9 50 15 6 32 50 75 190 185 266
W0950802001 80 12 63 20 6 41 63 95 215 210 456
W0951002001 100 14 71 25 6 41 75 115 230 220 572
W0951252001 125 16 90 15 7 45 90 140 270 250 1130
1-37
ISO HINGE FOR MODEL B - MODEL GS
Code Ø B C D E G J L M N Weight [g]
ACTUATORS
1-38
FORK MODEL GK-M
Code Ø øM C B A L F D N Weight [g]
ACTUATORS
W0950322020 32 10 20 10 20 52 40 M10x1.25 26 92
W0950402020 40 12 24 12 24 62 48 M12x1.25 32 148
W0950502020 50 16 32 16 32 83 64 M16x1.5 40 340
W0950502020 63 16 32 16 32 83 64 M16x1.5 40 340
W0950802020 80 20 40 20 40 105 80 M20x1.5 48 690
W0950802020 100 20 40 20 40 105 80 M20x1.5 48 690
W0951252020 125 30 54 30 55 148 110 M27x2 65 1835
NOTES
1-39
ACCESSORIES FOR ISO 15552 CYLINDERS:
INTERMEDIATE HINGE
INTERMEDIATE HINGE - MODEL EN, FOR STD AND STD TWO-FLAT SERIES
Code Ø X (min) XV X (max) TM TL TD e 9 TK UW Weight [g]
ACTUATORS
INTERMEDIATE HINGE - MODEL EN, FOR TYPE A AND TYPE A TWO-FLAT SERIES
Code Ø X (min) XV X (max) TM TL TD e 9 TK UW Weight [g]
+ = ADD THE STROKE 0950322107 32 63 73 83 50 12 12 22 65 170
+ 1/2 = ADD HALF THE STROKE 0950402107 40 72 82.5 93 63 16 16 28 75 360
0950502107 50 83 90 97 75 16 16 28 95 580
0950632107 63 86.5 97.5 108.5 90 20 20 36 105 950
0950802107 80 104 110 116 110 20 20 36 130 1480
0951002107 100 113.5 120 126.5 132 25 25 45 145 2140
0951252107 125 135 145 155 160 25 25 50 175 2950
Note: Supplied with 4 securing screws
1-40
ACCESSORIES FOR ISO 15552 CYLINDERS:
MECHANICAL ROD BLOCK
TECHNICAL DATA
Pilot pressure bar 4 to 8
ACTUATORS
MPa 0.4 to 0.8
Temperature range °C -10 to +80
°F 14 to 176
Operation NC - bidirectional
Mechanics Double shoe with mechanical lock
Mechanical stick-slip
Locking force ø 32 40 50 63 80 100 125
N 650 1100 1600 2500 4000 6300 8700
MATERIAL
OPERATING PRINCIPLE
DIMENSIONS
1-41
ACCESSORIES FOR ISO 15552 CYLINDERS:
GUIDE UNITS
ACTUATORS
COMPONENTS
SERIES GDS-GDH Body: aluminium alloy
Guide bushing: self-lubricating sintered bronze and wiper rings
Piston rod: chromed rolled steel
S = PROJECTION
B = BARYCENTRE
P = PAY LOAD
1-42
DIMENSIONS TYPE GDS
ACTUATORS
+ = ADD THE STROKE
✱ = CENTERING PINHOLES
Ø A A1 B B1 C C1 DH7 E E1 E2 E3 F F1 F2H7 G H I L L1 M N O O1 ØS CH
32 48 45 100 95 48 12 6 32.5 32.5 78 58 M6 6.5 6 18 31 74 108 94 46 17 7.8 7.8 12 15
40 56 53 106 101 58 15 6 38 38 84 64 M6 6.5 6 21 36 80 120 105 52 21 10 10 12 15
50 66 63 125 120 59 15 6 46.5 46.5 100 80 M8 8.5 6 24 45 96 130 106 65 25 6.3 6.3 16 22
63 76 73 132 127 76 15 6 56.5 56.5 105 95 M8 8.5 6 24 45 104 145 121 65 25 9.8 9.8 16 22
80 98 95 165 160 90 16 6 72 50 130 130 M10 11 6 31 56 130 170 128 71 34 20 9 20 27
100 118 115 185 180 110 16 6 89 70 150 150 M10 11 6 31 56 152 190 138 71 39 20 10.5 20 27
VIEW X-Y
Ø A A1 B B1 C C1 CH DH7 E E2 E3 F F1 F2H7 G H I L L1 M N O ØS U
32 49 45 97 90 125 12 13 6 32.5 78 61 M6 6.5 6 18 31 74 177 94 47 17 4.3 12 76
40 58 54 115 110 139 15 15 6 38 84 69 M6 6.5 6 21 36 87 192 105 53 21 11 16 81
50 69 63 137 130 148 15 22 6 46.5 100 85 M8 8.5 6 24 45 104 205 106 63 26 18.5 20 78
63 85 79 152 145 182 15 22 6 56.5 105 100 M8 8.5 6 24 45 119 237 121 62 26 15.3 20 111
80 105 99 189 180 215 20 27 6 72 130 130 M10 11 6 31 56 148 280 128 76 34 21 25 128
100 129 120 213 200 220 20 27 6 89 150 150 M10 11 6 31 56 172 280 138 76 39 24.5 25 128
1-43
ORDER CODE GUIDE UNIT
ACTUATORS
Note: To complete the type and code, add the 3-digit stroke (e.g. 50=050)
Ø C
32 74
40 85
50 107
63 107
80 136
100 143
1-44
ACCESSORIES FOR ISO 15552 CYLINDERS:
MAGNETIC SENSORS
RETRACTABLE SENSOR WITH INSERTION FROM ABOVE SENSOR MOD. DSM
ACTUATORS
Code Description Code Description
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
ø 32 to 40
Can be used on all ISO 15552 cylinders.
Use the adaptor to secure to STD cylinders.
For technical data see pag. 1-288
Code Description
W0950000711 Bracket D.32 DST 80
ø 50 to 63
Code Description
W0950001001 Adaptor DSS005 for DST/ST brackets
ASSEMBLY DIAGRAM
a ISO 15552 cylinder with Serie STD or Serie 3 barrel
b Sensor bracket mod. DST (ø 32 to 125)
c Adaptor
d Retractable sensor with insertion from above
Code Description
W0950000712 Bracket D.50 DST 81
ø 80 to 125
Code Description
W0950000713 Bracket D.80-100-125 DST 82
1-45
VALVE ASSEMBLY ON CYLINDER FOR TYPE A AND SERIES 3 CYLINDERS
ACTUATORS
A
Fig. Fig. B
ACTUATORS
FOR ø 32-40-50-63 FOR ø 80-100-125
1-47
CYLINDERS ISO 15552 STD, TYPE “A” AND SERIES 3: SPARE PARTS
NEW RELEASE
STD
ACTUATORS
TYPE A
SPARE PARTS FOR ISO 15552 CYLINDERS
SERIES 3
OLD RELEASE
STD
TYPE A
1-48
TWIN-ROD CYLINDER
SERIES TWNC
ACTUATORS
Anti-rotation cylinders with axial dimensions to ISO 15552.
Serie STD barrel.
• standard configuration with magnet
• double-acting – passing twinner rods and single passing rod
• polyurethane gasket
COMPONENTS
1-49
TWIN RODS CYLINDER
ACTUATORS
Ø PL PL1 A A1 B CH3 TG VA EE RT E L0 BG N P P1 P2 Q Q1 C I K h9 S O V U G2 G3
32 10 13 10 10.5 30 6 32.5 4 G1/8 M6 46 100 14.5 4.5 6 8 19 4 - 15 18 32 10 4 40 45 M6 -
40 12 12 10 10 35 6 38 4 G1/4 M6 54 100 14.5 4.5 6 6 22 4 4 15 22 40 10 4 40 49 M8 -
50 14 14 10 10 40 8 46.5 4 G1/4 M8 64.5 106 17.5 5.5 6 6 30 6 6 18 30 50 12 5 43 54 M8 M8
63 16 16 10 10 45 8 56.5 4 G3/8 M8 75.5 116 17.5 5.5 6 6 38 6 6 22 38 63 16 5 47 69 M10 M10
80 18 18 12 12 45 10 72 4 G3/8 M10 94 131 21.5 5.5 10 10 50 7 7 25 48 80 22 5 50 89 M12 M12
100 20 20 12 12 55 10 89 4 G1/2 M10 111 138 21.5 5.5 10 10 70 7 7 25 60 100 22 5 50 109 M12 M12
KEY TO CODES
1-50
ACCESSORIES FOR TWIN-ROD CYLINDER:
FIXINGS
FOOT - MODEL A/S
Code Ø AB AH AO AT AU TR UH H1 H2 Weight [g]
ACTUATORS
+ = ADD THE STROKE W0950323001 32 7 32 35 4 24 32 45 164 148 76
W0950403001 40 9 36 43 4 28 36 52 168 156 98
W0950503001 50 9 45 47 4 32 45 65 181 170 156
W0950633001 63 9 50 47 6 32 50 75 195 180 246
W0950803001 80 12 63 61 6 41 63 95 222 213 406
W0951003001 100 14 71 66 6 41 75 115 229 220 540
1-51
FRONT FLANGE - MODEL C/S
Code Ø B B1 B2 B3 B4 D4 V1 Weight [g]
ACTUATORS
W0950323002 32 64 80 50 10 32 7 30 228
W0950403002 40 72 90 55 10 36 9 30 288
W0950503002 50 90 110 65 12 45 9 31 486
W0950633002 63 100 120 75 12 50 9 35 569
W0950803002 80 126 153 95 16 63 12 34 1145
W0951003002 100 150 178 115 16 75 14 34 1760
1-52
ACCESSORIES FOR TWIN-ROD CYLINDER:
MAGNETIC SENSORS
SENSOR SERIES DSM
Code Description
ACTUATORS
W0950000201 REED sensor DSM2-C525 HS
W0950000222 E.HALL PNP sensor DSM3-N225
W0950000232 E.HALL NPN sensor DSM3-M225
Code Description
ø 50 to 63 W0950000712 Bracket D.50-63 DST 81
Code Description
ø 80 to 100 W0950000713 Bracket D.80-125 DST 82
NOTES
1-53
ISO 15552 CYLINDERS Ø 160-200
(ex ISO 6431)
ACTUATORS
TECHNICAL DATA
Max operating pressure bar 10
MPa 1
Temperature range °C -10 to +80
Design Round barrel with tie rods
Standard strokes mm 25-50-75-80-100-125-150-200-250-300-350-400-500-600-700-800-900-1000
Weight See page 1-8
Forces generated at 6 bar (tensile stress) See page 1-7
COMPONENTS
1-54
DIMENSIONS OF STANDARD VERSION
ACTUATORS
+ = ADD THE STROKE
Ø B øC øE D G L1 L2 L3 Q K
160 180 65 65 140 50 124 260 338 80 28
200 220 75 75 175 60 122 275 370 95 29
Ø E øF H1 H2 I L2 Q S
160 200 32 150 190 32 260 80 40
200 250 32 165 205 32 275 95 40
For the missing values, refer to standard cylinders. In your order, please specify the desired value for H1
1-55
KEY TO CODES FOR ROUND BARREL
ACTUATORS
ACTUATORS
+ = ADD THE STROKE W0951602001 160 18 115 80 10 60 319 300 115 180 2400
W0952002001 200 22 135 120 10 70 345 320 135 220 4000
1-57
CETOP COUNTER-HINGE - MODEL GL
Code Ø B4 B5 D4 D5 N2 N3 S3 øK3 P F3 Weight [g]
ACTUATORS
+= ADD THE STROKE W0951602008 160 110 154 63 110 55 140 50 18 20 314 2300
W0951602008 200 110 154 63 110 60 140 50 18 20 335 2300
COUNTER-HINGE MODEL EL
Code Ø A A1 B C C1 D1 D2 D E H øL Weight [g]
W0951602009 160 92 60 40 60 30 25 17 32 16.5 22.5 48 2740
W0951602009 200 92 60 40 60 30 25 17 32 16.5 22.5 48 2740
1-58
ACCESSORIES FOR ISO 15552 CYLINDERS Ø 160-200:
MAGNETIC SENSORS
RETRACTABLE SENSOR WITH INSERTION FROM ABOVE MAGNETIC SENSOR
ACTUATORS
ACCESSORIES FOR ISO 15552 CYLINDERS ø 160-200
Code Description Code Description
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m W0950000201 REED sensor DSM2-C525
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8 W0950000222 E.HALL PNP sensor DSM3-N225
W0952022180 REED N.O. sensor, vertical insertion 2.5 m W0950000232 E.HALL NPN sensor DSM3-M225
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8 NB: For technical data see page 1-286
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m SENSOR SUPPORT BRACKET FOR STANDARD VERSION
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8 (WITH ROUND BARREL)
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
NB: For technical data see page 1-288
Code Description
0951602093 Bracket 160-200
ASSEMBLY DIAGRAM
a ISO 15552 cylinder with traditional barrel
b Sensor bracket mod. ST (ø 160 and 200)
c Adaptor
d Retractable sensor with insertion from above
Code Description
W0950000715 Bracket ST 160
ø 200
Code Description
W0950000716 Bracket ST 200
1-59
ISO 21287 CYLYNDER
SERIES LINER
ACTUATORS
COMPONENTS Ø 20-25
1-60
COMPONENTS Ø 32-63
ACTUATORS
a PISTON ROD: C45 stell or stainless steel, thick chromed
b END CAP: high-performance technopolymer
c BARREL: drawn anodised and calibrated aluminium alloy
d PISTON GASKET: polyurethane or FKM/FPM
(for high temperature)
e MAGNET: ø 32 plastoneodimio - ø 40 to 63 plastoferrite
f PISTON ROD GASKET: polyurethane or FKM/FPM
(for high temperature)
g GUIDE BUSHING: sintered bronze
COMPONENTS Ø 80-100
FIXING OPTIONS
A Fixing to structural work with a through screw, using the thread in the heads
B Direct fixing from above using long through screws or tie rods. Non-magnetic stainless steel must be used (e.g. AISI 304)
C Fixing with feet; the ordering code covers the supply of one foot and two screws for fixing to the cylinder
D Fixing with a flange mounted on the front or rear head; the ordering code covers the supply of a flange and four screws for fixing to the cylinder
E Fixing with articulated hinge to compensate for slight system misalignment and turn freely
The ordering code covers the supply of a hinge and four screws for fixing to the cylinder.
1-61
FORCE OF SPRINGS IN SINGLE-ACTING CYLINDERS (THEORETICAL)
ACTUATORS
Bore Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 80 Ø 100
Min. load (N) 8.40 13.90 19.00 24.80 36.30 50.20 77.60 131.80
Max. load (N) 20.90 33.20 35.90 53.70 62.20 82.30 118.90 183.30
ISO 21287 CYLYNDER – SERIES LINER
Standard stroke Standard stroke Max. recommended strokes Max. recommended strokes Max recommended strokes
for single-acting cylinders for other types for other types for non-rotating cylinders for through-rod perforated
ø 20 to 100 R 25 mm ø 20 to 25 R 5 to 60 mm ø 20 to 25 R 300 mm ø 20 to 63 R 120 mm ø 20 to 40 R 5 to 80 mm
ø 32 to 100 R 5 to 80 mm ø 32 to 63 R 400 mm ø 80 to 100 R 150 mm ø 50 to 63 R 5 to 100 mm
ø 80 to 100 R 500 mm ø 80 to 100 R 5 to 160 mm
Stroke (mm)
1-62
DIMENSIONS OF DOUBLE-ACTING Ø 20 to 50 AND SINGLE-ACTING Ø 20 to 50
ACTUATORS
SE-DE MALE PISTON ROD + = ADD THE STROKE
* = SECTION WITH TOLERANCE
1 = SENSOR SLOT
2 = SEAT FOR DIN 7984 SCREWS
1-63
DIMENSIONS OF THROUGH-ROD Ø 20 to 50
ACTUATORS
SE-DE MALE PERFORATED THROUGH-ROD + = ADD THE STROKE SE-DE MALE PISTON ROD
++ = ADD TWICE THE STROKE
1 = SENSOR SLOT
2 = SEAT FOR DIN 7984 SCREWS
ISO 21287 CYLYNDER – SERIES LINER
SE-DE MALE PERFORATED THROUGH-ROD + = ADD THE STROKE SE-DE MALE PISTON ROD
++ = ADD TWICE THE STROKE
1 = SENSOR SLOT
2 = SEAT FOR DIN 7984 SCREWS
1-64
DIMENSIONS OF NON-ROTATING Ø 20 to 50
ACTUATORS
+ = ADD THE STROKE
* = SECTION WITH TOLERANCE
1 = SENSOR SLOT
2 = SEAT FOR DIN 7984 SCREWS
Ø AF AM BG CH CH1 ØD1H9 ØD4 ØD5 D6 ØD7H9 E E1 EE ØFB KF KK LA ME ØMM PL ØRR RT T1 T2 TG±0.2 WH ZA+0.3
-0 ZB ZM
20 14 16 17.5 8 13 6 17 7.5 M4 - 35.5 36.5 M5 4 M6 M8 4.2 8 10 12 4.2 M5 - 3 22 6 37 43 49
25 14 16 17.5 8 13 6 22 7.5 M5 14 39.5 40 M5 5 M6 M8 4.2 8 10 13 4.2 M5 3.5 3.5 26 6 39 45 51
32 16.5 19 21.5 10 17 6 28 9 M5 17 47 48.2 G1/8 5 M8 M10x1.25 4 10 12 16 5.1 M6 3.5 4 32.5 7 44 51 58
40 16.5 19 21.5 10 17 6 33 9 M5 17 55.5 56.5 G1/8 5 M8 M10x1.25 4 10 12 16 5.1 M6 3.5 4 38 7 45 52 59
50 17 22 21 13 19 6 42 10.5 M6 22 66.5 67.8 G1/8 6 M10 M12x1.25 4.5 12 16 15.5 6.8 M8 5 3 46.5 8 45 53 61
1-65
DIMENSIONS OF NON-ROTATING Ø 63 to 100
ACTUATORS
Ø AF AM BG CH CH1 ØD1H9 ØD4 ØD5 D6 ØD7H9 E E1 EE ØFB KF KK LA ME ØMM PL1 PL ØRR RT T1 T2 TG±0.2 WH ZA+0.4
-0 ZB ZM
63 17 22 21 13 19 8 50 10.5 M6 22 76.5 78.3 G1/8 6 M10 M12x1.25 4.5 12 16 8 15.5 6.8 M8 5 3.5 56.5 8 49 57 65
80 22 28 22.5 17 24 8 65 14 M8 24 95.5 95.5 G1/8 8 M12 M16x1.5 5 14 20 14 16.5 8.5 M10 7.5 4 72 10 54 64 74
100 24 28 25.5 22 30 8 80 14 M10 24 114 114 G1/8 10 M12 M16x1.5 5 14 25 19 19.2 8.5 M10 7.5 4 89 10 67 77 87
1-66
KEY TO CODE
ACTUATORS
CYL 28 0 0 20 0 050 X P
TYPE BORE STROKE ✱✱ MATERIAL GASKETS
28 Compact 0 Double-acting 0 Magnetic 20 0 Standard ✱ C C45 P Polyurethane
cylinder 1 Double-acting m S Non-magnetic 25 piston rod gaskets
ISO 21287 through-rod s G No stick slip 32 chromium- E V FKM/FPM
male 2 Double-acting 40 plated gaskets
piston rod through-rod 50 e X Stainless steel
29 Compact perforated 63 piston rod
cylinder ● 3 Single-acting 80 and nut
ISO 21287 retracting ◆ 100 f A C45
NOTES
1-67
ACCESSORIES FOR ISO 21287 CYLINDERS:
FIXING
FOOT - MODEL A
Code Ø ØAB AH AO AT AU E SA TR XA Weight [g]
ACTUATORS
* IMPORTANT: Values not to ISO 21287. Cylinder pins to ISO 15552 are used.
FEMALE HINGE-MODEL B
Code Ø CB H14 ØCD H9 FL L MR UB H14 XD Weight [g]
+ = ADD THE STROKE W0950322003 32 26 10 22 12 10 45 73 112
W0950402003 40 28 12 25 15 12 52 77 159
W0950502003 50 32 12 27 15 12 60 80 250
W0950632003 63 40 16 32 20 16 70 89 390
W0950802003 80 50 16 36 20 16 90 100 668
W0951002003 100 60 20 41 25 20 110 118 1047
MALE HINGE-MODEL BA
Code Ø ØCD H9 EW FL L MR XD Weight [g]
+ = ADD THE STROKE W0950206004 20 8 16 20 14 8 63 44
W0950256004 25 8 16 20 14 8 65 48
W0950322004 32 10 26 22 12 11 73 94
W0950402004 40 12 28 25 15 13 77 124
W0950502004 50 12 32 27 15 13 80 220
W0950632004 63 16 40 32 20 17 89 316
W0950802004 80 16 50 36 20 17 100 578
W0951002004 100 20 60 41 25 21 118 850
1-68
ARTICULATED MALE HINGE - MODEL BAS
Code Ø ØCX DL EX MS R1 XN Weight [g]
ACTUATORS
+ = ADD THE STROKE W0950322006 32 10 22 14 16 12 73 106
W0950402006 40 12 25 16 18 15 77 142
W0950502006 50 12 27 16 21 19 80 236
W0950632006 63 16 32 21 23 20 89 336
W0950802006 80 16 36 21 28 24 100 572
W0951002006 100 20 41 25 30 25 118 840
1-69
COMPENSATION JOINT - MODEL GA
Code Ø A B C CH øD øD1 F øG ØG1 P S S1 Weight [g]
ACTUATORS
COUNTER-HINGE Ø 16 to 25 - MODEL BC
Code Ø A B B1 C øD E F øM R S Weight [g]
W0950200005 20 32 30 16 20 6.5 4 30 8 10 4 78
W0950200005 25 32 30 16 20 6.5 4 30 8 10 4 78
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
NB: For technical data see page 1-288
1-70
SPARE PARTS FOR ISO 21287 CYLINDER
COMPACT CYLINDERS ISO 21287 (POLYURETHANE)
ACTUATORS
SPARE PARTS FOR ISO 21287 CYLYNDER – SERIES LINER
Code Bores Type Parts
009 . . .L001 ø 20, 25 Complete set of gaskets polyurethane dfh
009 . . .L001 ø 32 to 63 Complete set of gaskets polyurethane dfhlq
009 . . .L001 ø 80, 100 Complete set of gaskets polyurethane dfhl
009 . . .L101 ø 20, 25, 80, 100 Front head kit bfgh
009 . . .L101 ø 32 to 63 Front head kit bfghq
009 . . .L201 ø 20, 25, 80, 100 Rear head kit hj
009 . . .L201 ø 32 to 63 Rear head kit hjq
009 . . .7401 ø 20, 25 Piston kit polyurethane dek
009 . . .L401 ø 32 to 63 Piston kit polyurethane deklmq
009 . . .7401 ø 80 to 100 Piston kit polyurethane deklm
009 . . .7501 ø 20, 25, 80, 100 Magnet e
009 . . .L501 ø 32 to 63 Magnet eq
009 . . .L901 ø 20, 25 Front + rear cylinder head + piston kit polyurethane bdefghjk
009 . . .L901 ø 32 to 63 Front + rear cylinder head + piston kit polyurethane bdefghjklmq
009 . . .L901 ø 80, 100 Front + rear cylinder head + piston kit polyurethane bdefghjklm
NOTES
1-71
COMPACT CYLINDERS
SERIES CMPC
ACTUATORS
COMPONENTS Ø 12 to 25
1-72
COMPONENTS Ø 32 to 100
ACTUATORS
a PISTON ROD: C45 steel or stainless steel, thick chromed
b HEAD: extruded anodised aluminium alloy
c BARREL: drawn anodised and calibrated aluminium alloy
d PISTON GASKET: polyurethane or FKM/FPM
e MAGNET: ø 12 to 32 neodymium-plastic
ø 40 to 100 plastoferrite
f PISTON ROD GASKET: polyurethane or FKM/FPM
g GUIDE BUSHING: steel strip with bronze and PTFE insert
h STATIC O-rings: NBR or FKM/FPM
TECHNICAL DATA
A Fixing to structural work with a through screw, using the thread in the heads
B Direct fixing from above using long through screws or tie rods. Non-magnetic stainless steel must be used (e.g. AISI 304)
C Fixing with feet; the ordering code covers the supply of one foot and two screws for fixing to the cylinder
D Fixing with a flange mounted on the front or rear head; the ordering code covers the supply of a flange and four screws for fixing to the cylinder
E Fixing with articulated hinge to compensate for slight system misalignment and turn freely
The ordering code covers the supply of a hinge and four screws for fixing to the cylinder
1-73
FORCE OF SPRINGS IN SINGLE-ACTING CYLINDERS (THEORETICAL)
ACTUATORS
Bore Ø 12 Ø 16 Ø 20 Ø 25 Ø 32 Ø 40 Ø 50 Ø 63 Ø 80 Ø 100
Min. load (N) 4.40 4.90 8.40 13.90 19.00 24.80 36.30 50.20 77.60 131.80
Max. load (N) 9.80 14.20 20.90 33.20 35.90 53.70 62.20 82.30 118.90 183.30
COMPACT CYLINDERS – SERIES CMPC
Standard stroke Standard stroke Max. recommended strokes Max. recommended strokes Max recommended strokes
for single-acting cylinders for other types for other types for non-rotating cylinders for through-rod perforated
ø 12 R 10 mm ø 12 to 16 R from 5 to 40 mm ø 12 to 25 R 200 mm ø 12 to 63 R 120 mm ø 20 to 40 R from 5 to 80 mm
ø 16 to 100 R 25 mm ø 20 to 25 R from 5 to 50 mm ø 32 to 40 R 300 mm ø 80 to 100 R 150 mm ø 50 to 63 R from 5 to 100 mm
ø 32 to 100 R from 5 to 80 mm ø 50 to 63 R 400 mm ø 80 to 100 R from 5 to 160 mm
ø 80 to 100 R 500 mm
Stroke (mm)
1-74
DIMENSIONS OF DOUBLE-ACTING Ø 12 to 25 AND SINGLE-ACTING Ø 12 to 25
ACTUATORS
SE-DE MALE PISTON ROD + = ADD THE STROKE
1 = SENSOR SLOT
B O ØO1
Ø A ISO UNITOP B2 ØC CH CH1 D ØE H9 F G H H1 L M N ISO UNITOP ISO UNITOP P Q R S S1
32 47 32.5 +0.1
-0.4 32 +0.4
-0.1 – 12 10 17 48.5 6 4 44.5 7.5 37 4 14 50.5 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22 6
40 56 38 42 – 12 10 17 57.5 6 4 45.5 7.5 38 4.5 14 52 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22 6.5
50 67 46.5 50 – 16 13 19 69 6 4 45.5 7.5 38 4.5 16 53 M8 M8 6.2 6.2 M8 G1/8 M12x1.25 24 7.5
63 80 56.5 62 13 16 13 19 82 8 4 50 7.5 42.5 5.5 16 57.5 M8 M10 6.2 8.5 M8 G1/8 M12x1.25 24 7.5
80 102 72 82 17 20 17 24 105 8 4 56 8.5 47.5 5.5 20 64 M10 M10 8.5 8.5 M10 G1/8 M16x1.5 32 8
100 123 89 103 21 25 22 30 126 8 4 66.5 10.5 56 5.5 24 76.5 M10 M10 8.5 8.5 M12 G1/4 M20x1.5 40 10
1-75
DIMENSIONS OF NON-ROTATING Ø 12 to 25
ACTUATORS
M1 x strokes
Ø A B B1 ØC ØC1 CH CH1 D ØE H9 F G H H1 L ,5 >5 N N1 N2 O ØO1 P Q R S T ØU H9 ØV H8 Z NORM
12 29 18 9.9 6 5 5 10 30 6 4 38 8 30 18.5 5 8 42.5 48.5 53 M4 3.2 M3 M5 M6 16 2 6 3 M3 -
16 29 18 9.9 8 5 7 13 30 6 4 38 8 30 18.5 5 10 42.5 48.5 53 M4 3.2 M4 M5 M8 20 2 8 3 M3 -
20 36.5 22 12 10 6 8 17 37.5 6 4 38 8 30 18.5 7 12 42.5 50.5 55 M5 4.2 M5 M5 M10x1.25 22 3.5 10 4 M4 UNITOP
25 40.5 26 15.6 10 6 8 17 41.5 6 4 39.5 8 31.5 19 7 12 45 53 58.5 M5 4.2 M5 M5 M10x1.25 22 4 14 5 M5 UNITOP
1-76
DIMENSIONS OF NON-ROTATING Ø 32 to 100
ACTUATORS
+ = ADD THE STROKE
++ = ADD TWICE THE STROKE
* = SECTION WITH TOLERANCE
1 = SENSOR SLOT
7 = ONLY FOR ø 63 TO ø 100
8 = SLOT FOR DIN 7984 SCREWS
B
Ø A ISO UNITOP B1 B2 B3 ØC ØC1 CH CH1 D ØE H9 F G H H1 L
32 47 32.5 +0.1
-0.4 32 +0.4
-0.1 19.8 – 16.1 12 8 10 17 48.5 6 4 44.5 7.5 37 4
40 56 38 42 23.3 – 20 12 8 10 17 57.5 6 4 45.5 7.5 38 4.5
50 67 46.5 50 29.7 – 24 16 10 13 19 69 6 4 45.5 7.5 38 4.5
63 80 56.5 62 35.4 13 30 16 10 13 19 82 8 4 50 7.5 42.5 5.5
80 102 72 82 46 17 38.5 20 12 17 24 105 8 4 56 8.5 47.5 5.5
100 123 89 103 56.6 21 48 25 12 22 30 126 8 4 66.5 10.5 56 5.5
M1 x strokes O ØO1
Ø ,5 >5 N N1 N2 ISO UNITOP ISO UNITOP P Q R S T ØU H9 ØV H8 Z
32 14 9 50.5 60.5 66.5 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22 4.5 17 5 M5
40 14 9 52 62 68.5 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22 4.5 17 5 M5
50 16 11 53 65 72.5 M8 M8 6.2 6.2 M8 G1/8 M12x1.25 24 6 22 6 M6
63 16 11 57.5 69.5 77 M8 M10 6.2 8.5 M8 G1/8 M12x1.25 24 6 22 6 M6
80 20 15 64 78 86 M10 M10 8.5 8.5 M10 G1/8 M16x1.5 32 8 28 8 M8
100 24 19 76.5 90.5 100.5 M10 M10 8.5 8.5 M12 G1/4 M20x1.5 40 9 30 10 M10
1-77
DIMENSIONS OF THROUGH-ROD Ø 12 to 25
ACTUATORS
M1 x strokes
Ø A B ØC CH CH1 D G H H1 L M ,5 >5 N N2 O ØO1 P P2 Q R S NORM
12 29 18 6 5 10 30 38 8 30 18.5 8 5 8 42.5 47 M4 3.2 M3 – M5 M6 16 -
16 29 18 8 7 13 30 38 8 30 18.5 10 5 10 42.5 47 M4 3.2 M4 – M5 M8 20 -
20 36.5 22 10 8 17 37.5 38 8 30 18.5 12 7 12 42.5 47 M5 4.2 M5 1.5 M5 M10x1.25 22 UNITOP
25 40.5 26 10 8 17 41.5 39.5 8 31.5 19 12 7 12 45 50.5 M5 4.2 M5 1.5 M5 M10x1.25 22 UNITOP
B M1 x strokes O ØO1
Ø A ISO UNITOP B2 ØC CH CH1 D G H H1 L M ,5 >5 N N2 ISO UNITOP ISO UNITOP P P1 P2 Q R S
32 47 32.5 +0.1
-0.4 32 +0.4
-0.1 – 12 10 17 48.5 44.5 7.5 37 4 14 14 9 50.5 56.5 M6 M6 5.2 5.2 M6 – 2.5 G1/8 M10x1.25 22
40 56 38 42 – 12 10 17 57.5 45.5 7.5 38 4.5 14 14 9 52 58.5 M6 M6 5.2 5.2 M6 – 2.5 G1/8 M10x1.25 22
50 67 46.5 50 – 16 13 19 69 45.5 7.5 38 4.5 16 16 11 53 60.5 M8 M8 6.2 6.2 M8 – 4 G1/8 M12x1.25 24
63 80 56.5 62 13 16 13 19 82 50 7.5 42 5.5 16 16 11 57.5 65 M8 M10 6.2 8.5 M8 – 4 G1/8 M12x1.25 24
80 102 72 82 17 20 17 24 105 56 8.5 47.5 5.5 20 20 15 64 72 M10 M10 8.5 8.5 M10 1/8 5 G1/8 M16x1.5 32
100 123 89 103 21 25 22 30 126 66.5 10.5 56 5.5 24 24 19 76.5 86.5 M10 M10 8.5 8.5 M12 1/4 6 G1/4 M20x1.5 40
1-78
DIMENSIONS OF TANDEM Ø 20 to 25 - 4-STAGES
ACTUATORS
++ = ADD TWICE THE STROKE 1 = SENSOR SLOT MALE PISTON ROD
+++ = ADD THREE TIMES THE STROKE 2 = CYLINDERS OUT
++++ = ADD FOUR TIMES THE STROKE 5 = CYLINDERS IN
Ø A B ØC CH CH1 D ØE H9 F G G1 G2 H H1 L M N N1 N2 O P Q R S NORM
20 36.5 22 10 8 17 37.5 6 4 114.5 89 63.5 8 8 10 12 119 93.5 68 M5 M5 M5 M10x1.25 22 UNITOP
25 40.5 26 10 8 17 41.5 6 4 118 92 66 8 8 10 12 123.5 97.5 71.5 M5 M5 M5 M10x1.25 22 UNITOP
1-79
DIMENSIONS OF TANDEM Ø 32 to 100 - 4-STAGES
ACTUATORS
++ = ADD TWICE THE STROKE 2 = CYLINDERS OUT FOR ø 32 to 63 MALE PISTON ROD
+++ = ADD THREE TIMES THE STROKE 5 = CYLINDERS IN FOR ø 32 to 63
++++ = ADD FOUR TIMES THE STROKE 6 = CYLINDERS IN FOR ø 80; 100
9 = CYLINDERS OUT FOR ø 80; 100
1 = SENSOR SLOT
7 = ONLY FOR ø 63 to 100
8 = SLOT FOR DIN 7984 SCREWS
COMPACT CYLINDERS – SERIES CMPC
B
Ø A ISO UNITOP B2 ØC CH CH1 D ØE H9 F G G1 G2 H H1 K K1
32 47 32.5 +0.1
-0.4 32 +0.4
-0.1 – 12 10 17 48.5 6 4 154 117.5 81 7.5 7.5 – –
40 56 38 42 – 12 10 17 57.5 6 4 162.5 123.5 84.5 7.5 7.5 – –
50 67 46.5 50 – 16 13 19 69 6 4 163.5 124 85 7.5 7.5 – –
63 80 56.5 62 13 16 13 19 82 8 4 182 138 94 7.5 7.5 – –
80 102 72 82 17 20 17 24 105 8 4 204.5 155 105.5 8.5 – 10.5 10.5
100 123 89 103 21 25 22 30 126 8 4 243 184 125.5 10.5 – 14.5 14.5
O ØO1
Ø L M N N1 N2 ISO UNITOP ISO UNITOP P Q R S
32 4 14 160 123.5 87 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22
40 4.5 14 169 130 91 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22
50 4.5 16 171 131.5 92.5 M8 M8 6.2 6.2 M8 G1/8 M12x1.25 24
63 5.5 16 189.5 145.5 101.5 M8 M10 6.2 8.5 M8 G1/8 M12x1.25 24
80 5.5 20 212.5 163 113.5 M10 M10 8.5 8.5 M10 G1/8 M16x1.5 32
100 5.5 24 253 194 135.5 M10 M10 8.5 8.5 M12 G1/4 M20x1.5 40
1-80
DIMENSIONS OF MULTI-POSITION Ø 12 to 25 - 3-STAGES
ACTUATORS
1 = SENSOR SLOT X1 = CYLINDER 1 STROKE MALE PISTON ROD
2 = CYLINDER 1 OUT X2 = CYLINDER 2 STROKE
3 = CYLINDER 2 OUT X3 = CYLINDER 3 STROKE
4 = CYLINDER 3 OUT
5 = CYLINDERS 1-2-3 IN
MULTI-POSITION 2-STAGES
CIL 2 CIL 1
Ø A B ØC CH CH1 D ØE H9 F G G1 H H1 H2 H3 L M N N1 O P Q R S NORM
12 29 18 6 5 10 30 6 4 89 63.5 8 8 33.5 59 10 8 93.5 68 M4 M3 M5 M6 16 -
16 29 18 8 7 13 30 6 4 89 63.5 8 8 33.5 59 10 10 93.5 68 M4 M4 M5 M8 20 -
20 36.5 22 10 8 17 37.5 6 4 89 63.5 8 8 33.5 59 10 12 93.5 68 M5 M5 M5 M10x1.25 22 UNITOP
25 40.5 26 10 8 17 41.5 6 4 92 66 8 8 34 60 10 12 97.5 71.5 M5 M5 M5 M10x1.25 22 UNITOP
1-81
DIMENSIONS OF MULTI-POSITION Ø 32 to 100 - 3-STAGES
ACTUATORS
MULTI-POSITION 2-STAGES
X1 = CYLINDER 1 STROKE
X2 = CYLINDER 2 STROKE
B
Ø A ISO UNITOP B2 ØC CH CH1 D ØE H9 F G G1 H H1 H2 H3
32 47 32.5 +0.1
-0.4 32 +0.4
-0.1 – 12 10 17 48.5 6 4 117.5 81 7.5 7.5 44 80.5
40 56 38 42 – 12 10 17 57.5 6 4 123.5 84.5 7.5 7.5 46.5 85.5
50 67 46.5 50 – 16 13 19 69 6 4 124 85 7.5 7.5 47 86
63 80 56.5 62 13 16 13 19 82 8 4 138 94 7.5 7.5 51.5 95.5
80 102 72 82 17 20 17 24 105 8 4 155 105.5 8.5 – 58 107.5
100 123 89 103 21 25 22 30 126 8 4 184 125.5 10.5 – 69.3 128
O ØO1
Ø K K1 L M N N1 ISO UNITOP ISO UNITOP P Q R S
32 – – 4 14 123.5 87 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22
40 – – 4.5 14 130 91 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22
50 – – 4.5 16 131.5 92.5 M8 M8 6.2 6.2 M8 G1/8 M12x1.25 24
63 – – 5.5 16 145.5 101.5 M8 M10 6.2 8.5 M8 G1/8 M12x1.25 24
80 10.5 10.5 5.5 20 163 113.5 M10 M10 8.5 8.5 M10 G1/8 M16x1.5 32
100 14.5 14.5 5.5 24 194 135.5 M10 M10 8.5 8.5 M12 G1/4 M20x1.5 40
1-82
FUNCTIONAL DIAGRAMS
ACTUATORS
MULTI-POSITION TANDEM LEGENDA
P = Stage 1 stroke
R = Stage 2 stroke
T = Stage 3 stroke
Fa = F1+F2 [N]
Fb = F1+F2+F3 [N]
Fc = F1+F2+F3+F4 [N]
Fd = F5 [N]
KEY TO CODE
CYL 23 1 0 25 O 050 X P
TYPE BORE STROKE ✱✱ MATERIAL GASKETS
23 Compact 0 Double-acting 0 Magnetic 12 0 Standard ✱ C C45 P Polyurethane
cylinder 1 Double-acting m S Non-magnetic 16 ✚ A 2-stage tandem piston rod gaskets
centre through-rod s G No stick slip 20 ✚ B 3-stage tandem chromium- E ✚ V FKM/FPM
distances ✚ 2 Double-acting 25 ✚ C 4-stage tandem plated gaskets
to UNITOP through-rod 32 e X Stainless steel
male perforated 40 MULTI-POSITION piston rod
piston rod ● 3 Single-acting 50 ●● P Stage 1 and nut
24 Compact retracting 63 ●● R Stage 2 f A C45
cylinder piston rod 80 ●● T Stage 3 chromed rod,
centre ● 4 Single-acting ◆ 100 aluminium
distances extended piston
to UNITOP piston rod p Z Stainless steel
female ● 5 Single-acting piston rod
piston rod through-rod and nut
n 25 Compact ● ✚ 6 Single-acting aluminium
cylinder through-rod piston
centre piston rod
distances perforated
to ISO t 7 Double-acting
male non-rotating
piston rod A Double-acting
n 26 Compact through-rod
cylinder non-rotating
centre
distances
to ISO
female
piston rod
✱✱ For the maximum suppliabe stroke, see page 1-74 ● ● The ordering codes for a Multi-position cylinder is a combination of several codes,
each describing a stage.
◆ In the code of cylinder with letter in fourth position ø 100 becomes A1
n Codes only for cylinders ø 32 to100 Coding example for a UNITOP multiposition cylinder
● Can also be used as double-acting with spring return 2 stages Ø 20 strokes 40 + 10 (total stroke 50 mm) male rod:
✚ Available from ø 20 1° STADIO (P) : 230020P040XP +
t For versions 24 and 26 only (female piston rod) 2° STADIO (R): 230020R050XP
s For ø 12 to 25 the standard version (0 or S) it’s already no stick slip
For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only Coding example for a UNITOP multiposition cylinder
E Only for standard double acting and standard through rod double acting version 3 stages Ø 20 strokes 15 + 30 + 40 (total stroke 85 mm) male rod:
m Compulsory for ø 20 and ø 25 version Z 1° STADIO (P): 230025P015XP +
✱ Only for ø 32 to 63 P version (Polyurethane gaskets) 2° STADIO (R): 230025R045XP +
e Only for ø 12 to 63 P version (Polyurethane gaskets) 3° STADIO (T): 230025T085XP
f Only for ø 32 to 100 V version (FKM/FPM gaskets) and for ø 80 and 100 P
version (Polyurethane gaskets)
p Only for ø 20 to 100 V version (FKM/FPM gaskets) and for ø 80 and 100 P
version (Polyurethane gaskets)
1-83
COMPACT CYLINDERS
SERIES CMPC TWO-FLAT
ACTUATORS
This version is used to keep at an angle the objects fixed onto the piston rod
and to apply torques within the specified limits.
The piston rod in two-flat cylinders has two opposing longitudinal surfaces
and is made entirely of stainless steel. The front head of the cylinder includes
a sintered bronze bush that engages the piston rod and prevents it from rotating.
A special polyurethane gasket guarantees air-tightness and dirt removal.
This technical solution is more airtight and reliable than square or hexagonal
piston rods.
These compact cylinders come in the following versions:
COMPACT CYLINDERS – SERIES CMPC TWO-FLAT
COMPONENTS Ø 12 to 25
1-84
FIXING OPTIONS
ACTUATORS
COMPACT CYLINDERS – SERIES CMPC TWO-FLAT
A Fixing to structural work with a through screw, using the thread in the heads
B Direct fixing from above using long through screws or tie rods. Non-magnetic stainless steel must be used (e.g. AISI 304)
C Fixing with feet; the ordering code covers the supply of one foot and two screws for fixing to the cylinder.
D Fixing with a flange mounted on the front or rear head; the ordering code covers the supply of a flange and four screws for fixing to the cylinder
E Fixing with articulated hinge to compensate for slight system misalignment and turn freely
The ordering code covers the supply of a hinge and four screws for fixing to the cylinder
KEY TO CODE
CYL 23 1 0 32 0 050 F P
TYPE BORE STROKE ✱ MATERIAL GASKETS
23 Compact 0 Double-acting 0 Magnetic 32 0 Standard F “TWO-FLAT” P Polyurethane
cylinder 1 Double-acting S Non-magnetic 40 piston rod gaskets
centre distances through-rod s G No stick slip 50 AISI 303
to UNITOP 63 stainless stell
male piston rod 80
24 Compact
cylinder
centre distances
to UNITOP
female piston rod
25 Compact
cylinder
centre distances
to ISO
male piston rod
26 Compact
cylinder
centre distances
to ISO
female piston rod
B O ØO1
Ø A ISO UNITOP B2 ØC C1 CH CH1 D ØE H9 F G H H1 ØK L M N ISO UNITOP ISO UNITOP P Q R S
32 47 32.5 +0.1
-0.4 32 +0.4
-0.1 – 12 9 10 17 48.5 6 4 44.5 7.5 37 30 4 14 59.5 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22
40 56 38 42 – 12 9 10 17 57.5 6 4 45.5 7.5 38 35 4.5 14 61 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22
50 67 46.5 50 – 16 11.5 13 19 69 6 4 45.5 7.5 38 40 4.5 16 64.5 M8 M8 6.2 6.2 M8 G1/8 M12x1.25 24
63 80 56.5 62 13 16 11.5 13 19 82 8 4 50 7.5 42.5 45 5.5 16 69 M8 M10 6.2 8.5 M8 G1/8 M12x1.25 24
80 102 72 82 17 20 13 17 24 105 8 4 56 8.5 47.5 45 5.5 20 77 M10 M10 8.5 8.5 M10 G1/8 M16x1.5 32
DIMENSIONS OF THROUGH-ROD
B M1 x strokes O ØO1
Ø A ISO UNITOP B2 ØC C1 CH CH1 D G H H1 ØK L M >5 ,5 N N2 ISO UNITOP ISO UNITOP P Q R S
32 47 32.5 +0.1
-0.4 32 +0.4
-0.1 – 12 9 10 17 48.5 44.5 7.5 37 30 4 14 14 9 50.5 65.5 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22
40 56 38 42 – 12 9 10 17 57.5 45.5 7.5 38 35 4.5 14 14 9 52 67.5 M6 M6 5.2 5.2 M6 G1/8 M10x1.25 22
50 67 46.5 50 – 16 11.5 13 19 69 45.5 7.5 38 40 4.5 16 16 11 53 72 M8 M8 6.2 6.2 M8 G1/8 M12x1.25 24
63 80 56.5 62 13 16 11.5 13 19 82 50 7.5 42 45 5.5 16 16 11 57.5 76.5 M8 M10 6.2 8.5 M8 G1/8 M12x1.25 24
80 102 72 82 17 20 13 17 24 105 56 8.5 47.5 45 5.5 20 20 15 64 85 M10 M10 8.5 8.5 M10 G1/8 M16x1.5 32
1-86
COMPACT STOPPER CYLINDER
ACTUATORS
Compact stopper cylinders designed for stopping moving parts or chucks.
• With or without magnet execution
• Single-acting, oversize extended piston rod
• Can be also used as double-acting whith spring return
• Fixing centre distances to ISO 15552 for ø 32, ø 50, ø 80
and French standard NFE 49-004-1 and 2 (UNITOP).
In the relevant cylinder slots, it is possible to mount retracting magnetic sensor.
TECHNICAL DATA
Max operating pressure bar 10
MPa 1
psi 145
Temperature range °C –10 to +80
Fluid Unlubricated air. Lubrication, if used, must be continuous
Stroke bore mm ø 20 x15; ø 32 x 20; ø50 x 30; ø 80 x 30; ø 80 x 40 a with NFE 49-004-1 and 2 fixing centre distances (UNITOP)
mm ø 32 x 20; ø 50 x 30; ø 80 x 30; ø 80 x 40 with ISO 15552 fixing centre distances
Design With profile, heads with screws
Versions Single-acting extended rod, Can be also used as double-acting whith spring return
Magnet for sensors All versions come complete with magnet. Supplied without magnet on request
Inrush pressure bar ø 20: 1.2; ø 32-50: 1; ø 80: 0.5
Weights See page 1-9
Notes For correct operation, it is advisable to use 50 mm filtered air
COMPONENTS Ø 20
1-87
COMPONENTS Ø 32, Ø 50, Ø 80
ACTUATORS
Stroke bore Ø 20 x 15 Ø 32 x 20 Ø 50 x 30 Ø 80 x 30 Ø 80 x 40
Min. load (N) 13.7 22.4 50.2 97.9 71.0
Max. load (N) 21.2 36.0 115.9 178.5 178.5
LOAD GRAPH
With stopper cylinders it is important to keep to the values shown in the graph to prevent early breakage of the mechanical parts.
The values shown are only valid with about 1 mm plastic deformation (stopper on chuck).
1-88
Ø 20 STROKE 15 mm TRUNNION VERSION
ACTUATORS
1 = SENSOR SLOT
1 = SENSOR SLOT
8 = SEAT FOR DIN 7984 SCREWS
B O ØO1
Ø A ISO UNITOP ØC D D1 ØE H9 F G H H1 L N N1 ISO UNITOP ISO UNITOP Q
32x20 47 32.5 +0.1
-0.4 32 +0.4
-0.1 20 48.5 38 6 4 64.5 7.5 57 4 80.5 20 M6 M6 5.2 5.2 G1/8
50x30 67 46.5 50 32 69 53 6 4 75.5 7.5 68 4.5 99.5 30 M8 M8 6.2 6.2 G1/8
Code Description
23B0320020XP Compact stopper cylinder, trunnion ø 32, stroke 20 UNITOP
25B0320020XP Compact stopper cylinder, trunnion ø 32, stroke 20 ISO 15552
23BS320020XP Compact stopper cylinder, trunnion ø 32, stroke 20 UNITOP (non-magnetic version)
25BS320020XP Compact stopper cylinder, trunnion ø 32, stroke 20 ISO 15552 (non-magnetic version)
23B0500030XP Compact stopper cylinder, trunnion ø 50, stroke 30 UNITOP
25B0500030XP Compact stopper cylinder, trunnion ø 50, stroke 30 ISO 15552
23BS500030XP Compact stopper cylinder, trunnion ø 50, stroke 30 UNITOP (non-magnetic version)
25BS500030XP Compact stopper cylinder, trunnion ø 50, stroke 30 ISO 15552 (non-magnetic version)
1-89
Ø 20 STROKE 15 mm ROLLER VERSION
ACTUATORS
1 = SENSOR SLOT
COMPACT STOPPER CYLINDER
Code Description
23C0200015XP Compact stopper cylinder, roller ø 20, stroke 15
23CS200015XP Compact stopper cylinder, roller ø 20, stroke 15 (non-magnetic version)
1 = SENSOR SLOT
7 = ONLY FOR ø 80
8 = SEAT FOR DIN 7984 SCREWS
B O ØO1
Ø A ISO UNITOP B2 ØC D D1 ØE H9 G F H H1 H2 H3 H4 H5 ISO UNITOP ISO UNITOP L L1 N N1 Q R
32x20 47 32.5 +0.1
-0.4 32 +0.4
-0.1 - 20 48.5 38 6 64.5 4 7.5 57 3 6 3.5 7.5 M6 M6 5.2 5.2 4 8 80.5 38 G1/8 9
50x30 67 46.5 50 - 32 69 53 6 75.5 4 7.5 68 4 6 7 12 M8 M8 6.2 6.2 4.5 10 99.5 50.5 G1/8 12.5
80x30 102 72 82 17 50 105 76 8 126 4 8.5 117.5 8 10 11 18 M10 M10 8.5 8.5 5.5 18 141 63 G1/8 18
80x40 102 72 82 17 50 105 76 8 136 4 8.5 127.5 8 10 11 18 M10 M10 8.5 8.5 5.5 18 151 73 G1/8 18
Code Description
23C0320020XP Compact stopper cylinder, roller ø 32, stroke 20 UNITOP
25C0320020XP Compact stopper cylinder, roller ø 32, stroke 20 ISO 15552
23CS320020XP Compact stopper cylinder, roller ø 32, stroke 20 UNITOP (non-magnetic version)
25CS320020XP Compact stopper cylinder, roller ø 32, stroke 20 ISO 15552 (non-magnetic version)
23C0500030XP Compact stopper cylinder, roller ø 50, stroke 30 UNITOP
25C0500030XP Compact stopper cylinder, roller ø 50, stroke 30 ISO 15552
23CS500030XP Compact stopper cylinder, roller ø 50, stroke 30 UNITOP (non-magnetic version)
25CS500030XP Compact stopper cylinder, roller ø 50, stroke 30 ISO 15552 (non-magnetic version)
23C0800030XP Compact stopper cylinder, roller ø 80, stroke 30 UNITOP
25C0800030XP Compact stopper cylinder, roller ø 80, stroke 30 ISO 15552
23CS800030XP Compact stopper cylinder, roller ø 80, stroke 30 UNITOP (non-magnetic version)
25CS800030XP Compact stopper cylinder, roller ø 80, stroke 30 ISO 15552 (non-magnetic version)
23C0800040XP Compact stopper cylinder, roller ø 80, stroke 40 UNITOP
25C0800040XP Compact stopper cylinder, roller ø 80, stroke 40 ISO 15552
23CS800040XP Compact stopper cylinder, roller ø 80, stroke 40 UNITOP (non-magnetic version)
25CS800040XP Compact stopper cylinder, roller ø 80, stroke 40 ISO 15552 (non-magnetic version)
1-90
ACCESSORIES FOR STOPPER CYLINDER
FLANGE Ø 32, Ø 50, Ø 80
UNITOP
ACTUATORS
+ = ADD THE STROKE Code Ø A B C D E N S Weight [g]
W0950326302 32 50 80 64 32 7 54.5 10 210
W0950506302 50 68 110 90 45 9 57.5 12 502
W0950806302 80 107 160 135 63 12 111 15 1575
ISO
Code Ø A B C D E N S Weight [g]
W0950326302 32 50 80 64 32 7 54.5 10 210
W0950506312 50 65 110 90 45 9 57.5 12 447
FOOT - MODEL A
CMPC UNITOP, TWO-FLAT UNITOP
+ = ADD THE STROKE Code Ø A B C D ØE H N N1 S Weight [g]
W0950126001 s 12 30 17.5 18 13 5.5 22 55.5 64 3 26
W0950126001 s 16 30 17.5 18 13 5.5 22 55.5 64 3 26
W0950206001 20 36 22 22 16 6.6 27 58.5 70 4 46
W0950256001 25 40 22 26 16 6.6 30 58.5 71.5 4 52
W0950322001 32 45 35 32 24 7 31.9 74.5 92.5 4 76
W0950406001 40 60 28 42 20 9 42.5 72 85.5 5 88
W0950406001F ✱ 40 60 28 42 20 9 42.5 72 85.5 5 88
W0950506001 50 68 32 50 24 9 47 77 93.5 6 176
W0950506001F ✱ 50 68 32 50 24 9 47 77 93.5 6 176
W0950636001 63 84 39 62 27 11 59.5 84.5 104 6 276
W0950636001F ✱ 63 84 39 62 27 11 59.5 84.5 104 6 276
W0950806001 80 102 42 82 30 11 65.5 94 116 8 392
W0951006001 100 123 45 103 33 13.5 78 109.5 132.5 8 558
✱ Only for Two-Flat version
MALE HINGE-MODEL BA
CMPC UNITOP, TWO-FLAT UNITOP
+ = ADD THE STROKE Code Ø B D M N R S Weight [g]
W0950126004 s 12 12 16 6 58.5 6 6 24
W0950126004 s 16 12 16 6 58.5 6 6 24
W0950206004 20 16 20 8 62.5 8 6 44
W0950256004 25 16 20 8 62.5 8 6 48
1-91
FEMALE HINGE-MODEL B
CMPC UNITOP, TWO-FLAT UNITOP
ACTUATORS
1-92
ARTICULATED MALE HINGE - MODEL BAS
CMPC ISO, TWO FLAT ISO
ACTUATORS
+ = ADD THE STROKE Code Ø B D M N R S Weight [g]
W0950322006 32 14 22 10 72.5 16 10 106
W0950402006 40 16 25 12 77 19 10 142
W0950502006 50 16 27 12 80 19 12 236
W0950632006 63 21 32 16 89.5 24 12 336
W0950802006 80 21 36 16 100 24 16 572
W0951002006 100 25 41 20 117.5 30 16 840
1-93
ROD EYE - MODEL GA-M
CMPC UNITOP AND ISO, TWO FLAT UNITOP AND ISO
ACTUATORS
COUNTER-HINGE Ø 16 to 25 - MODEL BC
CMPC UNITOP
Code Ø A B B1 C ØD E F ØM R S Weight [g]
W0950120005 12 25 25 12 15 5.5 2 27 6 7 3 40
W0950120005 16 25 25 12 15 5.5 2 27 6 7 3 40
W0950200005 20 32 30 16 20 6.5 4 30 8 10 4 78
W0950200005 25 32 30 16 20 6.5 4 30 8 10 4 78
1-94
SELF ALIGNING ROD COUPLER - MODEL GA-K
CMPC UNITOP, ISO, TWO FLAT UNITOP E ISO
ACTUATORS
Code Ø A B C D ØE ØF SW1 SW2 SW3 SW4 SW5 Weight [g]
W0950120030 12 M6 10 10 35 2 8.5 5 13 13 7 10 24
W0950200030 16 M8 20 20 57 4 12.5 7 17 17 11 13 56
W0950322030 20 M10x1.25 20 20 71 4 22 12 30 30 19 17 216
W0950322030 25 M10x1.25 20 20 71 4 22 12 30 30 19 17 216
W0950322030 32 M10x1.25 20 20 71 4 22 12 30 30 19 17 216
W0950322030 40 M10x1.25 20 20 71 4 22 12 30 30 19 17 216
W0950402030 50 M12x1.25 24 20 75 4 22 12 30 30 19 19 220
W0950402030 63 M12x1.25 24 20 75 4 22 12 30 30 19 19 220
W0950502030 80 M16x1.5 32 32 103 4 32 20 41 41 30 24 620
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
NB: For technical data see page 1-288
1-95
SPARE PARTS
COMPACT CYLINDERS, SERIES CMPC
ACTUATORS
SPARE PARTS FOR COMPACT, COMPACT TWO-FLAT AND STOPPER CYLINDERS
ACTUATORS
SPARE PARTS FOR COMPACT, COMPACT TWO-FLAT AND STOPPER CYLINDERS
Code Bores Type Parts
009 . . . 7060 ø 20; 32; 50; 80 Complete set of gaskets dfh
009 . . . 7160 ø 20; 32; 50; 80 Front cylinder head kit for UNITOP bgfhi
0090327160 ø 32 Front cylinder head kit for ISO ø 32 bgfhi
009 . . . 8160 ø 50; 80 Front cylinder head kit for ISO bgfhi
009 . . . 7201 ø 20; 32 Rear cylinder head kit for UNITOP ø 20 - ø 32 hij
009 . . . 7260 ø 50; 80 Rear cylinder head kit for UNITOP hij
0090327201 ø 32 Rear cylinder head kit for ISO ø 32 hij
009 . . . 8260 ø 50; 80 Rear cylinder head kit for ISO hij
0090207401 ø 20 Piston kit ø 20 dek
009 . . . 7460 ø 32; 50; 80 Piston kit deklm
009 . . . 7501 ø 20; 32; 50; 80 Magnet e
009 . . . 7960 ø 20; 32; 50; 80 Front + rear cylinder head + piston kit for UNITOP bdefghijklm
0090327960 ø 32 Front + rear cylinder head + piston kit for ISO ø 32 bdefghijklm
009. . . 8960 ø 50; 80 Front + rear cylinder head + piston kit for ISO bdefghijklm
NOTES
1-97
ROUND CYLINDER
SERIES RNDC
ACTUATORS
COMPONENTS
1-98
DIMENSIONS OF STANDARD VERSIONS
ACTUATORS
+ = ADD STROKE
+ = ADD STROKE
++ = ADD TWICE THE STROKE
Ø D E F ØG CH1 I L M N O ØP R ØS SW T CH2 V W L1
32 M30x1.5 M8x1 22 30 10 96 172 M10x1.25 14 G1/8 38 78 12 17 49 36 30 40 220
40 M38x1.5 M10x1 24 38 13 113 198 M12x1.25 16 G1/4 46 89 16 19 57 43 35 45 251
50 M45x1.5 M12x1.5 32 45 17 120 220 M16x1.5 18 G1/4 57 96 20 24 62 54 38 50 284
I L R1 L1
Lower limit Stroke Upper limit Ø 32 Ø 40 Ø 50 Ø 32 Ø 40 Ø 50 Ø 32 Ø 40 Ø 50 Ø 32 Ø 40 Ø 50
0 , C # 50 96 113 120 172 198 220 127 146 158 220 251 284
50 , C # 100 125 145.5 155.5 201 230.5 255.5 156 178.5 193.5 249 283.5 319.5
100 , C # 150 154 178 191 230 263 291 185 211 229 278 316 355
150 , C # 200 183 210.5 226.5 259 295.5 326.5 214 243.5 264.5 307 348.5 390.5
200 , C # 250 212 243 262 288 328 362 243 276 300 336 381 426
For all the other values, see previous table, except for T and R which are both replaced by R1
1-99
KEY TO CODES
ACTUATORS
● Only available for non-magnetic versions (S) and with aluminium piston (A or Z)
s For speeds lower than 0.2m/s, to prevent surging.
Use no-lubricated air only
n Only available for versions with aluminium piston (A or Z)
NOTES
1-100
ACCESSORIES FOR ROUND CYLINDER:
FIXINGS
FOOT MODEL AC
Code Ø A B C D E F G H I L M N O Weight [g]
ACTUATORS
+ = ADD STROKE W0950320002 32 124 50 7 4 14 52 7 14 28 150 66 49 28 104
W0950400002 40 153 60 10 5 20 60 9 18 30 178 80 58 33 190
W0950500002 50 160 64 10 6 20 70 9 20 40 190 90 70 40 296
1-101
SPHERICAL JOINT MODEL GA-M
Code Ø øM C B1 B A L F D øG CH Weight [g]
ACTUATORS
SENSOR
Code Description
W0950000201 REED sensor DSM2 - C525 HS
W0950000222 E. HALL PNP sensor DSM3-N225
W0950000232 E. HALL NPN sensor DSM3-M225
SENSOR CIRCLIP
Code Bore Model Ø A B
W0950000132 32 Circlip DXF 36 - 32 36 29.5 10
W0950000140 40 Circlip DXF 45 - 40 45 34.5 10
W0950000150 50 Circlip DXF 52 - 50 55 38.5 10
1-102
SHORT-STROKE CYLINDERS
SERIES SSCY
ACTUATORS
Compact cylinders suitable for installation in limited spaces:
• configuration with or without magnet
• single or double-acting - single or through-rod
• anti-rotation version and with built-in fixings
• possible choice of NBR, POLYURETHANE or FKM/FPM gaskets
• special design on request.
COMPONENTS
1-103
FIXING METHOD
ACTUATORS
Ø A B øC øC1 D E F G G1 H H1 J K L M N øO P Q R øS CH T U V
12 23.5 13 6 5.5 28 26 11 32.5 - 6.5 10.5 3.7 6 3.7 7 38 - M3 M5 - 8 5 2 9.5 16.5
16 28 20 8 7.5 33 28 11 33 - 6.7 10.5 3.7 6 3.7 10 37.5 - M5 M5 20 8 7 2 10 19
20 32 22 10 9 37 32 11 32 - 6.5 10.5 4.6 7.5 4.6 10 36.5 - M5 M5 22 8 8 2 11 21
25 37 26 10 9 47.5 39 18 33 36.5 8.5 8.5 4.6 7.5 4.6 10 42.5 20 M5 G1/8 28 15 8 2 14 28
32 45 32 12 11 56 48 18 37 40.8 10 10 5.5 10 5.7 15 48.3 25 M6 G1/8 36 15 10 2.5 18 32
40 54.5 40 12 11 62.7 54.5 18 39.5 44.7 10 10 5.5 10 5.7 15 53.2 30 M6 G1/8 40 15 10 2.5 20 35.5
50 66 50 16 15 73 66 18 39.5 46.2 11 11 6.6 11 6.8 18 53.2 35 M8 G1/8 50 15 13 3.5 25 40
63 80 62 16 15 88 80 23 42 48.7 12 12 9 15 9 18 57.7 35 M8 G1/8 62 15 13 3.5 31 48
80 100 82 20 19 110 100 26 57 67.2 14 14 9 15 9 18 75.2 44 M10 G1/4 82 19 17 4 41 60
100 124 103 25 24 134 124 26 64 74.7 15 15 11 18 11 20 84.3 56 M12 G1/4 103 19 22 5 51.5 72
Ø stroke A B øC øC1 D E F G G1 H H1 J K L M N øO P Q R øS CH T U V
12 5 to 25 23.5 13 6 5.5 28 26 11 32.5 - 6.5 10.5 3.7 6 3.7 7 38 - M3 M5 - 8 5 2 9.5 16.5
16 5 to 25 28 20 8 7.5 33 28 11 33 - 6.7 10.5 3.7 6 3.7 10 37.5 - M5 M5 20 8 7 2 10 19
20 5 to 25 32 22 10 9 37 32 11 32 - 6.5 10.5 4.6 7.5 4.6 10 36.5 - M5 M5 22 8 8 2 11 21
25 5 to 25 37 26 10 9 47.5 39 18 33 36.5 8.5 8.5 4.6 7.5 4.6 10 42.5 20 M5 G1/8 28 15 8 2 14 28
32 5 to 25 45 32 12 11 56 48 18 37 40.8 10 10 5.5 10 5.7 15 48.3 25 M6 G1/8 36 15 10 2.5 18 32
> 25 to 50 45 48.8 56.3
40 5 to 25 54.5 40 12 11 62.7 54.5 18 39.5 44.7 10 10 5.5 10 5.7 15 53.2 30 M6 G1/8 40 15 10 2.5 20 35.5
> 25 to 50 47.5 52.7 61.2
50 5 to 25 66 50 16 15 73 66 18 39.5 46.2 11 11 6.6 11 6.8 18 53.2 35 M8 G1/8 50 15 13 3.5 25 40
> 25 to 50 47.5 54.2 61.2
63 5 to 25 80 62 16 15 88 80 23 42 48.7 12 12 9 15 9 18 57.7 35 M8 G1/8 62 15 13 3.5 31 48
> 25 to 50 50 56.7 65.7
1-104
DIMENSIONS OF SINGLE-ACTING EXTENDED PISTON ROD
ACTUATORS
+ = ADD THE STROKE
++ = ADD TWICE THE STROKE
DIMENSIONS OF Ø 12 ANTI-ROTATION
1-105
DIMENSIONS OF Ø 16 TO Ø 100 ANTI-ROTATION
ACTUATORS
1-106
DIMENSIONS OF THROUGH-ROD
ACTUATORS
+ = ADD THE STROKE
++ = ADD TWICE THE STROKE
PERFORATED THROUGH-ROD
Ø A B øC øC1 D ød** E F G2 G3 H H1 J K L M N1 øO P Q R øS CH T U V X*
12 23.5 13 6 5.5 28 - 26 11 36.7 - 10.5 10.5 3.7 6 3.7 7 47.7 - M3 M5 - 8 5 2 9.5 16.5 5.5
16 28 20 8 7.5 33 - 28 11 36.8 - 10.5 10.5 3.7 6 3.7 10 45.8 - M5 M5 20 8 7 2 10 19 4.5
20 32 22 10 9 37 1.5 32 11 36 - 10.5 10.5 4.6 7.5 4.6 10 45.0 - M5 M5 22 8 8 2 11 21 4.5
25 37 26 10 9 47.5 1.5 39 18 35.7 42.7 8.5 8.5 4.6 7.5 4.6 10 54.7 20 M5 G1/8 28 15 8 2 14 28 6
32 45 32 12 11 56 2.5 48 18 37 44.5 10 10 5.5 10 5.7 15 59.5 25 M6 G1/8 36 15 10 2.5 18 32 7.5
40 54.5 40 12 11 62.7 2.5 54.5 18 39.5 49.9 10 10 5.5 10 5.7 15 66.9 30 M6 G1/8 40 15 10 2.5 20 35.5 8.5
50 66 50 16 15 73 2.5 66 18 39.5 52.9 11 11 6.6 11 6.8 18 66.9 35 M8 G1/8 50 15 13 3.5 25 40 7
63 80 62 16 15 88 4 80 23 42 55.4 12 12 9 15 9 18 73.4 35 M8 G1/8 62 15 13 3.5 31 48 9
80 100 82 20 19 110 5 100 26 57 77.4 14 14 9 15 9 18 93.4 44 M10 G1/4 82 19 17 4 41 60 8
100 124 103 25 24 134 6 124 26 64 85.4 15 15 11 18 11 20 104.6 56 M12 G1/4 103 19 22 5 51.5 72 9.6
Ø stroke A B øC øC1 D E F G2 G3 H H1 J K L M N1 øO P Q R øS CH T U V X*
12 5 to 25 23.5 13 6 5.5 28 26 11 36.7 - 10.5 10.5 3.7 6 3.7 7 47.7 - M3 M5 - 8 5 2 9.5 16.5 5.5
16 5 to 25 28 20 8 7.5 33 28 11 36.8 - 10.5 10.5 3.7 6 3.7 10 45.8 - M5 M5 20 8 7 2 10 19 4.5
20 5 to 25 32 22 10 9 37 32 11 36 - 10.5 10.5 4.6 7.5 4.6 10 45.0 - M5 M5 22 8 8 2 11 21 4.5
25 5 to 25 37 26 10 9 47.5 39 18 35.7 42.7 8.5 8.5 4.6 7.5 4.6 10 57.7 20 M5 G1/8 28 15 8 2 14 28 6
32 5 to 25 45 32 12 11 56 48 18 37 44.5 10 10 5.5 10 5.7 15 59.5 25 M6 G1/8 36 15 10 2.5 18 32 7.5
> 25 to 50 45 52.5 67.5 7.5
40 5 to 25 54.5 40 12 11 62.7 54.5 18 39.5 49.9 10 10 5.5 10 5.7 15 66.9 30 M6 G1/8 40 15 10 2.5 20 35.5 8.5
> 25 to 50 47.5 57.9 74.9 8.5
50 5 to 25 66 50 16 15 73 66 18 39.5 52.9 11 11 6.6 11 6.8 18 66.9 35 M8 G1/8 50 15 13 3.5 25 40 7
> 25 to 50 47.5 60.9 74.9 7
63 5 to 25 80 62 16 15 88 80 23 42 55.4 12 12 9 15 9 18 73.4 35 M8 G1/8 62 15 13 3.5 31 48 9
> 25 to 50 50 63.4 81.4 9
◆ In the code of cylinder with letter in fourth position ø 100 becomes A1 ● Only available for non-magnetic versions (S) and with aluminium piston (A or Z)
n Available up to ø 63 s For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only
t Available from ø 20
1-108
DIMENSIONS OF MALE NIPPLE FOR PISTON ROD
Code Ø ØD Ød B C CH Weight [g]
ACTUATORS
219001200 12 M6 M3 16 6 4 3
219001600 16 M8 M5 20 9 6 8
219001600 20 M8 M5 20 9 6 8
219002500 25 M10x1.25 M5 22 9 7 12
219003200 32 M10x1.25 M6 22 12 7 14
219004000 40 M12x1.25 M6 24 12 10 14
219005000 50 M16x1.5 M8 32 15 13 20
219005000 63 M16x1.5 M8 32 15 13 20
219008000 80 M20x1.5 M10 40 15 17 96
219010000 100 M20x1.5 M12 40 18 17 102
1-109
CARTRIDGE MICRO-CYLINDER
SERIES CRTC
ACTUATORS
TECHNICAL DATA
Operating pressure bar 2 to 6
MPa 0.2 to 0.6
Temperature range °C –10 to +80
Fluid Lubricated or unlubricated air.
Lubrication, if used, must be continuous
Bores mm 6 ; 10 ; 16
Strokes mm 5 ; 10 ; 15
Port M5
Versions Single-acting
Design Mechanically edged
Seal OR on the body (not included in the supply) Ø OR
6 7x1
10 9.5x1.5
16 16x1.5
Weight g Ø STROKE
5 10 15
6 14 16 19
10 30 35 40
16 76 84 90
COMPONENTS
1-110
CARTRIDGE CYLINDER DIMENSIONS, Ø 6, 10, 16
A B
ACTUATORS
Stroke Stroke
Ø 5 10 15 5 10 15 C CH CH1 E F G H M N S SW
6 19.5 26.5 33.5 14.5 21.5 28.5 5 9 5.5 8 M3 8.5 M10x1 M5 2.4 3 14
10 23 29.5 36.5 16 22.5 29.5 7 14 7 10.5 M4 12 M15x1.5 M5 2 4 19
16 27 32 37 21 26 31 6 20 8 13 M5 19 M22x1.5 M5 4 5 27
1-111
COMPACT GUIDED CYLINDERS
SERIES CMPG
ACTUATORS
COMPONENTS
1-112
MAXIMUM SIDE LOAD
Ø Guide unit Stroke (mm)
ACTUATORS
mm 10 20 25 30 40 50 75 100 150 175 200
16 Bushes 35 29 27 26 23 20 16 14 10 – 8
Balls 29 31 – 27 38 34 29 24 12 – 8
20 Bushes – 52 50 45 39 35 58 49 38 – 31
Balls – 56 – 48 79 70 54 50 27 – 32
25 Bushes – 71 67 61 54 48 78 66 50 – 41
Balls – 72 – 62 78 73 60 52 37 – 30
32 Bushes – – 197 – – 168 138 109 78 70 65
Balls – – 89 – – 60 276 217 138 122 110
40 Bushes – – 197 – – 168 138 109 78 70 65
ASSEMBLY OPTIONS
If the compact guided cylinder is mounted as shown in figure A, there need to be two
through holes in the frame for the guide columns.
1-113
STOPPER FUNCTIONS
ACTUATORS
LIFTING FUNCTIONS
The graph refers from 25 to 50 mm-stroke cylinders with ball re-circulation guide unit
The graph refers from 75 to 100 mm-stroke cylinders with ball re-circulation guide unit
1-114
DIMENSIONS OF NO-CUSHIONED COMPACT GUIDED CYLINDERS
ACTUATORS
+ = ADD THE STROKE
*= L stroke
BORE 0 to 50 75 to 200
16 45 –
20 49 76
25 49.5 79.5
Ø A A1 B B1 C C1 D E E1 E2 E3 F F1 F2 G H KH7 I L M M1 M2 M3 N P ØQ R T U Z1 Z2
16 33 25 64 62 33 10 9 16 7 52 54 M5 M5 – 10.5 – 4 40 * 22 42 15 18 8 45 8 13 20 8 5.5 2.5
20 36 29 74 72 37 10 9 18 10 60 64 1/8 M5 – 11 – 5 46 * 26 52 17 19 9 49 10 13 20 8 4.5 2.5
25 42 38 88 86 37.5 10 9 26 10 70 76 1/8 M6 – 11.5 – 5 56 * 32 62 21 21 8 49.5 12 14 25 9 2 2
32 51 49 114 112 37.5 10 9 30 5 96 100 1/8 M8 M6 12.5 32.5 6 80 73.5 38 80 25.5 25.5 15 49.5 16 16 20 11 1.5 1.5
40 51 49 124 122 44 10 11 30 10 106 110 1/8 M8 M6 14 38 6 90 73.5 38 90 25.5 25.5 21 56 16 17 20 11 1.5 1.5
50 59 56 140 138 44 12 11 40 10 120 124 1/4 M10 M8 14 46.5 6 100 83 44 100 29.5 29.5 27 58 20 17 25 12.5 1.5 1.5
63 72 69 150 148 49 12 11 50 10 130 132 1/4 M10 M8 14 56.5 6 110 83 44 110 36 36 31.5 63 20 20 25 15 1.5 1.5
80 92 88 188 185 56.5 16 15.5 60 15 160 166 3/8 M12 M10 19 72 6 140 93 56 140 46 46 37 74.5 25 21 30 18 2 2
100 112 108 224 221 66 16 19 80 15 190 200 3/8 M14 M10 23 89 8 170 105 62 170 56 56 40 84 30 25 35 21 2 2
1-115
DIMENSIONS OF CUSHIONED COMPACT GUIDED CYLINDERS
ACTUATORS
ØS
BORE Version BA (Bronze Bushings) Version BB (Ball Bearings)
16 10 10
20 12 10
25 16 16
32 20 20
40 20 20
50 25 **
63 25 **
*= L stroke
BORE 0 to 50 75 to 200
16 70 –
20 74 105.5
25 74.5 108.5
Ø A A1 B B1 C C1 D E E1 E2 E3 F F1 F2 G H KH7 I L M M1 M2 M3 N P ØQ R T U Z1 Z2
16 33 25 64 62 58 10 9 16 32 52 54 M5 M5 – 10.5 – 4 40 * 22 42 15 18 8 ◆ 8 13 20 8 5.5 2.5
20 36 29 74 72 62 10 9 18 35 60 64 1/8 M5 – 11 – 5 46 * 26 52 16.5 19.5 9 78 10 13 20 8 4.5 2.5
25 42 38 88 86 62.5 10 9 26 35 70 76 1/8 M6 – 11.5 – 5 56 * 32 62 21 21 8 78.5 12 14 25 9 2 2
32 51 49 114 112 62.5 10 9 30 30 96 100 1/8 M8 M6 12.5 32.5 6 80 106.5 38 80 25.5 25.5 15 82.5 16 16.5 20 11 1.5 1.5
40 51 49 124 122 69 10 11 30 35 106 110 1/8 M8 M6 14 38 6 90 106.5 38 90 25.5 25.5 21 89 16 17 20 11 1.5 1.5
50 59 56 140 138 69 12 11 40 35 120 124 1/4 M10 M8 14 46.5 6 100 118 44 100 29.5 29.5 27 93 20 17 25 12.5 1.5 1.5
63 72 69 150 148 74 12 11 50 35 130 132 1/4 M10 M8 14 56.5 6 110 118 44 110 36 36 31.5 98 20 20 25 15 1.5 1.5
1-116
KEY TO CODES
ACTUATORS
W 1 4 3 0 3 2 2 02 5
TYPE DIAMETER VERSION STROKE
16 2 bronze bushings CUSHIONED VERSION
20 3 ball bearings Ø 16: 20, 30, 40, 50
25 4 cushioned with Ø 20 to 25: 20, 30, 40, 50, 75, 100, 150
32 brass bushings Ø 32 to 63: 25, 50, 75, 100, 150, 175
40 5 cushioned with
50 ball bearings NOT CUSHIONED VERSION ◆
63 Ø 16: 10, 20, ● 25, 30, 40, 50, 75, 100, 150, 200
✱ 80 Ø 20 to 25: 20, ● 25, 30, 40, 50, 75, 100, 150, 200
NOTES
1-117
RODLESS CYLINDER
SERIES STD
ACTUATORS
• For this type of cylinder (size 32 and upwards), the valves can be
fitted directly using the retracting sensors without requiring any
intermediate brackets. Refer to the table on page 1-46
COMPONENTS
1-118
DIMENSIONING - FORCE AND TORQUE
Bore Centre Distance Actual Force Cushioning stroke Max. load Ma max Mr max Mv max
ACTUATORS
Y F at 6 bar [N] [mm] L [N] [Nm] [Nm] [Nm]
16 9 110 15 120 4 0.3 0.5
25 14 250 21 300 15 1 3
32 18 420 26 450 30 2 4
40 22 640 32 750 60 4 8
63 44 1550 40 1650 200 8 24
N.B.: When the cylinder is subjected simultaneously to torque and force, it is advisable to keep to the following equations.
Ma = F x ha Mr = L x hv + G x hr Mv = F x hv
Load L (N)
Distance K [mm]
1-119
BARREL CROSS SECTION
ACTUATORS
RODLESS CYLINDER – SERIES STD
DIMENSIONS Ø 16 to 40
+ = ADDED STROKE
Ø A B C D E F G H J K M M1 M2 N N1 O P R S T U V VS W WS W1 W2 Y Z1 Z2 Z3 Z4
16 130 12 15 76 64 48 M5 12 6.4 32 M4 M3 M5 7 8 6 43.5 23.5 18 2.75 10 18 18 27 27 13.5 9 4.5 37.5 24 4.5 28
25 200 17 23 120 100 80 1/8 18.5 8.5 50 M5 M5 M6 12 11 13 66 29.6 23 3.3 15 27 27 40 40 20 13.5 6.5 53 33 6.5 42
32 250 23 27 150 110 90 1/4 22 10.5 55 M6 M6 M8 14 12 12 86 36 27 4.4 18 40 36 56 52 30 22 8 74 44 8 70
40 300 45 30 150 110 90 1/4 24 15 55 M6 M6 M8 17.5 12 12 97 36.8 28 4.4 18 54 54 69 72 36 27 9 85 49 11.8 70
1-120
DIMENSIONS Ø 63
ACTUATORS
+ = ADDED STROKE
If you modify the position of an inner plug following the instructions provided with the cylinder, you can arrange:
all feeds from the left all feeds from the right
A, B feed the left chambers E, F feed the right chambers
C, D feed the right chambers G, H feed the left chambers
Ø A ØB C D E F G H L
16 25 4.5 13 2 20 10 – 47-50 28
25 37 5.5 20 3 30 16 – 72-75 42
32 70 6.5 38 5 90 75 55 91-100 70
40 70 6.5 38 5 90 75 55 111-120 70
63 80 M8 32 8 80 65 37 155-162 82
1-121
DIMENSIONS VERSION WITH ADJUSTABLE LIMIT SWITCH AND SHOCK ABSORBERS
ACTUATORS
RODLESS CYLINDER – SERIES STD
KEY TO CODES
CYL 27 0 0 2 5 0050 C N
TYPE BORE STROKE GASKETS
27 Rodless 0 Standard 0 Magnetic 16 ø 16: N NBR
cylinder 1 With swing drive S Non-magnetic 25 from 100 to 5000 mm gasket
✚ 2 Twin cushioned series “Double” n G No stick slip 32 ø 25 to 40: ● V FKM/FPM
3 Double-acting cushioned 40 from 100 to 5700 mm gasket
Magnetic + adjustable limit 63 ø 63
switches and shock absorbers from 100 to 5500 mm
n For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only ● For speed $ 1/m/s ✚ Available up to ø 32
1-122
RODLESS CYLINDER
WITH GUIDE “V”
ACTUATORS
Two opposed V-shaped guide units are obtained directly in the anodized
aluminium cylinder liner, on which a cover with two acetalic resin wear-
resistant pads slides.
The cover has a tip-up-type carriage-piston rod coupling. In this way
the carriage only transfers loads axially and does not support loads
and moments in other directions.
The play of the pads can be adjusted by means of side threaded grub
screws. Therefore, it is possible to recover the wear of pads, which can be
replaced without the need for dismantling the cylinder.
COMPONENTS
1-123
DIMENSIONING - FORCE AND TORQUE
Bore Centre Distance Actual Force Cushioning stroke Max. load Ma max Mr max Mv max
ACTUATORS
N.B.: The loads can be applied for speeds below 0.2 m/s. For higher speeds, it is advisable not to exceed 1 m/s
N.B.: When the cylinder is subjected simultaneously to torque and force, it is advisable to keep to the following equations
Ma = F x ha Mr = L x hv + G x hr Mv = F x hv
RODLESS CYLINDER WITH GUIDE “V”
Load L (N)
Distance K [mm]
1-124
BARREL CROSS SECTION
ACTUATORS
RODLESS CYLINDER WITH GUIDE “V”
DIMENSIONS Ø 25 to 40
+ = ADDED STROKE
Only for ø 25
Ø A AG AO B C D E F G H J K M M1 M2 N N1 øO P Q R S T V VS W WS W1 W2 Y Z1 Z2 Z3
25 200 - 2 17 23 120 90 45 1/8 18.5 8.5 45 M5 M5 80 12 8 5.5 67.5 21 46 26 10 27 27 40 40 20 13.5 6.5 57.5 37.5 6.5
32 250 25 2.6 23 27 150 110 40 1/4 22 10.5 55 M5 M6 90 15 12 6.4 88 17.5 66 45 10.5 40 36 56 52 30 22 8 79.5 49.5 8
40 300 25 9.4 45 30 150 110 40 1/4 24 15 55 M6 M6 90 17.5 12 6.4 98.5 17.5 80 45 17.5 54 54 69 72 36 27 9 89.9 53.9 11.8
1-125
DIMENSIONS Ø 63
ACTUATORS
+ = ADDED STROKE
RODLESS CYLINDER WITH GUIDE “V”
Basic supply
A, B, C, D to feed to left chambers
E, F, G, H to feed the right chambers
Note: B, C, D, F, G and H are supplied closed with threaded plugs
If you modify the position of an inner plug following the instructions provided with the cylinder, you can arrange:
all feeds from the left all feeds from the right
A, B feed the left chambers E, F feed the right chambers
C, D feed the right chambers G, H feed the left chambers
ø 25 ø 32; ø 40 ø 63
KEY TO CODES
CYL 27 7 0 2 5 0050 C N
TYPE BORE STROKE GASKETS
27 Rodless 7 Double-acting cushioned Magnetic with guide “V” 0 Magnetic 25 ø 25 to 40: N NBR
cylinder 8 Double-acting cushioned Magnetic with guide “V” S Non-magnetic 32 from 100 to 5700 mm gasket
+ adjustable limit switches and decelerator ✱ G No stick slip 40 ø 63 ● V FKM/FPM
63 from 100 to 5500 mm gasket
✱ For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only ● For speed $ 1/m/s
1-126
RODLESS CYLINDER
WITH BALL RECIRCULATING GUIDE
ACTUATORS
The range of rodless cylinders with ball circulation guides is available with five different
bores ø 16, 25, 32, 40 and 63. The bore 63 can be supplied in two versions:
the “standard” one for intermediate loads and the “heavy” one for considerably weighty
loads. Besides the general features specified for standard rodless cylinders, the other
main features are:
• Very high load capacity, acting in all directions without discharging onto
the cylinder slide.
• Hardened steel guide connected firmly to the cylinder barrel.
• Ball circulation shoes constructed using special technology that make them very
silent when the guide slides, with very long maintenance intervals.
COMPONENTS
1-127
DIMENSIONING - FORCES AND MOMENTS
Ø Version
Actual force Cushioning stroke K X Y Z Max load Max load Ma max Mr max Mv max
ACTUATORS
F at 6 bar [N] [mm] [mm] [mm] [mm] [mm] L [N] G [N] [Nm] [Nm] [Nm]
16 – 110 15 35 16 29 33 500 500 16 15 16
25 – 250 21 50.5 21 44 51.5 1500 1500 100 50 100
32 – 420 26 59 22.5 53.5 70 3000 3000 200 100 200
40 – 640 32 68 24.7 58 73 4000 4000 200 140 200
63 standard 1550 40 84 23.1 79 100 6000 6000 400 140 400
63 heavy 1550 40 91 29.2 79 88 10000 10000 600 400 600
N.B.: when the cylinder is subjected simultaneously to torque and force, it is advisable to keep
to the following equations
RODLESS CYLINDER WITH BALL RECIRCULATING GUIDE
Load L (N)
Distance K [mm]
1-128
DIMENSIONS Ø 16
ACTUATORS
+ = ADD THE STROKE
DIMENSIONS Ø 32; Ø 40
Ø A B C H J N P V VS W WS WS1 W1 W2 W3 W4 W5 W6 Y Z1 Z3
32 250 23 27 22 10.5 14 86 40 36 56 52 85 30 22 95 70 99 78.5 8 74 8
40 300 45 30 24 15 17.5 97 54 54 69 72 104 36 27 98 73 102 88 9 85 11.8
1-129
DIMENSIONS Ø 63
ACTUATORS
HEAVY
RODLESS CYLINDER WITH BALL RECIRCULATING GUIDE
Basic supply
A, B, C, D to feed to left chambers
E, F, G, H to feed the right chambers
Note: B, C, D, F, G and H are supplied closed with threaded plugs.
If you modify the position of an inner plug following the instructions provided with the cylinder, you can arrange:
all feeds from the left all feeds from the right
A, B feed the left chambers E, F feed the right chambers
C, D feed the right chambers G, H feed the left chambers
STANDARD
ASSEMBLY DIAGRAMS
1-130
DIMENSION VERSION WITH ADJUSTABLE LIMIT SWITCH AND SHOCK ABSORBERS Ø 16 to 63
KEY TO CODES
CYL 27 5 0 2 5 0050 C N
TYPE BORE STROKE GASKETS
27 Rodless 5 Double-acting cushioned 0 STD Magnetic 16 ø 16: 100 to 1350 mm N NBR gasket
cylinder magnetic with ball S STD Non-magnetic 25 ø 25 - 32: 100 to 2300 mm ● V FKM/FPM gasket
circulation guides n G STD No stick slip 32 ø 40: 100 to 2250 mm
6 Double-acting cushioned A HEAVY Magnetic 40 ø 63 std: 100 to 2100 mm
magnetic with ball n B HEAVY No stick slip 63 ø 63 heavy: 100 to 2650
circulation guides + adjustable limit C HEAVY Non-magnetic mm
switch and shock absorbers
n For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only ● For speed $ 1/m/s
1-131
RODLESS CYLINDER
SERIES DOUBLE
N.B.: When the cylinder is subjected simultaneously to torque and force, it is advisable
to keep to the following equations.
Ma = F x ha Mr = L x hv + G x hr Mv = F x hv
RODLESS CYLINDER – SERIES DOUBLE
Ø A B C D E F G H J K M N M1 N1 O P R S T U VW VS WW WS Y Z
2x16 130 12 15 76 64 48 M5 12 6.4 32 M5 10 M3 7 16 53.5 48 42 3 34 42 18 51 27 4.5 37.5
2x25 200 17 23 120 100 80 1/8 18.5 8.5 50 M6 15 M5 12 20 74 66 59 3.5 50 63 27 72 41 7 53.5
2x32 250 23 27 150 110 90 1/4 22.5 10.5 55 M6 12 M6 14 20 95 86.5 77.5 4.5 70 86 40 100 56 8 74
1-132
ACCESSORIES FOR RODLESS STD,
GUIDE “V”, WITH BALL RECIRCULATING
GUIDE CYLINDERS
FOOT Ø 16; 25
Code Ø ØAB AH AO AT AU TR UH H Weight [g]
ACTUATORS
+ = ADDED STROKE W0950167001 16 3.6 1.5 14 1.6 4 18 26 150 10
W0950257001 25 5.5 2 22 2.5 6 27 40 232 32
ACCESSORIES FOR RODLESS STD, GUIDE “V”, WITH BALL RECIRCULATING GUIDE CYLINDERS
FOOT Ø 32; 40
Code Ø ØAB AH AO AT AU AV TR UH H Weight [g]
+ = ADDED STROKE W0950327001 32 6.6 4 25 20 8 20 36 51 284 88
W0950407001 40 9 2 25 20 11.5 30 54 71 327 112
FOOT Ø 63
Code Ø ØAB AT AO AU TR UH H Weight [g]
+ = ADDED STROKE W0950637001 63 11 7 64 15 78 103 460 360
1-133
INTERMEDIATE SUPPORT Ø 63 FOR VERSION STD, GUIDE “V” AND VERTICAL POSITION BALL RECIRCULATING
Code Ø ØAB AH AO AT TR UH Weight [g]
ACTUATORS
NOTES
1-134
ACCESSORIES FOR RODLESS CYLINDER
SERIE DOUBLE
FOOT Ø 16; 25
Code Ø ØAB AH AO AT AU TR UH H Weight [g]
ACTUATORS
W0950168001 2x16 3.6 1.5 14 1.6 4 42 51 150 18
W0950258001 2x25 5.5 2 22 2.5 6 63 72 232 54
VERTICAL FOOT Ø 32
Code Description Weight [g]
W0950328035 Vertical foot ø 32 92
INTERMEDIATE FOOT Ø 16 to 32
Code Ø ØAB AH AO AT AV TR UH Weight [g]
W0950168037 2x16 3.5 3 12 6 6 60.5 64 16
W0950258037 2x25 5.5 4 20 6 10.5 84.5 96 34
W0950328037 2x32 6.5 5 55 8 40 111.5 123 96
Note: Supplied complete with 8 screws, 8 fixing plates (plates for ø 32 only)
1-135
ACCESSORIES FOR CONVERTING
STD RODLESS CYLINDERS INTO SWING CYLINDERS
KIT TO TRANSFORM INTO SWING VERSION
Code Ø Weight [g]
ACTUATORS
DRIVE PIN
Code Ø A B ØC Weight [g]
W0950167034 16 2.9 28 5 6
W0950257034 25 5 42 8 16
W0950327034 32 8 70 12 52
W0950327034 40 8 70 12 52
W0950637034 63 10 82 14 100
SLIM SENSOR
Code Description
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8
W0952022180 REED N.O. sensor, vertical insertion 2.5 m
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
For use on the rodless cylinder guide “V” Ø25 or when standard sensors do not detect the magnet, e.g.
near metal masses. For technical data see page 1-288.
1-136
SENSOR SUPPORT Ø 16 FOR RODLESS CYLINDER WITH RECIRCULATING BALL
Code Description Type Mounting Mounting
ACTUATORS
sensor support sensor support sensor support on the carriage on the guide
opposite side opposite side
0950164003 Sensor support short A •
0950164001 Sensor support std B •
ACCESSORIES FOR RODLESS STD, GUIDE “V”, WITH BALL RECIRCULATING GUIDE AND DOUBLE CYLINDERS
ADJUSTABLE LIMIT SWITCH AND SHOCK ABSORBERS KIT
Code Description Weight [g]
ø 16 ø 25 to 40 ø 63 0950164002 Rodless cylinder limit switch and shock absorbers ø 16 125
0950254002 Rodless cylinder limit switch and shock absorbers ø 25 260
0950324002 Rodless cylinder limit switch and shock absorbers ø 32 460
0950404002 Rodless cylinder limit switch and shock absorbers ø 40 730
0950634002 Rodless cylinder limit switch and shock absorbers ø 63 1620
Note: Supplied complete with 1 shock absorber support, 1 standard shock absorber, 1 shock absorber nut,
1 limit switch grub screw, 1 grub screw nut ( 2 for ø 63), 1 bracket, 1 bracket screw,
4 locking grub screws (for ø 16 and ø 25), 4 locking plates and 4 screws (for ø 32 and ø 40)
ADJUSTABLE LIMIT SWITCH AND SHOCK ABSORBERS KIT FOR RODLESS CYLINDER WITH GUIDE “V”
Code Description Weight [g]
ø 25 to 40 ø 63 0950254004 Rodless cylinder limit switch and shock absorbers ø 25 260
0950324004 Rodless cylinder limit switch and shock absorbers ø 32 460
0950404004 Rodless cylinder limit switch and shock absorbers ø 40 730
0950634004 Rodless cylinder limit switch and shock absorbers ø 63 1620
Note: Supplied complete with 1 shock absorber support, 1 standard shock absorber, 1 shock absorber nut,
1 limit switch grub screw, 1 grub screw nut ( 2 for ø 63) , 1 bracket, 1 bracket screw,
4 locking grub screws (for ø 25), 4 locking plates and 4 screws (for ø 32 and ø 40)
SHOCK ABSORBERS
Code Description Ø
0950004003 Shock absorbers PR015 MF1 + nut M12x1 16
0950004004 Shock absorbers PR025 MC2 + nut M14x1.5 25
0950004005 Shock absorbers PR050 MC2 + nut M20x1.5 32
0950004006 Shock absorbers PR0100 MF2 + nut M25x1.5 40
0950004007 Shock absorbers PR0125 MF3 + nut M36x1.5 63
ø 16 ø 25 ø 32
ø 40 ø 63
The dotted areas indicate that the SHOCK ABSORBERS
is supplied standard. Other options can be selected
depending on the speed [m/sec] and the maximum
work force [J/stroke] to dissipate at each stroke.
Refer to the diagrams above to select the correct option.
1-137
SPARE PARTS FOR STD RODLESS CYLINDERS,
GUIDE “V”, BALL RECIRCULATING GUIDE, DOUBLE
“LAST RELEASE” CYLINDER
ACTUATORS
Round-headed
Allen screw
SPARE PART FOR STD RODLESS CYLINDERS, GUIDE “V”, WITH BALL RECIRCULATING GUIDE AND DOUBLE
Solid orange
scraper
* For ø 63, the kit includes a strip support and a shim in the colour ordered Complete the code with the 4
Therefore, two kits must be ordered for each cylinder figure cylinder stroke
NOTES
If the ends of the carriage appear as below indicated, please contact our commercial department for the spare parts
1-138
RODLESS CYLINDER
SERIES PU
ACTUATORS
Series PU rodless cylinders have an internal strip for longitudinal tightness
made of polyurethane (PU) with a harmonic steel wire core. This solution
gives excellent air tightness values. It is particularly suitable for high-speed
and highly cyclical applications, even with long strokes.
The external strip, which merely provides protection against of foreign
bodies entry, is made of harmonic steel. The anodised aluminium cylinder
liner has a T-slot on either side for housing the retracting sensors.
Cylinder control solenoid valves can also be housed in these slots
and secured by means of plates and screws (see General Catalogue page
COMPONENTS
1-139
DIMENSIONING - FORCE AND TORQUE
Bore Centre Distance Cushioning stroke Actual Force Max. load Max. load Ma max Mr max Mv max
ACTUATORS
N.B.: When the cylinder is subjected simultaneously to torque and force, it is advisable
to keep to the following equations.
RODLESS CYLINDER – SERIES PU
Ma = F x ha Mr = L x hv + G x hr Mv = F x hv
Load L (N)
Distance K [mm]
1-140
BARREL CROSS SECTION
ACTUATORS
RODLESS CYLINDER – SERIES PU
DIMENSIONS
Ø A B C D D1 max D2 E E1 F F1 G H J K M M1 M2 M3 H10 M4 N N1 N2 O P R S S1 V W W1 W2
25 200 14.5 20 131 - - 84 11 50 - G1/8 15.7 11 30 M5 M4 5.2 8 M6 13 7.5 2.1 4 63 40 19 - 32.5 42 26.5 20.3
32 250 19.5 20 171 - - 124 11 30 100 G1/8 15.7 11 50 M5 M5 5.2 8 M6 13.5 7.5 2.1 4 73 48 19 - 40 52 31.2 24.3
40 300 19.8 23 214.5 168 10 150 5.2 40 130 G1/4 18 12.5 70 M6 M5 6.5 10 M5 15 11 2 5.5 92.5 60 21 33 49 63 37.7 29.7
50 350 19.9 23 264.3 198 10 170 6.2 50 150 G1/4 18 12.5 80 M8 M6 8.5 12 M6 16 12.5 2 6.5 115 74 24 42 72 86 53.4 46.4
Ø W3 W4 W5 W6 W7 Z1 Z2 Z3
25 16.5 25.5 21.2 - 2.5 57 51.2 9.3
32 19 31.9 27 - 2.5 67 61 9.3
40 22 37.7 31.5 - 2.5 83.5 75.7 11
50 31.8 51.6 43 4 2.5 106 97 11
1-141
RODLESS CYLINDER WITH SWING CARRIAGE
ACTUATORS
Ø A ØB C D E F F1 H L
25 37 5.5 20 3 30 16 - 73 - 75 42
32 37 5.5 20 3 30 16 - 83 - 85 42
40 52 6.5 26.8 5 90 77 37 103.5 - 105.5 49
50 52 6.5 26.8 5 90 77 37 125.3 - 128.3 49
KEY TO CODES
CYL 27 0 0 2 5 0100 C P
TYPE BORE STROKE GASKETS
27 Rodless 0 Double acting 3 Magnetic 25 from 100 to 5700 mm C P Polyurethane
cylinder cushioned magnetic n 4 No stick slip 32 gaskets
1 Double acting 5 Non-magnetic 40
with swing carriage 50
3 Double acting
+ adjustable limit switch
and shock absorbers
n For speeds lower than 0.2 m/s, to prevent surging. Use no-lubricated air only.
1-142
ACCESSORIES FOR RODLESS CYLINDER SERIES PU
FOOT
Code Ø ØAB AH AO AT AU TR UH H Weight [g]
ACTUATORS
+ = ADDED STROKE 0950254041 25 5.5 2 19 3 6 32.5 42 226 30
0950324041 32 6.6 3 24 4 7 38 52 284 60
0950404041 40 6.6 3 26 5 8.5 45 63 335 90
0950504041 50 9 6 - 10 36 6 11 65 86 400 203
Nota: 2 brackets and 4 grub screws per pack (ø 25-32-40); 2 brackets, 4 grub screws and 2 plates for
pack (ø 50)
SLIM SENSOR
Code Description
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8
W0952022180 REED N.O. sensor, vertical insertion 2.5 m
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
For technical data see page 1-288
Note: supplied complete with 1 decelerator bracket, 1 standard decelerator, 1 decelerator nut,
1 limit switch grub screw, 1 limit switch grub screw nut, 1 limit switch block, 2 block screws
and 2 decelerator bracket screws (nr 4 decelerator bracket screw for ø 40 and ø 50)
1-143
SHOCK ABSORBERS
Code Ø Description
ACTUATORS
ø 25 ø 32 ø 40-50
The dotted areas indicate that the SHOCK ABSORBERS is supplied standard.
Other options can be selected depending on the speed [m/sec] and the maximum work force [J/stroke] to dissipate at each stroke.
Refer to the diagrams above to select the correct option.
ACTUATORS
1-145
NOTES
ACTUATORS
1-146
NOTES
ACTUATORS
1-147
NOTES
ACTUATORS
1-148
RODLESS CYLINDER
WITH MAGNETIC SLIDING
SERIES MAGNETIC SLIDE
ACTUATORS
The magnetic-slide rodless cylinder operates pneumatically and is equipped
with a piston and a slide with magnets. The slide runs freely along the liner,
following the piston movements, thanks to the magnetic coupling force
between the two. If an axial force exceeding the magnetic coupling force
is applied to the slide, it disengages. It is therefore important to operate
within the pressure, force and speed ranges shown in the catalogue.
The load is fixed onto the slide using four threaded holes.
The cylinder is secured at the ends by means of nuts, flanges and brackets.
This solution is recommended when there is limited space for assembly,
TECHNICAL DATA Ø 16 Ø 20 Ø 25
Operating pressure bar 2 to 71
MPa 0.2 to 0.7
psi 29 to 101
Temperature range °C -10 to 60
°F 14 to 140
Fluid Unlubricated 50 mm filtered air. Lubrication, if used, must be continuous
Bores mm 16; 20; 25
Strokes mm from 10 to 1000 with 1 intervals
Versions Magnetic uncushioned/cushioned
Swinging magnet uncushioned/cushioned
Design Double-acting rodless cylinder, with magnetic coupling transmission system
Position sensing Magnet for limit switch sensor
Fixing Hex nuts (supplied standard) - Legs - Flanges
Theoretic force at 6 bar N 118 185 288
Magnetic coupling force (static condition) N 200 300 500
Max speed m/s 0.4 0.4 0.4
Weight See page 1-9
Notes Lubricate the slide every 2000 km or once a year, through the lubricators
COMPONENTS Ø 20
1-149
ADMISSIBLE AXIAL FORCE “F” ADMISSIBLE AXIAL FORCE “F”
AS A FUNCTION OF THE LEVER ARM “A” AS A FUNCTION OF THE STROKE “C”
ACTUATORS
RODLESS CYLINDER WITH MAGNETIC SLIDING – SERIES MAGNETIC SLIDE
DIMENSIONS
+ = ADD STROKE
MAGNETIC SENSOR
SLOT DIMENSIONS
a Grease nipple
b External cursor, 360° adjustment
c Sensor magnet
d Position for magnetic sensors
(N.B. customer must provide supports)
Ø A B C DC DT F F1 I L L1 L2 L3 L4 L5 L6 L7 L8 CH H X Y
16 35 125 M5 17.3 M16x1.5 M5x7 8x3 26 205 181 169 12 10 28 62.5 22 6 24 8 14 9
20 42 135 G1/8 21.3 M22x1.5 M5x10 8x3 32 217 185 169 16 15.5 25 67.5 17 8 32 7 17.5 9
25 50 150 G1/8 26.5 M22x1.5 M6x11 10x4 36 238 206 188 16 17.1 28 75 19 9 32 7 21.5 9
1-150
KEY TO CODES
ACTUATORS
CYL 27 A 0 1 6 0050 X P
TYPE VERSION BORE STROKE MATERIAL GASKETS
27 Rodless A Magnetic 0 Magnetic 16 For the maximum X Stainless steel P Polyurethane
cylinder sliding DEM 20 suppliable strokes, tie rod
B Magnetic 25 look at the technical data
sliding DEMA
C Magnetic
sliding
swinging DEM
D Magnetic
NOTES
1-151
ACCESSORIES FOR RODLESS CYLINDER WITH MAGNETIC SLIDING:
FIXING
FOOT
Code Ø D A B C H ±0.3 R F ±0.2 I Js L L1 S Weight [g]
ACTUATORS
FLANGIA MOD. C
Code Ø D FB H13 TF Js14 UF UR L S Weight [g]
+ = ADD STROKE W0950120002 16 16 5.5 40 52 30 189 4 26
W0950200002 20 22 6.5 50 66 40 195 5 52
W0950200002 25 22 6.5 50 66 40 216 5 52
The swinging version kit can be used to avoid bending moments and lateral loads on the slide.
It can also be used to compensate for misalignments with respect to the load guide.
Max alignment error ±1mm.
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
For technical data see page 1-288. Note: Individually packed.
1-152
STAINLESS STEEL ISO 6432
MINI-CYLINDER
ACTUATORS
ISO 6432 stainless steel micro-cylinders are available in various versions
with a wide range of accessories
• with or without magnet execution
• double-acting - single or through-rod
• gaskets: Polyurethane or FKM/FPM (for high temperatures)
• fixing accessories
COMPONENTS
1-153
DIMENSIONS OF DOUBLE-ACTING
ACTUATORS
+ = ADD STROKE
STAINLESS STEEL ISO 6432 MINI-CYLINDER
+ = ADD STROKE
++ = ADD TWICE THE STROKE
Ø AM BE CH øD øD1 EE G KK LL L3 L5 NB WF ±1,2
16 16 M16x1.5 5 19 6 M5 5 M6 129,5 18 55 18 22
20 20 M22x1.5 7 27 8 G 1/8 8 M8 156 20 67 25.5 24
25 22 M22x1.5 9 30 10 G 1/8 8 M10x1.25 169 22 68 28.5 28
KEY TO CODES
W 1 8 0 0 1 6 0 0 2 0
TYPE VERSION DIAMETER STROKE
Stainless steel cylinder 0 DEM 0 Standard (magnetic) 16 ✚ 0 to 500 mm
1 DEM through-rod S Non-magnetic 20
V FKM/FPM gasket 25
1-154
ACCESSORIES FOR STAINLESS STEEL
ISO 6432 MINI-CYLINDER: FIXINGS
STAINLESS STEEL LEG MODEL A
Code Ø ØAB AU AO D NH XS ±1.4 R S TR US Weight [g]
ACTUATORS
W095X120001 16 5.5 14 6 16.1 20 22 13 4 32 42 42
W095X200001 20 6.6 17 8 22.1 25 36 20 5 40 54 90
W095X200001 25 6.6 17 8 22.1 25 40 20 5 40 54 90
1-155
STAINLESS STEEL NUT FOR PISTON RODS
Code Ø CH F H Weight [g]
ACTUATORS
W095X120011 16 10 M6 4 1
W095X200011 20 13 M8 5 3
W095X322011 25 17 M10x1.25 6 7
SLIM SENSOR
Code Description
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8
W0952022180 REED N.O. sensor, vertical insertion 2.5 m
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
For technical data see page 1-288
Note: Individually packed
SENSOR CIRCLIP
Code Bore Description
W0950001103 8 to 63 Sensor circlip
MATERIAL
Circlip: stainless steel
Sensor holder: plastic
1-156
STAINLESS STEEL ROUND CYLINDERS
RNDC
ACTUATORS
Stainless steel clean profile cylinders available in different versions:
• with or without magnet execution
• double-acting - single or through-rod
• gaskets: Polyurethane or FKM/FPM (for high temperatures)
COMPONENTS
1-157
DIMENSIONS OF DOUBLE-ACTING
ACTUATORS
+ = ADD STROKE
STAINLESS STEEL ROUND CYLINDERS RNDC
+ = ADD STROKE
++ = ADD TWICE THE STROKE
Ø A CH1 D E F ØG I L L1 M N O ØP R ØS T V W
32 36.5 10 M30x1.5 M8x1 20 30 96 168 212 M10x1.5 14 G1/8 38 78 12 47 30 38
40 44 13 M38x1.5 M10x1 24 38 113 198 251 M12x1.75 16 G1/4 46 89 16 57 35 45
50 55 17 M45x1.5 M12x1.5 32 45 120 220 284 M16x2 18 G1/4 57 96 20 62 38 50
63 67.5 17 M45x1.5 M14x1.5 32 45 124 224 288 M16x2 18 G3/8 70 98 20 63 38 50
CHIAVE DI CODIFICA
W 1 8 0 0 3 2 0 0 3 2
TYPE VERSION DIAMETER STROKE
Stainless steel cylinder 0 DEM 0 Standard (magnetic) 32 ✚ ø 32 to 63
1 DEM through-rod S Non-magnetic 40 stroke 0 to 500 mm
V FKM/FPM gasket 50
63
1-158
ACCESSORIES FOR STAINLESS STEEL ROUND CYLINDER:
FIXINGS
STAINLESS STEEL LEG MODEL AC
Code Ø A B C D E F G H I L M N O
ACTUATORS
+ = ADD STROKE W095X320002 32 124 48 7 4 14 52 7 14 28 148 66 49 28
W095X400002 40 153 60 10 5 20 60 9 18 30 178 80 58 33
W095X500002 50 160 64 10 6 20 70 9 20 40 190 90 70 40
W095X630002 63 164 64 10 6 20 76 9 20 50 194 96 80 45
1-159
STAINLESS STEEL NUT FOR PISTON RODS
Code Ø F CH H Weight [g]
ACTUATORS
W095X320011 32 M10x1.5 17 6 6
W095X400011 40 M12x1.75 19 7 12
W095X500011 50 M16x2 24 8 20
W095X500011 63 M16x2 24 8 20
SLIM SENSOR
Code Description
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8
W0952022180 REED N.O. sensor, vertical insertion 2.5 m
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
For technical data see page 1-288
Note: Individually packed
SENSOR CIRCLIP
Code Bore Description
W0950001103 8 to 63 Sensor circlip
MATERIAL
Circlip: stainless steel
Sensor holder: plastic
1-160
STAINLESS STEEL
ISO 15552 CYLINDERS
(EX ISO 6431)
ACTUATORS
Stainless steel cylinders made to ISO 15552 available in various versions
and with a wide range of accessories:
• with or without magnet execution
• double-acting – single- or through-rod
• gaskets: Polyurethane or FKM/FPM (for high temperatures)
• fixing accessories, guide units and mechanical piston rod lock
COMPONENTS
1-161
DIMENSIONS OF DOUBLE-ACTING
ACTUATORS
+ = ADD STROKE
STAINLESS STEEL ISO 15552 CYLINDERS
+ = ADD STROKE
++ = ADD TWICE THE STROKE
Ø A A1 A2 B C C1 CH CH1 D D1 E E1 F G G1 H L L0 L1 L2 P
32 14 9 11.3 30 26 18 10 6 M10x1.25 12 32.5 4 22 G1/8 M6 50 121 95 67 147 6
40 14 9 13 35 30 22 13 6 M12x1.25 16 38 4 24 G1/4 M6 55 135 105 77 165 8
50 14 9 12.7 40 37 25.5 16 8 M16x1.5 20 46.5 4 32 G1/4 M8 65 143 106 78 180 11.8
63 16 9 15.8 45 37 25 16 8 M16x1.5 20 56.5 4 32 G3/8 M8 75 158 121 89 195 11.7
80 16 9 16.3 45 46 35 21 10 M20x1.5 25 72 4 40 G3/8 M10 95 174 128 96 220 15.5
100 18 9 15.5 55 51 38 21 10 M20x1.5 25 89 4 40 G1/2 M10 110 189 138 102 240 15.5
KEY TO CODES
W 1 8 4 0 3 2 0 0 3 2
TYPE VERSION DIAMETER STROKE
Stainless steel cylinder 4 DEMA 0 Standard (magnetic) 32 ✚ 0 to 1000 mm
5 DEMA through-rod S Non-magnetic 40
● V FKM/FPM gasket 50
63
80
A1=100
1-162
ACCESSORIES FOR STAINLESS ISO 15552 CYLINDER:
FIXINGS
STAINLESS STEEL INTERMEDIATE HINGE - MODEL EN
Code Ø N1 N2 N3 N4 N5
ACTUATORS
W095X322007 32 50 12 12 22 65
W095X402007 40 63 16 16 28 75
W095X502007 50 75 16 16 32 95
W095X632007 63 90 20 20 35 105
W095X802007 80 110 20 20 40 130
W095XA12007 100 132 25 25 45 145
1-163
STAINLESS STEEL MALE HINGE - MODEL BA
Code Ø D E F ØG H H3
ACTUATORS
1-164
STAINLESS STEEL NUT FOR PISTON RODS
Code Ø F H CH Weight [g]
ACTUATORS
W095X322011 32 M10x1.25 6 17 6
W095X402011 40 M12x1.25 7 19 12
W095X502011 50 M16x1.5 8 24 20
W095X502011 63 M16x1.5 8 24 20
W095X802011 80 M20x1.5 9 30 32
W095X802011 100 M20x1.5 9 30 32
SLIM SENSOR
Code Description
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8
W0952022180 REED N.O. sensor, vertical insertion 2.5 m
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
For technical data see page 1-288
Note: Individually packed
SENSOR BRACKET
Code Bore Description
W0950001100 32 to 100 Sensor bracket
MATERIAL
Bracket: zinc-plated aluminium
Sensor holder: zinc-plated aluminium
Fixing screw: zinc-plated aluminium
1-165
NOTES
ACTUATORS
1-166
GRIPPERS SUMMARY
ACTUATORS
P GRIPPERS WITH TWO PARALLEL JAWS, SERIES P1 PAGE 1-172
GRIPPERS SUMMARY
P GRIPPERS WITH TWO PARALLEL JAWS, SERIES P2 PAGE 1-174
P GRIPPERS WITH TWO PARALLEL JAWS, LONG STROKE, SERIES P4 PAGE 1-176
1-167
GENERAL TECHNICAL DATA GRIPPERS
NOMENCLATURE
ACTUATORS
TYPES
Parallel gripper: the jaws move in a straight line. There may be two, three
or even four jaws.
Hinged gripper: the jaws are hinged and move along the arc of a circle.
It is generally cheaper than a parallel gripper but there are some
limitations (see fig. 1.5):
• If the part has varying dimensions, the contact area changes
(see fig. 1.6)
• If the part is cylindrical with varying dimensions, the position of the axis
of the clamped part varies (see fig. 1.7)
Gripper with retracting jaws: the jaws have an opening angle of about 90°.
The clamping fingers can retract fully from the work top, and so, in certain
cases, it is possible to avoid one linear retraction motion (see fig. 1.5).
1-168
CLAMPING FINGERS
ACTUATORS
The clamping fingers must be as light and short as possible to keep inertia to a minimum.
The longer the clamping fingers, the less force is available (see fig. 1.2).
Wider fingers are only heavier, they do not increase friction (see fig. 1.3).
FIG. 1.4
FIG. 1.7
1-169
CALCULATIONS
ACTUATORS
FIG. 1.8
APPROXIMATION METHOD
Clamping force of each jaw [N] $ 200 x weight of part [kg] / number of jaws.
1-170
PRECISION COMPUTING METHOD
ACTUATORS
Data Unit of measur. Formula Example
M Mass of part Kg 1.2
a Acceleration m/s2 5 in direction Y
Ω Angle speed rad/s 0
T Width of clamping finger mm 8
d Clamping diameter of part mm 16
ax Distance along X of the barycentre from clamping centre mm 0
ay Distance along Y of the barycentre from clamping centre mm 0
az Distance along Z of the barycentre from clamping centre mm 25
Fs teo Theoretical clamping force N Greater of (Fteq/2m) and (Fyeq) Greater of (42.8/2.02) and 75 = 107
NOTES
1-171
GRIPPER WITH 2 PARALLEL JAWS
SERIES P1
ACTUATORS
1-172
DIMENSIONS OF GRIPPERS P1-20
Code Description
ACTUATORS
W1550200001 Gripper with 2 parallel jaws P1-20
F (N)
140
120
80
60 8 bar
40 6.3 bar
4 bar
20
2 bar
0
0 10 20 30 40 50 60 70 80 90
L [mm]
F (N)
280
8 bar
240
160
4 bar
120
80 2 bar
40
0
0 10 20 30 40 50 60 70 80 90 100 110
L [mm]
ACCESSORIES
1-173
GRIPPERS WITH 2 PARALLEL JAWS
SERIES P2
ACTUATORS
1-174
DIMENSIONS OF GRIPPER P2-16
Code Description
ACTUATORS
W1570160200 Gripper with 2 parallel jaws P2-16
F (N)
100
8 bar
80
6.3 bar
60
20
0
0 10 20 30 40 50 60 70 80 90
L [mm]
F (N)
160
8 bar
140
120 6.3 bar
100
80 4 bar
60
2 bar
40
20
0
0 10 20 30 40 50 60 70 80 90
L [mm]
F (N)
280
240 8 bar
200
6.3 bar
160
120
4 bar
80
2 bar
40
0
0 10 20 30 40 50 60 70 80 90 100 110
L [mm]
ACCESSORIES
SENSOR
Code Description
W0950044180 Sensor REED 2 wires 24 VDC 1 m
W0950045390* Sensor HALL 3 wires 24 VDC 2 m
1-175
GRIPPERS WITH 2 PARALLEL LONG-STROKE
JAWS – SERIES P4
ACTUATORS
These are grippers with 2 parallel long-stroke jaws. The mechanical design
makes them suitable for clamping bulky parts. All grippers, except
for the smallest ones, can mount a retracting magnetic proximity sensor.
GRIPPERS WITH 2 PARALLEL LONG-STROKE JAWS – SERIES P4
1-176
DIMENSIONS OF GRIPPER P4-10
Code Description
ACTUATORS
W1580100200 Gripper with 2 long-stroke jaws P4-10
F (N)
50
8 bar
30
4 bar
20
3 bar
10
0
0 10 20 30 40 50 60 70 80 90
L [mm]
F (N)
60
8 bar
50
6.3 bar
40
4 bar
30
3 bar
20
10
0
0 10 20 30 40 50 60 70 80 90
L [mm]
F (N)
140
120
8 bar
100
6.3 bar
80
60 4 bar
3 bar
40
20
0
0 10 20 30 40 50 60 70 80 90
L [mm]
1-177
DIMENSIONS OF GRIPPER P4-25
Code Description
ACTUATORS
F (N)
400 8 bar
350
6.3 bar
300
GRIPPERS WITH 2 PARALLEL LONG-STROKE JAWS – SERIES P4
250
200 4 bar
150 3 bar
100
50
0
0 10 20 30 40 50 60 70 80 90 100 110 120
L [mm]
F (N)
400 8 bar
350
6.3 bar
300
250
200 4 bar
150 3 bar
100
50
0
0 10 20 30 40 50 60 70 80 90 100 110 120
L [mm]
ACCESSORIES
SENSOR FOR P4 10
Code Description
W0950044180 Sensor REED 2 wires 24 VDC 1 m
W0950045390* Sensor HALL 3 wires 24 VDC 2 m
ACTUATORS
Hinged grippers with 30° opening angle. Bores 16, 20, 32 and 50 mm.
All grippers are magnetic with slots in the body with retracting sensors.
F (N)
50
40 8 bar
6.3 bar
30
4 bar
20
2 bar
10
0
0 10 20 30 40 50 60 70 80 90
L [mm]
1-179
DIMENSIONS OF GRIPPERS P7-20
Code Description
ACTUATORS
F (N)
60 8 bar
50 6.3 bar
40
4 bar
30
GRIPPERS WITH 2 HINGED JAWS – SERIES P7
20 2 bar
10
0
0 10 20 30 40 50 60 70 80 90
L [mm]
F (N)
280
240
200
8 bar
160
6.3 bar
120
80 4 bar
2 bar
40
0
0 10 20 30 40 50 60 70 80 90 100 110
L [mm]
F (N)
400 6.3 bar 8 bar
350
300
4 bar
250
200
150 2 bar
100
50
0
0 10 20 30 40 50 60 70 80 90 100 110 120
L [mm]
ACCESSORIES
ACTUATORS
Single-acting hinged grippers, normally open, made entirely
of technopolymer. Three sizes with clamping force 25-80 N at 6 bar.
This solution makes the entire system lighter.
This gripper is corrosion-resistant and antimagnetic. It comes complete
with spring-loaded bracket for pre-loading the piece (force 1.5-6 N)
and sensor holders.
TABLE OF MOMENTS
Gripper FA (N) Mx (Ncm) My (Ncm) Mz (Ncm) P (N)
P8 - 32 3 9 10 10 22.5
P8 - 40 5 23 20 20 47.5
P8 - 50 8 49 30 40 80
1-181
DIMENSIONS OF GRIPPERS P8-32
Code Description
* Removable part
ACTUATORS
ACCESSORIES
INDUCTION SENSOR
Code Description
W0950037391 Induction sensor Ø 4 mm PNP-NO-2 m
1-182
GRIPPER 180° WITH 2 HINGED JAWS
SERIES P9
ACTUATORS
• Toggle-type pivoted grippers, with adjustable opening angle.
• High clamping forces.
• Body made of hard anodized aluminium, jaws and moving parts made
of tempered steel.
• Bottom or side fixing.
• All sizes come with magnets and sensor slots.
1-183
DIMENSIONS OF GRIPPERS P9-32
Code Description
ACTUATORS
F (N)
280
GRIPPER 180° WITH 2 HINGED JAWS SERIES P9
240
200 8 bar
120
4 bar
80
2 bar
40
0
0 10 20 30 40 50 60 70 80 90 100 110
L [mm]
F (N)
360
8 bar
320
280
6.3 bar
240
200
4 bar
160
120
80
2 bar
40
0
0 10 20 30 40 50 60 70 80 90 100 110
L [mm]
ACCESSORIES
1-184
GRIPPERS WITH 3 PARALLEL JAWS
SERIES P11
ACTUATORS
Double-acting grippers with three self-centring jaws, internal and external
clamping. The body contains slots for mounting retracting magnetic
sensors.
F (N)
60
50
40
30 8 bar
20 6.3 bar
10 3 bar 4 bar
0
0 10 20 30 40 50 60 70 80 90
L [mm]
1-185
DIMENSIONS OF GRIPPER P11-20
Code Description
ACTUATORS
F (N)
140
120
100
80
GRIPPERS WITH 3 PARALLEL JAWS - SERIES P11
60
40 8 bar
6.3 bar
20 4 bar
2 bar
0
0 10 20 30 40 50 60 70 80 90
L [mm]
F (N)
280
240
200
160
120
80 8 bar
6.3 bar
40 4 bar
2 bar
0
0 10 20 30 40 50 60 70 80 90 100 110
L [mm]
F (N)
1200
8 bar
1050
900 6.3 bar
750
600 4 bar
450
2 bar
300
150
0
0 10 20 30 40 50 60 70 80 90 100 110 120
L [mm]
ACCESSORIES
1-186
SUMMARY ROTARY ACTUATORS
ACTUATORS
P ROTARY ACTUATORS SERIES R1 PAGE 1-189
1-187
GENERAL TECHNICAL DATA
ROTARY ACTUATORS
DEVICES CALCULATIONS
ACTUATORS
The use of hydraulic decelerators means it is possible to increase absorbed power. The following needs to be calculated:
Some models in the catalogue have built-in decelerators. For those without, the • Absorbed kinetic energy
user can mount decelerators outside the actuator. • Axial forces on the shaft or rotating flange
With horizontal axis rotation, if the masses are distributed asymmetrically it may • Radial force on the shaft or rotating flange
be difficult to keep a constant rotation speed using flow regulators only. In this • Overturning moment
case it is advisable to use a decelerator. Then compare each of the 4 sizes with the admissible ones shown in the catalogue
for each rotary actuator. Remember that the application of optional hydraulic
decelerator, where envisaged, doubles the kinetic energy that can be absorbed by
the actuator.
GENERAL TECHNICAL DATA ROTARY ACTUATORS
SIZING
p p
a Angle of rotation rad = degrees . _____ = 90° = _____ rad.
180 2
t Rotation time s 2
Radial force
Fr N (Fc = M . w2 . R) 50
(Remember to take into account centrifugal forces)
Fa Axial force N 10
M Disk mass Kg 7
7 . 0.32
J Moment of inertia of the disk Kg m2
Md2
= _____ = _________ = 0.0787
8 8
Mass distant from rotation axis
M Mass Kg 0.5
M Mass Kg 10
L 2 10 . 0.42
J Moment of inertia of the mass Kg m2 = M ____ = _________ = 0.13
12 12
1-188
ROTARY ACTUATORS
SERIES R1 Ø 32 to 100
ACTUATORS
Rack-type rotary cylinders in various configurations:
• Configuration with standard magnet
• Version with male pinion or female hole
• Mechanical stroke adjustment
• Special configurations on request
The central body has ISO bore holes for wall fixing using ISO pin
and/or flange fittings.
N.B. The product is supplied with negative end-of-stroke piston (in the proximity of head A).
The first cycle involves movement of the piston (towards head B) with consequent anti-clockwise rotation of the pinion.
ACTUAL ROTATION ANGLE
Cylinders without regulation of the rotation angle: the manufactural tolerance is + 4°/0° compared to the nominal value
Cylinders with regulation of the rotation angle: the possible regulation ranges from + 2°/- 20°.
COMPONENTS
1-189
DIMENSIONS OF ROTARY CYLINDER Ø 32 to 100
ACTUATORS
WITHOUT
ADJUSTMENT
WITH
ADJUSTMENT
WITHOUT
ADJUSTMENT
WITH
ADJUSTMENT
Note: with the key slot in the position specified, the piston is in contact with head A
Ø J1 J2 K M N O P PL Q R RT S TG TF TM V V1 V2 VA X Y ZM ZF
32 4.5 - 16 47 4.5 47 6 10 4 30 M6 9 32.5 6.4 4 68 44.5 19 4 32 - 35.5 20 15 15
40 5 2 20 52.5 4.5 54.5 6 12 4 35 M6 7 38 7.8 5 74 45 22 4 45.5 - 50 25 17 17
50 7 - 25 63 5.5 64 6 14 6 40 M8 10 46.5 9.3 6 85 51 25 4 48.5 - 53 25 20 20
63 2,5 - 25 75 5.5 75 6 16 6 45 M8 11 56.5 10.3 8 95 56 27.5 4 46.5 - 51 30 25 25
80 8.5 - 33 95 5.5 95 10 18 7 50 M10 12.5 72 15.8 10 125 76 39 4 61 - 67 35 35 35
100 7 - 38 108 5.5 110 10 20 7 60 M10 15 89 18.3 14 150 90.5 45.5 4 66.5 - 74.5 45 45 45
1-190
KEY TO CODES
ACTUATORS
W165 050 1 090
TYPE BORES VERSION ANGLE OF ROTATION •
W165 cylinder with male pinion 032 1 cylinder without adjustment 090
W166 cylinder with female pinion 040 of rotation angle 180
050 2 cylinder with adjustment 270
063 of rotation angle 360
080
100
• expressed in sexagesimal degrees.
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
For technical data see pag. 1-288
Code Description
W0950000711 Bracket D.32 DST 80
Ø 50 to 63
Code Description
W0950001001 Adaptor DSS005 for DST/ST brackets
ASSEMBLY DIAGRAM
a ISO 15552 cylinder with barrel Serie STD or Serie 3
b Sensor bracket mod. DST (Ø 32 to 100) Code Description
W0950000712 Bracket D.50 DST 81
c Adaptor
d Retractable sensor with insertion from above Ø 80 to 100
Code Description
W0950000713 Bracket D.80-100-125 DST 82
1-191
ROTARY ACTUATORS
SERIES R2
ACTUATORS
COMPONENTS
1-192
ROTARY ACTUATOR R2-12 90°/180°
Code Description
ACTUATORS
W1620122090 Rotary actuator R2-12-90°
W1620122180 Rotary actuator R2-12-180°
1-193
ROTARY ACTUATOR R2-25 90°/180°
Code Description
ACTUATORS
ACCESSORIES
MAGNETIC SENSOR Ø 4
Code Description
W0950044180 Sensor REED 2 wires 24 VDC 1 m
W0950045390* Sensor HALL 3 wires 24 VDC 2 m
NOTES
1-194
ROTARY ACTUATORS
SERIES R3
ACTUATORS
Actuator with double rack and play take-up. Angle of rotation adjustable
from 0 to 180°. The R3 rotary actuator can come with a mechanical stop
or hydraulic end-of-stroke cushioning.
There is a version with flange and one with shaft (for ø16-20-25-30).
There are slots in the body for retracting magnetic proximity sensors,
two on each side. There is hole in the flange for air pipes or wires.
COMPONENTS
VERSIONS:
A Stroke adjustment
B Stroke adjustment with inside hydraulic shock
absorbers (available from Ø 25)
1-195
ROTARY ACTUATOR R3-16
Code Description
ACTUATORS
1-196
ROTARY ACTUATOR R3-22
Code Description
ACTUATORS
W1630222180 Rotary actuator
with flange R3-22
1-197
ROTARY ACTUATOR SERIES R3-30
Code Description
ACTUATORS
1-198
ACCESSORIES
RETRACTABLE SENSOR WITH INSERTION FROM ABOVE
Code Description
ACTUATORS
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8
W0952022180 REED N.O. sensor, vertical insertion 2.5 m
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
SPARE PARTS
SHOCK ABSORBERS
Code Ø Description
0950004011 Ø 25 Shock absorbers SPM25 MC3 short M14x1.5
0950004008 Ø 30 Shock absorbers PM25 MC3 M14x1.5
0950004005 Ø 40 Shock absorbers PR050 MC2 + nut M20x1.5
NOTES
1-199
ROTARY ACTUATORS
SERIES R3
WITH EXTERNAL SHOCK ABSORBERS
ACTUATORS
A hole has been drilled in the flange for the passage of air pipes or power
cables.
COMPONENTS
1-200
ROTATION ANGLE ADMISSIBLE KINETIC ENERGY Joule [J]
90° 180°
ACTUATORS
Bore With flange, 90° rotation°: W1630__4090
Ø With flange, 180° rotation°: W1630__4180
16 0.16
20 0.55
22 0.85
25 1.40
30 1.85
40 3.35
1-201
ROTARY ACTUATOR SERIES R3-20 WITH EXTERNAL SHOCK ABSORBERS, 90/180°
Code Description
ACTUATORS
1-202
ROTARY ACTUATOR SERIES R3-25 WITH EXTERNAL SHOCK ABSORBERS, 90/180°
Code Description
ACTUATORS
Q Block for 90° version W1630254090 Rotary actuator with flange +
shock absorbers R3-25-90
W1630254180 Rotary actuator with flange +
shock absorbers R3-25-180
1-203
ROTARY ACTUATOR SERIES R3-40 WITH EXTERNAL SHOCK ABSORBERS, 90/180°
Code Description
ACTUATORS
ACCESSORIES
SPARE PARTS
SHOCK ABSORBERS
Code Ø Description
0950004009 Ø 16 Shock absorbers PMX 10 MF3
M10x1
0950004010 Ø 22 Shock absorbers PM 15 MF3
M12x1
0950004011 Ø 25 ÷ 30 Shock absorbers SPM 25 MC-C
M14x1.5
0950004005 Ø 40 Shock absorbers PR50 MC2
+ nut M20x1.5
1-204
SUMMARY SLIDES
ACTUATORS
P TWIN CYLINDERS SERIES S10 PAGE 1-207
P TWIN CYLNDERS SLIDE WITH FIXED BODY SERIES S11 PAGE 1-211
SUMMARY SLIDES
P TWIN CYLNDERS SLIDE WITH FIXED PLATES SERIES S12 PAGE 1-217
P GDS, GDH AND GDM GUIDE UNITS FOR ISO 6432 PAGE 1-19
P GDS, GDH AND GDM GUIDE UNITS FOR ISO 15552 PAGE 1-42
1-205
GENERAL TECHNICAL DATA SLIDES
TYPES
ACTUATORS
Admitted loads for each guide unit are shown in the catalogue.
If the load is not aligned with the moving plate, it is possible to determine the equivalent load or stroke with a good approximation.
1-206
TWIN CYLINDER
SERIES S10
ACTUATORS
There are two sliding systems available:
• on bushes
• on ball recirculating bearings
The frame is made up of two paired cylinders with a common anodized
aluminium body containing slots for retracting sensors.
There are 5 bores available:
2 x Ø 12, 2 x Ø 16, 2 x Ø 20, 2 x Ø 25 and 2 x Ø 30.
COMPONENTS
VERSIONS:
A With sliding bushes
B With ball bushes
1-207
DIMENSIONS OF TWIN CYLINDER SERIES S10, ON BUSHES Ø 12 to 30 mm
ACTUATORS
TWIN CYLINDER SERIES S10
Code Ø A B C C1 C2 C3 D E E1 F G H L M N P Q Q1H7 R R1 S T
W1440122... 12 18 46 10 50 2 60 4 20 20 1.5 9 10 8 4.3 8 4 M3 4 5 3 8 9
W1440162... 16 22 56 16 62 2 74 5 26 20 1.5 11 12 10 4.3 8 4 M4 4 6 3 8 10
W1440202... 20 26 66 10 68 2 82 6 29 29 1.5 13 14 12 5.5 9 5 M4 4 7 3 10 11
W1440252... 25 32 78 10 74 2 90 7 32.5 31.5 2.5 16 17 14 6.5 10.5 6 M5 4 7 3 12 11
W1440302... 30 36 98 10 87 2 105 8 37.5 39.5 2.5 18 19 16 8.5 14 8 M6 6 8 5 12 13
Ø U V V1 W X Y Z AB AG
12 28 38 – 3 20 10 1 M5 M5
16 33 46 – 3 26 12 1 M6 M5
20 40 56 54 3 30 14 1 M8 M5
25 42 66 64 5 39 17 1 M10 M5
30 51 86 82 5 52 19 1 M12 G 1/8”
ACTUATORS
TWIN CYLINDER SERIES S10
VIEW FROM “K”
Code Ø A B C C1 C2 C3 D E E1 F G H L M N P Q Q1H7 R R1 S T
W1440123... 12 18 46 10 69 2 79 4 29.5 29.5 1.5 9 10 8 4.3 8 4 M3 4 5 3 8 9
W1440163... 16 22 56 10 90 2 98 5 42 38 1.5 11 12 10 4.3 8 4 M4 4 6 3 8 10
W1440203... 20 26 66 10 100 2 111 6 46.5 43.5 1.5 13 14 12 5.5 9 5 M4 4 7 3 10 11
W1440253... 25 32 78 10 108 2 120 7 51.5 46.5 2.5 16 17 14 6.5 10.5 6 M5 4 7 3 12 11
W1440303... 30 36 98 10 124 2 142 8 56 58 2.5 18 19 16 8.5 14 8 M6 6 8 5 12 13
Ø U V V1 W X Y Z AB AG
12 47 38 – 3 20 10 1 M5 M5
16 57 46 – 3 26 12 1 M6 M5
20 69 56 54 3 30 14 1 M8 M5
25 72 66 64 5 39 17 1 M10 M5
30 88 86 82 5 52 19 1 M12 G 1/8”
RETRACTABLE SENSOR WITH INSERTION FROM ABOVE, FOR SLIDE S10 Ø16 to 30
Code Description
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8
W0952022180 REED N.O. sensor, vertical insertion 2.5 m
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
NOTES
1-210
TWIN CYLINDER SLIDE
WITH FIXED BODY
SERIES S11
ACTUATORS
There are two sliding systems available:
• on bushes
• on ball bearings
The frame is made up of two paired through-rod cylinders with a common
anodized aluminium body containing slots for retracting sensors.
There are 5 bores available:
2 x Ø 12; 2 x Ø 16; 2 x Ø 20; 2 x Ø 25 and 2 x Ø 30.
The piston rods are united by means of a plate on which mechanical
stops or hydraulic shock absorbers can be mounted.
COMPONENTS
VERSIONS:
A With sliding bushes
B With ball bearing bushes
1-211
DIMENSIONS OF TWIN-CYLINDER GUIDE UNITS SERIES S11, ON BUSHES Ø 12 to 30
ACTUATORS
TWIN CYLINDER SLIDE WITH FIXED BODY SERIES S11
Code Ø A B C C1 C2 C3 C4 D E F G H L M N P Q R R1H7 S S1 T
W1450122... 12 18 46 5 45 2 65 57 4 20 1.5 9 10 8 2 4.3 8 4 M3 4 5 3 3.3
W1450162... 16 22 56 10 50 2 74 64 5 20 1.5 11 12 10 2 4.3 8 4 M4 4 6 3 4.3
W1450202... 20 26 66 10 55 2 83 71 6 22.5 1.5 13 14 12 2 5.5 9 5 M4 4 7 3 4.3
W1450252... 25 32 78 10 60 2 92 78 7 25 2.5 16 17 14 2 6.5 10.5 6 M5 4 7 3 5.2
W1450302... 30 36 98 10 70 2 106 90 8 30 2.5 18 19 16 2 8.5 14 8 M6 6 8 5 5.2
Ø U V W X Y Z Z1 AB AC AD AE AF AG AM AL
12 6 3 14 M4 6 38 – 3 20 1 10 4 M5 M8x1 7
16 8 4 15 M5 8 46 – 3 26 1 12 5 M5 M10x1 8.5
20 8 4 16 M5 10 56 54 3 30 1 14 5 M5 M10x1 9
25 9 5 19 M6 12 66 64 5 39 1 17 6 M5 M12x1 10
30 9 5 21 M6 12 86 82 5 52 1 19 6 G 1/8 M14x1.5 12
ACTUATORS
TWIN CYLINDER SLIDE WITH FIXED BODY SERIES S11
VIEW FROM “K”
Code Ø A B C C1 C2 C3 C4 D E F G H L M N P Q R R1H7 S S1 T
W1450123... 12 18 46 5 71 2 91 83 4 33 1.5 9 10 8 2 4.3 8 4 M3 4 5 3 3.3
W1450163... 16 22 56 10 85 2 109 99 5 37.5 1.5 11 12 10 2 4.3 8 4 M4 4 6 3 4.3
W1450203... 20 26 66 10 99 2 127 115 6 44.5 1.5 13 14 12 2 5.5 9 5 M4 4 7 3 4.3
W1450253... 25 32 78 10 105 2 137 123 7 47.5 2.5 16 17 14 2 6.5 10.5 6 M5 4 7 3 5.2
W1450303... 30 36 98 10 128 2 164 148 8 59 2.5 18 19 16 2 8.5 14 8 M6 6 8 5 5.2
Ø U V W X Y Z Z1 AB AC AD AE AF AG AH AM AL
12 6 3 28 M4 6 38 – 3 20 1 10 4 M5 M5 M8x1 7
16 8 4 33 M5 8 46 – 3 26 1 12 5 M5 M6 M10x1 8.5
20 8 4 40 M5 10 56 54 3 30 1 14 5 M5 M8 M10x1 9
25 9 5 42 M6 6 66 64 5 39 1 17 6 M5 M10 M12x1 10
30 9 5 50 M6 12 86 82 5 52 1 19 6 G 1/8 M12 M14x1.5 12
Code Ø A B C C1 C2 C3 C4 D E F G H L M N P Q R R1H7 S S1 T
W1450124... 12 18 46 5 45 2 65 57 4 20 1.5 9 10 8 2 4.3 8 4 M3 4 5 3 3.3
W1450164... 16 22 56 10 50 2 74 64 5 20 1.5 11 12 10 2 4.3 8 4 M4 4 6 3 4.3
W1450204... 20 26 66 10 55 2 83 71 6 22.5 1.5 13 14 12 2 5.5 9 5 M4 4 7 3 4.3
W1450254... 25 32 78 10 60 2 92 78 7 25 2.5 16 17 14 2 6.5 10.5 6 M5 4 7 3 5.2
W1450304... 30 36 98 10 70 2 106 90 8 30 2.5 18 19 16 2 8.5 14 8 M6 6 8 5 5.2
Ø U V W X Y Z Z1 AB AC AD AE AF AG AH AM AL
12 6 3 14 M4 6 38 – 3 20 1 10 4 M5 30 M8x1 7
16 8 4 15 M5 8 46 – 3 26 1 12 5 M5 35 M10x1 8.5
20 8 4 16 M5 10 56 54 3 30 1 14 5 M5 35 M10x1 9
25 9 5 19 M6 12 66 69 5 39 1 17 6 M5 36 M12x1 10
30 9 5 21 M6 12 86 82 5 52 1 19 6 G 1/8 60 M14x1.5 12
ACTUATORS
TWIN CYLINDER SLIDE WITH FIXED BODY SERIES S11
VIEW FROM “K”
Code Ø A B C C1 C2 C3 C4 D E F G H L M N P Q R R1H7 S S1 T
W1450125... 12 18 46 5 71 2 91 83 4 33 1.5 9 10 8 2 4.3 8 4 M3 4 5 3 3.3
W1450165... 16 22 56 10 85 2 109 99 5 37.5 1.5 11 12 10 2 4.3 8 4 M4 4 6 3 4.3
W1450205... 20 26 66 10 99 2 127 115 6 44.5 1.5 13 14 12 2 5.5 9 5 M4 4 7 3 4.3
W1450255... 25 32 78 10 105 2 137 123 7 47.5 2.5 16 17 14 2 6.5 10.5 6 M5 4 7 3 5.2
W1450305... 30 36 98 10 128 2 164 148 8 59 2.5 18 19 16 2 8.5 14 8 M6 6 8 5 5.2
Ø U V W X Y Z Z1 AB AC AD AE AF AG AH AM AL
12 6 3 28 M4 6 38 – 3 20 1 10 4 M5 30 M8x1 7
16 8 4 33 M5 8 46 – 3 26 1 12 5 M5 35 M10x1 8.5
20 8 4 40 M5 10 56 54 3 30 1 14 5 M5 35 M10x1 9
25 9 5 42 M6 6 66 64 5 39 1 17 6 M5 36 M12x1 10
30 9 5 50 M6 12 86 82 5 52 1 19 6 G 1/8 60 M14x1.5 12
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
SPARE PARTS
SHOCK ABSORBERS
Code Ø Description
0950004001 12 Shock absorbers PMX 10 MF3 + nut M10x1
0950004002 16 - 20 Shock absorbers PM 15 MF3 + nut M12x1
0950004003 25 Shock absorbers SPM 25 MC-C + nut M14x1
0950004004 30 Shock absorbers PR50 MC2 + nut M20x1.5
NOTES
1-216
TWIN CYLINDER SLIDE
WITH FIXED PLATES
SERIES S12
ACTUATORS
Two sliding systems are available:
• on bushes
• on ball bearings
The structure is made up of two paired through-rod cylinders
with a common anodized aluminium body with grooves for mounting
the retractable sensor.
Five bores available: 2 x Ø 16; 2 x Ø 20; 2 x Ø 25; 2 x Ø 30.
The rods are joined together by means of a plate on which the mechanical
limit switches or hydraulic shock absorbers can be mounted.
COMPONENTS
Code Ø A B C C1 C2 C3 C4 D E F G H L M N P Q R R1H7 S S1 T
W1460162... 16 22 56 10 50 2 74 64 5 20 1.5 11 12 10 2 4.3 8 4 M4 4 6 3 4.3
W1460202... 20 26 66 10 55 2 83 71 6 22.5 1.5 13 14 12 2 5.5 9 5 M4 4 7 3 4.3
W1460252... 25 32 78 10 60 2 92 78 7 25 2.5 16 17 14 2 6.5 10.5 6 M5 4 7 3 5.2
W1460302... 30 36 98 10 70 2 106 90 8 30 2.5 18 19 16 2 8.5 14 8 M6 6 8 5 5.2
Ø U V W X Y Z Z1 AB AC AD AE AF AG AH AM AL
16 8 4 15 M5 8 46 – 3 26 1 12 5 M5 M6 M10x1 8.5
20 8 4 16 M5 10 56 54 3 30 1 14 5 M5 M8 M10x1 9
25 9 5 19 M6 12 66 64 5 39 1 17 6 M5 M10 M12x1 10
30 9 5 21 M6 12 86 82 5 52 1 19 6 G 1/8 M12 M14x1.5 12
ACTUATORS
TWIN CYLINDER SLIDE WITH FIXED PLATES SERIES S12
VIEW FROM “K”
Code Ø A B C C1 C2 C3 C4 D E F G H L M N P Q R R1H7 S S1 T
W1460163... 16 22 56 10 85 2 109 99 5 37.5 1.5 11 12 10 2 4.3 8 4 M4 4 6 3 4.3
W1460203... 20 26 66 10 99 2 127 115 6 44.5 1.5 13 14 12 2 5.5 9 5 M4 4 7 3 4.3
W1460253... 25 32 78 10 105 2 137 123 7 47.5 2.5 16 17 14 2 6.5 10.5 6 M5 4 7 3 5.2
W1460303... 30 36 98 10 128 2 164 148 8 59 2.5 18 19 16 2 8.5 14 8 M6 6 8 5 5.2
Ø U V W X Y Z Z1 AB AC AD AE AF AG AH AM AL
16 8 4 33 M5 8 46 – 3 26 1 12 5 M5 M6 M10x1 8.5
20 8 4 40 M5 10 56 54 3 30 1 14 5 M5 M8 M10x1 9
25 9 5 42 M6 6 66 64 5 39 1 17 6 M5 M10 M12x1 10
30 9 5 50 M6 12 86 82 5 52 1 19 6 G 1/8 M12 M14x1.5 12
Code Ø A B C C1 C2 C3 C4 D E F G H L M N P Q R R1H7 S S1 T
W1460164... 16 22 56 10 50 2 74 64 5 20 1.5 11 12 10 2 4.3 8 4 M4 4 6 3 4.3
W1460204... 20 26 66 10 55 2 83 71 6 22.5 1.5 13 14 12 2 5.5 9 5 M4 4 7 3 4.3
W1460254... 25 32 78 10 60 2 92 78 7 25 2.5 16 17 14 2 6.5 10.5 6 M5 4 7 3 5.2
W1460304... 30 36 98 10 70 2 106 90 8 30 2.5 18 19 16 2 8.5 14 8 M6 6 8 5 5.2
Ø U V W X Y Z Z1 AB AC AD AE AF AG AH AM AL
16 8 4 15 M5 8 46 – 3 26 1 12 5 M5 35 M10x1 8.5
20 8 4 16 M5 10 56 54 3 30 1 14 5 M5 35 M10x1 9
25 9 5 19 M6 12 66 64 5 39 1 17 6 M5 36 M12x1 10
30 9 5 21 M6 12 86 82 5 52 1 19 6 G 1/8 60 M14x1.5 12
ACTUATORS
TWIN CYLINDER SLIDE WITH FIXED PLATES SERIES S12
VIEW FROM “K”
Code Ø A B C C1 C2 C3 C4 D E F G H L M N P Q R R1H7 S S1 T
W1460165... 16 22 56 10 85 2 109 99 5 37.5 1.5 11 12 10 2 4.3 8 4 M4 4 6 3 4.3
W1460205... 20 26 66 10 99 2 127 115 6 44.5 1.5 13 14 12 2 5.5 9 5 M4 4 7 3 4.3
W1460255... 25 32 78 10 105 2 137 123 7 47.5 2.5 16 17 14 2 6.5 10.5 6 M5 4 7 3 5.2
W1460305... 30 36 98 10 128 2 164 148 8 59 2.5 18 19 16 2 8.5 14 8 M6 6 8 5 5.2
Ø U V W X Y Z Z1 AB AC AD AE AF AG AH AM AL
16 8 4 33 M5 8 46 – 3 26 1 12 5 M5 35 M10x1 8.5
20 8 4 40 M5 10 56 54 3 30 1 14 5 M5 35 M10x1 9
25 9 5 42 M6 6 66 64 5 39 1 17 6 M5 36 M12x1 10
30 9 5 50 M6 12 86 82 5 52 1 19 6 G 1/8 60 M14x1 12
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
SPARES
SHOCK ABSORBERS
Code Ø Description
0950004002 ø 16 - 20 Shock absorbers PM10 MF2 + nut M10x1
0950004003 ø 25 Shock absorbers PR015 MF1 + nut M12x1
0950004004 ø 30 Shock absorbers PR025 MC2 + nut M14x1.5
NOTES
1-222
PRECISION SLIDES
SERIES S13
ACTUATORS
Series S13 precision slides feature a dual-acting pneumatic cylinder that
has the sole purpose of pushing and pulling the load, a ground steel guide
that is integral with the body, and a ball recirculation pad that is fixed onto
the moving table and is designed to withstand all the loads and movements
applied. This ensures accurate movement with virtually no play, and the
piston rods do not suffer wear as there are no lateral loads.
All the slides are equipped with sensor magnets.
The body can be secured on many sides. The load side can be fixed onto
the table from the top or the front. The compressed air supply can be
TECHNICAL DATA Ø6 Ø 10 Ø 16 Ø 20
Operating pressure bar 2 to 8
MPa 0.2 to 0.8
psi 29 to 116
Operating temperature °C -10 to +80
Fluid Lubricated and unlubricated compressed air at 20 mm, must be uninterrupted when lubricated
Minimum and maximum speed mm/s 30 to 500
Pneumatic fittings M5
Type of guide Ball recirculation
Versions Magnetic dual-acting with rubber buffer
Strokes mm 10 10 10 10
25 25 25 25
--- --- 50 50
Theoretical thrust force, at 6 bar N 17 47 120 188
Theoretical pull force, at 6 bar N 13 40 104 158
Admitted loads See diagrams page 1-224
Admitted kinetic energy Joule 0.012 0.025 0.050 0.100
Stroke tolerance mm 0 / +1.0
Assembly position Any (horizontal and vertical)
Weight kg See table page 1-224
COMPONENTS
1-223
WEIGHTS MASS/VELOCITY DIAGRAM
ACTUATORS
S13-6 S13-10
S13-16 S13-20
1-224
FIXING OPTIONS
ACTUATORS
FIXING THE BODY
A Lateral, via the through holes
B Lateral, on the hole threads A B
C Rear, on the threaded holes
D Vertical, on the threaded holes
E F
COMPRESSED-AIR SUPPLY
1-225
DIMENSIONS
ACTUATORS
PRECISION SLIDES SERIES S13
Ø Stroke A N H NF
6 10 14 10 42 2
25 30 30 62 2
10 10 14 10 49 2
25 30 30 69 2
16 10 20 10 58 2
25 40 30 78 2
50 60 25 98 3
20 10 20 10 64 2
25 40 30 84 2
+ = ADD THE STROKE 50 70 25 104 3
Code Ø LT B C D E F G I J K MA pf ØA ps L M O P Q R S
W1471063...* 6 31 19 18 10 39 38 5.5 2.9 7.5 15 M3 5 2 4.5 9 14.5 N/2 8 9 15 10
W1471103...* 10 35 23 20 12.5 47 46 7.5 4 9 18 M4 6 2 4.5 11 15.5 N/2 11 11 19 12
W1471163...* 16 42 27 25 12.5 53.5 52.5 10 3.75 10 26 M4 7 3 7.5 16 19 N/2 14 16 24 12
W1471203...* 20 52.5 34 32 15 64.5 63.5 11 4.5 10.5 34 M5 9 3 7.5 20 23 N/2 14 20 31 15
Ø T U V W X Y ØL pn ML DL
6 5 9 16 10.5 18 19 6 3.5 M4 4
10 5 13 20 13 20 23 7.5 4.5 M5 5
16 10 17 25 17 25 27 7.5 4.5 M5 5
20 10 20 32 20 32 34 9.5 7.5 M6 6
ACTUATORS
W0950044180 Sensor REED 2 wires 24 VDC 1 m
W0950045390* Sensor HALL 3 wires 24 VDC 2 m
1-227
NOTES
ACTUATORS
1-228
SUMMARY HYDRAULIC-PNEUMATIC
ACTUATORS
P INTEGRATED HYDRAULIC BRAKE PAGE 1-238
SUMMARY HYDRAULIC-PNEUMATIC
1-229
BRK HYDRAULIC BRAKE
ACTUATORS
fully extended, the dipstick must project at least 15 mm from the tank cap.
Use only COMLUBE DEXRON ATF hydraulic oil. During the first few work
cycles, excess oil is ejected through a hole in the tank.
COMPONENTS
1-230
SKIP-STOP APPLICATION WITH VALVES
ACTUATORS
STOP SKIP STOP SKIP
1-231
HYDRAULIC BRAKE WITH REGULATION IN PISTON ROD RETRACTION
Symbol Code Description
ACTUATORS
ACTUATORS
Stroke B U max W170101____L Hydraulic brake with regulation
1÷50 92 23 in extension + NO SKIP valve,
51÷150 112 39 in-line tank
151÷250 137 55
251÷350 157 71 W170201____L Hydraulic brake with regulation
351÷450 187 87 in extension + NO STOP valve,
451÷500 212 95 in-line tank
1-233
HYDRAULIC BRAKE WITH REGULATION IN EXTENSION + SKIP/STOP VALVES, IN-LINE TANK
Symbol Code Description
ACTUATORS
1-234
HYDRAULIC BRAKE WITH REGULATION IN EXTENSION/RETRACTION + RETRACTION STOP VALVE
Symbol Code Description
ACTUATORS
Stroke B U max W170025____ Hydraulic brake with regulation
100÷150 118 39 in extension/retraction
151÷250 143 55 + retraction NO STOP valve
251÷350 163 71
351÷450 193 87
451÷500 218 95 W170026____ Hydraulic brake with regulation
in extension/retraction
+ retraction NC STOP valve
1-235
HYDRAULIC BRAKE WITH REGULATION IN EXTENSION/RETRACTION + DUAL SKIP VALVE + PISTON ROD EXTENSION STOP VALVE
Symbol Code Description
ACTUATORS
HYDRAULIC BRAKE WITH REGULATION IN EXTENSION/RETRACTION + DUAL SKIP VALVE + PISTON ROD RETRACTION STOP VALVE
Symbol Code Description
Stroke B U max W170125____ Hydraulic brake with regulation
100÷150 118 39 in extension/retraction + dual
151÷250 143 55 SKIP valve + piston rod
251÷350 163 71 retraction NO STOP valve
351÷450 193 87
451÷500 218 95 W170126____ Hydraulic brake with regulation
in extension/retraction + dual
SKIP valve + piston rod
retraction NC STOP valve
HYDRAULIC BRAKE WITH REGULATION IN EXTENSION/RETRACTION + DUAL SKIP VALVE + DUAL STOP VALVE
Symbol Code Description
Stroke B U max W170321____ Hydraulic brake with regulation
150 118 39 in extension/retraction + dual
151÷250 143 55 SKIP valve + dual NO STOP
251÷350 163 71 valve
351÷450 193 87
451÷500 218 95 W170322____ Hydraulic brake with regulation
in extension/retraction + dual
SKIP valve + dual NC STOP
valve
1-236
KEY TO CODES
ACTUATORS
W 1 7 0 0 1 2 0300 L
STROKE
W170 BRK hydraulic 0 Regulation 0 Extension 1 No valve or NO Enter the desired ● L In-line tank, if
brake 1 Regulation + SKIP 1 Retraction 2 NC stroke in four digits present
2 Regulation + STOP 2 Extension and ✱3 + NO STOP in extension (e.g. 0500 for stroke
3 Regulation + SKIP retraction ✱4 + NC STOP in extension 500)
+ STOP ✱5 + NO STOP in retraction
✱6 + NC STOP in retraction
ACCESSORIES
Ø 40 Ø 50
Ø 63 Ø 80
on the piston rod and the external structures connected to it. Due to its
conception, this brake is particularly compact and has reduced dimensions
compared to BRK external hydraulic brakes.
After a certain operating time, the brake fluid tank must be topped up
with oil. This needs doing when the oil level reaches the minimum mark
on the rod. With the piston rod right out, the minimum level mark must
not project less than 8-10 mm from the cap.
Always use Comlube DEXRON ATF hydraulic oil or another compatible
product. During the first operating cycles, excess oil is expelled through
a hole in the tank.
ACTUATORS
OIL
a GUIDE HOLD: galvanised steel j JACKET: anodised and calibrated s BUSH: nickel-plated brass
b O-RING: NBR aluminium section t CHECK VALVE
c PISTON ROD: thickly chromed steel k INTERNAL PIPE: brass u
21 OIL FILLING VALVE
d PISTON ROD GASKET: polyurethane l INTERMEDIATE PIPE: steel u
22 REGULATION UNIT:
e GUIDE BUSHING: steel strip with bronze m PISTON: aluminium anodised aluminium
and PTFE insert n PISTON ROD GASKET: polyurethane u
23 REGULATION PIN
f INSIDE PISTON: brass o MAGNET: plastoferrite u
24 OIL RECOVERY TANK
g GUIDE RING: PTFE p PISTON GASKET: NBR u
25 OIL LEVEL ROD: galvanised steel
h HEAD: anodized aluminium q PISTON ROD GASKET: polyurethane u
26 NC VALVE
i CUSHIONING GASKET: NBR r SECURING/ASSEMBLY SCREW: u
27 NO VALVE
self-tapping 28
u CUSHIONING PIN
1-239
SKIP-STOP APPLICATION WITH VALVES
NO NC
ACTUATORS
Air inlet
In normally-open (NO) valves, flow moves freely from A to D. When port C is supplied, this operates the SKIP valve and the fluid is forced through the
bottleneck generated by the adjusting pin. When port B is supplied, this operates the STOP valve and interrupts the flow of fluid.
In normally-closed NC valves, flow is normally inhibited. When port B is supplied, the fluid flows through but it is forced through the bottleneck
generated by the adjusting pin. When port C is supplied, flow moves freely from A to D.
Type A D
Regulation only 50 40
1 valve per side 50 40
2 valve per side 82 72
KEY TO CODES
W 1 7 3 2 3 1 0 0 5 0 0
INTEGRATED PISTON ROD EXTENSION PISTON ROD RETRACTION
REGULATION BORE STROKE
BRAKE CONTROL VALVES CONTROL VALVES
W173 Integrated 0 Out 0 Without valves 0 Without valves 0 D63 Specify the desired stroke
brake 1 In 1 NO Stop 1 NO Stop in 4 digits
2 Dual 2 NC Stop 2 NC Stop (e.g. 0500 for stroke 500)
3 NO Skip 3 NO Skip
4 NC Skip 4 NC Skip
5 NO Stop NO Skip 5 NO Stop NO Skip
6 NO Stop NC Skip 6 NO Stop NC Skip
7 NC Stop NO Skip 7 NC Stop NO Skip
8 NC Stop NC Skip 8 NC Stop NC Skip
N.B. With at least one extension control valve and one retraction control valve, type W1732_ _ _ is required.
1-240
ACCESSORIES
FOOT - MODEL A
Code Ø Ø AB AH AO AT AU TR UH H1 H2 Weight [g]
ACTUATORS
+ = ADD THE STROKE W0950632001 63 9 50 47 6 32 50 75 190 185 266
N.B.: M8x40 UNI 5931 screws are required for fixing the rear head (see kit 0950636092)
N.B.: M8x40 UNI 5931 screws are required for fixing the rear head (see kit 0950636092)
N.B.: M8x40 UNI 5931 screws are required for fixing the rear head (see kit 0950636092)
N.B.: M8x40 UNI 5931 screws are required for fixing the rear head (see kit 0950636092)
1-241
CETOP HINGE FOR MODEL B - MODEL GL
Code Ø A B C D E F G H I L M N Weight [g]
ACTUATORS
W0950632008 63 40 33 11 16 40 50 63 75 63 32 12 15 440
N.B.: M8x40 UNI 5931 screws are required for fixing the rear head (see kit 0950636092)
1-242
ROD NUT - MODEL S
Code Ø F H CH Weight [g]
ACTUATORS
0950502010 63 M16x1.5 8 24 20
1-243
KIT OF REAR HEAD SCREWS
Code Description
ACTUATORS
ISO 1 ISO 1
Code Ø A B C D E D E Applicable valves Weight [g]
0950632090 63 81.5 40 42 110 77 1124 83 MACH 16 Series 70 1/8-1/4 ISO 1 - ISO 2 101
1-244
ACCESSORIES: MAGNETIC SENSORS
SENSOR
Code Description
ACTUATORS
W0950000201 Sensor REED DSM2-C525 HS
W0950000222 Sensor E. HALL PNP DSM3-N225
W0950000232 Sensor E. HALL NPN DSM3-M225
SLIM SENSOR
Code Description
W0952025390 HALL N.O. sensor, vertical insertion 2.5 m
W0952029394 HALL N.O. sensor, vertical insertion 300 mm M8
W0952022180 REED N.O. sensor, vertical insertion 2.5 m
W0952028184 REED N.O. sensor, vertical insertion 300 mm M8
W0952125556 HALL N.O. sensor, vertical insertion 2 m ATEX
W0952025500* HALL N.O. sensor, vertical insertion HS 2.5 m
W0952029504* HALL N.O. sensor, vertical insertion HS 300 mm M8
W0952022500* REED N.O. sensor, vertical insertion HS 2.5 m
W0952128184* REED N.O. sensor, vertical insertion HS 300 mm M8
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
For technical data see page 1-288
NOTES
1-245
TECHNICAL DATA
NOTES
TECHNICAL DATA
ACTUATORS
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
TECHNICAL DATA
1-246
SUMMARY ELECTRIC CYLINDER
ACTUATORS
P ELECTRIC MOTORS PAG. 1-261
1-247
ELECTRIC CYLINDER
SERIES ELEKTRO ISO 15552
ACTUATORS
housing sensors. The piston rod has increased outside diameter and
thickness to make it extra rigid and more resistant to radial and peak
geared version
loads.
A system for greasing the screws is included. Numerous standard
accessories for pneumatic cylinders, including intermediate hinge, can be
used for mounting the cylinder.
The motor can be selected from an optimised range, which encompasses
both STEPPING and BRUSHLESS motors.
There is a version for in-line assembly, where the drive shaft is jointed
directly onto the screw. There is also a geared motor version, where
transmission is provided by pulleys and a cog belt with a transmission
ratio of 1:1.
Suitable motor drives are provided.
Special adaptor flanges and joints can be provided if the customer wishes
to use a particular make of motor.
TECHNICAL DATA 32 50 63
Piston rod thread M10x1.25 M16x1.5 M16x1.5
Environmental temperature range for STEPPING motors °C from -10 to +50
BRUSHLESS motors °C from 0 to +40
Electrical protection rating with STEPPING motors IP40 or IP55 (see key to codes on page 1-257)
BRUSHLESS motors IP40 or IP65 (see key to codes on page 1-257)
Maximum relative humidity of the air for IP55 STEPPING motor 90% at 40°C; 57% at 50°C (no condensate)
IP65 BRUSHLESS motor 90% (no condensate)
Minimum stroke for version with non-rotating Twice the screw pitch (to guarantee ball lubrication)
Minimum stroke for version without non-rotating mm 80
Maximum stroke mm 1500
Overall radial oscillation of the piston rod (without load) for 100 mm of stroke mm 0.4
Versions With or without piston rod non-rotating
Uncontrolled impact at the end of stroke NOT ALLOWED (it provides an extra-stroke minimum 5 mm)
Sensor magnet YES
Maximum angle of twist of the piston rod for non-rotating version 1°30’ 1° 0°45’
Work position Any
MECHANICAL FEATURES 32 50 63
Worm screw pitch (p) mm 4 12.7 5 10 16 5 10 20
Worm screw diameter mm 12 12.7 16 16 16 20 20 20
Static axial load (Fo) N 3200 4000 6500
Dynamic axial load (F) N 5000 5300 7600 6670 4330 10010 12800 4880
Calculate mean axial load and the calculate life (see graphs on pages 1-251 and 1-252)
Maximum number of revs 1/min 4000 3000 2500
Maximum speed (Vmax) mm/s 267 847 250 500 800 208 417 833
WEIGHTS 32 50 63
Worm screw pitch (p) mm 4 12.7 5 10 16 5 10 20
Weight at stroke 0 g 875 928 1990 2084 2086 2942 3209 3056
Additional weight per mm of stroke g 3.94 6.64 6.56 6.55 6.25 6.32 6.32
Moving mass at stroke 0 (non-rotating version) g 246 304 586 696 703 956 1215 1067
Additional moving mass per mm of stroke g 1.25 1.84 1.98
1-248
MASS MOMENTS OF INERTIA 32 50 63
Worm screw pitch mm 4 12.7 5 10 16 5 10 20
ACTUATORS
J0 at stroke 0 kgmm2 1.3262 2.7700 4.7542 6.1360 9.1113 12.4043 14.8767 23.5427
J1 per metre of stroke kgmm2/m 10.4223 19.4430 33.9380 38.5264 49.1936 86.2990 96.6652 116.3671
J2 per kg of load kgmm2/kg 0.4053 4.0858 0.6333 2.5332 6.4849 0.6333 2.5332 10.1327
Peak axial load in a work cycle must not exceed the static axial load Fo. The peak value is usually achieved during upward acceleration in vertical
installation. Exceeding this value leads to greater wear and hence shorter life of the recirculating ball screw.
Mean axial load Fm
VX q Fx1
Fm = 3 SF x
3
x
Vm
x
100
= Fo
Fx3
Fm
VX1 q1 VX2 q2 VX3 q3
Fm = 3 Fx13 x x + Fx23 x + + Fx33 x x + ... Fx2
Fx [N]
The mean axial load must not exceed the dynamic axial load: Fm ≤ F
The graphs on pages 1-251 and 1-252 show screw life as a function of Fm
1-249
COMPONENTS
ACTUATORS
j BUFFER: technopolymer
k MAGNET: plastoferrite
l GUIDE STRIP: self-lubricated calibrated technopolymer
m PISTON: alumunium
n BEARING: oblique with two ball rings
The two variables (stroke and motor revs) must meet the conditions in With vertical installations, the following load conditions applied to the
the graph below, otherwise resonance could be generated and affect piston rod must be met.
the system.
MAXIMUM RADIAL LOADS ON PISTON ROD PISTON ROD SPEED AS A FUNCTION OF rpm
Radial loads can be applied to the piston rod. The graph shows the direct correspondence between the number of turns
They must not exceed the values in the table above, otherwise the guides (1/min) and the translation speed of the stem (mm/s).
on the piston rod and piston will be subjected to excessive wear. In any case all the other conditions and limitations of each specific
cylinder will have to be complied.
1-250
DRIVE TORQUE AS A FUNCTION OF THE AXIAL LOAD APPLIED TO THE PISTON ROD
ACTUATORS
Ø 32 Ø 50 Ø 63
Motor torque [Nm] Motor torque [Nm] Motor torque [Nm]
3 4.5 5.5
4 5
2.5 4.5
3.5
4
2 3
3.5
2.5 3
screw pitch 4 screw pitch 5 screw pitch16 screw pitch5 screw pitch20
screw pitch12.7 screw pitch10 screw pitch10
Ø 32
Mean axial load [N]
2200
screw pitch 4
2000
screw pitch 12.7
1800
1600
1400
1200
1000
800
600
400
200
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Cylinder life [km]
Ø 50
Mean axial load [N]
2800
screw pitch 5
screw pitch 10
2400
screw pitch 16
2000
1600
1200
800
400
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Cylinder life [km]
1-251
ACTUATORS
Ø 63
Mean axial load [N]
4500
screw pitch 5
4000 screw pitch 10
3500 screw pitch 20
3000
2500
ELECTRIC CYLINDER SERIES ELEKTRO ISO 15552
2000
1500
1000
500
0
0 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000
Cylinder life [km]
Life characteristics can vary considerably from those indicated in the graphs due to different operating conditions (radial loads, temperature,
lubrication status, etc.).
LUBRICATION DIAGRAMS
• Retract the piston rod towards the rear head. The piston rod/piston/
ball screw/system must rest against the buffer of the rear head
• Unscrew the cap on the lubricator port (see note 1 to the drawing on
page 1-253)
• Screw the lubricating pin (see accessory on page 1-259) into the
thread. Make sure you enter the corresponding hole in the piston
below
• Pump grease (code 9910506) in 4-5 times using a suitable lubricator
• Unscrew the lubricating pin and make the piston rod perform four
complete strokes. The piston rod should end up in the initial
(retracted) position
• Repeat the last two operations
• The operation of re-greasing will have to be repeated every 200 km,
approximately.
1-252
DIMENSIONS
DIMENSIONS OF SINGLE CYLINDERS
ACTUATORS
ELECTRIC CYLINDER SERIES ELEKTRO ISO 15552
1 = lubricator port
(*) = for Ø 63 only
Ø ØB (d11) B1 B2 BG C1 CH1 CH2 CH3 ØD (f7) ØD1 (h7) ØD2 ØD4 (h7) E F G G1 H KK L L0
32 30 7 19.5 14.5 16 17 17 6 20 8 32 3 46 22 26 26 9 M10x1.25 160 134
50 40 7 28 17.5 25 21 24 8 25 10 50 3 64.5 32 30 30 9 M16x1.5 194 157
63 45 9 34.5 17.5 25 24 26 8 30 12 63 3 75.5 32 32 32 9 M16x1.5 210 173
Ø L1 L2 L3 ØMM N RT TG VA VD WH
32 86.3 23 27 19 4.5 M6 32.5 3 4.5 26
50 100.8 24 28.4 24 5.5 M8 46.5 5.5 5.5 37
63 112.3 34 39.5 29 5.5 M8 56.5 5.5 6.5 37
DRIVES CODES
37D1221000 37D1332000 37D1442000
(4.4A from 24 to 45VDC) (6A from 24 to 75VDC) (6A from 77 to 140VDC)
37M1110000 Ø 32 - -
37M1120000 Ø 32 Ø 32 -
37M1120001 - Ø 32 -
37M1430000 - Ø 50 -
MOTOR CODES
37M1440000 - Ø 50 Ø 50
STEPPING
37M1450000 - Ø 63 Ø 63
DRIVES CODES
37D2200000 37D2400000
(200W) (from 400 to 750W)
37M2200000 Ø 32 -
37M2220000 - Ø 32
37M2220000 - Ø 50
37M2330000 - Ø 50
MOTOR CODES
BRUSHLESS
37M2330000 - Ø 63
1-253
DIMENSIONS OF IN-LINE CYLINDERS
ACTUATORS
ELECTRIC CYLINDER SERIES ELEKTRO ISO 15552
Size Motor type Code for cylinder Code for motor Motor torque Coupling B L1 L2 L3
complete with motor mounted on the cylinder [Nm] flange
BRUSHLESS 371032_ _ _ _ _ _2200 37M2200000 0.64 60 60 62 69.5 15
32 371032_ _ _ _ _ _2220 37M2220000 1.27 60 60 62 95.5 15
STEPPING 371032_ _ _ _ _ _1110 37M1110000 0.8 NEMA 23 56 45 53.8 12
371032_ _ _ _ _ _1120 37M1120000 1.2 NEMA 23 56 45 75.8 12
371032_ _ _ _ _ _1121 37M1120001 1.2 NEMA 23 56 45 75.8 12
50 BRUSHLESS 371050_ _ _ _ _ _2330 37M2330000 2.39 80 80 77.4 107.3 35
63 STEPPING 371063_ _ _ _ _ _1450 37M1450000 6.7 NEMA 34 85.5 63.5 127 16
Size Motor type Code for cylinder Code for motor Motor torque Coupling B Ø B1 L1 L2 L3
complete with motor mounted on the cylinder [Nm] flange
50 STEPPING 371050_ _ _ _ _ _1430 37M1430000 2.4 NEMA 34 83 86 61.4 62 25
371050_ _ _ _ _ _1440 37M1440000 4.2 NEMA 34 83 86 61.4 92.2 25
Size Motor type Code for cylinder Code for motor Motor torque Coupling B B1 L1 L2 L3
complete with motor mounted on the cylinder [Nm] flange
50 BRUSHLESS 371050_ _ _ _ _ _2220 37M2220000 1.27 60 74.5 60 61.4 95.5 25
63 BRUSHLESS 371063_ _ _ _ _ _2330 37M2330000 2.39 80 94 80 78.5 107.3 25
1-254
DIMENSIONS OF GEARED CYLINDERS
ACTUATORS
ELECTRIC CYLINDER SERIES ELEKTRO ISO 15552
Size Motor type Code for cylinder Code for motor Motor Coupling ØB B1 B2 B3 B4 B5 BG E L1 L2 L3 L4 TG RT VA
complete with motor mounted on torque flange (d11)
the cylinder [Nm]
STEPPING 371032_ _ _ _ _ _1110 37M1110000 0.8 NEMA 23 30 128.5 62 31 67.5 56 15 46 49 53.8 50 48 32.5 M6 4
32 371032_ _ _ _ _ _1120 37M1120000 1.2 NEMA 23 30 128.5 62 31 67.5 56 15 46 49 75.8 50 48 32.5 M6 4
371032_ _ _ _ _ _1121 37M1120001 1.2 NEMA 23 30 128.5 62 31 67.5 56 15 46 49 75.8 50 48 32.5 M6 4
63 STEPPING 371063_ _ _ _ _ _1450 37M1450000 6.7 NEMA 34 45 179.5 92 46 87.5 84.5 16.5 75.5 70 127 72 68 56.5 M6 4
Size Motor type Code for cylinder Code for motor Motor Coupling ØB B1 B2 B3 B4 B5 ØB6 BG E L1 L2 L3 TG RT VA
complete with motor mounted on the torque flange (d11)
cylinder [Nm]
50 STEPPING 371050_ _ _ _ _ _1430 37M1430000 2.4 NEMA 34 40 159.5 79 39.5 80 80 86 16.5 64.5 59 62 61 46.5 M8 4
371050_ _ _ _ _ _1440 37M1440000 4.2 NEMA 34 40 159.5 79 39.5 80 83 86 16.5 64.5 59 92.2 61 46.5 M8 4
Size Motor type Code for cylinder Code for motor Motor Coupling ØB B1 B2 B3 B4 B5 BG E L1 L2 L3 L4 TG RT VA
complete with motor mounted on the torque flange (d11)
cylinder [Nm]
32 BRUSHLESS 371032_ _ _ _ _ _2200 37M2200000 0.64 60 30 128.5 62 31 67.5 60 15 46 49 69.5 50 51 32.5 M6 4
371032_ _ _ _ _ _2220 37M2220000 1.27 60 30 128.5 62 31 67.5 60 15 46 49 95.5 50 51 32.5 M6 4
1-255
ACTUATORS
ELECTRIC CYLINDER SERIES ELEKTRO ISO 15552
Size Motor type Code for cylinder Code for motor Motor Coupling ØB B1 B2 B3 B4 B5 BG E L1 L2 L3 TG RT VA
complete with motor mounted on the torque flange (d11)
cylinder [Nm]
50 BRUSHLESS 371050_ _ _ _ _ _2220 37M2220000 1.27 60 40 159.5 79 39.5 80 60 16.5 64.5 59 95.5 61 46.5 M8 4
63 BRUSHLESS 371063_ _ _ _ _ _2330 37M2330000 2.39 80 45 179.5 92 46 87.5 80 16.5 75.5 70 107.3 72 56.5 M8 4
Size Motor type Code for cylinder Code for motor Motor Coupling ØB B1 B2 B3 B4 B5 BG E L1 L2 L3 L4 TG RT VA
complete with motor mounted on the torque flange (d11)
cylinder [Nm]
50 BRUSHLESS 371050_ _ _ _ _ _2330 37M2330000 2.39 80 40 159.5 79 39.5 80 80 16.5 64.5 59 107.3 61 64 46.5 M8 4
NOTES
1-256
KEY TO CODES – SINGLE CYLINDER
ACTUATORS
CYL 37 1 0 32 0100 1 5
TYPE BORE STROKE SCREW PITCH VERSION
37 Electric actuators 1 ISO 15552 0 STD 32 1 Screw pitch 4 5 Geared without antirotation IP40
electric cylinder 50 2 Screw pitch 5 6 Geared with antirotation IP40
63 4 Screw pitch 10 7 Geared without antirotation
5 Screw pitch 12.7 IP55/IP65
6 Screw pitch 16 8 Geared with antirotation
7 Screw pitch 20 IP55/IP65
CYL 37 1 0 32 0100 1 1 1 1 1 0
TYPE BORE STROKE SCREW VERSION DRIVE
PITCH
37 Electric 1 ISO 0 STD 32 1 Screw ● 1 In-line without 1 STEPPING 1 NEMA 0 Torque 0 Base
actuators 15552 50 pitch antirotation motor flange 0.64 1 Greater
electric 63 4 IP40 2 BRUSHLESS 23 Nm rpm
cylinder 2 Screw ● 2 In-line with motor 2 Flange 1 Torque
pitch antirotation 60 0.8 Nm
5 IP40 3 Flange 2 Torque
4 Screw ■ 3 In-line without 80 1.2 to
pitch antirotation 4 NEMA 1.3 Nm
10 IP55/IP65 flange 3 Torque
5 Screw ■ 4 In-line with 34 2.2 to
pitch antirotation 2.4 Nm
12.7 IP55/IP65 4 Torque
6 Screw ● 5 Geared 4.2 Nm
pitch without 5 Torque
16 antirotation 6.7 Nm
7 Screw IP40
pitch ● 6 Geared with
20 antirotation
IP40
■ 7 Geared
without
antirotation
IP55/IP65
■ 8 Geared with
antirotation
IP55/IP65
● version available for all STEPPING and BRUSHLESS motors, all sizes
■ version IP55 available for STEPPING motors, sizes 50 and 63 only; version IP65 available for BRUSHLESS motors, all sizes
1-257
ACCESSORIES FOR ELECTRIC CYLINDER
SERIES ELEKTRO ISO 15552: FIXINGS
FOOT - MODEL A
Code Ø Ø AB AH AO AT AU TR E XA SA Weight [g]
ACTUATORS
1-258
GREASING NEEDLE
Code Ø X
ACTUATORS
0950327108 32 12
0950507108 50 19.3
0950637108 63 23.6
1-259
GUIDE UNIT
ACTUATORS
Note: The guide units must only be used with anti-rotation cylinders.
Note: The guide units must only be used with anti-rotation cylinders.
* For use when standard sensors do not detect the magnet, e.g. near metal masses.
For technical data see page 1-288
1-260
ELECTRIC MOTORS
ACTUATORS
ELECTRIC MOTORS
TORQUE CURVES / TECHNICAL FEATURES OF ELECTRIC STEPPING MOTORS
STEPPING motor code 37M1110000 + drive code 37D1221000 (24VDC) MOTOR SPECIFICATIONS
Motor code 37M1110000
Motor torque [Nm] Motor type STEPPING
0.90 Seal torque (with motor stopped) Nm 0.8
0.80 Coupling flange NEMA 23
Base step angle 1.8°±0.09°
0.70
Bipolar current A 4
0.60 Resistance Ω 0.41
0.50 Inductance mH 1.6
0.40
Bipolar retaining torque Nm 1.1
Rotor inertia kgmm2 21
0.30
Theoretical acceleration rad . s-2 50000
0.20 Back E.M.F. V/krpm 20
0.10 Mass kg 0.65
Degree of protection IP40
0
24VDC drive code 37D1221000
0 300 600 900 1200 1500 1800 2100
Motor revs. [1/min]
37M1110000 + 37D1221000 (24VDC)
STEPPING motor code 37M1120000 + drive code 37D1221000 (24VDC); MOTOR SPECIFICATIONS
STEPPING motor code 37M1120000 + drive code 37D1332000 (from 48 to 75VDC) Motor code 37M1120000
Motor torque [Nm] Motor type STEPPING
1.40 Seal torque (with motor stopped) Nm 1.2
Coupling flange NEMA 23
1.20
Base step angle 1.8°±0.09°
1.00 Bipolar current A 4
Resistance Ω 0.48
0.80 Inductance mH 2.2
Bipolar retaining torque Nm 1.65
0.60
Rotor inertia kgmm2 36
0.40 Theoretical acceleration rad . s-2 45800
Back E.M.F. V/krpm 31
0.20
Mass kg 1
0
Degree of protection IP40
24VDC drive code 37D1221000
0 500 1000 1500 2000 2500 3000
from 48 to 75VDC drive code 37D1332000
Motor revs. [1/min]
1-261
ACTUATORS
STEPPING motor code 37M1120001 + drive code 37D1332000 (24-48-75VDC) MOTOR SPECIFICATIONS
Motor code 37M1120001
Motor torque [Nm] Motor type STEPPING
1.40 Seal torque (with motor stopped) Nm 1.2
Coupling flange NEMA 23
1.20
Base step angle 1.8°±0.09°
1.00 Bipolar current A 5.6
Resistance Ω 0.3
0.80 Inductance mH 0.85
Bipolar retaining torque Nm 1.65
ELECTRIC MOTORS
0.60
Rotor inertia kgmm2 36
0.40 Theoretical acceleration rad . s-2 45800
Back E.M.F. V/krpm 23
0.20 Mass kg 1
Degree of protection IP43
0
from 24 to 75VDC drive code 37D1332000
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
Motor revs. [1/min]
37M1120001 + 37D1332000 (24VDC) 37M1120001 + 37D1332000 (75VDC)
37M1120001 + 37D1332000 (48VDC)
STEPPING motor code 37M1430000 + drive code 37D1332000 (from 48 to 75VDC) MOTOR SPECIFICATIONS
Motor code 37M1430000
Motor torque [Nm] Motor type STEPPING
2.50 Seal torque (with motor stopped) Nm 2.4
Coupling flange NEMA 34
2.00
Base step angle 1.8°±0.09°
Bipolar current A 6
Resistance Ω 0.3
1.50
Inductance mH 1.65
Bipolar retaining torque Nm 3
1.00 Rotor inertia kgmm2 145
Theoretical acceleration rad . s-2 20600
0.50 Back E.M.F. V/krpm 50
Mass kg 1.5
Degree of protection IP43
0
from 48 to 75VDC drive code 37D1332000
0 500 1000 1500 2000 2500
Motor revs. [1/min]
37M1430000 + 37D1332000 (48VDC)
37M1430000 + 37D1332000 (75VDC)
STEPPING motor code 37M1440000 + drive code 37D1332000 (from 48 to 75VDC); MOTOR SPECIFICATIONS
STEPPING motor code 37M1440000 + drive code 37D1442000 (140VDC) Motor code 37M1440000
Motor torque [Nm] Motor type STEPPING
4.50 Seal torque (with motor stopped) Nm 4.2
4.00 Coupling flange NEMA 34
Base step angle 1.8°±0.09°
3.50
Bipolar current A 6
3.00 Resistance Ω 0.35
2.50 Inductance mH 2.7
2.00
Bipolar retaining torque Nm 5.6
Rotor inertia kgmm2 290
rad . s-2
1.50
Theoretical acceleration 19300
1.00 Back E.M.F. V/krpm 93
0.50 Mass kg 2.5
Degree of protection IP43
0
from 48 to 75VDC drive code 37D1332000
0 500 1000 1500 2000 2500 3000
140VDC drive code 37D1442000
Motor revs. [1/min]
37M1440000 + 37D1332000 (48VDC)
37M1440000 + 37D1332000 (75VDC)
37M1440000 + 37D1442000 (140VDC)
1-262
ACTUATORS
STEPPING motor code 37M1450000 + drive code 37D1332000 (from 48 to 75VDC); MOTOR SPECIFICATIONS
STEPPING motor code 37M1450000 + drive code 37D1442000 (140VDC) Motor code 37M1450000
Motor torque [Nm] Motor type STEPPING
6.50 Seal torque (with motor stopped) Nm 6.7
Coupling flange NEMA 34
6.00
Base step angle 1.8°±0.09°
5.00
Bipolar current A 6
Resistance Ω 0.46
4.00 Inductance mH 3.8
Bipolar retaining torque Nm 9.2
ELECTRIC MOTORS
3.00
Rotor inertia kgmm2 450
2.00 Theoretical acceleration rad . s-2 20500
Back E.M.F. V/krpm 161
1.00 Mass kg 4
Certifications UL, CSA, CE, RoHS
0
Tension d’isolement 250VAC (350VDC)
0 500 1000 1500 2000 2500 3000
Degree of protection IP43 - F
Motor revs. [1/min] from 24 to 75VDC drive code 37D1332000
37M1450000 + 37D1332000 (48VDC) 37M1450000 + 37D1442000 (140VDC) 140VDC drive code 37D1442000
37M1450000 + 37D1332000 (75VDC)
Time (s)
The torque used can exceed the nominal torque within the time limits 10000
100
10
1
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Rapporto/coppia
Torque / coppia
nominal nominale
torque ratio
The following diagrams show the torque delivered by the motor with changing speed (rpm). Each diagram shows two separate curves:
• NOMINAL TORQUE curve: the nominal torque delivered by the motor with a duty cycle of 100%
• MAXIMUM TORQUE curve: the torque delivered by the motor with a duty cycle of less than 100%
BRUSHLESS motor code 37M2200000 + drive code 37D2200000 (200W) MOTOR SPECIFICATIONS
Motor code 37M2200000
Motor torque [Nm] Motor type BRUSHLESS
2.50 Nominal torque Nm 0.64
Coupling flange (square) mm 60
Nominal power W 200
2.00
Nominal speed rpm 3000
Maximum speed rpm 6000
1.50 Stall torque Nm 0.686
Maximum torque Nm 2.2
1.00 Inertia kgmm2 21.9
Encoder pulse/rev 131072 (17 bit)
0.50
Mass kg 0.84
Degree of protection IP65
Drive code 37D2200000
0
Motor-drive connecting cable code 37C2130000
0 1000 2000 3000 4000 5000 6000 7000 3 metres series R (fixed)
Motor revs. [1/min] Motor-drive encoder cable code 37C2230000
Nominal torque 37M2200000 + 37D2200000 (200W) 3 metres series R (fixed)
Motor-drive connecting cable code 37C2150000
Max torque 37M2200000 + 37D2200000 (200W)
5 metres series R (fixed)
Motor-drive encoder cable code 37C2250000
5 metres series R (fixed)
1-263
ACTUATORS
BRUSHLESS motor code 37M2220000 + drive code 37D2400000 (400W) MOTOR SPECIFICATIONS
Motor code 37M2220000
Motor torque [Nm] Motor type BRUSHLESS
5.00 Nominal torque Nm 1.27
4.50 Coupling flange (square) mm 60
4.00
Nominal power W 400
Nominal speed rpm 3000
3.50
Maximum speed rpm 6000
3.00
Stall torque Nm 1.37
2.50 Maximum torque Nm 4.8
ELECTRIC MOTORS
BRUSHLESS motor cod. 37M2330000 + drive code 37D2400000 (750W) MOTOR SPECIFICATIONS
Motor code 37M2330000
Motor torque [Nm] Motor type BRUSHLESS
8.00 Nominal torque Nm 2.39
Coupling flange (square) mm 80
7.00
Nominal power W 750
6.00 Nominal speed rpm 3000
5.00
Maximum speed rpm 6000
Stall torque Nm 2.55
4.00 Maximum torque Nm 7.1
3.00 Inertia kgmm2 182
Encoder pulse/rev 131072 (17 bit)
2.00
Mass kg 1.3
1.00 Degree of protection IP65
Drive code 37D2400000
0
Motor-drive connecting cable code 37C2130000
0 1000 2000 3000 4000 5000 6000 7000
3 metres series R (fixed)
Motor revs. [1/min] Motor-drive encoder cable code 37C2230000
nominal torque 37M2330000 + 37D2400000 (750W) 3 metres series R (fixed)
Motor-drive connecting cable code 37C2150000
max torque 37M2330000 + 37D2400000 (750W)
5 metres series R (fixed)
Motor-drive encoder cable code 37C2250000
5 metres series R (fixed)
NOTES
1-264
AXIAL LOAD CURVES AS A FUNCTION OF SPEED (CYLINDER COMPELTE WITH MOTOR AND DRIVE)
ACTUATORS
N.B.: The load values already take into account the efficiency of the system.
ELECTRIC MOTORS
1200
37M1120000 + 37D1332000 (75VDC)
37M1120001 + 37D1332000 (24VDC)
1000
37M1120001 + 37D1332000 (48VDC)
800 37M1120001 + 37D1332000 (75VDC)
600
400
200
0
0 50 100 150 200 250 300
Speed [mm/s]
150
100
50
0
0 200 400 600 800 1000
Speed [mm/s]
2000
1500
1000
500
0
0 50 100 150 200 250
Speed [mm/s]
1-265
ACTUATORS
1000
500
0
0 100 200 300 400 500
Speed [mm/s]
600
400
200
0
0 100 200 300 400 500 600 700 800
Speed [mm/s]
4000
3000
2000
1000
0
0 50 100 150 200 250
Speed [mm/s]
1-266
ACTUATORS
Ø 63 with pitch 10 screw, STEPPING motors
2000
ELECTRIC MOTORS
1500
1000
500
0
0 50 100 150 200 250 300 350 400 450
Speed [mm/s]
1200
1000
800
600
400
200
0
0 100 200 300 400 500 600 700 800 900
Speed [mm/s]
2000
1000
0
0 50 100 150 200 250 300
Speed [mm/s]
1-267
Ø 32 with pitch 12.7 screw, BRUSHLESS motors
ACTUATORS
1000
max torque 37M2220000
+ 37D2400000 (400W)
800
600
400
200
0
0 100 200 300 400 500 600 700 800 900
Speed [mm/s]
7000
nominal torque 37M2220000
+ 37D2400000 (400W)
6000 nominal torque 37M2330000
+ 37D2400000 (750W)
5000 max torque 37M2220000
+ 37D2400000 (400W)
4000 max torque 37M2330000
+ 37D2400000 (750W)
3000
2000
1000
0
0 50 100 150 200 250 300
Speed [mm/s]
1000
500
0
0 100 200 300 400 500 600
Speed [mm/s]
1-268
Ø 50 with pitch 16 screw, BRUSHLESS motors
ACTUATORS
Axial load [N]
2500
nominal torque 37M2220000
+ 37D2400000 (400W)
2000 nominal torque 37M2330000
+ 37D2400000 (750W)
max torque 37M2220000
1500 + 37D2400000 (400W)
ELECTRIC MOTORS
max torque 37M2330000
+ 37D2400000 (750W)
1000
500
0
0 100 200 300 400 500 600 700 800 900
Speed [mm/s]
7000
nominal torque 37M2330000
+ 37D2400000 (750W)
6000 max torque 37M2330000
+ 37D2400000 (750W)
5000
4000
3000
2000
1000
0
0 50 100 150 200 250
Speed [mm/s]
2500
2000
1500
1000
500
0
0 50 100 150 200 250 300 350 400 450
Speed [mm/s]
1-269
ACTUATORS
1200
ELECTRIC MOTORS
800
400
0
0 100 200 300 400 500 600 700 800 900
Speed [mm/s]
WIRING DIAGRAM
1 ORANGE
A
2
A
BLUE
YELLOW
RED
3 4
B B
WIRING DIAGRAM
1 ORANGE
A
2
A
BLUE
YELLOW
RED
3 4
B B
1 ORANGE
A
2
A
BLUE
YELLOW
RED
3 4
ELECTRIC MOTORS
B B
1-271
DRIVES FOR
STEPPING MOTORS
motor Phase
Fase B B
Power connectors
Potenza
Phase
Fase B -B-
AM2 o C1)
Phase
Fase A-A-
e AM2
Phase
Fase A A FIL
Connettori
(AM1and
GROUND
GROUND
(AM1
PE -VDC
-V DCnom
nom
PE
+VDC
+V DCnom
nom
Trasf
GND 8
Fault Out 7 C +
Logic connector
Logica
C2)C2)
6
X4 In 5
(AM3 oor
Connettore
(AM3
Dir. In 4
Step In 3
C. Off In 2
GND 1
1-272
6A 75V DC DRIVE FOR STEPPING MOTORS, CODE 37D1332000
ACTUATORS
This is a ministep bipolar chopper drive made by RTA Srl. It comes with
a STEP & DIRECTION interface for piloting medium-low power two-stage
STEPPING motors with four, six or eight terminals.
It has a supply voltage range up to 75V DC, compact dimensions and
considerable operating flexibility. It consists of a board housed in a
metal box and comes with separate logic and power pull-out screw
connectors. It can control STEPPING motors with a nominal current up
to 6A, the perfect choice for medium power applications using small and
medium-size motors.
C1
Stepping Shielded Shield
Schermo
motor motor cable A
A
A-
A-
BB
B-
B-
PE -V
-V DC
DCnom
nom
+V
+V DC
DCnom
nom
C2
10
9
Fault Out
- 8
7
Step In
- 6
5
Dir. In
- 4
3
C. Off In
- 2
1
PE
PE
Messa a terra
Driveazionamento
chassis chassis earth
1-273
6A 140V DC DRIVE FOR STEPPING MOTORS, CODE 37D1442000
ACTUATORS
This is a ministep bipolar chopper drive made by RTA Srl. It comes with a
STEP & DIRECTION interface for piloting medium-high power two-stage
STEPPING motors with four, six or eight terminals.
It has a supply voltage range up to 140VDC, compact dimensions and
considerable operating flexibility. It consists of a board housed in a metal
box. It does not require external ventilation and comes with separate
logic and power pull-out screw connectors. It can control STEPPING
motors with a nominal current up to 6A, the perfect choice for medium
power applications requiring a DC supply.
DRIVES FOR STEPPING MOTORS
PE
Shield
Schermo
1
2 B
3 B-
4 A-
Shielded
Cavo schermato
Motore
5 A
6
motor cable
7 - V DC in
8 +V DC in
11 NC
12 Fault
13 -
14
15 - Step
16
17 - Dir.
18
19 - C. Off
20
21 -
Aux PE
PE
22 GND DriveMESSA
chassis earth
A TERRA
CHASSIS AZIONAMENTO
1-274
DRIVES FOR BRUSHLESS MOTORS
ACTUATORS
This drive made by SANYO DENKI is suitable for piloting BRUSHLESS
motors.
It features compact dimensions and considerable operating flexibility.
It consists of a board housed in a metal box. It comes with pull-out screw
connectors for power and plug connectors for logic. It can control
BRUSHLESS motors with a nominal current up to 15A.
1-275
30A DRIVE FOR BRUSHLESS MOTORS, CODE 37D2400000
ACTUATORS
This drive made by RTA Srl is suitable for piloting BRUSHLESS motors.
It features compact dimensions and considerable operating flexibility.
It consists of a board housed in a metal box. It comes with pull-out screw
connectors for power and plug connectors for logic.
It can control BRUSHLESS motors with a nominal current up to 30A.
All the system parameters can be configured and controlled using
(optional) R-Set up software.
DRIVES FOR BRUSHLESS MOTORS
1-276
WIRING DIAGRAM FOR BRUSHLESS MOTOR DRIVES
ACTUATORS
a 5-DIGIT DISPLAY and PROGRAMMING KEYPAD:
to display and modify parameters and monitor system operation in RS1 01
real time. a
b PC CONNECTOR: settings and monitoring by PC via RS232
a
(supplied with configuration software kit)
c POWER CONNECTOR: 230VAC, single-phase and three-phase
(user configurable). Included in the supply. CHARGE POWER
c b
Separate supply section for logic/signal and power electronics. P
C
230 VAC
Integrated circuits protecting against overloads and input potenza
h
Log on to www.metalwork.it to view the instruction manual.
erd
co
En
or
ot
M
f ENCODER CABLE
Code Description
37C2230000 Motor-encoder connecting cable 3 m series R
37C2250000 Motor-encoder connecting cable 5 m series R
Under certain operating conditions, such as sudden deceleration with high inertial
load, it may be necessary to dissipate externally the reverse energy generated by
the motor. The drive indicates this requirement via a specific alarm. Excess energy is
dissipated externally via a braking resistance.
1-277
CONFIGURATION SOFTWARE
+ PC CONNECTING CABLE KIT
and 4 digital channels. Use to save and print traces and settings.
• System Analysis: used to study the system’s frequency response to
identify and correct any mechancal resonance phenomena.
JOG modes for speed (Jogging Operation) and position (Operation Pulse
Feed Jogging) are also available.
GRAPHIC MONITOR
NOTES
1-278
CALCULATIONS FOR CHOOSING
AN ELECTRIC CYLINDER
ACTUATORS
When choosing an electric cylinder, it is necessary to follow a set procedure.
First you need to determine the following for each stage of the operating cycle (piston rod extension, any pause time, retraction, and so on):
- piston rod stroke
- stroke time available
- cylinder inclination with respect to the horizontal axis
- mass to move
- any coefficient of friction between mass and surface
- external forces to overcome
Using these values you can choose one or more cylinders suitable for the purpose based on piston rod thrust and load velocity.
v max stroke
ta td
t
1-279
ACTUATORS
F tot max
F tot med
F
ta td
CALCULATIONS FOR CHOOSING AN ELECTRIC CYLINDER
For example, you can choose the Ø 32 cylinder with Ø 12 pitch 4 screw driven by a BRUSHLESS motor (37M2220000) and 400 W drive (37D2400000).
Axial load [N]
7000
nominal torque 37M2200000
6000 + 37D2200000 (200W)
5000 nominal torque 37M2220000
+ 37D2400000 (400W)
4000
max torque 37M2200000
3000
+ 37D2200000 (200W)
max torque 37M2220000
2000 + 37D2400000 (400W)
1000
0
0 50 100 150 200 250 300
Velocity [mm/s] V max
BRUSHLESS motors can, for short periods, deliver torques exceeding nominal torques.
The diagram below shows the ratio of maximum current and nominal input current (and hence maximum torque and nominal torque) and the duration of the possible overload.
Time (s)
10000
1000
Tempo (s)
100
10
1
0 0.5 1 1.5 2 2.5 3 3.5 4 4.5
Rapporto/coppia
Torque / coppia
nominal nominale
torque ratio
1-280
ACTUATORS
4 - Verification of the choice made
Having chosen the electric cylinder, you now know the data required to test it on the drive shaft.
Denomination data Unit of measurement Formula Example
pitch Screw pitch mm 4
n max Maximum number of motor revs rpm v max · 60 250 · 60 = 3750
pitch 4
ώ Maximum angular acceleration of the rad/s2 a · 2π 1250 · 2π = 1963
motor pitch 4
Moments of mass inertia
The weight of the moving parts of the cylinder (piston rod, piston, etc.) that the cylinder has to support must also be taken into consideration.
Denomination data Unit of measurement Formula Example
Mc Mass of the components kg 0.246 + 0.00125 · 300 = 0.6
Fpc Weight of the components N Mc · 9.81 · sine α 0.5 · 9.81 · sine 90 = 4.9
C car Torque required to overcome friction, Nm pitch · (Fp + Fpc + Fe + Fµ) 4 · (590 + 4.9 + 40 + 0) = 0.4
loads and external forces (consider a 2π · 0.8 · 1000 2π · 0.8 · 1000
system efficiency of 0.8)
C tot Total torque required Nm C acc + C car 0.13 + 0.4 = 053
At this stage just check that: - the motor can deliver C tot during acceleration (short period)
- the motor can deliver C car during movement at a constant velocity
3.00
2.50
2.00
1.50
1.00
0.50
1-281
CALCULATION METHOD FOR STEPPING MOTORS
ACTUATORS
v max corsa
ta td
t
F tot max
F tot med
F
ta td
t
The choice is made using the diagrams in the catalogue, which express the axial force as a function of velocity.
Check that: - the electric cylinder can deliver the maximum total force during acceleration (up to maximum speed)
- the cylinder can reach the maximum velocity required
For example, you can choose the Ø 32 cylinder with Ø 12 pitch 4 screw driven by a STEPPING motor (37M1120001) and 48VDC drive (37D1332000).
Axial load [N]
1600
37M1110000 + 37D1221000 (24VDC)
1400 37M1120000 + 37D1221000 (24VDC)
1200 37M1120000 + 37D1332000 (48VDC)
1000 37M1120000 + 37D1332000 (75VDC)
37M1120001 + 37D1332000 (24VDC)
800
37M1120001 + 37D1332000 (48VDC)
600
37M1120001 + 37D1332000 (75VDC)
400
200
0
0 50 100 150 200 250 300
Velocity [mm/s]
V max
1-282
ACTUATORS
Denomination data Unit of measurement Formula Example
Verification of Ftot max N F available > Fp + Fe + Fi + Fµ 650 ≥ 150
Verification of v max mm/s v available > v max 250 ≥ 167
The weight of the moving parts of the cylinder (piston rod, piston, etc.) that the cylinder has to support must also be taken into consideration.
Denomination data Unit of measurement Formula Example
Mc Mass of the components kg 0.246 + 0.00125 · 300 = 0.6
Fpc Weight of the components N Mc · 9.81 · sen α 0.6 · 9.81 · sine 0 = 0
C car Torque required to overcome friction, Nm pitch · (Fp + Fpc + Fe + Fµ) 4 · (0 + 0 + 40 + 60) = 0.1
loads and external forces (consider a 2 · π · 0.8 · 1000 2π · 0.8 · 1000
system efficiency of 0.8)
C tot Total torque required Nm C acc + C car 0.2
At this stage just check that the motor can deliver C tot during acceleration (up to maximum speed).
STEPPING motor code 37M1120001 + drive code 37D1332000 (24-48-75VDC)
Motor torque [Nm]
1.40
37M1120001 + 37D1332000 (24VDC)
1.20
37M1120001 + 37D1332000 (48VDC)
1.00 37M1120001 + 37D1332000 (75VDC)
0.80
0.60
0.40
0.20
0
0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000
n max Motor revs [1/min]
1-283
VERIFICATION OF THE RECIRCULATING BALL SCREW AND THE BEARING
Verification of the recirculating ball screw takes into consideration the maximum axial load and the weighted average axial load.
ACTUATORS
The peak value of axial load in a movement cycle must not exceed the static axial load Fo shown on the data sheet.
The average axial load in a movement cycle must not exceed the dynamic axial load F shown on the data sheet.
If these conditions are not met, the recirculating ball screw and/or the bearing will be subject to greater wear and hence a shorter life.
The calculation of average axial load takes into consideration movements at constant speed during the cycle (nil acceleration and deceleration) and
the respective axial loads on the piston rod.
The Fm value thus calculated is used in the diagrams on pages 1-251 and 1-252 – Life characteristics as a function of the mean axial load – to
determine the expected life of the cylinder.
CALCULATIONS FOR CHOOSING AN ELECTRIC CYLINDER
VX q
Fm = 3 SF x
3
x
Vm
x
100
=
1-284
SUMMARY SENSORS
AND ACCESSORIES T-SLOT
ACTUATORS
P ACCESSORIES FOR T-SLOT PAGE 1-290
1-285
ACCESSORIES: MAGNETIC SENSORS
DC Version NPN
AC Version PNP
1-286
SENSOR SERIE DCB
Code Bore Model Version
ACTUATORS
W0950000252 12 to 100 REED sensor DCB 2C-425 Reed connector
+ bracket - CB
W0950000253 12 to 100 HALL PNP sensor DCB3-N225 Hall PNP connector
+ bracket - CB
W0950014360 12 to 100 HALL NPN sensor DCB3-M225 Hall NPN connector
+ bracket - CB
DC Version NPN
AC Version PNP
1-287
RETRACTABLE SENSOR WITH INSERTION FROM ABOVE
Code Description
ACTUATORS
* For use on the rodless cylinder guide “V” Ø25 or when standard sensors do not detect
the magnet, e.g. near metal masses.
WIRING DIAGRAM
1-288
SENSOR Ø 4
Code Description
ACTUATORS
W0950044180 Sensor REED 2 wires 24 VDC 1 m
W0950045390 Sensor HALL 3 wires 24 VDC 2 m
1-289
ACCESSORIES T-SLOT
SLOTTED FIXINGPLATE
Code Description Weight [g]
0950003000 Fixing block 2
NOTES
1-290
SENSOR TESTER
ACTUATORS
This sensor tester features the following:
• a green light and acoustic signal indicating correct operation
• sensors can be checked without having to be disassembled
• M8 and M12 connections, and terminal board for direct
connection to the wires
• PNP or NPN switching button
• 9V battery power supply
• automatic switch-off
SENSOR TESTER
TECHNICAL DATA
Container material PA 6.6 blue
Degree of protection IP00
Connections M8 and M12 plug-socket type with 40 cm cable
Additional connections 3 terminals for wire connection
Power supply 9V DC (battery type 6LR61)
Internal voltage 15V DC
Green light tester switched on
Yellow light sensor in operation
Red light battery flat
COMPONENTS
1-291
DISTRIBUTORS
DISTRIBUTORS
DISTRIBUTORS
P VALVE ISLANDS PAGE 2-139
P SLAVES FIELDBUS PAGE 2-189
2-1
VALVES SUMMARY
P COILS AND CONNECTORS FOR SERIES 70 AND NAMUR VALVES PAGE 2-46
2-2
P SOLENOID VALVE CNOMO PAGE 2-66
DISTRIBUTORS
P VALVES MACH 16 PAGE 2-80
VALVES SUmmAry
P MULTIPLE CONNECTOR MACH 16 PAGE 2-87
P VALVE ISO 5599/1 SOLENOID/PNEUMATIC, SERIE ISV WITH M12 CONNECTOR PAGE 2-114
P SANDWICH REGULATORS FOR ISO 5599/1 BASES ISO 1-2 PAGE 2-122
2-3
MINIVALVES, MECHANICALLY
AND HAND OPERATED
SERIES VME
TECHNICAL DATA
Valve fitting port Push-in fitting for pipe diam. 4 and m5 (axial or side)
Fluid Filtered air without lubrication; lubrication, if used, must be continuous
Type With poppet
Versions mechanical and manual
Operators:
• mechanical With Plunger – Plunger for wall-mounting – roller lever – Unidirectional roller lever
• manual Depending on the type of actuation panel selected
Operating pressure bar 0.5 to 10
Operating temperature range °C -10° to +60
Nominal diameter mm 2.5
Conductance C Nl/min · bar 16.5
Critical ratio b bar/bar 0.03
Flow rate at 6 Bar DP 0.5 Bar Nl/min 35
Flow rate at 6 Bar DP 1 Bar Nl/min 60
Actuation force – Plunger at 6 Bar N 8
recommended lubricant ISO and UNI FD22
Installation In any position
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
2-4
PLUNGER 3/2 NO - AXIAL FITTINGS PLUNGER 3/2 NO - SIDE FITTINGS
Ø 4 m5 Ø 4 m5
DISTRIBUTORS
Code Description Weight [g] Code Description Weight [g]
W3501000101 VmE1-10 NO Ø 4 42 W3501001100 VmE2-10 NO Ø 4 34
W3501000110 VmE1-16 NO m5 36 W3501001110 VmE2-10 NO m5 34
Ø 4 m5 Ø 4 m5
PLUNGER FOR WALL MOUNTING, 3/2 NC - AXIAL FITTINGS PLUNGER FOR WALL MOUNTING, 3/2 NC - SIDE FITTINGS
Ø 4 m5 Ø 4 m5
Ø 4 m5 Ø 4 m5
DISTRIBUTORS
ROLLER LEVER, 3/2 NO - AXIAL FITTINGS ROLLER LEVER, 3/2 NO - SIDE FITTINGS
Ø 4 m5 Ø 4 m5
ROLLER LEVER, 3/2 NC - AXIAL FITTINGS ROLLER LEVER, 3/2 NC - SIDE FITTINGS
Ø 4 m5 Ø 4 m5
NOTES:
• For 5/2 pneumatic operation, assemble
a 3/2 NC plunger valve and a 3/2 NO
one on the adapter.
• For 5/3 pneumatic operation with open
centres, assemble two 3/2 NC plunger
valves on the adapter.
• For 5/3 pneumatic operation with pressure NEW
centres, assemble two 3/2 NO plunger
valves on the adapter.
DISTRIBUTORS
OLD
2-7
VALVES SERIES PEV
PEDAL OPERATED
The valves series PEV with pedal are available in a wide range:
• 5/2 1/4” monostable and bistable with guarded pedal
• 3/2 m5 monostable, pedal not guarded
• 3/2 Ø 4 monostable, pedal not guarded
• 3/2 m5 in monostable and bistable configuration with guarded pedal
• 3/2 Ø 4 in monostable and bistable configuration with guarded pedal
DISTRIBUTORS
VALVES SErIES PEV PEDAL OPErATED
TECHNICAL DATA
Valve fitting port Ø 4 m5 1/4’’
Type mono/ bistable guarded monostable not guarded mono/ bistable guarded
monostable not guarded mono/ bistable guarded –
Operating pressure bar 2.5 to 10
mpa 0.25 to 1
psi 36 to 145
Operating temperature range °C –10 + 60
Nominal diameter mm 2.5 2.5 7.5
Conductance C Nl/min · bar 16.5 16.5 264.26
Critical ratio b bar/bar 0.03 0.03 0.32
Flow rate at 6.3 bar DP 0.5 bar Nl/min 60 60 640
Flow rate at 6.3 bar DP 1 bar Nl/min 95 95 840
Fluid Filtered air without lubrication; lubrication, if used, must be continuous
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
FLOW CHARTS
1/4” m5/Ø 4 mm
Flow rates (NI/min)
DISTRIBUTORS
cguarded
W3120000021 5/2 - 1/4’’ monostable, PEV 35 PEC Pr 1014
with mechanical block
KEY TO CODES
PEV F 3 PE C WP
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
PEV valve with pedal 3 1/4 3 3/2 PE pedal operated S mechanical springs WP not guarded
0 m5 5 5/2 C mechanical block PR guarded
F Ø 4 B bistable
2-9
TWO HAND SAFETY VALVE
SERIES SAFE AIR®
The two hand safety valve generates an output signal only if two
synchronised pneumatic input signals are received.
If one input signal is interrupted, the output signal is interrupted as well.
The most common application involves connecting a manual
button-controlled valve to each of the inputs and using the output signal
as a start-of-cycle control for a pneumatically-operated machine.
• The two hand safety valve can be secured with through screws or a DIN
bar adaptor.
• The complete pushbutton panel includes the dual manual control valve,
two manual pushbuttons, and an emergency stop valve,
all housed in a metal box to be mounted on a wall or stand.
DISTRIBUTORS
TECHNICAL DATA
Compressed air couplings mm Push-in fitting for Ø 4 pipe
Fluid Filtered, unlubricated compressed air, max 50 mm
Version Single-control – Complete pushbutton panel
Standard EN574 type IIIA, TÜV approvated according to 2006/42/EC
Certified TÜV-A-mHF/mG/10-5159 (code W3605000001)
Certified Bureau Veritas CV 003-12-2011 (code 0227700000)
Synchronisation, max. time between two signals s 0.4
De-activation time, with pipe L = max 1000 mm s l 0.05
Actuation pneuamtic
reset spring operated
Operating pressure bar 2.5 to 8
Temperature range °C - 10 to +60
Nominal diameter mm 2.7
Flow rate at 6 bar (0.6 mpa - 87 psi) DP 1 bar (0.1mPa -1.45 psi) Nl/min 85
mounting position In any direction
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
Materials
Body: technopolymer
56
5.5
Gaskets: NBr
3.8
14.8
a
A
b
PUSHBUTTON HOUSING
Code Description 2
ø2
W3120000212 Pushbutton housing
100
400 100
2-10
COMPLETE PUSHBUTTON PANEL
DISTRIBUTORS
TWO HAND SAFETy VALVE SErIES SAFE AIr®
MAIN COMPONENTS
Code Description Code Description Quantity
0227700000 Complete pushbutton panel W3605000001 Dual manual safety valve 1
W0351000011 monostable protected button - black disk 2
Materials W0351000014 Emergency stop button 1
Pressure die-cast and painted aluminium alloy W3501000100 VmE1-01 NC Ø 4 2
W3501001100 VmE2-01 NO Ø 4 1
0351000050 Valve-button connecting base 3
2L11001 rL10 Ø 4 2
ACCESSORIES
Individually packed
14
~9
~9
2-11
VALVES SERIES 70
This is metal Work‘s full range. Available in three sizes: 1/8”, 1/4”, 1/2”.
Three versions: 3/2; 5/2; 5/3, four different types of actuation
(mechanical, manual, pneumatic and electric).
Series 70 valves can be used for a wide range of applications as they
can be mounted in line, on the wall, on the cylinder using a special
bracket, or in series on a multiple or manifold base.
DISTRIBUTORS
VALVES SErIES 70
COMPONENTS
2-12
FLOW CHARTS
DISTRIBUTORS
Pressures (bar)
VALVES SErIES 70
Flow rates (Nl/min)
Pressures (bar)
Pressures (bar)
2-13
VALVES SERIES 70, HAND OPERATED
TECHNICAL DATA 1/8’’ 1/4’’ 1/2’’
Operating pressure range:
• version with direct control bar Vacuum to 10
• pilot-assisted version bar 2.5 to 10
Operating temperature range °C -10 to +60
Nominal diameter mm 5 7.5 15
Conductance C Nl/min · bar 121.43 264.26 971.43
Critical ratio b bar/bar 0.32 0.27 0.43
Flow rate at 6 bar DP 0.5 bar Nl/min 400 750 3200
Flow rate at 6 bar DP 1 bar Nl/min 550 1100 4600
DISTRIBUTORS
VALVES SErIES 70, HAND OPErATED
KEY TO CODES
MAV 2 3 PP S NC
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
MAV manual valves 2 1/8’’ 3 3/2 PP drawer A pneumatic/ NC normally closed
3 1/4’’ 5 5/2 VL axial lever mechanical springs* NO normally open
4 1/2’’ 6 5/3 LE 90° lever S mechanical springs OO no indication
8 2 x 3/2 BRE arranged B bistable CC closed centres
for manual panel D differential OC open centres
actuators O stable for 5/3 PC pressure centres
*on demand
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010000100 mAV 23 LES NC 168 7010000300 mAV 25 LES OO 194
2-14
FRONT LEVER 3/2, 1/8” FRONT LEVER 5/2, 1/8”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010001400 mAV 23 VLB OO 130 7010001700 mAV 25 VLB OO 156
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010001150 mAV 28 VLO OC 316 7010001000 mAV 26 LES CC 242
2-15
DRAWER 3/2, 1/8” DRAWER 5/2, 1/8”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
VALVES SErIES 70, HAND OPErATED
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010001800 mAV 23 BrE NC 124 7010001900 mAV 25 BrE OO 150
2-16
ASSEMBLY DIAGRAM FOR PILOT-ASSISTED HAND-OPERATED VALVES SERIES 70 WITH PANEL ACTUATORS
NEW
DISTRIBUTORS
OLD
2-17
VALVES SERIES 70, HAND-OPERATED, 1/4”
90° LEVER 3/2, 1/4” 90° LEVER 5/2, 1/4”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7020000100 mAV 33 LES NC 244 7020000300 mAV 35 LES OO 290
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7020001400 mAV 33 VLB OO 194 7020001700 mAV 35 VLB OO 244
2-18
VALVES SERIES 70, HAND OPERATED, 1/2”
90° LEVER 3/2, 1/2” 90° LEVER 5/2, 1/2”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7030000100 mAV 43 LES NC 1443 7030000300 mAV 45 LES OO 1588
NOTES
2-19
VALVES SERIES 70, MECHANICALLY OPERATED, 1/8”
TECHNICAL DATA
Thread at valve ports 1/8”
Operation force at 6 bar:
• version with direct control N 50
• pilot-assisted version N 6
Operating pressure:
• version with direct control bar Vacuum to 10
• pilot-assisted version bar 2.5 to 10
Operating temperature range °C -10 to +60
Nominal diameter mm 5
Conductance C Nl/min · bar 121.43
Critical ratio b bar/bar 0.32
Flow rate at 6 bar DP 0.5 bar Nl/min 400
Flow rate at 6 bar DP 1 bar Nl/min 550
DISTRIBUTORS
VALVES SErIES 70, mECHANICALLy OPErATED
KEY TO CODES
MEV 2 3 T A S NC
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
MEV mechanically- 2 1/8’’ 3 3/2 TA plunger S mechanical springs NC normally closed
operated valves 5 5/2 BR bidirectional roller A pneumatic/mechanical spring* OO 5/2
UR unidirectional roller
TS sensitive plunger *on demand
RS sensitive roller
AS sensitive aerial
LL frontal roller lever
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7001000100 mEV 23 TAS NC 88 7001000110 mEV 25 TAS OO 114
2-20
ROLLER LEVER 3/2, 1/8” ROLLER LEVER 5/2, 1/8”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7001000500 mEV 23 BrS NC 130 7001000510 mEV 25 BrS OO 156
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7001000600 mEV 23 UrS NC 136 7001000610 mEV 25 UrS OO 162
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7001000200 mEV 23 TSS NC 126 7001000210 mEV 25 TSS OO 152
2-21
PILOT-ASSISTED ROLLER LEVER 3/2 NC, 1/8” PILOT-ASSISTED ROLLER LEVER 5/2, 1/8”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7001000400 mEV 23 rSS NC 138 7001000410 mEV 25 rSS OO 164
VALVES SErIES 70, mECHANICALLy OPErATED
PILOT-ASSISTED AERIAL 3/2 NC, 1/8” PILOT-ASSISTED AERIAL 5/2 NC, 1/8”
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7001000700 mEV 23 ASS NC 142 7001000710 mEV 25 ASS OO 168
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7001000900 mEV 23 LLS NC 189 7001000910 mEV 25 LLS OO 216
2-22
VALVES SERIES 70, PNEUMATIC
TECHNICAL DATA 1/8’’ 1/4’’ 1/2’’
Operating pressure bar Vacuum to 10
minimum pilot pressure
• monostable bar 2.5
• bistable bar 1
Operating temperature range °C -10 to +60
Nominal diameter mm 5 7.5 15
Conductance C Nl/min · bar 121.43 264.26 971.43
Critical ratio b bar/bar 0.32 0.27 0.43
Flow rate at 6 bar DP 0.5 bar Nl/min 400 750 3200
Flow rate at 6 bar DP 1 bar Nl/min 550 1100 4600
TrA / Trr monostable at 6 bar ms 6/15 7/15 16/46
TrA / Trr bistable at 6 bar ms 7/7 7/7 16/16
DISTRIBUTORS
VALVES SErIES 70, PNEUmATIC
KEY TO CODES
PNV 2 3 PN S NC
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
PNV pneumatic valves 2 1/8’’ 3 3/2 PN pneumatic S mechanical springs OO 5/2
3 1/4’’ 5 5/2 B bistable NC normally closed
4 1/2’’ 6 5/3 D differential NO normally open
O stable for 5/3 CC closed centres
A pneumatic/mechanical spring* OC open centres
PC pressure centres
*on demand
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010010400 PNV 23 PNS NO 82 7010010200 PNV 23 PNS NC 82
2-23
MONOSTABLE 5/2, 1/8” BISTABLE 5/2, 1/8”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010011100 PNV 25 PNS OO 108 7010011200 PNV 25 PNB OO 122
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010010100 PNV 23 PNB OO 96 7010012100 PNV 26 PNS CC 150
NOTES
2-24
VALVES SERIES 70, PNEUMATIC, 1/4”
MONOSTABLE 3/2 NO, 1/4” MONOSTABLE 3/2 NC, 1/4”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7020010400 PNV 33 PNS NO 124 7020010200 PNV 33 PNS NC 122
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7020010100 PNV 33 PNB OO 134 7020012100 PNV 36 PNS CC 124
2-25
VALVES SERIES 70, PNEUMATIC, 1/2”
MONOSTABLE 3/2 NO, 1/2” MONOSTABLE 3/2 NC, 1/2”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7030010400 PNV 43 PNS NO 905 7030010200 PNV 43 PNS NC 905
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7030011100 PNV 45 PNS OO 1090 7030011200 PNV 45 PNB OO 1077
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7030010100 PNV 43 PNB OO 921 7030012100 PNV 46 PNS CC 1200
2-26
VALVES SERIES 70, SOLENOID/PNEUMATIC
TECHNICAL DATA 1/8’’ 1/4’’ 1/2’’
Operating pressure:
• monostable bar 2.5 to10
• bistable bar 1 to 10
• asserved bar Vacuum to 10
minimum pilot pressure bar 2.5
Operating temperature range °C -10 to +60
Nominal diameter mm 5 7.5 15
Conductance C Nl/min · bar 121.43 264.26 971.43
Critical ratio b bar/bar 0.32 0.27 0.43
Flow rate at 6 bar DP 0.5 bar Nl/min 400 750 3200
Flow rate at 6 bar DP 1 bar Nl/min 550 1100 4600
TrA / Trr monostable at 6 bar ms 15/35 19/45 36/60
TrA / Trr bistable at 6 bar ms 20/20 21/21 30/30
DISTRIBUTORS
Hand operation bistable
Coil voltage values 24VDC to 24VAC to 110VAC to 220VAC 50/60Hz
Power 2 W (DC) 3VA (AC) 2 W (DC) 3VA (AC)
5W (DC) 5VA (AC)
Voltage tolerance % -10 to +15
Insulation class F 155
maximum coil nut torque Nm 1
SOV 2 3 SO S NC
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
SOV solenoid/ 2 1/8’’ 3 3/2 SO solenoid S mechanical springs NC normally closed
pneumatic 3 1/4’’ 5 5/2 SE solenoid assisted B bistable NO normally open
4 1/2’’ 6 5/3 D differential CC closed centres
P pneumatic OC open centres
A pneumatic/mechanical spring* PC pressure centres
OO 5/2
*on demand
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010020400 SOV 23 SOS NO 100 7010020200 SOV 23 SOS NC 100
2-27
MONOSTABLE 5/2, 1/8” BISTABLE 5/2, 1/8”
DISTRIBUTORS
VALVES SErIES 70, SOLENOID/PNEUmATIC
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010021100 SOV 25 SOS OO 128 7010021200 SOV 25 SOB OO 160
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7010020100 SOV 23 SOB OO 135 7010022100 SOV 26 SOS CC 190
2-28
VALVES SERIES 70, SOLENOID/PNEUMATIC-
PILOT-ASSISTED SOLENOID/ PNEUMATIC, 1/4”
MONOSTABLE 3/2 NO, 1/4” MONOSTABLE 3/2 NC, 1/4”
DISTRIBUTORS
VALVES SErIES 70, SOLENOID/PNEUmATIC
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7020020400 SOV 33 SOS NO 152 7020020200 SOV 33 SOS NC 152
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7020021100 SOV 35 SOS OO 200 7020021200 SOV 35 SOB OO 236
2-29
BISTABLE 3/2, 1/4” MONOSTABLE 5/3, 1/4”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7020020100 SOV 33 SOB OO 190 7020022100 SOV 36 SOS CC 274
VALVES SErIES 70, SOLENOID/PNEUmATIC
NOTES
2-30
VALVES SERIES 70, SOLENOID/PNEUMATIC-
PILOT-ASSISTED SOLENOID/PNEUMATIC, 1/2”
MONOSTABLE 3/2 NO, 1/2” MONOSTABLE 3/2 NC, 1/2”
DISTRIBUTORS
VALVES SErIES 70, SOLENOID/PNEUmATIC
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7030020400 SOV 43 SOS NO 930 7030020200 SOV 43 SOS NC 930
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7030021100 SOV 45 SOS OO 1120 7030021200 SOV 45 SOB OO 1140
2-31
BISTABLE 3/2, 1/2” MONOSTABLE 5/3, 1/2”
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7030020100 SOV 43 SOB OO 955 7030022100 SOV 46 SOS CC 1265
VALVES SErIES 70, SOLENOID/PNEUmATIC
NOTES
2-32
ACCESSORIES: 1/8 MANIFOLDS FOR SERIES 70
PNV-SOV VALVES
MANIFOLD WITH 2 TO 7 POSITIONS + FITTINGS BRACKET SET H120
Code Description Weight [g] Code Description Weight [g]
0221000200 CSA-18-02 70 0221000190 CSA-18-OO 309
0221000300 CSA-18-03 99
0221000400 CSA-18-04 131
0221000500 CSA-18-05 162
0221000600 CSA-18-06 192
0221000700 CSA-18-07 229
DISTRIBUTORS
BRACKET SET H60 BRACKET SET H30
Code Description Weight [g] Code Description Weight [g]
0221000191 CSA-18-OC 213 0221000192 CSA-18-OE 181
2-33
ACCESSORIES: MANIFOLD BASES FOR SERIES 70 PNV-SOV VALVES
MODULAR BASES FOR SERIES 70 SOV-PNV VALVES
DISTRIBUTORS
ACCESSOrIES FOr VALVES SErIES 70
1/8” 1/4”
Reference Code Code Description
a 0226004150 0226005150 modular manifold base
b 0226004201 0226005201 End plate without Or
c 0226004200 0226005200 End plate with Or
d 0226004300 0226005300 Intermediate part for upper feed
e 0226004600 0226005600 Adapter for omega bar
f 0226004000 0226005000 Intermediate diaphragm
g 0226004500 0226005500 Blanking plate
h 0226004001 0226005001 3/2 cap
i 0226006600 – Dimensional adapter
2-34
a MODULAR BASE
Code Description Weight [g]
1/8” 1/4” 0226004150 Comp. mANIFOLD 1/8” 110
0226005150 Comp. mANIFOLD 1/4” 131
DISTRIBUTORS
b END PLATE WITHOUT OR
Code Description Weight [g]
1/8” 1/4” 0226004201 End plate without Or 1/8” 52
0226005201 End plate without Or 1/4” 57
2-35
f INTERMEDIATE DIAPHGRAM
Code Description Weight [g]
1/8” 1/4” 0226004000 Intermediate diaphgram 1/8” 2
0226005000 Intermediate diaphgram 1/4” 3
DISTRIBUTORS
NOTES
2-36
ACCESSORIES: MULTIPLE BASES
FOR SERIES 70 PNV-SOV VALVES
MULTIPLE BASES 1/8”
Code Description Abbrev. Weight [g]
0223000201 2-position base CVm-18-02 236
0223000301 3-position base CVm-18-03 321
0223000401 4-position base CVm-18-04 407
0223000501 5-position base CVm-18-05 494
0223000601 6-position base CVm-18-06 587
0223000701 7-position base CVm-18-07 711
0223000801 8-position base CVm-18-08 760
0223000901 9-position base CVm-18-09 842
0223001001 10-position base CVm-18-10 923
DISTRIBUTORS
ACCESSOrIES FOr VALVES SErIES 70
MULTIPLE BASES 1/4”
Code Description Abbrev. Weight [g]
0224000201 2-position base CVm-14-02 296
0224000301 3-position base CVm-14-03 406
0224000401 4-position base CVm-14-04 515
0224000501 5-position base CVm-14-05 624
0224000601 6-position base CVm-14-06 733
0224000701 7-position base CVm-14-07 845
0224000801 8-position base CVm-14-08 956
0224000901 9-position base CVm-14-09 1055
0224001001 10-position base CVm-14-10 1086
GASKET KIT
Code Description Weight [g]
0226004701 Gasket kit for 1/8” base 5
0226005701 Gasket kit for 1/4” base 5
2-37
VALVES SERIES 70, ON BASE
TECHNICAL DATA
Operating pressure:
• monostable bar 2.5 to 10
• bistable bar 1 to 10
• pilot-assisted bar Vacuum to 10
minimum pilot pressure bar 2.5
Operating temperature range °C -10 to +60
Nominal diameter mm 5
Conductance C Nl/min · bar 107.69
Critical ratio b bar/bar 0.29
Flow rate at 6 bar DP 0.5 bar Nl/min 320
Flow rate at 6 bar DP 1 bar Nl/min 450
maximum torque coil nut Nm 1
2-38
MULTI-PURPOSE BASE FOR VALVES SERIES 70 ON BASE
DISTRIBUTORS
VALVES SErIES 70, ON BASE
KEY TO CODES
P N V B 5 P N S O O
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
PNV pneumatic B 1/8” on base 5 5/2 PN pneumatic S mechanical springs OO 5/2
SOV elettro-pneumatic 6 5/3 SO solenoid B bistable CC closed centres
SE solenoid assisted D differential OC open centres
PC pressure centres
2-39
VALVES, SERIES 70, PNEUMATIC, ON BASE
TECHNICAL DATA
Operating pressure bar Vacuum to 10
minimum actuation pressure:
• monostable bar 2.5
• bistable bar 1
Operating temperature range °C -10 to +60
Nominal diameter mm 5
Conductance C Nl/min · bar 107.69
Critical ratio b bar/bar 0.29
Flow rate at 6 bar DP 0.5 bar Nl/min 320
Flow rate at 6 bar DP 1 bar Nl/min 450
TrA / Trr monostable at 6 bar ms 6/15
TrA / Trr bistable at 6 bar ms 7/7
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7011011100 PNV B5 PNS OO 125 7011011200 PNV B5 PNB OO 136
2-40
VALVES SERIES 70, SOLENOID/PNEUMATIC ON BASE
TECHNICAL DATA
Operating pressure:
• monostable bar 2.5 to 10
• bistable bar 1 to 10
• pilot-assisted bar Vacuum to 10
minimum pilot pressure bar 2.5
Operating temperature range °C -10 to +60
Nominal diameter mm 5
Conductance C Nl/min · bar 107.69
Critical ratio b bar/bar 0.29
Flow rate at 6 bar DP 0.5 bar Nl/min 320
Flow rate at 6 bar DP 1 bar Nl/min 450
TrA / Trr monostable at 6 bar ms 15 / 35
TrA / Trr bistable at 6 bar ms 20 / 20
DISTRIBUTORS
Electrical technical data
Coil voltage values 24VDC/24VAC/110VAC/220VAC 50/60Hz
Power 2 W (DC) 3VA (AC)
Voltage tolerance % -10 to +15
Insulation class F 155
maximum coil nut torque Nm 1
BISTABLE 5/3
Symbol Code Abbrev. Weight [g]
7011022100 SOV B6 SOS CC 204
ACCESSORIES
refer to page 2-46 for coils and connectors
2-41
ACCESSORIES: MULTIPLE BASES
a MULTIPLE BASE b SEPARATE FEED KIT
DISTRIBUTORS
2-42
NAMUR VALVES
TECHNICAL DATA
Operating pressure:
• monostable, electric bar 2.5 to 10
• bistable, electric bar 1to10
• pilot-assisted, electric bar Vacuum to 10
minimum actuation pressure:
• monostable, pneumatic bar 2.5
• bistable, pneumatic bar 1
Operating temperature range °C –10 to +60
Nominal diameter mm 7.5
Conductance C Nl/min · bar 264.26
Critical ratio b bar/bar 0.27
Flow rate at 6 bar DP 0.5 bar Nl/min 750
Flow rate at 6 bar DP 1 bar (0.1 mpa - 14.5 psi) Nl/min 1100
DISTRIBUTORS
response time at 6 bar:
• TrA/Trr monostable, pneumatic at 6 bar ms 7 / 15
• TrA/Trr bistable, pneumatic at 6 bar ms 7 / 7
• TrA/Trr monostable electric at 6 bar ms 19 / 45
• TrA/Trr bistable electric at 6 bar ms 21 / 21
Compatibility with oils Please refer to page 6-7
of the tecnical
documentation
NAmUr VALVES
KEY TO CODES
P N V A 5 P N S O O
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
PNV pneumatic A NAmUr 5 5/2 PN pneumatic S mechanical springs OO 5/2
SOV electro-pneumatic 4 4/2 SO solenoid B bistable NC normally closed
COMPONENTS
2-43
MONOSTABLE, PNEUMATIC 4/2 BISTABLE, PNEUMATIC 4/2
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7021010110 PNV A4 PNS NC 208 7021010210 PNV A4 PNB OO 216
NAmUr VALVES
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7021020110 SOV A4 SOS NC 234 7021020210 SOV A4 SOB OO 270
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7021010100 PNV A5 PNS OO 208 7021010200 PNV A5 PNB OO 216
2-44
MONOSTABLE, SOLENOID/PNEUMATIC 5/2 BISTABLE, SOLENOID/PNEUMATIC 5/2
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7021020100 SOV A5 SOS OO 234 7021020200 SOV A5 SOB OO 270
NAmUr VALVES
ACCESSORIES FOR NAMUR VALVES SOV, SOLENOID/PNEUMATIC
refer to page 2-46 for coils and connectors
NOTES
2-45
COILS AND CONNECTORS FOR SERIES 70
AND NAMUR VALVES
COILS
• Voltage tolerance: -10% + 15% • Coil temperature 100% ED: from 70°C to 20°C –
• Insulation class: F155 Ambient temperature
• Degree of protection: IP65 DIN 40050 with connector • According to Atex 94/9 CE rule, group 2, category 3 GD
• Avoid prolonged exposure to atmospheric agents
Code Abbrev. Nominal voltage Absorption
Inrush Holding
W0215000151 Coil 22 Ø 8 BA 2W-12VDC 12Vcc 2W 2W
W0215000101 Coil 22 Ø 8 BA 2W-24VDC 24Vcc 2W 2W
W0215000111 Coil 22 Ø 8 BA 3.5VA-24VAC 24V 50/60Hz 5.3VA 3.5VA
W0215000121 Coil 22 Ø 8 BA 3.5VA-110VAC 110V 50/60Hz 5.3VA 3.5VA
W0215000131 Coil 22 Ø 8 BA 3.5VA-220VAC 220V 50/60Hz 5.3VA 3.5VA
DISTRIBUTORS
COIL CONNECTORS
Code Type Colour Ø Cable
W0970510011 Standard Black PG9
W0970510012 LED 24V Transparent PG9
W0970510013 LED 110V Transparent PG9
COILS AND CONNECTOrS FOr SErIES 70 AND NAmUr VALVES
2-46
10-mm SOLENOID VALVES
SERIES PLT-10
DISTRIBUTORS
TECHNICAL DATA
Type 3/2 NC
Operating temperature range (Te) °C 5 to 50
Fluid temperature (Tg) °C 5 to 50
Fluid Filtered, lubricated or unlubricated air
COMPONENTS
OPERATING CHART
2-47
PLT-10 WITH BASE AND CONNECTION ON THE SAME SIDE
WITHOUT WITH
mANUAL mANUAL
DISTRIBUTORS
Version (3/2 NC) Code Manual Voltage Power Through Operating Flow rate at 6 Tmax coil a 24VDC Weight
[Volt] [Watt] Ø [mm] press. [bar] ∆P=1 bar [Nl/min] Te 20°C a ED100% [°C] [g]
Without LED 722113340000 without 24VDC 0.7 0.6 3 to 7 9 93 12
722113340100 with 24VDC 0.7 0.6 3 to 7 9 93 12
10-mm SOLENOID VALVES SErIES PLT-10
WITHOUT WITH
mANUAL mANUAL
Version (3/2 NC) Code Manuale Voltage Power Through Operating Flow rate at 6 Tmax coil a 24VDC Weight
[Volt] [Watt] Ø [mm] press. [bar] ∆P=1 bar [Nl/min] Te 20°C a ED100% [°C] [g]
Without LED 722213340000 without 24VDC 0.7 0.6 3 to 7 9 93 12
722213340100 with 24VDC 0.7 0.6 3 to 7 9 93 12
2-48
KEY TO CODES
7 2 2 1 1 3 3 4 0 1 0 0
FAMILY POSITIONING POWER Ø THROUGH POWER VOLTAGE LED MANUAL VERSION
CONNECTION CONTROL
Solenoid valves 1 Base and 1 Plug-in 3 0.6 mm 3 0.7 W 4 24VDC 0 - 0 - 00 Standard
series “PLT-10” connection 6 1.2 mm 5 0.9 W 1 LED 1 manual
on same side 8 3/0.3 W monostable
2 Base and
connection
opposite sides
DISTRIBUTORS
Code Description
1 POSN. + POSN. W0400100101 Base 1 posn. for PLT-10
W0400100102 Base 2 posn. for PLT-10
W0400100103 Base 3 posn. for PLT-10
W0400100104 Base 4 posn. for PLT-10
W0400100105 Base 5 posn. for PLT-10
W0400100106 Base 6 posn. for PLT-10
W0400100107 Base 7 posn. for PLT-10
W0400100108 Base 8 posn. for PLT-10
Series PLT-10 solenoid valves can be mounted on bases complete with electrical
and pneumatic connections, from 4 to 24 positions. The electric contacts of each
valve are linked to a single multiple connector via a printed circuit board.
The connector has 9 pins or 25 pins, depending on the model and the number
of valves that can be mounted. Versions with 25-pin connectors can interface
with standard field buses by means of Profibus-DP, Can-Open
and Device-Net modules for multimach. (see page 2-178).
The compressed-air supply is common to all the valves and can be provided
on either side of the base by means of a 1/8” fitting.
Connection to the utilities is via automatic integrated cartridges for Ø 4 pipe.
The solenoid valve outlet is free, in a slot in the base.
DISTRIBUTORS
The bases can be secured from above using m3 screws, or on a DIN bar using
a bracket (see accessories).
The bases can mount various types of PLT-10 solenoid valves:
3/2 NC, 3/2 NO, with or without a manual actuator.
With this modular system, you can select the desired sequence of valves
(NC, NO, blind) and change it at any time.
BASES FOr PLT-10 mULTIPLE CONNECTION
TECHNICAL DATA
Supply voltage 24 VDC
max input W 0.7 W per position for PLT-10 STD without LED
0.9 W per position for PLT-10 STD with LED
3W/0.3W per position for PLT-10 with Speed-up
Valve actuation indicator Led mounted on the PLT-10 (on versions of solenoid valve where envisaged)
Operating temperature range °C 5 to 50
Protection degree (with valves and connectors mounted) IP 40
maximum number of mountable PLT-10s 24
Number of contacts 9, of which 1 common, for versions with 4 and 8 positions
25, of which 1 common, for versions with 4, 8, 12, 16, 20, 24 positions
2-50
ASSEMBLY OF SOLENOID VALVES AND ACCESSORIES HOW TO SECURE THE BASE
DISTRIBUTORS
A B
0210240004 4-posn. base PLT 10 25-PIN mult conn. 25 4 104.8 15.5 30 63.9 30.5 210
0210240008 8-posn. base PLT 10 25-PIN mult conn. 25 8 145.4 15.5 30 63.9 30.5 280
0210240012 12-posn. base PLT 10 25-PIN mult conn. 25 12 186 15.5 30 63.9 30.5 355
0210240016 16-posn. base PLT 10 25-PIN mult conn. 25 16 226.6 15.5 30 63.9 30.5 430
0210240020 20-posn. base PLT 10 25-PIN mult conn. 25 20 267.2 15.5 30 63.9 30.5 500
0210240024 24-posn. base PLT 10 25-PIN mult conn. 25 24 307.8 15.5 30 63.9 30.5 575
2-51
PLT-10 FOR MULTIPLE ELECTRIC CONNECTION
TECHNICAL DATA NC NO
Type 3/2 NC ed NO
Operating temperature range (Te) °C 5 to 50
Fluid temperature (Tg) °C 5 to 50
Fluid Filtered, lubricated or unlubricated air
Operating life Over 50 million cycles
Weight g 12
Voltage tolerance DV ± 10 %
max operating frequency f 30 Hz
Switching factor ED 100 %
Insulation class F155
Degree of protection IP 51 IP 50
Power connection PLUG IN PIN
DISTRIBUTORS
BASES FOr PLT-10 mULTIPLE CONNECTION
OPERATING CHART
NC NO
COMPONENTS
WITHOUT WITH
mANUAL mANUAL
DISTRIBUTORS
BASES FOr PLT-10 mULTIPLE CONNECTION
Version (3/2 NC) Code Manual Voltage Power Ø Through Operating Flow rate at 6 T Max coil T at 24VDC Weight
[Volt] [Watt] [mm] pressure [bar] ∆P=1 bar [Nl/min] Te 20°C a ED100% [°C] [g]
Without LED 722123340000 without 24VDC 0.7 0.6 3 to 7 9 93 12
722123340100 with 24VDC 0.7 0.6 3 to 7 9 93 12
Version (3/2 NO) Code Manual Voltage Power Ø Through Operating Flow rate at 6 T Max coil T at 24VDC Weight
[Volt] [Watt] [mm] pressure [bar] ∆P=1 bar [Nl/min] Te 20°C a ED100% [°C] [g]
Without LED 722123340010 without 24VDC 0.7 0.6 3 to 7 9 93 12
722123340110 with 24VDC 0.7 0.6 3 to 7 9 93 12
2-53
ACCESSORIES
CONNECTION BRACKETS ON BAR OMEGA (DIN EN 50022)
Code Description Weight [g]
0227301600 Connection brackets on din BAr HDm/Cm 30
Supplied complete with one m4x45 screws and one m6 grub screw
Individually packed
DISTRIBUTORS
CABLES
Code Description Weight [g]
0226107201 10-wire cable 86
0226107101 19-wire cable 122
0226107102 25-wire cable 130
2-54
STRAIGHT PRE-WIRED CONNECTOR KIT
Code Description Weight [g]
0226900100 Connector + 9-wire axial cable L = 1 m 90
0226900250 Connector + 9-wire axial cable L = 2.5 m 220
0226900500 Connector + 9-wire axial cable L = 5 m 434
DISTRIBUTORS
PRE-WIRED 90° CONNECTOR
Code Description Weight [g]
0226910100 Connector + 9-wire 90° cable L = 1 m 90
0226910250 Connector + 9-wire 90° cable L = 2.5 m 220
0226910500 Connector + 9-wire 90° cable L = 5 m 434
25 PIN 9 PIN
Position of Colour of the Position of Colour of the Position of Colour of the Position of Colour of the
electrical contact corresponding wire electrical contact corresponding wire electrical contact corresponding wire electrical contact corresponding wire
1 blue/black 10 brown/white 19 yellow/black 1 green/black
2 red/brown 11 red/orange 20 white 2 white
3 white/black 12 light blue 21 blue/white 3 blue/black
4 red/blue 13 yellow/white 22 brown 4 blue
5 black/orange 14 yellow 23 green/white 5 yellow/black
6 yellow/red 15 red/green 24 red 6 yellow
7 black/brown 16 orange 25 green/black 7 red/black
8 white/red 17 orange/white 8 green
9 red/black 18 green 9 white/black
Lenght = 140 mm
2-55
SOLENOID VALVES PIV.M 15 mm
TECHNICAL DATA
SOLENOID VALVES PIV.m 15 mm
KEY TO CODES
P I V 1 3 M 0 1 N C
FAMILY AIR HOLE NUMBER OF WAYS DIMENSIONS THREAD VERSION FURTHER DETAILS
1 1 mm 3 3 ways M 15 x 15 0 on base 1 24 VDC NC normally closed
3 1.1 mm 3 24 VAC NO normally open
6 1.5 mm 5 110 VAC
7 220 VAC
2-56
PIV.M STD DIMENSIONS
Symbol Code Description Voltage Flow rate Air Ø Factor Operating
[Volt] [Watt] [mm] hole press. [bar]
W4015001000 PIV33m01 NC 24VDC 2.5W 1.1 0.42 0 to 10
W4015001010 PIV33m03 NC 24VAC 2W - 3VA 1.1 0.42 0 to 10
W4015001020 PIV33m05 NC 110VAC 2W - 3VA 1.1 0.42 0 to 10
W4015001030 PIV33m07 NC 220VAC 2W - 3VA 1.1 0.42 0 to 10
W4015001100 PIV63m01 NC 24VDC 2.5W 1.5 0.55 0 to 6
W4015001110 PIV63m03 NC 24VAC 2W - 3VA 1.5 0.55 0 to 6
W4015001120 PIV63m05 NC 110VAC 2W - 3VA 1.5 0.55 0 to 6
W4015001130 PIV63m07 NC 220VAC 2W - 3VA 1.5 0.55 0 to 6
W4015002000 PIV13m01 NO 24VDC 2.5W 1 0.33 0 to 6
W4015002010 PIV13m03 NO 24VAC 2W - 3VA 1 0.33 0 to 6
DISTRIBUTORS
W4015002020 PIV13m05 NO 110VAC 2W - 3VA 1 0.33 0 to 6
W4015002030 PIV13m07 NO 220VAC 2W - 3VA 1 0.33 0 to 6
2-57
PIV VALVES ON BASE
COMPONENTS
2-58
PIV.I VALVES, OPERATOR Ø 8, ON BASE
Symbol Code Description Air hole Ø Kv Max oper. pressure [bar]
[mm] Factor DC AC
5W 5VA
W4018000200 PIV42I0S NC 1.2 0.65 10 10
W4018000300 PIV72I0S NC 1.6 1 8 8
W4018001200 PIV43I0S NC 1.2 0.65 10 10
W4018001300 PIV73I0S NC 1.6 1 8 8
DISTRIBUTORS
PIV.T VALVES, OPERATOR Ø 9, ON BASE
Symbol Code Description Air hole Ø Kv Pressure range [bar]
[mm] Factor DC AC
3.8W 6.5VA
W4025002101 PIV73T0B NO 1.6 0.75 0.5 to 7 0.5 to 7
2-59
KEY TO CODES
P I V 5 3 T 0 O N C
FAMILY AIR HOLE NUMBER CONNECTION THREAD VERSION FURTHER DETAILS
OF WAYS
2 0.8 mm 2 2 ways I 22x22 0 on base O on base NC normally closed
4 1.2 mm 3 3 ways operator Ø 8 with conveyed NO normally open
5 1.4 mm T 22x22 exhaust
7 1.6 mm operator Ø 9 B on base
8 1.8 mm B 30x30 S standard
Y 2.4 mm operator Ø 13
W 3 mm
X 4 mm
Z 6 mm
DISTRIBUTORS
ACCESSORIES
DISTRIBUTORS
Code Description Abbrev. Weight [g]
W0400112000 Blanking plate B6000 5
2-61
COILS, SIDE 22 mm FOR PIV.T SOLENOID VALVES, OPERATOR Ø 9
NOTES
2-62
PIV VALVES IN LINE
DISTRIBUTORS
PIV VALVES IN LINE
TECHNICAL DATA PIV.I IN LINE PIV.B IN LINE
Absorption 5W to 5VA 10W - 13VA
Voltage available 24Vdc - 24-110-220 Vac - 50/60 Hz 24Vdc - 24-110-220 Vac - 50/60 Hz
Voltage tolerance % –10 to 15 –10 to 15
max operating frequency Hz 30 15
Solenoid rating % 100 100
response time ms 8 to 15 10 to 15
Type of protection IP 65 IP 65
Type of coil Coil side 22 Ø 8 DIN 43650 Coil side 30 DIN 43650
Insulation class 155 155
Ambient temperature °C –15 to 50 –15 to 50
Fluid temperature °C –15 to 50 –15 to 50
Fluid Filtered lubricated or unlubricated air Filtered lubricated or unlubricated air
Working life 25 million cycles –
Weight 35 to 40 (depending on version) 130
maximum coil/nut torque Nm 1 1
Note on use:
The 2/2 NC and 2/2 NO valves work only
with inlet pressure $ outlet pressure.
COMPONENTS
a Body: aluminium
b Springs: steel
c Sleeve
d Gasket: NBr
e Springs: steel
f mobile core
g Gasket: FKm/FPm
h Coil locking ring
2-63
PIV.I VALVES, OPERATOR Ø 8 mm, IN LINE – M5 – 1/8”
Symbol Code Description Input Air hole Ø Kv Max oper. pressure [bar]
m5 thread [mm] Factor DC AC
5W 5VA
W4017000100 PIV42I5S NC m5 1.2 0.65 30 30
W4017001300 PIV92I8S NC G1/8’’ 2.4 2 6 7
W4017001100 PIV42I8S NC G1/8’’ 1.2 0.65 30 30
W4017001200 PIV72I8S NC G1/8’’ 1.6 1.2 15 14
W4017000101 PIV72I5S NO m5 1.4 0.8 10 10
W4017001201 PIV72I8S NO G1/8’’ 1.4 0.8 10 10
1/8”
PIV VALVES IN LINE
KEY TO CODES
P I V 7 2 B 4 5 N C
FAMILY AIR HOLE NUMBER CONNECTION THREAD VERSION FURTHER DETAILS
OF WAYS
4 1.2 mm 2 2 ways I 22 x 22 5 m5 S standard NC normally closed
7 1.6 mm 3 3 ways operator Ø 8 4 G1/4’’ NO normally open
9 2.4 mm B 30 x 30 8 G1/8’’
W 3 mm operator Ø 13
X 4 mm
Z 6 mm
2-64
ACCESSORIES
COIL, SIDE 30 mm - FOR PIV.B SOLENOID VALVES
DISTRIBUTORS
COIL, SIDE 22 mm - FOR PIV.I SOLENOID VALVES
CONNECTOR, SIDE 22 mm
Code Type Colour Ø Cable
W0970510011 Standard Black PG9
W0970510012 LED 24V Transparent PG9
W0970510013 LED 110V Transparent PG9
W0970510014 LED 220V Transparent PG9
W0970510015 LED + VDr 24V Transparent PG9
W0970510016 LED + VDr 110V Transparent PG9
W0970510017 LED + VDr 220V Transparent PG9
W0970510070 Atex II 3 GD Black PG9
CONNECTOR, SIDE 30 mm
Code Type Colour Ø Cable
W0970520033 Standard Black PG9
W0970520034 LED 24V Transparent PG9
W0970520035 LED 110V Transparent PG9
W0970520036 LED 220V Transparent PG9
W0970520037 LED + VDr 24V Transparent PG9
W0970520038 LED + VDr 110V Transparent PG9
W0970520039 LED + VDr 220V Transparent PG9
2-65
CNOMO SOLENOID VALVE
TECHNICAL DATA
Operating pressure bar max 10
Operating temperature range °C –10 to 60
Solenoid rating 100% ED
Fluid Filtered lubricated or unlubricated air
System With poppet
Nominal flow rate Nl/min 40
TrA/Trr at 6 bar ms 22/32
maximum coil nut torque Nm 10
COMPONENTS DIMENSIONS
2-66
ACCESSORIES
CNOMO MANIFOLD BASE INPUT KIT
Code Description
0227000200 Cnomo manifold base input kit
DISTRIBUTORS
CNOMO MANIFOLD BASE KIT
Code Description
0227000150 Cnomo manifold base kit
CONNECTOR ON SIDE 30 mm
Code Type Colour Ø Cable
W0970520033 Standard Black PG9
W0970520034 LED 24V Transparent PG9
W0970520035 LED 110V Transparent PG9
W0970520036 LED 220V Transparent PG9
W0970520037 LED + VDr 24V Transparent PG9
W0970520038 LED + VDr 110V Transparent PG9
W0970520039 LED + VDr 220V Transparent PG9
2-67
VALVES
TECHNICAL DATA
Valve port thread m5
Type of actuation electric-pneumatic
maximum external diameter of fi ttings mm Ø 11
Operating temperature range °C -10 to +60
°F 14 to +140
Fluid Filtered air without lubrication; lubrication, if used, must be continuous
Pressure range mPa 0.3 to 0.7
bar 3 to 7
psi 44 to 102
Flow rate at 6 bar ∆P 1 3/2 Nl/min 140
Flow rate at 6 bar ∆P 1 5/2 Nl/min 170
Flow rate at 6 bar ∆P 1 5/3 Nl/min 80
Voltage range 24 VDC ± 10%
Power W 0.9
Solenoid rating 100% ED
manual operator monostable
TrA/Trr 3/2 at 6 bar ms 8/23
TrA/Trr 5/2 monostable at 6 bar ms 8/30
TrA/Trr 5/2 bistable at 6 bar ms 9/30
TrA/Trr 5/3 at 6 bar ms 9/30
Insulation class F155
Degree of protection IP 51
Installation In any position. As for the bistable ones, if subject to vibration, the vertical assembly is not advisable
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
2-68
FLOW CHART
3/2
DISTRIBUTORS
Outlet pressure (bar)
VALVES mINImACH
Flow rates (Nl/min)
5/2
2-69
HOW TO FIX THE VALVE TO THE BASE
Proceed as follows:
1. screw the pins A onto the valve
2. secure them with the ready-mounted grub screws B
on the base (0.5 Nm max)
ImPOrTANT
To secure properly, press the valve down onto the base
while tightening the two grub screws.
Do not tighten one grub screw completely before starting
to tighten the other.
DISTRIBUTORS
VALVES mINImACH
KEY TO CODES
M S V 0 5 S O B O O 2 4 V D C
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
MSV minivalves 0 m5 3 3/2 SO solenoid B bistable NC normally closed 24VDC
solenoid 5 5/2 S mechanical springs NO normally open
6 5/3 OO 5/2 standard
CC closed centres
OC open centres
PC pressure centres
2-70
MINIMACH VALVES SOLENOID-PNEUMATIC
MONOSTABLE 3/2 MONOSTABLE 5/2
DISTRIBUTORS
VALVES mINImACH
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7080020532 mSV 03 SOS NC 24VDC 36.2 7080020132 mSV 05 SOS OO 24VDC 43.3
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7080020112 mSV 05 SOB OO 24VDC 57 7080020212 mSV 06 SOS CC 24VDC 57
2-71
ACCESSORIES: MULTIPLE BASE
3/2 MULTIPLE BASE BLANKING PLATE FOR 3/2 VALVES
DISTRIBUTORS
ACCESSOrIES FOr VALVES mINImACH
5/2 - 5/3 MULTIPLE BASE BLANKING PLATE FOR 5/2 - 5/3 VALVES
2-72
ACCESSORIES SPARE PARTS
PLUG-IN CONNECTOR PLUG-IN PILOT
DISTRIBUTORS
Code Description Code Description
W0970512000 Plug-in connector for mACH 11 L = 300 722113541100 PLT-10 722113541100
INTERMEDIATE DIAPHRAGM KIT OF SPARE GASKET BASES FOR 5/2 - 5/3 VALVES
2-73
MACH 11 VALVES
TECHNICAL DATA
Valve port thread m7
Pilot thread m5
maximum external diameter of fittings mm Pneumatic: m7 = Ø 11 - m5 = Ø 9 - Electric: m7 - m5 = Ø 11
Operating temperature range °C -10 to +60
Fluid Filtered air without lubrication; lubrication, if used, must be continuous
Screw for valve wall-mounting m3
Flow rate at 6 bar DP 1 bar Nl/min 400
Pressure range bar Electric Electric pilot-assisted Pneumatic
monostable: 2 to 7 pilot pressure: 2 to 7 monostable control pres.values: 2 to 10
bistable: 2 to 7 valve: vacuum to 10 bistable control pres. values: 1 to 10
5/3: 2 to 7 control pressure 5/3: 2 to 10
valve: vacuum to 10
Voltage range 24 VDC ± 10% 24 VDC ± 10% -
Power W 0.9 0.9 -
Insulation class F155 F155 -
Degree of protection IP 51 IP 51 -
Solenoid rating 100% ED 100% ED -
TrA/Trr monostable at 6 bar ms 10 / 45 10 / 45 4 / 9
TrA/Trr bistable at 6 bar ms 22 / 22 22 / 22 4 / 4
TrA/Trr 5/3 monostable at 6 bar ms 22 / 22 22 / 22 4 / 4
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
2-74
MODULARITY
DISTRIBUTORS
mACH 11 VALVES
HOW TO FIX THE BASE
KEY TO CODES
M S V 1 5 S O B O O 2 4 V D C
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
MSV mini-solenoid 1 m7 5 5/2 SO solenoid B bistable OO 5/2 standard 24VDC
valve 6 5/3 SE solenoid S mechanical springs CC closed centres
MSV mini-pneumatic assisted OC open centres
valve PN pneumatic PC pressure centres
2-75
MACH 11 VALVES, PNEUMATIC
MONOSTABLE 5/2
Symbol Code Abbrev. Weight [g]
7061010130 mPV 15 PNS OO 52
DISTRIBUTORS
mACH 11 VALVES, PNEUmATIC
MONOSTABLE 5/3
Symbol Code Abbrev. Weight [g]
7061010210 mPV 16 PNS CC 62
BISTABLE 5/2
Symbol Code Abbrev. Weight [g]
7061010110 mPV 15 PNB OO 52
2-76
MACH 11 VALVES, SOLENOID-PNEUMATIC
MONOSTABLE 5/2
Symbol Code Abbrev. Weight [g]
7061020132 mSV 15 SOS OO 24VDC 60
DISTRIBUTORS
mACH 11 VALVES, SOLENOID-PNEUmATIC
MONOSTABLE 5/3
Symbol Code Abbrev. Weight [g]
7061020212 mSV 16 SOS CC 24VDC 82
BISTABLE 5/2
Symbol Code Abbrev. Weight [g]
7061020112 mSV 15 SOB OO 24 VDC 72
2-77
ACCESSORIES: MANIFOLD BASES
a MULTIPLE MANIFOLD BASE b SEPARATE FEED MANIFOLD BASE
DISTRIBUTORS
2-78
g DIAPHRAGM h BASE FIXING PLATE
DISTRIBUTORS
Code Description Weight [g] Code Description Weight [g]
0227400000 Diaphragm for mach 11 bases 3 0227400504 Fixing plate for mach 11 bases 28
PLUG-IN CONNECTOR
Code Description
W0970512000 Plug-in connector for mach 11 L = 300
SPARE PARTS
PLUG-IN PILOT
Code Description
722113541100 PLT-10 722113541100
2-79
MACH 16 VALVES
Available in size 1/8” only, versions 5/2 and 5/3 and with pneumatic
and solenoid actuation. The mach 16 valve is a typical small size valve,
only 16 mm wide, with excellent performance 750 NL/min flow rate
at 6 bar DP 1 bar.
The valve can be used in line, on a panel or on a base (multiple or manifold)
The mach design is the result of the miniaturisation concept with the same
durability, sturdiness and reliability.
DISTRIBUTORS
TECHNICAL DATA
Valve port thread 1/8’’
Type of control m5 pneumatic actuation - Solenoid/pneumatic operation with integrated coil
mACH 16 VALVES
2-80
MANIFOLD BASES
DISTRIBUTORS
mACH 16 VALVES
KEY TO CODES
M S V 2 5 S O B O O 2 4 V D C
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING 12 FURTHER DETAILS VOLTAGE
MSV solenoid/pneumatic 2 1/8” 5 5/2 SO solenoid/pneumatic P pneumatic spring OO 5/2 24VDC
MPV pneumatic 6 5/3 SE solenoid pilot S mechanical springs CC closed centres 24VAC
PN pneumatic B bistable OC open centres 110VAC
PC pressure centres 220VAC
2-81
MACH 16 VALVES MPV, PNEUMATIC
TECHNICAL DATA
Operating pressure bar Vacuum to10
minimum operating pressure: bar
• monostable with pneumatic spring see graph
• monostable with mechanical spring 1.6
• monostable 5/3 1.9
• bistable 1
Conductance C Nl/min · bar 149.8
Critical ratio b bar/bar 0.525
Flow rate at 6 bar DP 0.5 bar Nl/min 540
Flow rate at 6 bar DP 1 bar Nl/min 750
repositioning response times at 6 bar:
• monostable ms 4
• bistable ms 4
DISTRIBUTORS
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7062010100 mPV 25 PNP OO 60 7062010110 mPV 25 PNB OO 62
2-82
MACH 16 VALVES MPV, SOLENOID/PNEUMATIC
TECHNICAL DATA
Operating pressure: bar
• monostable 1.9 to10
• bistable 1 to10
• pilot-assisted Vacuum to10
minimum pilot pressure bar 2
Operating temperature range °C -10 to +60
Conductance C Nl/min · bar 149.8
Critical ratio b bar/bar 0.525
Flow rate at 6 bar DP 0.5 bar Nl/min 540
Flow rate at 6 bar DP 1 bar Nl/min 750
TrA / Trr monostable at 6 bar ms 12 / 26
TrA / Trr bistable at 6 bar ms 21 / 21
Type of operation: manual monostable on the solenoid pilot
DISTRIBUTORS
(also with bistable manual valve on request)
Pilot with integrated coil 24 VDC - 24 VAC - 110 VAC - 220 VAC
Power W 1
Voltage tolerance -10% to +15%
Insulation class F 155
Degree of protection IP 65 EN60529 with connector
Solenoid rating 100% ED
Electrical contacts DIN 43650 C shape
mACH 16 VALVES
MONOSTABLE 5/2
Symbol Code Abbrev. Weight [g]
7062020102 mSV 25 SOP OO 24VDC 92
7062020103 mSV 25 SOP OO 24VAC 92
7062020104 mSV 25 SOP OO 110VAC 92
7062020105 mSV 25 SOP OO 220VAC 92
7062020132 mSV 25 SOS OO 24VDC 93
7062020133 mSV 25 SOS OO 24VAC 93
7062020134 mSV 25 SOS OO 110VAC 93
7062020135 mSV 25 SOS OO 220VAC 93
7062030132 mSV 25 SES OO 24VDC 93
7062030133 mSV 25 SES OO 24VAC 93
7062030134 mSV 25 SES OO 110VAC 93
7062030135 mSV 25 SES OO 220VAC 93
BISTABLE 5/2
Symbol Code Abbrev. Weight [g]
7062020112 mSV 25 SOB OO 24VDC 124
7062020113 mSV 25 SOB OO 24VAC 124
7062020114 mSV 25 SOB OO 110VAC 124
7062020115 mSV 25 SOB OO 220VAC 124
7062030112 mSV 25 SEB OO 24VDC 125
7062030113 mSV 25 SEB OO 24VAC 125
7062030114 mSV 25 SEB OO 110VAC 125
7062030115 mSV 25 SEB OO 220VAC 125
2-83
MONOSTABLE 5/3
Symbol Code Abbrev. Weight [g]
7062020212 mSV 26 SOS CC 24VDC 142
7062020213 mSV 26 SOS CC 24VAC 142
7062020214 mSV 26 SOS CC 110VAC 142
7062020215 mSV 26 SOS CC 220VAC 142
7062020312 mSV 26 SOS OC 24VDC 142
7062020313 mSV 26 SOS OC 24VAC 142
7062020314 mSV 26 SOS OC 110VAC 142
7062020315 mSV 26 SOS OC 220VAC 142
7062020412 mSV 26 SOS PC 24VDC 142
7062020413 mSV 26 SOS PC 24VAC 142
7062020414 mSV 26 SOS PC 110VAC 142
DISTRIBUTORS
NB: if the pilot to be replaced bears the writing CE, you have to order among the NEW
pilots, otherwise order among the OLD pilots
2-84
MANIFOLD BASES FOR MACH 16 VALVES
a MACH 16 INPUT END-PLATE b MACH 16 MANIFOLD BASE
DISTRIBUTORS
Code Description Weight [g] Code Description Weight [g]
0227100201 Input end-plate kit m16/VDmA 125 0227100150 manifold base kit m16 121
2-85
g INTERMEDIATE DIAPHRAGM h CONNECTION BRACKET ON BAR OMEGA (DIN EN 50022)
~50
~50
14 14
~9 ~9
Code Description Weight [g] Code Description Weight [g]
0227100000 Intermediate diaphragm 1 0227300600 Connection bracket on DIN bar 7
DISTRIBUTORS
MULTIPLE BASE FOR MACH 16 ADAPTER FOR BAR OMEGA (DIN EN 50022)
ACCESSOIrES FOr mACH 16 VALVES
2-86
MULTIPLE CONNECTORS MACH 16
DISTRIBUTORS
multiple connector.
All versions are certified for electromagnetic compatibility and hence they bear
the CE mark. The system is prearranged for mounting a slave for field buses, which
can be added at any time. Valve units with multiple pneumatic/electrical connection
are supplied complete with valves and are tested.
System modularity means that the valve sequence can be ordered to meet your
own requirements (see key to codes).
a multiple base: extruded anodised aluminium h LED (LED on = Solenoid valve energised) o Small blanking plate - electric connector:
b modular base: anodised aluminium i Identification label (for writing on) painted aluminium
c main assembly, version with connector j Bistable solenoid valve mACH 16
d main assembly, pre-wired version k monostable solenoid valve mACH 16
e Secondary unit/additional secondary unit m 19-wire cable for pre-wired version
f 10-wire return cable n Blanking plate - pneumatic position:
g Socket for 10-wire return cable anodised aluminium
KEY TO CODES
A 0 8 B W C 5 0 8 M M 6 V L 2 4 V D C
FAMILY NO. OF POSITIONS SIZE VOLTAGE
A multiple base for 04 4 posn. M electrical MCN electrical 08 G 1/8’’ M mSV 25 SmS OO 24VDC
solenoid/pneumatic 06 6 posn. connection connection M6 mSV G5 SmS OO 24VAC
connection mach 16 08 8 posn. only for M8 mSV H5 SmS OO
10 10 posn. monostable WC5 pre-wired V mSV 25 SCS OO
B manifold base 12 12 posn. valves cable 5 m L mSV 25 SmP OO
for mach 16 L6 mSV G5 SmP OO
solenoid/pneumatic B electrical ACM additional L8 mSV H5 SmP OO
connection connection connection J mSV 25 SmB OO
for bistable for monostable J6 mSV G5 SmB OO
valves battery J8 mSV H5 SmB OO
K mSV 25 SCB OO
G mSV 26 SmS CC
G6 mSV G6 SmS CC
G8 mSV H6 SmS CC
O mSV 26 SCS CC
E mSV 26 SmS OC
E6 mSV G6 SmS OC
E8 mSV H6 SmS OC
F mSV 26 SCS OC
B mSV 26 SmS PC
B6 mSV G6 SmS PC
B8 mSV H6 SmS PC
C mSV 26 SCS PC
A blanking plate
D intermediate diaphragm
N.B.: The valve insertion order inside the descriptive key is the following, starting from the connector, from the left towards the right: the first left square corresponds to the first valve close to the connector
on the base. There are 12 squares available for the description: if you order a base with less than 12 positions, complete by placing a 0 in the remaining boxes.
2-88
MACH 16 VALVES FOR MULTIPLE CONNECTOR
M MONOSTABLE 5/2, SOLENOID/PNEUMATIC - MECHANICAL SPRING
Symbol Code Description Weight [g]
7062040132 mSV 25 SmS OO 24VDC 92
7062040133 mSV 25 SmS OO 24VAC 92
DISTRIBUTORS
7067040132 mSV H5 SmS OO 24VDC 8 34 98
7066040133 mSV G5 SmS OO 24VAC 6 32.7 96
7067040133 mSV H5 SmS OO 24VAC 8 34 98
2-89
J BISTABLE 5/2, SOLENOID/PNEUMATIC
Symbol Code Description Weight [g]
7062040112 mSV 25 SmB OO 24VDC 139
7062040113 mSV 25 SmB OO 24VAC 139
2-90
O MONOSTABLE 5/3, SOLENOID/PNEUMATIC, PILOT-ASSISTED - CLOSED CENTRES
Symbol Code Description Weight [g]
7062060212 mSV 26 SCS CC 24VDC 143
7062060213 mSV 26 SCS CC 24VAC 143
DISTRIBUTORS
mULTIPLE CONNECTOrS mACH 16
E MONOSTABLE 5/3 SOLENOID/PNEUMATIC - OPEN CENTRES
Symbol Code Description Weight [g]
7062040312 mSV 26 SmS OC 24VDC 142
7062040313 mSV 26 SmS OC 24VAC 142
2-91
B MONOSTABLE 5/3, SOLENOID/PNEUMATIC - PRESSURE CENTRES
Symbol Code Description Weight [g]
7062040412 mSV 26 SmS PC 24VDC 142
7062040413 mSV 26 SmS PC 24VAC 142
SPARE PARTS
N.B.: if the pilot to be replaced bears the writing CE, you have to order among the NEW
pilots, otherwise order among the OLD pilots.
2-92
BASES WITH MULTIPLE CONNECTION
MONOSTABLE SOLENOID/PNEUMATIC BASE WITH 4, 6, 8, 10, 12 POSITIONS
DISTRIBUTORS
Pos.-Nr. L1 L2 L3 Description Code 24VDC Code 24VAC Weight [g]
With multiple connector 4 148.5 86 153 CVm EP 08 04 m mCN . . . . . 0225100401 0225110401 504
DISTRIBUTORS
mULTIPLE CONNECTOrS mACH 16
Pos.-Nr. L2 L3 L4 Description Code 24VDC Code 24VAC Weight [g]
4 86 117.5 113 CVm EP 08 04 m ACm . . . . . 0225300401 0225310401 500
6 120 151.5 147 CVm EP 08 06 m ACm . . . . . 0225300601 0225310601 640
8 154 185.5 181 CVm EP 08 08 m ACm . . . . . 0225300801 0225310801 780
NOTES
2-95
MODULAR MULTIPLE CONNECTOR KIT
It is possible to buy the various assembly kits separately, to obtain a wide unit, or only one additional secondary unit, are mounted together on the
range of customised applications. multiple (or manifold) base. It has to be connected to the sockets shown in
The main units of the version with connector a or the pre-wired version b the diagram.
can easily be assembled with the multiple base l or the modular manifold For different requirements, it is also possible to have return cables with
base m. The manifold base allows particular circuits on the individual a connector at one end only g, or just the 10-wire cable h. These types
valves (feed from exhaust outlets, pressure differentiation, etc.) are available in different lengths. A 10-wire connector kit i is also availa-
Likewise, on the other side it is also simple to mount the secondary unit c. ble if you need to complete the wiring.
This possibility is very interesting because it allows you to convert In the version with a connector, the 19-wire flying connector e pilots
a base for monostable valves into a base for bistable valves. the entire assembled base. This connector must be welded onto the 19-wire
If you fit an additional secondary unit d on a base, you obtain an cable k, which is available in different lengths. The 19-wire connector
additional solenoid base that can be connected by means of return cables complete with cable j is available in various lengths.
DISTRIBUTORS
to a main base for monostable valves. The only thing to remember is that The male connector q allows the free electrical connection of the multiple
in all cases the total number of positions (connection to solenoid valve coil) connector to be used, in order to control the valves placed in the system
must not exceed sixteen. or to control the bistable valves by a monostable multiple electrical
The 10 pin return cable f is used when a main unit and a secondary connection base.
mULTIPLE CONNECTOrS mACH 16
2-96
a MAIN KIT - VERSION WITH CONNECTOR
Code Description Weight [g]
0226500401 main multiple connection kit, 4 positions 24VDC 245
0226510401 main multiple connection kit, 4 positions 24VAC 245
0226500601 main multiple connection kit, 6 positions 24VDC 280
0226510601 Kmain multiple connection kit, 6 positions 24VAC 280
0226500801 main multiple connection kit, 8 positions 24VDC 308
0226510801 main multiple connection kit, 8 positions 24VAC 308
0226501001 main multiple connection kit, 10 positions 24VDC 344
0226511001 main multiple connection kit, 10 positions 24VAC 344
0226501201 main multiple connection kit, 12 positions 24VDC 396
0226511201 main multiple connection kit, 12 positions 24VAC 396
DISTRIBUTORS
b MAIN MULTIPLE PRE-WIRED CONNECTION KIT
Code Description Weight [g]
0226400401 Pre-wired multiple main connector kit, 4 positions 24VDC 3350
0226410401 Pre-wired multiple main connector kit, 4 positions 24VAC 3350
0226400601 Pre-wired multiple main connector kit, 6 positions 24VDC 3400
c SECONDARY KIT
Code Description Weight [g]
0226200401 multiple secondary connector kit, 4 positions 24VDC 166
0226210401 multiple secondary connector kit, 4 positions 24VAC 166
0226200601 multiple secondary connector kit, 6 positions 24VDC 210
0226210601 multiple secondary connector kit, 6 positions 24VAC 210
0226200801 multiple secondary connector kit, 8 positions 24VDC 257
0226210801 multiple secondary connector kit, 8 positions 24VAC 257
2-97
f 10-WIRE RETURN CABLE g 10-WIRE RETURN CABLE - ONE END WITH CONNECTOR
....Length in cm
....Length in cm Please contact our sales offices
Please contact our sales offices
Package: 10 pieces
2-98
o ELECTRIC CONNECTION BLANKING PLATE p BASE BLANKING PLATE
DISTRIBUTORS
q MALE CONNECTOR r KIT OF MULTIPLE BASE GASKETS
A SOV 1/8”
SOV 1/4”
SOV 1/2”
SOV on base
mACH 16
mACH 18
ISO 1 – ISO 2
PIV valves
APr: progressive starter
V3V: circuit switching valve
NOTES
2-99
REDUCER WITH GAUGE FOR VALVES,
SERIES RMV
The rmV-series miniature pressure regulator with pressure gauge for valves
is specifically conceived for mounting on the outlets of valves with a 1/8” port.
With limited cross dimension, it can be fitted to a series of small valves.
The body is 16.5 mm wide and fits exactly on the valves of the mach 16 series
for multiple electrical connection.
Using the rmV, it is possible to differentiate the pressure of each single output
of the valves. For example, if you mount it on port 2 and not on port 4,
the pressure can be reduced on port 2 only. If you mount one for each port,
the pressure on port 2 will differ from that on port 4, which in turn is less than
the feed pressure (outlet 1).
There are three 1/8” threaded rmV ports that are pneumatically connected
in parallel. A small pressure gauge is mounted in one port; another port
DISTRIBUTORS
Code Description
9061601 rmV 1/8”
APPLICATIONS - ASSEMBLY
Fixing the reducer onto the valve 3 outputs with G1/8” thread When mounting on valve units, with a pitch of less than
23 mm, alternate the gauge positions
2-100
VALVES TO ISO 15407-1/
VDMA 24563-02
SERIES MACH 18
DISTRIBUTORS
TECHNICAL DATA
2-101
MODULARITY
DISTRIBUTORS
VALVES TO ISO 15407-1/VDmA 24563-02 SErIES mACH 18
KEY TO CODES
M S V D 5 S O S O O 2 4 V D C
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS VOLTAGE
MSV solenoid/pneumatic D ISO 15407-1/ 5 5/2 SO solenoid/pneumatic S mechanical springs OO 5/2 24VDC
MPV pneumatic VDmA 6 5/3 SE solenoid-pilot-assisted B bistable CC closed centres 24VAC
24563-02 PN pneumatic OC open centres 110VAC
PC pressure centres 220VAC
2-102
MACH 18 ISO 15407-1/VDMA 24563-02
MPV PNEUMATIC
TECHNICAL DATA
Operating pressure: bar Vacuumto10
minimum operating pressure: bar
• monostable 1.5
• monostable 5/3 1.9
• bistable 1
Conductance C Nl/min · bar 114.86
Critical ratio b bar/bar 0.25
Flow rate at 6 bar DP 0.5 bar Nl/min 340
Flow rate at 6 bar DP 1 bar Nl/min 470
Actuation response times at 6 bar: ms
• monostable 4
• bistable 4
repositioning response times at 6 bar ms
DISTRIBUTORS
• monostable 8,4
• bistable 4
Operating temperature range °C -10 + 60
Symbol Code Abbrev. Weight [g] Symbol Code Abbrev. Weight [g]
7063010130 mPV D5 PNS 00 80 7063010210 mPV D6 PNS CC 93
2-103
MACH 18 ISO 15407-1/VDMA 24563-02
SOLENOID/PNEUMATIC MSV
TECHNICAL DATA
Operating pressure: bar
• monostable 1.5 to 10
• monostable 5/3 1.9 to 10
• bistable 1 to 10
• pilot-assisted Vacuum to 10
minimum pilot pressure bar 2
Operating temperature range °C -10 to +60
Conductance C Nl/min · bar 114.86
Critical ratio b bar/bar 0.25
Flow rate at 6 bar DP 0.5 bar Nl/min 340
Flow rate at 6 bar DP 1 bar Nl/min 470
TrA / Trr monostable at 6 bar ms 12 / 26
TrA / Trr bistable at 6 bar ms 21 / 21
DISTRIBUTORS
MONOSTABLE 5/2
Symbol Code Abbrev. Weight [g]
7063020132 mSV D5 SOS OO 24VDC 110
7063020133 mSV D5 SOS OO 24VAC 110
7063020134 mSV D5 SOS OO 110VAC 110
7063020135 mSV D5 SOS OO 220VAC 110
7063030132 mSV D5 SES OO 24VDC 110
7063030133 mSV D5 SES OO 24VAC 110
7063030134 mSV D5 SES OO 110VAC 110
7063030135 mSV D5 SES OO 220VAC 110
MONOSTABLE 5/3
Symbol Code Abbrev. Weight [g]
7063020212 mSV D6 SOS CC 24VDC 156
7063020213 mSV D6 SOS CC 24VAC 156
7063020214 mSV D6 SOS CC 110VAC 156
7063020215 mSV D6 SOS CC 220VAC 156
7063020312 mSV D6 SOS OC 24VDC 156
7063020313 mSV D6 SOS OC 24VAC 156
7063020314 mSV D6 SOS OC 110VAC 156
7063020315 mSV D6 SOS OC 220VAC 156
7063020412 mSV D6 SOS PC 24VDC 156
7063020413 mSV D6 SOS PC 24VAC 156
7063020414 mSV D6 SOS PC 110VAC 156
7063020415 mSV D6 SOS PC 220VAC 156
7063030212 mSV D6 SES CC 24VDC 156
7063030213 mSV D6 SES CC 24VAC 156
7063030214 mSV D6 SES CC 110VAC 156
7063030215 mSV D6 SES CC 220VAC 156
7063030312 mSV D6 SES OC 24VDC 156
7063030313 mSV D6 SES OC 24VAC 156
7063030314 mSV D6 SES OC 110VAC 156
7063030315 mSV D6 SES OC 220VAC 156
7063030412 mSV D6 SES PC 24VDC 156
7063030413 mSV D6 SES PC 24VAC 156
7063030414 mSV D6 SES PC 110VAC 156
7063030415 mSV D6 SES PC 220VAC 156
2-104
BISTABLE 5/2
Symbol Code Abbrev. Weight [g]
7063020112 mSV D5 SOB OO 24VDC 143
7063020113 mSV D5 SOB OO 24VAC 143
7063020114 mSV D5 SOB OO 110VAC 143
7063020115 mSV D5 SOB OO 220VAC 143
7063030112 mSV D5 SEB OO 24VDC 143
7063030113 mSV D5 SEB OO 24VAC 143
7063030114 mSV D5 SEB OO 110VAC 143
7063030115 mSV D5 SEB OO 220VAC 143
DISTRIBUTORS
VALVES TO ISO 15407-1/VDmA 24563-02 SErIES mACH 18
ACCESSORIES
SPARE PARTS
N.B.: if the pilot to be replaced bears the writing CE, you have to order among the NEW
pilots, otherwise order among the OLD pilots.
2-105
BASES TO ISO 15407-1/VDMA 24563-02
FOR MACH 18 VALVES
a INPUT END PLATE TO VDMA 24563-02 b INPUT END PLATE TO VDMA 24563-02
DISTRIBUTORS
~50
14
~9
2-106
VALVES ISO 5599/1, SERIES IPV-ISV
The assembly surface dimensions of ISO1, ISO2 and ISO 3 valves are
to ISO5599-1. They are available in the 5-way versions with 2 and 3
positions and with pneumatic or solenoid actuation.
DISTRIBUTORS
VALVES ISO 5599/1, SErIES IPV-ISV
TECHNICAL DATA ISO 1 ISO 2 ISO 3
Fluid Filtered air without lubrication; lubrication, if used, must be continuous
Operating pressure: bar
• monostable Vacuum to 10 pneumatic / 2.5 to 10 solenoid/pneumatic
• bistable Vacuum to 10 pneumatic / 1 to 10 solenoid/pneumatic
• pilot-assisted Vacuum to 10
minimum pilot pressure bar 2.5
Operating temperature range °C -10 to +60
Nominal diameter mm 7.5 12 15
Conductance C Nl/min · bar 250 657.14 971.43
Critical ratio b bar/bar 0.36 0.25 0.43
Flow rate at 6 bar DP 0.5 bar Nl/min 700 1800 3200
Flow rate at 6 bar DP 1 bar Nl/min 1100 2700 4600
Installation In any position (vertical assembly is not recommended for bistable valves subjected to vibration)
Assembly On single and manifold bases according to ISO 5599/1
recommended lubricant ISO and UNI FD 22
Solenoid pilot to CNOmO/in-line pilot / m12 to CNOmO
manual Bistable on solenoid pilot
monostable on valve body
maximum coil nut torque Nm 1
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
2-107
FLOW CHART
ISO 1 ISO 2
ISO 3
Pressure (bar)
KEY TO CODES
I P V 5 5 PN S O O
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING (12) FURTHER DETAILS
IPV ISO pneumatic 5 ISO 1 5 5/2 PN pneumatic S mechanical springs OO 5/2
ISV ISO solenoid/pneumatic 6 ISO 2 6 5/3 SO solenoid/pneumatic B bistable CC closed centres
7 ISO 3 SE electric pilot-assisted D differential OC open centres
✱ DO solenoid/pneumatic in line PC pressure centres
✱ DE solenoid assisted in line m12
● CO m12 solenoid/pneumatic
● CE m12 solenoid assisted
2-108
VALVES ISO 5599/1, PNEUMATIC
SERIES IPV
TECHNICAL DATA ISO 1 ISO 2 ISO 3
Operating pressure bar Vacuum to 10
minimum operation pressure:
• monostable bar 2.5
• bistable bar 1
Operating temperature range °C -10° to +60
Nominal diameter mm 7.5 12 15
Conductance C Nl/min · bar 250 657.14 971.43
Critical ratio b bar/bar 0.36 0.25 0.43
Flow rate at 6 bar ∆P 0.5 bar Nl/min 700 1800 3200
Flow rate at 6 bar ∆P 1 bar Nl/min 1100 2700 4600
response times at 6 Bar:
• monostable ms 12 24 35
• bistable ms 20 30 45
DISTRIBUTORS
repositioning response times at 6 Bar:
• monostable ms 30 43 55
• bistable ms 20 30 45
manual monostable on valve body
2-109
VALVES ISO 5599/1, SOLENOID/PNEUMATIC,
SERIES ISV
TECHNICAL DATA ISO 1 ISO 2 ISO 3
Operating pressure: bar
• monostable 2.5 to 10
• bistable 1 to 10
• pilot-assisted Vacuum to 10
minimum pilot pressure bar 2.5
Operating temperature range °C -10 to +60
Nominal diameter mm 7.5 12 15
Conductance C Nl/min · bar 250 657.14 971.43
Critical ratio b bar/bar 0.36 0.25 0.43
Flow rate at 6 bar DP 0.5 bar Nl/min 700 1800 3200
Flow rate at 6 bar DP 1 bar Nl/min 1100 2700 4600
TrA / Trr monostable at 6 bar ms 24 / 50 39 / 60 50 / 120
TrA / Trr bistable at 6 bar ms 20 / 20 25 / 25 35 / 35
DISTRIBUTORS
2-110
BISTABLE 5/2 ISO 1 - MONOSTABLE 5/3 ISO 1
Symbol Code Abbrev. Weight [g]
7051021200 ISV 55 SOB OO 388
DISTRIBUTORS
7051021600 ISV 55 SED OO 375
2-111
VALVES ISO 5599/1, PNEUMATIC, SERIES ISV
WITH IN-LINE SOLENOID PILOT
TECHNICAL DATA ISO 1
Operating pressure: bar
• monostable 2.5 to 10
• bistable 1 to 10
• pilot-assisted Vacuum to 10
minimum pilot pressure bar 2.5
Operating temperature range °C -10 to +60
Nominal diameter mm 7.5
Conductance C Nl/min · bar 250
Critical ratio b bar/bar 0.36
Flow rate at 6 bar DP 0.5 bar Nl/min 700
Flow rate at 6 bar DP 1 bar Nl/min 1100
TrA / Trr monostable at 6 bar ms 24 / 50
TrA / Trr bistable at 6 bar ms 20 / 20
DISTRIBUTORS
2-112
COILS AND CONNECTORS FOR ISO 5599/1
SOLENOID VALVES SERIES ISV
COILS SIDE 22 mm
• Voltage tolerance: –10% to + 15% • Coil temperature 100% ED: 70°C at 20°C –
• Insulation class: F155 Ambient temperature
• Degree of protection: IP65 EN60529 with connector • According to Atex 94/9 CE rule, group 2, category 3 GD
• Avoid prolonged exposure to the atmospheric agents
Code Abbrev. Nominal voltage Absorption
Inrush Holding
W0215000151 Coil 22 Ø 8 BA 2W-12VDC 12Vcc 2W 2W
W0215000101 Coil 22 Ø 8 BA 2W-24VDC 24Vcc 2W 2W
W0215000111 Coil 22 Ø 8 BA 3.5VA-24VAC 24V 50/60Hz 5.3VA 3.5VA
W0215000121 Coil 22 Ø 8 BA 3.5VA-110VAC 110V 50/60Hz 5.3VA 3.5VA
W0215000131 Coil 22 Ø 8 BA 3.5VA-220VAC 220V 50/60Hz 5.3VA 3.5VA
DISTRIBUTORS
COILS SIDE 30 mm
• Electric contact DIN43650 shape A – ISO 4400 • Degree of protection: IP65 EN60529 with connector
• Voltage tolerance: -10% + 10% • Avoid prolonged exposure to the atmospheric agents
• Insulation class: F155 • According to Atex 94/9 CE rule, group 2, category 3 GD
2-114
BISTABLE 5/2 ISO 1 - MONOSTABLE 5/3 ISO 1
Symbol Code Abbrev. Weight [g]
7054021200 ISV 55 COB OO 512
DISTRIBUTORS
7054021600 ISV 55 CED OO 490
WIRING DIAGRAM
mONOSTABLE BISTABLE
2-115
BASES ISO 5599/1 FOR VALVES
SERIES IPV-ISV SIZE 1 AND 2
DISTRIBUTORS
BASES ISO 5599/1 FOr VALVES SErIES IPV-ISV SIZE 1 AND 2
2-116
a MANIFOLD BASE, SIDE PORTS
ISO 1 ISO 2
DISTRIBUTORS
Code Description Weight [g]
0228000150 manifold base, side ports, ISO 1 314
0228001150 manifold base, side ports, ISO 2 131
h BLANKING PLATE
ISO 1 ISO 2
DISTRIBUTORS
Code Description Weight [g] Code Description Weight [g]
0228000400 Intermediate diaphragm, ISO 1 4 0228000600 Dimension adapter ISO 1-2 454
0228001400 Intermediate diaphragm, ISO 2 7
m ASSEMBLY KIT
ISO 1 ISO 2
2-120
b MANIFOLD BASE, BOTTOM PORTS c INPUT END PLATE
DISTRIBUTORS
Code Description Weight [g] Code Description Weight [g]
0228002155 manifold base, bottom ports, ISO 3 720 0228002200 Input end plate, ISO 3 670
2-121
SANDWICH REGULATORS
FOR ISO 5599/1 BASES ISO1-2
2-122
VALVES FOR UL- AND CSA-APPROVED
COILS
DISTRIBUTORS
VALVES FOr UL- AND CSA-APPrOVED COILS
NOTES
UL is an independent organisation involved in the safety certification of products for the North American market. Coils and solenoid pilots are certified under UL
429 - Electrically operated valves.
The Ur mark concerns UL-recognised components and is used for ones that are part of a larger product or system. This is why Ur can be read on the coil. The
certification of these components is only valid if they are used in the manufacturer’s stated conditions (in our case voltage ± 10% etc.).
The company that manufactures the certified components is included in a UL-listing of certified manufacturers. The list does not include the name metal Work, but
rather the name Nass magnet (UL file: mH13513), with which we have an agreement for the supply and customisation of coils and solenoid valves.
The use of approved coils and pilots does not automatically certify the whole valve, nor application of a specific machine or plant. Such approval will therefore
be up to the manufacturer of the machine or plant.
CSA (Canadian Standard Association) safety standards are applicable in Canada. The coil complies with CSA 22.2.
The valves on which these coils can be mounted have the same code and description as those of the corresponding standard valves, followed by the suffix “L”.
All valves and units of this type have a painted or anodized aluminium control and can only mount metal Work coils having a code that begins with W0217
(approved coil). For the technical data, a diagram of the components and the code key, please refer to the section in the catalogue of the corresponding family
of standard valves.
Ur-marked coils are therefore components that can form part of a larger • Voltage tolerance: ±10%
product of system. Approval of the component is valid in the above operating • Insulation class: F155
• Degree of protection: IP65 EN60529 with connector
conditions only. The coils must be mounted on suitable valves, ones for which • Avoid prolonged exposure to the atmospheric agents
the Metal Work code ends with L. • Temperature range: from +20°C at +50°C (DC version)
from +20°C at +40°C (AC version)
• max coil temperature at ED 100%: from +58°C at +20°C (DC version)
from +81°C at +20°C (AC version)
VALVES NAMUR
7021020100L SOV A5 SOS OO L 280
2-124
ELECTROPNEUMATIC CONTROL FOR: SERIES 70 VALVES 1/2”
Symbol Code Abbrev. Weight [g]
7030020400L SOV 43 SOS NO L 930
DISTRIBUTORS
7030022200L SOV 46 SOS OC L 1265
• Overall length of monostable valves 5/2 (included solenoid pilot): ISO 5599/1 VALVES - ISO 1
ELECTROPNEUMATIC CONTROL FOR: VALVES ISO 5599/1 WITH IN-LINE SOLENOID PILOT
Symbol Code Abbrev. Weight [g]
7053021100L ISV 55 DOS OO L 396
A = 20 for 5/2
28.5 for 5/3
2-125
VALVES ISO 5599/1 SERIES SAFE AIR®
To offset this problem, we have added a Hall-effect sensor that reads the
spool position. This means that when the valve is deactivated, the sensor
is on, and when the valve is activated, the sensor is off. A status in which
the sensor is off and the coil de-energized indicates a problem.
VALVES ISO 5599/1 SErIES SAFE AIr®
To reduce the probability of risk during plant maintenance, the manual actuator mounted on the Cnomo electric control is the monostable type.
The sensor inside the valve is available in the standard version with a 2.5m three-wire cable (standard or ATEX certified) or with an m8 connector
and a 300 mm cable.
This valve, which is available in 3 sizes for the ISO 5599/1 series, is a category 2 component according to ISO EN 13849 and is suitable for use in
safety circuits up to PL=c.
For those requiring higher PLs, we have also developed a double-channel version (redundant) that requires the use of ISO 5599/1 valves with a
monitored coil arranged so that ports 2 are in parallel and ports 4 are in series. If just one of the valves de-energizes, port 4 relieves, so, even if one
of the two coils remains blocked, the other guarantees relief of the compressed-air circuit. In this case, too, the presence of spool position sensors can
be used to monitor the status.
The double valve is also available in 3 sizes for the ISO 5599/1 series. It is a category 4 component according to ISO EN 13849 and is suitable for
use in safety circuits up to PL=e.
Both the single- and the double-channel valve come with:
- a Type-Approval n° P13104/11/mC/nb issued by Bureau Veritas in accordance with EN ISO 13849
- a certificate of compliance examination to the machinery Directive 2006/42/EC CV **No. CV 002-10-2011 released by Bureau Veritas.
2-126
SINGLE VALVE ISO 5599/1 SERIES SAFE AIR®
TECHNICAL DATA ISO 1 ISO 2 ISO3
Fluid Filtered unlubricated air (50µm); lubrication, if used, must be continuous
Operation 5/2 monostable
Operating pressure: bar
• non-assisted from 2.5 to 10
• pilot-assisted from vacuum to 10
minimum pilot pressure bar 2.5
Operating temperature range °C from -10 to +60 (from -10 to +45 for Atex version)
Nominal diameter mm 7.5 12 15
Conductance C Nl/min · bar 250 657 971
Critical ratio b bar/bar 0.36 0.43 0.43
Flow rate at 6.3 bar ∆p 0.5 bar Nl/min 700 1800 3200
Flow rate at 6.3 bar ∆p 1 bar Nl/min 1100 2700 4600
TrA/Trr at 6.3 bar ms/ms 12 / 30 24 / 43 50 / 120
DISTRIBUTORS
Conductance C on relief Nl/min · bar 267 817 1095
Critical ratio b on relief bar/bar 0.34 0.24 0.56
Flow rate on relief at 6.3 bar SL Nl/min 1850 5900 6500
Installation any position
Assembly On single or manifold bases to ISO 5599/1 (*)
Solenoid pilot to CNOmO
manual actuator monostable on solenoid pilot and valve body
recommended lubricant ISO and UNI FD 22
Compatibility with oils See webpage www.metalwork.it/eng/materiali_compatibilita.html
Coils
COMPONENTS
2-127
FLOW CHARTS - SINGLE VALVE
KEY TO CODES
ISV 5 5 SO S OO 3F
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING 12 FURTHER DETAILS SENSOR
ISV ISO solenoid/ 5 ISO1 5 5/2 SO solenoid/ S mechanical springs OO 5/2 3F 2.5 m
pneumatic 6 ISO2 pneumatic 3 wires
7 ISO3 SE electric M8 0.3 m m8
pilot-assisted AT 2 m ATEX
2-128
5/2 MONOSTABLE - ISO 1
Symbol Code Abbrev. Sensor Weight [g]
7057021100 ISV 55 SOS OO 3F 2.5 m 3 wires 380
7057121100 ISV 55 SOS OO m8 0.3 m m8 350
7057221100 ISV 55 SOS OO AT 2 m ATEX 370
7057021400 ISV 55 SES OO 3F 2.5 m 3 wires 380
7057121400 ISV 55 SES OO m8 0.3 m m8 350
7057221400 ISV 55 SES OO AT 2 m ATEX 370
DISTRIBUTORS
VALVES ISO 5599/1 SErIES SAFE AIr®
5/2 MONOSTABLE - ISO 2
Symbol Code Abbrev. Sensor Weight [g]
7058021100 ISV 65 SOS OO 3F 2.5 m 3 wires 750
7058121100 ISV 65 SOS OO m8 0.3 m m8 720
7058221100 ISV 65 SOS OO AT 2 m ATEX 740
7058021400 ISV 65 SES OO 3F 2.5 m 3 wires 750
7058121400 ISV 65 SES OO m8 0.3 m m8 720
7058221400 ISV 65 SES OO AT 2 m ATEX 740
2-129
EXAMPLE OF A SAFETY CIRCUIT WITH A SINGLE VALVE
Below is an example of a wiring diagram for controlling metal Work SAFE AIr® single valves using Pilz® components.
Circuit components:
- a Pilz® safety module PNOZ® s3 for controlling the emergency stop button; terminal y32 indicates the status of the module, which can be relayed
to the machine control logic
- an emergency stop button S1 (Pilz® - PIT® es Set) linked to terminals S11-S12-S22-S23 of the PNOZ® s3
- a metal Work SAFE AIr® solenoid valve, the 24 VDC coil of which is fed by terminal 14 of the PNOZ® s3 (the other terminal of the coil is 0 V);
the valve’s Hall-effect sensor is 24 VDC
- a start/reset button S2
- a relay K1, controlled by the valve sensor; an NO contact of the relay is in series with button S2 of the PNOZ® s3.
- system deactivated:
• contact 14 is OFF
• the coil is de-energized
• the sensor is ON
• relay K1 is energized
• contact K1 is closed
• contact y32 is OFF
- with the system activated via the start/reset button:
• contact 14 is ON
VALVES ISO 5599/1 SErIES SAFE AIr®
In the event of a malfunction (e.g. spool jam), the coil is de-energized but the sensor remains OFF, relay K1 remains de-energized, contact K1 remains
open (preventing subsequent restarts) and contact y32 is OFF.
In the event of a valve fault, the circuit in the diagram below does not allow relief of the compressed air system. Sensor status must be monitored to
assess valve operation. Contact y32 indicates the status of the PNOZ® s3, not the status of the sensor.
All the electrical connections between the various components must comply with the applicable safety regulations.
If the emergency button is operated at a frequency of 1 actuation per hour, the circuit activates a safety function with PL = c (calculations made with
the PAScal programme by Pilz®). responsibility for final checking that PL lies with the person assembling the circuit.
2-130
DOUBLE VALVE ISO 5599/1 SERIES SAFE AIR®
TECHNICAL DATA ISO 1 ISO 2 ISO3
Fluid Filtered unlubricated air (50µm); lubrication, if used, must be continuous
Operation double 5/2 monostable
Operating pressure: bar
• non-assisted from 2.5 to 10
• pilot-assisted from vacuum to 10
minimum pilot pressure bar 2.5
Operating temperature range °C from -10 to +60 (from -10 to +45 for Atex version)
Conductance C Nl/min · bar 228 498 720
Critical ratio b bar/bar 0.40 0.24 0.44
Flow rate at 6.3 bar ∆p 0.5 bar Nl/min 770 1250 2500
Flow rate at 6.3 bar ∆p 1 bar Nl/min 1050 1750 3400
Conductance C on relief Nl/min · bar 222 554 724
Critical ratio b on relief bar/bar
DISTRIBUTORS
0.30 0.02 0.41
Flow rate at 6.3 bar SL Nl/min 1600 4000 5300
TrA/Trr at 6.3 bar ms/ms 12 / 30 24 / 43 50 / 120
Installation any position
Solenoid pilot to CNOmO
manual actuator monostable on solenoid pilot and valve body
recommended lubricant ISO and UNI FD 22
Compatibility with oils See webpage www.metalwork.it/eng/materiali_compatibilita.html
Coils 30 mm side, ø 8 hole – EN175301-803 connection, form A
22 mm side, ø 8 hole – EN175301-803 connection, form B
WIRING DIAGRAM
2-131
FLOW CHARTS - DOUBLE VALVE
KEY TO CODES
ISV 5 5 SO S DD 3F
FAMILY DIMENSIONS FUNCTION OPERATORS 14 RESETTING 12 FURTHER DETAILS SENSOR
ISV ISO solenoid/ 5 ISO1 5 5/2 SO solenoid/ S mechanical springs DD double 5/2 3F 2.5 m
pneumatic 6 ISO2 pneumatic 3 wires
7 ISO3 SE electric M8 0.3 m m8
pilot-assisted AT 2 m ATEX
2-132
DOUBLE 5/2 MONOSTABLE
DISTRIBUTORS
VALVES ISO 5599/1 SErIES SAFE AIr®
Code Size Abbrev. A B C D E F1 F2 G H I L S Sensor Weight [g]
7057021110 ISO 1 ISV 55 SOS DD 3F 112 152.5 100 118 86 G 1/4” m5 50 100 88 6 23.5 2.5 m 3 wires 2100
7057121110 ISO 1 ISV 55 SOS DD m8 112 152.5 100 118 86 G 1/4” m5 50 100 88 6 23.5 0.3 m m8 2100
7057221110 ISO 1 ISV 55 SOS DD AT 112 152.5 100 118 86 G 1/4” m5 50 100 88 6 23.5 2 m ATEX 2100
7057021410 ISO 1 ISV 55 SES DD 3F 112 152.5 100 118 86 G 1/4” m5 50 100 88 6 23.5 2.5 m 3 wires 2100
7057121410 ISO 1 ISV 55 SES DD m8 112 152.5 100 118 86 G 1/4” m5 50 100 88 6 23.5 0.3 m m8 2100
7057221410 ISO 1 ISV 55 SES DD AT 112 152.5 100 118 86 G 1/4” m5 50 100 88 6 23.5 2 m ATEX 2100
7058021110 ISO 2 ISV 65 SOS DD 3F 146 176 116 145 113 G 3/8” G 1/8” 63 134 104 13 29 2.5 m 3 wires 4000
7058121110 ISO 2 ISV 65 SOS DD m8 146 176 116 145 113 G 3/8” G 1/8” 63 134 104 13 29 0.3 m m8 4000
7058221110 ISO 2 ISV 65 SOS DD AT 146 176 116 145 113 G 3/8” G 1/8” 63 134 104 13 29 2 m ATEX 4000
7058021410 ISO 2 ISV 65 SES DD 3F 146 176 116 145 113 G 3/8” G 1/8” 63 134 104 13 29 2.5 m 3 wires 4000
7058121410 ISO 2 ISV 65 SES DD m8 146 176 116 145 113 G 3/8” G 1/8” 63 134 104 13 29 0.3 m m8 4000
7058221410 ISO 2 ISV 65 SES DD AT 146 176 116 145 113 G 3/8” G 1/8” 63 134 104 13 29 2 m ATEX 4000
7059021110 ISO 3 ISV 75 SOS DD 3F 186 188 116 155 123 G 1/2” G 1/8” 78 174 104 9 31.5 2.5 m 3 wires 5300
7059121110 ISO 3 ISV 75 SOS DD m8 186 188 116 155 123 G 1/2” G 1/8” 78 174 104 9 31.5 0.3 m m8 5300
7059221110 ISO 3 ISV 75 SOS DD AT 186 188 116 155 123 G 1/2” G 1/8” 78 174 104 9 31.5 2 m ATEX 5300
7059021410 ISO 3 ISV 75 SES DD 3F 186 188 116 155 123 G 1/2” G 1/8” 78 174 104 9 31.5 2.5 m 3 wires 5300
7059121410 ISO 3 ISV 75 SES DD m8 186 188 116 155 123 G 1/2” G 1/8” 78 174 104 9 31.5 0.3 m m8 5300
7059221410 ISO 3 ISV 75 SES DD AT 186 188 116 155 123 G 1/2” G 1/8” 78 174 104 9 31.5 2 m ATEX 5300
NOTES
2-133
EXAMPLE OF A SAFETY CIRCUIT WITH A DOUBLE VALVE
Below is an example of a wiring diagram for controlling double valves SAFE AIr® a metal Work using Pilz® components.
Circuit components:
- a Pilz® PNOZ® mm 0.1p modular safety system
- an emergency stop button S1 (Pilz® - PIT® es Set) linked to terminals T0-T1-I8-I9 of the PNOZ® mm 0.1p
- a metal Work double solenoid valve SAFE AIr®, the 24 VDC coils of which are fed by terminals O0 (SV1) and O1 (SV2) of the PNOZ®
mm 0.1p (the other terminals of the coils are OV); the valves’ Hall-effect sensors are 24 VDC
- the sensor signals are relayed to terminals 16 (SV1) and 17 (SV2) of the PNOZ® mm 0.1p
- a start/reset button S2
All the electrical connections between the various components must comply with the applicable safety regulations.
If the emergency button is operated at a frequency of 1 actuation per hour, the circuit activates a safety function with PL = e (calculations made with
the PAScal programme by Pilz®).
responsibility for final checking that PL lies with the person assembling the circuit.
2-134
TECHNICAL DATA SENSOR ATEX
EFFETTO HALL EFFETTO HALL
Type of contact N.O. N.O.
Switch PNP PNP
Supply voltage (Ub) V from 10 to 30 DC from 18 to 30 DC
Power W 3 # 1.7
Voltage variation # 10% of Ub # 10% of Ub
Voltage drop V # 2 # 2.2
Input current mA # 10 # 10
Output current mA # 100 # 70
Switching frequency Hz # 5000 1000
Short-circuit protection yes yes
Over-voltage suppression yes yes
Polarity inversion protection
DISTRIBUTORS
yes yes
EmC EN 60 947-5-2 EN 60 947-5-2
LED display yellow yellow
magnetic sensitivity 2.8 mT ± 25% 2.6 mT
repeatability # 0.1 mT # 0.1 mT (Ub and ta fixed)
Degree of protection (EN 60529) IP 67 IP 68, IP 69K
Vibration and shock resistance 30 g, 11 ms, from 10 to 55 Hz, 1 mm 30 g, 11 ms, from 10 to 55 Hz, 1 mm
Temperature range °C from -25 to +75 from -20 to +45
Sensor capsule material PA66 + PA6I/6T PA
2.5 m/2 m connecting cable PVC; 3 x 0.14 mm2 PVC; 3 x 0.12 mm2
Connecting cable with m8x1
ACCESSORIES
refer to page 2-113 for coils and connectors
NOTES
2-135
DISTRIBUTORS
2-136
NOTES
NOTES
DISTRIBUTORS
2-137
DISTRIBUTORS
2-138
NOTES
SUMMARy OF vAlve ISlAnDS
DISTRIBUTORS
P HDM + cAnopen PAGE 2-153
2-139
+ MUlTI-pOle cOnnecTIOn
hdms are the ideal solution for those requiring the unbeatable performance,
flexibility and modularity of multimach valves combined with sturdy mechanics
and a high degree of protection against external agents. Each valve is enclosed
in a reinforced technopolymer protective shell that acts as a shock-absorber
and prevents the infiltration of dirt. the class of protection is iP65.
the smooth, rounded design makes hdms ideal for applications requiring frequent
washing without the deposit of residues. All the pneumatic connections are on one
side, with built-in push-in fittings. the user interface is on another side so that
the fitter and the service engineer have everything at hand.
flexibility is total: there are 1-16 valves, input and output terminals for pipes
of different sizes and intermediate modules for separate inputs and outputs.
one very important new feature is that valves of different capacities can be
DISTRIBUTORS
TECHNICAL DATA
valve port connections Ø 4,6,8,10 mm automatic fitting for ports 2 and 4 / power supply port for Ø10 or Ø 12 mm automatic fitting / 3/8 thread for exhaust port, m5 thread for exhaust pilot port
connection on the end-plate for the supply of pilots Automatic fitting Ø 4 mm
maximum number of pilots 16
maximum number of valves 16 ( same as the max. no. of pilots )
operating temperature range °c -10 to +60
fluid filtered air without lubrication; lubrication, if used, must be continuous
flow rate at 6.3 bar DP 1 bar nl/min 11.5 mm Ø 4 11.5 mm Ø 6 14 mm Ø 8 23 mm Ø 8 23 mm Ø 10
version 5/2 and 3/2 200 500 650 1000 1200
version 5/3 200 300 300 500 500
Pressure range bar X (pilot supply) 1-11 (valve supply)
terminal 1-1 3 to 7 vacuum at 10
terminal 1 3 to 7
voltage range 24 vdc ± 10%
Power W 0.9
control PnP o nPn
insulation class f155
degree of protection iP65 (with conveyed exhust)
Solenoid rating 100% Ed
trA/trr 2x3/2 monostable at 6 bar ms 8 / 45
trA/trr 5/2 monostable at 6 bar ms 8 / 33
trA/trr 5/2 bistable at 6 bar ms 20 / 20
trA/trr 5/3 cc monostable at 6 bar ms 20 / 20
note on use insert the pipes in the fittings, before passing air through the valves,
otherwise the basket may be pulled out of its seat by the flow of air.
compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
the numbers permit rapid identification of the function and assembly position
of the single elements represented as follows.
Refer to page 2-162 for valves, intermediates elements
and common accessories.
DISTRIBUTORS
hdm + multi-PolE connEction
FIXING THE BASE
A fixing from above using the 1 or 1-11 input terminal and the blind terminal.
B C fixing from above using the 1 or 1-11 input terminal and the blind terminal, using the m5 threads on the bottom and the rear of the terminals.
D fixing from above using the 1 or 1-11 input terminal and the blind terminal, using the m5 threads on the front of the terminals.
An opening for the pipes is made in the plate.
E fixing on the din bar with end-plate 1 or 1-11 and blind and plate, using the push-in bracket code 0227301600.
F lateral fixing using the blind terminal, and its the m4 threads on the side lateral.
Note: The sole fixing admitted is the one showed.
KEY TO CODES
H D M 2 8 M I6 - W 8 - W 6 - O 4 - L 8 - 5 1 4 - 1 6
VALVE INPUT END-PLATE ELECTRICAL BASE MANUAL TYPE TYPE OF VALVE FURTHER DETAILS
heavy duty 2 End-plate 1-11 8 d-Sub 25 wire M monostable I n° 2 3/2 nc 14 iP65 25-wire shell
multimach iP65 pipe Ø 10 manual control W n° 2 3/2 no 16 n° 2 brackets for din bar
3 End-plate 1 B Bistable L 3/2 no + 3/2 nc
pipe Ø 10 manual control V 5/2 monostable
2S End-plate 1-11 K 5/2 bistable
pipe Ø 12 O 5/3 monostable
*F 5/2 monostable
4 right-end-plate 1-11 pipe Ø12
5 blind end-plate
6 Passing-intermede
7 Blind intermediate
20 Exhaust section
4 cartridge 4
6 cartridge 6
8 cartridge 8 - 14 mm
8S cartridge 8 - 23 mm
10 cartridge 10
* uses a single Pin (like the v) and occupies 2 signals.
2-141
WIRING DIAGRAM
Common (P25)
hdm + multi-PolE connEction
v
2S END-PLATE 1-11-25D - PIPE Ø12
Code Description Weight [g]
0227301220 End-plate hdm 1-11-25d 370
Ø12
2-142
c END-PLATE 1-25D - PIPE Ø10
Code Description Weight [g]
0227301201 End-plate hdm 1-25d 370
Ø10
DISTRIBUTORS
A = holes for 25-pin iP51 connectors
(for example, code 0226180101)
AcceSSORIeS
25 pIn
Position of Colour of the Position of Colour of the Position of Colour of the Position of Colour of the
electrical contact corresponding wire electrical contact corresponding wire electrical contact corresponding wire electrical contact corresponding wire
1 blue/black 9 red/black 17 orange/white 25 green/black
2 red/brown 10 brown/white 18 green
3 white/black 11 red/orange 19 yellow/black
4 red/blue 12 light blue 20 white
5 black/orange 13 yellow/white 21 blue/white
6 yellow/red 14 yellow 22 brown
7 black/brown 15 red/green 23 green/white
8 white/red 16 orange 24 red
2-143
+ AS-Interface
the hdm+AS-interface system has been designed in such a way that the pneumatic input terminal
contains all the electronics, signals and AS-i connectors. it is a very compact and sturdy system where
everything is housed in a thick casing aluminium to protect the delicate components against impact.
the valves and accessories are hdm standard, which means that you only need to replace the input
terminal to convert the valve island with multiple connector into an AS-i island. All the advantages
of the hdm system can be exploited: the possibility of mounting valves of different size, with fittings
for pipes 4, 6 or 8; the insertion of intermediate modules with separate power supply or outlets;
aluminium valves with chemical nickel plating enclosed in a protective casing in reinforced
technopolymer, with an index of protection iP65. the arrangement of the functions continues
the traditional optimisation of the hdms: the user interface of the valves and bus all on one side,
so that the fitter and service engineer have everything within easy reach: all compressed air
connections on the other side; the connectors for AS-i cables on the opposite side longitudinally,
so that several valve islands can be arranged in line, fixed on a din bar.
there are many AS-i terminal variants to meet all possible requirements:
DISTRIBUTORS
TECHNICAL DATA
valve port connections Ø 4,6,8,10 mm automatic fitting for ports 2 and 4 / power supply port for Ø10 or 12* automatic fitting /
3/8 thread for exhaust port, m5 thread for exhaust pilot port
maximum number of pilots terminal with 1 node = 4 / terminal with 2 node = 8
maximum number of valves terminal with 2 node = 4 ( same as the max. no. of pilots ) / terminal with 2 node = 8 ( same as the max. no. of pilots )
operating temperature range °c -10 to +60
fluid filtered air without lubrication; lubrication, if used, must be continuous
flow rate at 6.3 bar DP 1 bar nl/min 11.5 mm Ø 4 11.5 mm Ø 6 14 mm Ø 8 23 mm Ø 8 23 mm Ø 10
version 5/2 and 3/2 200 500 650 1000 1200
version 5/3 200 300 300 500 500
Pressure range X (pilot supply) 1-11 (valve supply)
terminal 1-11 3 to 7 bar vacuum at 10 bar
terminal 1 3 to 7 bar
voltage range 24 vdc ±10%
Power for each pilot W 0.9
Solenoid Pilot insulation class f155
degree of protection iP 65 (with conveyed exhaust, and unused inPutS sealed with caps/plugs)
Solenoid rating 100% Ed
trA/trr 2x3/2 monostable at 6 bar ms 8 / 45
trA/trr 5/2 monostable at 6 bar ms 8 / 33
trA/trr 5/2 bistable at 6 bar ms 20 / 20
trA/trr 5/3 cc monostable at 6 bar ms 20 / 20
note on use insert the pipes in the fittings, before passing air through the valves, otherwise the basket may be pulled out of its seat
by the flow of air.
*with right-end-plate 1-11
compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
2-144
THE MULTIMACH WORLD: FLEXIBILITY
the numbers permit rapid identification of the function and assembly position
of the single elements represented as follows.
Refer to page 2-162 for valves, intermediates elements and common accessories.
DISTRIBUTORS
hdm + AS-interface
2
nodES
1
nodE
A fixing from above using the 1 or 1-11 input terminal and the blind terminal.
B C fixing from above using the 1 or 1-11 input terminal and the blind terminal, using the m5 threads on the bottom and the rear of the terminals.
D fixing from above using the 1 or 1-11 input terminal and the blind terminal, using the m5 threads on the front of the terminals.
An opening for the pipes is made in the plate.
E fixing on the din bar with end-plate 1 or 1-11 and blind and plate, using the push-in bracket code 0227301600.
F lateral fixing using the blind terminal, and its the m4 threads on the side lateral.
Note: The sole fixing admitted is the one showed.
2-145
KEY TO CODES
H D M 3 A S - 4 M I6 - W 8 - W 6 - O 4 - L 8 - 5 1 6
VALVE INPUT END-PLATE ELECTRICAL BASE MANUAL TYPE TYPE OF VALVE FURTHER DETAILS
heavy duty 3 End-plate 1 version with standard address M monostable I n° 2 3/2 nc 16 n° 2 brackets for din bar
multimach iP65 AS-4 1 node, 4 out, manual W n° 2 3/2 no
yellow cable control L 3/2 no + 3/2 nc
AS-8 2 nodes, 8 out, B Bistable V 5/2 monostable
yellow cable manual K 5/2 bistable
AO-4 1 node, 4 out e 4 in m8, control O 5/3 monostable
yellow cable *F 5/2 monostable
AP-4 1 node, 4 out e 4 in m12, 4 right-end-plate 1-11
yellow cable pipe Ø12
AZ-4 1 node, 4 out, 5 blind end-plate
DISTRIBUTORS
WIRING DIAGRAM
NOTE: the type f monostable valve uses one Pin only (like the v) but occupies 2 signals.
node 2
node1
Common
2-146
c END-PLATE 1 AO-4, M8
Code Description Weight [g]
0227301218 End-plate hdm 1 Ao-4 759
1 node, 4 out and 4 in m8,
yellow cable
DISTRIBUTORS
hdm + AS-interface
c END-PLATE 1 AP-4, M12
Code Description Weight [g]
0227301212 End-plate hdm 1 AP-4 756
1 node, 4 out and 4 in m12,
yellow cable
c END-PLATE 1 AE-4, M8
Code Description Weight [g]
0227301214 End-plate hdm 1 AE-4 761
1 node, 4 out and 4 in m8,
yellow cable and black cable
2-147
c END-PLATE 1 AE-8, M8
Code Description Weight [g]
0227301216 End-plate hdm 1 AE-8 773
2 nodes, 8 out and 8 in m8,
yellow cable and black cable
DISTRIBUTORS
AcceSSORIeS SpAReS
M8 - M12 PLUG
Code Description
0240009039 PluG m8
0240009040 PluG m12
2-148
+ pROFIBUS-Dp
the hdm+ProfiBuS system has been designed in such a way that the
pneumatic input terminal contains all the electronics, signals and connectors.
it is a very compact and sturdy system where everything is housed in a thick
casing aluminium to protect the delicate components against impact.
the valves and accessories are hdm standard, which means that you only
need to replace the input terminal to convert the valve island with multiple
connector into an ProfiBuS island. All the advantages of the hdm system
can be exploited: the possibility of mounting valves of different size,
with fittings for pipes 4, 6 or 8; the insertion of intermediate modules
with separate power supply or outlets; aluminium valves with chemical
nickel plating enclosed in a protective casing in reinforced technopolymer,
with an index of protection iP65.
DISTRIBUTORS
the arrangement of the functions continues the traditional optimisation
of the hdm: the user interface of the valves and bus all on one side,
so that the fitter and service engineer have everything within easy reach:
all compressed air connections are on the other side, and the electrical
connectors and selectors are at the end of the island.
It is advisable to earth the system to prevent electrical or electrostatic
discharge from damaging the electronic circuit.
hdm + ProfiBuS-dP
TECHNICAL DATA
valve port connections Ø 4,6,8,10 mm automatic fitting for ports 2 and 4 / power supply port for Ø10 or 12* automatic fitting /
3/8 thread for exhaust port, m5 thread for exhaust pilot port
connection on the end-plate 1-11 for the supply of pilots Automatic fitting Ø 4 mm
maximum number of pilots 16
maximum number of valves 16 (same as the max. no. of pilots)
operating temperature range °c -10 to +60
fluid filtered air without lubrication; lubrication, if used, must be continuous
flow rate at 6.3 bar DP 1 bar nl/min 11.5 mm Ø 4 11.5 mm Ø 6 14 mm Ø 8 23 mm Ø 8 23 mm Ø 10
version 5/2 and 3/2 200 500 650 1000 1200
version 5/3 200 300 300 500 500
Pressure range X (pilot supply) 1-11 (valve supply)
terminal 1-11 3 to 7 bar vacuum at 10 bar
terminal 1 3 to 7 bar
voltage range 24 vdc ±10%
(slave protected against overload and reverse polarity)
Power for each pilot W 0.9
Solenoid Pilot insulation class f155
degree of protection iP65 (with conveyed exhust, and that - in case of no use - the BuS out connector gets plugged)
Solenoid rating 100% Ed
trA/trr 2x3/2 monostable at 6 bar ms 8 / 45
trA/trr 5/2 monostable at 6 bar ms 8 / 33
trA/trr 5/2 bistable at 6 bar ms 20 / 20
trA/trr 5/3 cc monostable at 6 bar ms 20 / 20
note on use insert the pipes in the fittings, before passing air through the valves,otherwise the gasket may be pulled out of its seat
by the flow of air.
*with right-end-plate 1-11
compatibility with oils Please refer to page 6-7 of the tecnical documentation
2-149
COMPONENTS
the numbers permit rapid identification of the function and assembly position
of the single elements represented as follows.
Refer to page 2-162 for valves, intermediates elements
and common accessories.
A fixing from above using the 1 or 1-11 input terminal and the blind terminal.
B C fixing from above using the 1 or 1-11 input terminal and the blind terminal, using the m5 threads on the bottom and the rear of the terminals.
D fixing from above using the 1 or 1-11 input terminal and the blind terminal, using the m5 threads on the front of the terminals.
An opening for the pipes is made in the plate.
E fixing on the din bar with end-plate 1 or 1-11 and blind and plate , using the push-in bracket code 0227301600.
F lateral fixing using the blind terminal, and its the m4 threads on the side lateral.
Note: The sole fixing admitted is the one showed.
2-150
KEY TO CODES
H D M 2 P M I6 - W 8 - W 6 - O 4 - L 8 - 5 1 6
VALVE INPUT END-PLATE ELECTRICAL BASE MANUAL TYPE TYPE OF VALVE FURTHER DETAILS
heavy duty 2 End-plate 1-11 P profibus-dP M monostable manual I n° 2 3/2 nc 16 n° 2 brackets for din bar
multimach iP65 3 End-plate 1 control W n° 2 3/2 no
B Bistable manual L 3/2 no + 3/2 nc
control V 5/2 monostable
K 5/2 bistable
O 5/3 monostable
*F 5/2 monostable
4 right-end-plate 1-11
pipe Ø12
5 blind end-plate
DISTRIBUTORS
6 Passing-intermede
7 Blind intermediate
20 Exhaust section
4 cartridge 4
6 cartridge 6
8 cartridge 8 - 14 mm
8S cartridge 8 - 23 mm
10 cartridge 10
* uses a single Pin (like the v) and occupies 2 signals.
WIRING DIAGRAM
hdm + ProfiBuS-dP
PoWEr SuPPly ( m8 )
1 = +24v bus
2 = +24v valve
3 = Gnd
4 = Gnd
1 = +5v *
2=A
3 = ov*
4=B
4 = Shield
* do
* don’tnot connEct
connEct:Pin 1 andfor
feeding Pinexternal
3: to be used only
for termination
feeding of the external terminating resistors.
resistances
- for correct communication, use Profibus cables at least
1 metre long.
- the shield should be evenly distributed around the
thread. Should this not be possible, the shield can be
1 Adressing
connected to prin 5. Both of these methods can also
be
B used in combination.
terminal resistances
C reset button faulty
resettable fuse
1D Adressing
indicatorresistances
BE terminal lEd
Grounding
CF reset button faulty
D resettable fuse
E indicator led
F Grounding
common
2-151
b END-PLATE 1-11 PROFIBUS-DP
Code Description Weight [g]
0227301231 End-plate 730
hdm 1-11 ProfiBuS
DISTRIBUTORS
c END-PLATE 1 PROFIBUS-DP
hdm + ProfiBuS-dP
AcceSSORIeS
the hdm+cAnopen system has been designed in such a way that the
pneumatic input terminal contains all the electronics, signals and connectors.
it is a very compact and sturdy system where everything is housed in a thick
casing aluminium to protect the delicate components against impact.
two versions of end-plate are available: one can handle up to 16 controls
(16 out) and one up to 16 controls and 8 inputs (16 out + 8 in).
the input connectors are m12. two inputs can be connected to each
connector. the functions are arranged to ensure the same optimisation
as the hdms. the user interface is all on one side to facilitate the work
of the fitter and service engineer. All pneumatic connections are on one side;
the electrical connectors and selectors are on top of the island.
DISTRIBUTORS
TECHNICAL DATA
valve port connections Ø 4,6,8,10 mm automatic fitting for ports 2 and 4 / power supply port for Ø10 or 12* automatic fitting /
3/8 thread for exhaust port, m5 thread for exhaust pilot port
hdm + cAnopen
connection on the end-plate 1-11 for the supply of pilots Automatic fitting Ø 4 mm
maximum number of pilots 16
maximum number of valves 16 (same as the max. no. of pilots)
operating temperature range °c -10 to +60
fluid filtered air without lubrication; lubrication, if used, must be continuous
flow rate at 6.3 bar DP 1 bar nl/min 11.5 mm Ø 4 11.5 mm Ø 6 14 mm Ø 8 23 mm Ø 8 23 mm Ø 10
version 5/2 and 3/2 200 500 650 1000 1200
version 5/3 200 300 300 500 500
Pressure range X (pilot supply) 1-11 (valve supply)
terminal 1-11 3 to 7 bar vacuum at 10 bar
terminal 1 3 to 7 bar
voltage range 24 vdc ±10%
(slave protected against overload and reverse polarity)
Power for each pilot W 0.9
Solenoid Pilot insulation class f155
degree of protection iP65 (with conveyed exhausts and with not used connectors plugged)
Solenoid rating 100% Ed
trA/trr 2x3/2 monostable at 6 bar ms 8 / 45
trA/trr 5/2 monostable at 6 bar ms 8 / 33
trA/trr 5/2 bistable at 6 bar ms 20 / 20
trA/trr 5/3 cc monostable at 6 bar ms 20 / 20
note on use insert the pipes in the fittings, before passing air through the valves,otherwise the gasket may be pulled out of its seat
by the flow of air.
* with right-end-plate 1-11
compatibility with oils Please refer to page 6-7 of the tecnical documentation
the numbers permit rapid identification of the function and assembly position
of the single elements represented as follows.
Refer to page 2-162 for valves, intermediates elements and common accessories.
2-154
FIXING THE BASE
A fixing from above using the 1 or 1-11 input terminal and the blind terminal.
B C fixing from above using the 1 or 1-11 input terminal and the blind terminal, using the m5 threads on the bottom and the rear of the terminals.
D fixing from above using the 1 or 1-11 input terminal and the blind terminal, using the m5 threads on the front of the terminals.
DISTRIBUTORS
An opening for the pipes is made in the plate.
E fixing on the din bar with end-plate 1 or 1-11 and blind and plate , using the push-in bracket code 0227301600.
F lateral fixing using the blind terminal, and its the m4 threads on the side lateral.
Note: The sole fixing admitted is the one showed.
KEY TO CODES
H D M 2 CAN O M I6 - W 8 - W 6 - O 4 - L 8 - 5 1 6
VALVE INPUT END-PLATE ELECTRICAL BASE MANUAL TYPE TYPE OF VALVE FURTHER DETAILS
hdm + cAnopen
heavy duty 2 End-plate 1-11 CAN O cAnopen M monostable manual I n° 2 3/2 nc 16 n° 2 brackets for din bar
multimach iP65 3 End-plate 1 16 outPut control W n° 2 3/2 no
CAN I/O cAnopen B Bistable manual L 3/2 no + 3/2 nc
8 inPut e control V 5/2 monostable
16 outPut K 5/2 bistable
O 5/3 monostable
*F 5/2 monostable
4 right-end-plate 1-11
pipe Ø12
5 blind end-plate
6 Passing-intermede
7 Blind intermediate
20 Exhaust section
4 cartridge 4
6 cartridge 6
8 cartridge 8 - 14 mm
8S cartridge 8 - 23 mm
10 cartridge 10
* uses a single Pin (like the v) and occupies 2 signals.
WIRING DIAGRAM
PoWER SUPPLY
a Adressing
b terminal resistances
and baud-rate setting
c indicator lEd
d Grounding
2-155
2-o END-PLATE 1-11 CANopen O
Code Description Weight [g]
0227301251 End-plate 1-11 745
hdm cAnopen
outPut
2-156
AcceSSORIeS
STRAIGHT CONNECTOR FOR CANopen POWER SUPPLY
Code Description
W0970513001 Acc. 5-pin m12x1 straight connector
DISTRIBUTORS
STRAIGHT CONNECTOR WITH CANopen POWER CABLE
Code Description
W0970513002 Acc. 5-pin m12x1 straight connector with wire l = 5 m
hdm + cAnopen
Pin Cable color
1 Brown
2 White
3 Blue
4 Black
5 Grey
2-157
STRAIGHT CONNECTOR WITHOUT CABLE FOR CANopen INPUT
Code Description
0240009021 Straight fitting without cable
DISTRIBUTORS
Y-DISTRIBUTOR WITH CABLE AND M12 STRAIGHT CONNECTORS FOR CANopen INPUT
Code Description
0240009031 y-distributor cable 0.6 m
0240009032 y-distributor cable 1.5 m
2-158
+ B&R
DISTRIBUTORS
and by type of signal, that can be input, output or input/output indifferently.
common to all the modules is the presence of 4 connections: a signal input,
a signal output for the following modules, a power input (24v dc),
a power output for the following modules.
hdm + B&r
IP20 7XV---50-11 SMART CONNECTOR IP67 7XV---50-51 SMART CONNECTOR
it is a plug connector with iP20 protection that contains the X system it is a plug connector with iP67 protection, that contains the X system
electronics. it can be connected with hdm islands, using the special input electronics. it can be connected with hdm islands, using the special input
end-plate, type 1, code 0227301207 or the special input end-plate end-plate type 1, code 0227301207, or the special input end-plate,
type 1-11, code 0227301206. type 1-11 code 0227301206.
these are modules with iP67 protection, connected to the X system, these are modules with protection iP67, receiving a signal according to
for handling inputs and outputs. it is interesting to note that their size is such one of the dP Profibus, cAn open, device net, Ethernet Powerlink protocols
that they can be fixed directly to the hdm input end-plate type 1-11, (the module code differs obviously according to the protocol being
code 0227301206 controlled). the output signal is according to the X-system.
(N.B. NOT to be fixed to the HDM end-plate type 1, code 0227301207). these are gateways converting the signals of a field bus into an
X-system. these modules control the inputs and/or outputs via the m8
connectors provided. they can be fixed directly to the hdm input end-plate
type 1-11, code 0227301206
(N.B. NOT to be fixed to the HDM end-plate, type 1, code 0227301207).
ProfiBuS-dP
dEvicE-nEt
cAn-oPEn
X2X X2X EthErnEt X2X
2-159
APPLICATIONS OF B&R MODULES TO HDM END-PLATES
KEY TO CODES
H D M 2 B & R M I6 - W 8 - W 6 - O 4 - L 8 - 5 1 6
VALVE INPUT END-PLATE ELECTRICAL BASE MANUAL TYPE TYPE OF VALVE FURTHER DETAILS
heavy duty 2 End-plate 1-11 B&R fit for B&r M monostable manual I n° 2 3/2 nc 16 n° 2 brackets for din bar
multimach iP65 3 End-plate 1 control W n° 2 3/2 no
B Bistable manual L 3/2 no + 3/2 nc
control V 5/2 monostable
K 5/2 bistable
O 5/3 monostable
*F 5/2 monostable
4 right-end-plate 1-11
pipe Ø12
5 Blind end-plate
6 Passing-intermede
7 Blind intermediate
20 Exhaust section
4 cartridge 4
6 cartridge 6
8 cartridge 8 - 14 mm
8S cartridge 8 - 23 mm
10 cartridge 10
* uses a single Pin (like the v) and occupies 2 signals.
2-160
HDM 1-11 END-PLATE FOR B&R
Code Description Weight [g]
0227301206 hdm 1-11 end-plate kit 340
for B&r
DISTRIBUTORS
hdm + B&r
HDM 1 END-PLATE FOR B&R
Code Description Weight [g]
0227301207 hdm 1 end-plate kit 380
for B&r
NOTES
2-161
- vAlveS, InTeRMeDIATeS eleMenTS
AnD AcceSSORIeS
hdm valve can be included in islands with any available input terminal.
So the same valve can be connected to the multiple connection
terminal, the AS-interface terminal, the Profi bus-dP,
terminal or the cAn-open terminal.
MANUAL CONTROLS
hdm - vAlvES, intErmEdiAtES ElEmEntS And AccESSoriES
monoStABlE ovErridE Port 2 monoStABlE ovErridE Port 4 BiStABlE ovErridE Port 2 BiStABlE ovErridE Port 4
servo-assisted servo-assisted servo-assisted servo-assisted
• Press and hold the manual control in position • Press and hold the manual control in position • Press the manual control right in then turn it • Press the manual control right in then turn it 90
(not necessary for bistable type K valve) (not necessary for bistable type K valve) clockwise 90 degrees and leave it in position. degrees clockwise and leave it in position.
• release the manual control: • release the manual control: • rotate the manual control 90 degrees anticlockwise, • rotate the manual control 90 degrees anticlockwise,
- the manual control returns to the home position. - the manual control returns to the home position. and then release it. and then release it:
- valves type i, W, l, v, f, and o reposition. - valves type i, W, l, v and f reposition. - the manual control returns to the home position. - the manual control returns to the home position.
- the type K valve remains switched - the type K valve remains switched - valves type i, W, l, v, f, and o reposition. - valves type i, W, l and o reposition.
- the type K valve remains switched - the type K valve remains switched
With type f and v valves, this manual control is not With type f and v valves, this manual control is not
present. present.
N.B.: the pilot power supply X must be present. N.B.: the pilot power supply X must be present. N.B.: the pilot power supply X must be present. N.B.: the pilot power supply X must be present.
• the reference code for the monostable control ends in 0 (2 for type f). • the reference code for the monostable control ends in 1 (3 for type f).
DISTRIBUTORS
7072030132 monostable 115
7072030133 bistable
*F6
7072030110 monostable 130
7072030111 bistable
K6
7072030210 monostable 130
7072030211 bistable
O6
a VALVE DIMENSIONS
2-164
e BLIND END-PLATE
Code Description Weight [g]
0227301500 Blind end-plate hdm 230
DISTRIBUTORS
AcceSSORIeS
Supplied complete with one m4x45 screws and one m6 grub screw
At the 3/5-exhaust port of the intermediate throughreference 6 and of the exhaust switch reference 20
rl17
SpAReS
2-165
MUlTIMAcH
TECHNICAL DATA
valve port connections Ø 4,6,8 mm automatic fitting for ports 2 and 4 / power supply port for Ø8 or Ø10 automatic fitting /
3/8 thread for exhaust port, m5 thread for exhaust pilot port
connection on the end-plate for the supply of pilots Automatic fitting Ø 4
operating temperature range °c -10 to +60
fluid filtered air without lubrication; lubrication, if used, must be continuous
Screw for valve - wall-mounting According to the end-plate used: see page 2-155
flow rate at 6 bar DP 1bar nl/min 11 mm Ø 4: 200 11 mm Ø 6: 500 14 mm Ø 8: 700
voltage range 24 vdc ±10%
Power W 1.2
insulation class f155
degree of protection iP51
Solenoid rating 100% Ed
Pressure range X (pilot supply) 1-11 (valve supply)
terminal 1-11 bar 3 to 7 max vacuum at 10 bar
terminal 1 bar 3 to 7
terminal 1 reduced bar 3 to 7
trA/trr 2x3/2 monostable at 6 bar ms 8 / 45
trA/trr 5/2 monostable at 6 bar ms 8 / 33
trA/trr 5/2 bistable at 6 bar ms 20 / 20
trA/trr 5/3 cc monostable at 6 bar ms 20 / 20
note on use insert the pipes in the fittings, before passing air through the valves,
otherwise the basket may be pulled out of its seat by the flow of air.
compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
2-166
THE MULTIMACH WORLD: FLEXIBILITY
the numbers permit rapid identification of the function and assembly position
of the single elements represented as follows
DISTRIBUTORS
multimAch
FIXING THE BASE
A fixing with reduced end-plate 1, codE 0227300300, supplied complete with bracket
B fixing with end-plate 1-11 codE 0227300200 or with end-plate codE 0227300201
C fixing with end-plate 1-11 codE 0227300200 or with end-plate 1 codE 0227300201 using the m4-thread found on the m5 end-plate
D fixing on the din bar with end-plate 1-11 codE 0227300 using the reduced end-plate 1 codE 0227300300
or end-plate codE 0227300201 using the push-in bracket codE 0227300600.
if you have to remove the base from the bar, this is rapid and can be performed without using any tools.
KEY TO CODES
M 5 1 2 8 I6 - W 8 - W 6 - O 4 - L 8 - 5 1 2 - 1 4
VALVE INPUT END-PLATE ELECTRICAL BASE TYPE OF VALVE FURTHER DETAILS
multimach iP51 2 End-plate 1-11 8 Axial 25-wire I n° 2 3/2 nc 12 9-wire connector
3 End-plate 1 connector base W n° 2 3/2 no 14 25-wire connector
4 reduced End-plate 1 9 Axial 9-wire L 3/2 no + 3/2 nc 16 Brackets for din bar
connector base V 5/2 monostable
10 25-wire rear K 5/2 bistable
connector base O 5/3 monostable
11 9-wire rear 5 Blind end-plate
connector base 6 Passing-intermede
7 Blind intermediate
20 Exhaust section
4 cartridge 4
6 cartridge 6
8 cartridge 8
2-167
a VALVE DIMENSIONS Ø 4
Symbol Code Manual control Weight [g]
7068030532 monostable 118
I4
7068030632 monostable 118
W4
7068030732 monostable 118
L4
7068030132 monostable 100
V4
DISTRIBUTORS
a VALVE DIMENSIONS Ø 6
Symbol Code Manual control Weight [g]
7069030532 monostable 110
I6
7069030632 monostable 110
W6
7069030732 monostable 110
L6
7069030132 monostable 90
V6
7069030112 monostable 107
K6
7069030212 monostable 108
O6
a VALVE DIMENSIONS Ø 8
Symbol Code Manual control Weight [g]
7070030532 monostable 124
I8
7070030632 monostable 124
W8
7070030732 monostable 124
L8
7070030132 monostable 105
V8
7070030112 monostable 120
K8
7070030212 monostable 121
O8
2-168
b END-PLATE 1-11 c END-PLATE 1
DISTRIBUTORS
Code Description Weight [g] Code Description Weight [g]
0227300200 End-plate kit 1-11 223 0227300201 End-plate kit 1 224
multimAch
d REDUCED END-PLATE 1 e BLIND END-PLATE
2-169
t INTERMEDIATE EXHAUST SWITCH h AXIAL CONNECTOR BASE, 25 WIRES
DISTRIBUTORS
k REAR CONNECTOR BASE, 9 WIRES l STRAIGHT AND 90° CONNECTOR KIT, 9 WIRES
2-170
n STRAIGHT AND 90° CONNECTOR KIT, 25 WIRES p CONNECTION BRACKETS ON THE BAR OMEGA (DIN EN 50022)
~50
14
~9
DISTRIBUTORS
Code Description Weight [g] Code Description Weight [g]
0226180101 Straight and 90° connector kit, 25 wires 48 0227300600 connection brackets on din bar 8
individually packed
multimAch
q r s CONNECTOR KIT + WIRE SILENCER FOR FITTING, Ø 8
CABLES NOTES
0226900250 connector + 9-wire axial cable l = 2.5 m 220 0226910250 connector + 9-wire 90° cable l = 2.5 m 220
0226900500 connector + 9-wire axial cable l = 5 m 434 0226910500 connector + 9-wire 90° cable l = 5 m 434
0226920100 connector + 25-wire axial cable l = 1 m 132 0226930100 connector + 25-wire 90° cable l = 1 m 132
0226920250 connector + 25-wire axial cable l = 2.5 m 320 0226930250 connector + 25-wire 90° cable l = 2.5 m 320
0226920500 connector + 25-wire axial cable l = 5 m 636 0226930500 connector + 25-wire 90° cable l = 5 m 636
25 pIn 9 pIn
multimAch
Position of Colour of the Position of Colour of the Position of Colour of the Position of Colour of the
electrical contact corresponding wire electrical contact corresponding wire electrical contact corresponding wire electrical contact corresponding wire
1 blue/black 10 brown/white 19 yellow/black 1 green/black
2 red/brown 11 red/orange 20 white 2 white
3 white/black 12 light blue 21 blue/white 3 blue/black
4 red/blue 13 yellow/white 22 brown 4 blue
5 black/orange 14 yellow 23 green/white 5 yellow/black
6 yellow/red 15 red/green 24 red 6 yellow
7 black/brown 16 orange 25 green/black 7 red/black
8 white/red 17 orange/white 8 green
9 red/black 18 green 9 white/black
lenght = 140 mm
2-172
WIRING DIAGRAM OF THE 9-PIN CONNECTOR
DISTRIBUTORS
multimAch
WIRING DIAGRAM OF THE 25-PIN CONNECTOR
2-173
MUlTIMAcH + B&R
refer to page 2-156 for valves, intermediates elements and common accessories.
2-174
cleveR MUlTIMAcH
DISTRIBUTORS
or master and slaves.
Addressing of single outputs is not required as the connection number
of each solenoid pilot is assigned automatically based on the position
occupied by the valve.
cm clEvEr multimAch
SMART VALVE
LOCAL DIAGNOSTICS
Each clever multimach valve has a lEd leD 14 leD 12 DeScRIpTIOn OF THe FAUl
diagnostic system that identifies immediately
OFF OFF no fault, Ev1-Ev2=off
whether a pilot is energized, the contact
is interrupted or there is a short-circuit.
On (green) OFF no fault, Ev1=on - Ev2=off
2-175
INPUT MODULES
By choosing the specially designed clever center you can add inPut/outPut signal management modules, wich can be used for:
• diGitAl inPutS, as cylinder sensors for example
• diGitAl outPutS
• AnAloGuE inPutS (but the lEds do not light up)
• AnAloGuE outPutS (but the lEds do not light up)
they can be combined, even on the same module. you can choose between PnP or nPn connections via a dip switch-type selector.
All the inPutS/outPutS must be the same type, i.e. all PnP or nPn.
DISTRIBUTORS
cm clEvEr multimAch
CLEVER CENTER
44-pin connector
for inputs
MAXIMUM EXPANSION
ordering code
0227302900
2-176
EXAMPLE OF A CM LAYOUT
the clever center can relay command signals to other islands of “slaves”. transmission, in serial mode, is via a cable with m8 connectors.
commands can be sent from the first slave island to other slave islands in cascade, again via cables with m8 connectors. Addresses are assigned
automatically, based on intuitive sequential logic. this means that other slaves can be added downstream at any time, until all 32 available outputs
are in use.
DISTRIBUTORS
Slave 1 Slave 2
m8
cm clEvEr multimAch
Serial
connection
input/output module 3
Slave 3
input/output module 4
clever center
input/output module 1
input/output module 1
Slave 4
NOTES
2-177
TECHNICAL DATA
valve port connections Ø 4,6,8 mm automatic fitting for ports 2 and 4 / power supply port for Ø10 automatic fitting /
3/8 thread for exhaust port, m5 thread for exhaust pilot port
connection on the end-plate 1-11 for the supply of pilots Automatic fitting Ø 4 mm
maximum number of pilots 32
maximum number of valves 32 (same as the max. no. of pilots)
operating temperature range °c -10 to +60
fluid filtered air without lubrication; lubrication, if used, must be continuous
flow rate at 6 bar DP 1bar nl/min 11 mm Ø 4 = 200 11 mm Ø 6 = 500 14 mm Ø 8 = 800
Pressure range X (pilot supply) 1-11 (valve supply)
terminal 1-11 3 to 7 bar vacuum at 10 bar
terminal 1 3 to 7 bar
voltage range 24 vdc ±10%
(slave protected against overload and reverse polarity)
DISTRIBUTORS
COMPONENTS
the numbers permit rapid identification of the function and assembly position of the single elements represented as follows.
DISTRIBUTORS
cm clEvEr multimAch
A fixing from above using the 1 or 1-1 input terminal and the blind terminal.
B C fixing from above using the 1 or 1-1 input terminal and the blind terminal, using the m5 threads on the bottom and the rear of the terminals.
D fixing from above using the 1 or 1-1 input terminal and the blind terminal, using the m5 threads on the front of the terminals.
An opening for the pipes is made in the plate.
E fixing on the din bar with end-plate 1 or 1-11 and blind and plate , using the push-in bracket code 0227301600.
F lateral fixing using the blind terminal, and its the m4 threads on the side lateral.
Note: The sole fixing admitted is the one showed.
2-179
KEY TO CODES – CLEVER MULTIMACH
C M 2 I/O M I6 - W8 - W6 - O4 - L8 - 5 M8 - M8 - 15 - 16
VALVE INPUT END-PLATE FUNCTION MANUAL TYPE TYPE OF VALVE FURTHER DETAILS
clever multimach 2 End-plate 1-11 O only valves M monostable I n° 2 3/2 nc M8 module 8 input m8
3 End-plate 1 I/O input/output manual control W n° 2 3/2 no 14 Shell 44 pin
and valves B Bistable L 3/2 no + 3/2 nc 15 Shell 44 + 44 pin
ADD Additional manual control V 5/2 monostable 16 n° 2 brackets for din bar
(slave) K 5/2 bistable
O 5/3 monostable
5 blind end-plate
6 Passing-intermede
7 Blind intermediate
20 Exhaust section
DISTRIBUTORS
4 cartridge 4
6 cartridge 6
8 cartridge 8
MANUAL CONTROLS
cm clEvEr multimAch
monoStABlE ovErridE Port 2 monoStABlE ovErridE Port 4 BiStABlE ovErridE Port 2 BiStABlE ovErridE Port 4
servo-assisted servo-assisted servo-assisted servo-assisted
• Press and hold the manual control in position • Press and hold the manual control in position • Press the manual control right in then turn it • Press the manual control right in then turn it 90
(not necessary for bistable type K valve) (not necessary for bistable type K valve) clockwise 90 degrees and leave it in position. degrees clockwise and leave it in position.
• release the manual control: • release the manual control: • rotate the manual control 90 degrees anticlockwise, • rotate the manual control 90 degrees anticlockwise,
- the manual control returns to the home position. - the manual control returns to the home position. and then release it. and then release it:
- valves type i, W, l, v and o reposition. - valves type i, W, l , v and o reposition. - the manual control returns to the home position. - the manual control returns to the home position.
- the type K valve remains switched - the type K valve remains switched - valves type i, W, l, v and o reposition. - valves type i, W, l v and o reposition.
- the type K valve remains switched - the type K valve remains switched
With type v valves, this manual control is not present.
With type v valves, this manual control is not present.
n.B.: the pilot power supply X must be present. n.B.: the pilot power supply X must be present. n.B.: the pilot power supply X must be present. n.B.: the pilot power supply X must be present.
• the reference code for the monostable control ends in 0. • il codice di riferimento per il comando bistabile é quello con finale “1”
a indicator lEd
b Grounding
2-180
WIRING DIAGRAM FOR THE CLEVER CENTER TERMINAL - INPUTS AND OUTPUTS
DISTRIBUTORS
cm clEvEr multimAch
mAlE fEmAlE
a indicator lEd
b Grounding
c input selector type PnP/nPn
a indicator lEd
b Grounding
2-181
a VALVE DIMENSIONS Ø4
Symbol Code Manual control Weight [g]
7074030530 monostable 130
7074030531 bistable
I4
7074030630 monostable 130
7074030631 bistable
W4
7074030730 monostable 130
7074030731 bistable
L4
7074030130 monostable 115
7074030131 bistable
V4
DISTRIBUTORS
a VALVE DIMENSIONS Ø6
Symbol Code Manual control Weight [g]
7075030530 monostable 130
7075030531 bistable
I6
7075030630 monostable 130
7075030631 bistable
W6
7075030730 monostable 130
7075030731 bistable
L6
7075030130 monostable 115
7075030131 bistable
V6
7075030110 monostable 130
7075030111 bistable
K6
7075030210 monostable 130
7075030211 bistable
O6
a VALVE DIMENSIONS Ø8
Symbol Code Manual control Weight [g]
7076030530 monostable 140
7076030531 bistable
I8
7076030630 monostable 140
7076030631 bistable
W8
7076030730 monostable 140
7076030731 bistable
L8
7076030130 monostable 130
7076030131 bistable
V8
7076030110 monostable 140
7076030111 bistable
K8
7076030210 monostable 140
7076030211 bistable
O8
2-182
2-o OUTPUT END-PLATE 1-11 3-o OUTPUT END-PLATE 1
DISTRIBUTORS
terminator terminator
cm clEvEr multimAch
2 - i/o INPUT END-PLATE 1-11 3 - i/o INPUT END-PLATE 1
terminator terminator
n 44-PIN CUP CONNECTOR KIT IP 65 o 44+44 PIN CUP CONNECTOR KIT IP 65 FOR I/O
2-184
p CONNECTION BRACKETS ON DIN BAR SILENCER FOR FITTING, Ø 8
DISTRIBUTORS
Code Description Weight [g] Code Description Weight [g]
0227301600 connection brackets on din bar hdm/cm 30 W0970530084 Silencer for fitting, Ø 8 15
Supplied complete with one m4x45 screws and one grub screw At the 3/5-exhaust port of the intermediate through reference 6
individually packed and the exhaust switch reference 20
cm clEvEr multimAch
8 - m8 M8 8-INPUT/OUTPUT MODULE
M8 PLUG
2-185
44-PIN PRE-WIRED CUP CONNECTOR 44+44-PIN PRE-WIRED CUP CONNECTOR
DISTRIBUTORS
44 pIn FeMAle pRe-WIReD FOR vAlve 44 pIn MAle pRe-WIReD FOR InpUT/OUTpUT
Position of Corresponding Function Position of Corresponding Function
cm clEvEr multimAch
2-186
u
23 M8 PREWIRED CONNECTOR FOR VALVE ISLANDS CONNECTIONS
Code Description
0240005003 m8 prewired connector for valve islands conn. cm l = 5 m
0240005005 m8 prewired connector for valve islands conn. cm l = 1 m
0240005006 m8 prewired connector for valve islands conn. cm l = 3 m
0240005008 m8 prewired connector for valve islands conn. cm l = 10 m
DISTRIBUTORS
M8 INPUT CONNECTOR
Code Description
0240009010 m8 3-pin straight connector
cm clEvEr multimAch
IDENTIFICATION PLATE KIT
Code Description
0226107000 identification plate kit
comes 1 + 1 packs
lenght = 140 mm
2-187
DISTRIBUTORS
2-188
NOTES
FIELDBUS SUMMARY
DISTRIBUTORS
P HDM + CANopen SEE PAGE 2-153
FIELDBUS SUMMARY
P PROFIBUS-DP/CANopen/DEVICE NET FOR MULTIMACH PAGE 2-190
AND BASES FOR PLT-10 MULTIPLE CONNECTION
2-189
PROFIBUS-DP/CANopen/DEVICE-NET FOR MULTIMACH
AND BASES FOR PLT-10 MULTIPLE CONNECTION
The expandable modular slaves for Multimach and bases for PLT-10 multi-
ple connection follow the same application philosophy of total modularity
common to the Multimach system. With full freedom, the slave can be
configured by fitting the various modules offered:
• Slaves are available for 3 alternate bus systems:
PROFIBUS-DP, CAN-OPEN, DEVICE NET.
Each of these can manage 24 outputs.
• The slaves are mounted on a 35 mm DIN bar, next to the Multimach
unit.
• The electric connection between the slave and the unit is simply
obtained with a kit comprised of pre-wired, 25-pin Sub-D connectors
with a 25-core cable.
DISTRIBUTORS
TECHNICAL DATA
Supply voltage 24 VDC + 20% - 15%
EMC and ESD test in compliance with IEC 801-2/IEC 801/4 (up to level 3: 8kV/2kV)
Resistance to vibration and impacts test according to IEC68-2-6/IEC 68-2-27 (1g/12g)
Operating temperature range °C 0 to 60
Storage temperature °C - 40 to + 85
Admitted relative humidity 95%
Assembly 35 mm DIN bar
2-190
a SLAVE PROFIBUS-DP 24 OUTPUT
Code Slave kit
0240004002 SLAVE PROFIBUS+DO24xDC24V
Technical data
PROFIBUS-Interface RS485: 9 pins SubD
Transmission speed 9.6 kBaud up to 12 Mbaud
Max number of modules which can be connected 31 (depending on the maximun corrent)
Output interface 25 pins SubD
Number of outputs 24
Output data 4 Byte (3used +1)
Nominal supply voltage 24 VDC
DISTRIBUTORS
Maximum current for each output 1A, max total 4A
Absorption 24V (out excluded) 800 mA
Technical data
CANopen-Interface 9 pins SubD
Transmission speed 10 k Baud up to 1 Mbaud
Max number of modules which can be connected 31 (depending on the maximun corrent)
Output interface 25 pins SubD
Number of outputs 24
Nominal supply voltage 24 VDC
Maximum current for each output 1A, max total 4A
Absorption 24 V (out excluded) 800 mA
2-191
d DEVICE NET SLAVE, 24 OUTPUTS
Code Slave kit
0240004032 SLAVE DEVICE-NET+DO24xDC24V
Technical data
DEVICE-NET-Interface DeviceNet Open Style
Transmission speed 125, 250, 500 k Baud
Max number of modules which can be connected 31 (depending on the maximun corrent)
Output interface 25 pins SubD
Number of outputs 24
Nominal supply voltage 24 VDC
Maximum current for each output 1A, max total 4A
DISTRIBUTORS
Technical data
Nominal input voltage 24 VDC
Number of inputs 8
Input data 1 Byte
Input voltage at “1” 15…28.8V
Output voltage at “0” 0…5V
Response time 3 ms
Internal Bus voltage 5V
Absorption 5V BUS 20 mA
Technical data
Nominal voltage 24 VDC
Number of outputs 8
Output data 1 Byte
Absorption for each channel 1A (max 8A)
Internal Bus voltage 5V
Absorption 5V BUS 70 mA
2-192
g 4-ANALOG INPUT MODULE
Code Description
0240004054 AL 4X16 BIT unit
Technical data
Number of Inputs 4
Input data 8 Byte
Input range Voltage 0 to 50 mV, 0...10V, ± 4 mV, ± 4V, ± 10V,
Current 0/4…20 mA, +/-20 mA
Temperature Pt100, Pt1000, Ni100, Ni1000
Resistance 60 Ω, 600 Ω, 3000 Ω, 16000 Ω
Thermoelements J, K, N, R, T, S
DISTRIBUTORS
Resolution 12/16 Bit
Input resistance 20M Ω voltage, 85 Ω current
Time 5…70 ms
Internal Bus voltage 5V
Absorption 5V BUS 280 mA
NOTES
2-193
CONNECTING ONE SLAVE WITH SEVERAL VALVE UNITS
DISTRIBUTORS
PROFIBUS-DP/CANopen/DEVICE-NET FOR MULTIMACH AND BASES FOR PLT-10 MULTIPLE CONNECTION
In order to make the best use of the available slave outputs, they can be distributed over several valve units using double-output connectors.
The above drawing refers to one possible configuration, but the user can combine cables and connectors as required.
The connector mounted on the slave is used to distribute the outputs on two cables.
A cable for a certain number of outputs goes to connectors and . Some wires are soldered to the connector pins and the unused ones can be
soldered to the wires of another cable from the second output carrying signals to the next unit.
25-PIN PLUG CONNECTOR KIT, DOUBLE OUTPUT FOR SLAVE 25-PIN PLUG CONNECTOR KIT, DOUBLE OUTPUT FOR MULTIMACH AND PLT-10
Complete with 2 cable clamps for wiring 2 cables Complete with 2 cable clamps for wiring 2 cables
The Profibus DP IP 67 is a robust metallic slave that can be connected flexibly sing
M12 connectors to outputs and solenoid valves and/or inputs.
Each connector can be used freely for:
• 1 Output + 1 diagnostic Input
• 2 Outputs
• 1 Output + 1 Input
• 2 Inputs
• 1 Input + 1 diagnostic Input
Each slave can handle a total of 16 signals, each according to one of the above
combinations.
Diagnostics provides information on the type and location of the error of each
DISTRIBUTORS
channel with:
• de-activation of the coupling point “involved” and not the complete module;
• signal to the controller;
• display with local LEDs.
One single slave or an island of solenoid valves complete with slave
and connectors can be ordered. The catalogue shows the 1/8” and 1/4” valve
islands in the 70 series and the ISO5599 valve islands, size 1 and size 2.
COMPONENTS
2-195
SLAVE IP67
Code Description
0240008001 8 I/O + 8 I/O/autotest Profibus
DISTRIBUTORS
INPUT/OUTPUT PROFIBUS-DP IP 67 M12
KEY TO CODES
B U S P V B O 0 2 D D
P Profibus V IP67 B 70 1/8’’ O Multiple base 02 2 positions D SOV 23 SOS NO - SOV 33 SOS NO
C 70 1/4’’ 04 4 positions H SOV 23 SOS NC - SOV 33 SOS NC
06 6 positions Z SOV 23 SOB 00 - SOV 33 SOB 00
08 8 positions M SOV 25 SOS 0 - SOV 35 SOS 00
10 10 positions J SOV 25 SOB 00 - SOV 35 SOB 00
12 12 positions G SOV 26 SOS CC - SOV 36 SOS CC
14 14 positions E SOV 26 SOS OC - SOV 36 SOS OC
16 16 positions B SOV 26 SOS PC - SOV 36 SOS PC
A Blanking plate
2-196
IP67 SLAVE, COMPLETE WITH ISO VALVES
DISTRIBUTORS
INPUT/OUTPUT PROFIBUS-DP IP 67 M12
A B C D E F G H L M N P R
ISO1 43 80 140 158 28 10.5 76.4 22 11 47 150 230 H + L + (A x *n°)
ISO2 56 90 165 180 35 12.5 77.5 26 14 61 178 240 H + L + (A x *n°)
KEY TO CODES
B U S P V D 1 0 2 MM
P Profibus V IP67 D ISO1 1 Manifold base 02 2 positions M ISV 55 SOS 00 - ISV 65 SOS 00
E ISO2 side 04 4 positions J ISV 55 SOB 00 - ISV 65 SOB 00
06 6 positions G ISV 56 SOS CC - ISV 66 SOS CC
08 8 positions E ISV 56 SOS OC - ISV 66 SOS OC
10 10 positions B ISV 56 SOS PC - ISV 66 SOS PC
12 12 positions A Blanking plate
14 14 positions
16 16 positions
2-197
ACCESSORIES
90° ELBOW WITHOUT CABLE STRAIGHT FITTING WITHOUT CABLE
Y-DISTRIBUTOR WITH CABLE AND M12 STRAIGHT CONNECTORS MALE CONNECTOR FOR FEEDING “IN”
2-198
INPUT PROFIBUS-DP IP67 M8
DISTRIBUTORS
INPUT PROFIBUS-DP IP67 M8
TECHNICAL DATA
Application 8 PNP inputs
Power supply 24 VDC (13-28 V)
Index of protection IP67
Temperature range -20 to +70°C RH 5-95% - no condensate
Field Bus technical data Transmission protocol DP-VO Profibus to EN 50170
Transmission mode Synchronous or Freeze-Mode
Transfer rate Up to 12 MBit/s
Addresses Rotary switches, 1...99
Input technical data Type PNP proximity sensors or IEE 1131-2 compact mechanical stop
Power supply 24 VDC (18 to 28 V)
Signal One green LED for each input
Input 0 signal voltage 2...5 V
Input 1 signal voltage 10...30 V
Diagnosis Field bus “NET” LED+alarm signal to master
INPUT short-circuit sensor Red LED for each channel at M8 connection point M8 (600 mA)
SLAVE IP67
Code Description
0240008002 IP67 M8 PROFIBUS INPUT
2-199
PIN ASSIGNMENT
PROFIBUS CONNECTORS
3 - GND 3 - GND
4 - Bus B 4 - Bus B
5 - Screen 5 - Screen
LED ASSIGNMENT
NETWORK
(red): slave not configured or
not communicating with master
(green): slave configured and
communicating with master
MODULE FAILURE
(red): check signal LEDs
NOT USED
2-200
M12 BUS-OUT MALE CONNECTOR M12 BUS-IN FEMALE CONNECTOR
DISTRIBUTORS
M8-M12 PLUG M8 INPUT CONNECTOR WITH CABLE
M12 STRAIGHT SUPPLY CONNECTOR WITH CABLE M12 90° SUPPLY CONNECTOR
Code Description
W0970513004 M12x1 5-pin 90° connector with 5m cable
2-201
UNITS
UNITS
UNITS
P NEW DEAL PAGE 3-144
P ONE PAGE 3-191
P PRECISION REGULATORS, PROPORTIONAL VALVES, PRESSURE SWITCHES PAGE 3-205
3-1
SUMMARY
3-2
P FR+LUB PAGE 3-38
UNITS
SUMMARY Syntesi®
3-3
AIR TREATMENT UNIT
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Max. input pressure bar 15
MPa
UNITS
1.5
psi 217
Flow rate See catalogue of the various elements
Min/max temperature at 10 bar; 1 MPa; 145 psi °C from -10 to +50
Padlockable knob The knobs of the regulators, fi lter regulators and standard sectioning valves can all be padlocked
Fluid Compressed air or other inert gases
Mounting position See catalogue of the various elements
Direction of fl ow Flow options right to left or vice versa
Additional air take-off, for pressure gauges or fi ttings 1/8”, front and rear, on all modules
AIR TREATMENT UNIT Syntesi®
NOTE
3-4
MODULARITY AND FLEXIBILITY
UNITS
AIR TREATMENT UNIT Syntesi®
The various elements of Syntesi® can be fi xed together and connected to the air feed and delivery circuit using nickel brass bushes . The bushes are
easy to remove by unscrewing the two front screws . This solution has numerous advantages:
- Reduced overall dimensions.
- Free composition of multiple elements, without the need for brackets, stay bolts or yoke.
- The metal threads of the fi ttings, including taper thread, allow high torques.
- Maximum fl exibility, a unit can be transformed at any time by adding an element or replacing a port with another one, e.g. 1/4” instead of 1/8”.
- The pneumatic inlet port can be the same or different from the outlet port.
Standard ports for size 1 Syntesi® are: G 1/8”, G 1/4”, G 3/8”, intermediate, air take-off.
Additional ports . On the front and back of all Syntesi® is an 1/8” port for use with pressure gauges or pressure switches or, considering
the high fl ow rate, as additional air take-off . These ports are downstream of the element, so, for example, a regulator port can supply air at a set
pressure or a fi lter port can supply fi ltered air (not valid for actived carbon fi lter and depurator).
Wall fi xing. Only two through screws are needed. No bulky brackets or additional fl anges are required.
Regulator fi xing bracket. The regulators and fi lter regulators can be fi xed in position using a steel bracket .
Padlockable knob . The knobs on the regulators, fi lter regulator and sectioning valves can all be padlocked. The steel plate is included in the supply.
Either one or two padlocks can be applied.
3-5
MOUNTING OPTIONS
UNITS
Do not use a spanner for fixing taper threaded elements to the front ports. The following is marked indelibly on the body:
Mount by hand and apply a liquid sealant (not teflon®). - Metal Work trademark
- Code
- Maximum pressure and temperature
- Degree of filtration or pressure range, where relevant
- Week and year of manufacture
- Atex category
- Made in Italy
3-6
KEY TO CODES SINGLE ELEMENT
56 1 1 F 10 1
THREADED INPUT THREADED OUTPUT
SYNTESI SIZE ELEMENT TYPE
CONNECTION CONNECTION
56 Syntesi 1 Size 1 0 Without bushing F Filter Varies from element to element 0 Without bushing
1 1/8’’ port D Depurator 1 1/8’’ port
2 1/4’’ port C Active carbon filter 2 1/4’’ port
3 3/8’’ port R Pressure regulator 3 3/8’’ port
B Filter-regulator
L Lubricator
V Shut off valve
A Progressive starter
S Pressure switches
P Air take-off
UNITS
AIR TREATMENT UNIT Syntesi®
KEY TO CODES UNIT COMPOSED OF TWO OR THREE ELEMENTS
56 1 1 V 10 B 24 L 10 1
THREADED INPUT THREADED OUTPUT
SYNTESI SIZE ELEMENT 1 TYPE ELEMENT 2 TYPE ELEMENT 3 TYPE
CONNECTION CONNECTION
56 Syntesi 1 Size 1 1 1/8’’ port F Filter Varies from F Filter Varies from F Filter Varies from 1 1/8’’ port
2 1/4’’ port D Depurator element to D Depurator element to D Depurator element to 2 1/4’’ port
3 3/8’’ port C Active element C Active element C Active element 3 3/8’’ port
carbon carbon carbon
filter filter filter
R Pressure R Pressure R Pressure
regulator regulator regulator
B Filter- B Filter- B Filter-
regulator regulator regulator
L Lubricator L Lubricator L Lubricator
V Shut off V Shut off V Shut off
valve valve valve
A Progressive A Progressive A Progressive
starter starter starter
S Pressure S Pressure S Pressure
switches switches switches
P Air Take-off P Air Take-off P Air Take-off
3-7
FILTER
The job of the filter is to retain liquid or solid impurities present in the
compressed air.
The incoming air is moved by the centrifuge unit, so that liquid particles,
which are heavier, are projected against the walls of the container and
force to adhere to it. As they accumulate, the create drops that deposit on
the bottom by gravity.
The remaining solid particles are held back by the porous filtering element.
The condensate is maintained in a quiet state to prevent the deposited
impurities from re-entering the circulation. The condensate drains out
through the drain cock provided.
The RMSA drain discharges when the pressure in the filter drops to zero.
Alternatively the condensate can be drained by hand by pressing the
button.
The RA drain discharges condensate from the container automatically
whenever necessary, regardless of the pressure level.
On the front and the back is an 1/8” port for use with pressure gauges or
pressure switches or, considering the high flow rate, as additional filtered
air take-off.
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Degree of filtration mm 5 (yellow) - output air purity class ISO8573-1: 3.7.4
UNITS
COMPONENTS
3-8
FLOW CHARTS
16 16
15
15
0.1 1 A B C D E 0.1 1 A B C D E
14 14
13 13
12 12
0.08 0.8 0.08 0.8
11 11
10 10
9 9 0.06 0.6
0.06 0.6
8 8
7 7
6 6 0.04 0.4
0.04 0.4
5 5
4 4
3 0.02 0.2 3 0.02 0.2
2 2
1 1
0 0 0 0 0 0
0 200 400 600 800 1000 1200 1400 1600 Nl/min 0 200 400 600 800 1000 1200 1400 1600 Nl/min
0 10 20 30 40 50 scfm 0 10 20 30 40 50 scfm
Flow rate Flow rate
UNITS
∆P = (P In-P Out)
psi MPa bar
16
15
14
0.1 1 A B C D E
13
12 0.08 0.8
11
10
9 0.06 0.6
Syntesi® FILTER
8
7
6 0.04 0.4 A = 2.5 bar - 0.25 MPa - 36 psi
5
4
B = 4 bar - 0.4 MPa - 58 psi
3 0.02 0.2 C = 6.3 bar - 0.63 MPa - 91 psi
2
1 D = 8 bar - 0.8 MPa - 116 psi
0 0 0 E = 10 bar - 1 MPa - 145 psi
0 200 400 600 800 1000 1200 1400 1600 Nl/min
0 10 20 30 40 50 scfm
Flow rate
DIMENSIONS
H (threaded port)
H (threaded port) 1/8” 1/4” 3/8”
A 42 42 44
BB RMSA
RMSA 148
RA
RA 152
C 44
D 51.5
E 33.5
F 25.8
G Hole for M4 screws
I 16
LL RMSA
RMSA 202
RA
RA 206
Q (no. 2 additional
Q (no. 2 additional 1/8”
air takes-off)
air takes-off)
3-9
KEY TO CODES
Code Description
5610F100 FIL SY1 5 RMSA without bushings
5610F200 FIL SY1 20 RMSA without bushings
5610F400 FIL SY1 5 RA without bushings
5610F500 FIL SY1 20 RA without bushings
NOTES
3-10
DEPURATOR
The job of the filter purifier is to separate liquid and solid particles
dispersed in the compressed air with a high degree of efficiency.
This separation is achieved by means of a special filtering element called
a “coalescence cartridge”.
It is particularly indicated for eliminating traces of oil present in the
compressed air. The air flow rate must remain below the maximum values
to achieve the desired degree of purification. Beyond this value, there may
be a decline in the quality of air from the purifier.
There are two 1/8” ports, one on the front and one on the back, for use
with pressure gauges or pressure switches or, considering the high flow
rate, as additional air take-off. The air taken from here is not purified.
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Degree of filtration mm 0.01 - output air purity class ISO8573-1: 1.7.2
Max. input pressure bar
UNITS
15
MPa 1.5
psi 217
Suggested flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 550
scfm 9
Maximun suggested flow rate See graph on the next page
N.B.: flow rates higher than the recommended value reduces purification efficiency
Min/max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to +50
Weight g 194 189 180
Syntesi® DEPURATOR
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
Fluid Compressed air or other inert gases
Cup capacity cm3 15
Mounting position Vertical
Port for additional air take-off (not purified air) 1/8”, front and rear
Additional air take-off flow rate at 6.3 bar Nl/min 500
(0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) scfm 18
Wall fixing screws No. 2 M4 screws
Notes on use It is advisable to mount a 5 mm filter upstream of the purifier to retain solid particles
COMPONENTS
3-11
HOW THE COALESCENCE CARTRIDGE WORKS
Air from the mains – full of impurities – flows into the coalescence COALESCENCE CROSSED
cartridge and then passes through the crossed micro-fibres that FILTER MICRO-FIBRES
make up the cartridge. During this movement the liquid particles
come into contact with the crossed micro-fibres and adhere to
them. Due to the air pressure and gravity they join up with other
micro-drops at each cross-over point and gradually increase in
volume, leading to the physical phenomenon called coalescence.
When they stop moving, the drops deposit on the outside of the
cartridge, from which they detach and drop to the bottom.
Since the volume of liquid leaving the cartridge is exactly the same
as the drops arriving, the coalescence cartridge ought to work
indefinitely. Solid particles are caught with the same efficiency
but, unlike drops, they are not drained out and clog the cartridge.
To get round this problem, it is necessary to mount a 5mm prefilter
before the fine oil filter to separate the solid particles first.
FLOW CHARTS
F
2.5 2.5
2 2
1.5 0.01 0.1 1.5 0.01 0.1
1 1
0.5 0.5
0 0 0 0 0 0
0 100 200 300 400 500 600 700 Nl/min 0 100 200 300 400 500 600 700 800 Nl/min
0 5 10 15 20 25 scfm 0 5 10 15 20 25 30 scfm
Flow rate Flow rate
3.5
3 0.02 0.2
2.5
F
2 A = 2.5 bar - 0.25 MPa - 36 psi
1.5 0.01 0.1 B = 4 bar - 0.4 MPa - 58 psi
1 C = 6.3 bar - 0.63 MPa - 91 psi
0.5 D = 8 bar - 0.8 MPa - 116 psi
0 0 0 E = 10 bar - 1 MPa - 145 psi
0 100 200 300 400 500 600 700 800 900 Nl/min
F = max suggested flow
0 5 10 15 20 25 30 scfm
Flow rate
3-12
DIMENSIONS
KEY TO CODES
UNITS
THREADED INPUT THREADED OUTPUT
SYNTESI SIZE ELEMENT TYPE
CONNECTION CONNECTION automatic discharge at zero
56 Syntesi 1 Size 1 0 Without bushing D Depurator 10 RMSA 0 Without bushing pressure.
1 1/8’’ port 1 1/8’’ port
2 1/4’’ port 2 1/4’’ port
3 3/8’’ port 3 3/8’’ port
Syntesi® DEPURATOR
Code Description
5610D100 DEP SY1 RMSA without bushings
5611D101 DEP SY1 1/8 RMSA
5612D102 DEP SY1 1/4 RMSA
5613D103 DEP SY1 3/8 RMSA
3-13
ACTIVE CARBON FILTER
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Residual oil at 20°C * mg/m3 0.003 - output air purity class ISO8573-1: 1.7.1
Duration of cartridge * ore
UNITS
4000
Max. inlet pressure bar 15
MPa 1.5
psi 217
Suggested flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 350
scfm 12
N.B.: flow rates higher than the recommended value reduces purification efficiency
Min/max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to +50
Weight g 195 190 181
Syntesi® ACTIVE CARBON FILTER
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
Fluid 0.01 mm filtred and depurated air
Mounting position In any position
Additional air take-off port (unfiltered air from cartridge CA) 1/8”, front and rear
Additional air take-off flow rate at 6.3 bar Nl/min 500
(0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) scfm 18
Wall fixing screws No. 2 M4 screws
Notes on use Upstream it’s necessary to mount a coalescence filter depurator of 0.01mm.
COMPONENTS
3-14
FLOW CHARTS
5 5
4.5 4.5
0.03 0.3 A B C D E 0.03 0.3 A B C D E
4 4
3.5 3.5
2 2
1 1
0.5 0.5
0 0 0 0 0 0
0 100 200 300 400 500 600 700 Nl/min 0 100 200 300 400 500 600 700 800 Nl/min
0 5 10 15 20 25 scfm 0 5 10 15 20 25 scfm
Flow rate Flow rate
UNITS
∆P = (P In-P Out)
psi MPa bar
5.5
4.5
0.03 0.3 A B C D E
4
3.5
3 0.02 0.2
DIMENSIONS
3-15
KEY TO CODES
Code Description
5610C100 AC SY1 RMSA without bushings
5611C101 AC SY1 1/8 RMSA
5612C102 AC SY1 1/4 RMSA
5613C103 AC SY1 3/8 RMSA
Syntesi® ACTIVE CARBON FILTER
NOTES
3-16
REGULATOR
UNITS
with pressure gauges or pressure switches or, considering the high flow
rate, as additional regulated air take-off.
Syntesi® REGULATOR
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Max. inlet pressure bar 15
MPa 1.5
psi 217
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 0.5 bar (0.5 MPa; 7 psi) Nl/min 570 1600 2900
(inlet pressure 10 bar) scfm 20 57 103
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) Nl/min 1200 2800 3350
(inlet pressure 10 bar) scfm 42 99 119
Relief valve flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 70
scfm 2.5
Min/max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to +50
Full outflow with zero inlet pressure Included
Padlockable knob Included
Upstream pressure compensation Included, via balanced valve
Weight g 193 188 179
Fluid Compressed air or other inert gases
Mounting position In any position
Additional air take-off, for pressure gauges or fittings 1/8”, front and rear
Additional air take-off flow rate at 6.3 bar Nl/min 500
(0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) scfm 18
Wall fixing screws No. 2 M4 screws
Notes on use The pressure must always be set upwards. For increased sensitivity, use a pressure regulator
with a rated pressure as close as possible to the required value.
On request version without overpressure exaust
3-17
COMPONENTS
FLOW CHARTS
90 90
0.6 6 0.6 6
80 80
C1 C1
0.5 5 0.5 5 C
70 C 70
60 60 0.4 4
0.4 4
50 50
Syntesi® REGULATOR
B1 0.3 3 B1
0.3 3
40 40
B B
30 30
0.2 2 A1 0.2 2
A1
20 A 20
0.1 1 0.1 1 A
10 10
0 0 0 0 0 0
0 200 400 600 800 1000 1200 Nl/min 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 Nl/min
0 10 20 30 40 scfm 0 10 20 30 40 50 60 70 80 90 scfm
Flow rate Flow rate
Regulated pressure
psi MPa bar
90
0.6 6
80 C1
70 0.5 5 C
60
0.4 4
50 B1
40
0.3 3 B A = P In 7 bar - P Out 2.5 bar
B = P In 7 bar - P Out 4 bar
30 A1
0.2 2
C = P In 7 bar - P Out 6.3 bar
A
20
0.1 1
A1 = P In 10 bar - P Out 2.5 bar
10
B1 = P In 10 bar - P Out 4 bar
0 0 0 C1 = P In 10 bar - P Out 6.3 bar
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 Nl/min
0 25 50 75 100 scfm
Flow rate
3-18
DIMENSIONS
KEY TO CODES
56 1 1 R 14 1
UNITS
THREADED INPUT THREADED OUTPUT
SYNTESI SIZE ELEMENT SETTING RANGE
CONNECTION CONNECTION
56 Syntesi 1 Size 1 0 Without bushing R Pressure regulator 10 0 to 2 bar 0 Without bushing
1 1/8’’ port 12 0 to 4 bar 1 1/8’’ port
2 1/4’’ port 14 0 to 8 bar 2 1/4’’ port
3 3/8’’ port 16 0 to 12 bar 3 3/8’’ port
Syntesi® REGULATOR
Code Description
5610R140 REG SY1 08 without bushings
5610R160 REG SY1 012 without bushings
3-19
IN-SERIES REGULATOR
The in-series regulator is used to take air at a set pressure from the ports
on the front and back of the body, while the pneumatic inlet and outlet
ports are connected directly.
It is possible for instance to assemble several regulators side by side, all
supplied at the same pressure, and obtain different regulated pressures,
regardless of the pressure of the previous module.
The in-series regulator uses the same construction principles as the
standard regulator, so the advantages are the same, such as compensation
for upstream pressure changes, relief valve, rapid relief of the downstream
pressure and a padlockable push-lock knob.
TECHNICAL DATA
Threaded inlet port, through 1/8’’ 1/4’’ 3/8’’
Utility threaded port 1/8’’
Max. input pressure bar
UNITS
15
MPa 1.5
psi 217
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 0.5 bar (0.05 MPa; 7 psi) Nl/min 330
scfm 12
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) Nl/min 500
scfm 18
Relief valve flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 70
scfm 2.5
Syntesi® IN-SERIES REGULATOR
COMPONENTS
3-20
FLOW CHARTS
Regulated pressure
psi MPa bar
90
0.6 6
80 C1
0.5 5
70 C
60 0.4 4
50
B1
40
0.3 3 A = P In 7 bar - P Out 2.5 bar
B B = P In 7 bar - P Out 4 bar
30 0.2 2
A1 C = P In 7 bar - P Out 6.3 bar
20 A A1 = P In 10 bar - P Out 2.5 bar
0.1 1
10
B1 = P In 10 bar - P Out 4 bar
0 0 0 C1 = P In 10 bar - P Out 6.3 bar
0 50 100 150 200 250 300 350 400 450 Nl/min
0 2 4 6 8 10 12 14 16 scfm
Flow rate
DIMENSIONS
UNITS
B 102
C 44
D 51.5
E 33.5
F 25.8
G Hole for M4 screws
I 16
L M30x1.5
FUNCTION DIAGRAM
3-21
KEY TO CODES
56 1 1 R 24 1
THREADED INPUT IN-SERIES REGULATOR THREADED OUTPUT
SYNTESI SIZE ELEMENT
CONNECTION SETTING RANGE CONNECTION
56 Syntesi 1 Size 1 0 Without bushing R Pressure regulator 20 0 to 2 bar 0 Without bushing
1 1/8’’ port 22 0 to 4 bar 1 1/8’’ port
2 1/4’’ port 24 0 to 8 bar 2 1/4’’ port
3 3/8’’ port 26 0 to 12 bar 3 3/8’’ port
Code Description
5610R240 In-series REG SY1 08 without bushings
5610R260 In-series REG SY1 012 without bushings
NOTES
3-22
FILTER-REGULATOR
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Degree of filtration mm 5 (yellow) - output air purity class ISO8573-1: 3.7.4
UNITS
20 (black) - output air purity class ISO8573-1: 4.7.4
50 (blue) - output air purity class ISO8573-1: 5.7.4
Max. inlet pressure bar 15
MPa 1.5
psi 217
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 0.5 bar (0.5 MPa; 7 psi) Nl/min 500 800 2200
(inlet pressure 10 bar) scfm 18 28 78
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) Nl/min 1300 2000 3000
(inlet pressure 10 bar) scfm 46 71 106
Syntesi® FILTER-REGULATOR
Relief valve flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 70
scfm 2.5
Min/max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to +50
Full outflow with zero inlet pressure Included
Padlockable knob Included
Upstream pressure compensation Included, via balanced valve
Weight g 244 239 230
Fluid Compressed air or other inert gases
Mounting position Vertical
Additional air take-off, for pressure gauges or fittings 1/8”, front and rear
Additional air take-off flow rate at 6.3 bar Nl/min 500
(0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) scfm 18
Cup capacity cm3 15
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
RA: automatic drain with condensate discharge, independent of pressure and flow rate
Note: the maximum input pressure for the RA version must not exceed 10 bar
Wall fixing screws No. 2 M4 screws
Notes on use The pressure must always be set upwards. For increased sensitivity, use a pressure regulator
with a rated pressure as close as possible to the required value.
On request version without overpressure exaust
3-23
COMPONENTS
FLOW CHARTS
90 90
0.6 6 0.6 6
80 80
C1
70
0.5 5 C C1 70
0.5 5 C
60 60
0.4 4 0.4 4
50 50
Syntesi® FILTER-REGULATOR
0.3 3
B1 0.3 3 B1
40 40
B B
30 0.2 2 30 0.2 2
A1 A1
20 20
0.1 1
A 0.1 1 A
10 10
0 0 0 0 0 0
0 200 400 600 800 1000 1200 Nl/min 0 200 400 600 800 1000 1200 1400 1600 1800 Nl/min
0 10 20 30 40 scfm 0 10 20 30 40 50 60 scfm
Flow rate Flow rate
FR Syntesi® 3/8’’
Regulated pressure
psi MPa bar
90
0.6 6
80 C1
0.5 5 C
70
60
0.4 4
50
B1
0.3 3 B A = P In 7 bar - P Out 2.5 bar
40
B = P In 7 bar - P Out 4 bar
30 0.2 2 A1
C = P In 7 bar - P Out 6.3 bar
A
20
0.1 1
A1 = P In 10 bar - P Out 2.5 bar
10 B1 = P In 10 bar - P Out 4 bar
0 0 0 C1 = P In 10 bar - P Out 6.3 bar
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 Nl/min
0 10 20 30 40 50 60 70 80 90 100 scfm
Flow rate
3-24
DIMENSIONS
KEY TO CODES
56 1 1 B 24 1
UNITS
THREADED INPUT DEGREE OF FILTRATION, TYPE OF THREADED OUTPUT
SYNTESI SIZE ELEMENT
CONNECTION CONDENSATE DRAIN AND SETTING RANGE CONNECTION
56 Syntesi 1 Size 1 0 Without bushing B Filter-regulator 10 5 mm, RMSA, 0 to 2 bar 0 Without bushing
1 1/8’’ port 20 20 mm, RMSA, 0 to 2 bar 1 1/8’’ port
2 1/4’’ port 30 50 mm, RMSA, 0 to 2 bar 2 1/4’’ port
3 3/8’’ port 40 5 mm, RA, 0 to 2 bar 3 3/8’’ port
50 20 mm, RA, 0 to 2 bar
60 50 mm, RA, 0 to 2 bar
Syntesi® FILTER-REGULATOR
12 5 mm, RMSA, 0 to 4 bar
22 20 mm, RMSA, 0 to 4 bar
32 50 mm, RMSA, 0 to 4 bar
42 5 mm, RA, 0 to 4 bar
52 20 mm, RA, 0 to 4 bar
62 50 mm, RA, 0 to 4 bar
14 5 mm, RMSA, 0 to 8 bar
24 20 mm, RMSA, 0 to 8 bar
34 50 mm, RMSA, 0 to 8 bar
44 5 mm, RA, 0 to 8 bar
54 20 mm, RA, 0 to 8 bar
64 50 mm, RA, 0 to 8 bar
16 5 mm, RMSA, 0 to 12 bar
26 20 mm, RMSA, 0 to 12 bar
36 50 mm, RMSA, 0 to 12 bar
46 5 mm, RA, 0 to 12 bar
56 20 mm, RA, 0 to 12 bar
66 50 mm, RA, 0 to 12 bar
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure.
RA: automatic drain with condensate discharge, independent of pressure and flow rate.
3-25
PURCHASE ORDER CODES HAVING A MORE FREQUENT USE
N.B. Besides the below mentioned codes, you can order elements composed at your will according to the key to codes.
NOTES
UNITS
Syntesi® FILTER-REGULATOR
3-26
LUBRICATOR
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Type of lubrication Oil mist
Version Manual filling from the top
Max. input pressure bar 15
MPa
UNITS
1.5
psi 217
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 0.5 bar (0.05 MPa; 7 psi) Nl/min 1300 1700 2200
scfm 46 60 78
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) Nl/min 1600 3000 3650
scfm 57 106 129
Min/max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to +50
Weight g 185 180 171
Fluid Compressed air or other inert gases
Syntesi® LUBRICATOR
Quantity of filled oil cm3 60
Mounting position Vertical
Port for additional air take-off 1/8”, front and rear, lubricated air
Additional air take-off flow rate at 6.3 bar Nl/min 450
(0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) scfm 16
Wall fixing screws No. 2 M4 screws
Recommended oils ISO and UNI FD22 (Energol HPL; Spinesso; Mobil DTE; Tellus oil)
Notes on use Install the lubricator as close as possible to the point of use. Fill the lubricator bowl with
oil before pressurizing the system. Do not use cleaning oils, brake fluid oils or solvents in general.
For the best lubrication results, set the drip rate to one drop for 300-600 Nl
COMPONENTS
3-27
FLOW CHARTS
0 200 400 600 800 1000 1200 1400 1600 1800 Nl/min 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 Nl/min
0 10 20 30 40 50 60 70 Nl/min 0 25 50 75 100 125 scfm
∆P = (P In-P Out)
psi MPa bar
UNITS
16
15
0.1 1 A B C D E
14
13
12
0.08 0.8
Minimum operating flow chart
11
10
9 0.06 0.6
8
7
6 0.04 0.4
5
Syntesi® LUBRICATOR
4
3 0.02 0.2
2
1
0 0 0
0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3600 3800 4000 4200 Nl/min
0 25 50 75 100 125 150 scfm
Flow rate
A = 2.5 bar - 0.25 MPa - 36 psi D = 8 bar - 0.8 MPa - 116 psi
B = 4 bar - 0.4 MPa - 58 psi E = 10 bar - 1 MPa - 145 psi
C = 6.3 bar - 0.63 MPa - 91 psi
DIMENSIONS
3-28
KEY TO CODES
56 1 1 L 10 1
THREADED INPUT THREADED OUTPUT
SYNTESI SIZE ELEMENT OIL FILLING
CONNECTION CONNECTION
56 Syntesi 1 Size 1 0 Without bushing L Lubricator 10 Manual filling from 0 Without bushing
1 1/8’’ port the top 1 1/8’’ port
2 1/4’’ port 2 1/4’’ port
3 3/8’’ port 3 3/8’’ port
UNITS
Code Description
5610L100 LUB SY1 without bushings
5611L101 LUB SY1 1/8
5612L102 LUB SY1 1/4
5613L103 LUB SY1 3/8
Syntesi® LUBRICATOR
NOTES
3-29
SHUT-OFF VALVE
This device separates the compressed air circuit from the main air supply.
It is a three-way valve that relieves the downstream system in the closed
position. This makes it useful for maintenance operations or when the air
supply to a machine or piece of equipment needs to be shut off.
Manual, pneumatic, electro-pneumatic and assisted electro-pneumatic
control versions are available. The last version must be used if the inlet
pressure is outside the electro-pneumatic valve operating range, so for
particularly low or high pressures.
The manual version can be locked when the valve is in the closed
position, using one or two padlocks.
There are two 1/8” ports, one on the front and one on the back, for use
with pressure gauges or pressure switches or, considering the high flow
rate, as additional air take-off.
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Threaded discharge port 1/8’’
Type of control
UNITS
psi 43-145
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 0.5 bar (0.05 MPa; 7 psi) Nl/min 800 1000 1100
scfm 28 35 39
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) Nl/min 1100 1500 1600
scfm 39 53 57
Drain flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 500
scfm 18
Min/max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to +50
Padlockable knob Included
Weight g 197 192 183
Fluid Compressed air or other inert gases
Mounting position In any position
Additional air take-off, for pressure gauges or fittings 1/8”, front and rear
Additional air take-off flow rate at 6.3 bar Nl/min 500
(0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) scfm 18
Wall fixing screws No. 2 M4 screws
Bobbin capacity for electro-pneumatic version W 12 VDC and 24 VDC: 2W; 24 VAC, 110 VAC and 220 VAC: 3.5 VA
Manual control of electro-pneumatic versions Bistable, with screwdriver slot (horizontal = OFF, vertical = ON)
3-30
COMPONENTS
a Technopolymer knob
b Technopolymer hinge
c Technopolymer body
d NBR o-ring gasket
e OT58 brass IN/OUT bushing
f OT58 brass valve with NBR vulcanized gasket
g Stainless steel valve spring
h Technopolymer plug
i OT58 brass threaded insert
j Plate for knob locking
k Stainless steel spring stem recovery
l OT58 brass stem
DIMENSIONS
MANUAL PNEUMATIC
UNITS
Syntesi® SHUT-OFF VALVE
SOLENOID/SOLENOID PILOT-ASSISTED*
SOLENOID/SOLENOID
MANUAL PNEUMATIC
PILOT-ASSISTED
H (threaded port) 1/8” 1/4” 3/8” 1/8” 1/4” 3/8” 1/8” 1/4” 3/8”
A 42 42 44 42 42 44 42 42 44
B 80 66 104
Manual control C 44 44 44
D 51.5 51.5 51.5
E 33.5 33.5 33.5
F 32.2 32.2 32.2
G Hole for M4 screws Hole for M4 screws Hole for M4 screws
I (exhaust) 1/8’’ 1/8’’ 1/8’’
L 16 16 16
O (pilot) - M5 -
Q (no. 2 additional 1/8’’ 1/8’’ 1/8’’
air takes-off)
* Pilot - - M5
3-31
KEY TO CODES
56 1 1 V 10 1
THREADED INPUT THREADED OUTPUT
SYNTESI SIZE ELEMENT TYPE
CONNECTION CONNECTION
56 Syntesi 1 Size 1 0 Without bushing V Shut-off valve 10 Manual 0 Without bushing
1 1/8’’ port 20 Pneumatic 1 1/8’’ port
2 1/4’’ port 30 Solenoid pilot-assisted 2 1/4’’ port
3 3/8’’ port 70 Solenoid 3 3/8’’ port
NOTES
3-32
PROGRESSIVE STARTER
The progressive starter is a pneumatic component that allows air enter the
circuit gradually, thereby avoiding excessive pressure bursts.
A sophisticated system of internal valves allows two separate stages of
operation. During the first stage, a quantity of air that can be regulated via
a pin flows from the APR. The second stage starts when the downstream
pressure reached 40to60% of the upstream pressure, during which full-port
flow is achieved. When the mechanism is deactivated, the air flow is cut off
and the downstream circuit is relieved.
The progressive starter is particularly useful on machinery where it is
important to prevent actuators from moving rapidly and out of control, or
where, for safety reasons, the air in-feed needs to be gentle and gradual.
It, however, there is a major leak in the downstream system, it may never be
possible to achieve the pressure required to open the valve completely.
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Threaded discharge port 1/8’’
Type of control Solenoid
Inlet pressure bar 3-10
MPa
UNITS
0.3-1
psi 43-145
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 0.5 bar (0.05 MPa; 7 psi) Nl/min 900 1000 1100
scfm 32 39 39
Flow rate at 6.3 bar (0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) Nl/min 1250 1500 1600
scfm 44 53 57
Drain flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 500
scfm 18
Maximum flow rate start-up, at 6.3 bar (0.63 MPa; 91 psi) Nl/min 170
COMPONENTS
a Sleeve ø8
b Anodized aluminium upper block
c Technopolymer flange
d Technopolymer body
e OT58 brass IN/OUT bushing
f O-ring NBR gasket
g Stainless steel valve spring
h Technopolymer bottom plug
i OT58 brass progressive start regulation pin
j OT58 brass internal valve
k Stainless steel spring stem recoveryng
l OT58 brass stem
m OT58 brass main valve with vulcanized gasket
n OT58 brass threaded insert
3-33
DIMENSIONS
KEY TO CODES
56 1 1 A 70 1
UNITS
Code Description
5610A700 APR SY1 without bushings
5611A701 APR SY1 1/8 elpn
5612A702 APR SY1 1/4 elpn
5613A703 APR SY1 3/8 elpn
3-34
PRESSURE SWITCHES
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Adjustable pressure interval bar 0.5 to 10
Hysteresis (not adjustable) bar
UNITS
From 0.4 to 0.8 (See diagram)
Maximum pressure bar 15
MPa 1.5
psi 217
Min/Max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to 50
Maximum current A 2
Maximum voltage V 250
Outside diameter of cable mm 4.9
Number of wires and cross section 3 x 0.5 mm2
COMPONENTS
3-35
DIMENSIONS
CHIAVE DI CODIFICA
56 1 1 S 10 1
THREADED INPUT THREADED OUTPUT
SYNTESI SIZE ELEMENT TYPE
CONNECTION CONNECTION
56 Syntesi 1 Size 1 0 Without bushing S Pressure switches 10 2 m cable 0 Without bushing
1 1/8’’ port 20 300 mm cable with 1 1/8’’ port
2 1/4’’ port M8 connector 2 1/4’’ port
3 3/8’’ port 3 3/8’’ port
SPARES
3-36
AIR TAKE-OFF
TECHNICAL DATA
Threaded port No. 2 1/8’’ threads
Flow rate of the air take-off at 6.3 bar (0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) Nl/min 1550
scfm
UNITS
55
Mounting position Between any of two Syntesi® modules
Usage temperature and pressure Given by the Syntesi® modules it’s connected to
Weight g 62
Fluid Compressed air or other inert gases
3-37
FR + LUB
For full details and list of components refer to the sections about
filter-regulator and the lubricator.
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Degree of filtration mm 5 (yellow) - output air purity class ISO8573-1: 3.7.-
UNITS
Relief valve flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 70
scfm 2.5
Min/max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to +50
Padlockable knob Included
Upstream pressure compensation Included, via balanced valve
Weight g 414 409 400
Fluid Compressed air or other inert gases
Mounting position Vertical
Additional air take-off, for pressure gauges or fittings 1/8”, front and rear
Additional air take-off flow rate at 6.3 bar Nl/min 500 - 450
(0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) scfm 18 - 16
Filter cup capacity (condensate) cm3 30
Quantity of filled oil cm3 60
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
RA: automatic drain with condensate discharge, independent of pressure and flow rate
Note: the maximum input pressure for the RA version must not exceed 10 bar
Recommended oils ISO and UNI FD22 (Energol HPL; Spinesso; Mobil DTE; Tellus oil)
Wall fixing screws No. 2 M4 screws
3-38
DIMENSIONS
KEY TO CODES
UNITS
56 1 1 B 24 L 10 1
DEGREE OF FILTRATION, TYPE
THREADED INPUT THREADED OUTPUT
SYNTESI SIZE ELEMENT OF CONDENSATE DRAIN AND ELEMENT OIL FILLING
CONNECTION CONNECTION
SETTING RANGE
56 Syntesi 1 Size 1 1 1/8’’ port B Filter-regulator 10 5 mm, RMSA, 0 to 2 bar L Lubricator 10 Manual filling 1 1/8’’ port
2 1/4’’ port 20 20 mm, RMSA, 0 to 2 bar from the top 2 1/4’’ port
3 3/8’’ port 30 50 mm, RMSA, 0 to 2 bar 3 3/8’’ port
40 5 mm, RA, 0 to 2 bar
FR + LUB Syntesi®
50 20 mm, RA, 0 to 2 bar
60 50 mm, RA, 0 to 2 bar
12 5 mm, RMSA, 0 to 4 bar
22 20 mm, RMSA, 0 to 4 bar
32 50 mm, RMSA, 0 to 4 bar
42 5 mm, RA, 0 to 4 bar
52 20 mm, RA, 0 to 4 bar
62 50 mm, RA, 0 to 4 bar
14 5 mm, RMSA, 0 to 8 bar
24 20 mm, RMSA, 0 to 8 bar
34 50 mm, RMSA, 0 to 8 bar
44 5 mm, RA, 0 to 8 bar
54 20 mm, RA, 0 to 8 bar
64 50 mm, RA, 0 to 8 bar
16 5 mm, RMSA, 0 to 12 bar
26 20 mm, RMSA, 0 to 12 bar
36 50 mm, RMSA, 0 to 12 bar
46 5 mm, RA, 0 to 12 bar
56 20 mm, RA, 0 to 12 bar
66 50 mm, RA, 0 to 12 bar
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
RA: automatic drain with condensate discharge, independent of pressure and flow rate
3-39
V3V + FR + LUB
For full details and list of components refer to the sections about shut-off
valve, filter-regulator and lubricator.
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Degree of filtration mm 5 (yellow) - output air purity class ISO8573-1: 3.7.-
UNITS
Relief valve flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 70
scfm 2.5
Min/max temperature at10 bar; 1 MPa; 145 psi °C From -10 to +50
Full outflow with zero inlet pressure Included
Drain flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 500
scfm 18
Padlockable knob Included with both V3V and regulator
Upstream pressure compensation Included, via balanced valve
Weight g 598 593 584
Fluid Compressed air or other inert gases
Mounting position Vertical
Additional air take-off, for pressure gauges or fittings 1/8”, front and rear
Additional air take-off flow rate at 6.3 bar Nl/min 500 - 450
(0.63 MPa; 91 psi) ∆P 1 bar (0.1 MPa; 14 psi) scfm 18 - 16
Filter cup capacity cm3 30
Quantity of filled oil cm3 60
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
RA: automatic drain with condensate discharge, independent of pressure and flow rate
Note: the maximum input pressure for the RA version must not exceed 10 bar
Recommended oils ISO and UNI FD22 (Energol HPL; Spinesso; Mobil DTE; Tellus oil)
Wall fixing screws No. 2 M4 screws
3-40
OVERALL DIMENSIONS
KEY TO CODES
UNITS
56 1 1 V 10 B 24 L 10 1
THREADED DEGREE OF FILTRATION, TYPE THREADED
SYNTESI SIZE INPUT ELEMENT TYPE ELEMENT OF CONDENSATE DRAIN ELEMENT OIL FILLING OUTPUT
CONNECTION AND SETTING RANGE CONNECTION
56 Syntesi 1 Size 1 1 1/8’’ port V V3V 10 Manual B Filter- 10 5 mm, RMSA, 0 to 2 bar L Lubricator 10 Manual filling 1 1/8’’ port
2 1/4’’ port regulator 20 20 mm, RMSA, 0 to 2 bar from the top 2 1/4’’ port
3 3/8’’ port 30 50 mm, RMSA, 0 to 2 bar 3 3/8’’ port
40 5 mm, RA, 0 to 2 bar
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure.
RA: automatic drain with condensate discharge, independent of pressure and flow rate.
For full details and list of components refer to the sections about filter and
depurator.
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Purifier degree of filtration mm 0.01 - output air purity class ISO8573-1: 1.7.2
Filter degree of filtration
UNITS
mm 5
Max. inlet pressure bar 15
MPa 1.5
psi 217
Suggested flow rate at 6.3 bar (0.63 MPa; 91 psi) Nl/min 550
scfm 9
Maximun suggested flow rate Look a the chart on the depurator page 3-12
NB: flow rates higher than the recommended value reduces purification efficiency
Min/max temperature at 10 bar; 1 MPa; 145 psi °C From -10 to +50
FIL + DEP Syntesi®
3-42
DIMENSIONS
KEY TO CODES
56 1 1 F 10 D 10 1
UNITS
THREADED INPUT DEGREE OF FILTRATION AND TYPE THREADED OUTPUT
SYNTESI SIZE ELEMENT ELEMENT TYPE
CONNECTION OF CONDENSATE DRAIN CONNECTION
56 Syntesi 1 Size 1 1 1/8’’ port F Filter 10 5 mm, RMSA D Depurator 10 RMSA 1 1/8’’ port
2 1/4’’ port 40 5 mm, RA 2 1/4’’ port
3 3/8’’ port 3 3/8’’ port
Code Description
5611F10D101 FIL+DEP SY1 1/8 05 RMSA
5611F40D101 FIL+DEP SY1 1/8 05 RA
3-43
FIL + LUB
For full details and list of components refer to the sections about filter and
lubricator.
TECHNICAL DATA
Threaded port 1/8’’ 1/4’’ 3/8’’
Degree of filtration mm 5 (yellow) - output air purity class ISO8573-1: 3.7.-
UNITS
3-44
DIMENSIONS
KEY TO CODES
56 1 1 F 10 L 10 1
UNITS
THREADED INPUT DEGREE OF FILTRATION AND THREADED OUTPUT
SYNTESI SIZE ELEMENT ELEMENT OIL FILLING
CONNECTION TYPE OF CONDENSATE DRAIN CONNECTION
56 Syntesi 1 Size 1 1 1/8’’ port F Filter 10 5 mm, RMSA L Lubricator 10 Manual filling 1 1/8’’ port
2 1/4’’ port 20 20 mm, RMSA from the top 2 1/4’’ port
3 3/8’’ port 30 50 mm, RMSA 3 3/8’’ port
40 5 mm, RA
50 20 mm, RA
60 50 mm, RA
Code Description
5611F20L101 FIL+LUB SY1 1/8 20 RMSA
5611F50L101 FIL+LUB SY1 1/8 20 RA
3-45
ACCESSORIES
MOUNTING BRACKET FOR REG. AND FR BOWL DISASSEMBLY SPANNER
Code Description Code Description
9200701 SF100- BIT-ND 1/4 - SY 1 9170601 CS TF - TL BIT/SY 1
ELECTRIC CONNECTOR
PADLOCK
FOR V3V-APR ELPN
Code Description Code Description
W0970510011 Connector standard 9062401 Padlock
W0970510012 Connector 22 LED 24V
W0970510013 Connector 22 LED 110V
W0970510014 Connector 22 LED 220V
W0970510015 Connector 22 LED VDR 24V
W0970510016 Connector 22 LED VDR 110V
W0970510017 Connector 22 LED VDR 220V
W0970510070 Connector 22 ATEX II 3 GD
3-46
SPARE PARTS
KIT CONNECTING REGTRONIC 1/4 (PAGE 3-210)
AUTOMATIC DRAIN (RA)
AND GS REGULATOR (PAGE 3-206)
Code Description
9000802 RA automatic drain spare part
CUP RMSA/RA
Code Description
9210100 Cup FIL FR DEP RMSA SY 1
9210101 Cup FIL FR RA SY 1
Code Description
9210004 Adaptor for REGTRONIC 1/4 SY 1
UNITS
Instructions:
1) Screw the connecting bushing onto the REGTRONIC 1/4 as far as it will go.
LUBRICATOR CUP
Use sealant on the G1/4 thread to provide a further seal. Code Description
2) Unscrew the bushing slightly until two surfaces of the hexagon are parallel to the body 9210110 Cup LUB SY 1
of REGTRONIC 1/4 (see diagram).
3) Insert the bushing into the Syntesi® unit.
4) Tighten the two self-tapping screws in the Syntesi® unit to a torque of 0.4 Nm max.
FILTERING ELEMENT
Code Description
9210150 Filtering element 5 (yellow) mm SY 1
9210151 Filtering element 20 (white) mm SY 1
9210152 Filtering element 50 (blue) mm SY 1
3-47
AC FILTERING ELEMENT POPPET FOR REG
Code Description Code Description
9210161 Cartridge AC SY 1 9210210 Poppet REG SY 1
3-48
SUMMARY
UNITS
P bit LUBRICATOR PAGE 3-61
SUMMARY bit
P FIL+REG+LUB bit PAGE 3-65
3-49
GENERAL TECHNICAL DATA
ASSEMBLY
3-50
GENERAL RULES - USE AND MAINTENANCE
The gauge must be mounted by hand without using a spanner. The air pressure must always be set upwards. The knob can be locked so
Use fl uid sealants to provide a good seal. that the set pressure cannot be altered.
UNITS
N.B. Do not use Tefl on.
With the knob in the centre position, Press the button to drain Turn the knob anticlockwise To clean or replace the fi lter
the drain is semi-automatic. condensate when the bowl to close the valve with bowl element unscrew the screen
The drain operates when the bowl is pressurized. pressurized or not pressurized. of the centrifuge assembly.
is not pressurized and closes when Use a no. 3 compass spanner
it is. to unscrew the bowl.
3-51
FILTER
1.3
bar 13
psi 188
Flow rate at 6.3 bar (0.6 MPa to 91 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 860
scfm 30.5
Flow rate at 6.3 bar (0.6 MPa to 91 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 1200
scfm 42.5
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
bit FILTER
Weight g 40
Wall fixing screws M4 by means of the bracket provided
Bowl capacity cm3 16
Mounting position Vertical
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
SAC: automatic drain with condensate discharge .
Operates by depression – requires variable air take-offs.
Fluid Compressed air
COMPONENTS
3-52
FLOW CHARTS
FIL
∆P = (Pm-Pv)
psi KPa bar
∆
Pm Pv T P H2O
test unit
Chart referring to a filter with 1/4 ports (A) = 2 bar - 0.2 MPa - 29 psi (D) = 8 bar - 0.8 MPa - 116 psi
(B) = 4 bar - 0.4 MPa - 58 psi (E) = 10 bar - 1 MPa - 145 psi
(C) = 6 bar - 0.6 MPa - 87 psi
UNITS
5101004 FIL BIT 1/8 5 SAC
5101002 FIL BIT 1/8 20 RMSA
5101005 FIL BIT 1/8 20 SAC
5101003 FIL BIT 1/8 50 RMSA
5101006 FIL BIT 1/8 50 SAC
5201001 FIL BIT 1/4 5 RMSA
5201004 FIL BIT 1/4 5 SAC
5201002 FIL BIT 1/4 20 RMSA
5201005 FIL BIT 1/4 20 SAC
bit FILTER
5201003 FIL BIT 1/4 50 RMSA
5201006 FIL BIT 1/4 50 SACC
KEY TO CODES
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure.
SAC: automatic drain with condensate discharge.
Operates by depression – requires variable air take-offs.
3-53
DEPURATOR
Coalescing mini-depurator
• Space saving
• Minimum load loss as the fl ow rate varies
• All-round condensate level viewing
1.3
bar 13
psi 188
Suggested fl ow at 6 bar Nl/min 200
scfm 7
Maximum suggested fl ow rate Please look at the fl ow rate curves at page 3-55
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
Weight g 65
bit DEPURATOR
3-54
FLOW CHARTS
DEP
∆P = (Pm-Pv)
psi KPa bar
∆
Pm Pv T P H2O
test unit
UNITS
5212001 DEP BIT 1/4 RMSA
bit DEPURATOR
KEY TO CODES
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure.
3-55
MICRO-REGULATOR
Versions available
Bit FC: controlled relief to allow greater accuracy in regulation
by means of slight continuous air relief.
Bit for water: used to regulate the pressure in water circuits;
without blowoff valve
Bit SR: for use when the downstream circuit needs to be relieved
quickly as the upstream pressure drops. Mount the SR regulator
between the power supply valve and the point of use.
1.3
bar 13
psi 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 340
scfm 12
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 600
scfm 21
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
bit MICRO-REGULATOR
Weight g 80
Wall fixing screws M4 by means of the bracket provided
Gauge port G 1/8’’
Mounting position In any position
Fluid Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.
Notes The regulator pressure must always be set upwards.
For increased sensitivity, use a pressure regulator with a rated pressure
as close as possible to the required value.
Do not take air from pressure gauge ports.
COMPONENTS
3-56
FLOW CHARTS
MR
Pm = 0,7 MPa; 7 bar; 102 psi
Inlet pressure
psi KPa bar
∆
Pm Pv T P H2O
test unit
Flow rate
UNITS
5107004 MR BIT 1/8 012
5107001 MR BIT 1/8 02
5107002 MR BIT 1/8 04
5107003 MR BIT 1/8 08
5207004 MR BIT 1/4 012
5207001 MR BIT 1/4 02
5207002 MR BIT 1/4 04
5207003 MR BIT 1/4 08
MICROREGULATOR WITH CONTROLLED RELIEF
bit MICRO-REGULATOR
5111001 MR BIT FC 1/8 02
5111002 MR BIT FC 1/8 04
5211001 MR BIT FC 1/4 02
5211002 MR BIT FC 1/4 04
MICROREGULATOR WITH QUICK RELIEF
5102001 MR BIT SR 1/8 02
5102002 MR BIT SR 1/8 04
5102003 MR BIT SR 1/8 08
5102004 MR BIT SR 1/8 012
* Pressure gauge port 5202001 MR BIT SR 1/4 02
5202002 MR BIT SR 1/4 04
5202003 MR BIT SR 1/4 08
KEY TO CODES 5202004 MR BIT SR 1/4 012
WATER MICROREGULATOR
MR BIT FC 1/8 02 5108001 MRA BIT 1/8 02
THREADED CONDENSATE 5108002 MRA BIT 1/8 04
ELEMENT SIZE VERSION
PORT DRAIN 5108003 MRA BIT 1/8 08
MR BIT FC 1/8 02 = 0 to 2 bar 5108004 MRA BIT 1/8 012
BIT SR 1/4 04 = 0 to 4 bar 5208001 MRA BIT 1/4 02
BIT 08 = 0 to 8 bar 5208002 MRA BIT 1/4 04
MRA BIT (for WATER) 012 = 0 to 12 bar 5208003 MRA BIT 1/4 08
5208004 MRA BIT 1/4 012
3-57
PADLOCKABLE MICROREGULATOR
Refer to the bit microregulator for technical data and flow curves.
COMPONENTS
LOCKING REGULATION
POSITION POSITION
KEY TO CODES
3-58
FILTER REGULATOR
UNITS
13
psi 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 290
scfm 10
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 600
scfm 21
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
Weight g 110
COMPONENTS
FR
Pm = 0,7 MPa; 7 bar; 102 psi
Inlet pressure
psi KPa bar
∆
Pm Pv T P H2O
test unit
UNITS
26.5
Lubricator version Manual filling with the bowl disassembled
Max. inlet pressure MPa 1.3
bar 13
psi 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 400
scfm 14
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 710
scfm 25
bit LUBRICATOR
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
Weight g 40
Wall fixing screws M4 by means of the bracket provided
Mounting position Vertical
Fluid Filtered compressed air
COMPONENTS
3-61
GENERAL RULES - USE AND MAINTENANCE
Use a no. 3 compass spanner to unscrew the bowl. REGULATING LUBRICATION FILLING THE BOWL WITH OIL
• Fit the lubricator as close as possible
to the point of use
• Fill the bowl with oil before pressurizing
the system
• Do not use cleaning oil, brake fl uid or solvents
in general
• For correct lubrication, set the drip rate
to approximately 1 drop every 300-600 Nl
via the adjusting screw.
• Recommended lubricants:
ISO and UNI FD22
E.g. Energol HLP 22 (BP) – Spinesso 22 (Esso)
- Mobil DTE 22 (Mobil) – Tellus Oil 22 (Shell).
FLOW CHARTS
LUB
UNITS
∆P = (Pm-Pv)
psi KPa bar
∆
Pm Pv T P H2O
bit LUBRICATOR
test unit
(A) = 2 bar - 0.2 MPa - 29 psi (D) = 8 bar - 0.8 MPa - 116 psi
(B) = 4 bar - 0.4 MPa - 58 psi (E) = 10 bar - 1 MPa - 145 psi
LUB 1/8-1/4 (C) = 6 bar - 0.6 MPa - 87 psi
Pm
psi MPa bar
Flow rate
3-62
DIMENSIONS ORDERING CODES
Code Description
5103001 LUB BIT 1/8
5203001 LUB BIT 1/4
NOTES
UNITS
bit LUBRICATOR
3-63
TAKE-OFF
• The air take-off takes air from the FRL unit irrespective
of the assembly position.
• It is necessary when air needs to be taken from the FRL unit at any stage
of the treatment (normal, fi ltered, regulated, lubricated, etc.).
TECHNICAL DATA PA
Maximum operating pressure MPa 1.3
bar 13
psi 188
Maximum working temperature at 1 MPa; 10 bar; 145 psi °C 50
°F
UNITS
bit TAKE-OFF
3-64
FIL+REG+LUB
UNITS
Type of lubrication Oil mist
Max. inlet pressure MPa 1.3
bar 13
psi 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 150
scfm 5.3
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 280
scfm 10
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
FIL+REG+LUB bit
°F 122
Weight g 160
Wall fixing screws M4 by means of the bracket provided
Gauge port G1/8”
Mounting position Vertical
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
SAC: automatic drain with condensate discharge.
Operates by depression – requires variable air take-offs.
Fluid Compressed air
Notes See chapters regarding individual elements.
Do not take air from pressure gauge ports.
DIMENSIONS
3-65
KEY TO CODES ORDERING CODES
Code Description
FRL BIT 1/8 5 02 RMSA 5104008 FRL BIT 1/8 20 08 RMSA
THREADED DEGREE SETTING CONDENSATE 5104011 FRL BIT 1/8 20 012 RMSA
ELEMENT SIZE
PORT OF FILTRATION RANGE DRAIN 5204008 FRL BIT 1/4 20 08 RMSA
FRL BIT 1/8 5 = 5 mm 02 = 0 to 2 bar RMSA 5204011 FRL BIT 1/4 20 012 RMSA
1/4 20 = 20 mm 04 = 0 to 4 bar SAC*
50 = 50 mm 08 = 0 to 8 bar
012 = 0 to 12 bar The following versions are available on request:
- with 5 µm or 50 mm degree of filtration
- with 0-2 bar or 0-4 bar setting range
- with SAC condensate discharge
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
SAC: automatic drain with condensate discharge.
Operates by depression – requires variable air take-offs.
NOTES
UNITS
FIL+REG+LUB bit
3-66
FR+LUB
UNITS
mm 5 (yellow) 20 (white) 50 (blue)
Type of lubrication Oil mist
Max. inlet pressure MPa 1.3
bar 13
psi 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 140
scfm 5
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 260
scfm 9.2
FR+LUB bit
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
Weight g 170
Wall fixing screws M4 by means of the bracket provided
Gauge port G1/8”
Mounting position Vertical
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
SAC: automatic drain with condensate discharge.
Operates by depression – requires variable air take-offs.
Fluid Compressed air
Notes See chapters regarding individual elements.
Do not take air from pressure gauge ports.
DIMENSIONS
3-67
KEY TO CODES ORDERING CODES
Code Description
FR+L BIT 1/8 5 02 RMSA 5106008 FR+L BIT 1/8 20 08 RMSA
THREADED DEGREE SETTING CONDENSATE 5106011 FR+L BIT 1/8 20 012 RMSA
ELEMENT SIZE
PORT OF FILTRATION RANGE DRAIN 5206008 FR+L BIT 1/4 20 08 RMSA
FR+L BIT 1/8 5 = 5 mm 02 = 0 to 2 bar RMSA 5206011 FR+L BIT 1/4 20 012 RMSA
1/4 20 = 20 mm 04 = 0 to 4 bar SAC
50 = 50 mm 08 = 0 to 8 bar
012 = 0 to 12 bar The following versions are available on request:
- with 5 µm or 50 mm degree of filtration
- with 0-2 bar or 0-4 bar setting range
- with SAC condensate discharge
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
SAC: automatic drain with condensate discharge.
Operates by depression – requires variable air take-offs.
NOTES
UNITS
FR+LUB bit
3-68
FIL+DEP
UNITS
1.3
bar 13
psi 188
Maximum suggested flow rate Please look at the flow rate curves at page 3-55
Fluid Compressed air
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
Weight g 110
Wall fixing screws M4 by means of the bracket provided
FIL+DEP bit
Mounting position Vertical
Condensate drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
SAC: automatic drain with condensate discharge.
Operates by depression – requires variable air take-offs.
Notes See chapters regarding individual elements
ORDERING CODES
Code Description
5114001 F+D BIT 1/8 5 RMSA - RMSA
5114002 F+D BIT 1/8 5 SAC - RMSA
5214001 F+D BIT 1/4 5 RMSA - RMSA
5214002 F+D BIT 1/4 5 SAC - RMSA
3-69
FIL+LUB
1.3
bar 13
psi 188
Flow rate at 6 bar (0.6 MPa to 87 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 300
scfm 10.6
Flow rate at 6 bar (0.6 MPa to 87 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 600
scfm 21.2
Fluid Compressed air
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
FIL+LUB bit
°F 122
Weight g 90
Wall fixing screws M4 by means of the bracket provided
Mounting position Vertical
Condensed drain RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
SAC: automatic drain with condensate discharge.
Operates by depression – requires variable air take-offs.
Notes See chapters regarding individual elements
ORDERING CODES
Code Description
5113002 F+L BIT 1/8 20 RMSA
5213002 F+L BIT 1/4 20 RMSA
The following versions are available on request:
- with 5 µm or 50 mm degree of filtration
- with SAC condensate discharge
3-70
ACCESSORIES
PRESSURE GAUGE DOME DISASSEMBLY SPANNER
Code Description Code Description
9700102 M 40 1/8 04 9220701 Cover LUB spanner
9700101 M 40 1/8 12
UNITS
bit ACCESSORIES -SPARE PARTS
ASSEMBLY PLATE (PAIR) REDUCER PLUG DISASSEMBLY SPANNER
Code Description Code Description
9170201 PAB 1/8 - 1/4 BIT 9170501 CS OTR BIT
3-71
SPARE PARTS
UPPER COVER FOR MR COMPLETE POPPET FOR MR AND MRA
Code Description Code Description
9250805 Spares CS 1/8 1/4 BIT 02 9250705 Spares poppet for MR
9250806 Spares CS 1/8 1/4 BIT 04 9250706 Spares poppet for MR-SR (rapid drain)
9250807 Spares CS 1/8 1/4 BIT 08 9250708 Spares poppet for MRA
9250808 Spares CS 1/8 1/4 BIT 012
9250818 Spares CS FC 1/8 1/4 BIT 04 9255101 Spares TF 1/8 1/4 BIT SAC
bit ACCESSORIES -SPARE PARTS
3-72
LUBRICATOR BOWL COMPLETE POPPET FOR FR
Code Description Code Description
9251402 Spares TL 1/8 1/4 BIT 9250905 Spares OTFR 1/8 1/4 BIT 5
9250906 Spares OTFR 1/8 1/4 BIT 20
9250907 Spares OTFR 1/8 1/4 BIT 50
UNITS
9251709 Spares FP 1/8-1/4 BIT 20 (white)
9251710 Spares FP 1/8-1/4 BIT 50 (blue)
3-73
SUMMARY
3-74
P Skillair® SHUT-OFF VALVE PAGE 3-110
UNITS
P FIL+REG+LUB Skillair® PAGE 3-126
SUMMARY Skillair®
P FR+LUB Skillair® PAGE 3-128
P AIR TREATMENT VALVES AND UNITS FOR “UL” AND “CSA” APPROVED COILS PAGE 3-136
3-75
GENERAL TECHNICAL DATA
The superior technology of Skillair® FRL units is the expression of Metal Work
innovation. The FRL system is the brainchild of a joint study by Metal Work
engineers and researchers from the Department of Mechanics in Turin.
The integration of metal alloys and super-resistant techno-polymers
is the result of co-operation between CESAP (European Centre for the
Development of Plastic Applications) and leading international companies
such as Du Pont, EMS Chemie and Hoechst. The installation of advanced
processing and quality control systems guarantees the reliability of Skillair®
FRLs.
Technical features
The Skillair® units incorporate very interesting technological features:
• Compactness: with the same flow capacity our unit is one of the smallest
on the market.
• Modularity: various elements such as filters, reducers, lubricators, 3-way
valves, progressive actuators and air take-offs can be combined at will.
With the modular system the FRL units can be removed without disturbing
the pipes.
• Easy maintenance: Any of the elements or the entire unit can be removed
without disturbing the remaining part or pipes.
mm 99.97% a 0.01
Setting range bar 0 to 2 0 to 4 0 to 8 0 to 12
Max. input pressure MPa 1.5 1.3 1.3 1.3
bar 15 13 13 13
psi 217 188 188 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) Nl/min From 1100 to 20000
∆P 0.5 bar (0.05 MPa to 7 psi)
Fluid Lubricated or unlubricated compressed air
Temperature range at 1 MPa; 10 bar; 145 psi °C –10 to +50
GENERAL TECHNICAL DATA Skillair®
°F 14 to 122
Elements comprising the range Filter, Depurator, Regulator, Pilot operated regulator, In-series Regulator, Filter-regulator, Lubricator with various
lubricant filling systems, Circuit Shut-off Valve, Progressive Actuator.
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
Skillair® MODULARITY
The FRL units can be removed from the system without disturbing the pipes.
This can be done with a single element or with the entire system.
Assemble the unit so that the air flows in the direction marked
by the arrows.
3-76
DISASSEMBLING THE UNIT – WALL FIXING
UNITS
GENERAL TECHNICAL DATA Skillair®
Skillair® 400 - ROTARY SLIDING JOINT CLEANING AND/OR REPLACING THE FILTER ELEMENTS
The series 400 comes with a patented system with a rotary sliding Before unscrewing the bowl to replace the filter elements, check that
end joint to allow the unit to be adapted to the pipe cutting distance. the line is no longer pressurized.
For correct assembly and disassembly, loosen the screw in the end plate Replace as shown in the diagram.
before screwing in or unscrewing the bush.
3-77
GENERAL RULES FOR USE AND MAINTENANCE
The semi-auto condensate drain is the normally If necessary, it is possible to drain the When rotating the button clockwise, the valve
open type. When there is pressure in the bowl, condensate whilst the bowl is pressurised. becomes in locked position, and can only
the drain closes. When there is no pressure in the The simple manual operation of “pushing up work when the button is returned to the central
bowl, it opens and the condensate drains out. the valve” will allow the condensate to drain. position.
3-78
FILTER
The Job of the filter is to remove any solid or liquid impurities from the air
generated by the compressor.
Incoming air is rotated by the centrifuge unit. The heaviest liquid and solid
particles are projected against the walls of the container and forced to adhere
to it. As they accumulate they form drops that deposit on the bottom by gravity.
The remaining solid particles are held back by the porous element depending
on the filtering threshold.
The condensate accumulation area is kept still to prevent previously deposited
impurities from being re-circulated.
The accumulated condensate is drained out through the drain - automatically
when there is no pressure in the filter, or by hand pressing the button.
An automatic drain is available. It automatically eliminates condensate from
the container whenever necessary, whatever the pressure.
TECHNICAL DATA FIL 100 FIL 200 FIL 300 FIL 400
Threaded port 1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1” 1” 1 1/4” 1 1/2” 2”
Degree of filtration mm 5 - 20 - 50 5 - 20 - 50 5 - 20 - 50 5 - 20 - 50
Max. input pressure MPa
UNITS
1.5 1.3 1.3 1.3 1.3
bar 15 13 13 13 13
psi 217 188 188 188 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) Nl/min 1400 2400 3800 16500 20000
∆P 0.5 bar (0.05 MPa to 7 psi) scfm 50 85 135 590 710
Flow rate at 6.3 bar (0.63 MPa to 91 psi) Nl/min 2000 3100 5300 - -
∆P 1 bar (0.1 MPa to 14 psi) scfm 71 110 188 - -
Max temperature at 1 MPa; 10 bar; 145 psi °C 50 50 50 50 50
°F 122 122 122 122 122
Skillair® FILTER
Weight kg 0.4 0.7 1.4 5.2 6
Wall fixing screws M4 x 50 M5 x 60 M5 x 70 M6 x 110 M6 x 110
Bowl capacity cm3 22 45 75 270 270
Mounting position Vertical Vertical Vertical Vertical Vertical
Drain RMSA - SAC RMSA - SAC - RA RMSA - RA RMSA - RA RMSA - RA
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
RA: automatic drain with condensate discharge, independent of pressure and flow rate
SAC: automatic drain with condensate discharge .Operates by depression – requires variable air take-offs.
Fluid Compressed air.
Notes on use The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
a Technopolymer body
b Zamak end plate
c Technopolymer centrifuge
d Bowl: technopolymer for FIL 100 and FIL 200, metal for FIL 300
e Technopolymer baffle
f Sintered HDPE filter cartridge
g Technopolymer screen
h Clear technopolymer glass
i NBR gaskets
j Drain (RMSA)
3-79
COMPONENTS FIL 400
a Aluminium body
b Aluminium end plate
c OT58 brass retaining ring
d OT58 threaded bush, axial adjustment
e Technopolymer centrifuge
f Aluminium bowl
g Sintered bronze filter cartridge
h Aluminium screen
i Clear technopolymer glass
j Technopolymer plug
k Drain (RMSA)
l NBR gaskets
FLOW CHARTS
FIL 100 1/4 - 3/8 FIL 200 1/4 - 3/8 - 1/2 FIL 300 1/2 - 3/4 - 1
∆P = (Pm-Pv) ∆P = (Pm-Pv) ∆P = (Pm-Pv)
psi KPa bar psi KPa bar psi KPa bar
UNITS
Skillair® FILTER
(A) = 2 bar - 0.2 MPa - 29 psi (D) = 8 bar - 0.8 MPa - 116 psi
(B) = 4 bar - 0.4 MPa - 58 psi (E) = 10 bar - 1 MPa - 145 psi
Pm Pv T P
∆
H2O
(C) = 6 bar - 0.6 MPa - 87 psi
test unit
3-80
DIMENSIONS
UNITS
E 63 78.5 92 141.4
F 26 36 42 80
H 43 55.5 65 105.4
I 21.5 27.5 32.5 52.5
L M4 hole M5 hole M5 hole M6 hole
M RMSA 137 196 215 378
RA - 200 219 382
SAC 141 200 - -
Skillair® FILTER
NOTES
3-81
KEY TO CODES
ORDERING CODES
Code Description Code Description Code Description
Skillair® 100 FILTER Skillair® 300 FILTER Skillair® 400 FILTER
UNITS
3280001A FIL 100 5 RMSA without end plates 4480001A FIL 300 5 RMSA without end plates 6180001A FIL 400 5 RMSA without end plates
3280007A FIL 100 5 SAC without end plates 4480002A FIL 300 20 RMSA without end plates 6180002A FIL 400 20 RMSA without end plates
3280002A FIL 100 20 RMSA without end plates 4480003A FIL 300 50 RMSA without end plates 6180003A FIL 400 50 RMSA without end plates
3280008A FIL 100 20 SAC without end plates 4480004A FIL 300 5 RA without end plates 6180004A FIL 400 5 RA without end plates
3280003A FIL 100 50 RMSA without end plates 4480005A FIL 300 20 RA without end plates 6180005A FIL 400 20 RA without end plates
3280009A FIL 100 50 SAC without end plates 4480006A FIL 300 50 RA without end plates 6180006A FIL 400 50 RA without end plates
3280001 FIL 100 1/4 5 RMSA 4480001 FIL 300 1/2 5 RMSA 6180001 FIL 400 1 5 RMSA
3280007 FIL 100 1/4 5 SAC 4480002 FIL 300 1/2 20 RMSA 6180002 FIL 400 1 20 RMSA
3280002 FIL 100 1/4 20 RMSA 4480003 FIL 300 1/2 50 RMSA 6180003 FIL 400 1 50 RMSA
Skillair® FILTER
3280008 FIL 100 1/4 20 SAC 4480004 FIL 300 1/2 5 RA 6180004 FIL 400 1 5 RA
3280003 FIL 100 1/4 50 RMSA 4480005 FIL 300 1/2 20 RA 6180005 FIL 400 1 20 RA
3280009 FIL 100 1/4 50 SAC 4480006 FIL 300 1/2 50 RA 6180006 FIL 400 1 50 RA
3380001 FIL 100 3/8 5 RMSA 4580001 FIL 300 3/4 5 RMSA 6280001 FIL 400 1 1/4 5 RMSA
3380007 FIL 100 3/8 5 SAC 4580002 FIL 300 3/4 20 RMSA 6280002 FIL 400 1 1/4 20 RMSA
3380002 FIL 100 3/8 20 RMSA 4580003 FIL 300 3/4 50 RMSA 6280003 FIL 400 1 1/4 50 RMSA
3380008 FIL 100 3/8 20 SAC 4580004 FIL 300 3/4 5 RA 6280004 FIL 400 1 1/4 5 RA
3380003 FIL 100 3/8 50 RMSA 4580005 FIL 300 3/4 20 RA 6280005 FIL 400 1 1/4 20 RA
3380009 FIL 100 3/8 50 SAC 4580006 FIL 300 3/4 50 RA 6280006 FIL 400 1 1/4 50 RA
Skillair® 200 FILTER 4680001 FIL 300 1 5 RMSA 6380001 FIL 400 1 1/2 5 RMSA
3480001A FIL 200 5 RMSA without end plates 4680002 FIL 300 1 20 RMSA 6380002 FIL 400 1 1/2 20 RMSA
3480007A FIL 200 5 SAC without end plates 4680003 FIL 300 1 50 RMSA 6380003 FIL 400 1 1/2 50 RMSA
3480002A FIL 200 20 RMSA without end plates 4680004 FIL 300 1 5 RA 6380004 FIL 400 1 1/2 5 RA
3480008A FIL 200 20 SAC without end plates 4680005 FIL 300 1 20 RMSA 6380005 FIL 400 1 1/2 20 RA
3480003A FIL 200 50 RMSA without end plates 4680006 FIL 300 1 50 RA 6380006 FIL 400 1 1/2 50 RA
3480009A FIL 200 50 SAC without end plates 6480001 FIL 400 2 5 RMSA
3480001 FIL 200 1/4 5 RMSA 6480002 FIL 400 2 20 RMSA
3480007 FIL 200 1/4 5 SAC 6480003 FIL 400 2 50 RMSA
3480002 FIL 200 1/4 20 RMSA 6480004 FIL 400 2 5 RA
3480008 FIL 200 1/4 20 SAC 6480005 FIL 400 2 20 RA
3480003 FIL 200 1/4 50 RMSA 6480006 FIL 400 2 50 RA
3480009 FIL 200 1/4 50 SAC
3580001 FIL 200 3/8 5 RMSA
3580007 FIL 200 3/8 5 SAC
3580002 FIL 200 3/8 20 RMSA
3580008 FIL 200 3/8 20 SAC
3580003 FIL 200 3/8 50 RMSA
3580009 FIL 200 3/8 50 SAC
3680001 FIL 200 1/2 5 RMSA
3680007 FIL 200 1/2 5 SAC
3680002 FIL 200 1/2 20 RMSA
3680008 FIL 200 1/2 20 SAC
3680003 FIL 200 1/2 50 RMSA
3680009 FIL 200 1/2 50 SAC
3-82
DEPURATOR
The role of the depurator is to separate the liquid and solid particles
contained in the compressed air with a high degree of efficiency.
This separation is carried out using a special filtering element called
a “coalescence cartridge”.
TECHNICAL DATA DEP 100 DEP 200 DEP 300 DEP 400
Threaded port 1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1” 1” 1 1/4” 1 1/2” 2”
Degree of purification 99.97% at 0.01 mm 99.97% at 0.01 mm 99.97% at 0.01 mm 99.97% at 0.01 mm
Max. inlet pressure MPa
UNITS
1.5 1.3 1.3 1.3 1.3
bar 15 13 13 13 13
psi 217 188 188 188 188
Suggested flow at 6 bar Nl/min 230 360 500 2300 2250
Maximun suggested flow rate Please look at the flow rate curves at page 3-84
Max temperature at: 1 MPa; 10 bar; 145 psi °C 50 50 50 50 50
°F 122 122 122 122 122
Weight kg 0.4 0.9 1.4 4.2 5
Wall fixing screws M4 x 50 M5 x 60 M5 x 70 M6 x 110 M6 x 110
Skillair® DEPURATOR
Bowl capacity cm3 22 45 75 270 270
Mounting position Vertical Vertical Vertical Vertical Vertical
Drain RMSA RMSA RMSA - RA RMSA - RA RMSA - RA
RMSA: drain with manual condensate discharge and automatic discharge at zero pressure
RA: automatic drain with condensate discharge, independent of pressure and flow rate
Fluid 5 mm filtered air
Notes on use It is advisable to mount a 5 mm pre-filter in order to separate the solid particles first.
The maximum inlet pressure for the version with RA automatic condensate drainage must not exceed 10 bar.
Air from the mains – full of impurities – flows into the coalescence cartridge COALESCENCE CROSSED
and then passes through the crossed micro-fibres that make up the cartridge. FILTER MICRO-FIBRES
During this movement the liquid particles come into contact with the crossed
micro-fibres and adhere to them. Due to the air pressure and gravity they
join up with other micro-drops at each cross-over point and gradually
increase in volume, leading to the physical phenomenon called coalescence.
When they stop moving, the drops deposit on the outside of the cartridge,
from which they detach and drop to the bottom.
Since the volume of liquid leaving the cartridge is exactly the same as the
drops arriving, the coalescence cartridge ought to work indefinitely.
Solid particles are caught with the same efficiency but, unlike drops,
they are not drained out and clog the cartridge.
To get round this problem, it is necessary to mount a 5 mm pre-filter before
the fine oil filter to separate the solid particles first.
3-83
FLOW CHARTS
Flow rate
Flow rate
H
Skillair® DEPURATOR
Flow rate
Flow rate
∆
Pm Pv T P H2O
test unit
H
• Flow tests carried out at the Department of Mechanics, Turin Polytechnic,
using the computerized test bench following CETOP RP50R recommendations
(ISO DIS 6358-2-approved) with ISO 5167 diaphragm gauge.
Flow rate
(A) = 2 bar - 0.2 MPa - 29 psi (E) = 10 bar - 1 MPa - 145 psi
(B) = 4 bar - 0.4 MPa - 58 psi (H) = maximum flow rate
(C) = 6 bar - 0.6 MPa - 87 psi recommended for optimal
(D) = 8 bar - 0.8 MPa - 116 psi operation
3-84
DIMENSIONS
UNITS
F 26 36 42 80
H 43 55.5 65 105.4
I 21.5 27.5 32.5 52.5
L M4 hole M5 hole M5 hole M6 hole
M RMSA 137 196 215 378
RA - - 219 382
Skillair® DEPURATOR
KEY TO CODES
ORDERING CODES
Code Description Code Description Code Description
Skillair® 100 DEPURATOR Skillair® 300 DEPURATOR Skillair® 400 DEPURATOR
3288001A D 100 RMSA without end plates 4488001A D 300 RMSA without end plates 6188001A D 400 RMSA without end plates
3288001 D 100 1/4 RMSA 4488002A D 300 RA without end plates 6188002A D 400 RA without end plates
3388001 D 100 3/8 RMSA 4488001 D 300 1/2 RMSA 6188001 D 400 1 RMSA
4488002 D 300 1/2 RA 6188002 D 400 1 RA
Skillair® 200 DEPURATOR 4588001 D 300 3/4 RMSA 6288001 D 400 1 1/4 RMSA
3488001A D 200 RMSA without end plates 4588002 D 300 3/4 RA 6288002 D 400 1 1/4 RA
3488001 D 200 1/4 RMSA 4688001 D 300 1 RMSA 6388001 D 400 1 1/2 RMSA
3588001 D 200 3/8 RMSA 4688002 D 300 1 RA 6388002 D 400 1 1/2 RA
3688001 D 200 1/2 RMSA 6488001 D 400 2 RMSA
6488002 D 400 2 RA
3-85
ACTIVE CARBON FILTER
Active carbon filtering systems are the most efficient in the industry
as they eliminate all traces of oils, solvents and hydrocarbons,
and remove unpleasant odours from the air.
The operating principle is based on active carbon’s ability to absorb
the majority of the polluting particles in the air thanks to the presence
of tiny passages inside the carbon granules.
The incoming air must be filtered (5 mm) and purified (0.01 mm)
to increase the duration and efficiency of the cartridge.
The cartridge must be replaced at set intervals since there is no difference
in load loss between an efficient cartridge and a saturated one.
N.B. To maintain the same performance and duration specified
on the data sheet, the load loss (∆P) must not exceed 75 mbar.
FLOW CHARTS
Nl/min
scfm
Flow rate
3-86
FLOW CHARTS
Nl/min
scfm
Flow rate
UNITS
(B) = 4 bar - 0.4 MPa - 58 psi
(C) = 6 bar - 0.6 MPa - 87 psi
(D) = 8 bar - 0.8 MPa - 116 psi
(E) = 10 bar - 1 MPa - 145 psi
scfm
Flow rate
AC 400 1 AC 400 2
∆P = (Pm-Pv) ∆P = (Pm-Pv)
psi Kpa bar psi Kpa bar
3-87
DIMENSIONS
H 43 55.5 65 105.4
I 21.5 27.5 32.5 52.5
L M4 hole M5 hole M5 hole M6 hole
M 137 196 215 378
Skillair® ACTIVE CARBON FILTER
KEY TO CODES
ORDERING CODES
Code Description Code Description Code Description
Skillair® 100 ACTIVE CARBON FILTER Skillair® 300 ACTIVE CARBON FILTER Skillair® 400 ACTIVE CARBON FILTER
3288003A FIL AC 100 RMSA without end plates 4488003A FIL AC 300 RMSA without end plates 6188003A FIL AC 400 RMSA without end plates
3288003 FIL AC 100 1/4 RMSA 4488003 FIL AC 300 1/2 RMSA 6188003 FIL AC 400 1 RMSA
3388003 FIL AC 100 3/8 RMSA 4588003 FIL AC 300 3/4 RMSA 6288003 FIL AC 400 1 1/4 RMSA
4688003 FIL AC 300 1 RMSA 6388003 FIL AC 400 1 1/2 RMSA
Skillair® 200 ACTIVE CARBON FILTER 6488003 FIL AC 400 2 RMSA
3488003A FIL AC 200 RMSA without end plates
3488003 FIL AC 200 1/4 RMSA
3588003 FIL AC 200 3/8 RMSA
3688003 FIL AC 200 1/2 RMSA
3-88
DIAPHRAGM DRIER
SERIES DRY 100
Skillair® diaphragm driers are used to reduce the air’s moisture content
by lowering the dew point, i.e. the temperature at which condensate starts
to form. They use diaphragms with a new cross-fibre system that guarantees
a lower consumption of regenerated air and hence power.
This is an all-in-one unit complete with a filter, purifier, air intake and drier.
The air intake uses air that has been filtered and purified, but not dried,
and sends it to utilities not requiring dry air. This is a much more efficient
system as only the required quantity of compressed air is dried.
An alternative proposal is the drier by itself. As the Skillair® system is
modular, it can be inserted in any type of assembly. It is important, however,
to remember that only properly filtered and purified air must be supplied
to the drier. It’s advisable that the drier should be used at the highestpressure
as possible.
UNITS
8
Consumption of compressed air for regeneration at 6.3 bar Nl/min 20
scfm 0.7
Minimum temperature 2°C / 35°F
Maximum temperature at 1MPa; 10 bar; 145 psi 50°C / 122°F
Noise level dB(A) < 45
Weight kg 0.84 1.24
Wall fixing screws M4 x 50
Mounting position In any position Vertical
COMPONENTS
3-89
OPERATING PRINCIPLE
FLOW CHARTS
REGENERATION AIR
Thanks to the cross-fiber system, the flow rate loss is much lesser than in
traditional linear-fibre systems.
In the diagram on the right is indicated the drop-in air flow according to
the operating pressure.
NB: for the best drying efficiency the higest pressure possible is required,
though this implies an increase of the regeneration air.
Inlet pressure
3-90
DRYING
In the diagram below is indicated the dew point of the outgoing compressed air for various input air dew points, depending on the rate of flow of
compressed air.
INLET PRESSURE: 4 bar INLET PRESSURE: 6.3 bar INLET PRESSURE: 8 bar
UNITS
Dew point outgoing air
A: Incoming air with dew point at 45°C C: Incoming air with dew point at 25°C
B: Incoming air with dew point at 35°C D: Incoming air with dew point at 15°C
Each system served by the air supply mains (e.g. actuators and general
appliances) requires its own constant operating pressure. It is necessary to use
a regulator to regulate the pressure within a set range by means of regulating
springs, with the pressure never exceeding the mains pressure.
The new Skillair® regulator uses a rolling diaphragm which gives a much
better performance than the flat version.
Advantages of this system:
• Increased stroke, increased valve opening and hence higher flow rate.
• Decreased dynamic and inrush friction; prompter, more sensitive operation.
• Reduced working stress and hence longer life allowing the use of thinner
diaphragms (0.45 mm versus 1.5 mm for a flat one) which increases
regulator sensitivity and prompt action.
• Increased accuracy in maintaining the set pressure with both variable
flow rates and different feed pressures.
• Downstream overpressures relieved quickly.
TECHNICAL DATA REG 100 REG 200 REG 300 REG 400 PILOT OPERATOR*
Threaded port 1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1” 1” 1 1/4” 1 1/2” 2”
Setting range bar 0 to 2 - 0 to 4 - 0 to 8 - 0 to 12 Depending on the pilot operated regulator
Max. input pressure MPa
UNITS
a Technopolymer body
b Zamak end plate
c Technopolymer knob
d Technopolymer bell
e OT58 brass adjusting screw
f OT58 brass scroll
g Steel adjusting spring
h Technopolymer ring nut
i Rolling diaphragm
j NBR relieving gaskets
k OT58 brass stem
l Valve with NBR vulcanized gasket
m Stainless steel valve spring
n Technopolymer plug
o NBR gaskets
3-92
COMPONENTS REG 400 PILOT OPERATED
a Aluminium body
b Aluminium end plate
c OT58 brass threaded bush, axial adjustment
d OT58 brass retaining ring
e Rolling diaphragm
f OT58 brass plug
g Stainless steel valve spring
h OT58 brass stem with air relief hole
i Valve with NBR vulcanized gasket
j NBR gaskets
FLOW CHARTS
REG 100 1/4 - 3/8 REG 200 1/4 - 3/8 - 1/2 REG 300 1/2 - 3/4 - 1
Preset pressure Preset pressure Preset pressure
Pm = 7 bar - 0.7 MPa - 100 psi Pm = 7 bar - 0.7 MPa - 100 psi Pm = 7 bar - 0.7 MPa - 100 psi
psi Mpa bar psi Mpa bar psi Mpa bar
UNITS
Skillair® REGULATORS
Flow rate Flow rate Flow rate
∆
Pm Pv T P H2O
test unit
3-93
DIMENSIONS
a REMOTE PILOT
• Fit the A7 M5 plug into the threaded hole B
(close to the entrance).
• Fit the M5 fitting into the threaded hole A
as close to the entrance as possible.
• Connect the downstream circuit of the selected
pilot operated regulator to the input A
(R1 fitting).
• Set the required pressure on the pilot operated
regulator.
3-94
INSTRUCTIONS FOR USE REG 400
KEY TO CODES
UNITS
ELEMENT SIZE THREADED PORT SETTING RANGE
Skillair® REGULATORS
1
400 1 Depending on the pilot
1 1/4 used
1 1/2
2
ORDERING CODES
Code Description Code Description Code Description
Skillair® 100 REGULATOR Skillair® 200 REGULATOR Skillair® 300 REGULATOR
3202001A REG 100 02 without end plates 3402001A REG 200 02 without end plates 4402000A REG 300 02 without end plates
3202002A REG 100 04 without end plates 3402002A REG 200 04 without end plates 4402001A REG 300 04 without end plates
3202003A REG 100 08 without end plates 3402003A REG 200 08 without end plates 4402002A REG 300 08 without end plates
3202004A REG 100 012 without end plates 3402004A REG 200 012 without end plates 4402003A REG 300 012 without end plates
3202001 REG 100 1/4 02 3402001 REG 200 1/4 02 4402000 REG 300 1/2 02
3202002 REG 100 1/4 04 3402002 REG 200 1/4 04 4402001 REG 300 1/2 04
3202003 REG 100 1/4 08 3402003 REG 200 1/4 08 4402002 REG 300 1/2 08
3202004 REG 100 1/4 012 3402004 REG 200 1/4 012 4402003 REG 300 1/2 012
3302001 REG 100 3/8 02 3502001 REG 200 3/8 02 4502000 REG 300 3/4 02
3302002 REG 100 3/8 04 3502002 REG 200 3/8 04 4502001 REG 300 3/4 04
3302003 REG 100 3/8 08 3502003 REG 200 3/8 08 4502002 REG 300 3/4 08
3302004 REG 100 3/8 012 3502004 REG 200 3/8 012 4502003 REG 300 3/4 012
3602001 REG 200 1/2 02 4602000 REG 300 1 02
3602002 REG 200 1/2 04 4602001 REG 300 1 04
3602003 REG 200 1/2 08 4602002 REG 300 1 08
3602004 REG 200 1/2 012 4602003 REG 300 1 012
Skillair® 400 REGULATOR
6102001A REG 400 without end plates
6102001 REG 400 1
6202001 REG 400 1 1/4
6302001 REG 400 1 1/2
6402001 REG 400 2
3-95
100 IN-SERIES REGULATOR
TECHNICAL DATA
Threaded inlet port 1/4”
Threaded user port G 1/8’’
Degree of purification bar 0 to 2 - 0 to 4 - 0 to 8 - 0 to 12
Max. input pressure 1.5 MPa - 15 bar - 217 psi
Flow rate at 6.3 bar (0.63 MPa to 91 psi) 500 Nl/min
∆P 0.5 bar (0.05 MPa to 7 psi) 18 scfm
Flow rate at 6.3 bar (0.63 MPa to 91 psi) 950 Nl/min
∆P 1 bar (0.1 MPa to 14 psi) 34 scfm
Fluid Filtered, lubricated or unlubricated compressed
air. Lubrication, if used, must be continuous
Max temperature °C 50
at 1 MPa; 10 bar; 145 psi °F 122
Weight kg 0.4
Wall fixing screws M4x50
Mounting position In any position
Pressure gauge port G 1/8’’
Notes on use The regulator pressure must always be set
upwards. For increased sensitivity, use a
pressure regulator with a rated pressure
as close as possible to the required value.
DIMENSIONS
REG 100 REG 100
Threaded port 1/4” 3/8”
UNITS
A 78
B 98
C 50
D 43
E 63
F 26
G 1/4” 3/8”
H 30 x 1.5
I 21.5
Skillair® 100 IN-SERIES REGULATOR
L M4 hole
M 43
N (use) 1/8”
P 46
ORDERING CODES
Code Description
100 IN-SERIES REGULATOR Several of these Skillair® regulators can be mounted in series, all fed by
3202101A 100 IN-SERIES REG. 0-2 without end plates the same pressure. They can give different set pressures, each independent
3202102A 100 IN-SERIES REG. 0-4 without end plates of the previous regulator.
3202103A 100 IN-SERIES REG. 0-8 without end plates Operating compressed air can be taken from the pressure gauge ports
3202104A 100 IN-SERIES REG. 0-12 without end plates (G 1/8”).
3202101 100 IN-SERIES REG. 1/4 0-2
3202102 100 IN-SERIES REG. 1/4 0-4
3202103 100 IN-SERIES REG. 1/4 0-8
3202104 100 IN-SERIES REG. 1/4 0-12
3302101 100 IN-SERIES REG. 3/8 0-2
3302102 100 IN-SERIES REG. 3/8 0-4
3302103 100 IN-SERIES REG. 3/8 0-8
3302104 100 IN-SERIES REG. 3/8 0-12
3-96
PADLOCKABLE REGULATOR
The padlockable regulator has a pin with a hole in it that projects from the top
of the knob. When the knob is in the push-lock position, the padlock can be
inserted in the hole, preventing the knob from being operated. A padlock and
two keys are supplied with the regulator.
The new Skillair® regulator uses a rolling diaphragm which gives a much better
performance than the flat version.
Advantages of this system:
• Increased stroke, increased valve opening and hence higher flow rate.
• Decreased dynamic and inrush friction; prompter, more sensitive operation.
• Reduced working stress and hence longer life allowing the use of thinner
diaphragms (0.45 mm versus 1.5 mm for a flat one) which increases regulator
sensitivity and prompt action.
• Increased accuracy in maintaining the set pressure with both variable
flow rates and different feed pressures.
• Downstream overpressures relieved quickly.
Refer to the regulator for technical data and flow curves.
COMPONENTS
a Technopolymer body
Zamak end plate
UNITS
b
c Technopolymer knob
d Technopolymer bell
e Nickel-plated OT58 brass adjusting screw
f OT58 brass scroll
g Steel adjusting spring
h Technopolymer ring nut
i Rolling diaphragm
DIMENSIONS
REG 100 KEY REG 200 KEY REG 300 KEY
Threaded port G 1/4” 3/8” 1/4” 3/8” 1/2” 1/2” 3/4” 1”
A 78 93.5 110 112 LOCKING
B 95 to 98 123 to 125 145 to 148 POSITION
C 50 63 72
D 43 55 65
E 63 78.5 92
F 26 36 42
H 30 x 1.5 40 x 1.5 48 x 1.5
I 21.5 27.5 32.5
REGULATION
L M4 hole M5 hole M5 hole POSITION
M 43 55.5 65
N 101 127 151
O (pressure gauge port) 1/8” 1/8” 1/8”
P 46 58 69
3-97
KEY TO CODES
ORDERING CODES
Code Description Code Description Code Description
Skillair® 100 PADLOCKABLE REGULATOR Skillair® 200 PADLOCKABLE REGULATOR Skillair® 300 PADLOCKABLE REGULATOR
UNITS
3210001A REG 100 KEY 02 without end plates 3410001A REG 200 KEY 02 without end plates 4410000A REG 300 KEY 02 without end plates
3210002A REG 100 KEY 04 without end plates 3410002A REG 200 KEY 04 without end plates 4410001A REG 300 KEY 04 without end plates
3210003A REG 100 KEY 08 without end plates 3410003A REG 200 KEY 08 without end plates 4410002A REG 300 KEY 08 without end plates
3210004A REG 100 KEY 012 without end plates 3410004A REG 200 KEY 012 without end plates 4410003A REG 300 KEY 012 without end plates
3210001 REG 100 KEY 1/4 02 3410001 REG 200 KEY 1/4 02 4410000 REG 300 KEY 1/2 02
3210002 REG 100 KEY 1/4 04 3410002 REG 200 KEY 1/4 04 4410001 REG 300 KEY 1/2 04
3210003 REG 100 KEY 1/4 08 3410003 REG 200 KEY 1/4 08 4410002 REG 300 KEY 1/2 08
3210004 REG 100 KEY 1/4 012 3410004 REG 200 KEY 1/4 012 4410003 REG 300 KEY 1/2 012
3310001 REG 100 KEY 3/8 02 3510001 REG 200 KEY 3/8 02 4510000 REG 300 KEY 3/4 02
Skillair® PADLOCKABLE REGULATOR
3310002 REG 100 KEY 3/8 04 3510002 REG 200 KEY 3/8 04 4510001 REG 300 KEY 3/4 04
3310003 REG 100 KEY 3/8 08 3510003 REG 200 KEY 3/8 08 4510002 REG 300 KEY 3/4 08
3310004 REG 100 KEY 3/8 012 3510004 REG 200 KEY 3/8 012 4510003 REG 300 KEY 3/4 012
3610001 REG 200 KEY 1/2 02 4610000 REG 300 KEY 1 02
3610002 REG 200 KEY 1/2 04 4610001 REG 300 KEY 1 04
3610003 REG 200 KEY 1/2 08 4610002 REG 300 KEY 1 08
3610004 REG 200 KEY 1/2 012 4610003 REG 300 KEY 1 012
3-98
PILOT REGULATOR
UNITS
1.3
bar 13
psi 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) 120 Nl/min - 4.3 scfm
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 1 bar (0.1 MPa to 14 psi) 140 Nl/min - 5 scfm
Fluid Filtered, lubricated or unlubricated compressed air.
Lubrication, if used, must be continuous.
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
COMPONENTS
a Aluminium body
b Technopolymer knob
c OT58 brass adjusting screw
d OT58 brass scroll
e Technopolymer bell
f Technopolymer ring nut
g Steel adjusting spring
h Rolling diaphragm
i NBR relieving gaskets
j OT58 brass stem
k Stainless steel ball valve
l Stainless steel valve spring
m NBR gaskets
3-99
FLOW CHARTS
Downstream pressure
Flow rate Upstream pressure
Downstream pressure
UNITS
Skillair® PILOT REGULATOR
∆
Pm Pv T P H2O
DIMENSIONS
Code Description
3206001 REG. P 1/4’’ 02
3206002 REG. P 1/4’’ 04
3206003 REG. P 1/4’’ 08
3206004 REG. P 1/4’’ 012
3-100
PILOT PADLOCKABLE REGULATOR
Refer to the pilot regulator for technical data and flow curves.
COMPONENTS
a Aluminium body
Technopolymer knob
UNITS
b
c Nickel-plated brass OT58 adjusting screw
d OT58 brass scroll
e Technopolymer bell
f Technopolymer ring nut
g Steel adjusting spring
h Rolling diaphragm
i NBR relieving gaskets
DIMENSIONS
Code Description
3208001 REG. P KEY 1/4’’ 02
LOCKING
3208002 REG. P KEY 1/4’’ 04
POSITION
3208003 REG. P KEY 1/4’’ 08
3208004 REG. P KEY 1/4’’ 012
REGULATION
POSITION
3-101
300 PILOT OPERATED REGULATOR
188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 4500
scfm 160
Flow rate at 6.3 bar (0.63 MPa to 91 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 7000
scfm 247
Fluid Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.
Max temperature at 1 MPa; 10 bar; 145 psi °C 50
°F 122
Weight kg 1.3
Skillair® 300 PILOT OPERATED REGULATOR
DIMENSIONS
REG 300
Threaded port G 1/2” 3/4” 1”
A 110 110 112
ORDERING CODES
Code Description
4403003A 300 PILOT OPERATED REG without end plates
4403003 300 1/2" PILOT OPERATED REG
4503003 300 3/4" PILOT OPERATED REG
4603003 300 1" PILOT OPERATED REG
3-102
FILTER REGULATOR
UNITS
1100 1600 3500
∆P 0.5 bar (0.05 MPa to 7psi) scfm 39 57 125
Flow rate at 6.3 bar (0.63 MPa to 91 psi) Nl/min 1600 3000 5600
∆P 1 bar (0.1 MPa to 14 psi) scfm 57 71 200
Max temperature °C 50 50 50
at: 1 MPa; 10 bar; 145 psi °F 122 122 122
Weight kg 0.5 1 1.8
Wall fixing screws M4 x 50 M5 x 60 M5 x 70
Mounting position Vertical Vertical Vertical
COMPONENTS
a Technopolymer body
b Technopolymer knob
c OT58 brass adjusting screw
d OT58 brass scroll
e Technopolymer bell
f Steel adjusting spring
g Technopolymer ring nut
h Rolling diaphragm
i NBR relieving gaskets
j OT58 brass stem
k Valve with NBR vulcanized gasket
l Stainless steel valve spring
m Technopolymer centrifuge
n Technopolymer baffle plug
o Technopolymer screen
p Sintered HDPE filter cartridge
q Clear technopolymer glass
r Bowl: technopolymer for FR100 and FR200, metal for FR 300
s Drain (RMSA)
t Zamak end plate
u
21 NBR gaskets
3-103
FLOW CHARTS
∆
Pm Pv T P H2O
test unit
Flow rate
DIMENSIONS
FR 100 FR 200 FR 300
Threaded port G 1/4” 3/8” 1/4” 3/8” 1/2” 1/2” 3/4” 1”
A 78 93.5 110 112
B RMSA 199 245 278
RA - 249 282
SAC 203 249 282
C 50 63 72
D 43 55 65
E 63 78.5 92
F 26 36 42
H 30 x 1.5 40x1.5 48 x 1.5
I 122.5 147.5 162.5
L M4 hole M5 hole M5 hole
M 43 55.5 65
N (pressure gauge port) 1/8” 1/8” 1/8”
P RMSA 147 178 200
RA - 182 204
SAC 151 182 204
R RMSA 137 196 215
RA - 200 219
SAC 141 200 219
3-104
KEY TO CODES
ORDERING CODES
Code Description Code Description Code Description
Skillair® 100 FILTER REGULATOR Skillair® 200 FILTER REGULATOR Skillair® 300 FILTER REGULATOR
3283007A FR 100 5 08 RMSA without end plates 3483007A FR 200 5 08 RMSA without end plates 4483004A FR 300 5 08 RMSA without end plates
3283008A FR 100 20 08 RMSA without end plates 3483008A FR 200 20 08 RMSA without end plates 4483005A FR 300 20 08 RMSA without end plates
3283009A FR 100 50 08 RMSA without end plates 3483009A FR 200 50 08 RMSA without end plates 4483006A FR 300 50 08 RMSA without end plates
3283010A FR 100 5 012 RMSA without end plates 3483010A FR 200 5 012 RMSA without end plates 4483007A FR 300 5 012 RMSA without end plates
3283011A FR 100 20 012 RMSA without end plates 3483011A FR 200 20 012 RMSA without end plates 4483008A FR 300 20 012 RMSA without end plates
3283012A FR 100 50 012 RMSA without end plates 3483012A FR 200 50 012 RMSA without end plates 4483009A FR 300 50 012 RMSA without end plates
UNITS
3283031A FR 100 5 08 SAC without end plates 3483031A FR 200 5 08 SAC without end plates 4483013A FR 300 5 08 RA without end plates
3283032A FR 100 20 08 SAC without end plates 3483032A FR 200 20 08 SAC without end plates 4483014A FR 300 20 08 RA without end plates
3283033A FR 100 50 08 SAC without end plates 3483033A FR 200 50 08 SAC without end plates 4483015A FR 300 50 08 RA without end plates
3283034A FR 100 5 012 SAC without end plates 3483034A FR 200 5 012 SAC without end plates 4483016A FR 300 5 012 RA without end plates
3283035A FR 100 20 012 SAC without end plates 3483035A FR 200 20 012 SAC without end plates 4483017A FR 300 20 012 RA without end plates
3283036A FR 100 50 012 SAC without end plates 3483036A FR 200 50 012 SAC without end plates 4483018A FR 300 50 012 RA without end plates
3283007 FR 100 1/4 5 08 RMSA 3483007 FR 200 1/4 5 08 RMSA 4483004 FR 300 1/2 5 08 RMSA
3283008 FR 100 1/4 20 08 RMSA 3483008 FR 200 1/4 20 08 RMSA 4483005 FR 300 1/2 20 08 RMSA
3283009 FR 100 1/4 50 08 RMSA 3483009 FR 200 1/4 50 08 RMSA 4483006 FR 300 1/2 50 08 RMSA
3-105
LUBRICATOR
TECHNICAL DATA LUB 100 LUB 200 LUB 300 LUB 400
Threaded port 1/4’’ 3/8’’ 1/4’’ 3/8’’ 1/2’’ 1/2’’ 3/4’’ 1” 1” 1 1/4” 1 1/2” 2”
Type of lubrication Mist Mist Mist Mist
Bowl capacity cm3
UNITS
50 95 160 800
Versions Standard - CD Standard - CD Standard - CD - ML CD Standard - CD - ML CD
Max. inlet pressure Mpa 1.5 1.3 1.3 1.3 1.3
bar 15 13 13 13 13
psi 217 188 188 188 188
Flow rate at 6.3 bar (0.63 MPa to 91psi) Nl/min 1100 2200 3500 18000 21000
∆P 0.5 bar (0.05 MPa to 7 psi) scfm 39 71 125 640 750
Flow rate at 6.3 bar (0.63 MPa to 91 psi) Nl/min 1500 3700 5500 - -
∆P 1 bar (0.1 MPa to 14 psi) scfm 53 131 196 - -
Skillair® LUBRICATOR
a Technopolymer body
b Bowl: technopolymer for LUB 100 and 200, metal for LUB 300
c Technopolymer plug
d Clear technopolymer glass
e NBR Venturi tube diaphragm
f Rilsan® oil suction tube
g Filter
h Clear technopolymer inspection dome
i OT58 brass oil flow regulating needle
j OT58 brass oil filling plug
k Zamak end plate
l NBR gaskets
3-106
COMPONENTS LUB 400
a Aluminium body
b Aluminium bowl
c Clear technopolymer glass
d NBR Venturi tube diaphragm
e Aluminium end plate
f OT58 brass retaining ring
g OT48 brass threaded bush with axial adjustment
h Rilsan® oil suction pipe
i Filter
j Technopolymer plug
k Clear technopolymer inspection dome
l OT58 brass oil flow regulating needle
m OT58 brass oil filling plug
n NBR gaskets
UNITS
lubricator body.
It reduces pressure inside the bowl allow it to be filled with oil taken from a tank at ambient pressure, which can be located in a
lower position than the lubricator (max. difference in height 2 m).
The electric indicator inside the bowl sends an electric signal used
to activate the valve. When the oil reaches the maximum level, another signal disactivates the valve. In this case, the lubricator
system operates with the oil level between minimum and maximum. If it is necessary
to keep the oil level in the bowl constant, only one of the two signals
Skillair® LUBRICATOR
can be used. Pressure range 3-10 bar. Connect the oil tank to the G1/4 fitting on the bowl.
Constant minimum level Constant maximum level Oil level between maximum and minimum
3-107
FLOW CHARTS
(A) = 2 bar - 0.2 MPa - 29 psi (D) = 8 bar - 0.8 MPa - 116 psi
(B) = 4 bar - 0.4 MPa - 58 psi (E) = 10 bar - 1 MPa - 145 psi
Pm Pv T P
∆
H2O
(C) = 6 bar - 0.6 MPa - 87 psi
test unit
Pm
psi KPa bar
UNITS
Pm
psi KPa bar
LUB 300 1/2 - 3/4 - 1 MINIMUM OPERATING FLOW CHART LUB 400 1’’ AND 2’’
∆P = (Pm-Pv) MINIMUM OPERATING PRESSURE
psi KPa bar FLOW CHART psi KPa bar
Pm
psi KPa bar
3-108
DIMENSIONS
UNITS
H 43 55.5 65 105.4
I 112 137.5 153 256
L M4 hole M5 hole M5 hole M6 hole
M 130 150 160 285
KEY TO CODES
Skillair® LUBRICATOR
LUB 100 1/4 - STD: Standard version filled with oil by
ELEMENT SIZE THREADED PORT TYPE OF OIL FILLING removing the bowl or through the top cap.
LUB 100 1/4 - = STD Requires circuit relieving.
3/8 ML-CD = AUTOMATIC ML CD: Depression filling with minimum level
200 1/4 CD = MANUAL
3/8
and valve
1/2 CD MANUAL: Filling by depression.
300 1/2
3/4
1
400 1
1 1/4
1 1/2
2
ORDERING CODES
Code Description Code Description Code Description
Skillair® 100 LUBRICATOR Skillair® 300 LUBRICATOR Skillair® 400 LUBRICATOR
3281001A LUB 100 without end plates 4481001A LUB 300 without end plates 6181001A LUB 400 without end plates
3281005A LUB 100 CD manual without end plates 4481005A LUB 300 CD manual without end plates 6181004A LUB 400 CD manual without end plates
3281001 LUB 100 1/4 4481006A LUB 300 ML-CD automatic without end plates 6181006A LUB 400 ML-CD automatic without end plates
3281005 LUB 100 1/4 CD manual 4481001 LUB 300 1/2 6181001 LUB 400 1
3381001 LUB 100 3/8 4481005 LUB 300 1/2 CD manual 6181004 LUB 400 1 CD manual
3381005 LUB 100 3/8 CD manual 4481006 LUB 300 1/2 ML-CD automatic 6181006 LUB 400 1 ML-CD automatic
Skillair® 200 LUBRICATOR 4581001 LUB 300 3/4 6281001 LUB 400 1 1/4
3481001A LUB 200 without end plates 4581005 LUB 300 3/4 CD manual 6281004 LUB 400 1 1/4 CD manual
3481005A LUB 200 CD manual without end plates 4581006 LUB 300 3/4 ML-CD automatic 6281006 LUB 400 1 1/4 ML-CD automatic
3481001 LUB 200 1/4 4681001 LUB 300 1 6381001 LUB 400 1 1/2
3481005 LUB 200 1/4 CD manual 4681005 LUB 300 1 CD manual 6381004 LUB 400 1 1/2 CD manual
3581001 LUB 200 3/8 4681006 LUB 300 1 ML-CD automatic 6381006 LUB 400 1 1/2 ML-CD automatic
3581005 LUB 200 3/8 CD manual 6481001 LUB 400 2
3681001 LUB 200 1/2 6481004 LUB 400 2 CD manual
3681005 LUB 200 1/2 CD manual 6481006 LUB 400 2 ML-CD automatic
3-109
SHUT-OFF VALVE
The job of this valve is to make the circuit independent from the air supply.
It is basically a three-way valve. In the closed position, it cuts off the air
supply and discharges the downstream circuit at the same time,
which is means it is particularly useful during servicing operations.
The hand-operated version can be padlocked to lock the knob in a closed
position so that it can only be opened by someone with the right key.
An interlocked version is available for low pressure operation.
N.B.: With size 400, when the V3V is mounted upstream of the regulator,
the pilot regulator must be piloted at a pressure taken upstream of the
V3V, otherwise when the system is relieved, most of the air downstream
will be relieved by the regulator and not the V3V relief port.
For connecting instruction see page 3-95
TECHNICAL DATA V3V 100 V3V 200 V3V 300 V3V 400
Threaded port 1/4” 3/8” 1/4” 3/8” 1/2” 1/2” 3/4” 1’’ 1’’ 1’’1/4 1’’1/2 2’’
Min. inlet pressure for solenoid version ** MPa 0.3 0.3 0.2 0.3 0.3
bar
UNITS
3 3 2 3 3
psi 43.5 43.5 29 43.5 43.5
Max. input pressure* MPa 1.5 1.3 1.3 1.3 1.3
bar 15 13 13 13 13
psi 217 188 188 188 188
Flow rate at 6.3 bar (0.63 MPa to 91 psi) Nl/min 1300 2400 3200 13000 14000
∆P 0.5 bar (0.05 MPa to 7 psi) scfm 46 85 113 460 494
Flow rate at 6.3 bar (0.63 MPa to 91 psi) Nl/min 1650 3000 4700 - -
∆P 1 bar (0.1 MPa to 14 psi) scfm 58 106 166 - -
Skillair® SHUT-OFF VALVE
Max temperature °C 50 50 50 50 50
°F 122 122 122 122 122
Weight kg ~ 0.5 ~ 0.8 ~ 1.2 4.8 5.6
Wall fixing screws M4 x 50 M5 x 60 M5 x 70 M6 x 110 M6 x 110
Type of control Manual - Pneumatic - Solenoid Manual - Pneumatic - Solenoid
Solenoid pilot-assisted Solenoid pilot-assisted - Key-operated
Mounting position In any position.
Fluid Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.
Note The end plates in the 400 series have a patented system with a rotary and sliding end joint to adapt the unit perfectly
to the pipe cutting distance.
* 1 MPa - 10 bar - 145 psi for solenoid version
** 0.01 MPa – 0.1 bar – 1.45 psi for manual, pneumatic and pilot-assisted versions with controls min. 0.3 MPa 3 bar 43.5 psi.
COMPONENTS
a Technopolymer body
b Operating button
c Technopolymer knob
d Stainless steel safety lamination
e Locking unit
f OT58 brass piston rod
g OT58 brass top plug
h Zamak end plate
i Valve with vulcanized NBR gasket
j OT58 brass bottom plug
k Stainless steel valve spring
l NBR gaskets
3-110
DIMENSIONS OF V3V MANUAL VERSION
400 KEY-OPERATED
UNITS
Skillair® SHUT-OFF VALVE
3-111
DIMENSIONS OF V3V PNEUMATIC VERSION
100 200
300 400
UNITS
Skillair® SHUT-OFF VALVE
3-112
DIMENSIONS OF V3V SOLENOID/SOLENOID PILOT-ASSISTED VALVE
UNITS
Skillair® SHUT-OFF VALVE
400 CNOMO SOLENOID/CNOMO SOLENOID PILOT-ASSISTED VALVE
3-113
KEY TO CODES
ORDERING CODES
Code Description Code Description Code Description
Skillair® 100 3-WAY VALVE Skillair® 300 3-WAY VALVE Skillair® 400 3-WAY VALVE
3270001A V3V 100 lockable without end plates 4470001A V3V 300 lockable without end plates 6169010A V3V 400 key-operated without end plates
3269000A V3V 100 pneumatic without end plates 4469000A V3V 300 pneumatic without end plates 6169000A V3V 400 pneumatic without end plates
3269001A V3V 100 solenoid without end plates 4469004A V3V 300 solenoid cnomo without end plates 6169004A V3V 400 solenoid cnomo without end plates
3269002A V3V 100 solenoid pilot assisted without end plates 4469005A V3V 300 solenoid cnomo pilot-assisted w/end plates 6169005A V3V 400 solenoid cnomo pilot-assisted w/end plates
3270001 V3V 100 1/4 lockable 4470001 V3V 300 1/2 lockable 6170002A V3V 400 lockable without end plates
3269000 V3V 100 1/4 pneumatic 4469000 V3V 300 1/2 pneumatic 6169010 V3V 400 1 key-operated
UNITS
3269001 V3V 100 1/4 solenoid 4469004 V3V 300 1/2 solenoid cnomo 6169000 V3V 400 1 pneumatic
3269002 V3V 100 1/4 solenoid pilot assisted 4469005 V3V 300 1/2 solenoid cnomo assisted 6169004 V3V 400 1 solenoid cnomo
3370001 V3V 100 3/8 lockable 4570001 V3V 300 3/4 lockable 6169005 V3V 400 1 solenoid cnomo assisted
3369000 V3V 100 3/8 pneumatic 4569000 V3V 300 3/4 pneumatic 6269010 V3V 400 1 1/4 key-operated
3369001 V3V 100 3/8 solenoid 4569004 V3V 300 3/4 solenoid cnomo 6269000 V3V 400 1 1/4 pneumatic
3369002 V3V 100 3/8 solenoid pilot assisted 4569005 V3V 300 3/4 solenoid cnomo assisted 6269004 V3V 400 1 1/4 solenoid cnomo
Skillair® 200 3-WAY VALVE 4669000 V3V 300 1 pneumatic 6269005 V3V 400 1 1/4 solenoid cnomo assisted
3470001A V3V 200 lockable without end plates 4669004 V3V 300 1 solenoid cnomo 6369010 V3V 400 1 1/2 key-operated
3469000A V3V 200 pneumatic without end plates 4669005 V3V 300 1 solenoid cnomo assisted 6369000 V3V 400 1 1/2 pneumatic
Skillair® SHUT-OFF VALVE
3469001A V3V 200 solenoid without end plates 4670001 V3V 300 1 lockable 6369004 V3V 400 1 1/2 solenoid cnomo
3469002A V3V 200 solenoid pilot assisted without end plates 6369005 V3V 400 1 1/2 solenoid cnomo assisted
3469004A V3V 200 solenoid cnomo comm. w/end plate 6469010 V3V 400 2 key-operated
3469005A V3V 200 solenoid cnomo ass. comm. w/end plate 6469000 V3V 400 2 pneumatic
3470001 V3V 200 1/4 lockable 6469004 V3V 400 2 solenoid cnomo
3469000 V3V 200 1/4 pneumatic 6469005 V3V 400 2 solenoid cnomo assisted
3469001 V3V 200 1/4 solenoid 6170002 V3V 400 1 lockable
3469002 V3V 200 1/4 solenoid pilot assisted 6270002 V3V 400 1 1/4 lockable
3469004 V3V 200 1/4 solenoid cnomo comm. 6370002 V3V 400 1 1/2 lockable
3469005 V3V 200 1/4 solenoid cnomo pilot-assisted 6470002 V3V 400 2 lockable
3570001 V3V 200 3/8 lockable
3569000 V3V 200 3/8 pneumatic
3569001 V3V 200 3/8 solenoid
3569002 V3V 200 3/8 solenoid pilot assisted
3569004 V3V 200 3/8 solenoid cnomo comm.
3569005 V3V 200 3/8 solenoid cnomo pilot-assisted
3670001 V3V 200 1/2 lockable
3669000 V3V 200 1/2 pneumatic
3669001 V3V 200 1/2 solenoid
3669002 V3V 200 1/2 solenoid pilot assisted
3669004 V3V 200 1/2 solenoid cnomo comm.
3669005 V3V 200 1/2 solenoid cnomo pilot-assisted
3-114
PROGRESSIVE START VALVE
The 2/2 progressive valve comes in two versions, with solenoid or pneumatic
actuation.
STD progressive start valve: a differential balanced valve automatically opens
the air port fully when the downstream pressure is about 50% of the upstream
pressure.
Progressive start valve with pneumatic or solenoid actuation: without a pilot,
the upstream air flows downstream through the regulation needle.
When an external or pneumatic solenoid signal is generated, the valve opens
the main port to create full flow. It does not relieve the downstream circuit.
UNITS
3
psi 43.5
Max. inlet pressure* MPa 1.5
bar 15
psi 217
Flow rate at 6 bar (0.6 MPa to 87 psi) ∆P 0.5 bar (0.05 MPa to 7 psi) Nl/min 1300
scfm 46
Flow rate at 6 bar (0.6 MPa to 87 psi) ∆P 1 bar (0.1 MPa to 14 psi) Nl/min 2000
scfm 71
3-115
DIMENSIONS OF VAP 100 STD/PNEUMATIC VALVE
VAP 100
Threaded port G 1/4” 3/8”
A 78
B 83.5
C 50
D 43
E 63
F 26
H 43
I 29
L M4 hole
R (pilot - pneumatic version) 1/8”
A 78
B 122.5
C 50
D 43
E 63
F 26
H 43
I 29
L M4 hole
Skillair® PROGRESSIVE START VALVE
O 89
* (pilot assisted) M5
3-116
PROGRESSIVE STARTER
The job of the progressive starter is to feed air into the circuit gradually with
controlled flow. It comes in two versions with solenoid or pneumatic actua-
tion. Both control signals cause the valve to open, which allows the air con-
trolled by the flow regulator to flow slowly towards the downstream circuit.
In the APR, when the pressure in the downstream circuit reaches 50%-60%
of the upstream pressure, the valve opens the main inlet duct connecting.
The time elapsing between starting and opening the valve can be adjusted
via the built-in flow regulator. If it is necessary to relieve the downstream
circuit quickly, merely operate the control valve which cuts off air flow
in the pipe. This closes the valve and starts relieving the downstream circuit.
The progressive starter acts both as an actuator positioner, which eliminates
the risk of sudden kickback, and as a valve.
N.B. With size 400, when the APR is mounted upstream of the regulator,
the pilot regulator must be piloted at a pressure taken upstream of the APR,
otherwise when the system is relieved, most of the air downstream will be
relieved by the regulator and not the APR relief port.
For connecting instruction see page 3-95
UNITS
TECHNICAL DATA APR 100 APR 200 APR 300 APR 400
Threaded port 1/4” 3/8” 1/4” 3/8” 1/2” 1/2” 3/4” 1’’ 1’’ 1 1/4” 1 1/2” 2’’
Min. inlet pressure MPa 0.3 0.3 0.4 0.3 0.3
bar 3 3 4 3 3
psi 43.5 43.5 58 43.5 43.5
Max. inlet pressure* MPa 1.5 1.3 1.3 1.3 1.3
3-117
DIMENSIONS APR SOLENOID
APR 100 ELPN APR 200 ELPN APR 200 ELPN CNOMO APR 300 ELPN CNOMO APR 400 ELPN
Threaded port G 1/4” 3/8” 1/4” 3/8” 1/2” 1/4” 3/8” 1/2” 1/2” 3/4” 1” 1” 1 1/4” 1 1/2” 2”
A 121 93.5 93.5 110 112 225 to 255 283 to 313
B 128 125 120 152 218
C 50 63 63 72 106
D 43 55 55 65 105
E 106 78.5 78.5 92 141.4
F 26 36 36 42 80
H 43 55.5 55.5 65 105.4
I 34.5 36 36 74 80
L M4 hole M5 hole M5 hole M5 hole M6 hole
M (relief) 1/8” 1/4” 1/4” 1/2” 1”
0 83.5 - - - -
P - - - - 138
3-118
DIMENSIONS APR PNEUMATIC
UNITS
Skillair® PROGRESSIVE STARTER
3-119
KEY TO CODES
ORDERING CODES
Code Description Code Description
Skillair® 100 PROGRESSIVE STARTER Skillair® 300 PROGRESSIVE STARTER
3267001A APR 100 pneumatic without end plates 4471900A APR 300 pneumatic without end plates
3267051A APR 100 solenoid without end plates 4471901A APR 300 solenoid cnomo without end plates
3267001 APR 100 1/4 pneumatic 4471900 APR 300 1/2 pneumatic
3267051 APR 100 1/4 solenoid 4471901 APR 300 1/2 solenoid cnomo control
3367001 APR 100 3/8 pneumatic 4571900 APR 300 3/4 pneumatic
3367051 APR 100 3/8 solenoid 4571901 APR 300 3/4 solenoid cnomo control
UNITS
3571004 APR 200 3/8 solenoid cnomo control 6371002 APR 400 1 1/2 pneumatic
3671000 APR 200 1/2 pneumatic 6371003 APR 400 1 1/2 solenoid
3671001 APR 200 1/2 solenoid 6471002 APR 400 2 pneumatic
3671004 APR 200 1/2 solenoid cnomo control 6471003 APR 400 2 solenoid
3-120
AIR TAKE-OFF
The air take-off takes air from the Skillair® FRL unit irrespective of the
assembly position. It is necessary when air needs to be taken from the FRL
unit at any stage of the treatment (normal, filtered and regulated,
lubricated, etc.). If used separately from the FRL unit, which is infinitely
modular, it acts as a distributor allowing air take-off through the threaded
ports.
UNITS
122 122 122 122
Max. operating pressure MPa 1.5 1.3 1.3 1.3
bar 15 13 13 13
psi 217 188 188 188
Wall fixing screws M4 x 50 M5 x 60 M5 x 70 M6 x 110
Threaded port G 1/4 G 1/4 G 3/8 G1
Weight kg 0.3 0.5 0.8 4.3 5.1
15 13 13
MPa 1.5 1.3 1.3
psi 217 188 188
Operating temperature range at: 1 MPa; 10 bar; 145 psi °C -10 to 50
°F 14 to 122
Lower threaded port 1/4” 1/4” 3/8”
Maximum current A 2
Maximum voltage V 250
Outside diameter of cable mm 4.9
Skillair® PRESSURE SWITCHES
COMPONENTS
3-122
DIMENSIONS
PS 100 PS 200 PS 300
A 59 63 177
B 76 85 99
C 50 63 72
D 43 55 65
E 44 48 59
F 26 36 42
G 52 58 63
H 24 25 32
L M4 hole M5 hole M5 hole
UNITS
High switching pressure
ACCESSORIES
NOTE: Pull outwards to remove the knob from the pressure switch on the unit.
Insert the security knob and regulate the pressure switch. Then press the handle firmly
to lock it in position. If the pressure switch needs to be reset, remove the security knob
by forcing it laterally with a screwdriver.
3-123
SUB-BASE AND ADAPTER BASE
The adapter base is used to adapt the Skillair® FRL system to various
assemblies without affecting modularity or servicing.
If you use the universal adopter base plus the intermediate plate,
you can assemble several elements of different sizes.
DIMENSIONS
2-POSITION SUB-BASE
UNITS
Skillair® SUB-BASE AND ADAPTER BASE
3-POSITION SUB-BASE
100 - 2 POS. 100 - 3 POS. 200 - 2 POS. 200 - 3 POS. 300 - 2 POS. 300 - 3 POS.
A 50 50 55 55 60 60
B 34 34 44 44 49 49
C 113 165 135 200 155 230
D 52 52 65 65 75 75
E 10 10 8.5 8.5 10.5 10.5
F 1/2” 1/2” 3/4” 3/4” 3/4” 3/4”
G 30 30 40 40 40 40
L 128 180 150 215 170 245
3-124
DIMENSIONS OF ADAPTER BASE
BA 100 BA 200 BA 300
A 46 59 69
B 34 44 49
C 34 44 49
D 43 55 65
E 10 8.5 10.5
F 10 15 18
G M4 hole M4 hole M5 hole
H Es. 7 Es. 7 Es. 7
I 5 2 5
UNITS
Skillair® SUB-BASE AND ADAPTER BASE
3-125
FIL+REG+LUB
TECHNICAL DATA FRL 100 FRL 200 FRL 300 FRL 400
Threaded port 1/4” 3/8” 1/4” 3/8” 1/2” 1/2” 3/4” 1’’ 1’’ 1’’1/4 1’’1/2 2’’
Setting range 0 to 8 - 0 to 12 0 to 8 - 0 to 12 0 to 8 - 0 to 12 Depending on pilot regulator
Degree of filtration
UNITS
mm 5 - 20 5 - 20 5 - 20 5 - 20 - 50 5 - 20 - 50
Max. inlet pressure MPa 1.5 1.3 1.3 1.3 1.3
bar 15 13 13 13 13
psi 217 188 188 188 188
Flow rate at 6.3 bar ∆P 0.5 bar Nl/min 300 1300 2500 9000 14000
scfm 11 46 89 320 500
Flow rate at 6.3 bar ∆P 1 bar Nl/min 800 3000 4500 - -
scfm 28 106 160 - -
Max temperature at 10 bar °C 50 50 50 50 50
FIL+REG+LUB Skillair®
KEY TO CODES
FRL 100 1/4 20 08 RMSA RMSA: drain with manual condensate discharge
THREADED DEGREE SETTING TYPE OF CONDEN- and automatic discharge at zero pressure
ELEMENT SIZE
PORT OF FILTRATION RANGE SATION DRAIN RA: automatic drain with condensate
FRL 100 1/4 5 = 5 mm 08 = 0 to 8 bar RMSA discharge, independent of pressure
3/8 20 = 20 mm 012 = 0 to 12 bar SAC and flow rate.
200 1/4 50 = 50 mm RMSA
3/8 SAC (for size 200, 300 and 400)
1/2 RA SAC: automatic drain with condensate
300 1/2 RMSA discharge.
3/4 RA Operates by depression – requires
1 variable air take-offs.
400 1
1 1/4 (for size 100 and 200)
1 1/2
2
3-126
DIMENSIONS FIL+REG+LUB
UNITS
RA - 249 282 448
SAC 203 249 282 448
C 50 63 72 116
E 149 189.5 222 352
F 26 36 42 80
L M4 hole M5 hole M5 hole M6 hole
N (pressure gauge port) 1/8” 1/8” 1/8” 1/4”
FIL+REG+LUB Skillair®
ORDERING CODES
Code Description
FIL+REG+LUB Skillair® 100
3282008 FRL 100 1/4 20 08 RMSA
3282011 FRL 100 1/4 20 012 RMSA
3382008 FRL 100 3/8 20 08 RMSA
3382011 FRL 100 3/8 20 012 RMSA
FIL+REG+LUB Skillair® 200
3482008 FRL 200 1/4 20 08 RMSA
3482011 FRL 200 1/4 20 012 RMSA
3582008 FRL 200 3/8 20 08 RMSA
3582011 FRL 200 3/8 20 012 RMSA
3682008 FRL 200 1/2 20 08 RMSA
3682011 FRL 200 1/2 20 012 RMSA
FIL+REG+LUB Skillair® 300
4482005 FRL 300 1/2 20 08 RMSA
4482008 FRL 300 1/2 20 012 RMSA
4582005 FRL 300 3/4 20 08 RMSA
4582008 FRL 300 3/4 20 012 RMSA
4682005 FRL 300 1 20 08 RMSA
4682008 FRL 300 1 20 012 RMSA
FIL+REG+LUB Skillair® 400
6182002 FRL 400 1 20 RMSA
6182005 FRL 400 1 20 RA
6282002 FRL 400 1 1/4 20 RMSA
6382002 FRL 400 1 1/2 20 RMSA
6482002 FRL 400 2 20 RMSA
3-127
FR+LUB
mm 5 - 20 - 50 5 - 20 - 50 5 - 20 - 50
Max. inlet pressure MPa 1.5 1.3 1.3
bar 15 13 13
psi 217 188 188
Flow rate at 6.3 bar ∆P 0.5 bar Nl/min 300 1200 2300
scfm 11 43 82
Flow rate at 6.3 bar ∆P 1 bar Nl/min 800 2400 4000
scfm 28 85 142
Max temperature at 10 bar °C 50 50 50
FR+LUB Skillair®
KEY TO CODES
FR+L 100 1/4 20 08 RMSA RMSA: drain with manual condensate discharge
THREADED DEGREE SETTING TYPE OF CONDEN- and automatic discharge at zero pressure
ELEMENT SIZE
PORT OF FILTRATION RANGE SATION RANGE RA: automatic drain with condensate
FR+L 100 1/4 5 = 5 mm 08 = 0 to 8 bar RMSA discharge, independent of pressure
3/8 20 = 20 mm 012 = 0 to 12 bar SAC and flow rate.
200 1/4 50 = 50 mm RMSA
3/8 SAC (for size 200, 300)
1/2 RA SAC: automatic drain with condensate
300 1/2 RMSA discharge.
3/4 RA Operates by depression – requires
1 variable air take-offs.
(for size 100 and 200)
3-128
DIMENSIONS FR+L
UNITS
RA - 249 282
SAC 203 249 282
C 50 63 72
E 106 134 157
F 26 36 42
L M4 hole M5 hole M5 hole
N (pressure gauge port) 1/8” 1/8” 1/8”
FR+LUB Skillair®
ORDERING CODES
Codie Description
FR+L Skillair® 100
3284008 FR+L 100 1/4 20 08 RMSA
3284011 FR+L 100 1/4 20 012 RMSA
3384008 FR+L 100 3/8 20 08 RMSA
3384011 FR+L 100 3/8 20 012 RMSA
FR+L Skillair® 200
3484008 FR+L 200 1/4 20 08 RMSA
3484011 FR+L 200 1/4 20 012 RMSA
3584008 FR+L 200 3/8 20 08 RMSA
3584011 FR+L 200 3/8 20 012 RMSA
3684008 FR+L 200 1/2 20 08 RMSA
3684011 FR+L 200 1/2 20 012 RMSA
FR+L Skillair® 300
4484005 FR+L 300 1/2 20 08 RMSA
4484008 FR+L 300 1/2 20 012 RMSA
4584005 FR+L 300 3/4 20 08 RMSA
4584008 FR+L 300 3/4 20 012 RMSA
4684005 FR+L 300 1 20 08 RMSA
4684008 FR+L 300 1 20 012 RMSA
3-129
V3V+FR+LUB
Degree of filtration mm 5 - 20 - 50 5 - 20 - 50 5 - 20 - 50
Max. inlet pressure MPa 1.5 1.3 1.3
bar 15 13 13
psi 217 188 188
Flow rate at 6.3 bar ∆P 0.5 bar Nl/min 300 1200 2300
scfm 11 43 82
Flow rate at 6.3 bar ∆P 1 bar Nl/min 800 2400 4000
scfm 28 85 142
Max temperature at 10 bar °C 50 50 50
V3V+FR+LUB Skillair®
KEY TO CODES
VFR+L 100 1/4 20 08 RMSA RMSA: drain with manual condensate discharge
THREADED DEGREE SETTING TYPE OF CONDEN- and automatic discharge at zero pressure
ELEMENT SIZE
PORT OF FILTRATION RANGE SATE DRAIN RA: automatic drain with condensate
VFRL+L 100 1/4 5 = 5 mm 08 = 0 to 8 bar RMSA discharge, independent of pressure
3/8 20 = 20 mm 012 = 0 to 12 bar SAC and flow rate.
200 1/4 50 = 50 mm RMSA
3/8 SAC (for size 200, 300)
1/2 RA SAC: automatic drain with condensate
300 1/2 RMSA discharge.
3/4 RA Operates by depression – requires
1 variable air take-offs.
(for size 100 and 200)
3-130
DIMENSIONS V3V+FR+L
UNITS
RA - 249 282
SAC 203 249 282
C 50 63 72
E 149 189.5 222
F 26 36 42
L M4 hole M5 hole M5 hole
N (pressure gauge port) 1/8” 1/8” 1/8”
V3V+FR+LUB Skillair®
ORDERING CODES
Code Description
VFR+L Skillair® 100
3272008 VFR+L 100 1/4 20 08 RMSA
3272011 VFR+L 100 1/4 20 012 RMSA
3372008 VFR+L 100 3/8 20 08 RMSA
3372011 VFR+L 100 3/8 20 012 RMSA
VFR+L Skillair® 200
3472008 VFR+L 200 1/4 20 08 RMSA
3472011 VFR+L 200 1/4 20 012 RMSA
3572008 VFR+L 200 3/8 20 08 RMSA
3572011 VFR+L 200 3/8 20 012 RMSA
3672008 VFR+L 200 1/2 20 08 RMSA
3672011 VFR+L 200 1/2 20 012 RMSA
VFR+L Skillair® 300
4472005 VFR+L 300 1/2 20 08 RMSA
4472008 VFR+L 300 1/2 20 012 RMSA
4572005 VFR+L 300 3/4 20 08 RMSA
4572008 VFR+L 300 3/4 20 012 RMSA
4672005 VFR+L 300 1 20 08 RMSA
4672008 VFR+L 300 1 20 012 RMSA
3-131
FIL+LUB
TECHNICAL DATA F+L 100 F+L 200 F+L 300 F+L 400
Threaded port 1/4” 3/8” 1/4” 3/8” 1/2” 1/2” 3/4” 1’’ 1’’ 1 1/4” 1 1/2” 2’’
Degree of filtration mm 5 - 20 - 50 5 - 20 - 50 5 - 20 - 50 5 - 20 - 50
Max. inlet pressure MPa
UNITS
KEY TO CODES
F+L 100 1/4 20 RMSA RMSA: drain with manual condensate discharge
THAREADED DEGREE TYPE OF and automatic discharge at zero pressure
ELEMENT SIZE
PORT OF FILTRATION CONDENSATE DRAIN RA: automatic drain with condensate
F+L 100 1/4 5 = 5 mm RMSA discharge, independent of pressure
3/8 20 = 20 mm SAC and flow rate.
200 1/4 50 = 50 mm RMSA
3/8 RA (for size 200, 300 and 400)
1/2 SAC: automatic drain with condensate
300 1/2 discharge.
3/4 Operates by depression – requires
1 variable air take-offs.
400 1
1 1/4 (for size 100 and 200)
1 1/2
2
3-132
DIMENSIONS FIL+LUB
UNITS
RA - 207.5 227.5 353.5
SAC 176.5 207.5 227.5 353.5
C 50 63 72 116
E 106 134 157 247
F 26 36 42 80
L M4 hole M5 hole M5 hole M6 hole
FIL+LUB Skillair®
ORDERING CODES
Code Description
F+L Skillair® 100
3285002 F+L 100 1/4 20 RMSA
3385002 F+L 100 3/8 20 RMSA
F+L Skillair® 200
3485002 F+L 200 1/4 20 RMSA
3585002 F+L 200 3/8 20 RMSA
3685002 F+L 200 1/2 20 RMSA
F+L Skillair® 300
4485002 F+L 300 1/2 20 RMSA
4585002 F+L 300 3/4 20 RMSA
4585005 F+L 300 3/4 20 RA
4685002 F+L 300 1 20 RMSA
F+L Skillair® 400
6185002 F+L 400 1 20 RMSA
6185005 F+L 400 1 20 RA
6285002 F+L 400 1 1/4 20 RMSA
6385002 F+L 400 1 1/2 20 RMSA
6485002 F+L 400 2 20 RMSA
3-133
FIL+DEP
TECHNICAL DATA F+D 100 F+D 200 F+D 300 F+D 400
Threaded port 1/4” 3/8” 1/4” 3/8” 1/2” 1/2” 3/4” 1’’ 1’’ 1 1/4” 1 1/2” 2’’
Degree of filtration Filter mm 5 5 5 5
Depurator mm
UNITS
KEY TO CODES
F+D 100 1/4 5 RMSA RMSA: drain with manual condensate discharge
THREADED DEGREE TYPE OF and automatic discharge at zero pressure
ELEMENT SIZE
PORT OF FILTRATION CONDENSATE DRAIN RA: automatic drain with condensate
F+D 100 1/4 5 = 5 mm RMSA discharge, independent of pressure
3/8 SAC and flow rate. (for size 300 and 400)
200 1/4 RMSA
3/8 RA SAC: automatic drain with condensate
1/2 discharge.
300 1/2 Operates by depression – requires
3/4 variable air take-offs.
1 (for size 100 and 200)
400 1
1 1/4
1 1/2
2
3-134
DIMENSIONS FIL+DEP
UNITS
RA - 179 199 324
SAC 148 179 199 324
C 50 63 72 116
E 106 134 157 247
F 26 36 42 80
L M4 hole M5 hole M5 hole M6 hole
FIL+DEP Skillair®
ORDERING CODES
Code Description Code Description
F+D Skillair® 100 F+D Skillair® 300
3289001 F+D 100 1/4 5 RMSA-RMSA 4489001 F+D 300 1/2 5 RMSA-RMSA
3289005 F+D 100 1/4 5 SAC-RMSA 4489002 F+D 300 1/2 5 RA-RA
3289006 F+D 100 1/4 5 SAC-SAC 4589001 F+D 300 3/4 5 RMSA-RMSA
3389001 F+D 100 3/8 5 RMSA-RMSA 4589002 F+D 300 3/4 5 RA-RA
3389005 F+D 100 3/8 5 SAC-RMSA 4689001 F+D 300 1 5 RMSA-RMSA
3389006 F+D 100 3/8 5 SAC-SAC 4689002 F+D 300 1 5 RA-RA
F+D Skillair® 200 F+D Skillair® 400
3489001 F+D 200 1/4 5 RMSA-RMSA 6189001 F+D 400 1 5 RMSA-RMSA
3489005 F+D 200 1/4 5 SAC-RMSA 6189002 F+D 400 1 5 RA-RA
3489006 F+D 200 1/4 5 SAC-SAC 6289001 F+D 400 1 1/4 5 RMSA-RMSA
3589001 F+D 200 3/8 5 RMSA-RMSA 6289002 F+D 400 1 1/4 5 RA-RA
3589005 F+D 200 3/8 5 SAC-RMSA 6389001 F+D 400 1 1/2 5 RMSA-RMSA
3589006 F+D 200 3/8 5 SAC-SAC 6389002 F+D 400 1 1/2 5 RA-RA
3689001 F+D 200 1/2 5 RMSA-RMSA 6489001 F+D 400 2 5 RMSA-RMSA
3689005 F+D 200 1/2 5 SAC-RMSA 6489002 F+D 400 2 5 RA-RA
3689006 F+D 200 1/2 5 SAC-SAC
3-135
UNITS FOR “UL” AND “CSA” APPROVED COILS
UL certification refers to the coil system and pilot; CSA certification refers
to the coil only.
NOTES
UL is an independent organisation involved in the safety certification of products for the North American market. Coils and solenoid pilots are certified
under UL 429 - Electrically operated valves.
The UR mark concerns UL-recognised components and is used for ones that are part of a larger product or system. This is why UR can be read on the coil.
The certification of these components is only valid if they are used in the manufacturer’s stated conditions (in our case voltage ± 10% etc.).
The company that manufactures the certified components is included in a UL-listing of certified manufacturers. The list does not include the name Metal
Work, but rather the name Nass Magnet (UL file: MH13513), with which we have an agreement for the supply and customisation of coils and solenoid
UNITS
valves.
The use of approved coils and pilots does not automatically certify the whole unit, nor application of a specific machine or plant. Such approval will
therefore be up to the manufacturer of the machine or plant.
CSA (Canadian Standard Association) safety standards are applicable in Canada. The coil complies with CSA 22.2.
Units on which these coils can be mounted have the same code and description as those of the corresponding standard valves, followed by the suffix “L”.
All units of this type have a painted or anodized aluminium control and can only mount Metal Work coils having a code that begins with W0217
(approved coil).
For the technical data, a diagram of the components and the code key, please refer to the section in the catalogue of the corresponding family of standard
units.
UR-marked coils are therefore components that can form part of a larger pro- • Voltage tolerance: ±10%
duct of system. Approval of the component is valid in the above operating • Insulation class: F155
• Degree of protection: IP65 EN60529 with connector
conditions only. The coils must be mounted on suitable units, ones for which • Avoid prolonged exposure to the atmospheric agents
the Metal Work code ends with L. • Temperature range: + 20°C to + 50°C (DC version)
+ 20°C to + 40°C (AC version)
• Max coil temperature at ED 100%: + 58°C to + 20°C (DC version)
+ 81°C to + 20°C (AC version)
3-136
ELECTROPNEUMATIC CONTROL FOR: VAP Skillair® 100
Code Description
VAP Skillair® 100
3271600AL VAP 100 ELPN without end plates L
3271600L VAP 100 1/4 ELPN L
3371600L VAP 100 3/8 ELPN L
UNITS
UNITS FOR “UL” AND “CSA” APPROVED COILS
ELECTROPNEUMATIC CONTROL FOR: APR and V3V Skillair® 100
Code Description
APR Skillair® 100
3267051AL APR 100 ELPN without end plates L
3267051L APR 100 1/4 ELPN L
3367051L APR 100 3/8 ELPN L
3-137
ELECTROPNEUMATIC CONTROL FOR: V3V and APR Skillair® 200 CNOMO,
V3V and APR Skillair® 300, V3V Skillair® 400 CNOMO, APR Skillair® 400
Code Description
CNOMO SOLENOID VALVE
9453922L CNOMO 3/2 with bistable manual actuation
3-138
ACCESSORIES
MOUNTING BRACKET FOR REG. COIL FOR CDV CDML LUBRICATOR
Code Description Code Description
9200701 SF100- BIT-ND1/4 W0216001001 Coil 24 V CC
9400701 SF200-ND-3/8 1/2 W0216001011 Coil 24V 50/60HZ
9400702 SF300 W0216001021 Coil 110V 50/60HZ
W0216001031 Coil 220V 50/60HZ
CodE A B C D E
9200701 32 20 12 5.5 14.2
9400701 42 40 12 5.5 15
9400702 48 49 12 5.5 17
UNITS
W0970510070 Connector 22 ATEX II 3 GD
Skillair® ACCESSORIES
COIL FOR APR AND V3V SOLENOID ELECTRIC CONNECTOR FOR V3V APR WITH CNOMO
Code Description Code Description
W0215000101 Coil 22 Ø 8 BA 2W-24VDC W0970520033 Connector 30 STD
W0215000111 Coil 22 Ø 8 BA 3.5VA-24VAC W0970520034 Connector 30 LED 24V
W0215000121 Coil 22 Ø 8 BA 3.5VA-110VAC W0970520035 Connector 30 LED 110V
W0215000131 Coil 22 Ø 8 BA 3.5VA-220VAC W0970520036 Connector 30 LED 220V
W0970520037 Connector 30 LED VDR 24V
W0970520038 Connector 30 LED VDR 110V
W0970520039 Connector 30 LED VDR 220V
COIL FOR V3V APR WITH CNOMO CONNECTOR KIT FOR SKILLAIR CODE A
Code Description Code Description
W0210010100 Coil 30 D8 4W-24VDC 9230301 Connector kit 100
W0210011100 Coil 30 D8 4VA-24VAC 50/60 HZ 9330301 Connector kit 200
W0210012100 Coil 30 D8 4VA-110VAC 50/60 HZ 9430301 Connector kit 300
W0210013100 Coil 30 D8 4VA-220VAC 50/60 HZ 9630301 Connector kit 400
3-139
SPARES PARTS
INPUT/OUTPUT END PLATE KIT FILTER BOWL
Code Description Code Description
9230401 IN/OUT end plate kit 100 1/4 9253301 Spares TF 100 RMSA
9330501 IN/OUT end plate kit 100 3/8 9255301 Spares TF 100 SAC
9330601 IN/OUT end plate kit 200 1/4 9353301 Spares TF 200 RMSA
9330701 IN/OUT end plate kit 200 3/8 9355301 Spares TF 200 SAC
9330801 IN/OUT end plate kit 200 1/2 9453401 Spares TF 300 RMSA
9430701 IN/OUT end plate kit 300 1/2 9453301 Spares TF 300 RA
9530901 IN/OUT end plate kit 300 3/4 9653401 Spares TF 400 RMSA
9531001 IN/OUT end plate kit 300 1 9653301 Spares TF 400 RA
9631001 IN/OUT end plate kit 400 1
9631101 IN/OUT end plate kit 400 1 1/4
9631201 IN/OUT end plate kit 400 1 1/2
9631301 IN/OUT end plate kit 400 2
3-140
CARTRIDGE AC UPPER COVER FOR REGULATOR AND FR
CodE Description Code Description
9251713 Spares CARTRIDGE 100 AC 9250800 RIC.CS 100 02
9351713 Spares CARTRIDGE 200 AC 9250810 RIC.CS 100 04
9451713 Spares CARTRIDGE 300 AC 9250811 RIC.CS 100 08
9651712 Spares CARTRIDGE 400 AC 9250812 RIC.CS 100 012
9350800 RIC.CS 200 02
9350810 RIC.CS 200 04
9350811 RIC.CS 200 08
9350812 RIC.CS 200 012
9450805 RIC.CS 300 04
9450806 RIC.CS 300 08
9450807 RIC.CS 300 012
9450808 RIC.CS 300 02
UNITS
Skillair® SPARES PARTS
TRANSPARENT LUBRICATOR COVER COMPLETE POPPET FOR FR
Code Description Code Description
9251302 Spares CVL 100-200-300-400 BIT 9250902 Spares OTFR 100 5
9250903 Spares OTFR 100 20
9250904 Spares OTFR 100 50
9350902 Spares OTFR 200 5
9350903 Spares OTFR 200 20
9350904 Spares OTFR 200 50
9450902 Spares OTFR 300 5
9450903 Spares OTFR 300 20
9450904 Spares OTFR 300 50
3-141
REG AND FR VISUAL DOME DISASSEMBLY SPANNER PROVISION FOR SOLENOID CONTROL TO CNOMO FOR APR-300
Code Description Code Description
9220401 Spares dome dis. spanner 100 9454001 Spares PCE to CNOMO
9323401 Spares dome dis. spanner 200
9420401 Spares dome dis. spanner 300
POPPET DISASSEMBLY SPANNER (FOR REG.) PROVISION FOR MICRO SOLENOID CONTROL FOR APR-300
Code Description Code Description
9220501 Spares R cap disass. WR. 100 9453601 Spares PCE MICRO
9323501 Spares R cap disass. WR. 200
9420501 Spares R cap disass. WR. 300
UNITS
Skillair® SPARES PARTS
POPPET DISASSEMBLY SPANNER (FOR FR) PROVISION FOR PNEUMATIC CONTROL FOR APR-300
Code Description Code Description
9220801 Spares FR cap disass. WR. 100 9453701 Spares PCP pneumatic
9320801 Spares FR cap disass. WR. 200
9420801 Spares FR cap disass. WR. 300
CAP DISASSEMBLY SPANNER CNOMO SOLENOID CONTROL FOR APR-300 and V3V 300
Code Description Code Description
9220601 Spares cap disass. 100 9453901 Spares CEC CNOMO 24CC
9323601 Spares cap disass. 200 9453902 Spares CEC CNOMO 24V
9420601 Spares cap disass. 300 9453903 Spares CEC CNOMO 110V
9453904 Spares CEC CNOMO 220V
3-142
MICRO SOLENOID CONTROL FOR APR-300 and V3V 300
INTERMEDIATE COVER PLATE
(NO MORE IN THE CATALOGUE)
Code Description Code Description
9453801 Spares CEM MiCRo 24CC 9152107 Spares intermediate cover plate 100
9453802 Spares CEM MiCRo 24V 9152114 Spares intermediate cover plate 200
9453803 Spares CEM MiCRo 110V 9152108 Spares intermediate cover plate 300
9453804 Spares CEM MiCRo 220V 9152117 Spares intermediate cover plate 400
UNITS
Skillair® SpARES pARtS
MANUAL LOCKABLE V3V 400 AUTOMATIC DRAIN (SAC)
Code Description Code Description
9455601 Spares kit lockable 400 9000803 Spares SAC automatic drain
3-143
SUMMARY
3-144
P New deal AIR TAKE-OFF pAGE 3-172
UNITS
P FR+LUB New deal pAGE 3-179
3-145
GENERAL TECHNICAL DATA
*For further details, refer to the Specification for the item in question.
mm 99.97% at 0.01
Setting range bar 0 to 2 - 0 to 4 - 0 to 8 - 0 to 12
Max. input pressure Mpa 1.8
bar 18
psi 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min from 200 at 12000
Fluid Lubricated or unlubricated compressed air
temperature range at 1 Mpa; 10 bar; 145 psi °C –10 to +50
°F 62 to 122
GEnERAL tECHniCAL DAtA new deal
Elements comprising the range Filter, Depurator, Regulator, pilot operated Regulator, in-series Regulator,
Filter-regulator, Lubricator, Circuit Shut-off Valve
Compatibility with oils please refer to page 6-7 of the tecnical documentation
WALL MOUNTING
3-146
ASSEMBLY DIAGRAM
UNITS
Elements that can 1/4 3/8 - 1/2 3/4 - 1
be assembled Type Code Ref. Type Code Ref. Type Code Ref.
F/L+R/FR A 9250001 CVA 1/4 4x40 A 9450001 CVA 1/2 5x55 A 9650001 CVA 1 6x70
V3V+R/FR A 9250001 CVA 1/4 4x40 A 9450002 CVA 1/2 5x60 - - -
V3V+F/L+R/FR A 9250002 CVA 1/4 4x82 A 9450003 CVA 1/2 5x120 - - -
F/L/D+F/L/D B 9200901 F+L t 1/4 B 9400901 F+L t 3/8-1/2 B 9600901 F+L t 3/4-1
With the knob in the centre position, press the button to drain condensate turn the knob anticlockwise to close to clean or replace the filter element
the drain is semi-automatic. when the bowl is pressurized. the valve with bowl pressurized or not unscrew the screen of the centrifuge
the drain operates when the bowl is pressurized. assembly. use a no. 3 compass spanner
not pressurized and closes when it is. to unscrew the bowl.
3-147
FILTER
TECHNICAL DATA FIL ND 1/4’’ FIL ND 3/8’’ FIL ND 1/2’’ FIL ND 3/4’’ FIL ND 1’’
threaded port 1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’
Degree of filtration mm 4 - 20 - 50 4 - 20 - 50 4 - 20 - 50
Max. inlet pressure Mpa 1.8 1.8 1.8
bar 18 18 18
psi
UNITS
COMPONENTS
a Zamak body
b Aluminium bowl
c technopolymer centrifuge
d technopolymer baffle plug
e technopolymer screen
f Clear technopolymer bowl
g Drain (RMSA)
h HDpE bronze filter cartridge (1/4 - 3/8 - 1/2),
sintered bronze (1”)
i nBR gaskets
3-148
FLOW CHARTS
FiL 1/4
∆P = (Pm-Pv)
psi KPa bar
∆
Pm Pv T P H2O
test unit
Flow rate
(A) = 2 bar - 0.2 Mpa - 29 psi (D) = 8 bar - 0.8 Mpa - 116 psi
(B) = 4 bar - 0.4 Mpa - 58 psi (E) = 10 bar - 1 Mpa - 145 psi
(C) = 6 bar - 0.6 Mpa - 87 psi
UNITS
psi KPa bar psi KPa bar
DIMENSIONS
FIL ND 1/4’’ FIL ND 3/8’’ FIL ND 1/2’’ FIL ND 3/4’’ FIL ND 1’’
Threaded port 1/4” 3/8” 1/2” 3/4” 1”
A 42 60 80
B RMSA 142 180 235
RA - 184 239
SAC 146 184 239
C 42 60 80
D 42 60 80
E 32 46 66
G 10 14 22
H 21 30 40
L M4 hole M4 hole M6 hole
M RMSA 185 230 325
RA - 234 329
SAC 189 234 329
3-149
KEY TO CODES
FIL 1/4 4 RMSA RMSA: drain with manual condensate discharge and automatic discharge
THREADED DEGREE TYPE OF CONDENSATE at zero pressure.
ELEMENT
PORT OF FILTRATION DRAIN RA: automatic drain with condensate discharge, independent
FiL. 1/4 4 mm RMSA of pressure and flow rate.
20 mm SAC SAC: automatic drain with condensate discharge.
3/8 50 mm RMSA
1/2 SAC operates by depression – requires variable air take-offs.
RA
3/4 RMSA
1 RA
3-150
DEPURATOR
UNITS
261
Maximum suggested flow rate please look at the flow rate curves
Suggested flow rate at 6 bar nl/min 230
scfm 8
Fluid Filtered air 4 mm
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50
°F 122
Weight kg 0.9
Wall fixing screws M4 x 55
FLOW CHARTS
D 3/8 - 1/2
∆P = (Pm-Pv)
psi KPa bar
∆
Pm Pv T P H2 O
test unit
(A) = 2 bar - 0.2 Mpa - 29 psi (E) = 10 bar - 1 Mpa - 145 psi
(B) = 4 bar - 0.4 Mpa - 58 psi (H) = maximum flow rate
Flow rate (C) = 6 bar - 0.6 Mpa - 87 psi recommended for optimal
(D) = 8 bar - 0.8 Mpa - 116 psi operation
3-151
DIMENSIONS
DEP ND 3/8’’ DEP ND 1/2’’
Threaded port 3/8” 1/2”
A 60
B RMSA 180
RA 184
SAC 184
C 60
D 60
E 46
G 14
H 30
L M4 hole
M RMSA 230
RA 234
SAC 234
KEY TO CODES
THREADED CONDENSATE
ELEMENT
PORT DRAIN and flow rate.
DEp 3/8 RMSA SAC: Automatic drain. operates by depression - requires variable
1/2 RA air take-offs.
SAC
deal DEpuRAtoR
FITTINGS
new
3-152
REGULATOR
TECHNICAL DATA REG ND 1/4’’ REG ND 3/8’’ REG ND 1/2’’ REG ND 3/4’’ REG ND 1’’
threaded port 1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’
Setting range bar 0 to 4 - 0 to 8 - 0 to 12 0 to 4 - 0 to 8 - 0 to 12 0 to 4 - 0 to 8 - 0 to 12
Max. inlet pressure Mpa
UNITS
1.8 1.8 1.8
bar 18 18 18
psi 261 261 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 200 1100 2500
scfm 7 39 89
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 650 2500 4500
scfm 23 89 160
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50 50 50
°F 122 122 122
COMPONENTS
a Zamak body
b technopolymer bell
c technopolymer knob
d technopolymer piston rod
e technopolymer plug
f ot58 brass adjusting screw
g ot58 brass nut
h Ring nut : technopolymer (nD 1/4-3/8-1/2)
brass (nD 3/4-1)
i ot brass rod
j Valve with nBR vulcanized gasket
k nBR lip seal
l nBR relieving seal
m Steel adjusting spring
n Steel valve compression spring
o nBR gaskets
3-153
FLOW CHARTS
REG 1/4
Pm = 0.7 MPa - 7 bar - 100 psi
Inlet pressure
psi Mpa bar
∆
Pm Pv T P H2O
test unit
Flow rate
DIMENSIONS
REG ND 1/4’’ REG ND 3/8’’ REG ND 1/2’’ REG ND 3/4’’ REG ND 1’’
Threaded port 1/4” 3/8” 1/2” 3/4” 1”
A 42 60 80
B 94 130 184
C 42 60 80
D 42 60 80
E 32 46 66
F 30 x 1.5 38 x 2 55 x 2
G 10 14 22
I 25 35 47
L M4 hole M4 hole M6 hole
M 49 70 94
N (pressure 1/8” 1/8” 1/4”
gauge port)
3-154
KEY TO CODES ORDERING CODES
Code Description
REG 1/4 04 NEW DEAL REGULATOR 1/4”
THREADED SETTING 1202001 REG 1/4 04
ELEMENT
PORT RANGE 1202002 REG 1/4 08
REG 1/4 04 = 0 to 4 bar 1202003 REG 1/4 012
3/8 08 = 0 to 8 bar 1202004 REG 1/4 02
1/2 012 = 0 to 12 bar NEW DEAL REGULATOR 3/8”
3/4 1302001 REG 3/8 04
1 1302002 REG 3/8 08
1302003 REG 3/8 012
NEW DEAL REGULATOR 1/2”
1402001 REG 1/2 04
1402002 REG 1/2 08
1402003 REG 1/2 012
NEW DEAL REGULATOR 3/4”
1502001 REG 3/4 04
1502002 REG 3/4 08
1502003 REG 3/4 012
NEW DEAL REGULATOR 1”
1602001 REG 1 04
1602002 REG 1 08
1602003 REG 1 012
NOTES
UNITS
new deal REGuLAtoR
3-155
PADLOCKABLE REGULATOR
the new Deal padlockable regulator has a pin with a hole in it that
projects from the top of the knob. When the knob is in the push-lock
position, the padlock can be inserted in the hole, preventing
the knob from being operated. A padlock and two keys are supplied
with the regulator.
COMPONENTS
a Zamak body
technopolymer bell
UNITS
b
c technopolymer knob
d technopolymer piston rod
e technopolymer plug
f nickel-plated brass ot58 adjusting screw
g ot58 brass nut
h technopolymer ring nut
i ot brass rod
new deal pADLoCKABLE REGuLAtoR
DIMENSIONS
REG KEY ND 1/4’’ REG KEY ND 3/8’’ REG KEY ND 1/2’’
LoCKinG Threaded port 1/4” 3/8” 1/2”
poSition A 42 60
B 90 to 94 126 to 130
C 42 60
D 42 60
E 32 46
F 30 x 1.5 38 x 2
G 10 14
REGuLAtion H 96 131
poSition I 25 35
L M4 hole M4 hole
M 49 70
N (pressure 1/8” 1/8”
gauge port)
3-156
KEY TO CODES ORDERING CODES
Code Description
REG KEY 1/4 02 NEW DEAL PADLOCKABLE REGULATOR 1/4”
THREADED SETTING 1210011 REG KEY 1/4 02
ELEMENT
PORT RANGE 1210012 REG KEY 1/4 04
REG KEY = padlockable 1/4 02 = 0 to 2 bar 1210013 REG KEY 1/4 08
regulator 04 = 0 to 4 bar 1210014 REG KEY 1/4 012
08 = 0 to 8 bar NEW DEAL PADLOCKABLE REGULATOR 3/8”
012 = 0 to 12 bar 1310012 REG KEY 3/8 04
3/8 04 = 0 to 4 bar 1310013 REG KEY 3/8 08
1/2 08 = 0 to 8 bar
1310014 REG KEY 3/8 012
012 = 0 to 12 bar
NEW DEAL PADLOCKABLE REGULATOR 1/2”
1410012 REG KEY 1/2 04
1410013 REG KEY 1/2 08
1410014 REG KEY 1/2 012
NOTES
UNITS
new deal pADLoCKABLE REGuLAtoR
3-157
PILOT-ASSISTED REGULATOR
1.8
bar 18
psi 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 3500
scfm 124
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 4500
scfm 160
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50
°F 122
new deal piLot-ASSiStED REGuLAtoR
Weight kg 0.8
Wall fixing screws M4 x 55
Gauge port 1/8’’
Mounting position in any position
Fluid Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.
note on use the regulator pressure must always be set upwards. overpressure relieving from the pilot.
3-158
REGULATOR-REGULATOR
WITH V3V 3/4” AND 1”
TECHNICAL DATA
threaded port G 3/4’’ 1’’
Setting range bar 0 to 2 - 0 to 4 - 0 to 8 - 0 to 12
*Max. inlet pressure Mpa
UNITS
1.3
bar 13
psi 188
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 12000
scfm 423
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 13000
scfm 460
Fluid Lubricated or unlubricated filtered air. if lubrication is used, it must be continous.
Drain flow rate at 6 bar (0.6 Mpa to 87 psi) nl/min 1800
COMPONENTS
3-159
DIMENSIONS
REG p 00
3-160
FLOW CHARTS KEY TO CODES
UNITS
1519001 REGp 3/4 00
1518001 REGp 3/4 02
1518002 REGp 3/4 04
1518003 REGp 3/4 08
1518004 REGp 3/4 012
REGULATOR WITH BUILT-IN SHUT-OFF VALVE NEW DEAL 3/4”
1517001 RV3V 3/4 02 ELpn
1517002 RV3V 3/4 04 ELpn
1517003 RV3V 3/4 08 ELpn
3-161
FILTER REGULATOR
18 18
psi 261 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 260 1000
scfm 9.2 35.5
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 700 2500
scfm 25 88.5
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50 50
°F 122 122
Weight kg 0.5 1
new deal FiLtER REGuLAtoR
COMPONENTS
FR 1/4
Pm = 0.7 MPa - 7 bar - 100 psi
Inlet pressure
psi Mpa bar
∆
Pm Pv T P H2O
test unit
Flow rate
FR 3/8 - 1/2
Pm = 0.7 MPa - 7 bar - 100 psi
Inlet pressure
UNITS
psi Mpa bar
DIMENSIONS
FR ND 1/4’’ FR ND 3/8’’ FR ND 1/2’’
Threaded port 1/4” 3/8” 1/2”
A 42 60
B RMSA 190 245
RA - 249
SAC 194 249
C 42 60
D 42 60
E 36 52
F 30 x 1.5 38 x 2
G 10 14
I 121 150
L M4 hole M4 hole
M RMSA 145 185
RA - 189
SAC 149 189
N (Pressure gauge port) 1/8” 1/8”
P RMSA 233 295
RA - 299
SAC 237 299
3-163
KEY TO CODES
3-164
LUBRICATOR
TECHNICAL DATA LUB ND 1/4’’ LUB ND 3/8’’ LUB ND 1/2’’ LUB ND 3/4’’ LUB ND 1’’
threaded port 1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’
type of lubrication Mist Mist Mist
Bowl capacity cm3
UNITS
50 150 380
Max. inlet pressure Mpa 1.8 1.8 1.8
bar 18 18 18
psi 261 261 261
Flow rate at 6 bar (0.6 Mpa to 87 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 700 3000 12800
scfm 25 107 452
Flow rate at 6 bar (0.6 Mpa to 87 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 1100 4300 16000
scfm 39 153 565
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50 50 50
COMPONENTS
a Zamak body
b Rilsan® oil suction pipe
c Aluminium bowl
d Clear technopolymer bowl
e Filter
f technopolymer plug
g Venturi nBR diaphragm
h ot 58 brass oil flow regulation needle
i Clear technopolymer cover
j nBR gaskets
3-165
FLOW CHARTS
(A) = 2 bar - 0.2 Mpa - 29 psi (D) = 8 bar - 0.8 Mpa - 116 psi
(B) = 4 bar - 0.4 Mpa - 58 psi (E) = 10 bar - 1 Mpa - 145 psi
Pm Pv T P
∆
H2O
(C) = 6 bar - 0.6 Mpa - 87 psi
test unit
LuB 1/4
∆P = (Pm-Pv) Pm
psi KPa bar psi KPa bar
MINIMUM ACTIVATION
FLOW CHARTS
the minimum activation flow charts
were carried out in compliance
with iSo/Dp 6301/2
UNITS
Flow rate
Flow rate
Pm
psi KPa bar
MINIMUM ACTIVATION
FLOW CHARTS
the minimum activation flow charts
were carried out in compliance
with iSo/Dp 6301/2
Flow rate
Flow rate
LuB 3/4 - 1”
∆P = (Pm-Pv) Pm
MINIMUM ACTIVATION
FLOW CHARTS
the minimum activation flow charts
were carried out in compliance
with iSo/Dp 6301/2
Flow rate
Flow rate
3-166
DIMENSIONS
LUB ND 1/4’’ LUB ND 3/8’’ LUB ND 1/2’’ LUB ND 3/4’’ LUB ND 1’’
Threaded port 1/4” 3/8” 1/2” 3/4” 1”
A 42 60 80
B 156 195 260
C 42 60 80
D 42 60 80
E 32 46 66
G 10 14 22
I 107 136 182
L M4 hole M4 hole M6 hole
M 176 220 290
UNITS
1323001 LuB 3/8
1423001 LuB 1/2
1523001 LuB 3/4
1623001 LuB 1
3-167
SHUT-OFF VALVE
18 18
psi 261 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 1100 2200
scfm 38.8 78
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 1500 2900
scfm 53 103
Flow rate on relieving at 6 bar (0.6 Mpa to 87 psi) nl/min 1600 2900
with direct rilieving into the atmosphere scfm 56.5 103
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50 50
new deal SHut-oFF VALVE
°F 122 122
Weight Kg 0.35 0.8
Wall fixing screws M4 x 40 M4 x 55
Mounting position in any position
Fluid Filtered, lubricated or unlubricated compressed air. Lubrication, if used, must be continuous.
type of control Manual
COMPONENTS
a Zamak body
b Actuation disk
c technopolymer knob
d Stainless steel safety shim
e Clutching unit
f ot 58 brass rod
g upper ot 58 brass plug
h V3V valve with nBR vulcanized gasket
i Stainless steel valve compression spring
j Lower ot58 brass plug
k nBR gaskets
3-168
ASSEMBLY DIAGRAM
DIMENSIONS
V3V ND 1/4’’ V3V ND 3/8’’ V3V ND 1/2’’
Threaded port 1/4” 3/8” 1/2”
UNITS
A 42 60
B 105 126
C 42 60
D 42 60
E 32 46
F 10 14
G 42 60
I 32 43
L M4 hole M4 hole
3-169
3/4” AND 1”
SHUT-OFF VALVE
13
psi 188
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 7600
scfm 268
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 10200
scfm 360
Flow rate on relief at 6 bar (0.6 Mpa; 87 psi) nl/min 1800
scfm 64
Weight kg 2.2
new deal 3/4” AnD 1” SHut-oFF VALVE
COMPONENTS
a V3V plate
b V3V manual sub-assembly control
c V3V aluminium body
d Aluminium top plate
e Aluminium spacer
f nBR lip seal
g Aluminium piston rod
h Cap for ot 58 brass plain gasket
i nBR plain gasket
j ot 58 brass rod
k ot 58 brass valve
l Aluminium bottom cap
m Steel valve spring
n nBR gaskets
3-170
ASSEMBLY DIAGRAM V3V+F
DIMENSIONS
UNITS
new deal 3/4” AnD 1” SHut-oFF VALVE
V3V 3/4”-1” pnEuMAtiC V3V 3/4”-1” MAnuAL ContRoL
3-171
AIR TAKE-OFF
the air take-off has the job to take off the air from the newdeal FRL
unit irrespective of the position where it is assembled.
it is required whenever you need to take off air from the FRL unit
at different stages of the treatment (normal, filtered, filtered regulated,
lubricated, etc.)
DIMENSIONS
PA ND 1/4’’ PA ND 3/8’’ PA ND 1/2’’ PA ND 3/4’’ PA ND 1’’
Threaded port 1/8” 1/4” 1/2”
A 42 60 80
B 42 60 80
C 15 20 30
D 34 49 64
E 34 49 64
F 8.5 14 16
G 8.5 14 16
H (n° 2 pos.) 1/8” 1/4” 1/2”
L M4 hole M5 hole M6 hole
ORDERING CODES
Code Description
9200401 pA 1/4 take-off
9400401 pA 1/2 take-off
9600401 pA 3/4 take-off
3-172
SUB-BASE
With the new deal sub-base, more than one regulators can be mounted
in parallel using a single pressure supply source.
DIMENSIONS
3 poSition
UNITS
2 poSition
ORDERING CODES
Code Description
9200201 SB 1/4 sub-base 2 pos.
9400201 SB 1/2 sub-base 2 pos.
9600201 SB 3/4 sub-base 2 pos.
9200301 SB 1/4 sub-base 3 pos.
9400301 SB 1/2 sub-base 3 pos.
9600301 SB 3/4 sub-base 3 pos.
3-173
AUTOMATIC CONDENSATE DRAIN
122
Maximum admissible pressure Mpa 1.3
bar 13
psi 188
Weight kg 0.5
new deal AutoMAtiC ConDEnSAtE DRAin
3-174
FIL+REG+LUB
TECHNICAL DATA FRL ND 1/4’’ FRL ND 3/8’’ FRL ND 1/2’’ FRL ND 3/4’’ FRL ND 1’’
threaded port 1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’
Setting range bar 0 to 8 - 0 to 12 0 to 8 - 0 to 12 0 to 8 - 0 to 12
Degree of filtration
UNITS
mm 4 - 20 - 50 4 - 20 - 50 4 - 20 - 50
Max. inlet pressure Mpa 1.8 1.8 1.8
bar 18 18 18
psi 261 261 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 140 1300 1900 2000
scfm 5 46 68 71
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 400 2000 3600 3700
scfm 14.2 71 128 132
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50 50 50
DIMENSIONS
FRL ND 1/4’’ FRL ND 3/8’’ FRL ND 1/2’’ FRL ND 3/4’’ FRL ND 1’’
Threaded port F 1/4” 3/8” 1/2” 3/4” 1”
A 42 60 80
B RMSA 190 245 332
RA - 249 336
SAC 194 249 336
D 126 180 240
E 116 166 226
G 20 28 44
L M4 hole M4 hole M6 hole
N (pressure 1/8” 1/8” 1/4”
gauge port)
3-175
KEY TO CODES
ORDERING CODES
Code Description Code Description Code Description
FRL 1/4” FRL 3/8” FRL 3/4”
UNITS
1224029 FRL 1/4 4 08 RMSA 1324029 FRL 3/8 4 08 RMSA 1524017 FRL 3/4 4 08 RMSA
1224409 FRL 1/4 4 08 SAC 1324033 FRL 3/8 4 08 RA 1524021 FRL 3/4 4 08 RA
1224030 FRL 1/4 20 08 RMSA 1324409 FRL 3/8 4 08 SAC 1524018 FRL 3/4 20 08 RMSA
1224410 FRL 1/4 20 08 SAC 1324030 FRL 3/8 20 08 RMSA 1524022 FRL 3/4 20 08 RA
1224032 FRL 1/4 50 08 RMSA 1324034 FRL 3/8 20 08 RA 1524020 FRL 3/4 50 08 RMSA
1224412 FRL 1/4 50 08 SAC 1324410 FRL 3/8 20 08 SAC 1524024 FRL 3/4 50 08 RA
1224053 FRL 1/4 4 012 RMSA 1324032 FRL 3/8 50 08 RMSA 1524029 FRL 3/4 4 012 RMSA
1224413 FRL 1/4 4 012 SAC 1324036 FRL 3/8 50 08 RA 1524033 FRL 3/4 4 012 RA
1224054 FRL 1/4 20 012 RMSA 1324412 FRL 3/8 50 08 SAC 1524030 FRL 3/4 20 012 RMSA
FiL+REG+LuB new deal
1224414 FRL 1/4 20 012 SAC 1324053 FRL 3/8 4 012 RMSA 1524034 FRL 3/4 20 012 RA
1224056 FRL 1/4 50 012 RMSA 1324057 FRL 3/8 4 012 RA 1524032 FRL 3/4 50 012 RMSA
1224416 FRL 1/4 50 012 SAC 1324413 FRL 3/8 4 012 SAC 1524036 FRL 3/4 50 012 RA
1324054 FRL 3/8 20 012 RMSA FRL 1”
1324058 FRL 3/8 20 012 RA 1624017 FRL 1 4 08 RMSA
1324414 FRL 3/8 20 012 SAC 1624021 FRL 1 4 08 RA
1324056 FRL 3/8 50 012 RMSA 1624018 FRL 1 20 08 RMSA
1324060 FRL 3/8 50 012 RA 1624022 FRL 1 20 08 RA
1324416 FRL 3/8 50 012 SAC 1624020 FRL 1 50 08 RMSA
FRL 1/2” 1624024 FRL 1 50 08 RA
1424029 FRL 1/2 4 08 RMSA 1624029 FRL 1 4 012 RMSA
1424033 FRL 1/2 4 08 RA 1624033 FRL 1 4 012 RA
1424409 FRL 1/2 4 08 SAC 1624030 FRL 1 20 012 RMSA
1424030 FRL 1/2 20 08 RMSA 1624034 FRL 1 20 012 RA
1424034 FRL 1/2 20 08 RA 1624032 FRL 1 50 012 RMSA
1424410 FRL 1/2 20 08 SAC 1624036 FRL 1 50 012 RA
1424032 FRL 1/2 50 08 RMSA
1424036 FRL 1/2 50 08 RA
1424412 FRL 1/2 50 08 SAC
1424053 FRL 1/2 4 012 RMSA
1424057 FRL 1/2 4 012 RA
1424413 FRL 1/2 4 012 SAC
1424054 FRL 1/2 20 012 RMSA
1424058 FRL 1/2 20 012 RA
1424414 FRL 1/2 20 012 SAC
1424056 FRL 1/2 50 012 RMSA
1424060 FRL 1/2 50 012 RA
1424416 FRL 1/2 50 012 SAC
3-176
FRPL 3/4”-1”
UNITS
50
°F 122
Degree of filtration mm 4 - 20 - 50
Max. inlet pressure Mpa 1.3
bar 13
psi 188
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 7500
scfm 235
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 8500
DIMENSIONS
3-177
KEY TO CODES
ORDERING CODES
Code Description
FRPL 3/4”
UNITS
3-178
FR+LUB
UNITS
mm 4 - 20 - 50 4 - 20 - 50
Max. inlet pressure Mpa 1.8 1.8
bar 18 18
psi 261 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 150 1300
scfm 5.3 46
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 500 2200
scfm 18 78
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50 50
DIMENSIONS
FR+L ND 1/4’’ FR+L ND 3/8’’ FR+L ND 1/2’’
Threaded port F 1/4” 3/8” 1/2”
A 42 60
B RMSA 190 245
RA - 249
SAC 194 249
D 84 120
E 76 109
G 10 14
L M4 hole M4 hole
N (pressure gauge port) 1/8” 1/8”
3-179
KEY TO CODES
ORDERING CODES
Code Description Code Description
FR+L 1/4” FR+L 3/8”
UNITS
3-180
V3V+FR+LUB
UNITS
mm 4 - 20 - 50 4 - 20 - 50
Max. inlet pressure Mpa 1.8 1.8
bar 18 18
psi 261 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 140 1000
scfm 5 35.5
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 480 1900
scfm 17 67.5
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50 50
DIMENSIONS
VFR+L ND 1/4’’ VFR+L ND 3/8’’ VFR+L ND 1/2’’
Threaded port F 1/4” 3/8” 1/2”
A 42 60
B RMSA 190 245
RA - 249
SAC 194 249
D 126 180
E 116 166
G 20 28
L M4 hole M4 hole
N (pressure gauge port) 1/8” 1/8”
3-181
KEY TO CODES
ORDERING CODES
Code Description
1272030 VFR+L 1/4 20 RMSA 08 n
UNITS
3-182
FIL+DEP
UNITS
mm 99.97% 0.01
Max. inlet pressure Mpa 1.8
bar 18
psi 261
Maximum suggested flow rate please look at the flow rate curves at page 3-151
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50
°F 122
Weight kg 1.8
Wall fixing screws M4 x 55
DIMENSIONS
F+D ND 3/8’’ F+D ND -1/2’’
Threaded port F 3/8” 1/2”
A 60
B RMSA 180
RA 184
SAC 184
D 120
E 106
G 14
L M4 hole
3-183
KEY TO CODES
F+D 3/8 4 RMSA RMSA RMSA: drain with manual condensate discharge
THREADED DEGREE CONDENSATE CONDENSATE and automatic discharge at zero
ELEMENT
PORT OF FILTERING DRAIN DRAIN pressure.
F+D 3/8 4 = 4 mm RMSA RMSA RA: automatic drain with condensate
1/2 SAC RA discharge, independent of pressure
RA
and flow rate.
SAC: automatic drain with condensate
discharge.
operates by depression – requires
variable air take-offs.
ORDERING CODES
Code Description
1327004 F+D 3/8 4 RMSA-RMSA
UNITS
3-184
FIL+LUB
TECHNICAL DATA F+L ND 1/4’’ F+L ND 3/8’’ F+L ND 1/2’’ F+L ND 3/4’’ F+L ND 1’’
threaded port 1/4’’ 3/8’’ 1/2’’ 3/4’’ 1’’
Lubrication mist mist mist
Degree of filtration
UNITS
mm 4 - 20 - 50 4 - 20 - 50 4 - 20 - 50
Max. inlet pressure Mpa 1.8 1.8 1.8
bar 18 18 18
psi 261 261 261
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 0.5 bar (0.05 Mpa to 7 psi) nl/min 600 2500 8000
scfm 21 89 282
Flow rate at 6.3 bar (0.63 Mpa to 91 psi) ∆p 1 bar (0.1 Mpa to 14 psi) nl/min 1000 3500 9500
scfm 35.5 124 335
Max temperature at 1 Mpa; 10 bar; 145 psi °C 50 50 50
DIMENSIONS
F+L ND 1/4’’ F+L ND 3/8’’ F+L ND 1/2’’ F+L ND 3/4’’ F+L ND 1’’
Threaded port F 1/4” 3/8” 1/2” 3/4” 1”
A 42 60 80
B RMSA 170 209 273
RA - 213 277
SAC 174 213 277
D 84 120 160
E 74 106 146
G 10 14 22
L M4 hole M4 hole M6 hole
3-185
KEY TO CODES
ORDERING CODES
Code Description
1233006 F+L 1/4 20 RMSA
UNITS
3-186
ACCESSORIES
MOUNTING BRACKET FOR REG. SPACERS FOR FRL WALL MOUNTING
Code Description Code Description
9200701 SF 1/4 9200601 DF 1/4 spacer
9400701 SF 1/2 9400601 DF 1/2 spacer
9600601 DF 3/4 spacer
Code A B C D E
9200701 32 20 12 5.5 14.2
9400701 42 40 12 5.5 15
UNITS
TIE RODS ASSEMBLY SCREWS (2 PIECES)
Code Description Code Description
9200901 t 1/4 F+L tie rods 9250001 CVA 1/4 screw M4x40
9400901 t 1/2 F+L tie rods 9250002 CVA 1/4 screw M4x82 V3V+F+R
9600901 t 3/4 F+L tie rods 9450001 CVA 1/2 screw M5x55
9450002 CVA 3/8 1/2 screw M5x60 V3V+R
9450003 CVA 3/8 1/2 screw M5x120 V3V+F+R
9650001 CVA 3/4 screw M6X70
ADAPTER FOR V3V REVERSE PLATE CNOMO CONTROL FOR V3V 3/4”-1”
Code Description Code Description Weight [g]
9201001 Adapt. X V3V+FR/D 1/4 9640201 Reverse plate kit 86
9401001 Adapt. X V3V+D 3/8 V3V cnomo control
9401002 Adapt. X V3V+D 1/2
9601001 Adapt. X V3V+F 1
REGULATOR CONNECTION BLOCK PLATE FOR REMOTE CONTROL FOR V3V 3/4”-1”
Code Description Weight [g] Code Description Weight [g]
9200501 BC 1/4 block 90 9640001 Remote control plate kit 84
9400501 BC 1/2 block 244
9600501 BC 3/4 block 428
3-187
REG OR V3V END PLATE REEL FOR CNOMO CONTROL V3V
Code Description Weight [g] Code Description
9640101 End plate kit 82 W0210010100 Reel 30 4W 24VDC
for regulator or V3V W0210011100 Reel 30 4VA 24VAC 50/60HZ
W0210012100 Reel 30 4VA 110VAC 50/60HZ
W0210013100 Reel 30 4VA 220VAC 50/60HZ
KEY CONTROL FOR V3V 3/4”-1” ELECTRIC CONNECTOR FOR CNOMO CONTROL V3V
Code Description Weight [g] Code Description
9640301 Key control kit for V3V 364 W0970520033 Connector standard
W0970520034 Connector 30 LED 24V
W0970520035 Connector 30 LED 110V
W0970520036 Connector 30 LED 220V
W0970520037 Connector 30 VDR 24V
W0970520038 Connector 30 VDR 110V
W0970520039 Connector 30 VDR 220V
UNITS
3-188
SPARE PARTS
FILTER AND FILTER REGULATOR FILTERING ELEMENT AUTOMATIC DRAIN (RA)
Code Description Code Description
9450102 Spares Fp 1/2 20 9000801 Spares RA automatic drain
9450103 Spares Fp 1/2 4
9450101 Spares Fp 1/2 50
9250102 Spares Fp 1/4 20
9250103 Spares Fp 1/4 4
9250101 Spares Fp 1/4 50
9650103 Spares Fp 3/4 4
9650102 Spares Fp 3/4 20
9650101 Spares Fp 3/4 50
UNITS
new deal SpARE pARtS
METAL FILTER BOWL SPRINGS FOR REGULATORS AND FILTER REGULATOR
Code Description Code Description
9450301 Spares tMVF 1/2 RMSA 9250601 Spares Mo 02 1/4
9455201 Spares tMVF 1/2 SAC 9250602 Spares Mo 04 1/4
9250301 Spares tMVF 1/4 RMSA 9250603 Spares Mo 08 1/4
9255201 Spares tMVF 1/4 SAC 9250604 Spares Mo 12 1/4
9650301 Spares tMVF 3/4 1 RMSA 9450601 Spares Mo 04 1/2
9450602 Spares Mo 08 1/2
9450603 Spares Mo 12 1/2
9650601 Spares Mo 04 3/4
9650602 Spares Mo 08 3/4
9650603 Spares Mo 12 3/4
3-189
TRANSPARENT LUBRICATOR COVER DOME DISASSEMBLY SPANNER
Code Description Code Description
9251302 Spares CVL 100-200-300-400 Bit 9220701 Acc cover LuB spanner
COMPLETE POPPET FOR FILTER REGULATOR POPPET DISASSEMBLY SPANNER (FOR REG)
Code Description Code Description
9250901 Spares otFR 1/4 9220501 R cap disass. wr. 100
9450901 Spares otFR 1/2
UNITS
new deal SpARE pARtS
3-190
SUMMARY
UNITS
P SPARE PARTS PaGE 3-203
summary ONE
3-191
LEARNING ABOUT
INTEGRATION
One single unit houses the threaded ports, filter, condensate drain, pressure regulator, shut-off valve, soft start valve, pressure switch and three
supplementary air intakes.
UNITS
ONE: LEarNING aBOuT
MINIATURISATION
Extremely reduced dimensions, considering the No clearance is required above and below it to It weighs slightly more than one kilo instead
extra-high performance and flow rate reachable. make adjustments or change the filter or other of the 4 to 8 kilos of conventional units.
components. The actual space occupied is thus
further reduced.
3-192
EASY ADJUSTMENTS AND LITTLE MAINTENANCE CONFIGURABILITY
The entire user interface is at the front, which means that everything Considering that ONE is reduced in size but highly performing, and it
is visible and easy to reach. all the adjustments are made using can integrate tenths of functions, a single unit can cover the entire range
the push-lock knobs (no need for wrenches or screwdrivers), thus of applications, with cut-clear advantages in terms of standardisation
preventing accidental operations or manoeuvres. and reduction of the number of codes handled and goods in stock.
With a single size there are thousands of different configurations.
For example, there is choice between 1/4”, 3/8”, 1/2”, 3/4” or 1”
threaded ports, manual and/or electric on-off or progressive valves, etc.
The customer decides the configuration he wants and creates the code,
using the key-to-coding table shown below in this catalogue.
He will receive the unit he wants marked with its code and the correct
pneumatic diagram.
UNITS
c access to filter cartridge
d Pressure regulation
f manual override (shut-off valve electrical)
g soft start valve regulation
h switching pressure regulation
i air outlet, with swivel threaded port
j LED signalling unit ON
3-193
THREADED PORTS
• The threaded ports at the air intake and outlet are the swivel type • If the filter gets so clogged up that it causes an excessive drop
to facilitate coupling with the supply and delivery pipes. In this way, in pressure as the air passes through, the optical filter blockage
the unit can be mounted or removed without dismounting the pipes. indicator will project (see detail a) to indicate that the filter cartridge
• a range of 5 different threads, 1/4”, 3/8”, 1/2”, 3/4” and 1” is also must be replaced.
available. • The cartridge can be replaced by unscrewing a plug at the front.
• The thread for the supply pipe may differ from that of the delivery one. This system is functional and, unlike conventional filters, does not
require manoeuvring space below the unit.
UNITS
Condesate
air exhaust
drain
• The condensate drain is located downstream of the filter and thus The air in the circuit is relieved via one outlet situated below the unit
uses cleaner air. This prevents the known problem of air leaks due and fitted with silencer. If you want to convey air relief to prevent
to the deposit of dirt on the condensate discharge valve. the emission of polluted air into the atmosphere, you can replace
• you can request ONE with two types of condensate drain: the silencer and install a fitting. (a pipe with a diameter of at least
- semi-automatic, type rmsa 6 mm is recommended)
- automatic, of the floating type ra Next to the air outlet there is the condensate drain, which in the ra
version can be connected to the thread with a 1/8” fitting.
3-194
SUPPLEMENTARY PORTS PANEL MOUNTING
In addition to the main outlet, there are three supplementary air ports ONE can be mounted inside the guard of the machine leaving only
with a 1/4” thread. the front visible. This is a considerable advantage in terms of functionality
• one for filtered non-regulated air (a) for use, for example, and aesthetics as the user interface is entirely at the front.
with a compressed air gun. among the accessories to be ordered separately, there is the kit
• two for filtered regulated air (B). of brackets for panel mounting.
The unit comes complete with supplementary plugged ports for use
with a7 fittings.
UNITS
ONE: LEarNING aBOuT
ELECTRICAL CONNECTION SOFT START VALVE
Pressure
a regulation for:
does not change with flow rate!
b Initial regulation
of conventional unit
c Low flow rate: activation
too abrupt
d High flow rate: activation
too slow
e Even higher flow rate: never
cuts in!
ON Time
Conventional unit
a standard five-pin m12x1 connector, with IP67 The soft start valve is an absolutely innovative feature among the functions provided by ONE.
protection is used for the opening solenoid soft start valve available from the trade are generally based on the principle of leaving
valve and the pressure switch. the passage of a small amount of air until the downstream pressure reaches a set value,
One cable only is required, thus improving and then opening the passage fully. In this way, the rate at which the pressure increases depends
reliability and reducing wiring times. on the flow rate of the utilities, which often feature a continuous flow rate, for example a blow,
and thus the starter can hardly activate. The solution offered by One is such that the pressure
increases gradually and it is independent of the flow rate of the utilities. Pressure increase can
be regulated precisely via the knob at the front.
another piece of news, among the several possible configurations you can have the soft start valve
operated by the manual V3V
3-195
SPECIFICATIONS
* Total flow rate from two supplementary outlets and the main one cannot exceed 4000 Nl/min
at 6.3 bar with ∆P=1
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
WIRING DIAGRAM
Version with solenoid valve and pressure switch Version with pressure switch Version with solenoid valve
3-196
PRESSURE SWITCH WIRING DIAGRAM
PRESSURE SWITCH HYSTERESIS CHART
FLOW CHARTS
1/4” 3/8”
UNITS
Pm = 8 bar - 0.8 MPa - 116 psi Pm = 8 bar - 0.8 MPa - 116 psi
Preset pressure Preset pressure
psi Mpa bar psi Mpa bar
1/2” - 3/4” - 1”
Pm = 8 bar - 0.8 MPa - 116 psi
Preset pressure
psi Mpa bar
Flow rate
3-197
DIMENSIONS
UNITS
ONE: sPECIFICaTIONs
3-198
EXTERNAL DESIGN
you can get thousands of different configurations. The external design differs according on the versions chosen.
UNITS
sIGNaL
sTaNDarD PrEsENT
PrEsENT
PrEsENT manual
control
Led
LOCKaBLE
ONE: sPECIFICaTIONs
in course
of signalling
NOT PrEsENT NOT PrEsENT
in some versions holes are present
NOT PrEsENT
NOT PrEsENT
in some versions holes are present
plug holes
rmsa
plug
3-199
HOW TO ORDER
ORDERING CODES
you can choose among numerous variants and options. The product code so personalised is made up by compiling the diagram below.
The code so compiled must be specified on the order. a label showing the code and its pneumatic diagram is affixed onto the product.
UNITS
ONE: HOW TO OrDEr
3-200
ONE electric or non-electric
ONE non-electric: there is no component actuated electrically: select code 53. In this case, the unit comes without any m12x1 connector, LED, pressure
switch,or electric V3V.
ONE electric: there is at least one component actuated electrically, and thus the pressure switch and/or electric V3V (and/or the electrical soft sta valve)
select code 54. In this case, the unit comes with the m12x1 connector and 3 LEDs. Only the LEDs associated with the functions installed will be active.
Air intake
There are 5 different gas cylindrical threads: 1/4”, 3/8”, 1/2”, 3/4” and 1”.
Degree of filtration
a cartridge with a degree of filtering of 5 mm (yellow) or 20 mm (white) is available. This value is marked on the plug.
Condensate drain
rmsa: the condensate is drained out automatically only by relieving the air pull the knurled knob for having the same result.
automatic (ra): a floating system that automatically drains the condensate out whenever the level of water in the bowl reaches the set value.
Pressure regulation
There are three possible regulation fields.
The value is marked on the regulation knob..
Valves
UNITS
There are 11 different combinations. The electric valves are clearly selectable only if the initial code is 54, i.e. ONE electric.
• 0 - No valves present
• 1 - V3V manual: is a 3/2 valve that in a set position allows the air to flow and in the other it closes the passage and discharges the pressure
downstream.
• 2 - V3V manual with padlock: like the previous one, with the possibility of inserting a padlock (included in the supply with 2 keys) in the valve
closed position.
• 3 - V3V manual and soft start valve: when the manual V3V valve is operated, the pressure starts to increase slowly, with a fine adjustable ramp,
Pressure switch
The pressure switch has a switching contact, which means you can have a normally-open signal or a normally-close signal. It is also connected to
the NC and NO LEDs which come on if the actual pressure is less or greater than the set pressure, respectively. The LEDs only come on if an electric
charge is connected to them.
Air outlet
Five different gas cylindrical threads are available: 1/4”, 3/8”, 1/2”, 3/4” and 1”. It is possible to choose a thread other than the one on
the inlet port.
3-201
ACCESSORIES
PANEL MOUNTING BRACKETS STRAIGHT CONNECTOR
Code Description
W0970513001 5-PIN m12x1 straight connector
1 - brown
minimum dimensions 2 - white
of the window for the assembly 3 - blue
on the panel 4 - black
5 - gray
UNITS
1 - brown
2 - white
3 - blue
4 - black
5 - gray
NOTE: Pull outwards to remove the knob from the aPr/pressure switch on the unit.
Insert the security knob and regulate the aPr/ pressure switch. Then press the handle firmly
to lock it in position. If the aPr/pressure switch needs to be reset, remove the security knob
by forcing it laterally with a screwdriver.
3-202
SPARE PARTS
PRESSURE GAUGE THREADED PORT
Code Description Code Description
9700106 m 39 1/8 0-4 9232001 1/4” spare thr. port for ONE
9700107 m 39 1/8 0-12 9232002 3/8” spare thr. port for ONE
9232003 1/2” spare thr. port for ONE
9232004 3/4” spare thr. port for ONE
9232005 1” spare thr. port for ONE
UNITS
9251721 spare filter element 20 mm for ONE 9251724 spare plug + filter element 20 mm ONE
3-203
SOLENOID VALVE PRESSURE SWITCH
Code Description Code Description
OLD W4005001150 spare sol. valv. for ONE 9000500 spare press. switch for ONE
To order the correct spare part of the solenoid valve, Note: with this kit we suggest you should order also the
we beg you to compare the pictures appearing above gauge, as it could get damaged during the disassembly.
with the one you have and then order the related code.
Note: with this kit we suggest you should order also the
gauge, as it could get damaged during the disassembly.
NOTES
3-204
SUMMARY PRECISION REGULATORS,
PROPORTIONAL VALVES,
PRESSURE SWITCHES
P PRECISION PRESSURE REGULATOR WITH HIGH EXAUST FLOW, SERIE GS PAGE 3-206
UNITS
SUMMARY PRECISION REGULATORS, PROPORTIONAL VALVES, PRESSURE SWITCHES
3-205
PRECISION PRESSURE REGULATOR
WITH HIGH EXAUST FLOW, SERIE GS
10
Flow rate at 6.3 bar ∆P 0.5 bar Nl/min 900 1170
Flow rate at 6.3 bar ∆P 1 bar Nl/min 1200 1380
Fluid Unlubricated filtered air
The air must be at least 10 mm pre-filtered
Temperature range °C From -10 to +50
Mounting position In any position
Pressure gauge port G 1/8’’
Weight g 600
PRECISION PRESSURE REGULATOR WITH HIGH EXAUST FLOW, SERIE GS
COMPONENTS
3-206
FLOW RATE
ON EXHAUST ON REGULATION
Regulated pressure (bar)
UNITS
ON EXHAUST ON REGULATION
Regulated pressure (bar)
3-207
INSTALLATION
UNITS
PRECISION PRESSURE REGULATOR WITH HIGH EXAUST FLOW, SERIE GS
DIMENSIONS
Code Description
5511200 REG. GS 1/8 02
5511300 REG. GS 1/8 04
5511400 REG. GS 1/8 08
5512200 REG. GS 1/4 02
5512300 REG. GS 1/4 04
5512400 REG. GS 1/4 08
* M3 hole
3-208
ACCESSORIES SPARES PARTS
R/FR FIXING BRACKET UPPER COVER FOR REG GS
Code Description Code Description
9200701 SF100 - BIT - ND 1/4 - SY1 9250835 SPARES CS REG GS 02
9250836 SPARES CS REG GS 04
9250837 SPARES CS REG GS 04
UNITS
N.B. supplied complete with four M4X6 screws
ACCESSORIES - SPARE PARTS PRECISION PRESSURE REGULATOR WITH HIGH EXAUST FLOW, SERIE GS
PRESSURE GAUGE
Code Description
9700102 M 40 1/8 04
9700101 M 40 1/8 12
3-209
PROPORTIONAL PRECISION PRESSURE REGULATOR
“REGTRONIC” SERIES
Class of protection IP 65
Power supply 24 Vcc +10% -5% I max 110 mA
Input signal (input impedence) Voltage 0 to 5 Vcc, 0 to10 Vcc (approx. 168 KΩ)
Current 4 to 20 mA (approx. 100 KΩ)
Serial ports RS 232
Manual Keypad
Output signal Analog 0 to 10 Vcc (1 V=1bar) - 1 mA max
Digital PNP open collector output:: max 24V 60 mA
NPN open collector output: max 24V 60 mA
Linearity ≤ ± 0.5% (Full scale)
Hysteresis ≤ ± 0.2% (Full scale)
Repeatability ≤ ± 0.2% (Full scale)
Sensitivity/Dead-band setting range 10 to 100 mbar
Output pressure display Accuracy ≤ ± 0,3% (Full scale)
Unit of measurement bar, Mpa, psi
Minimum resolution 0.01 bar - 0.001 MPa - 0.01 psi
Analog output accuracy ≤ ± 0,4% (Full scale)
Temperature characteristics max 2 mbar / °C
Response time with ∆P =1 bar volume 100 cc volume 1000 cc volume 1000 cc volume 1000 cc
from 6 to 7 bar s 0.2 0.3 0.45 0.35
from 7 to 6 bar s 0.3 0.3 0.45 0.7
Installation position in any position
Note The features shown refer to the static condition only. With air consumption on the output side, the pressure may vary.
3-210
LIQUID CRYSTAL GRAPHIC DISPLAY PROGRAMMABLE AND FLEXIBLE
Setting options:
LANGUAGE
UNIT OF MEASUREMENT
TYPE OF INPUT
DEAD-BAND
FULL SCALE
As well as the pressure, it displays complete intuitive messages covering
several lines. MINIMUM PRESSURE
UNITS
Hysteresis ± 0,2 % (full scale)
1 = TX (RS232) (White)
2 = RX (RS232) (Brown)
3 = set 0-10 V / 0-5 V / 4-20 mA (Green) DISPLAY
4 = digital out 0-24 V NPN (Yellow)
5 = analog out 0-10 V (Grey)
CONTROL OUTPUT SIGNAL
6 = digital out 0-24 V PNP (Pink)
7 = 0 V (GND) (Blue) INPUT SIGNAL CIRCUIT
8 = power supply +24V (Red)
3 7 PRESSURE SENSOR
8
4 6 IN OUT
5
3-211
REGTRONIC 1/8’’; 1/4’’
COMPONENTS
b
c ROD: steel
d BODIES: painted aluminium
e PRESSURE SENSOR
f SOLENOID VALVE: 10 mm series PLT-10
g SHELL: technopolymer
h CONNECTOR M12 8 pin
i ELECTRONIC BOARDS
REGTRONIC 1/8’’; 1/4’’
FLOW CHARTS
9 9
D D
8 8
7 7
C C
6 6
Inlet pressure [bar]
5 5
4
B 4
B
3
A 3
A
2 2
1 1
0 0
-1800 -1600 -1400 -1200 -1000 -800 -600 -400 -200 0 200 400 600 800 1000 1200 -1800 -1600 -1400 -1200 -1000 -800 -600 -400 -200 0 200 400 600 800 1000 1200 1400 1600 1800
Flow rate [Nl/min] Flow rate [Nl/min]
3-212
INSTALLATION
UNITS
REGTRONIC 1/8’’; 1/4’’
A On the wall with 2 M3 hex screws
B On the base with legs code 9200710
C On the wall with legs code 9200710
IN OUT
3-213
REGTRONIC
COMPONENTS
ON EXHAUST ON REGULATION
8
7
C
6
Inlet pressure [bar]
5
B
4
3
A
0
-3000 -1500 0 1500 3000 4500 6000 7500 9000 10500 12000 13500
3-214
REGTRONIC 300
COMPONENTS
a BODY: tecnopolymer
END PLATE: zamak
UNITS
b
c STEM: OT58 brass
d UPPER CUP: aluminium
e PISTON: OT58 brass
f CUP: aluminium
g PRESSURE SENSOR
h SOLENOID VALVE: 10 mm series PLT-10
i SHELL: tecnopolymer
REGTRONIC 300
j CONNECTOR M12 8 PIN
k ELECTRONIC BOARDS
l GASKET: NBR
m VALVE WITH NBR VULCANIZED GASKET
n VALVE SPRING: stainless steel
o LOWER CUP: tecnopolymer
ON EXHAUST ON REGULATION
8
7
C
6
5
Inlet pressure [bar]
B
4
3
A
G A
2
1/2’’ 110
1 3/4’’ 110
1’’ 112
0
-1000 0 1000 2000 3000 4000 5000 6000 7000 8000
COMPONENTS
a BODY: Aluminium
END PLATE: Aluminium
UNITS
b
c THREADED BUSH, AXIAL ADJUSTMENT: OT58 brass
d RETAINING RING: OT58 brass
e ROLLING DIAPHRAGM
f BRASS PLUG: OT58 brass
g VALVE SPRING: Stainless steel
h STEM: OT58 brass with air relief hole
i VALVE WITH NBR VULCANIZED GASKET
REGTRONIC 400
j GASKETS: NBR
k CONNECTOR M12 8 PIN
l SHELL: technopolymer
m SOLENOID VALVE: 10 mm series PLT-10
n PRESSURE SENSOR
o ELECTRONIC BOARDS
FLOW CHARTS
A
6
5
Inlet pressure [bar]
B
4
C
2
A = 6 bar 1
B = 4 bar
C = 2 bar
-7000 -5000 -3000 -1000 1000 3000 5000 7000 9000 11000 13000 15000 17000 19000
0
Pm = 7 bar Flow rate [Nl/min]
3-216
REGTRONIC 400 2’’
ON EXHAUST ON REGULATION
7
A
6
C
2
1
A = 6 bar
B = 4 bar
C = 2 bar -7000 -5000 -3000 -1000
0
1000 3000 5000 7000 9000 11000 13000 15000 17000 19000
DIMENSIONS
REGTRONIC 400
Threaded port 1” 1 1/4’’ 1 1/2’’ 2’’
UNITS
A 225 to 255 283 to 313
B 127
C 116
D 105
E 141.4
F 80
G 1’’ 1 1/4’’ 1 1/2’’ 2’’
H 182
I 52.5
REGTRONIC 400
L M6 hole
M 105.4
N 16.5
R (exhaust) 1/4’’
3-217
ACCESSORIES REGTRONIC
M12x1 PRE-WIRED 8-PIN FEMALE STRAIGHT CONNECTOR M12x1 PRE-WIRED 8-PIN FEMALE 90° CONNECTOR
Code Description Code Description
W0970513010 M12X1 pre-wired W0970513011 M12X1 pre-wired
8-PIN strainght connector, 8-PIN 90° connector,
cable L = 5 m cable L= 5 m
1 - White 1 - White
2 - Brown 2 - Brown
3 - Green 3 - Green
4 - Yellow 4 - Yellow
5 - Grey 5 - Grey
6 - Pink 6 - Pink
7 - Blue 7 - Blue
8 - Red 8 - Red
FIXING BRACKET KIT FOR REGTRONIC 1/8’’ E 1/4’’ CONNECTOR KIT FOR SKILLAIR CODE A
Code Description Code Description
9200710 Fixing bracket kit 9430301 Connector kit 300
UNITS
3-218
PRESSURE SWITCHES
TECHNICAL DATA
Adjustable pressure interval bar 0.5 to 10
Hysteresis (not adjustable) bar from 0.4 to 0.8 (See diagram)
Maximum pressure bar
UNITS
15
MPa 1.5
psi 217
Operating temperature range at: 1 MPa; 10 bar; 145 psi °C 50
°F 122
Lower threaded port R 1/8”
Maximum current A 2
Maximum voltage V 250
Outside diameter of cable mm 4.9
PRESSURE SWITCHES
Number of wires and cross section 3 x 0.5 mm2
Contacts Normally-Open (NO) and Normally-Closed (NC)
Protection IP65
Number of switchings 5 x 106
Fluid Filtered lubricated or unlubricated compressed air. Lubrication, if used, must be continuous
Mounting position In any position.
Weight kg 0.121
COMPONENTS
3-219
ACCESSORIES
DIMENSIONS AND ORDERING CODES SECURITY KNOB
Code Description
9200703 Acc. security knob
Code Description
9000401 1/8 2A NO/NC pressure switch, 2-metre cable
9000402 1/8 2A NO/NC pressure switch, M8 connector
HYSTERESIS GRAPH
High switching pressure
3-220
DIGITAL PRESSURE SWITCH
The digital pressure switch can be used to transmit electric pressure signals
and also display the pressure instantly.
The signal is transmitted for two settable pressure values and with
an analogue voltage signal. The values are clearly displayed on a LED
video and different parameters can be entered from the keypad.
Hysteresis can be adjusted and the unit of measurement for pressure can
be modified.
Two compressed air ports are provided, one at the back and one on
the bottom. The pressure switch comes with a threaded plug in the bottom
port. If you wish to connect to this port, merely unscrew the plug and screw
it into the back port.
A kit of accessories is provided for fixing to the top or wall, or to a panel.
TECHNICAL DATA
Working pressure range bar -1 to 10
MPa -0.1 to 1
Maximum admissible pressure bar
UNITS
15
MPa 1.5
Readable resolution: bar 0.01
MPa 0.001
Kg/cm2 0.01
Psi 0.1
Power supply VDC 12 to 24 ± 10%, max ripple 10%
Current consumption mA ≤ 55
Digital outputs 2 type PNP, with max current 80 mA, max voltage 30 VDC;
AMBIENT CONDITIONS
Fluid Filtered and unlubricated air, inert non-corrosive and non-explosive gas
Degree of protection IP 40
Temperature range °C 0 to 50
Storage temperature °C -20 to +60, but without condensate or ice
Ambient humidity 35 to 85% relative humidity; no condensate
Insulation voltage 1000 VAC for one minute between casing and cable
Resistance of Insulation Min. 50 M Ohm minimo (at 500 VDC between casing and cable)
Vibration admitted 1.5 mm amplitude with scanning every minute from 10 to 55 Hz at 10 Hz,
for 2 hours in each direction x, y and z
Impact 980 m/s2 (100 g), 3 times in each direction x, y and z
3-221
DIMENSIONS AND ORDERING CODES
Code Description
9000600 Digital pressure switch
USER INTERFACE
WIRING DIAGRAM
3-222
ACCESSORIES
FIXING BRACKET KIT
Code Description
9000601 Kit of fixing brackets for digital pressure switches
NB: Each kit contains a bracket for fixing on the back and one for fixing at the bottom.
UNITS
DIGITAL PRESSURE SWITCH
3-223
FITTINGS
FITTINGS
FITTINGS
P FITTINGS SERIES A - SERIES B - SERIES C - SERIES D PAGE 4-33
P TAPERED THREAD FITTINGS WITH PTFE PAGE 4-50
4-1
FITTINGS
4-2
SUmmARY FITTINGS
P SERIES F PUSH-IN FITTINGS FOR USE IN THE FOOD INDUSTRY PAGE 4-28
FITTINGS
P TAPERED THREAD FITTINGS WITH PTFE PAGE 4-50
SUMMARY FITTINGS
4-3
PUSH-IN FITTINGS
Push-in fi ttings by Metal Work are the best elements for connecting
pipes and actuators.
quick and easy to use, the Metal Work push-in fi tting can be re-used
thousands of times without affecting the pneumatic and mechanical
seal in any way. It comes in various confi gurations and guarantees
a virtually unlimited, highly fl exible use. The clamping spring
with its special shape grips the pipe without scratching or deforming
it, which facilitates release.
In the fi ttings, the release bushing has patented screwdriver slots
to facilitate release in applications not accessible to the fi ngers.
Confi gurations RL19, RL21, RL22, RL23, RL23M, RL24, RL44,
and RL49 (except for Ø5), have a ring for fi xing to the wall
asymmetrically in order to contain the head of a screw within
the overall dimensions of the fi tting.
TECHNICAL DATA
Threaded coupling M3 - M5 - M7 - 1/8’’ - 1/4’’ - 3/8’’ - 1/2’’
Diameter mm Ø 3 - Ø 3.17 - Ø 4 - Ø 5 - Ø 6 - Ø 8 - Ø 10 - Ø 12 - Ø 14
Temperature range for brass fi ttings °C – 20 to + 80
°F – 4 to 176
Temperature range for technopolymer fi ttings °C – 20 to + 60
°F –4 to 140
Pressure range for brass fi ttings – 0.99 bar ... 16 bar / – 0.099 MPa ... 1.6 MPa
Pressure range for technopolymer fi ttings – 0.99 bar ... 12 bar / – 0.099 MPa ... 1.2 MPa
Recommended pipe Rilsan PA 11 - Nylon 6 - Polyamide 12 - Polypropylene
Fluid Vacuum - Compressed air
COMPONENTS
4-4
SCREWING METHOD
NB: When using a socket spanner, the torque must not exceed that of the thread
(e.g. fi tting RL1 6 M7, with a 4 mm thread, has a maximum torque of 2.5 Nm,
highest value of the thread)
GENERAL FEATURES
All fi ttings have cylindrical threading and incorporate a O-ring Mounting fi ttings with an Allen wrench or pneumatic tool. All the elbows
FITTINGS
(Metal Work patent). The use of an O-ring considerably improves and tees are rotary. Drastic reduction in assembly times.
the seal of angled, rough, and slightly convex surfaces.
Tefl on® (PTFE) is no longer used.
PUSH-IN FITTINGS
A single tee can give central tees and lateral tees. The pipe is easy to assemble by pressing lightly on the pusher ring.
To remove the fi tting, merely push radially on the key.
4-5
FROM AN IDEA, A SYSTEM
ASSEMBLY DIAGRAM
Pre-assembling fi ttings on the workbench Pre-assembling fi ttings and pipe sections on quick connection and completion of the
with pneumatic tool even with very close centre the workbench. Pre-assembled confi gurations pneumatic circuit.
distances. can be stocked for assembly in series.
FITTINGS
PUSH-IN FITTINGS
An Allen wrench is used to assemble rotary The special confi guration with two O-rings Fittings with a built-in gasket and reduced height
fi ttings even with very close centre distances. allows maximum orientation so as to follow (H) with the same threaded coupling and pipe
pipe movement in the specifi c application. diameter.
4-6
BRASS FITTINGS
STRAIGHT, CYLINDRICAL, MALE (R1)
Code Ref. Ø F Ch Ch1 P L D E
2001B01 R1 3 M3 Ø 5.8 1.5 3 12.6 1.5 5.8
2001B02 R1 3 M5 Ø 5.8 2 3.5 13 2 5.8
2001A01 R1 3.17 M3 Ø 5.8 1.5 3 12.6 1.5 5.8
2001A02 R1 3.17 M5 Ø 5.8 2 3.5 13 2 5.8
2L01001 RL1 4 M5 Ø 9 2.5 4 20.3 2.6 9
2L01020 RL1 4 M7 Ø 9 3 5 18.9 3.1 9.8
2L01002 RL1 4 1/8 10 3 6 18 3.1 14
2L01003 RL1 4 1/4 10 3 8 19.8 3.1 18
2001004 R1 5 M5 Ø 12 2.5 4 22.5 2.6 12
2001005 R1 5 1/8 13 3 6 22 3.1 15
2001006 R1 5 1/4 12 3 8 24 3.1 18
2L01000 RL1 6 M5 Ø 11 2.5 4 21.9 2.6 11
2L01021 RL1 6 M7 Ø 11 4 5 23 4.1 11
2L01101 RL1 6 M12x1.5 12 4 8 23.2 4.1 17
2L01007 RL1 6 1/8 12 4 6 21.6 4.1 14
2L01008 RL1 6 1/4 12 4 8 20.3 4.1 18
2L01102 RL1 8 M12x1.5 14 6 8 24.5 6.2 17
2L01009 RL1 8 1/8 13 5 6 25.4 5.2 14
2L01010 RL1 8 1/4 14 6 8 24.4 6.2 18
2L01011 RL1 8 3/8 14 6 9 22.8 6.2 22
2L01012 RL1 10 1/4 16 7 8 29.2 7.2 18
2L01013 RL1 10 3/8 16 8 9 26.5 8.2 22
2L01018 RL1 10 1/2 16 8 11 29.8 8.2 26
2001019 RL1 12 1/4 19 7 8 30.5 7.2 21
2001014 RL1 12 3/8 19 10 9 28.1 10.2 22
2001015 RL1 12 1/2 19 10 11 29.3 10.2 26
2001016 RL1 14 3/8 22 10 9 33.8 10.2 24.6
2001017 RL1 14 1/2 22 12 11 31.5 12.2 26
FITTINGS
2L01C09 RL1C 8 1/8 13 6 6.2 14.3 26 6.2
2L01C10 RL1C 8 1/4 14 6 6.2 15.8 25.5 8.5
2L01C11 RL1C 8 3/8 14 6 6.2 16.6 24.9 9
2L01C13 RL1C 10 1/4 16 7 7.2 17.7 28.9 8.5
2L01C14 RL1C 10 3/8 16 8 8.2 17.7 26 9
2001C15 RL1C 12 3/8 19 10 10.2 21 28.5 9
2001C16 RL1C 12 1/2 19 10 10.2 21.3 26.6 11 PUSH-IN FITTINGS
4-7
STRAIGHT, INTERMEDIATE (R3)
Code Ref. Ø1 Ø2 F L D
2003A02 R3 3 3 M8x0.75 18.4 2
2003A01 R3 3.17 3.17 M8x0.75 18.4 2
2L03001 RL3 4 4 M11x1 30.6 2.5
2003002 R3 5 5 M14x1 33.5 4
2L03003 RL3 6 6 M13x1 33 4.5
2L03004 RL3 8 8 M15x1 35.7 6.5
2L03005 RL3 10 10 M17x1 39.2 8
2003006 RL3 12 12 M20x1 40.7 10
2003007 RL3 14 14 M24x1 45.9 12
4-8
THREADED ADAPTER (R6)
Code Ref. Ø F Ch P L D E
2006A02 R6 3 M5 5 3.5 17.1 2 5.8
2006A01 R6 3.17 M5 5 3.5 17.1 2 5.8
2006001 R6 4 M5 8 4 25.2 2.5 9
2006020 R6 4 M7 8 5 26.5 2.5 9.8
2006002 R6 4 1/8 13 6 28.9 2.5 15
2006003 R6 4 1/4 14 8 32.4 2.2 18
2006004 R6 5 M5 8 4 25.2 2.7 9
2006005 R6 5 1/8 13 6 28.9 3 15
2006006 R6 5 1/4 14 8 32.4 3 18
2006000 R6 6 M5 9 4 25.7 2.7 10
2006021 R6 6 M7 8 5 27 4 9.8
2006007 R6 6 1/8 13 6 29.4 4 15
2006008 R6 6 1/4 14 8 32.9 4 18
2006009 R6 8 1/8 13 6 30.6 5.5 15
2006010 R6 8 1/4 14 8 34 6 18
2006011 R6 8 3/8 17 9 35.4 6 22
2006012 R6 10 1/4 14 8 38.2 7.8 18
2006013 R6 10 3/8 17 9 38.7 8 22
2006022 R6 10 1/2 19 11 41 8 26
2006019 R6 12 1/4 14 8 40.7 7.8 18
2006014 R6 12 3/8 17 9 42.2 10 22
2006015 R6 12 1/2 22 11 44.2 10 26
2006016 R6 14 3/8 17 9 46.2 10 22
2006017 R6 14 1/2 22 11 48.2 12 26
2006101 R6 6 M12X1.5 13 8 33 4 17
2006102 R6 8 M12X1.5 13 8 33.7 6 17
FITTINGS
2018013 R18 10 3/8 17 9 58.7 27.7 8.7 22 12
PUSH-IN FITTINGS
EXTENSION (R7)
Code Ref. Ø L D
2007001 R7 4 34 2
2007002 R7 5 34 3
2007003 R7 6 37.5 4
2L07004 RL7 8 37.5 6
2007005 R7 10 45 8
2007006 R7 12 48 10
2007007 R7 14 58 12
4-9
REDUCER (R8)
Code Ref. Ø1 Ø2 L D E
2008A01 R8 4 3 26 2 6.3
2008A02 R8 4 3.17 26 2 6.3
2008001 RL8 5 4 32.2 3 9.5
2L08002 RL8 6 4 29.9 2.8 9.5
2008003 R8 6 5 36 4 12
2L08004 RL8 8 4 28.7 2.8 9.5
2008005 R8 8 5 34.5 4 12
2L08006 RL8 8 6 31.9 4.5 11.5
2L08007 RL8 10 6 36.2 5 11.5
2L08008 RL8 10 8 40.8 7 14
2008009 RL8 12 4 36.7 3 13
2008010 RL8 12 6 42 5 13
2008011 RL8 12 8 40.1 7 14
2008015 RL8 12 10 44.3 8.2 16
2008014 RL8 14 8 44.1 7 15.5
2008017 RL8 14 10 44.3 8.2 16
2008018 RL8 14 12 50 10 19.5
ADDITION
2009001 RL8/M 4 6 34.5 2.5 11.5
PLUG (R9)
Code Rif. Ø L MATERIAL
2010A02 R9 3 20 Brass
2L10A01 RL9T 3.17 19.6 Technopolymer
2L10001 RL9T 4 27 Technopolymer
2010002 R9 5 27 Brass
2L10003 RL9T 6 29.8 Technopolymer
2L10004 RL9T 8 33.6 Technopolymer
2L10005 RL9T 10 36.8 Technopolymer
2L10006 RL9T 12 39 Technopolymer
2010007 R9 14 39.5 Brass
FITTINGS
4-10
SINGLE RING (R13)
Code Ref. Ø Ø1 L L1 E E1
2012A02 R13 3 M5 12.9 9 9 7
2012A01 R13 3.17 M5 12.9 9 9 7
2012001 RL13 4 M5 20.2 9 9.5 9.5
2012002 RL13 4 1/8 21.3 15 14 9.5
2012003 R13 5 M5 23.8 9 9.5 12
2012004 R13 5 1/8 24.8 15 14 12
2012005 RL13 6 1/8 23 15 14 11.5
2012006 RL13 6 1/4 24.5 17 18 11.5
2012007 RL13 8 1/8 24.8 15 14 13.8
2012008 RL13 8 1/4 26.5 17 18 13.8
2012009 RL13 8 3/8 28.5 20 21 13.8
2012010 RL13 10 1/4 31.4 17 18 16.5
2012011 RL13 10 3/8 32.8 20 21 16
2012013 RL13 12 1/4 33 17 18 19.5
2012012 RL13 12 3/8 35.3 20 21 19.5
2012014 RL13 12 1/2 37 24 26 19.5
FITTINGS
For the rods series D, see page 4-48
Code Ref. Ø F CH P L L1 E E1
2014101 R15 3 M3 1.5 3 12.2 13.2 5.8 5.8
2014102 R15 3.17 M3 1.5 3 12.2 13.2 5.8 5.8
2014103 R15 3 M5 2 3.5 12.7 13.7 5.8 7
2014104 R15 3.17 M5 2 3.5 12.7 13.7 5.8 7
2L14001 RL15 4 M5 2 4 20.2 18.4 9.5 9.5
2L14020 RL15 4 M7 3 5 20.2 18.5 9.8 9.5
2L14002 RL15 4 1/8 3 6 21.3 24.9 14 9.5
2014003 R15 5 M5 2 4 24 19 9.9 12
2014004 R15 5 1/8 3 6 25 27 14 12
2L14106 RL15 6 M5 2 4 23.5 18.4 9.5 11.3
2L14021 RL15 6 M7 3 5 23.5 18.5 9.8 11.3
2L14005 RL15 6 1/8 3 6 23 24.9 14 11.5
2L14007 RL15 6 1/4 4 8 24.5 29.4 18 11.5
2L14006 RL15 8 1/8 3 6 24.8 24.9 14 13.8
2L14008 RL15 8 1/4 4 8 26.5 29.4 18 13.8
2L14013 RL15 8 3/8 5 9 28.5 35.6 22 13.8
2L14009 RL15 10 1/4 4 8 31.4 29.4 18 16.5
2L14014 RL15 10 3/8 5 9 32.8 35.6 22 16
2014010 RL15 12 1/4 4 8 33 29.4 18 19.5
2014011 RL15 12 3/8 5 9 35.3 35.6 22 19.5
2014012 RL15 12 1/2 8 11 37 40.8 26 19.5
4-11
ROD, MALE DUAL ROTARY RING (R16)
Code Ref. Ø F CH P L L1 E E1
2L15001 RL16 4 M5 2 4 40.4 18.4 9.5 9.5
2L15020 RL16 4 M7 3 5 40.4 18.5 9.8 9.5
2L15002 RL16 4 1/8 3 6 42.6 24.9 14 9.5
2015003 R16 5 M5 2 4 47.6 18.8 9.9 12
2015004 R16 5 1/8 3 6 49.5 27 14 13.5
2L15106 RL16 6 M5 2 4 47 18.4 9.5 11.3
2L15021 RL16 6 M7 3 5 47 18.5 9.8 11.3
2L15005 RL16 6 1/8 3 6 46 24.9 14 11.5
2L15007 RL16 6 1/4 4 8 49 29.4 18 11.5
2L15006 RL16 8 1/8 3 6 49.6 24.9 14 13.8
2L15008 RL16 8 1/4 4 8 53 29.4 18 13.8
2L15013 RL16 8 3/8 5 9 57 35.6 18 13.8
2L15009 RL16 10 1/4 4 8 62.8 29.4 22 16.5
2L15014 RL16 10 3/8 5 9 65.6 35.6 22 16
2015010 RL16 12 1/4 4 8 66 29.4 18 19.5
2015011 RL16 12 3/8 5 9 70.6 35.6 22 19.5
2015012 RL16 12 1/2 8 11 74 40.8 26 19.5
4-12
CENTRAL TEE, MALE, CYLINDRICAL, ROTARY (R32)
Code Ref. Ø F CH E E1 L L1 P
2L32001 RL32 4 M5 9 9.9 9.5 37.2 15.3 4
2L32002 RL32 4 1/8 12 14 9.5 37.2 19.1 6
2L32003 RL32 4 1/4 14 18 9.5 37.2 21.1 8
2032005 R32 5 1/8 12 14 13.5 45.6 19.1 6
2L32004 RL32 6 M5 9 9.9 11.8 43.8 15.3 4
2L32008 RL32 6 1/8 12 14 11.8 43.8 19.1 6
2L32009 RL32 6 1/4 14 18 11.8 43.8 21.1 8
2L32010 RL32 8 1/8 12 14 13.5 50.8 19.1 6
2L32011 RL32 8 1/4 14 18 13.5 50.8 21.1 8
2L32012 RL32 8 3/8 17 22 13.8 47.2 27.1 9
2L32013 RL32 10 1/4 14 18 16 44.4 21.8 8
2L32014 RL32 10 3/8 17 22 16 44.4 27.1 9
2032017 RL32 12 3/8 17 22 20 60 27.1 9
2032018 RL32 12 1/2 22 26 20 60 30.7 11
2032019 RL32 14 1/2 22 26 21.3 66 32.3 11
FITTINGS
2038005 R38 5 1/8 12 14 13.5 22.8 19.1 6
2L38008 RL38 6 1/8 12 14 11.5 21.9 19.1 6
2L38009 RL38 6 1/4 14 18 11.5 21.9 21.1 8
2L38010 RL38 8 1/8 12 14 13.5 25.4 19.1 6
2L38011 RL38 8 1/4 14 18 13.5 25.4 22.1 8
2L38013 RL38 10 1/4 14 18 16 27.2 21.8 8
2L38014 RL38 10 3/8 17 22 16 27.2 27.1 9
2038015 RL38 12 3/8 17 22 20 30 27.1 9
PUSH-IN FITTINGS
4-13
CROSS FITTING (RL40)
Code Ref. Ø D E L L1
2L40001 RL40 4 3 9.5 37.2 18.6
2L40003 RL40 6 4.5 11.3 43.8 21.9
2L40004 RL40 8 6.5 14 50.8 25.4
4-14
TRIPLE ROD SINGLE ROTARY RINGS (RL52)
Code Ref. Ø F CH E E1 L L1 L2 L3 P
2L52002 RL52 4 1/8 3 14 9.5 20.2 56.7 15.5 9.1 6
2L52008 RL52 6 1/8 3 14 11.3 23.5 56.7 15.5 9.1 6
2L52009 RL52 6 1/4 4 18 11.5 23 64.3 17.2 10.2 8
2L52010 RL52 8 1/8 3 14 13.8 24.8 56.7 15.5 9.1 6
2L52011 RL52 8 1/4 4 18 13.8 26.5 64.3 17.2 10.2 8
2L52013 RL52 10 1/4 4 18 16.5 31.4 64.3 17.2 10.2 8
FITTINGS
PUSH-IN FITTINGS
4-15
MALE ROD, DUAL SWIVEL RING (RL55)
Code Ref. Ø F CH E E1 L L1 P
2L55001 RL55 4 M5 9 9.5 9.5 40.4 18.7 4.5
2L55002 RL55 4 1/8 13 14 9.5 42.6 25.3 6
2L55007 RL55 6 M5 9 9.5 11.3 47 18.7 4.5
2L55008 RL55 6 1/8 13 14 11.5 46 25.3 6
2L55009 RL55 6 1/4 16 18 11.5 49 29.2 8
2L55010 RL55 8 1/8 13 14 13.8 49.6 25.3 6
2L55011 RL55 8 1/4 16 18 13.8 53 29.2 8
2L55012 RL55 8 3/8 20 21 13.8 57 35.4 9
2L55013 RL55 10 1/4 16 18 16.5 62.8 29.2 8
2L55014 RL55 10 3/8 20 21 16 65.6 35.4 9
2L55018 RL55 12 1/4 16 18 19.5 66 29.2 8
2L55016 RL55 12 3/8 20 21 19.5 70.6 35.4 9
2L55017 RL55 12 1/2 25 26 19.5 74 40 11
4-16
TECHNOPOLYmER FITTINGS
STRAIGHT, INTERMEDIATE, TECHNOPOLYMER (R19)
Code Ref. Ø E L D F
2019001 RL19 4 9.2 30.4 3 3.3
2019002 R19 5 14 33.5 4 –
2019003 RL19 6 11.3 33 5 3.3
2019004 RL19 8 13.8 36.2 6.5 3.3
2019005 RL19 10 16 38 8.5 3.3
2019006 RL19 12 19.5 40 10.5 3.3
FITTINGS
2020012 RL20 12 1/2 8 11 34 40.8 19.2 26 19.5
PUSH-IN FITTINGS
4-17
ELBOW, INTERMEDIATE, TECHNOPOLYMER (R21)
Code Ref. Ø L D E I F
2L21001 RL21 4 16.7 2.5 9.2 7.2 3.3
2021002 R21 5 20 3.5 13.5 – –
2L21003 RL21 6 19 4.2 11.3 8.2 3.3
2L21004 RL21 8 21.4 6.2 13.8 9.6 3.3
2021005 RL21 10 24 8.5 16 10.9 3.3
2021006 RL21 12 25.8 10.5 19.5 12.5 3.3
WYE (R23)
Code Ref. Ø1 Ø2 L L1 E1 ØE2 I F L2
2023001 RL23 4 4 32.9 5 9.2 9.2 14.8 3.3 19.2
2023002 R23 5 5 35.5 6.5 13.5 13.5 – – 26.5
2023003 RL23 6 6 35.5 5.8 11.3 11.3 15 3.3 22.8
2023004 RL23 8 8 39.5 7.2 13.8 13.8 15.8 3.3 28.2
2L23005 RL23 10 10 43.1 8.3 16 16 17.4 3.3 32.6
2L23006 RL23 12 12 48 10 19.5 19.5 18 3.3 39.5
4-18
Y TECHNOPOLYMER, THREADED INPUT (RL23/M)
Code Rif. Ø F L L1 L2 I CH P E F1
2L23401 RL23/M 4 M5 38.7 5 19.2 14.8 9 4 9.9 3.3
2L23402 RL23/M 4 1/8 42.6 5 19.2 14.8 12 6 14 3.3
2L23403 RL23/M 4 1/4 46.6 5 19.2 14.8 14 8 18 3.3
2L23406 RL23/M 6 1/8 44.9 5.75 22.8 15 12 6 14 3.3
2L23407 RL23/M 6 1/4 47.9 5.75 22.8 15 14 8 18 3.3
2L23409 RL23/M 8 1/8 48.4 7.2 28.2 15.8 14 6 15 3.3
2L23410 RL23/M 8 1/4 52.8 7.2 28.2 15.8 14 8 18 3.3
2L23412 RL23/M 8 3/8 54.4 7.2 28.2 15.8 17 9 22 3.3
2L23413 RL23/M 10 1/4 53.8 8.3 32.6 17.4 16 8 18 3.3
2L23415 RL23/M 10 3/8 56 8.3 32.6 17.4 17 9 20 3.3
2L23419 RL23/M 12 3/8 62 10 39.5 18 19 9 22 3.3
2L23420 RL23/M 12 1/2 62.3 10 39.5 18 22 11 26 3.3
FITTINGS
PUSH-IN FITTINGS
4-19
SINGLE RING, TECHNOPOLYMER (R28)
Code Ref. Ø Ø1 L L1 E E1
2012102 R28 4 1/8 22.5 17 15 12.5
2012104 R28 5 1/8 23 17 15 13.5
2012106 R28 6 1/8 22.5 17 15 15
2012107 R28 6 1/4 24 19 18 15
2012108 R28 8 1/8 25.5 17 15 16.5
2012109 R28 8 1/4 27 19 18 16.5
2012110 R28 8 3/8 29 22 21.5 16.5
2012111 R28 10 1/4 32 19 18 18.5
2012112 R28 10 3/8 32 22 21.5 18.5
2012113 R28 12 1/4 32 19 18 21
2012114 R28 12 3/8 34 22 21.5 21
2012115 R28 12 1/2 36 24 26 21
4-20
ELBOW, FEMALE, ROTARY, TECHNOPOLYMER (RL34/F)
Code Ref. Ø F CH E E1 L L1 P
2L34F01 RL34/F 4 M5 8 9 9.2 16.4 15.3 4
2L34F05 RL34/F 4 1/8 12 14 9.2 16.4 20.9 7
2L34F06 RL34/F 6 M5 8 9 11.3 18 16.4 4
2L34F07 RL34/F 6 1/8 12 14 11.3 19 26.5 7
2L34F08 RL34/F 6 1/4 14 17 11.3 19 28.2 8
2L34F09 RL34/F 8 1/8 12 14 13.8 20.2 27.7 7
2L34F10 RL34/F 8 1/4 14 17 13.8 20.2 29.4 8
2L34F13 RL34/F 10 1/4 14 17 16 23.3 33 8
2L34F14 RL34/F 10 3/8 17 21 16 23.3 38 10
2L34F16 RL34/F 12 3/8 17 21 19.5 25.2 40.3 10
2L34F17 RL34/F 12 1/2 19 23.8 19.5 25.2 42.8 11
FITTINGS
2L35F06 RL35/F 6 M5 8 9 11.3 36 16.4 4
2L35F07 RL35/F 6 1/8 12 14 11.3 38 26.5 7
2L35F08 RL35/F 6 1/4 14 17 11.3 38 28.2 8
2L35F09 RL35/F 8 1/8 12 14 13.8 40.4 27.7 7
2L35F10 RL35/F 8 1/4 14 17 13.8 40.4 29.4 8
2L35F13 RL35/F 10 1/4 14 17 16 46.6 33 8
2L35F14 RL35/F 10 3/8 17 21 16 46.6 38 10
2L35F16 RL35/F 12 3/8 17 21 19.5 50.4 40.3 10
PUSH-IN FITTINGS
4-21
CENTRAL TEE, MALE, ROTARY, EXTENDED, TECHNOPOLYMER (RL37)
Code Ref. Ø F CH P L L1 E E1
2L37001 RL37 4 M5 8 4 32.8 26.7 9 9.2
2L37020 RL37 4 M7 8 5 32.8 27.5 9.8 9.2
2L37002 RL37 4 1/8 12 6 32.8 25.3 14 9.2
2L37006 RL37 6 M5 8 4 36 27.8 9 11.3
2L37007 RL37 6 1/8 12 6 38 30.9 14 11.3
2L37008 RL37 6 1/4 14 8 38 33.2 18 11.3
2L37009 RL37 8 1/8 12 6 40.4 32.1 14 13.8
2L37010 RL37 8 1/4 14 8 40.4 34.4 18 13.8
2L37012 RL37 10 1/4 14 8 46.6 38 18 16
4-22
MULTIPLE MANIFOLD, TECHNOPOLYMER (RL44)
Code Ref. Ø1 Ø2 E1 E2 L L1 L2 I I1 F
2L44001 RL44 6 4 11.3 9.2 53.2 17.2 9.4 4.3 9.4 3.3
2L44003 RL44 8 6 14 11.3 61.4 19.6 11.5 5 11.5 3.3
FITTINGS
PUSH-IN FITTINGS
4-23
EXTENDED PLUG-IN ELBOWS (RL47)
Code Ref. Ø1 Ø2 L L1 L2 E E1
2L47001 RL47 4 4 15.5 36.9 23.4 7.7 9.2
2L47002 RL47 6 6 18.1 40.6 25.9 9.3 11.3
2L47003 RL47 8 8 19.3 44.9 28.8 9.7 13.8
4-24
CARTRIDGES AND ACCESSORIES
BRASS CARTRIDGE WITH THREAD (R26)
Code Ref. Ø Brace of serration Brace of serration
on centers in plastic material [Nm] on metallic centers [Nm]
SERIES R
2026A02 R26 3 0.6 0.8
2026A01 R26 3.17 0.6 0.8
2026001 R26 4 0.8 1
2026002 R26 5 0.8 1.5
2026003 R26 6 0.8 1.2
2026004 R26 8 1 1.8
2026005 R26 10 0.8 2
2026006 R26 12 0.8 2
4 M9.5x0.75 9 + 0.10
- 0 4.1 + 0.10
- 0 3 max 12 + 0
- 0.20 9.5 + 0.15
- 0.05 7.5 ± 0.20
6 M11.5x0.75 11 + 0.10
- 0 6.1 + 0.10
- 0 5 max 12 ± 01 9.5 ± 01 7.5 ± 0.20
8 M13.5x0.75 13 + 0.10
- 0 8.1 + 0.10
- 0 7 max 15 + 0
- 0.20 10.5 + 0.15
- 0.05 8.5 ± 0.20
Ø G H
3-3.17 0.5 –
4 0.4 0.6
6 0.4 0.6
8 0.4 0.6
Ø A ØB ØC Ø C1 D E F
Ø 5-10-12 5 M10.5x0.75 10 + 0.1 5 + 0.15 4 max 11.8 ± 01 8.9 + 0.1 5.8 + 0.3
0 0 0 - 0
10 M15.5x0.75 15 + 0.1
0 10 + 0.15
0 9 max 15.6 ± 01 11 ± 0.05 7.5 + 0.3
- 0
Ø G H ØL M N ØP
5 0.3 0.9 + 0
- 0.3 11.2 + 0.12
+ 0.02 0.1 7.8 ± 0.05 9.7 ± 0.05
10 0.3 1.3 + 0
- 0.3 16.2 + 0.1
- 0.05 0.2 9 ± 0.05 14.9 + 0.10
- 0
12 0.6 1.3 + 0
- 0.3 18.8 + 0.1
- 0 0.2 9.75 + 0.1
- 0.15 17 + 0.1
- 0
FITTINGS
TOOL FOR SLOT R26
Code Ref. A ØB ØC
2025010 UT.SE. R26 3-3.17 4.5 10 10
2025011 UT.SE. R26 4 4.1 12 15
2025012 UT.SE. R26 5 5.1 15 19
PUSH-IN FITTINGS
4-25
BRASS COMPRESSION CARTRIDGE (R27)
Code Ref. Ø
SERIES R
2027001 R27 4
2027002 R27 5
2027003 R27 6
2027004 R27 8
2027005 R27 10
2027006 R27 12
FOR TECHNOPOLYMER
4 *9.2 + 0
- 0.10 9 + 0.10
- 0 4.1 + 0.10
- 0 3 MAX 12 + 0
- 0.20 9.3 + 0
- 0.10 6.7 + 0.10
- 0 0.5
6 *11.2 + 0
- 0.10 11 + 0.10
- 0 6.1 + 0.10
- 0 5 MAX 12 + 0
- 0.20 9.3 + 0
- 0.10 6.7 + 0.10
- 0 0.5
+ 0
8 *13.2 - 0.10 13 + 0.10
- 0 8.1 + 0.10
- 0 7 MAX 15 + 0
- 0.20 10.3 + 0
- 0.10 7.7 + 0.10
- 0 0.5
* N:B.: the diameter in interference is purely an indication and depends on the type of plastic material used and on its thickness.
We suggest you should effect practical assembling tests.
Ø ØA ØB ØC ØD ØE F H L M
Ø 5-10-12 FOR TECHNOPOLYMER
5 12.1 + 0.15
- 0 *10.2 + 0
- 0.10 4 MAX 5.1 + 0.15
- 0 9.7 ± 0.05 6 + 0.2
- 0 1.2 - 0
- 0.2 8.75 - 0
- 0.1 11.8 ± 0.10
+ 0.15
10 17.1 - 0 *15.15 + 0 9 MAX 10.15 + 0.1 14.9 ± 0.05 8 + 0.2 1.5 - 0 10.9 - 0 15.6 ± 0.10
FITTINGS
12 19.7 + 0.15
- 0 *17.55 + 0
- 0.08 11 MAX 12.15 + 0.1
- 0 17.1 ± 0.05 9 + 0.2
- 0 1.5 - 0
- 0.2 11.85 - 0
- 0.1 18 ± 0.10
FOR ALUMINIUM
5 12.1 + 0.15
- 0 10.3 + 0
- 0.08 4 MAX 5.1 + 0.15
- 0 9.7 ± 0.05 6 + 0.2
- 0 1.2 - 0
- 0.2 8.75 - 0
- 0.1 11.8 ± 0.10
10 17.1 + 0.15
- 0 15.4 + 0
- 0.08 9 MAX 10.15 + 0.1
- 0 14.9 ± 0.05 8 + 0.2
- 0 1.5 - 0
- 0.2 10.9 - 0
- 0.1 15.6 ± 0.10
12 19.7 + 0.15
- 0 17.8 + 0
- 0.08 11 MAX 12.15 + 0.1
- 0 17.1 ± 0.05 9 + 0.2
- 0 1.5 - 0
- 0.2 11.85 - 0
- 0.1 18 ± 0.10
PUSH-IN FITTINGS
* N:B.: the diameter in interference is purely an indication and depends on the type of plastic material used and on its thickness.
We suggest you should effect practical assembling tests.
FOR TECHNOPOLYMER
2027011 UT.SE. R27 P. 4 4.1 10 11.5
2027012 UT.SE. R27 P. 5 5.1 12 16
2027013 UT.SE. R27 P. 6 6.1 12 13.5
2027014 UT.SE. R27 P. 8 8.1 12 15.5
2027015 UT.SE. R27 P. 10 10.1 16 20
2027016 UT.SE. R27 P. 12 12.1 16 22
4-26
R17 – DISASSEMBLY KEY
Code Ref. Lenght [mm] Ø Tube
2L17001 RL17 140 from 3 to 10
2017001 R17 95.0 from 4 to 14
R17
RL17
NOTES
FITTINGS
PUSH-IN FITTINGS
4-27
SERIES F
PUSH-IN FITTINGS FOR USE IN THE FOOD INDUSTRY
The materials of which these fittings are made can be used in the food
industry. The brass parts are chemically treated with phosphorus nickel-plating
according to the NSF®/ANSI 51 standard of the food programme.
The seals are made of FDA-approved FKM/FPM. There is no technopolymer
in the fitting, which solves the problems of incompatibility with detergents
and other chemicals. With these materials, the fittings can be used up to
150°C, which make them suitable for high-temperature applications other
than the food industry. The threads are cylindrical and under-head O-rings
provide a pneumatic seal. This avoids the need for sealants (e.g. Teflon®),
which could release solid fragments during screwing and unscrewing that
would contaminate the environment or the fluid. Our fittings can be screwed
and unscrewed any number of times and still remain clean and pneumatically
sealed. This choice of materials and treatments make these fittings suitable
for use in the chemical, pharmaceutical, medical and electronics industry.
A standard range of fittings is available, but other designs can be developed
on specific request.
TECHNICAL FEATURES
Threaded port M5 - G1/8’’ - G1/4’’ - G3/8’’ - G1/2’’
Pipe diameter mm Ø 4 - Ø 6 - Ø 8 - Ø 10
Temperature range °C – 20 to + 150
°F – 4 to 302
Pressure range – 0.99 bar - 16 bar / – 0.099 MPa - 1.6 MPa
Recommended pipe Rilsan PA 11 - Nylon 6 - Polyamide 12 - Polypropylene
FITTINGS
SERIES F PUSH-IN FITTINGS FOR USE IN THE FOOD INDUSTRY
COMPONENTS ADVANTAGES
Under-head O-ring
Can be screwed and unscrewed any number of times; no fragments
of Teflon® or sealant will contaminate the fluid.
Corrosion proof
Chemical nickel-plating + FKM/FPM compatible with numerous substances
No plastic parts
No risk of incompatibility
4-28
STRAIGHT, CYLINDRICAL, MALE R1 NSF
Code Ref. Ø F CH CH1 P L D E
2F01001 R1 NSF 4 M5 Ø 9.9 2.5 4 21.5 2.6 9.9
2F01002 R1 NSF 4 1/8 11 3 6 20.5 3.1 15
2F01003 R1 NSF 4 1/4 12 3 8 22.5 3.1 18
2F01000 R1 NSF 6 M5 Ø 12.9 2.5 4 25 2.6 12.9
2F01007 R1 NSF 6 1/8 13 4 6 27.5 4.2 15
2F01008 R1 NSF 6 1/4 13 4 8 26.5 4.2 18
2F01009 R1 NSF 8 1/8 14 5 6 28.5 5.2 15.6
2F01010 R1 NSF 8 1/4 15 6 8 27 6.2 18
2F01011 R1 NSF 8 3/8 15 6 9 28 6.2 21
2F01012 R1 NSF 10 1/4 17 7 8 33.5 7.2 20
2F01013 R1 NSF 10 3/8 17 8 9 30.5 8.2 21
2F01022 R1 NSF 10 1/2 17 10 11 31.5 10.2 26
FITTINGS
2F02005 R2 NSF 6 1/8 13 7 30 5 15
2F02006 R2 NSF 6 1/4 13 8 32 5 17
2F02007 R2 NSF 8 1/8 14 7 30 7 17
2F02008 R2 NSF 8 1/4 14 8 32 7 17
2F02011 R2 NSF 10 1/4 17 8 35 9 20
4-29
ELBOW, INTERMEDIATE R4 NSF
Code Ref. Ø D E L
2F04001 R4 NSF 4 2.5 9.5 18
2F04003 R4 NSF 6 4.5 13.5 22
2F04004 R4 NSF 8 7 14 26
2F04005 R4 NSF 10 9 17 30
4-30
STRAIGHT, INTERMEDIATE, BULKHEAD UNIONS R10 NSF
Code Ref. Ø F CH L I MAX
2F11001 R10 NSF 4 M13x1 16 33 11
2F11003 R10 NSF 6 M15x1 17 40 16
2F11004 R10 NSF 8 M17x1 20 41 19
2F11005 R10 NSF 10 M20x1 24 47 21
FITTINGS
SERIES F PUSH-IN FITTINGS FOR USE IN THE FOOD INDUSTRY
4-31
CENTRAL TEE, MALE, CYLINDRICAL, ROTARY R32 NSF
Code Ref. Ø F CH E E1 L L1 P
2F32002 R32 NSF 4 1/8 13 15 10 41.5 21 6
2F32008 R32 NSF 6 1/8 13 15 12.5 47.5 21 6
2F32009 R32 NSF 6 1/4 16 18 12.5 50.5 25 8
2F32010 R32 NSF 8 1/8 13 15 14 52 22.5 6
2F32011 R32 NSF 8 1/4 16 18 14 52 25 8
2F32012 R32 NSF 8 3/8 19 22 14 56 30.5 9
2F32013 R32 NSF 10 1/4 16 18 16.5 60.5 27 8
2F32014 R32 NSF 10 3/8 19 22 16.5 60.5 30.5 9
4-32
STANDARD FITTING
SERIES A
FITTINGS
NIPPLE, CONICAL (A2)
Code Ref. F F1 Ch P P1 L
2102001 A2 1/8 1/8 12 8.0 8.0 21.0
2102002 A2 1/8 1/4 14 8.0 11.0 24.0
2102003 A2 1/8 3/8 17 8.0 11.5 25.0
2102004 A2 1/4 1/4 14 11.0 11.0 27.0
2102005 A2 1/4 3/8 17 11.0 11.5 28.0
STANDARD FITTING SERIES A
SLEEVE (A3)
Code Ref. F Ch L
2103000 A3 M5 8 11.0
2103001 A3 1/8 14 15.0
2103002 A3 1/4 17 22.0
2103003 A3 3/8 22 24.0
2103004 A3 1/2 27 30.0
4-33
REDUCER, CONICAL (A4)
Code Ref. F F1 Ch P P1 L
2104001 A4 1/4 1/8 14 11.0 7.0 16.0
2104002 A4 3/8 1/8 17 11.5 7.0 17.0
2104003 A4 3/8 1/4 17 11.5 8.0 17.0
2104004 A4 1/2 1/4 22 14.0 8.0 20.0
2104005 A4 1/2 3/8 22 14.0 10.0 20.0
2104006 A4 3/4 1/2 27 16.5 11.0 23.5
4-34
REDUCER A6
Code Ref. F F1 Ch P P1 L
2106001 A6 1/8 1/4 17 8.0 8.0 21.5
2106002 A6 1/8 3/8 22 7.0 10.0 23.5
2106003 A6 1/4 3/8 22 9.0 10.0 25.5
2106004 A6 1/4 1/2 24 9.0 11.0 28.5
2106005 A6 3/8 1/2 24 11.0 11.0 29.5
O-RING
NBR
NUB (A8)
Code Ref. F Ch P1 L
2108001 A8 1/8 14 7.0 13.0
FITTINGS
2108002 A8 1/4 17 8.0 15.0
2108003 A8 3/8 20 10.0 17.5
2108004 A8 1/2 24 11.0 20.0
4-35
ELBOW, MALE-FEMALE (A10)
Code Ref. F F1 Ch P P1 L L1 E
2110001 A10 1/8 1/8 10 8.0 7.0 16.5 20.5 13.5
2110002 A10 1/4 1/4 13 10.5 8.0 24.5 26.0 17.0
2110003 A10 3/8 3/8 15 11.0 10.0 26.0 30.0 20.5
2110004 A10 1/2 1/2 20 13.0 11.0 30.0 36.0 25.5
4-36
EQUAL FEMALE CROSS (A14)
Code Ref. F Ch P L E
2114001 A14 1/8 10 7.0 20.5 13.5
2114002 A14 1/4 13 8.0 26.0 17.0
2114003 A14 3/8 15 10.0 28.0 20.5
FITTINGS
2116004 A16 1/2 20 13.0 30.0
4-37
TEE, LATERAL FEMALE (A18)
Code Ref. F F1 Ch P P1 L L1 E L2
2118000 A18 1/8 1/8 10 8.0 7.0 20.5 16.5 13.5 37.0
2118001 A18 1/4 1/4 13 10.5 8.0 26.0 24.5 17.0 50.5
2118002 A18 3/8 3/8 15 11.0 10.0 30.0 26.0 20.5 56.0
2118003 A18 1/2 1/2 20 13.0 11.0 36.0 30.0 25.5 66.0
NBR
STANDARD FITTING SERIES A
4-38
TEE CROSS (A21)
Code Ref. F Ø P L THICKNESS
2121001 A21 1/8 4.5 8.0 31.0 17.5
2121002 A21 1/4 5.5 9.0 40.0 24.0
2121003 A21 3/8 5.5 12.0 50.0 28.0
2121004 A21 1/2 5.5 12.0 50.0 34.0
Technopolymer
Maximum operating conditions for the A21s are different from other A-series fittings, namely max P13 bar, max T 50°C
Brass
FITTINGS
2124002 A24 1/4 1/4 17 11.0 11.0 38.0 18.0
2124003 A24 3/8 3/8 20 11.5 11.5 42.0 20.5
2124004 A24 1/2 1/2 25 14.0 14.0 53.0 26.5
EXTENSION (A25)
Code Ref. F Ch P L P1
2150003 A25 1/8 14 6.0 22.0 8.0
2150004 A25 1/8 14 6.0 42.0 8.0
2150005 A25 1/8 14 6.0 51.0 8.0
2150006 A25 1/4 17 8.0 35.0 11.0
2150007 A25 1/4 17 8.0 51.0 11.0
4-39
COmPRESSION FITTINGS
SERIES B
4-40
BULKHEAD CONNECTOR (B4)
Code Ref. Ø Ch Ch1 L I
2204001 B4 6/4 14 12 53.0 26
2204002 B4 8/6 16 14 56.0 29
2204003 B4 10/8 19 19 66.5 29.5
2204004 B4 12/10 22 22 67.0 31
2204005 B4 15/12 25 27 73.5 36.5
FITTINGS
2206002 B6 6/4 9 12 22.0 8.5
2206003 B6 8/6 11 14 24.0 10.5
2206004 B6 10/8 13 19 32.0 13.5
2206005 B6 12/10 15 22 33.5 15.5
2206006 B6 15/12 20 27 38.5 20.0
4-41
TEE, LATERAL MALE (B8)
Code Ref. Ø F1 Ch Ch1 P L L1 I
2208000 B8 4/2 1/8 9 10 8.0 37.5 21.5 10.0
2208001 B8 6/4 1/8 9 12 8.0 38.5 22.0 8.5
2208002 B8 6/4 1/4 11 12 11.0 43.5 23.5 10.0
2208003 B8 8/6 1/8 11 14 8.0 41.0 24.0 10.5
2208004 B8 8/6 1/4 11 14 11.0 44.0 24.0 10.5
2208005 B8 8/6 3/8 13 14 12.0 50.5 27.0 13.5
2208006 B8 10/8 1/4 13 19 11.0 54.5 32.0 13.5
2208007 B8 10/8 3/8 13 19 12.0 55.5 32.0 13.5
2208009 B8 12/10 3/8 15 22 11.5 57.5 33.5 15.5
2208010 B8 12/10 1/2 20 22 13.0 68.0 38.0 20.0
2208011 B8 15/12 1/2 20 27 13.0 68.5 38.5 20.0
NUT (B10)
FITTINGS
OLIVE (B11)
Code Ref. Ø L
2211001 B11 4/2 6
2211002 B11 6/4 7
2211003 B11 8/6 7
2211004 B11 10/8 10
2211005 B11 12/10 10
2211006 B11 15/12 10
4-42
qUICk FITTINGS
SERIES C
FITTINGS
STRAIGHT, MALE PARALLEL WITH O-RING (C1/Z)
Code Ref. Ø F Ch Ch1 P L D O ring
2351001 C1/Z 4/2 M5 9 9 4.0 23.0 1.5 4x1.5
2351002 C1/Z 6/4 M5 9 9 4.0 23.0 2.7 4x1.5
2351003 C1/Z 6/4 1/8 13 12 6.0 25.0 3.0 2031
2351004 C1/Z 6/4 1/4 16 12 8.0 27.0 3.0 2043
2351005 C1/Z 8/6 1/8 14 14 6.0 25.0 5.0 2031
qUICK FITTINGSI SERIES C
4-43
STRAIGHT, FEMALE (C2)
Code Ref. Ø F Ch Ch1 P L D
2302001 C2 6/4 1/8 14 12 7.0 26.5 3.0
2302002 C2 6/4 1/4 17 12 8.0 29.5 3.0
2302003 C2 8/6 1/8 14 14 7.0 26.5 5.0
2302004 C2 8/6 1/4 17 14 8.0 29.0 5.0
2302005 C2 8/6 3/8 20 14 10.0 33.0 5.0
2302006 C2 10/8 1/4 17 16 8.0 31.0 6.8
2302007 C2 10/8 3/8 20 16 10.0 35.0 6.8
2302008 C2 10/8 1/2 24 16 11.0 38.0 6.8
4-44
ELBOW FEMALE (C5/F)
Code Ref. Ø F Ch Ch1 L L1 D P
2352001 C5/F 6/4 1/8 9 12 21.0 22.0 3.0 7.0
2352002 C5/F 8/6 1/4 12 14 24.0 23.5 5.0 7.0
FITTINGS
2306002 C6 8/6 12 14 22.0 5.0
2306003 C6 10/8 12 16 25.0 6.8
2306004 C6 12/10 17 19 31.0 8.5
2306006 C6 15/12.5 18 22 32.8 10.7
4-45
TEE, LATERAL MALE (C8)
Code Ref. Ø F Ch Ch1 P L L1 D
2308012 C8 5/3 1/8 9 9 8.0 39.0 22.0 2.0
2308001 C8 6/4 1/8 9 12 8.0 39.0 22.0 3.0
2308002 C8 6/4 1/4 9 12 11.0 42.0 22.0 3.0
2308003 C8 8/6 1/8 12 14 8.0 39.0 22.0 5.0
2308004 C8 8/6 1/4 12 14 11.0 42.0 22.0 5.0
2308005 C8 8/6 3/8 12 14 12.5 45.0 23.0 5.0
2308006 C8 10/8 1/4 12 16 11.5 46.0 25.0 6.8
2308007 C8 10/8 3/8 12 16 12.5 47.0 25.0 6.8
2308008 C8 10/8 1/2 17 16 13.5 54.5 28.5 6.8
2308009 C8 12/10 3/8 17 19 11.5 55.0 31.0 8.5
2308010 C8 12/10 1/2 17 19 13.5 57.0 31.0 8.5
NUT (C10)
FITTINGS
4-46
BANJO FITTINGS
SERIES D
FITTINGS
BANjO FITTINGS SERIES D
4-47
BANJO STEM SINGLE (D7)
Code Ref. F Ch L P
Washer
4-48
BANJO PASSING TROUGHT STEM DOUBLE (D10)
Code Ref. F F1 Ch L P P1
Washer
WASHER (D11)
Code Ref. F E P
2411001 D11 M5 9 1.5 (nylon)
2411002 D11 1/8 13.8 1.5
2411003 D11 1/4 17.8 1.5
2411004 D11 3/8 21.0 1.5
2411005 D11 1/2 26.0 1.5
FITTINGS
2412002 D12 1/4 1/4 18 17.0 17 25.5 8
2412003 D12 3/8 3/8 21 20.5 20 31.0 10
4-49
TAPERED THREAD FITTINGS WITH PTFE
TECHNICAL DATA
Threaded coupling covered by PTFE 1/8’’ - 1/4’’ - 3/8’’ - 1/2’’
Temperature range for PTFE °C – 45 to + 80
°F – 49 to + 176
Except for limitations established for the fitting on which PTFE is applied.
Pressure range The same as for the fitting on which PTFE is applied.
Fluid Vacuum, compressed air.
FITTINGS
TAPERED THREAD FITTINGS WITH PTFE
KEY TO CODES
Fittings with a PTFE thread have the same code as the standard fitting, with the addition of the suffix T.
Example
The 1/8” 1/8” A2 fitting has code 2102001, so the PTFE version has code 2102001T.
4-50
NOTES
FITTINGS
4-51
ACCESSORIES
ACCESSORIES
5-1
ACCESSORIES
5-2
SUMMARY
SUMMARY LINE-ON-LINE
P IN-LINE FIXED-REGULATION FLOW REGULATOR SERIE RFF L PAGE 5-26
5-3
LINE OF PRODUCTS ON LINE
CONNECTION FREE
PARALLEL LINES SERIAL LINE PARALLEL FITTING SERIAL LINE IN-LINE FITTING
INTRODUCTION LINE-ON-LINE
FIXING FREE
5-4
ALL THE PNEUMATIC FUNCTIONS WITH THE SAME EXTERNAL DIMENSIONS
PIPE-PIPE THREAD-PIPE
5-5
IN-LINE PNEUMATIC VALVE
SERIES PNV L
The PNV L in-line pneumatic valve belongs to the LINE ON LINE® family
and can be connected in series or in parallel with the other products in
the same family.
It is available in a version for pipe-pipe connection, which includes two
push-in fittings, and a version for thread-pipe connection, which includes
a nickel-plated brass male thread and a push-in fitting.
The compressed air port is a push-in fitting for Ø 4 pipe. The valve is the
normally-closed 3/2 pipe. It is a unidirectional valve, meaning it only
works properly if supplied from port 1.
TECHNICAL DATA Ø6 Ø8
Max. operating pressure MPa 1
bar 10
psi 145
Temperature range °C – 20 to + 60
°F – 4 to + 140
Recommended pipe Rilsan PA 11 - Nylon 6 - Polyamide 12 - Polypropylene
Fluid Lubricated or unlubricated filtered air
IN-LINE PNEUMATIC VALVE SERIES PNV L
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
a Technopolymer body
ACCESSORIES
5-6
FLOW CHARTS
PNV L Ø 6 PNV L Ø 8
Flow rate (Nl/min)
PNV L Ø 6 PNV L Ø 8
Pilot pressure (bar)
ASSEMBLY OPTIONS
A B D
ACCESSORIES
5-7
PNV L 3/2 NC PIPE - PIPE
Code Ref. Ø A B C D E G H I I1 Ch Nmax
9067616 PNV L 3/2 NC Ø6 - Ø6 6 49.4 43.2 14.7 6.4 11.4 20 M12x0.75 14.6 20 15 4.7
9067624 PNV L 3/2 NC Ø8 - Ø8 8 57.3 49.7 18.7 9.1 13.8 26 M15x1 18.7 24 17 4
5-8
IN-LINE SOLENOID VALVE
SERIES SOV L
SOV L solenoid valves belong to the LINE ON LINE® family, which means
they can be connected to all the other components in series or in parallel.
Available in the version for pipe-pipe connection with two push-in fittings,
and in the version for thread-pipe connection with a brass nickel-plated
male thread and a push-in fitting.
Though small in size, SOV L valves are solenoid-piloted and feature very
high performance.
The spool distributor is fitted with special polyurethane gaskets to ensure
a very long working life.
Each valve comes complete with a monostable manual control and LED.
Exhaust can be damped with an annular silencer or conveyed via a pipe
fitting. The fitting for conveyed exhaust can be oriented freely.
TECHNICAL DATA Ø6 Ø8
Operating pressure MPa 0.25 - 0.7
bar 2.5 - 7
psi 36 - 101
Temperature range °C –10 to +60
°F +14 to +140
Flow rate at 6.3 bar ∆P 0.5bar Nl/min 270 500
Flow rate at 6.3 bar ∆P 1 bar Nl/min 380 700
ASSEMBLY OPTIONS
A B C
ACCESSORIES
5-9
SOV L 3/2 NC-NO PIPE-PIPE SILENCED EXHAUST
Code Ref. Ø A B C D E I I1
9069016 SOV L 3/2 NC 6-6 6 49.4 57.5 14.7 6.4 11.4 14.6 20
9069116 SOV L 3/2 NO 6-6
IN-LINE SOLENOID VALVE SERIES SOV L
9069024 SOV L 3/2 NC 8-8 8 57.3 63.5 18.7 9.1 13.8 18.7 24
9069124 SOV L 3/2 NO 8-8
Code Ref. Ø A B C D E F I I1 L
9069216 SOV L 3/2 NC 6-6-6 6 49.4 57.5 14.7 6.4 11.4 Ø 6 14.6 20 28.3
9069316 SOV L 3/2 NO 6-6-6
9069224 SOV L 3/2 NC 8-8-8 8 57.3 63.5 18.7 9.1 13.8 Ø 8 18.7 24 30
9069324 SOV L 3/2 NO 8-8-8
5-10
SOV L 3/2 NC-NO PIPE-THREAD SILENCED EXHAUST
Code Ref. Ø F P A A1 B C D E E1 I I1 Ch
9069408 SOV L 3/2 NC 6-1/8 6 1/8 6 58.5 27.8 57.5 14.7 6.4 14 11.4 14.6 20 12
9069508 SOV L 3/2 NO 6-1/8
9069409 SOV L 3/2 NC 6-1/4 6 1/4 8 61.5 28.8 57.5 14.7 6.4 18 11.4 14.6 20 14
9069509 SOV L 3/2 NO 6-1/4
9069410 SOV L 3/2 NC 8-1/8 8 1/8 6 66.2 31.3 63.5 18.7 9.1 15 13.8 18.7 24 14
9069510 SOV L 3/2 NO 8-1/8
9069411 SOV L 3/2 NC 8-1/4 8 1/4 8 70.6 34.2 63.5 18.7 9.1 18 13.8 18.7 24 14
9069511 SOV L 3/2 NO 8-1/4
9069412 SOV L 3/2 NC 8-3/8 8 3/8 9 72.2 34.8 63.5 18.7 9.1 22 13.8 18.7 24 17
9069512 SOV L 3/2 NO 8-3/8
9069610 SOV L 3/2 NC 8-1/8-8 8 1/8 6 66.2 31.8 63.5 18.7 9.1 15 13.8 Ø 8 18.7 24 30 14
9069710 SOV L 3/2 NO 8-1/8-8
9069611 SOV L 3/2 NC 8-1/4-8 8 1/4 8 70.6 34.2 63.5 18.7 9.1 18 13.8 Ø 8 18.7 24 30 14
9069711 SOV L 3/2 NO 8-1/4-8
9069612 SOV L 3/2 NC 8-3/8-8 8 3/8 9 72.2 34.8 63.5 18.7 9.1 22 13.8 Ø 8 18.7 24 30 17
9069712 SOV L 3/2 NO 8-3/8-8
ACCESSORIES SPARES
5-11
MINIATURE REDUCER/ECONOMIZER,
SERIES RML, RMC AND RMS
TECHNICAL DATA RML Ø 6 RMC 1/8 RMS 1/8 RML Ø 8 RMC 1/4 RMS 1/4
Threaded ports 1/8”-1/4” 1/8” 1/8” 1/8”-1/4”-3/8” 1/4” 1/4”
Pipe coupling Ø 6 Ø 4 - Ø 6 - Ø 8 – Ø 8 Ø 6 - Ø 8 - Ø 10 –
Regulation range 1 to 8 bar - 0.1 to 0.8 MPa - 14.5 to 116 psi
Inlet pressure MPa 0.2 - 1
bar 2 - 10
psi 29 - 145
Flow rate at 6.3 bar (0.63 MPa - 91 psi) ∆P 1 bar Nl/min 150 260
Flow rate on exhaust at 6.3 bar (0.63 MPa - 91 psi) 400 600
Fluid Lubricated or unlubricated filtered air
Max. temperature at 1 MPa; 10 bar; 145 psi °C – 20 to + 60
°F – 4 to + 140
Assembly position Available
Notes In the miniature regulator the pressure must always be set upwards.
COMPONENTS
5-12
ASSEMBLY OPTIONS
A B D E
POSSIBLE APPLICATIONS
P1 . P2 P1 . P2 P1 . P2
ACCESSORIES
If in a cylinder you require a thrust in one The cartridge regulator can be used:
direction only, e.g. piston rod extension, • Fitted directly into the structure or along the air
and a lower thrust and pressure is sufficient supply ducting.
in the oth er direction, you can save a lot • Package with common feed and separate
of energy by mounting an economizer valve. regulated outlets.
Example
Cylinder Ø 80 mm, stroke 200 mm, 6 bar,
12 cycles/min, 16 hours a day, 230 days a year.
Consumption: 144 Nl/min => 3460 kWh/year =>
880 litres of oil => 2428 kg of CO2 => € 346/year.
If you install an economizer that reduces the pressure
from 6 to 2 bar, you SAVE: € 115/year.
5-13
LINE-MOUNTED MINIATURE REDUCER, SERIES RML
5-14
MINIATURE REDUCER, SERIES RMC
Code Ref. Ø A B C D E E1 Ch
9061102 RMC 1/8-4 4 51-57 20.4 6 12.7 14 9.5 14
9061108 RMC 1/8-6 6 51-57 23.7 6 12.7 14 11.3 14
9061110 RMC 1/8-8 8 51-57 25.6 6 12.7 14 13.8 14
9061109 RMC 1/4-6 6 57-63 25.1 8 11 18 11.3 17
9061111 RMC 1/4-8 8 57-63 27 8 11 18 13.8 17
9061112 RMC 1/4-10 10 57-63 32.2 8 11 18 16.5 17
ACCESSORIES
5-15
IN-LINE PRESSURE GAUGE
SERIES MAN L
The MAN L pressure gauge belongs to the LINE ON LINE® family, which
means it can be connected to all the other components in series or in
parallel.
Available in the version for pipe-pipe connection with two push-in fittings,
and in the version for thread-pipe connection with a brass nickel-plated
male thread and a push-in fitting.
Though small in size, this pressure gauge, which is supplied in a metal
casing, ensures accurate reading. It can be angled in any direction simply
by rotating manually.
TECHNICAL DATA Ø4 Ø6 Ø8
Operating pressure MPa 1.2
bar 12
psi 174
Temperature range °C – 20 to + 60
°F – 4 to + 140
Precision ± 4% full scale
Recommended pipe Rilsan PA11 - Nylon 6 - Polyamide 12 - Polypropylene
IN-LINE PRESSURE GAUGE SERIES MAN L
ASSEMBLY OPTIONS
ACCESSORIES
A B C D
5-16
MAN L PIPE-PIPE
Code Ref. Ø A B C D E E1 I I1
9067001 MAN L 4-4 4 41.8 36.1 10.7 5.6 10 23 12.8 16
9067016 MAN L 6-6 6 49.4 35 14.7 6.4 11.4 23 14.6 20
9067024 MAN L 8-8 8 57.3 41 18.7 9.1 13.8 23 18.7 24
MAN L THREAD-PIPE
Code Ref. F Ø P A A1 B C D E E1 E2 I I1 Ch
9067101 MAN L M5-4 M5 4 4 47.7 26.7 36.1 10.7 5.6 9.9 10 23 12.8 16 9
9067102 MAN L 1/8-4 1/8 4 6 51.5 30.6 36.1 10.7 5.6 14 10 23 12.8 16 12
9067108 MAN L 1/8-6 1/8 6 6 58.5 27.8 35 14.7 6.4 14 11.4 23 14.6 20 12
9067109 MAN L 1/4-6 1/4 6 8 61.5 28.8 35 14.7 6.4 18 11.4 23 14.6 20 14
9067110 MAN L 1/8-8 1/8 8 6 66.2 31.8 41 18.7 9.1 15 13.8 23 18.7 24 14
9067111 MAN L 1/4-8 1/4 8 8 70.6 34.2 41 18.7 9.1 18 13.8 23 18.7 24 14
NOTES
ACCESSORIES
5-17
IN-LINE PRESSURE INDICATOR
SERIES LAM L
The LAM L pneumatic light indicator belongs to the LINE ON LINE® family,
which means it can be connected to all the other components in series or
in parallel.
Available in the version for pipe-pipe connection with two FOX push-in
fittings, and in the version for thread-pipe connection with a brass nickel-
plated male thread and a push-in fitting.
When there is no pressure, the clear technopolymer bell looks empty.
When there is pressure, a red signal appears.
The clear bell can be cleaned using normal detergents or ethyl alcohol,
as the technopolymer used is fully compatible.
TECHNICAL DATA Ø6 Ø8
Operating pressure MPa 0.2 - 1
bar 2 - 10
psi 29 - 145
Temperature range °C – 20 to + 60
°F – 4 to + 140
Flow rate at 6.3 bar ∆P 1 bar Nl/min 420 800
IN-LINE PRESSURE INDICATOR SERIES LAM L
ASSEMBLY OPTIONS
ACCESSORIES
A B C D
5-18
LAM L PIPE-PIPE
A = Orange
V = Green
ACCESSORIES
A = Orange
V = Green
5-19
IN-LINE SHUTOFF VALVE
SERIES V2V L AND V3V L
V2V L and V3V L shutoff valves belong to the LINE ON LINE® family which
means they can be connected to all the other components in series or in
parallel. Available in the version for pipe-pipe connection with two push-in
fittings, and in the version for thread-pipe connection with a brass nickel-
plated male thread and a push-in fitting.
V2V is a two-way unidirectional valve, while V3V is a three-way valve
with free discharge in the area around the control knob.
The locked version is probably the smallest available on the market.
A lock is provided to ensure the valve is kept in the closed position during
machine maintenance. The valve is supplied complete with a lock and two
keys.
TECHNICAL DATA Ø6 Ø8
Operating pressure MPa 1
bar 10
psi 145
Temperature range °C – 20 to + 60
IN-LINE SHUTOFF VALVE SERIES V2V L AND V3V L
°F – 4 to + 140
Flow rate at 6.3 bar ∆P 1 bar Nl/min 280 470
Exhaust flow rate at 6.3 bar Nl/min 110 110
Recommended pipe Rilsan PA11 - Nylon 6 - Polyamide 12 - Polypropylene
Fluid Lubricated or unlubricated filtered compressed air; if used, must be continuous
COMPONENTS
a Technopolymer body
b Nickel-plated brass insert
c Brass rod
d Technopolymer knob
e NBR valve
f Stainless steel valve compression spring
g Nickel-plated brass wall-mount ring nut
h NBR gasket
i Technopolymer spring ring
j Stainless steel folding spring
k Technopolymer locking bushing
ACCESSORIES
ASSEMBLY OPTIONS
A B C D
5-20
V2V/V3V L PIPE-PIPE
Code Ref. Ø A B C D E G H I I1 Ch Nmax
9065016 V2V L 6-6 6 49.4 41 14.7 6.4 11.4 21 M15x1 14.6 20 17 5.5
9066016 V3V L 6-6
9065024 V2V L 8-8 8 57.3 46 18.7 9.1 13.8 26 M15x1 18.7 24 17 5.5
9066024 V3V L 8-8 KEY
V2V/V3V L PIPE-THREAD
ACCESSORIES
5-21
V2V/V3V L PIPE-THREAD PADLOCKED
Code Ref. Ø F P A A1 B C D E E1 G H I I1 Ch Ch1 Nmax
9065308 V2V L 6-1/8 KEY 6 1/8 6 58.5 27.8 41 14.7 6.4 14 11.4 21 M15x1 14.6 20 17 12 5.5
9066308 V3V L 6-1/8 KEY
9065309 V2V L 6-1/4 KEY 6 1/4 8 61.5 28.8 41 14.7 6.4 18 11.4 21 M15x1 14.6 20 17 14 5.5
9066309 V3V L 6-1/4 KEY
9065310 V2V L 8-1/8 KEY 8 1/8 6 66.2 31.8 46 18.7 9.1 15 13.8 26 M15x1 18.7 24 17 14 5.5
9066310 V3V L 8-1/8 KEY
9065311 V2V L 8-1/4 KEY 8 1/4 8 70.6 34.2 46 18.7 9.1 18 13.8 26 M15x1 18.7 24 17 14 5.5
9066311 V3V L 8-1/4 KEY
9065312 V2V L 8-3/8 KEY 8 3/8 9 72.2 34.8 46 18.7 9.1 22 13.8 26 M15x1 18.7 24 17 17 5.5
9066312 V3V L 8-3/8 KEY
V2V/V3V L THREAD-PIPE
Code Ref. F Ø P A A1 B C D E E1 G H I I1 Ch Ch1 Nmax
9065408 V2V L 1/8-6 1/8 6 6 58.5 27.8 41 14.7 6.4 14 11.4 21 M15x1 14.6 20 17 12 5.5
9066408 V3V L 1/8-6
9065409 V2V L 1/4-6 1/4 6 8 61.5 28.8 41 14.7 6.4 18 11.4 21 M15x1 14.6 20 17 14 5.5
IN-LINE SHUTOFF VALVE SERIES V2V L AND V3V L
5-22
IN-LINE FLOW
MICRO-REGULATOR
SERIE RFL L
The RLF L flow micro-regulator belongs to the LINE ON LINE® family and can
be connected in series or in parallel with all the other products.
The RFL L regulates the air input and thus the speed in pneumatic actuators.
Two versions are available:
Type U (unidirectional) regulates the flow only in one of the two directions
of air flow. The following types of fitting can be mounted:
• Push-in input and output fitting
• Push-in input fitting and threaded port on the exhaust (cylinder type)
• Input threaded port and push-in fitting on the exhaust (valve type)
Type B (bidirectional) regulates the flow in both directions of air flow.
The following types of fitting can be mounted:
• Push-in input and output fitting
• Threaded port and push-in fitting
There are four possible types of assembly (see example below).
TECHNICAL DATA Ø4 Ø6 Ø8
Max. operating pressure MPa 1
bar 10
psi 145
Temperature range °C – 20 to + 60
°F – 4 to + 140
Max flow rate on regulation at 6.3 bar Nl/min 155 450 850
Flow rate on exhaust at 6.3 bar Nl/min 160 550 950
Adjustment Manual or using a screwdriver
Internal system Tapered needle
COMPONENTS
a Technopolymer body
b Nickel-plated brass seal support
c NBR gasket
d Brass adjusting needle
UNIDIRECTIONAL BIDIRECTIONAL
e Nickel-plated brass needle ring nut
f Wall fixing ring nut
g NBR seal
h Technopolymer spring ring
i Stainless steel clip-on spring
j Technopolymer stop bushing
k Technopolymer release bushing
ACCESSORIES
ASSEMBLY OPTIONS
A B C D
5-23
FLOW RATE CHARTS AT 6.3 bar DEPENDING ON THE TURNS EFFECTED BY THE REGULATION SCREW
P (Nl/min)
P (Nl/min)
Turns no. Turns no. Turns no.
5-24
RFL L PIPE-THREAD UNIDIRECTIONAL VALVE VERSION
Code Ref. Ø F P A A1 B C D E E1 G H I I1 Ch Ch1 Nmax
9041501 RFL L U 4-M5 4 M5 4 47.7 22.7 33.5-36.5 10.7 5.6 9.9 10 17.5 M9x0.75 12.8 16 11 9 4
9041502 RFL L U 4-1/8 4 1/8 6 51.6 24.6 33.5-36.5 10.7 5.6 14 10 17.5 M9x0.75 12.8 16 11 12 4
9041508 RFL L U 6-1/8 6 1/8 6 58.5 27.8 36-41 14.7 6.4 14 11.4 20 M12x0.75 14.6 20 15 12 4
9041509 RFL L U 6-1/4 6 1/4 8 61.5 28.8 36-41 14.7 6.4 18 11.4 20 M12x0.75 14.6 20 15 14 4
9041510 RFL L U 8-1/8 8 1/8 6 66.2 31.8 44-49 18.7 9.1 15 13.8 26 M15x1 18.7 24 20 14 4.5
9041511 RFL L U 8-1/4 8 1/4 8 70.6 34.2 44-49 18.7 9.1 18 13.8 26 M15x1 18.7 24 20 14 4.5
9041512 RFL L U 8-3/8 8 3/8 9 72.2 34.8 44-49 18.7 9.1 22 13.8 26 M15x1 18.7 24 20 17 4.5
5-25
IN-LINE FIXED-REGULATION FLOW REGULATOR
SERIE RFF L
The in-line fixed regulation flow regulator belongs to the LINE ON LINE®
family and can be connected in series or in parallel with the other
products in the same family. The RFF L regulates the flow of air, and
hence the rate of operation of pneumatic actuators. Air flow is regulated
by means of a choke with a calibrated diameter. A full range of diameters
is available. The advantage of the RFF L over other adjustable versions is
that there is no need for regulation during machine installation.
Subsequent adjustments are not required either. Two versions are
available. Version U (unidirectional) regulates the flow in one direction
only. Version B (bidirectional) regulates the air flow in both directions.
The flow regulator can be mounted in three different ways (see example
below).
TECHNICAL DATA Ø4 Ø6 Ø8
Max. operating pressure MPa 1
bar 10
psi 145
Temperature range °C – 20 to + 60
IN-LINE FIXED-REGULATION FLOW REGULATOR SERIE RFF L
°F – 4 to + 140
Choke flow rate Nl/min See table below
Recommended pipe Rilsan PA 11 - Nylon 6 - Polyamide 12 - Polypropylene
Fluid Lubricated or unlubricated filtered air
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
COMPONENTS
a Technopolymer body
b Nickel-plated brass gasket holding insert
c NBR gasket
d Brass choke cartridge
e NBR seal
f Technopolymer spring ring
g Stainless steel clip-on spring
h Technopolymer stop bushing
i Technopolymer release bushing
ACCESSORIES
5-26
ASSEMBLY OPTIONS
A B C
* The last two digits indicate the narrowing Ø. To complete the code please look at the key to codes.
* The last two digits indicate the narrowing Ø. To complete the code please look at the key to codes.
ACCESSORIES
* The last two digits indicate the narrowing Ø. To complete the code please look at the key to codes.
5-27
RFF L PIPE - PIPE BIDIRECTIONAL
Code Ref. Ø A B C D E I I1
9070B11_ _* RFF-B L 4-4 4 42 17.5 10.7 5.6 10 12.8 16
9070B22_ _* RFF-B L 6-6 6 49.4 20 14.7 6.4 11.4 14.6 20
9070B33_ _* RFF-B L 8-8 8 57.3 25.5 18.7 9.1 13.8 18.7 24
* The last two digits indicate the narrowing Ø. To complete the code please look at the key to codes.
* The last two digits indicate the narrowing Ø. To complete the code please look at the key to codes.
KEY TO CODES
9 0 7 0 B 11 02
TYPE FUNCTION Ø IN - Ø OUT Ø CHOKE
9070 RFF L B Bidirectional n 11 = Ø 4 - Ø 4 02 = Ø 0.2
ACCESSORIES
5-28
IN-LINE QUICK-EXHAUST VALVES
SERIES VSR L
TECHNICAL DATA Ø4 Ø6 Ø8
Inlet pressure MPa 0.1 - 1
bar 1 - 10
psi 14.5 - 145
Temperature range °C –20 to +60
°F –4 to +140
COMPONENTS
a Technopolymer body
b Nickel-plated brass insert
c NBR valve
d NBR gasket
e Technopolymer spring ring
f Stainless steel folding spring
g Brass or technopolymer locking bushing
h Technopolymer release bushing
i Stainless steel wire silencer
ACCESSORIES
ASSEMBLY OPTIONS
A B C
5-29
VSR L PIPE-PIPE, CONVEYED EXHAUST
Code Ref. Ø A B C D E E1 I I1
9063001 VSR L 4-4-4 4 41.8 25.8 10.7 5.6 10 9.7 12.8 16
9063016 VSR L 6-6-6 6 49.4 30.2 14.7 6.4 11.4 13 14.6 20
9063024 VSR L 8-8-8 8 57.3 35.9 18.7 9.1 13.8 15 18.7 24
5-30
IN-LINE QUICK-EXHAUST VALVE
WITH REGULATED EXHAUST
SERIES VSRR L
COMPONENTS
ACCESSORIES
a Technopolymer body
b Nickel-plated brass seal support
c NBR gasket
d Brass adjusting needle
e Nickel-plated brass needle ring nut
f Nickel-plated brass wall fixing ring nut
g NBR seal
h Technopolymer spring ring
i Stainless steel clip-on spring
j Technopolymer stop bushing
k Technopolymer release bushing
l Sintered bronze silencer
5-31
ASSEMBLY OPTIONS
A B C D
• Fig. C There are two robust rings on the plastic body for fixing the VSRR L straight onto the wall.
• Fig. D The ring nut is screwed onto the threaded metal part of the VSRR L body for panel mounting.
VSRR PIPE-PIPE
ACCESSORIES
5-32
VSRR L THREAD-PIPE
Code Ref. F Ø P A A1 B C D E E1 G H I I1 Ch Ch1 Nmax
9063601 VSRR L M5-4 M5 4 4 47.7 22.7 39.5-43.5 10.7 5.6 9.9 10 17.5 M9x0.75 12.8 16 11 9 11.5
9063602 VSRR L 1/8-4 1/8 4 6 51.6 24.6 39.5-43.5 10.7 5.6 14 10 17.5 M9x0.75 12.8 16 11 12 11.5
9063608 VSRR L 1/8-6 1/8 6 6 58.5 27.8 47-52 14.7 6.4 14 11.4 20 M12x0.75 14.6 20 15 12 15.5
9063609 VSRR L 1/4-6 1/4 6 8 61.5 28.8 47-52 14.7 6.4 18 11.4 20 M12x0.75 14.6 20 15 14 15.5
9063610 VSRR L 1/8-8 1/8 8 6 66.2 31.8 56-61.2 18.7 9.1 15 13.8 26 M15x1 18.7 26 17 14 18.5
9063611 VSRR L 1/4-8 1/4 8 8 70.6 34.2 56-61.2 18.7 9.1 18 13.8 26 M15x1 18.7 26 17 14 18.5
9063612 VSRR L 3/8-8 3/8 8 9 72.2 34.8 56-61.2 18.7 9.1 22 13.8 26 M15x1 18.7 26 17 17 18.5
NOTES
ACCESSORIES
5-33
IN-LINE STOP VALVE
SERIES STP L
The STP L stop valve belongs to the LINE ON LINE® family and can be
connected in series or in parallel with the other products in the same family.
It is available in a version for pipe-pipe connection, which includes two
push-in fittings, and a version for thread-pipe connection, which includes
a nickel-plated brass male thread and a push-in fitting. The stop valve is
normally mounted on the inlet port of cylinders and allows the flow of air
only in the presence of a pneumatic pilot.
Cylinder movement ceases if there is a drop in pneumatic pilot pressure.
The compressed air port is a push-in fitting for Ø 4 pipe. This stop valve
is available in a unidirectional version, so the flow can be interrupted
in one direction, but remains free in the other direction.
This valve can also be used as a unidirectional normally-closed 2/2
pneumatic control valve.
TECHNICAL DATA Ø6 Ø8
Max. operating pressure MPa 1
bar 10
psi 145
Temperature range °C –20 to +60
°F –4 to +140
Recommended pipe Rilsan PA 11 - Nylon 6 - Polyamide 12 - Polypropylene
Fluid Lubricated or unlubricated filtered air
Compatibility with oils Please refer to page 6-7 of the tecnical documentation
IN-LINE STOP VALVE SERIES STP L
COMPONENTS
ACCESSORIES
a Technopolymer body
b Nickel-plated brass insert
c Nickel-plated brass pilot insert
d Brass piston rod
e Stainless steel clamping spring
f NBR seal
g Stainless steel poppet spring
h NBR seal
i Technopolymer spring ring
j Stainless steel clip-on spring
k Technopolymer stop bushing
l Technopolymer release bushing
5-34
FLOW CHARTS
STP L Ø 6 STP L Ø 8
Pilot pressure (bar)
STP L Ø 6 STP L Ø 8
Flow rate (Nl/min)
ASSEMBLY OPTIONS
A B C D
ACCESSORIES
5-35
STP L 2/2 PIPE - PIPE
Code Ref. Ø A B C D E G H I I1 Ch Nmax
9065616 STP L 2/2 Ø6 - Ø6 6 49.4 43.2 14.7 6.4 11.4 20 M12x0.75 14.6 20 15 4.7
9065624 STP L 2/2 Ø8 - Ø8 8 57.3 49.7 18.7 9.1 13.8 26 M15x1 18.7 24 17 4
5-36
IN-LINE CHECK VALVE
SERIES VNR L
The VNR L check valve belongs to the LINE ON LINE® family, which means
it can be connected to all the other components in series or in parallel.
Available in the version for pipe-pipe connection with two push-in fittings,
and in the version for thread-pipe connection with a brass nickel-plated
male thread and a push-in fitting.
It is still the only check valve with holes for wall mounting.
TECHNICAL DATA Ø4 Ø6 Ø8
Operating pressure MPa 0.05 - 1.2
bar 0.5 - 12
psi 7.2 - 174
Temperature range °C –20 to +60
°F –4 to +140
Flow rate at 6.3 bar ∆P 1 bar Nl/min 80 320 480
Recommended pipe Rilsan PA11 - Nylon 6 - Polyamide 12 - Polypropylene
Fluid Lubricated or unlubricated filtered compressed air
a Technopolymer body
b Nickel-plated brass insert
c NBR valve
d Stainless steel valve compression spring
e NBR gasket
f Technopolymer spring ring
g Stainless steel folding spring
h Technopolymer locking bushing
i Technopolymer release bushing
ACCESSORIES
ASSEMBLY OPTIONS
A B C
5-37
VNR L PIPE-PIPE
Code Ref. Ø A B C D E I I1
9064001 VNR L 4-4 4 41.8 17.5 10.7 5.6 10 12.8 16
9064016 VNR L 6-6 6 49.4 20 14.7 6.4 11.4 14.6 20
9064024 VNR L 8-8 8 57.3 25.5 18.7 9.1 13.8 18.7 24
VNR L THREAD-PIPE
Code Ref. F Ø P A A1 B C E E1 I I1 Ch1
9064101 VNR L M5-4 M5 4 4 47.7 22.7 17.5 10.7 9.9 10 12.8 16 9
9064102 VNR L 1/8-4 1/8 4 6 50.6 24.6 17.5 10.7 14 10 12.8 16 12
9064108 VNR L 1/8-6 1/8 6 6 58.5 27.8 20 14.7 14 11.4 14.6 20 12
9064109 VNR L 1/4-6 1/4 6 8 61.5 28.8 20 14.7 18 11.4 14.6 20 14
9064110 VNR L 1/8-8 1/8 8 6 66.2 31.8 25.5 18.7 15 13.8 18.7 24 14
9064111 VNR L 1/4-8 1/4 8 8 70.6 34.2 25.5 18.7 18 13.8 18.7 24 14
9064112 VNR L 3/8-8 3/8 8 9 72.2 34.8 25.5 18.7 22 13.8 18.7 24 17
IN-LINE CHECK VALVE SERIES VNR L
VNR L PIPE-THREAD
ACCESSORIES
5-38
ACCESSORIES LINE ON LINE®
FIXING SQUARE KIT
Code Description A B C F I I1 I2 I3 I4 I5 S
9062110 SQU L 30 22 14.5 4.2 6.8 4.8 5.9 9.1 2 6.5 1.2
NOTE: comes with two m3x16 screws (for L.O.L. Ø 6 - 8), two m3 hexagonal nuts, 2 groovers, 4 washers.
U-BOLT
Code Description
9062216 TUB L 6-6
9062224 TUB L 8-8
NOTES
ACCESSORIES
5-39
ACCESSORIES
5-40
NOTES
SUMMARY COUPLINGS
SUMMARY COUPLINGS
ACCESSORIES
5-41
COMPRESSED AIR QUICK-FIT COUPLINGS
SERIES IAC
30 30
psi 435 435
Flow rate at 6 bar (0.6 MPa - 87 psi) ∆P 1 bar (0.1 MPa - 14 psi) Nl/min 480 750 1450 1750
Maximum temperature °C 80 80
°F 176 176
COMPONENTS
MANUAL
OLD COUPLING
(BEFORE 1992)
HOLES
5-42
FLOW CHARTS
CURVE WITH ∆P = 1 bar CURVE WITH FREE EXHAUST FLOW TEST DIAGRAMS
TYPICAL ASSEMBLIES
5-43
OVERALL DIMENSIONS AND ORDERING CODES
QUICK-FIT PORT, MALE
Code Ref. Mod. F Ch1 P L E O-ring
0101001 01 mini 1/8 16 6.0 38.0 18.8 2031
0101002 02 mini 1/4 16 8.0 40.0 18.8 2043
0201101 101 100 1/4 21 8.0 50.0 24.4 2043
0301201 201 200 3/8 23 9.0 57.6 26.4 2056
0300202 201/A 200 1/4 23 8.0 56.6 26.4 2043
0401301 301 300 1/2 30 11.0 70.8 33.0 3068
5-44
QUICK-FIT COUPLING, NYLON PIPE
Code Ref. Mod. Ø Ch1 Ch2 L
0102015 15 mini 6/4 12 12 35.5
0102016 16 mini 8/6 14 14 35.5
HOSE FITTING
Code Ref. F Ø Ch1 Ch2 P L E
2601001 40 1/4 6x14 18 16 8.0 29.0 23.0
2601002 41 1/4 8x17 21 16 8.0 31.0 25.0
2601003 42 1/4 10x19 23 17 8.0 31.0 27.0
2601004 43 1/2 13x23 27 24 11.0 35.5 31.0
NOTES
5-45
QUICK-FIT COUPLINGS FOR MOULD CONDITIONING
SERIES ICS
TECHNICAL DATA 501 V with valve 401 V with valve 503 V without valve 403 V without valve
Threaded coupling 1/8” 1/4” 1/8” 1/4”
Maximum temperature at: 1.8 MPa; 18 bar; 261 psi °F +248
°C +120
Minimum temperature at: 1.8 MPa; 18 bar; 261 psi °F –68
°C –20
Maximum pressure MPa 1.8
bar 18
psi 261
Type of gasket FKM/FPM
COMPONENTS
ACCESSORIES
5-46
ICS WATER FLOW CHARTS WITH SAFETY VALVE
ICS/500 1/8’’
∆P - Pressure
Flow rate
ICS/500 1/8’’
∆P - Pressure
ACCESSORIES
Flow rate
Flow rate
5-47
GENERAL FEATURES
FIG. A FIG. 1 FIG. 2 The male fitting should be coupled with the mould
so that it remains embedded (Fig. 2-4). This saves
space and protects the coupling. The mould has no
projecting parts, which would occupy more space
on the storage shelving (Fig. A).
d G H1 Ch D H
4/6 1/8 7 13 20 23
7/9 1/4 9 14 26 30
ACCESSORIES
d G H1 Ch D H D1
4/6 1/8 7 13 20 23 17
7/9 1/4 9 14 26 30 21
5-48
OVERALL DIMENSIONS AND ORDERING CODES
FEMALE PORT
Code Ref. F Safety valve Ch1 P L E
0601040 501V 1/8 yes 16 7.0 45.0 19.0
0501040 401V 1/4 yes 21 8.0 56.0 25.0
0600040 503V 1/8 no 16 7.0 45.0 19.0
0500040 403V 1/4 no 21 8.0 56.0 25.0
MALE COUPLING
Code Ref. F Ch1 P L E O-ring FKM/FPM
0602001 511 1/8 13 6.0 28.5 15.0 2031
0501040 411 1/4 14 8.0 37.0 18.0 2043
ACCESSORIES
NOTES
5-49
ACCESSORIES
5-50
NOTES
SUMMARY FLOW REGULATOR
5-51
INTRODUCTION FLOW MICRO-REGULATOR
All the MRF with a pipe engage-release system of the latest generation The rings can be rotated even with the MRF installed, which means that
that facilitates detachment of the pipe even under difficult operating they can be mounted with the pipe facing towards any direction.
conditions.
ACCESSORIES
5-52
FLOW CHARTS
Flow rate (Nl/min) The regulation curve in the MRF series COMPACT N, COMPACT O
and PUSH-LOCK takes place in two sections: in the first half of the flash
pin stroke for very fine regulation and relatively low flow rates;
in the second half, the flash pin quickly opens the passage so as to
reach the maximum flow rate quickly.
Turns no.
Flow rate (Nl/min) The regulation curve in the MRF series HIGH-FLOW is divided into
3 sections: regulation is particularly accurate along the entire flash
pin stroke and the maximum flow rate is reached at a good steady rate;
in this way, the user can choose the solution which best fits the specific
application.
Turns no.
All the new MRF can be fixed from the top using a universal wrench,
a pipe wrench or an automatic screwer.
5-53
FLOW MICROREGULATOR
SERIES COMPACT N and O
Main features:
• reduced dimensions
• excellent regulation
• regulation with a screwdriver and disposable anti-tampering
cap (COMPACT O)
• regulation with either a screwdriver and/or a knob, can
be fixed with a ring nut (COMPACT N)
• available in all sizes (from M5 to 1/2”) with a brass
or a technopolymer ring
• can be mounted with an automatic screwdriver
• comes with a ring that can rotate even with the MRF
mounted in position.
bar 10
psi 145
Temperature range: Technopolymer ring °C – 10 to + 50
°F + 14 to + 122
Brass ring °C – 10 to + 70
°F + 14 to +158
Max flow rate on regulation at 6.3 bar Nl/min 150 155 155 350 360 380 400 750 850 950 1000 1250 1300 1400 2000
Max flow rate on exhaust at 6.3 bar with closed pin Nl/min 140 145 150 300 320 350 390 450 275 500 550 1030 1050 1250 1750
Max flow rate on exhaust at 6.3 bar with open pin Nl/min 240 245 245 450 510 600 650 850 1050 1150 1250 1700 1700 2100 2700
Regulation Manual (COMPACT N only) or using a screwdriver
Internal system Tapered pin
Fluid Filtered, lubricated or unlubricated compressed air
5-54
TYPE O COMPONENTS - M5 THREAD
a Brass pin
b Nickel-plated brass bush
CYLINdER
c Nickel-plated brass body
d Nickel-plated brass retaining ring
e NBR gasket
f Nickel-plated or technopolymer brass revolving ring
g NBR gasket
h Technopolymer spring supporting ring VALVE
i Stainless steel grabbing spring
j Technopolymer retaining bush
k Technopolymer release bush
BIdIREC.
a Brass pin
b Nickel-plated brass body CYLINdER
c Nickel-plated brass retaining ring
d Brass gasket holding insert
e NBR gasket
f Nickel-plated or technopolymer brass revolving ring
g NBR gasket
VALVE
h Technopolymer spring supporting ring
i Stainless steel grabbing spring
j Technopolymer retaining bush
k Technopolymer release bush
BIdIREC.
5-55
FLOW CHARTS
Turns no.
Turns no.
ø8
FLOW MICROREGULATOR SERIES COMPACT N ANd O
Turns no.
KEY TO CODES
M R F N M C 4 M5
ELEMENT TYPE RING FUNCTION Ø PIPE Ø THREAD
N With knob M Nickel-plated C For cylinder 4: Ø4 M5: M5
and ring nut brass with V For valve 5: Ø5 1/8: G 1/8’’
O Flash pin push-in fitting B Bidirectional 6: Ø6 1/4: G 1/4’’
T Technopolymer 8: Ø8 3/8: G 3/8’’
with push-in 10: Ø 10 1/2: G 1/2’’
fitting 12: Ø 12
F Nickel-plated 1/8: G 1/8’’ F
brass with 1/4: G 1/4’’ F
female thread 3/8: G 3/8’’ F
5-56
MRF COMPACT ‘‘O’’ BRASS RING
5-57
MRF COMPACT ‘‘O’’ TECHNOPOLYMER RING
5-58
MRF COMPACT ‘‘O’’ THREADED BRASS RING
ACCESSORIES
ANTI-TAMPERING CAP
Code Description
9090001 Cap MRF O M5
9090002 Cap MRF O 1/8-1/4
9090003 Cap MRF O 3/8-1/2
5-59
MRF COMPACT ‘‘N’’ BRASS RING
5-60
MRF COMPACT ‘‘N’’ TECHNOPOLYMER RING
5-61
MRF COMPACT ‘‘N’’ THREADED BRASS RING
9031302C MRF N F C 1/4 1/4 1/4 1/4 15 38.8 43.7 25.5 8 11.1 16.7 8
9031402V MRF N F V 1/4 1/4 1/4 1/4 15 38.8 43.7 25.5 8 11.1 16.7 8
9031502B MRF N F B 1/4 1/4 1/4 1/4 15 38.8 43.7 25.5 8 11.1 16.7 8
9031303C MRF N F C 3/8 3/8 3/8 3/8 19 47.2 52 31.5 9 13.4 20.2 10
9031403V MRF N F V 3/8 3/8 3/8 3/8 19 47.2 52 31.5 9 13.4 20.2 10
9031503B MRF N F B 3/8 3/8 3/8 3/8 19 47.2 52 31.5 9 13.4 20.2 10
ACCESSORIES
5-62
FLOW MICRO-REGULATOR
SERIES MRF HIGH-FLOW
Main features:
• high flow rate during regulation and discharge
• excellent regulation features
• regulation using a screwdriver and/or a knob and fixing using a ring nut
• available in sizes 1/8” and 1/4” only with a technopolymer ring
• can be mounted with an automatic screwdriver
• fitted with a swivel ring with the MRF mounted in position.
COMPONENTS
FLOW CHARTS
Turns no.
Turns no.
5-63
MRF HIGH-FLOW
KEY TO CODES
M R F H T C 4 M5
ELEMENT TYPE RING FUNCTION Ø PIPE Ø THREAD
H High flow T Technopolymer C For cylinder 4: Ø4 1/8: G 1/8’’
with push-in V For valve 6: Ø6 1/4: G 1/4’’
fitting B Bidirectional 8: Ø8
10: Ø 10
12: Ø 12
5-64
FLOW MICRO-REGULATOR
SERIE MRF PUSH-LOCK
Main features:
• excellent regulation
• regulation with a push-lock knob: when the desired position
has been reached, the knob can moved to the lock position
to maintain the set regulation
• possibility of purchasing the anti-tampering cap that, when
pushed into the lock position, prevents the MRF from being
operated and any undesired regulation
• available in the sizes 1-8” and 1/4” only with a technopolymer ring
• can be fitted with an automatic screwdriver
• come with a swivel ring with the MRF mounted in position.
COMPONENTS
a Technopolymer knob
b Brass pin CYLINdER
c Nickel-plated brass body
d Nickel-plated brass retaining ring
e Brass gasket holder insert
f NBR gasket VALVE
FLOW CHARTS
KEY TO CODES
ACCESSORIES
M R F P T C 4 1/8
ELEMENT TYPE RING RING Ø PIPE Ø THREAD
P Push-look T Technopolymer C For cylinder 4: Ø4 1/8: G 1/8’’
with push-in V For valve 6: Ø6 1/4: G 1/4’’
fitting B Bidirectional 8: Ø8
10: Ø 10
12: Ø 12
ANTI-TAMPERING KNOB
Code Description
9200703 Anti-tampering knob
NOTE: Remove the knob on the Push-Lock MRF by pulling outwards. Fit on the anti-tampe-
ring knob and make the necessary settings.
When the MRF has been set, press the knob firmly until it locks in position. If the MRF needs
to be recalibrated, remove the anti-tampering knob and push laterally using a screwdriver.
5-66
IN-LINE FLOW MICRO-REGULATOR
SERIES RFL
The in-line flow regulator regulates the speed of the piston rod in
the pneumatic cylinders.
Two versions are available:
• type U (unidirectional) regulates the flow only in one of the two
directions of air flow.
• type B (bidirectional) regulates the flow in both directions of air flow.
Regulation: manual or with a screwdriver.
Max. temperature 70°C (158°F)
Max. pressure: 10 bar (1MPa-145 psi)
COMPONENTS
a Aluminium block
b Brass knob locking ring nut
c Brass wall locking ring nut
d Brass nipple
P 4.2 7 8 10 11
E 15 25 35 35 44
H M10x0.75 M12x1 M12x1 M15x1 M15x1
Nmax 3.3 5.5 5 7.5 7.5
A 21 31 45 50 59
B 37 48 53.5 59 67
C 14 16 20 25 30
G 18 25 33 34 43.5
I 11.6 15 22 22 24
D 16 22 30 30 40
M 12.5 18.2 24.5 25.5 35
Ch 12 16 16 20 20
L 4.2 4.2 6.5 6.5 6.5
5-67
FLOW CHARTS Pm = 6 bar
ORDERING CODES
ACCESSORIES
5-68
SUMMARY AUXILIARY VALVES
5-69
QUICK EXHAUST VALVES
SERIES VSR
COMPONENTS
5-70
STOP VALVES
SERIES STP
Stop valves mounted on the cylinder inlets allow a flow of air only in the
presence of an pneumatic pilot. Unidirectional and bidirectional versions
are available.This item is mainly used as a safety valve. When pressure
drops in the pneumatic pilot, all cylinder movement is halted.
UNIDIRECTIONAL BIDIRECTIONAL
TECHNICAL DATA 1/8” 1/4” 3/8” 1/2” 1/8” 1/4” 3/8” 1/2”
Operating pressure bar 0.5 - 10
MPa 0.05 - 1
Operating temperature °C –10 to 60
°F 14 to 148
Fluid Lubricated or unlubricated filtered air
Flow rate (6 bar) Nl/min 250 350 950 1450 320 700 1060 1700
Type Female threaded ports - R automatic cartridge
Installation In any position
5-71
STARTING PRESSURE
Pressure at port 1
Code Description F F1 Ø2 A B C D E G L CH
W6001101002 STP-BX 1/8-1/8 04 G 1/8 G 1/8 4 57.5 21.5 6.9 16 7 25 41.9 14
W6001111012 STP-BX 1/4-1/4 04 G 1/4 G 1/4 4 65.7 25.5 8 19.5 8 25 48.1 17
W6001121022 STP-BX 3/8-3/8 04 G 3/8 G 3/8 4 70.9 31 8 22.3 10 25 53.3 22
5-72
PIPE BIDIRECTIONAL STOP VALVE
Code Description F Ø1 Ø2 A B C D G L CH
W6001101106 STP-B 1/8 006 G 1/8 6 4 57.5 25 6.9 16 25 41.9 14
W6001111106 STP-B 1/4 006 G 1/4 6 4 65.7 27.5 8 19.5 25 48.1 17
W6001111108 STP-B 1/4 008 G 1/4 8 4 65.7 32 8 19.5 25 48.1 17
W6001121108 STP-B 3/8 008 G 3/8 8 4 70.9 31.5 8 22.3 25 53.3 22
W6001121110 STP-B 3/8 010 G 3/8 10 4 70.9 36.5 8 22.3 25 53.3 22
W6001131112 STP-B 1/2 012 G 1/2 12 4 83.5 41.5 12 27 25 71.5 27
Code Description F Ø A B C D F1 CH
W6001001106 STP-U 1/8 006 G 1/8 6 43.5 25 6 13 M5 14
W6001011106 STP-U 1/4 006 G 1/4 6 49.5 27.5 7 13.5 G 1/8 17
W6001011108 STP-U 1/4 008 G 1/4 8 49.5 32 7 13.5 G 1/8 17
W6001021108 STP-U 3/8 008 G 3/8 8 54.9 31.5 9 15 G 1/8 19
W6001021110 STP-U 3/8 010 G 3/8 10 54.9 36.5 9 15 G 1/8 19
W6001031112 STP-U 1/2 012 G 1/2 12 61.4 41.5 10 17 G 1/8 24
5-73
SLIDE VALVES
SERIES VCS
The 3/2 slide valve is normally used as a circuit on-off valve. When the
ring nut is moved back, the system downstream is relieved; when the ring
nut is moved forward, the system is supplied with compressed air.
COMPONENTS
SLIDE VALVES SERIES VCS
5-74
CIRCUIT SELECTOR VALVES
SERIES VOR
Circuit selector valves select two separate input signal without creating
reciprocal interference, giving a single output signal.
ACCESSORIES
5-75
CHECK VALVE
SERIES VNR
COMPONENTS
CHECK VALVE SERIES VNR
5-76
PNEUMATIC LOGIC
TECHNICAL DATA
Operating temperature °C – 10 to + 60
Valve fitting Push-in fitting for Ø 4 pipe
Pressure range bar OR - AND: from 1.5 to 8 bar
YES-NOT -MEMORY: from 0 to 8 bar, pilot pressure from 1.5 to 8 bar
NOT: 6 bar switching thereshold = 0.4
Nominal diameter mm 2.7
Flow rate at 6 bar (0.6 MPa-87 psi) ∆P 1 bar (0.1 Mpa-14.5 psi) Nl/min 100
Fluid Lubricated or unlubricated filtered compressed air; must be uninterrupted when lubricated
Recommended lubricant ISO e UNI FD22
Actionament Via compressed air
Reset AND-OR: via compressed air
YES-NOT via mechanical spring
MEMORY: via compressed air
Installation In any position
Mounted On Omega bar (DIN EN 50022) size 35 x 7 or 35 x 15
PNEUMATIC LOGIC
Wall-mounted with Ø 4.2 holes
MATERIALS
Body Technopolymer
Spool Aluminium
Seal NBR (FKM/FPM on request)
5-77
LOGIC ELEMENT: NOT NOTES
Code Description
W3604000003 NOT - Negation
Code Description
W3604000004 YES - Affirmation
Code Description
W3604000005 Memory
5-78
TIMER
The Timer is part of Metal Work range of logic elements, which also
includes OR, AND, NOT, YES, MEMORY.
The value of the signal output delay is set by rotating a knob. It can work
both as 3/2 NC and 3/2 NO, depending on whether feeding is through
port “a“ or port “b”.
The maximum delay time can be increased by unscrewing a plug
and connecting the port to an external auxiliary tank.
• Adaptor for Ω bar (DIN EN 50022) integrated in the body.
• Pressure indicator via an orange pin
• Pipe clamping system using Ø 4 built-in push-on fittings.
TECHNICAL DATA
Temperature range °C – 10 to + 60
Valve coupling mm Push-in fitting for Ø 4 pipe
Pressure range bar From 2.5 to 82.7
Nominal diameter mm 100
Flow rate at 6 bar (0.6 Mpa, 87 psi) ∆P 1 bar (0.1 Mpa, 14.5 psi) Nl/min From 0 to 30, at 6 bar
Delay setting range s < 0.1
Signal shutoff time s ± 0.4
Repeatability s Filtered, lubricated or unlubricated compressed air. If used, must be continuous
Fluid By compressed air
Operating By mechanical spring
Repositioning In any direction
Installation On Ω bar (DIN EN 50022) size 35 x 7 o 35 x 15 - Wall mounting using Ø 4.2 holes
Assembly
MATERIALS
Body Anodised aluminium / Technopolymer
Internal parts Brass / Technopolymer
Gaskets NBR
Spring Spring steel
TIMER
Code Description
W3604000006 Timer
5-79
NORMALLY OPEN AND NORMALLY CLOSED OPERATION CHANGE IN THE DELAY WITH CHANGE IN PRESSURE
NO NC Pressure at X [bar]
Time [sec]
NOTES
ACCESSORIES
5-80
SUMMARY VARIOUS ACCESSORIES
5-81
AIR-AIR PRESSURE MULTIPLIER (BOOSTER)
TECHNICAL DATA Booster Ø 40 Booster Ø 40 with regulator Booster Ø 63 Booster Ø 63 with regulator
Bore ø 40 ø 63
Fluid Filtered unlubricated compressed air, Lubrication, if used, must be continuous.
Threaded port 1/8” 3/8”
Inlet pressure MPa 0.2 - 1
bar 2 - 10
psi 29 - 145
Outlet pressure MPa max 2 max 1.6 (regulated) max 2 max 1.6 (regulated)
AIR-AIR PRESSURE MULTIPLIER (BOOSTER)
OPERATING LAYOUT
ACCESSORIES
The pressure booster is comprised of a central body (with one 3-2 valve,
one 5-2 valve and four check valves), two side liners and a through rod
on which two pistons are mounted.
The supply air is compressed alternately by the two pistons in one of
the two central chambers (B and C); the other central chamber and one
of the two side chambers (A and D) operate the pistons; the external
chamber, which is not involved in compression, is relieved.
Air compressed at a ratio of 2:1 passes through a check valve that
maintains the output pressure even when compressed air is no longer
supplied.
The valves in the central body, which are operated by mechanical pusher
pistons, switch the function of the two pairs of chambers (A and D, B and
C) at each piston stroke.
5-82
COMPONENTS
MOUNTING
ACCESSORIES
On a wall using the M4 x 40 - M6 x 10 screws provided with the Booster. On a panel using M5 - M8 screws.
Ø 40 Ø 63 Ø 40 Ø 63
A 8 12 A 8 10
M M4 M6 M M5 M8
5-83
TANK FILLING CURVES
The graphs refer to the filling of a 10-litre tank and show the ratio of outlet to inlet pressure (= p2:p1) as a function of time (sec).
The graphs are valid for any inlet pressure between 2 and 10 bar.
The following formula can be used to calculate the time t (sec) required to switch from pressure ratio 1 to pressure ratio 2 in a tank of volume V (litres):
t = V (t2 – t1)
10
where t1 and t2 are the times shown on the x-axis, corresponding to ratios 1 and 2.
E.g.
1 = 0.4 => t1 = 2.5 sec
2 = 1.2 => t2 = 10 sec
FLOW CHARTS
INLET
PRESSURE
ACCESSORIES
5-84
PRESSURE MULTIPLIER (BOOSTER Ø 40)
ACCESSORIES
Code Description
9002300 Booster ø 63
5-85
PRESSURE MULTIPLIER (Ø 40 BOOSTER WITH REGULATOR)
AIR-AIR PRESSURE MULTIPLIER (BOOSTER)
Code Description
9002200 Booster ø 40 with regulator
Code Description
9002600 Booster ø 63 with regulator
5-86
ACCESSORIES
Ø 63 REGULATOR UNIT Ø 40 REGULATOR UNIT
Code Description
9002180 ø 40 regulator unit
PRESSURE GAUGE
Code Description
9002380 ø 63 regulator unit
Code Description
9700101 M 40 1/8 12
Materials: Materials:
Black acetal resin Nickel-plated brass
Felt Sintered nickel-plated bronze
ACCESSORIES
Features: Features:
Pmax: 12 bar Pmax: 12 bar
Temp.: -10°C to +60°C Temp.: –10°C to +80°C
MW SPL-F MW SCQ
5-87
SPARE PARTS
SET OF GASKETS
Ø 40 Ø 63
AIR-AIR PRESSURE MULTIPLIER (BOOSTER)
ACCESSORIES
Code Description
9002190 Set of gaskets for ø 40 Booster (includes all gaskets numbered 1 to 17)
9002390 Set of gaskets for ø 63 Booster (includes all gaskets numbered 1 to 18)
5-88
IN-LINE PROGRESSIVE STARTER
VAP 1/4’’ AND 1/2’’
The in-line progressive starter is a valve that regulates the flow of air
until the outlet pressure reaches a certain value, at which the valve
opens and allows air to flow at full rate.
This valve can be used to control a group of valves or a single valve,
or it can be mounted between another valve and an actuator.
The air that enters inlet 1 passes through a choke that has a knob
adjustment to control the flow. The valve opens completely when
the outlet pressure reaches about 60% of the inlet pressure.
If the air supply is switched off, the valve discharges air from outlet
2 to inlet 1.
COMPONENTS
5-89
OPERATION
Time [t]
DIMENSION
IN-LINE PROGRESSIVE STARTER VAP 1/4’’ AND 1/2’’
Code Description F F1 A A1 B C Ch D E H I I1 I2 L P P1
W3606000002 VAP 1/4 G1/4 G1/4 56 50 20 30 8 4.5 10 49-52 25.5 18 16 10 9 9
W3606000004 VAP 1/2 G1/2 G1/2 75.8 65 30 40 8 4.5 13 59-62 35.5 26.5 16 15 12 12
ACCESSORIES
NOTES
5-90
DISTRIBUTION FRAMES
AND ROTARY JOINTS
TECHNICAL DATA
Threaded ports 1/8 1/4 3/8 1/2
Max pressure bar 0 - 12
MPa 0 - 1.2
Operating temperature °C –10 - 80
Fluid Lubricated or unlubricated filtered air
Body Rotary joints: Nickel-plated brass
Distribution frame: Anodised aluminium
Gaskets NBR
DISTRIBUTION FRAME
INLETS OUTLETS
Code N° A N° B D E F H K L M
W0502111001 2 G 1/4 2 G 1/8 15 30 60 4.5 5.3 30 20
W0502121002 2 G 3/8 2 G 1/4 18 36 72 6 6.5 40 20
W0502131002 2 G 1/2 2 G 1/4 22 36 80 6 6.5 40 30
5-91
DISTRIBUTION FRAME WITH MULTIPLE STRAIGHT 1/4” OUTLETS
INLETS OUTLETS
Code N° A N° B D E F G H K I C L M
W0502121006 2 G 3/8 3 G 1/4 18 36 108 36 6 6.5 19 11 30 20
W0502121008 2 G 3/8 4 G 1/4 18 36 144 36 6 6.5 19 11 30 20
W0502121010 2 G 3/8 5 G 1/4 18 36 180 36 6 6.5 19 11 30 20
W0502121012 2 G 3/8 6 G 1/4 18 36 216 36 6 6.5 19 11 30 20
W0502131006 2 G 1/2 3 G 1/4 18 36 108 36 6 6.5 24 16 40 30
W0502131008 2 G 1/2 4 G 1/4 18 36 144 36 6 6.5 24 16 40 30
W0502131010 2 G 1/2 5 G 1/4 18 36 180 36 6 6.5 24 16 40 30
W0502131012 2 G 1/2 6 G 1/4 18 36 216 36 6 6.5 24 16 40 30
INLETS OUTLETS
Code N° A N° B D E F G H K L M
W0502111005 2 G 1/4 3 G 1/8 15 30 90 30 4.5 5.3 30 20
W0502111007 2 G 1/4 4 G 1/8 15 30 120 30 4.5 5.3 30 20
W0502111009 2 G 1/4 5 G 1/8 15 30 150 30 4.5 5.3 30 20
W0502111011 2 G 1/4 6 G 1/8 15 30 180 30 4.5 5.3 30 20
INLETS OUTLETS
Code N° A N° B D E F H K L M
W0503111013 2 G 1/4 2 + 2 G 1/8 15 30 60 4.5 5.3 30 20
W0503121014 2 G 3/8 2 + 2 G 1/4 18 36 72 6 6.5 40 20
W0503131014 2 G 1/2 2 + 2 G 1/4 22 36 80 6 6.5 40 30
5-92
DISTRIBUTION FRAME WITH 1/8”-1/4” OPPOSED OUTLETS
INLETS OUTLETS
Code N° A N° B D E F G H K L M
W0503111015 2 G 1/4 3 + 3 G 1/8 15 30 90 30 4.5 5.3 30 20
W0503111017 2 G 1/4 4 + 4 G 1/8 15 30 120 30 4.5 5.3 30 20
W0503111019 2 G 1/4 5 + 5 G 1/8 15 30 150 30 4.5 5.3 30 20
W0503121016 2 G 3/8 3 + 3 G 1/4 18 36 108 36 6 6.5 40 20
W0503121018 2 G 3/8 4 + 4 G 1/4 18 36 144 36 6 6.5 40 20
W0503121020 2 G 3/8 5 + 5 G 1/4 18 36 180 36 6 6.5 40 20
DISTRIBUTOR, Ø 4-6-8 mm
ACCESSORIES
Code N. positions Ø F A B C D E G H L M N P R S
7304106 6 4 1/8 12 20 12 4.2 3.7 3.1 29 84 6 3.7 8.5 11.4 25
7304112 12 4 156
7306206 6 6 1/4 14 20 14.6 4.2 21.3 3.1 34 101 6 3.7 10 11 30
7306212 12 6 188.6
7308306 6 8 3/8 18 25 16.6 4.2 26.3 4.2 39 119 5 5 14 14 35
7308312 12 8 218.6
5-93
ROTARY JOINT
SINGLE ROTARY JOINT
Code A B C D E F G H I CH r.p.m.
W0511101101 32 30 G 1/8 G 1/8 16 22 – 16 8 16 550
W0511121121 32 30 G 1/4 G 1/4 16 22 – 16 8 16 550
W0511131131 39 40 G 3/8 G 3/8 20 26 G 1/8 25 12.5 24 300
W0511141141 55 65 G 1/2 G 1/2 30 35 G 3/8 40 20 30 200
W0511151151 70 65 G 3/4 G 3/4 40 45 G 1/2 40 20 36 160
W0511161161 80 80 G1 G1 45 52.5 G 3/4 50 26 45 140
INLETS OUTLETS
Code Figure A B N° C N° D E F G H K L M N P CH r.p.m.
W0513131101 1 40 50 1 G 3/8 6 G 1/8 20 26 42 4.2 G 1/8 4 35 16 23.7 22 300
W0512131121 2 40 50 1 G 3/8 3 G 1/4 20 26 42 4.2 G 1/4 4 35 19 23 22 300
INLETS OUTLETS
Code A B N° C N° D E F G H I L M N O Q R S T U V Z CH r.p.m.
W0514101101 97.5 64 2 G 1/8 2 G 1/8 9.5 25 2 5 43 44 3.5 15 40 25 6.3 50 10 20 9 25 30 300
W0514121121 132 64 2 G 1/4 2 G 1/4 15 30 2 5 60 60 5 24.5 50 40 6.3 50 10 25 15 30 36 200
INLETS OUTLETS
Code A B N° C N° D E F G H I L M N O P Q R S T CH r.p.m.
W0515121121 128 64 3 G 1/4 3 G 1/4 16 27 2 5 30 86 5 24.5 50 54 40 6.3 50 10 36 200
5-94
SILENCERS
SILENCER MW SC
Code A B ± 0.2 F L ± 3%
Materials: W0970530001 M5 6 4.5 ± 0.5 10
Nickel-plated brass W0970530002 G 1/8 12 6 ± 0.5 15
Sintered nickel-plated bronze W0970530003 G 1/4 15 6.7 ± 0.5 19
W0970530004 G 3/8 19 8.5 ± 0.5 28.5
W0970530005 G 1/2 23 8.7 ± 0.5 33
Features: W0970530006 G 3/4 29 11 ± 1 40.5
Pmax: 12 bar W0970530007 G1 36 11.5 ± 1 50.5
Temp.: –10°C - +80°C
SILENCER MW SCQ
Code A B ± 0.2 F L ± 3% CH
Materials: W0970530012 G 1/8 12 6 ± 0.5 15 7
Nickel-plated brass W0970530013 G 1/4 15 7.5 ± 0.5 19 8
Sintered nickel-plated bronze W0970530014 G 3/8 19 8.5 ± 0.5 29.2 10
W0970530015 G 1/2 23 9 ± 0.5 31.5 14
W0970530016 G 3/4 29 10 ± 1 41.5 17
Features: W0970530017 G1 36 12 ± 1 51.2 23
Pmax: 12 bar
Temp.: –10°C - +80°C
SILENCER MW SE
Code A B ± 0.5 F L ± 5% CH
Materials: W0970530021 M5 4 4 ± 0.5 13 8
Nickel-plated brass W0970530020 M7 5 5 ± 0.5 21 10
Sintered nickel-plated bronze W0970530022 G 1/8 7 6 ± 0.5 21 13
W0970530023 G 1/4 8.5 8 ± 0.5 23.5 16
W0970530024 G 3/8 11 8 ± 0.5 33 19
Features: W0970530025 G 1/2 15 10 ± 0.5 37 24
Pmax: 12 bar W0970530026 G 3/4 21.5 10 ± 1 43.5 30
Temp.: –10°C - +80°C W0970530027 G1 27 11.5 ± 1 56 36
HIGH-CAPACITY SILENCER MW SL
Code A B ±1 F L ± 5% CH
Materials: W0970530036 G 3/4 37 12 ±1 215 50
Nickel-plated brass W0970530037 G1 37 12 ±1 215 50
Sintered nickel-plated bronze W0970530038 G 1 1/4 37 15 ±1.5 215 50
W0970530039 G 1 1/2 37 15 ±1.5 215 50
W0970530040 G2 37 17 ±1.5 220 65
SILENCERS
Features:
Pmax: 12 bar
Temp.: –10°C - +80°C
SILENCER MW STT
ACCESSORIES
Code A B ± 0.2 F L ± 3% C
Materials: W0970530042 G 1/8 9.5 6.5 ± 0.5 6 2
Nickel-plated brass W0970530043 G 1/4 12.6 6 ± 0.5 7 1.5
Sintered nickel-plated bronze W0970530044 G 3/8 16.2 7.5 ± 0.5 8.5 1.5
W0970530045 G 1/2 20.5 10 ± 0.5 9.6 2.5
W0970530046 G 3/4 26 11 ± 1 12 1.5
Features: W0970530047 G1 33 13 ± 1 11 –
Pmax: 12 bar
Temp.: –10°C - +80°C
SILENCER MW SFE
Code A F L ± 3% CH
Materials: W0970530051 M5 3.7 ± 0.5 4.7 8
Nickel-plated brass W0970530052 G 1/8 6.2 ± 0.5 8.2 13
Stainless steel wire W0970530053 G 1/4 7.7 ± 0.5 11.3 16
W0970530054 G 3/8 8 ± 0.5 11.5 19
W0970530055 G 1/2 10.3 ± 0.5 13 24
Features: W0970530056 G 3/4 10 ± 1 15 30
Pmax: 12 bar W0970530057 G1 12 ± 1 18 36
Temp.: –10°C - +80°C
5-95
DYNAMIC SILENCER MW SPL
Code A B ± 0.2 F L ± 3%
Materials: W0970530062 G 1/8 15.4 6.2 ± 0.5 27
Black acetal resin W0970530063 G 1/4 19.6 8 ± 0.5 35
Acoustic insulation W0970530064 G 3/8 24.7 11.3 ± 0.5 47
W0970530065 G 1/2 24.7 10.7 ± 0.5 47
W0970530066 G 3/4 48 18 ± 1 96
Features: W0970530067 G1 48 18 ± 1 97
Pmax: 6 bar
Temp.: –10°C - +60°C
SILENCER MW SPL-F
Code A B ± 0.2 F ± 0.5 L ± 3% CH
Materials: W0970530072 G 1/8 16.3 5.5 29 10
Black acetal resin W0970530073 G 1/4 20 7.4 36.5 13
Felt W0970530074 G 3/8 24.8 11 47 17
W0970530075 G 1/2 24.8 11 47 17
Features:
Pmax: 12 bar
Temp.: –10°C - +60°C
Code A B CH CH1
Materials: W0970520021 G 1/8 G1/8 12 12
Nickel-plated brass W0970520022 G 1/4 G1/8 14 16
W0970520023 G 3/8 G1/4 19 17
W0970520024 G 1/2 G1/4 24 22
Features:
Pmax: 12 bar
Temp.: –10°C - +80°C
Features:
Pmax: 12 bar
Temp.: –10°C - +80°C
5-96
FLOW CHARTS
SILENCER MW SC
SILENCER MW SCQ
SILENCERS
SILENCER MW SE
ACCESSORIES
5-97
FLOW CHARTS
SILENCER MW STT
SILENCER MW SFE
SILENCERS
SILENCER MW SPL
ACCESSORIES
5-98
FLOW CHARTS
SILENCER MW SPL-F
SILENCER MW SVE
SILENCER MW SVL
SILENCERS
ACCESSORIES
NOISE ABATEMENT
Reduction of the noise that you obtain mounting a silencer on a compressed air exhaust, measured by feeding at 5 bar, at a distance of 1 m
with 45° angle to the axis of the silencer (for SFE model at 90° in order to avoid the direct jet).
5-100
NOTES
SUMMARY
SUMMARY PnEUMo-PowER
ACCESSORIES
5-101
Supplies 24V electric power via an M8 connector. Compressed air
to power the generator can be supplied merely by connecting a pipe
to the 1/8” threaded port. To interrupt energy production, all you have
to do is to switch off the compressed air supply by means of a cock or
solenoid valve. Voltage remains constant irrespective of changes in input
pressure or the load applied (within the limits specified in the catalogue).
An easy-to-read light display shows the status of the appliance at all times.
Exhaust: G1/8”
Temperature range °C 0 - 50
Max noise level at 7 bar 75 dB
Casing material Painted aluminium
Assembly position Any
Fixing Using 3 M4x10 screws
The device can be stabilised using rubber vibration dampers forniti in dotazione
weight g 330
FUNCTION DIAGRAM
PnEUMo-PowER
Electric generator
FIXING
ACCESSORIES
5-103
PRESSURE / AVAILABLE POWER
Pressure [bar]
Pressure [bar]
Pressure [bar]
5-104
AVAILABLE AIR / POWER CONSUMPTION RISE TIME AND HOLD TIME GRAPH
Power [w]
Time
Rise time: the delay from activation of the compressed air supply to 24V
Consumption [nl/min]
power supply to the M8 connector.
Size 50-1 Hold time: the time for which 24V is maintained after the compressed air
Size 50-3 Size 50-2
supply has been switched off.
DIMENSIONS
Silenced exhaust
G 1/8
G 1/8’’ input
Common
Diagnostic PnEUMo-PowER
signal
M8 connector Diagnostics light
ACCESSORIES
Code Description
0251530000 PnEUMo PowER 50-1 3 w 24 VDC
0251550000 PnEUMo PowER 50-2 7.5 w 24 VDC
0251570000 PnEUMo PowER 50-3 12 w 24 VDC
ACCESSORIES
6-1
TECHNICAL DOCUMENTATION
PRINCIPLES OF PNEUMATICS
Pressure: The ratio between a force and the surface on which it acts.
AtmosPheric Pressure: Equivalent to the pressure exerted on a surface at sea level at 20°C and with 65% humidity:
10.33 m H2O; 760 mm Hg; 1.013 x 105 Pa.
Absolute Pressure: The pressure above the absolute zero value - pressure 0 = absolute vacuum.
GAuGe Pressure: The pressure referring to ambient atmospheric pressure: it is normally indicated by the pressure
gauges used in pneumatic circuits.
Pressure read
on gauge (6 bar)
Gauge pressure
Absolute pressure
(6 bar)
(7 bar)
Atmospheric pressure
Absolute vacuum
Gauge pressure = (absolute P) - (atmospheric P.)
uPstreAm Pressure: Pressure of the compressed air at the pneumatic component inlet.
DownstreAm Pressure: Pressure of the compressed air at the pneumatic component outlet.
Flow rAte: The volume of air passing through a given section in a unit of time.
In pneumatics, the volume unit of measurement is Nl (Normal litre).
In practice it represents the volumetric capacity of the air referring to ambient atmospheric pressure.
E.g. in a conduit of a given section, there is a mass flow of 1 litre of air (1 dm3) at 7 bar absolute
pressure. This value expressed as volume of air corresponds to 7 litres of air (7 dm3) at the ambient
atmospheric pressure (1 bar).
mass flow
1 dm3 1 dm3 1 dm3
1 bar 1 bar 1 bar
absolute absolute absolute
• With the same pressure, the flow rate is directly proportional to the port cross section.
• With the same cross section, the pressure is directly proportional to the flow rate.
• Without a ∆P (difference between upstream and downstream pressure), there can be no flow rate.
PAscAl’s lAw: A confined fluid transmits externally applied pressure uniformly in all directions.
DOCUMENTATION
kg
Density of air, measured to 20°C to the atmospheric pressure: 1.275
m3
6-2
cAlculAtinG the Flow rAte oF A VAlVe usinG Flow coeFFicient kV
where
QN = flow rate at a normal volume [Nl/min]
QN* = critical flow rate at a normal volume [Nl/min]
kV = hydraulic coefficient in
P1 = absolute upstream pressure [bar]
P2 = absolute downstream pressure [bar]
∆P = difference in pressure P1 – P2 [bar]
t = input air temperature [°C]
where
QN = flow rate at a normal volume [Nl/min]
QN* = critical flow rate at a normal volume [Nl/min]
C = conductance in [Nl/min · bar]
P1 = absolute upstream pressure [bar]
P2 = absolute downstream pressure [bar]
r = upstream pressure : downstream pressure ratio P2 /P1
b = critical pressure ratio b = P2* /P1
t = input air temperature [°C]
TECHNICAL DOCUMENTATION
where
DOCUMENTATION
6-3
cAlculAtinG the nominAl Flow rAte
The nominal flow rate QNm of a valve, i.e. the flow at normal volume passing through a valve with (P1 = 6 [bar] (P1 = 7 [bar] absolute)
and ∆P = 1 [bar], can be obtained from the previous formula as follows:
QNn = 66 · kv
QNn = 943,8 · CV
QNn = 7 · C ·
QNn = flow rate in [Nl/min] with p1 = 6 [bar] (P1 = 7 [bar] absolute) and ∆P = 1 [bar]
kv hydraulic coefficient in
KV hydraulic coefficient in
DOCUMENTATION
4
de2 = S · through diameter2 in [mm2] obtained from the equivalent cross section
p
6-4
CONVERSION TABLES
tAble 1 - conVersion between sYstems oF meAsurement
technical system
and cGs system multiply by international system multiply by british system
Length m 1 m 0.0254 in (inch)
m 0.3048 ft (foot)
Time s 1 s 1 s
Area m2 1 m2 0.000645 in2
m2 0.0929 ft2
Volume m3 1 m3 16.39·10–4 in2
m3 0.02832 ft2
Speed m·s–1 1 m·s–1 0.3048 ft·s–1
Acceleration m·s–2 1 m·s–2 0.3048 ft·s–2
Mass kg·s2·m–1 9.81 kg 0.4536 lb (pound)
kg 14.594 slug = lb ƒ ·s2·ft–1
Force kg o kp 9.81 N 4.4483 lb ƒ (pound)
kg 0.981 da N = 10 N
Torque kg·m 9.81 N·m 1.356 lb ƒ ·ft
Density kg·s2·m–1 9.81 kg·m–3 16.02 lb·ft–3
Specific weight kg·m–1 9.81 N·m–3 157.16 lb ƒ ·ft–3
Work, energy kg·m 9.81 J 1.356 lb ƒ ·ft
KWh = 3,6·106J
Heat Cal 4186 J 1055.1 BTU
Power kg·m·s–1 9.81 W 1.3558 lb ƒ ·ft·s–1
CV 735 W 745.7 HP
Pressure kg·m–2 9.81 Pa 6.8948·10 p.s.i.=lb ƒ ·in–2
kg·cm–2 9.81·10 Pa
kg·cm–2 0.981 bar = 105 Pa
Mass flow kg·s·m–1 9.81 kg·s–1 0.4536 lb·s–2
Volume flow m3·s–1 1 m3·s–1 0.02832 ft·s–1
Nl/min–1 0.0000167 Nm3 · S–1 0.000472 scfm
Dynamic viscosity kg·s·m–2 9.81 Pa·s 6.896 lb ƒ ·s·in–2
Po (poise-system CGS) 0.1 Pa·s
Kinematic viscosity m2·s–2 1 m2·s–2 0.0929 ft2·s–1
St (stokes-system CGS) 10–4 m2·s–2
technical system
and cGs system Divide by international system Divide by british system
deca da 10
°K = degrees Kelvin deci d 10–1
centi c 10–2
°F = degrees Fahrenheit milli m 10–3
micro m 10–6
nano n 10–9
pico p 10–12
tAble 4 - Pressure unit conVersion FActors
To obtain the pressure for the following units, multiply the number given for the source units by the coefficient shown.
source units Pa kPa mPa bar mbar kp/cm2 cm h2o mm h2o mm hg p.s.i.
DOCUMENTATION
Grams of water vapour per cubic metre (g/m3) of air at ambient atmospheric pressure 1.013 bar (0 bar gauge pressure), saturated and compressed
at the given pressures and temperatures.
Pressure - bar
temperature °c 0 0,4 0,63 1 1,6 2,5 4 6,3 8 10 12,5 16 20
0 4.82 3.45 2.97 2.42 1.87 1.39 0.97 0.67 0.54 0.44 0.36 0.29 0.23
5 6.88 4.93 4.24 3.46 2.68 1.99 1.39 0.95 0.77 0.63 0.52 0.41 0.33
10 9.41 6.74 5.80 4.73 3.66 2.72 1.90 1.30 1.06 0.87 0.70 0.56 0.45
15 12.7 9.08 7.83 6.39 4.94 3.67 2.56 1.76 1.43 1.17 0.95 0.76 0.61
20 17.4 12.5 10.7 8.75 6.77 5.02 3.51 2.41 1.95 1.60 1.30 1.04 0.84
25 23.6 16.9 14.6 11.9 9.18 6.82 4.77 3.27 2.65 2.17 1.77 1.40 1.14
30 30.5 21.8 18.8 15.3 11.9 8.81 6.16 4.22 3.43 2.81 2.29 1.81 1.47
35 39 27.9 24 19.6 15.2 11.3 7.87 5.40 4.38 3.59 2.92 2.32 1.88
40 49.6 35.5 30.6 24.9 19.3 14.3 10 6.87 5.57 4.55 3.72 2.95 2.39
45 63.5 45.45 39.2 31.9 24.7 18.3 12.8 8.79 7.13 5.84 4.76 3.77 3.06
50 81 58 49.9 40.7 31.5 23.4 16.4 11.2 9.10 7.45 6.07 4.82 3.90
To obtain volume flow for the following units, multiply the number given for the source units by the coefficient shown.
source units m3/s l/s cm3/s m3/h m3/min l/h l/min ft3/min (scfm) gallone/min uK gallone/min usA
m3/s 1 103 106 3600 60 3.6·103 60·103 2.1188·103 13.198·103 15.850·103
l/s 10–3 1 103 3.6 60·10–3 3.6·103 60 2.1188 13.198 15.850
cm3/s 10–6 10–3 1 3600·10–6 60·10–6 3.6 60·10–3 2.1188·10–3 13.198·10–3 15.850·10–3
m3/h 0.277778·10–3 0.27778 0.277778·103 1 16.667·10–3 103 16.667 0.58856 3.6661 4.4028
m3/min 16.667·10–3 16.667 16.667·103 60 1 6·104 103 35.313 219.97 264.17–3
l/h 0.27778·10–6 0.27778·10–3 0.27778 10–3 16.667·10–6 1 16.667·10–3 0.58856·10–3 3.6661·10–3 4.4028·10–3
TECHNICAL DOCUMENTATION
l/min 16.667·10–6 16.667·10–3 16.667–6 60·10–3 10–3 60–3 1 35.313·10–3 219.97·10–3 264.17·10–3
ft3/min 0.47195·10–3 0.47195 0.47195·103 1.6990 28.317·10–3 1.6990·103 28.317 1 6.2288 7.4804
UK gallon/min 75.768·10–6 75.768–3 75.768 0.27276 4.5461·10–3 272.76 4.5461 0.16054 1 1.2009
US gallon/min 63.090·10–6 63.090·10–3 63.090 0.22712 3.7854·10–3 227.12 3.7854 0.13368 0.83266 1
Maximum recommended flow rate in Nl/min for pneumatic circuit piping. Flow rate values are calculated as follows:
• pipes Ø 2 to Ø 12 with a pressure drop equal to 0.3% of operating pressure per metre of pipe.
• pipes Ø 15 to Ø 40 with a pressure drop equal to 0.15% of the operating pressure per metre of pipe.
DOCUMENTATION
6-6
tAble 9 - inDicAtiVe Air consumPtion For DiFFerent tYPes oF eQuiPment
type of equipment consumption at full load nl/min. type of equipment consumption at full load nl/min.
6 mm Ø drill 300 Bench tamper 350
12 mm Ø drill 500 8 kg tamper 700
20 mm Ø drill 1150 10 mm Ø riveting machine 450
45 mm Ø drill 1650 20 mm Ø riveting machine 1000
M6 screwdriver or bolt screwer 300 4 kg chisel 380
M10 screwdriver or bolt screwer 400 6 kg chisel 500
M16 impulse screwer 1150 Small paint-spray gun 160
M25 impulse screwer 1650 Industrial paint-spray gun 500
1” Ø wheel grinder 350 1 mm Ø cleaning bellows 65
6” Ø disk grinder 1500 2 mm Ø cleaning bellows 250
9” Ø disk grinder 2100 5 mm Ø nozzle sandblasting machine 1600
Polishing machine 1200 8 mm Ø nozzle sandblasting machine 4200
1000 kg hoist 2150 Plaster sprayer 500
Spot welder 300 Heavy-duty concrete vibrator 2500
35 kg concrete breaker 1650
18 kg breaker 1850
30 kg breaker 2850
DEGREE OF PROTECTION
CHECK COMPATIBILITY
TECHNICAL DOCUMENTATION
Pneumatic products include elastomer gaskets that are made The website www.parker.com/o-ring/fcg/fcg.asp of Parker Pradifa,
of acryl-nitrile butadiene (NBR), polyurethane or fluorocarbon rubber one of our gasket suppliers, contains an interactive table defining
(FKM/FPM). incompatibility.
It is important for them not to come into contact with incompatible
substances, which could cause them to swell or crack and subsequently Below are some the oils that are definitely compatible with all
malfunction. the elastomers used with our products:
• UNI and ISO FD 22 lubricants (Energol HPL, Spinesso, Mobil DTE,
In particular, it is necessary to check compatibility of: Tellus Oil).
• the oil used in the air compressor • low pressure compressor oil: SHELL CORENA OIL D 46
• any oil used in the lubricator • high pressure compressor oil: SHELL RIMULA X OIL 40.
DOCUMENTATION
The ISO 8573-1 standard establishes the level of air quality in terms of solid particles, humidity and oil concentration.
Example:
1 7 2
Oil class (table 3)
6-8
PNEUMATIC SYMBOL
Distribution AnD reGulAtion
6-9
controls
6-10
trAnsmission AnD PrePArAtion
6-11
trAnsFormAtion
bi-directional flow
6-12
notes
6-13
DOCUMENTATION TECHNICAL DOCUMENTATION
DOCUMENTATION ENVIRONMENT AND ENERGY SAVING
6-14
ENVIRONMENT AND ENERGY SAVING
etal Work SpA has always placed great emphasis
M
on environmental issues, and now – following creation
of the Environmental Management System and receipt
of UNI EN ISO 14001 certifi cation in 2000 – we wish
to make our commitment public.
6-15
MATERIALS USED IN METAL WORK PRODUCTS
early all Metal Work products are designed so that at the end of their working life they can be taken apart to separate
N
the constituents. Only certain small subassemblies are diffi cult to dismantle, so they have to be disposed of still assembled.
The materials of which our products are made are listed in detail on the fi rst page of the catalogue for each family,
under the heading “Component Parts”. There is a full list and a cutaway drawing of a typical product in each family.
The choice of using selected materials and lubricants has contributed to position Metal Work products in the class
of NON-HAZARDOUS SPECIAL WASTE at the end of their useful life, in accordance with Directive 91/689/CE.
This condition only applies if the products have not been contaminated during operation by pollutants included in the list
of hazardous substances.
Metal Work is a member of CONAI, the Italian Packaging Consortium, set up to promote the recovery and recycling
of packaging material. It must be highlighted that Metal Work is required by law to pay CONAI an environmental contribution
of €€ 30/tonne for paper and cardboard, and € 72.30/tonne for plastic packaging (2008 fi gures). Clearly, it is in the interest
of all of us to reduce the weight of packaging, recycle it and prefer paper to plastic.
ENVIRONMENT AND ENERGY SAVING
DOCUMENTATION
6-16
Below is a list of materials and general indications on how to dispose of them.
metAl
• Aluminium
• Cast aluminium alloy
• Cast zamak
• Steel
• Brass
• Sintered bronze
These materials can be taken to a recycling plant as scrap.
PlAstic
• POM - Acetal Polyoxymethylene Copolymer: Hostaform® and others
• PA - Polyamide polymer/Nylon: Grilamid, Durethaned, Zytel and others
• ABS - Acrylonitrile butadiene styrene polymer: Novodur and others
• PET - Polyester resin: Rynite® and others
• PPS - Poly-Phenylene Sulphide: Fortron®
• PTFE - Polytetrefl uoroethene
These materials can be taken to a recycling plant.
elAstomers
• NBR
• Polyurethane
• FKM/FPM
Since they are only used in our products in small quantities, are greasy and, after long use,
are also covered in metal fi lings, these materials are not taken to a recycling plant but are classifi ed
as non-hazardous special waste.
others
• Magnets (neodymium, plastoferrite, plasto-neodymium)
• PC boards
• Magnetic sensors
• Coils (PA+steel+copper)
• Power cables (PA or PU + copper)
These materials, which are generally present in our products in small quantities, are classifi ed as non-hazardous special waste
and are normally accepted as urban waste.
Large amount of power cables and coils can be sold as scrap to companies specialised in recycling power cables.
ENVIRONMENT AND ENERGY SAVING
PAcKAGinG
• Cardboard
• Polyethylene bubble wrap – LDPE
• Polyethylene mesh – LDPE
• Clear or black polyethylene bags
These materials can be fully recycable and can be taken to disposal centres for paper and plastic.
DOCUMENTATION
6-17
SYMBOLS LABELLING OF MATERIALS AND PACKAGING
L abelling to identify the packaging material is optional, and is a self-declared statement by the manufacturer.
The normative reference for handling used packaging is Directive 94/62/CE as revised by Directive 2004/12/CE.
Other interesting international standards are:
• EN ISO 1043:2002: Plastics – Symbols and abbreviations
• EN ISO 11469:2001: Plastics – Identifi cation and marking of plastic products
• EN ISO 14021:2002: Environmental labels and declarations – Self-declared environmental claims.
This means that the material, which can be recycled, contains X % by mass of recycled material.
X %
The RESY symbol, together with the manufacturer’s identifi cation code,
certifi es that the cardboard packaging possesses the requirements to be recycled
by the Paper Mills Association.
Marks indicating the material used for packaging and liquid containers.
no lonGer useD.
material identification abbreviation and number (resolution 97/129/ce) + graphic symbol (cr 14311:2002)
Colourless glass GL 70
Green glass GL 71
Brown glass GL 72
Paper and cardboard/various metals C/* 80
Paper and cardboard/plastic C/* 81
Paper and cardboard/aluminium C/* 82
Paper and cardboard/tin C/* 83
Paper and cardboard/plastic/aluminium C/* 84
Paper and cardboard/plastic/aluminium/tin C/* 85
Plastic/aluminium C/* 90
Plastic/tin C/* 91
Plastic/various metals C/* 92
DOCUMENTATION
Glass/plastic C/* 95
Glass/aluminium C/* 96
Glass/tin C/* 97
Glass/various metals C/* 98
ompressed air is clean energy but producing it requires electricity, which costs money and consumes environmental resources.
C
Below are some indicative averages of the energy ratio of compressed air to its sources.
The values vary as a function of the output of the compressor and other factors.
pecifi c power:
S 6.5 W/Nl/min i .e. it takes 6.5 W to generate 1 normal litre per minute
of compressed air.
Oil factor: 0.254 lit oil/kWh i.e. 0.254 litres of oil are burnt to produce
1 kW/h.
0.00165 lit oil/Nl/min/h i.e. 0.00165 litres of oil are burnt to produce
1 Nl/min of compressed air.
CO2 factor: 0.702 kg/kWh i.e. 0.702 kg of carbon dioxide is dispersed
into the environment to produce 1 kWh.
0.00456 kg/Nl/min/h i.e. 0.00456 kg of carbon dioxide is dispersed
into the environment to produce 1 Nl/min. for 1 hour.
Cost of air: 0.00065 €/Nl/min/h i.e. it cost € 0.00065 to generate 1 normal litre/minute
of compressed air for one hour.
eXAmPle:
Flow rate 100 nl/min, for 10 hours a day for 230 days a year:
6-19
THE 4 PILLARS OF SAVING
Considerable energy savings can be achieved
by following four simple rules
P neumatic actuators, especially cylinders, consume at each I f in a cylinder you require a thrust in one direction only,
stroke an amount of air that depends on the pressure e.g. piston rod extension, and a lower thrust and pressure
and the bore. is suffi cient in the other direction, you can save a lot of energy
Using the right cylinder at the right pressure allows by mounting an economizer valve.
considerable saving. It reduces feed pressure to the cylinder chamber and allows
A cylinder that requires a smaller fl ow enables you air to fl ow freely during discharge.
to associate valves, fi ttings and pipes of a smaller size, example
thereby saving on the cost of the products. If, in the previous example, you install on one of the ports
example of the Ø 80 cylinder an econimizer that reduces the pressure
Cylinder Ø 80 mm, stroke 200 mm, 6 bar, from 6 to 12 bar,
12 cycles/min, 16 hours a day, 230 days a year. you sAVe: € 115 a year.
Consumption: 144 Nl/min => 940 W => 3460 kWh/year
=>880 litres of oil => 2428 kg of CO2
If you pay € 0.10/kWh: => € 346/year.
If the cylinder has been oversized by mistake and a 63 mm
cylinder could be used in its place, the fi gure would be:
Consumption: 90 Nl/min=>584W =>2140 kWh/year
=> 546 litres of oil => 1502 kg of CO2
If you pay € 0.10/kWh: => € 214/year.
sAVe: € 132 a year.
provides easy-to-use software called eAsY siZer... proposes a series of miniature economizers...
ENVIRONMENT AND ENERGY SAVING
DOCUMENTATION
. ..for sizing pneumatic cylinders, valves, pipes and units. . ..to mount straight onto the cylinder port or in line
You can download it from www.metalwork.it on the pipe.
See the line-on-line catalogue, series RML-RMS-RMC.
6-20
3 Eliminate air leaks
4 Design and operate the air
distribution system correctly
ompressed air leaks in the system waste a large amount
C T he rules of good practice must be followed when designing,
of money. developing and operating a pneumatic system.
The problem is that, besides electricity consumption, The followings aspects should be taken into consideration.
the compressor undergoes more stress than necessary, • Size pipes so as not to have excessive load losses.
even when the machine is not in operation. See Table 8 – RECOMMENDED FLOW RATE on page 6-6
Two things can be done to reduce this wastage. in the catalogue.
• Periodically check for air leaks. • Size the compressor and the system for the minimum
This should be done when the machinery is not running, required pressure - pressure that is too high requires
so that the leaks can be heard. additional energy, which is then lost.
So-called sniffers can be bought from the trade to help you If a system contains a few components requiring a higher
detect even small leaks. pressure, you can use a pressure multiplier, or booster,
• Fit solenoid valves on each machine. for them only.
These cutout devices seal off the fl ow of air when • Deactivate compressors when not used.
the machine is off. Even when not in use, they consume 30-40% of the full power.
This prevents accidental leaks and wastage for production example
requirements when cleaning using compressed air. A system operates at 7 bar. The average air consumption
example is 10 Nm3/min for 16 hours a day for 230 days a year.
In a system operating at 6 bar, there is a leak equivalent But it would be enough to use air at 6 bar.
to that of a 2 mm hole. Reducing the pressure from 7 to 6 bar gives the following:
The air fl ow, in this case, is 220 Nl/min. Air saving of 142 Nm3/min. => 929 kWh
The leak is 24 hours a day all year round. => 34100 kWh/year => 8680 litres of oil => 24 tonnes CO2
Consumption: 220 Nl/min => 1430 W => 12526 kWh/year If electricity costs 0.10 €/kWh: =>
=> 3180 litres of oil => 8.8 tonnes CO2 you sAVe € 3410 a year
If electricity costs € 0.10/kWh =>
you wAste € 1252 a year
offers shut-off solenoid valves... proposes high-effi ciency pressure multipliers boosters...
ENVIRONMENT AND ENERGY SAVING
DOCUMENTATION
. ..of the V3V type, with instant opening, or the APR type, . ..that can be used to increase the air pressure only
with progressive start up. for components that effectively require it.
Refer to the catalogue of Skillair, New Deal and One units.
6-21
PNEUMATICS AND POTENTIALLY
EXPLOSIVE ATMOSPHERES:
EUROPEAN DIRECTIVE 94/9/EC (ATEX)
As from 1st July 2003, all products marketed in the European Union and intended for use in potentially explosive atmospheres must be approved
in compliance with European Directive 94/9/EC, also known as ATEX.
This new directive also applies to non-electrical components, such as pneumatic controls, for which approval is mandatory.
A potentially explosive atmosphere may contain gases, mists, vapours or dust that form in factories or other areas in which flammable substances
are continuously or occasionally present.
An explosion can occur when flammable substances and a source of ignition are present simultaneously in a potentially explosive atmosphere.
• of electrical origin (electric arcs, induced currents, heat generated by the Joule effect)
• of mechanical origin (hot surfaces generated by friction, sparks generated by impact between metal bodies, electrostatic discharge,
adiabatic compression)
• of chemical origin (exothermic reactions between materials)
• a naked flame
Products subject to approval are all those which, during normal use or due to a malfunction, present one or more sources of ignition for potentially
explosive atmospheres.
Responsibility lies both with the manufacturer of the device and whoever installs it in equipment that is to operate in a hazardous atmosphere.
This requires co-operation between the parties to ensure correspondence between the category of device and the hazardous area in which
it is to operate.
The manufacturer of the device must comply with the specifications and classify the product according to directive 94/9/EC. The manufacturer
of the equipment, who knows the area in which the device will be operating, must select a suitable device according to the category, pursuant
to directive 99/92/EC.
EUROPEAN DIRECTIVE 94/9/EC (ATEX)
Valve marking
6-22
GrouPs AnD cAteGories
Devices for use in potentially explosive areas are divided into the following groups:
• GROUP I: devices used in mines
• GROUP II: devices used in surface installations
DeVices For surFAce instAllAtions GrouP ii
Zones 0 20 1 21 2 22
Type of atmosphere G D G D G D
GAS DUST GAS DUST GAS DUST
Presence of hazardous Continuously Not present during Accidental presence
atmosphere (.1000 h/year)* normal operation (.0.1,10 h/year)*
(.10 ,1000 h/year)*
Category of devices
to use according 1 2 3
to 94/9/EC
*indicative
ZONE 0/ZONE 20 CATEGORY 1: Devices in this category ensure an adequate degree of safety even in the presence
of rare malfunctions.
These devices are used in zones in which an explosive atmosphere is present continuously for long
periods.
EUROPEAN DIRECTIVE 94/9/EC (ATEX)
ZONE 1/ZONE 21 CATEGORY 2: Devices in this category ensure an adequate degree of safety even in the presence of a probable
malfunction.
These devices are used in zones in which an explosive atmosphere is present occasionally.
ZONE 2/ZONE 22 CATEGORY 3: Devices in this category ensure an adequate degree of safety during normal operation.
These devices are used in zones in which an explosive atmosphere is rarely present and only
for brief periods.
DOCUMENTATION
6-23
mArKinG: how to reAD it
EXAMPLE
= Ce mark
= Max temperature for use in areas that are hazardous due to dust
= Temperature range within which the device can be used in a hazardous atmosphere
Pressurised enclosure
p X X X X
Pressurisation with respect to the external pressure is maintained by means of an inert gas.
q X X X X Enclosure containing filling powder
6-24
temPerAture clAs
GROUP I: Temperature = 150 °C or = 450 °C according to the layer of dust accumulated on the device.
T1 450 °C
T2 300 °C
T3 200 °C
T4 135 °C
T5 100 °C
T6 85 °C
It is important to highlight the need for the user and supplier to collaborate and to exchange all the information required to define the types
of products that can be used in full compliance with the safety standards.
user: after performing a company-wide risk analysis (pursuant to directive 99/92/EC) and identifying the risk zone in which the purchased part
will be operating, the user must inform the SUPPLIER, who must check that the products supplied are compatible with the zone indicated and that
the environmental conditions are within the set operating range for the parts.
It is also important to make sure that the operating instructions are always attached to the products supplied. EUROPEAN DIRECTIVE 94/9/EC (ATEX)
Please look at our website www.metalwork.it under the heading “Directives and certificates”, then “Atex”.
DOCUMENTATION
6-25
SAFETY COMPONENTS:
OVERVIEW OF THE STANDARDS
introDuction
The issue of safety in the workplace is of absolute importance and over the years the standard setters have developed a series of continuously evolving
standards, the focal point of which remains the Machinery Directive.
In order to ensure conformity of the machine, the manufacturer must verify that it meets the safety requirements listed in the directive and guarantee
compliance with the harmonised standards published in the European Union’s Official Journal and relating to the product in question.
There are three types of safety standard for machinery:
• type A, which establish general principles applying to the design of all machinery
• type b, which deal with one or more safety aspects for a wide range of machinery
• type c, which deal in detail with the specific category of machines
Type A standards include EN ISO 12100, which cover the basic concepts and general principles for the design of safe machinery, and EN ISO
14121, which describe a hazard identification and risk assessment method.
Type b standards include EN ISO 13840, which provides the tools for designing parts of control systems linked to machine safety, mainly the control
systems, which are made of components featuring various kinds of technology to reduce risks associated with use of the machine, and IEC 62061,
which only refers to systems using electrical and electronic technologies.
One of the main affinities between EN ISO 13849 and IEC 62061 is that the former establishes as the desired safety parameter an index called PL
(performance level) and the latter identifies a similar parameter called SIL (safety integrity level). Both indices represent the machine’s reliability in
terms of the probability of a dangerous failure. The table below shows their relationship:
Pl sil
a No correspondence
b 1
c 1
d 2
e 3
EN 982 and EN 983 are also type B standards and both deal with safety, but unlike the previous standards they concern components (hydraulic and
pneumatic respectively) rather than controlled devices.
When type c standards exist for a particular machine, the manufacturer can adopt them directly to achieve the presumption of compliance with the
Machinery Directive; if no type C standard exists, it is still necessary to implement a risk-reduction strategy like the one described in harmonised
standards type A and B.
Since revision 98/37/EC, the Machinery Directive has dealt not only with machines but also with safety components, namely components made and
SAFETY COMPONENTS: OVERVIEW OF THE STANDARDS
sold specifically to achieve a safety function and the breakage or malfunction of which jeopardizes personal health and safety.
en iso 13849
When type C standards do not exist for a particular machine, the manufacturer can adopt the risk-reduction strategy indicated in EN ISO 13849.
This standard is divided into two parts: the first part sets out the general principles and the method to follow; the second part is dedicated to validation
of the results.
According to the first part of the standard, a machine designer can reduce the risk by designing special safety-related parts of control systems
(SRP/CS) that perform one or more safety functions, such as emergency stops, prevention of unexpected start-up, isolation and energy dissipation.
We quote the example of a function comprising three SRP/CSs: a safety barrier (input – sensor), a PLC (processing - logic) and a valve (output -
actuator). In the event of intrusion, the barrier relays a signal to the PLC, which activates the valve, the job of which is to relieve a section of the
pressurized pneumatic circuit, thereby providing isolation and energy dissipation.
DOCUMENTATION
6-26
For each safety function it is necessary to determine the Performance Level requested (PLr), according to the procedure indicated in Annexe A to the
standard. The following are assessed:
• the severity of the lesion (S), resulting from the failure
• the hazard exposure frequency (F)
• the possibility of avoiding the hazard (P)
If, for example, the severity of a lesion resulting from a failure is low and/or the hazard exposure frequency is low and/or the hazard avoidance
possibility is high, the PLr will be low. On the contrary, if the severity and/or exposure frequency is/are high and/or the hazard avoidance possibility
is low, then the PLr for that safety function will be high.
Therefore, for each SRP/CS or combination of SRP/CSs performing a safety function, the machine designer must determine the achievable
performance level PL.
Certain parameters including the following must be used for this calculation:
The mttFd, which is the mean time between two dangerous failures, can be obtained from values referring to the operating cycles of the safety
function and the B10d of the components, namely the number of cycles 10 percent of the components suffer a dangerous failure. The B10d is equal to
double B10, which in turn is an index of the reliability of the component obtainable by following the instructions in EN ISO 19973.
The B10d values of Metal Work products are published on the company’s website: http://www.metalwork.it/ita/dirett_macchine.html.
Dc (diagnostic coverage) and ccF (common cause failure) are obtained using the appendices to EN ISO 13849-1; DC can be determined using
failure mode and effects analysis (FMEA) or a similar method.
The structure of the function depends on the architecture. One possible kind is unmonitored single-channel architecture:
Were:
im: interconnection means
i: input device, e.g. sensor
l: logic
DOCUMENTATION
6-27
Then comes single-channel architecture with diagnostics. In this case, a module called Test Equipment (TE) provides an output (OTE) in some way
linked to the status of the safety function:
Were:
im: interconnection means
i: input device, e.g. sensor
l: logic
m: means of surveillance
o: output device, e.g. valve
ote: Test Equipment OUTPUT
te: Test Equipment
A third example is double-channel architecture, which exploits the redundancy of a function – if one channel fails the other remains active:
Were:
im: interconnection means
i1, i2: input device, e.g. sensor
l1, l2: logic
m: means of surveillance
o1, o2: output device, e.g. valve
c: crossed check
SAFETY COMPONENTS: OVERVIEW OF THE STANDARDS
As regards the conformity of components used to the basic and/or proven safety principles, reference should be made to a series of considerations
presented in EN ISO 13849 standards, which guarantee that the SRP/CS and related components comply with the design, construction and assembly
principles.
With these data, the machine designer can determine the safety function category (B, 1, 2, 3 or 4, in increasing order of importance) and the PL
achieved; It is important therefore to check it is equal to or greater than the PLr required.
DOCUMENTATION
6-28
notes
6-29
DOCUMENTATION SAFETY COMPONENTS: OVERVIEW OF THE STANDARDS
ALPHANUMERIC INDEX
code Page code Page code Page code Page code Page
0010001 5-45 0090165080 1-138 0090505024P 1-144 0223000701 2-37 0225401201 2-93
0010002 5-45 0090165081 1-138 0090505025P 1-144 0223000801 2-37 0225410401 2-93
0010003 5-45 0090165082 1-138 0090506____P 1-144 0223000901 2-37 0225410601 2-93
0010004 5-45 0090165083 1-138 0090635015 1-138 0223001001 2-37 0225410801 2-93
0010005 5-45 0090165084 1-138 0090635016 1-138 0223100201 2-42 0225411001 2-93
009___0001 1-109 0090165085 1-138 0090635017 1-138 0223100401 2-42 0225411201 2-93
009___0005 1-109 0090166____ 1-138 0090635018 1-138 0223100601 2-42 0225500401 2-94
009___0006 1-109 0090255009P 1-144 0090635022 1-138 0223100801 2-42 0225500601 2-94
009___0010 1-109 0090255015 1-138 0090635023 1-138 0223101001 2-42 0225500801 2-94
009___0011 1-109 0090255016 1-138 0090635060 1-138 0223106301 2-42 0225501001 2-94
009___0015 1-109 0090255017 1-138 0090635080 1-138 0223106302 2-42 0225501201 2-93
009___0021 1-109 0090255018 1-138 0090635081 1-138 0223106303 2-42 0225510401 2-94
009___0023 1-109 0090255019 1-138 0090635082 1-138 0223106500 2-42 0225510601 2-94
009___0031 1-109 0090255022 1-138 0090635083 1-138 0224000201 2-37 0225510801 2-94
009___0033 1-109 0090255023 1-138 0090635084 1-138 0224000301 2-37 0225511001 2-94
009___0101 1-48 0090255024P 1-144 0090635085 1-138 0224000401 2-37 0225511201 2-93
009___0101F 1-47 0090255025P 1-144 0090636____ 1-138 0224000501 2-37 0226004000 2-36
009___0110 1-48 0090255060 1-138 0101001 5-44 0224000601 2-37 0226004001 2-36
009___0110F 1-47 0090255080 1-138 0101002 5-44 0224000701 2-37 0226004150 2-35
009___0110n 1-48 0090255081 1-138 0101003 5-44 0224000801 2-37 0226004200 2-35
009___0111 1-48 0090255082 1-138 0101004 5-44 0224000901 2-37 0226004201 2-35
009___0111n 1-48 0090255083 1-138 0101005 5-44 0224001001 2-37 0226004300 2-35
009___0304 1-48 0090255084 1-138 0101006 5-44 0225000201 2-86 0226004500 2-36
009___0304n 1-48 0090255085 1-138 0101007 5-44 0225000401 2-86 0226004600 2-35
009___0305 1-48 0090256____ 1-138 0101008 5-44 0225000601 2-86 0226004701 2-37
009___0305n 1-48 0090256____P 1-144 0102011 5-44 0225000801 2-86 0226005000 2-36
009___0502 1-48 0090325009P 1-144 0102012 5-44 0225001001 2-86 0226005001 2-36
009___0602 1-48 0090325015 1-138 0102013 5-44 0225001201 2-86 0226005150 2-35
009___0604 1-48 0090325016 1-138 0102014 5-44 0225004500 2-85 0226005200 2-35
009___0702 1-48 0090325017 1-138 0102015 5-45 0225004502 2-99 0226005201 2-35
009___0702n 1-48 0090325018 1-138 0102016 5-45 0225004600 2-73 0226005300 2-35
009___0704 1-48 0090325019 1-138 0102017 5-45 0225010201 2-72 0226005500 2-36
009___0704F 1-47 0090325022 1-138 0102018 5-45 0225010401 2-72 0226005600 2-35
009___0704n 1-48 0090325023 1-138 0201101 5-44 0225010601 2-72 0226005701 2-37
009___0800 1-48 0090325024P 1-144 0201102 5-44 0225010801 2-72 0226006600 2-36
009___7001 1-96 0090325060 1-138 0202111 5-44 0225020201 2-72 0226007001 2-86
009___7001F 1-96 0090325080 1-138 0202112 5-44 0225020401 2-72 0226007003 2-86
009___7060 1-97 0090325081 1-138 0210040004 2-51 0225020601 2-72 0226009000 2-73
009___7101 1-96 0090325082 1-138 0210040008 2-51 0225020801 2-72 0226009001 2-73
009___7101F 1-96 0090325083 1-138 0210240004 2-51 0225100401 2-93 0226009010 2-73
009___7160 1-97 0090325084 1-138 0210240008 2-51 0225100601 2-93 0226009500 2-72
009___7201 1-96 0090325085 1-138 0210240012 2-51 0225100801 2-93 0226009501 2-72
009___7260 1-97 0090326____ 1-138 0210240016 2-51 0225101001 2-93 0226009701 2-49
009___7401 1-71 0090326____P 1-144 0210240020 2-51 0225101201 2-93 0226009702 2-49
009___7460 1-97 0090327101 1-96 0210240024 2-51 0225110401 2-93 0226009703 2-49
009___7501 1-71 0090327101F 1-96 0221000190 2-33 0225110601 2-93 0226107000 2-55
009___7901 1-96 0090327160 1-97 0221000191 2-33 0225110801 2-93 0226107001 2-98
009___7901F 1-96 0090327201 1-96 0221000192 2-33 0225111001 2-93 0226107101 2-54
009___7960 1-97 0090327901 1-96 0221000200 2-33 0225111201 2-93 0226107102 2-54
ALPHANUMERIC INDEX
009___8101 1-96 0090327901F 1-96 0221000300 2-33 0225200401 2-94 0226107103 2-185
009___8101F 1-96 0090327960 1-97 0221000400 2-33 0225200601 2-94 0226107201 2-54
009___8160 1-97 0090405009P 1-144 0221000500 2-33 0225200801 2-94 022613____ 2-98
009___8201 1-96 0090405015 1-138 0221000600 2-33 0225201001 2-94 0226140250 2-98
009___8260 1-97 0090405016 1-138 0221000700 2-33 0225201201 2-93 0226140500 2-98
009___8901 1-96 0090405017 1-138 0222000190 2-33 0225210401 2-94 0226141000 2-98
009___8901F 1-96 0090405018 1-138 0222000191 2-33 0225210601 2-94 0226141500 2-98
009___8960 1-97 0090405022 1-138 0222000192 2-33 0225210801 2-94 0226142000 2-98
009___l001 1-71 0090405023 1-138 0222000200 2-33 0225211001 2-94 0226143000 2-98
009___l101 1-71 0090405024P 1-144 0222000300 2-33 0225211201 2-93 022615____ 2-98
DOCUMENTATION
009___l201 1-71 0090405025P 1-144 0222000400 2-33 0225300401 2-95 0226150022 2-98
009___l401 1-71 0090405080 1-138 0222000500 2-33 0225300601 2-95 0226170002 2-98
009___l501 1-71 0090405081 1-138 0222000600 2-33 0225300801 2-95 0226180001 2-170
009___l901 1-71 0090405082 1-138 0222000700 2-33 0225310401 2-95 0226180002 2-170
0090165015 1-138 0090405083 1-138 0222100100 2-46 0225310601 2-95 0226180003 2-170
0090165016 1-138 0090405084 1-138 0223000201 2-37 0225310801 2-95 0226180004 2-170
0090165017 1-138 0090405085 1-138 0223000301 2-37 0225400401 2-93 0226180005 2-174
0090165018 1-138 0090406____ 1-138 0223000401 2-37 0225400601 2-93 0226180101 2-54
0090165022 1-138 0090406____P 1-144 0223000501 2-37 0225400801 2-93 0226180102 2-54
0090165023 1-138 0090505009P 1-144 0223000601 2-37 0225401001 2-93 0226180105 2-194
6-30
code Page code Page code Page code Page code Page
0226180106 2-194 0227100302 2-85 0227608033 2-46 0251530000 5-105 0950324004 1-137
0226180107 2-143 0227200150 2-106 0227608035 2-46 0251550000 5-105 0950324013 1-143
0226180108 2-184 0227200300 2-106 0227700000 2-11 0251570000 5-105 0950324041 1-143
0226180109 2-184 0227200500 2-106 0228000100 2-119 0300202 5-44 0950324050 1-152
0226180201 2-172 0227300200 2-169 0228000110 2-119 0301201 5-44 0950402007 1-40
0226180202 2-172 0227300201 2-169 0228000150 2-117 0301202 5-44 0950402010 1-38
0226180399 2-171 0227300300 2-169 0228000155 2-117 0302211 5-44 0950402090 1-46
0226180400 2-171 0227300301 2-169 0228000200 2-117 0302212 5-44 0950402107 1-40
0226180401 2-171 0227300302 2-169 0228000201 2-117 0303205 5-44 0950403060 1-93
0226200401 2-97 0227300303 2-170 0228000210 2-118 0351000050 2-7 0950403061 1-69
0226200601 2-97 0227300500 2-169 0228000300 2-118 0401301 5-44 0950404002 1-137
0226200801 2-97 0227300600 2-79 0228000301 2-118 0401302 5-44 0950404004 1-137
0226210401 2-97 0227300800 2-172 0228000400 2-119 0402311 5-44 0950404051 1-143
0226210601 2-97 0227301200 2-142 0228000500 2-118 0402312 5-44 0950502007 1-40
0226210801 2-97 0227301201 2-143 0228000700 2-119 0500040 5-49 0950502010 1-38
0226300401 2-97 0227301202 2-146 0228000804 2-122 0501040 5-49 0950502090 1-46
0226300601 2-97 0227301204 2-148 0228000814 2-122 0502001 5-49 0950502107 1-40
0226300801 2-97 0227301206 2-161 0228001100 2-119 0502002 5-49 0950503060 1-93
0226310401 2-97 0227301207 2-161 0228001110 2-119 0600040 5-49 0950503061 1-69
0226310601 2-97 0227301208 2-146 0228001150 2-117 0601040 5-49 0950632007 1-40
0226310801 2-97 0227301210 2-148 0228001155 2-117 0602001 5-49 0950632090 1-46
0226400401 2-97 0227301212 2-147 0228001200 2-117 0602002 5-49 0950632107 1-40
0226400601 2-97 0227301214 2-147 0228001201 2-117 0950002001 1-46 0950633060 1-93
0226400801 2-97 0227301216 2-148 0228001210 2-118 0950002002 1-46 0950633061 1-69
0226401001 2-97 0227301218 2-147 0228001300 2-118 0950002003 1-46 0950634002 1-137
0226401201 2-97 0227301220 2-142 0228001301 2-118 0950002004 1-46 0950634004 1-137
0226410401 2-97 0227301221 2-164 0228001400 2-119 0950002006 1-46 0950636092 1-244
0226410601 2-97 0227301230 2-152 0228001500 2-118 0950003000 1-290 0950802007 1-40
0226410801 2-97 0227301231 2-152 0228001700 2-119 0950003001 1-290 0950802010 1-38
0226411001 2-97 0227301250 2-156 0228001804 2-122 0950003002 1-290 0950802090 1-46
0226411201 2-97 0227301251 2-156 0228001814 2-122 0950004001 1-216 0950802107 1-40
0226500401 2-97 0227301252 2-156 0228002100 2-121 0950004002 1-216 0950803060 1-93
0226500601 2-97 0227301253 2-156 0228002110 2-121 0950004003 1-137 0950803061 1-69
0226500801 2-97 0227301301 2-164 0228002155 2-121 0950004004 1-137 0951002007 1-40
0226501001 2-97 0227301302 2-164 0228002200 2-121 0950004005 1-137 0951002090 1-46
0226501201 2-97 0227301303 2-164 0228002500 2-121 0950004006 1-137 0951002107 1-40
0226510401 2-97 0227301500 2-165 0240004002 2-191 0950004007 1-137 0951003060 1-93
0226510601 2-97 0227301600 2-54 0240004022 2-191 0950004008 1-199 0951003061 1-69
0226510801 2-97 0227301800 2-165 0240004032 2-192 0950004009 1-204 0951252007 1-40
0226511001 2-97 0227302200 2-183 0240004051 2-192 0950004010 1-204 0951252010 1-38
0226511201 2-97 0227302201 2-183 0240004053 2-192 0950004011 1-199 0951252090 1-46
0226900100 2-55 0227302223 2-183 0240004054 2-193 0950080010 1-15 0951252107 1-40
0226900250 2-55 0227302224 2-183 0240004055 2-193 0950080011 1-15 0951602093 1-59
0226900500 2-55 0227302225 2-183 0240005003 2-187 0950120010 1-15 101_________ 1-12
0226910100 2-55 0227302226 2-183 0240005005 2-187 0950120011 1-15 102_________ 1-12
0226910250 2-55 0227302301 2-184 0240005006 2-187 0950123060 1-93 104_________ 1-12
0226910500 2-55 0227302302 2-184 0240005008 2-187 0950164001 1-136 104_32______ 1-100
0226920100 2-55 0227302303 2-184 0240008001 2-196 0950164002 1-137 104_40______ 1-100
0226920250 2-55 0227302500 2-184 0240008002 2-199 0950164003 1-137 104_50______ 1-100
ALPHANUMERIC INDEX
0226920500 2-55 0227302900 2-185 0240009001 2-198 0950164040 1-152 106_________ 1-12
0226930100 2-55 0227400000 2-79 0240009002 2-158 0950164050 1-152 109_________ 1-12
0226930250 2-55 0227400100 2-78 0240009003 2-158 0950200010 1-15 109_32______ 1-100
0226930500 2-55 0227400101 2-78 0240009009 2-185 0950200011 1-15 109_40______ 1-100
0226940000 2-193 0227400200 2-78 0240009010 2-187 0950203060 1-69 109_50______ 1-100
0226950150 2-148 0227400201 2-78 0240009021 2-158 0950204040 1-152 110_________ 1-12
0226950151 2-148 0227400301 2-78 0240009022 2-198 0950204050 1-152 110_32______ 1-100
0226950500 2-186 0227400401 2-78 0240009023 2-198 0950253060 1-69 110_40______ 1-100
0226960100 2-143 0227400500 2-78 0240009031 2-158 0950254002 1-137 110_50______ 1-100
0226960250 2-143 0227400501 2-78 0240009032 2-158 0950254004 1-137 1103________ 1-14
DOCUMENTATION
0226960500 2-143 0227400503 2-78 0240009033 2-198 0950254013 1-143 1104________ 1-14
0226980500 2-186 0227400504 2-79 0240009034 2-198 0950254041 1-143 111_________ 1-12
0227000150 2-67 0227400600 2-79 0240009035 2-152 0950254051 1-143 111_32______ 1-100
0227000200 2-67 0227400601 2-78 0240009036 2-152 0950254094 1-133 111_40______ 1-100
0227100000 2-86 0227606913 2-46 0240009037 2-152 0950322007 1-40 111_50______ 1-100
0227100001 2-86 0227606915 2-46 0240009038 2-157 0950322010 1-15 112_________ 1-12
0227100150 2-85 0227608013 2-46 0240009039 2-148 0950322090 1-46 112_32______ 1-100
0227100200 2-85 0227608015 2-46 0240009040 2-148 0950322107 1-40 112_40______ 1-100
0227100201 2-85 0227608023 2-46 0240009053 5-105 0950323060 1-69 112_50______ 1-100
0227100301 2-85 0227608025 2-46 0240009055 2-157 0950324002 1-137 1123________ 1-14
6-31
code Page code Page code Page code Page code Page
1124________ 1-14 1224032 3-176 125G________ 1-24 1325056 3-164 1421014 3-150
113_________ 1-12 1224053 3-176 125s________ 1-24 1325509 3-164 1421016 3-150
113_32______ 1-100 1224054 3-176 1260________ 1-24 1325510 3-164 1422002 3-152
113_40______ 1-100 1224056 3-176 1263________ 1-27 1325512 3-164 1422003 3-152
113_50______ 1-100 1224409 3-176 1264________ 1-27 1325513 3-164 1422004 3-152
114_________ 1-12 1224410 3-176 1265________ 1-27 1325514 3-164 1423001 3-167
114_32______ 1-100 1224412 3-176 126A________ 1-26 1325516 3-164 1424029 3-176
114_40______ 1-100 1224413 3-176 126b________ 1-26 1326029 3-180 1424030 3-176
114_50______ 1-100 1224414 3-176 126c________ 1-26 1326030 3-180 1424032 3-176
1143________ 1-14 1224416 3-176 126G________ 1-24 1326032 3-180 1424033 3-176
1144________ 1-14 1225029 3-164 126s________ 1-24 1326034 3-180 1424034 3-176
115_________ 1-12 1225030 3-164 1270________ 1-24 1326053 3-180 1424036 3-176
115_32______ 1-100 1225032 3-164 1270001 3-169 1326054 3-180 1424053 3-176
115_40______ 1-100 1225053 3-164 1272030 3-182 1326056 3-180 1424054 3-176
115_50______ 1-100 1225054 3-164 1272054 3-182 1326058 3-180 1424056 3-176
116_________ 1-12 1225056 3-164 1273________ 1-27 1326409 3-180 1424057 3-176
117_________ 1-12 1225509 3-164 1274________ 1-27 1326410 3-180 1424058 3-176
1200________ 1-24 1225510 3-164 1275________ 1-27 1326412 3-180 1424060 3-176
1200______FP 1-35 1225511 3-164 127A________ 1-26 1326413 3-180 1424409 3-176
120160______ 1-56 1225513 3-164 127b________ 1-26 1326414 3-180 1424410 3-176
120200______ 1-56 1225514 3-164 127c________ 1-26 1326416 3-180 1424412 3-176
1202001 3-155 1225516 3-164 127G________ 1-24 1327004 3-184 1424413 3-176
1202002 3-155 1226029 3-180 127s________ 1-24 1327007 3-184 1424414 3-176
1202003 3-155 1226030 3-180 129_________ 1-26 1327104 3-184 1424416 3-176
1202004 3-155 1226032 3-180 130_________ 1-26 1333006 3-186 1425029 3-164
120G________ 1-24 1226053 3-180 1302001 3-155 1340________ 1-24 1425030 3-164
120G______FP 1-35 1226054 3-180 1302002 3-155 1343________ 1-27 1425032 3-164
120s________ 1-24 1226056 3-180 1302003 3-155 1344________ 1-27 1425053 3-164
120s______FP 1-35 1226409 3-180 1302004 3-158 1345________ 1-27 1425054 3-164
120sA3______ 1-56 1226410 3-180 131_________ 1-24 134A________ 1-26 1425056 3-164
120sA4______ 1-56 1226412 3-180 1310012 3-157 134b________ 1-26 1425509 3-164
1210________ 1-24 1226413 3-180 1310013 3-157 134c________ 1-26 1425510 3-164
1210______FP 1-35 1226414 3-180 1310014 3-157 134G________ 1-24 1425512 3-164
1210011 3-157 1226416 3-180 1321005 3-150 134s________ 1-24 1425513 3-164
1210012 3-157 122A________ 1-26 1321006 3-150 1360________ 1-24 1425514 3-164
1210013 3-157 122A______FP 1-35 1321008 3-150 1363________ 1-27 1425516 3-164
1210014 3-157 122b________ 1-26 1321009 3-150 1364________ 1-27 1426029 3-180
121160______ 1-56 122b______FP 1-35 1321010 3-150 1365________ 1-27 1426030 3-180
121200______ 1-56 122c________ 1-26 1321012 3-150 136A________ 1-26 1426032 3-180
1213________ 1-27 122c______FP 1-35 1321013 3-150 136b________ 1-26 1426034 3-180
1214________ 1-27 122G________ 1-24 1321014 3-150 136c________ 1-26 1426053 3-180
1215________ 1-27 122G______FP 1-35 1321016 3-150 136G________ 1-24 1426054 3-180
121A________ 1-26 122s________ 1-24 1322002 3-152 136s________ 1-24 1426056 3-180
121A______FP 1-35 122s______FP 1-35 1322003 3-152 1370________ 1-24 1426058 3-180
121b________ 1-26 122sA3______ 1-56 1322004 3-152 1370001 3-169 1426409 3-180
121b______FP 1-35 122sA4______ 1-56 1323001 3-167 1372030 3-182 1426410 3-180
121c________ 1-26 123_________ 1-24 1324029 3-176 1372054 3-182 1426412 3-180
121c______FP 1-35 1233006 3-186 1324030 3-176 1373________ 1-27 1426413 3-180
121G________ 1-24 1235________ 1-27 1324032 3-176 1374________ 1-27 1426414 3-180
ALPHANUMERIC INDEX
121G______FP 1-35 1240________ 1-24 1324033 3-176 1375________ 1-27 1426416 3-180
121s________ 1-24 124160______ 1-56 1324034 3-176 137A________ 1-26 1427004 3-184
121s______FP 1-35 124200______ 1-56 1324036 3-176 137b________ 1-26 1427007 3-184
121sA3______ 1-56 1243________ 1-27 1324053 3-176 137c________ 1-26 1427104 3-184
121sA4______ 1-56 1244________ 1-27 1324054 3-176 137G________ 1-24 1433006 3-186
1220________ 1-24 1245________ 1-27 1324056 3-176 137s________ 1-24 1470001 3-169
1220______FP 1-35 124A________ 1-26 1324057 3-176 1402001 3-155 1472030 3-182
1221005 3-150 124b________ 1-26 1324058 3-176 1402002 3-155 1472032 3-182
1221006 3-150 124c________ 1-26 1324060 3-176 1402003 3-155 1472054 3-182
1221008 3-150 124G________ 1-24 1324409 3-176 1402004 3-158 1472056 3-182
DOCUMENTATION
1221013 3-150 124s________ 1-24 1324410 3-176 1410012 3-157 1502001 3-155
1221014 3-150 124sA3______ 1-56 1324412 3-176 1410013 3-157 1502002 3-155
1221016 3-150 124sA4______ 1-56 1324413 3-176 1410014 3-157 1502003 3-155
122160______ 1-56 1250________ 1-24 1324414 3-176 1421005 3-150 1516001 3-161
122200______ 1-56 1253________ 1-27 1324416 3-176 1421006 3-150 1516002 3-161
1223________ 1-27 1254________ 1-27 1325029 3-164 1421008 3-150 1516003 3-161
1223001 3-167 1255________ 1-27 1325030 3-164 1421009 3-150 1516004 3-161
1224________ 1-27 125A________ 1-26 1325032 3-164 1421010 3-150 1516101 3-161
1224029 3-176 125b________ 1-26 1325053 3-164 1421012 3-150 1516102 3-161
1224030 3-176 125c________ 1-26 1325054 3-164 1421013 3-150 1516103 3-161
6-32
code Page code Page code Page code Page code Page
1516104 3-161 1621009 3-150 2005A02 4-8 2012104 4-20 2020005 4-17
1517001 3-161 1621010 3-150 2006000 4-9 2012106 4-20 2020006 4-17
1517002 3-161 1621012 3-150 2006001 4-9 2012107 4-20 2020007 4-17
1517003 3-161 1623001 3-167 2006002 4-9 2012108 4-20 2020008 4-17
1518001 3-161 1624017 3-176 2006003 4-9 2012109 4-20 2020009 4-17
1518002 3-161 1624018 3-176 2006004 4-9 2012110 4-20 2020010 4-17
1518003 3-161 1624020 3-176 2006005 4-9 2012111 4-20 2020011 4-17
1518004 3-161 1624021 3-176 2006006 4-9 2012112 4-20 2020012 4-17
1519001 3-161 1624022 3-176 2006007 4-9 2012113 4-20 2020016 4-17
1520003 3-214 1624024 3-176 2006008 4-9 2012114 4-20 2020A01 4-17
1521005 3-150 1624029 3-176 2006009 4-9 2012115 4-20 2020A02 4-17
1521006 3-150 1624030 3-176 2006010 4-9 2012A01 4-11 2020A03 4-17
1521008 3-150 1624032 3-176 2006011 4-9 2012A02 4-11 2020A04 4-17
1521009 3-150 1624033 3-176 2006012 4-9 2013001 4-11 2020A05 4-17
1521010 3-150 1624034 3-176 2006013 4-9 2013002 4-11 2020A06 4-17
1521012 3-150 1624036 3-176 2006014 4-9 2013003 4-11 2020A07 4-17
1523001 3-167 1628007 3-178 2006015 4-9 2013004 4-11 2020A08 4-17
1524017 3-176 1628008 3-178 2006016 4-9 2013005 4-11 2020A09 4-17
1524018 3-176 1628009 3-178 2006017 4-9 2013006 4-11 2020A10 4-17
1524020 3-176 1628010 3-178 2006019 4-9 2013007 4-11 2020A11 4-17
1524021 3-176 1628011 3-178 2006020 4-9 2013008 4-11 2020A12 4-17
1524022 3-176 1628012 3-178 2006021 4-9 2013009 4-11 2021002 4-18
1524024 3-176 1628019 3-178 2006022 4-9 2013010 4-11 2021005 4-18
1524029 3-176 1628020 3-178 2006101 4-9 2013011 4-11 2021006 4-18
1524030 3-176 1628021 3-178 2006102 4-9 2013102 4-20 2022002 4-18
1524032 3-176 1628022 3-178 2006A01 4-9 2013104 4-20 2022005 4-18
1524033 3-176 1628023 3-178 2006A02 4-9 2013106 4-20 2022006 4-18
1524034 3-176 1628024 3-178 2007001 4-9 2013107 4-20 2023001 4-18
1524036 3-176 1633006 3-186 2007002 4-9 2013108 4-20 2023002 4-18
1528007 3-178 1674001 3-171 2007003 4-9 2013109 4-20 2023003 4-18
1528008 3-178 1674101 3-171 2007005 4-9 2013110 4-20 2023004 4-18
1528009 3-178 1675001 3-171 2007006 4-9 2013111 4-20 2024001 4-19
1528010 3-178 1676001 3-171 2007007 4-9 2013112 4-20 2024003 4-19
1528011 3-178 2001004 4-7 2008001 4-10 2013113 4-20 2025010 4-25
1528012 3-178 2001005 4-7 2008003 4-10 2013114 4-20 2025011 4-25
1528019 3-178 2001006 4-7 2008005 4-10 2013115 4-20 2025012 4-25
1528020 3-178 2001014 4-7 2008009 4-10 2014003 4-11 2025013 4-25
1528021 3-178 2001015 4-7 2008010 4-10 2014004 4-11 2025014 4-25
1528022 3-178 2001016 4-7 2008011 4-10 2014010 4-11 2025015 4-25
1528023 3-178 2001017 4-7 2008014 4-10 2014011 4-11 2025016 4-25
1528024 3-178 2001019 4-7 2008015 4-10 2014012 4-11 2025020 4-25
1533006 3-186 2001101 4-7 2008017 4-10 2014101 4-11 2025021 4-25
1574001 3-171 2001A01 4-7 2008018 4-10 2014102 4-11 2025022 4-25
1574101 3-171 2001A02 4-7 2008A01 4-10 2014103 4-11 2025023 4-25
1575001 3-171 2001b01 4-7 2008A02 4-10 2014104 4-11 2025024 4-25
1576001 3-172 2001b02 4-7 2009001 4-10 2015003 4-12 2025025 4-25
1602001 3-155 2001c13 4-7 2010002 4-10 2015004 4-12 2025026 4-25
1602002 3-155 2001c14 4-7 2010007 4-10 2015010 4-12 2026001 4-25
1602003 3-155 2001c15 4-7 2010A02 4-10 2015011 4-12 2026002 4-25
ALPHANUMERIC INDEX
1616001 3-161 2001Z07 4-7 2011002 4-10 2015012 4-12 2026003 4-25
1616002 3-161 2001Z08 4-7 2011006 4-10 2017001 4-27 2026004 4-25
1616003 3-161 2002003 4-7 2011007 4-10 2018002 4-9 2026005 4-25
1616004 3-161 2002004 4-7 2011A01 4-10 2018007 4-9 2026006 4-25
1616101 3-161 2002A02 4-7 2011A02 4-10 2018008 4-9 2026A01 4-25
1616102 3-161 2002b02 4-7 2012002 4-11 2018009 4-9 2026A02 4-25
1616103 3-161 2003002 4-8 2012002 4-11 2018010 4-9 2027001 4-26
1616104 3-161 2003006 4-8 2012003 4-11 2018011 4-9 2027002 4-26
1617001 3-161 2003007 4-8 2012004 4-11 2018012 4-9 2027003 4-26
1617002 3-161 2003A01 4-8 2012005 4-11 2018013 4-9 2027004 4-26
DOCUMENTATION
1617003 3-161 2003A02 4-8 2012006 4-11 2019001 4-17 2027005 4-26
1618001 3-161 2004002 4-8 2012007 4-11 2019002 4-17 2027006 4-26
1618002 3-161 2004006 4-8 2012008 4-11 2019003 4-17 2027011 4-26
1618003 3-161 2004007 4-8 2012009 4-11 2019004 4-17 2027012 4-26
1618004 3-161 2004A01 4-8 2012010 4-11 2019005 4-17 2027013 4-26
1619001 3-161 2004A02 4-8 2012011 4-11 2019006 4-17 2027014 4-26
1620003 3-214 2005002 4-8 2012012 4-11 2020001 4-17 2027015 4-26
1621005 3-150 2005006 4-8 2012013 4-11 2020002 4-17 2027016 4-26
1621006 3-150 2005007 4-8 2012014 4-11 2020003 4-17 2027021 4-26
1621008 3-150 2005A01 4-8 2012102 4-20 2020004 4-17 2027022 4-26
6-33
code Page code Page code Page code Page code Page
2027023 4-26 2105002 4-34 2119009 4-38 2203001 4-40 2211006 4-42
2027024 4-26 2105003 4-34 2119010 4-38 2203002 4-40 2212001 4-42
2027025 4-26 2105004 4-34 2119011 4-38 2203003 4-40 2212002 4-42
2027026 4-26 2105005 4-34 212_________ 1-108 2203004 4-40 2212003 4-42
2031004 4-12 2105006 4-34 2120001 4-38 2203005 4-40 2212004 4-42
2031005 4-12 2105007 4-34 2120002 4-38 2203006 4-40 2212005 4-42
2031006 4-12 2106001 4-35 2121001 4-39 2204001 4-41 222_________ 1-108
2031015 4-12 2106002 4-35 2121002 4-39 2204002 4-41 223_________ 1-108
2031016 4-12 2106003 4-35 2121003 4-39 2204003 4-41 23_______FP 1-85
2031017 4-12 2106004 4-35 2121004 4-39 2204004 4-41 230_________ 1-83
2031018 4-12 2106005 4-35 2123001 4-39 2204005 4-41 2301001 4-43
2031019 4-12 2107000 4-35 2123002 4-39 2205001 4-41 2301002 4-43
2031c15 4-12 2107001 4-35 2123003 4-39 2205002 4-41 2301003 4-43
2031c16 4-12 2107002 4-35 2123004 4-39 2205003 4-41 2301004 4-43
2032005 4-13 2107003 4-35 2124001 4-39 2205004 4-41 2301005 4-43
2032017 4-13 2107004 4-35 2124002 4-39 2205005 4-41 2301006 4-43
2032018 4-13 2107005 4-35 2124003 4-39 2205006 4-41 2301007 4-43
2032019 4-13 2108001 4-35 2124004 4-39 2205007 4-41 2301008 4-43
2033002 4-14 2108002 4-35 213_________ 1-108 2205008 4-41 2301009 4-43
2038005 4-13 2108003 4-35 214_________ 1-108 2205009 4-41 2301010 4-43
2038015 4-13 2108004 4-35 215_________ 1-108 2205010 4-41 2301015 4-43
2038016 4-13 2109001 4-35 2150003 4-39 2205011 4-41 2301017 4-43
2039Z07 4-13 2109002 4-35 2150004 4-39 2205012 4-41 2301020 4-43
2039Z08 4-13 2109003 4-35 2150005 4-39 2206001 4-41 2302001 4-44
2041001 4-27 2109004 4-35 2150006 4-39 2206002 4-41 2302002 4-44
2041002 4-27 211_________ 1-108 2150007 4-39 2206003 4-41 2302003 4-44
2041003 4-27 2110001 4-36 2151000 4-34 2206004 4-41 2302004 4-44
2041004 4-27 2110002 4-36 2151001 4-34 2206005 4-41 2302005 4-44
2041005 4-27 2110003 4-36 2151002 4-34 2206006 4-41 2302006 4-44
2041006 4-27 2110004 4-36 2151003 4-34 2207001 4-41 2302007 4-44
208_________ 1-108 2111001 4-36 2151004 4-34 2207002 4-41 2302008 4-44
209_________ 1-108 2111002 4-36 2151005 4-34 2207003 4-41 2303001 4-44
210_________ 1-108 2111003 4-36 2152001 4-34 2207004 4-41 2303002 4-44
2101000 4-33 2111004 4-36 2152002 4-34 2207005 4-41 2303003 4-44
2101001 4-33 2112001 4-36 2152003 4-34 2207006 4-41 2303004 4-44
2101002 4-33 2112002 4-36 2152004 4-34 2207007 4-41 2304001 4-44
2101003 4-33 2112003 4-36 2152005 4-34 2207008 4-41 2304002 4-44
2101004 4-33 2112004 4-36 2152006 4-34 2207010 4-41 2304003 4-44
2101005 4-33 2113001 4-36 2152007 4-34 2207011 4-41 2304004 4-44
2101006 4-33 2113002 4-36 2152008 4-34 2207012 4-41 2305001 4-44
2101007 4-33 2113003 4-36 217_________ 1-108 2208000 4-42 2305002 4-44
2101008 4-33 2113004 4-36 218_________ 1-108 2208001 4-42 2305003 4-44
2101009 4-33 2114001 4-37 219001200 1-109 2208002 4-42 2305004 4-44
2101010 4-33 2114002 4-37 219001600 1-109 2208003 4-42 2305005 4-44
2101011 4-33 2114003 4-37 219002500 1-109 2208004 4-42 2305006 4-44
2101A00 4-33 2115001 4-37 219003200 1-109 2208005 4-42 2305007 4-44
2102001 4-33 2115002 4-37 219004000 1-109 2208006 4-42 2305008 4-44
2102002 4-33 2115003 4-37 219005000 1-109 2208007 4-42 2305009 4-44
2102003 4-33 2115004 4-37 219008000 1-109 2208009 4-42 2305010 4-44
ALPHANUMERIC INDEX
2102004 4-33 2116001 4-37 219010000 1-109 2208010 4-42 2305016 4-44
2102005 4-33 2116002 4-37 2201001 4-40 2208011 4-42 2305017 4-44
2102006 4-33 2116003 4-37 2201002 4-40 2209001 4-42 2306001 4-45
2102007 4-33 2116004 4-37 2201003 4-40 2209002 4-42 2306002 4-45
2102008 4-33 2117001 4-37 2201004 4-40 2209003 4-42 2306003 4-45
2102009 4-33 2117002 4-37 2201005 4-40 2209004 4-42 2306004 4-45
2102010 4-33 2117003 4-37 2201006 4-40 2209005 4-42 2306006 4-45
2102011 4-33 2117004 4-37 2201007 4-40 2209006 4-42 2307001 4-45
2103000 4-33 2118000 4-38 2201008 4-40 221_________ 1-108 2307002 4-45
2103001 4-33 2118001 4-38 2201009 4-40 2210001 4-42 2307003 4-45
DOCUMENTATION
2103002 4-33 2118002 4-38 2201010 4-40 2210002 4-42 2307004 4-45
2103003 4-33 2118003 4-38 2201011 4-40 2210003 4-42 2307005 4-45
2103004 4-33 2119001 4-38 2201012 4-40 2210004 4-42 2307006 4-45
2104001 4-34 2119002 4-38 2202001 4-40 2210005 4-42 2307007 4-45
2104002 4-34 2119003 4-38 2202002 4-40 2210006 4-42 2307008 4-45
2104003 4-34 2119004 4-38 2202003 4-40 2211001 4-42 2307009 4-45
2104004 4-34 2119005 4-38 2202004 4-40 2211002 4-42 2307010 4-45
2104005 4-34 2119006 4-38 2202005 4-40 2211003 4-42 2307015 4-45
2104006 4-34 2119007 4-38 2202006 4-40 2211004 4-42 2307016 4-45
2105001 4-34 2119008 4-38 2202007 4-40 2211005 4-42 2308001 4-46
6-34
code Page code Page code Page code Page code Page
2308002 4-46 23cs800040XP 1-90 2417006 4-49 2F01010 4-29 2F32009 4-32
2308003 4-46 24_______FP 1-85 242_________ 1-83 2F01011 4-29 2F32010 4-32
2308004 4-46 240_________ 1-83 243_________ 1-83 2F01012 4-29 2F32011 4-32
2308005 4-46 2405000 4-47 244_________ 1-83 2F01013 4-29 2F32012 4-32
2308006 4-46 2405001 4-47 245_________ 1-83 2F01022 4-29 2F32013 4-32
2308007 4-46 2405002 4-47 246_________ 1-83 2F01c02 4-29 2F32014 4-32
2308008 4-46 2405003 4-47 247_________ 1-83 2F01c07 4-29 2F38002 4-32
2308009 4-46 2405005 4-47 24A_________ 1-83 2F01c08 4-29 2F38008 4-32
2308010 4-46 2405006 4-47 25_______FP 1-85 2F01c09 4-29 2F38009 4-32
2308012 4-46 2405007 4-47 250_________ 1-83 2F01c10 4-29 2F38010 4-32
2309001 4-46 2405009 4-47 2501010 5-45 2F01c11 4-29 2F38011 4-32
2309002 4-46 2405010 4-47 2501011 5-45 2F01c13 4-29 2F38013 4-32
2309003 4-46 2405011 4-47 2501012 5-45 2F01c14 4-29 2F38014 4-32
2309004 4-46 2405012 4-47 2501013 5-45 2F02001 4-29 2F39c02 4-32
2309007 4-46 2405013 4-47 251_________ 1-83 2F02005 4-29 2F39c08 4-32
231_________ 1-83 2405017 4-47 252_________ 1-83 2F02006 4-29 2F39c09 4-32
2310001 4-46 2405018 4-47 253_________ 1-83 2F02007 4-29 2F39c10 4-32
2310002 4-46 2406001 4-47 254_________ 1-83 2F02008 4-29 2F39c11 4-32
2310003 4-46 2406002 4-47 255_________ 1-83 2F02011 4-29 2F39c12 4-32
2310004 4-46 2406004 4-47 256_________ 1-83 2F03001 4-29 2F39c13 4-32
2310005 4-46 2406005 4-47 25A_________ 1-83 2F03003 4-29 2l01000 4-7
2310006 4-46 2406006 4-47 25b0320020XP 1-89 2F03004 4-29 2l01001 4-7
2310009 4-46 2406008 4-47 25b0500030XP 1-89 2F03005 4-29 2l01002 4-7
2310011 4-46 2406009 4-47 25bs320020XP 1-89 2F04001 4-30 2l01003 4-7
2311001 4-46 2406010 4-47 25bs500030XP 1-89 2F04003 4-30 2l01007 4-7
2311002 4-46 2406011 4-47 25c0320020XP 1-90 2F04004 4-30 2l01008 4-7
2311003 4-46 2407001 4-48 25c0500030XP 1-90 2F04005 4-30 2l01009 4-7
232_________ 1-83 2407002 4-48 25c0800030XP 1-90 2F05001 4-30 2l01010 4-7
233_________ 1-83 2407003 4-48 25c0800040XP 1-90 2F05003 4-30 2l01011 4-7
234_________ 1-83 2407004 4-48 25cs320020XP 1-90 2F05004 4-30 2l01012 4-7
235_________ 1-83 2407005 4-48 25cs500030XP 1-90 2F05005 4-30 2l01013 4-7
2351001 4-43 2407006 4-48 25cs800030XP 1-90 2F06000 4-30 2l01018 4-7
2351002 4-43 2407102 4-48 25cs800040XP 1-90 2F06001 4-30 2l01020 4-7
2351003 4-43 2407103 4-48 26_______FP 1-85 2F06002 4-30 2l01021 4-7
2351004 4-43 2407104 4-48 260_________ 1-83 2F06003 4-30 2l01101 4-7
2351005 4-43 2408001 4-48 2601001 5-45 2F06007 4-30 2l01102 4-7
2351006 4-43 2408002 4-48 2601002 5-45 2F06008 4-30 2l01c02 4-7
2351007 4-43 2408003 4-48 2601003 5-45 2F06009 4-30 2l01c07 4-7
2351008 4-43 2408004 4-48 2601004 5-45 2F06010 4-30 2l01c08 4-7
2351009 4-43 2408102 4-48 261_________ 1-83 2F06011 4-30 2l01c09 4-7
2351010 4-43 2408103 4-48 262_________ 1-83 2F06012 4-30 2l01c10 4-7
2351011 4-43 2408104 4-48 263_________ 1-83 2F06013 4-30 2l01c11 4-7
2351012 4-43 2409001 4-48 264_________ 1-83 2F11001 4-31 2l01c13 4-7
2352001 4-45 2409002 4-48 265_________ 1-83 2F11003 4-31 2l01c14 4-7
2352002 4-45 2409003 4-48 266_________ 1-83 2F11004 4-31 2l02001 4-7
2356001 4-43 2409004 4-48 267_________ 1-83 2F11005 4-31 2l02002 4-7
2356002 4-43 2409102 4-48 26A_________ 1-83 2F31001 4-31 2l02005 4-7
2356003 4-43 2409103 4-48 270_________ 1-122 2F31002 4-31 2l02006 4-7
2356004 4-43 2409104 4-48 271_________ 1-122 2F31003 4-31 2l02007 4-7
ALPHANUMERIC INDEX
2356005 4-43 241_________ 1-83 272_________ 1-122 2F31007 4-31 2l02008 4-7
2357001 4-45 2410001 4-49 273_________ 1-122 2F31008 4-31 2l02009 4-7
2357002 4-45 2410002 4-49 275_________ 1-131 2F31009 4-31 2l02010 4-7
236_________ 1-83 2410003 4-49 276_________ 1-131 2F31010 4-31 2l02011 4-7
23A_________ 1-83 2410004 4-49 277_________ 1-126 2F31011 4-31 2l02012 4-7
23b0200015XP 1-89 2410102 4-49 277________P 1-142 2F31012 4-31 2l03001 4-8
23b0320020XP 1-89 2410103 4-49 278_________ 1-126 2F31013 4-31 2l03003 4-8
23b0500030XP 1-89 2410104 4-49 27A_________ 1-151 2F31014 4-31 2l03004 4-8
23bs200015XP 1-89 2411001 4-49 27b_________ 1-151 2F31015 4-31 2l03005 4-8
23bs320020XP 1-89 2411002 4-49 27c_________ 1-151 2F31c02 4-31 2l03301 4-8
DOCUMENTATION
23bs500030XP 1-89 2411003 4-49 27D_________ 1-151 2F31c03 4-31 2l03302 4-8
23c0200015XP 1-90 2411004 4-49 28__________ 1-67 2F31c08 4-31 2l03303 4-8
23c0320020XP 1-90 2411005 4-49 29__________ 1-67 2F31c09 4-31 2l03304 4-8
23c0500030XP 1-90 2412001 4-49 2F01000 4-29 2F31c10 4-31 2l03305 4-8
23c0800030XP 1-90 2412002 4-49 2F01001 4-29 2F31c11 4-31 2l03306 4-8
23c0800040XP 1-90 2412003 4-49 2F01002 4-29 2F31c12 4-31 2l03307 4-8
23cs200015XP 1-90 2417002 4-49 2F01003 4-29 2F31c13 4-31 2l03308 4-8
23cs320020XP 1-90 2417003 4-49 2F01007 4-29 2F31c14 4-31 2l04001 4-8
23cs500030XP 1-90 2417004 4-49 2F01008 4-29 2F32002 4-32 2l04003 4-8
23cs800030XP 1-90 2417005 4-49 2F01009 4-29 2F32008 4-32 2l04004 4-8
6-35
code Page code Page code Page code Page code Page
2l04005 4-8 2l23403 4-19 2l34008 4-20 2l38012 4-13 2l53011 4-15
2l05001 4-8 2l23406 4-19 2l34009 4-20 2l38013 4-13 2l53013 4-15
2l05003 4-8 2l23407 4-19 2l34010 4-20 2l38014 4-13 2l54001 4-15
2l05004 4-8 2l23409 4-19 2l34011 4-20 2l39c02 4-13 2l54002 4-15
2l05005 4-8 2l23410 4-19 2l34013 4-20 2l39c08 4-13 2l54007 4-15
2l07004 4-9 2l23412 4-19 2l34014 4-20 2l39c09 4-13 2l54008 4-15
2l08002 4-10 2l23413 4-19 2l34016 4-20 2l39c10 4-13 2l54009 4-15
2l08004 4-10 2l23415 4-19 2l34017 4-20 2l39c11 4-13 2l54010 4-15
2l08006 4-10 2l23419 4-19 2l34020 4-20 2l39c13 4-13 2l54011 4-15
2l08007 4-10 2l23420 4-19 2l34021 4-20 2l40001 4-14 2l54012 4-15
2l08008 4-10 2l24004 4-19 2l34F01 4-21 2l40003 4-14 2l54013 4-15
2l10001 4-10 2l24005 4-19 2l34F05 4-21 2l40004 4-14 2l54014 4-15
2l10003 4-10 2l24006 4-19 2l34F06 4-21 2l42001 4-22 2l54016 4-15
2l10004 4-10 2l24301 4-19 2l34F07 4-21 2l42002 4-22 2l54017 4-15
2l10005 4-10 2l24303 4-19 2l34F08 4-21 2l42004 4-22 2l54018 4-15
2l10006 4-10 2l24306 4-19 2l34F09 4-21 2l42005 4-22 2l55001 4-16
2l10A01 4-10 2l24309 4-19 2l34F10 4-21 2l43001 4-22 2l55002 4-16
2l11001 4-10 2l25001 4-19 2l34F13 4-21 2l43002 4-22 2l55007 4-16
2l11003 4-10 2l25002 4-19 2l34F14 4-21 2l43003 4-22 2l55008 4-16
2l11004 4-10 2l25003 4-19 2l34F16 4-21 2l43008 4-22 2l55009 4-16
2l11005 4-10 2l25004 4-19 2l34F17 4-21 2l43009 4-22 2l55010 4-16
2l11301 4-10 2l25005 4-19 2l35001 4-21 2l44001 4-23 2l55011 4-16
2l11302 4-10 2l25008 4-19 2l35002 4-21 2l44003 4-23 2l55012 4-16
2l11303 4-10 2l25009 4-19 2l35003 4-21 2l45001 4-23 2l55013 4-16
2l11304 4-10 2l31001 4-12 2l35006 4-21 2l45002 4-23 2l55014 4-16
2l11305 4-10 2l31002 4-12 2l35007 4-21 2l45008 4-23 2l55016 4-16
2l11306 4-10 2l31003 4-12 2l35008 4-21 2l45009 4-23 2l55017 4-16
2l11307 4-10 2l31007 4-12 2l35009 4-21 2l46001 4-23 2l55018 4-16
2l11308 4-10 2l31008 4-12 2l35010 4-21 2l46002 4-23 2l56001 4-16
2l14001 4-11 2l31009 4-12 2l35011 4-21 2l46003 4-23 2l56002 4-16
2l14002 4-11 2l31010 4-12 2l35013 4-21 2l46004 4-23 2l56007 4-16
2l14005 4-11 2l31011 4-12 2l35014 4-21 2l47001 4-24 2l56008 4-16
2l14006 4-11 2l31012 4-12 2l35016 4-21 2l47002 4-24 2l56009 4-16
2l14007 4-11 2l31013 4-12 2l35017 4-21 2l47003 4-24 2l56010 4-16
2l14008 4-11 2l31014 4-12 2l35020 4-21 2l48001 4-24 2l56011 4-16
2l14009 4-11 2l31c02 4-12 2l35F01 4-21 2l48002 4-24 2l56012 4-16
2l14013 4-11 2l31c03 4-12 2l35F06 4-21 2l48003 4-24 2l56013 4-16
2l14014 4-11 2l31c08 4-12 2l35F07 4-21 2l48004 4-24 2l56014 4-16
2l14020 4-11 2l31c09 4-12 2l35F08 4-21 2l49001 4-24 2l56016 4-16
2l14021 4-11 2l31c10 4-12 2l35F09 4-21 2l49003 4-24 2l56017 4-16
2l14106 4-11 2l31c11 4-12 2l35F10 4-21 2l49004 4-24 2l57001 4-16
2l15001 4-12 2l31c12 4-12 2l35F13 4-21 2l49005 4-24 2l57002 4-16
2l15002 4-12 2l31c13 4-12 2l35F14 4-21 2l49006 4-24 2l57007 4-16
2l15005 4-12 2l31c14 4-12 2l35F16 4-21 2l50001 4-14 2l57008 4-16
2l15006 4-12 2l32001 4-13 2l35F17 4-21 2l50002 4-14 2l57009 4-16
2l15007 4-12 2l32002 4-13 2l36001 4-21 2l50007 4-14 2l57010 4-16
2l15008 4-12 2l32003 4-13 2l36002 4-21 2l50008 4-14 2l57011 4-16
2l15009 4-12 2l32004 4-13 2l36006 4-21 2l50009 4-14 2l57012 4-16
2l15013 4-12 2l32008 4-13 2l36007 4-21 2l50010 4-14 2l57013 4-16
ALPHANUMERIC INDEX
2l15014 4-12 2l32009 4-13 2l36008 4-21 2l50011 4-14 2l57014 4-16
2l15020 4-12 2l32010 4-13 2l36009 4-21 2l50013 4-14 2l57016 4-16
2l15021 4-12 2l32011 4-13 2l36010 4-21 2l51001 4-14 2l57017 4-16
2l15106 4-12 2l32012 4-13 2l36012 4-21 2l51002 4-14 3202001 3-95
2l17001 4-27 2l32013 4-13 2l36020 4-21 2l51007 4-14 3202001A 3-95
2l20017 4-17 2l32014 4-13 2l36021 4-21 2l51008 4-14 3202002 3-95
2l21001 4-18 2l32c02 4-13 2l37001 4-22 2l51009 4-14 3202002A 3-95
2l21003 4-18 2l32c03 4-13 2l37002 4-22 2l51010 4-14 3202003 3-95
2l21004 4-18 2l32c08 4-13 2l37006 4-22 2l51011 4-14 3202003A 3-95
2l22001 4-18 2l32c09 4-13 2l37007 4-22 2l51013 4-14 3202004 3-95
DOCUMENTATION
2l22003 4-18 2l32c10 4-13 2l37008 4-22 2l52002 4-15 3202004A 3-95
2l22004 4-18 2l32c11 4-13 2l37009 4-22 2l52008 4-15 3202101 3-96
2l23005 4-18 2l32c12 4-13 2l37010 4-22 2l52009 4-15 3202101A 3-96
2l23006 4-18 2l32c13 4-13 2l37012 4-22 2l52010 4-15 3202102 3-96
2l23301 4-18 2l32c14 4-13 2l37020 4-22 2l52011 4-15 3202102A 3-96
2l23303 4-18 2l34001 4-20 2l38002 4-13 2l52013 4-15 3202103 3-96
2l23306 4-18 2l34002 4-20 2l38008 4-13 2l53002 4-15 3202103A 3-96
2l23309 4-18 2l34003 4-20 2l38009 4-13 2l53008 4-15 3202104 3-96
2l23401 4-19 2l34006 4-20 2l38010 4-13 2l53009 4-15 3202104A 3-96
2l23402 4-19 2l34007 4-20 2l38011 4-13 2l53010 4-15 3206001 3-100
6-36
code Page code Page code Page code Page code Page
3206002 3-100 3283010 3-105 3382011 3-127 3472008 3-131 3570001 3-114
3206003 3-100 3283010A 3-105 3383007 3-105 3472011 3-131 3571000 3-120
3206004 3-100 3283011 3-105 3383008 3-105 3480001 3-82 3571001 3-120
3208001 3-101 3283011A 3-105 3383009 3-105 3480001A 3-82 3571001l 3-138
3208002 3-101 3283012 3-105 3383010 3-105 3480002 3-82 3571004 3-120
3208003 3-101 3283012A 3-105 3383011 3-105 3480002A 3-82 3571004l 3-138
3208004 3-101 3283031 3-105 3383012 3-105 3480003 3-82 3572008 3-131
3210001 3-98 3283031A 3-105 3383031 3-105 3480003A 3-82 3572011 3-131
3210001A 3-98 3283032 3-105 3383032 3-105 3480007 3-82 3580001 3-82
3210002 3-98 3283032A 3-105 3383033 3-105 3480007A 3-82 3580002 3-82
3210002A 3-98 3283033 3-105 3383034 3-105 3480008 3-82 3580003 3-82
3210003 3-98 3283033A 3-105 3383035 3-105 3480008A 3-82 3580007 3-82
3210003A 3-98 3283034 3-105 3383036 3-105 3480009 3-82 3580008 3-82
3210004 3-98 3283034A 3-105 3384008 3-129 3480009A 3-82 3580009 3-82
3210004A 3-98 3283035 3-105 3384011 3-129 3481001 3-109 3581001 3-109
3240000A 3-123 3283035A 3-105 3385002 3-133 3481001A 3-109 3581005 3-109
3240001A 3-123 3283036 3-105 3388001 3-85 3481005 3-109 3582008 3-127
3267001 3-120 3283036A 3-105 3388003 3-88 3481005A 3-109 3582011 3-127
3267001A 3-120 3284008 3-129 3389001 3-135 3482008 3-127 3583007 3-105
3267051 3-120 3284011 3-129 3389005 3-135 3482011 3-127 3583008 3-105
3267051A 3-120 3285002 3-133 3389006 3-135 3483007 3-105 3583009 3-105
3267051Al 3-137 3288001 3-85 3390001 3-91 3483007A 3-105 3583010 3-105
3267051l 3-137 3288001A 3-85 3391001 3-91 3483008 3-105 3583011 3-105
3269000 3-114 3288003 3-88 3391005 3-91 3483008A 3-105 3583012 3-105
3269000A 3-114 3288003A 3-88 3391006 3-91 3483009 3-105 3583031 3-105
3269001 3-114 3289001 3-135 3402001 3-95 3483009A 3-105 3583032 3-105
3269001A 3-114 3289005 3-135 3402001A 3-95 3483010 3-105 3583033 3-105
3269001Al 3-137 3289006 3-135 3402002 3-95 3483010A 3-105 3583034 3-105
3269001l 3-137 3290001 3-91 3402002A 3-95 3483011 3-105 3583035 3-105
3269002 3-114 3290001A 3-91 3402003 3-95 3483011A 3-105 3583036 3-105
3269002A 3-114 3291001 3-91 3402003A 3-95 3483012 3-105 3584008 3-129
3270001 3-114 3291005 3-91 3402004 3-95 3483012A 3-105 3584011 3-129
3270001A 3-114 3291006 3-91 3402004A 3-95 3483031 3-105 3585002 3-133
3271000 3-116 3302001 3-95 3410001 3-98 3483031A 3-105 3588001 3-85
3271000A 3-116 3302002 3-95 3410001A 3-98 3483032 3-105 3588003 3-88
3271500 3-116 3302003 3-95 3410002 3-98 3483032A 3-105 3589001 3-135
3271500A 3-116 3302004 3-95 3410002A 3-98 3483033 3-105 3589005 3-135
3271600 3-116 3302101 3-96 3410003 3-98 3483033A 3-105 3589006 3-135
3271600A 3-116 3302102 3-96 3410003A 3-98 3483034 3-105 3602001 3-95
3271600Al 3-137 3302103 3-96 3410004 3-98 3483034A 3-105 3602002 3-95
3271600l 3-137 3302104 3-96 3410004A 3-98 3483035 3-105 3602003 3-95
3271700 3-116 3310001 3-98 3440000A 3-123 3483035A 3-105 3602004 3-95
3271700A 3-116 3310002 3-98 3440001A 3-123 3483036 3-105 3610001 3-98
3272008 3-131 3310003 3-98 3469000 3-114 3483036A 3-105 3610002 3-98
3272011 3-131 3310004 3-98 3469000A 3-114 3484008 3-129 3610003 3-98
3280001 3-82 3367001 3-120 3469001 3-114 3484011 3-129 3610004 3-98
3280001A 3-82 3367051 3-120 3469001A 3-114 3485002 3-133 3669000 3-114
3280002 3-82 3367051l 3-137 3469001Al 3-138 3488001 3-85 3669001 3-114
3280002A 3-82 3369000 3-114 3469001l 3-138 3488001A 3-85 3669001l 3-138
ALPHANUMERIC INDEX
3280003 3-82 3369001 3-114 3469002 3-114 3488003 3-88 3669002 3-114
3280003A 3-82 3369001l 3-137 3469002A 3-114 3488003A 3-88 3669004 3-114
3280007 3-82 3369002 3-114 3469004 3-114 3489001 3-135 3669004l 3-138
3280007A 3-82 3370001 3-114 3469004A 3-114 3489005 3-135 3669005 3-114
3280008 3-82 3371000 3-116 3469004Al 3-138 3489006 3-135 3670001 3-114
3280008A 3-82 3371500 3-116 3469004l 3-138 3502001 3-95 3671000 3-120
3280009 3-82 3371600 3-116 3469005 3-114 3502002 3-95 3671001 3-120
3280009A 3-82 3371600l 3-137 3469005A 3-114 3502003 3-95 3671001l 3-138
3281001 3-109 3371700 3-116 3470001 3-114 3502004 3-95 3671004 3-120
3281001A 3-109 3372008 3-131 3470001A 3-114 3510001 3-98 3671004l 3-138
DOCUMENTATION
3281005 3-109 3372011 3-131 3471000 3-120 3510002 3-98 3672008 3-131
3281005A 3-109 3380001 3-82 3471000A 3-120 3510003 3-98 3672011 3-131
3282008 3-127 3380002 3-82 3471001 3-120 3510004 3-98 3680001 3-82
3282011 3-127 3380003 3-82 3471001A 3-120 3569000 3-114 3680002 3-82
3283007 3-105 3380007 3-82 3471001Al 3-138 3569001 3-114 3680003 3-82
3283007A 3-105 3380008 3-82 3471001l 3-138 3569001l 3-138 3680007 3-82
3283008 3-105 3380009 3-82 3471004 3-120 3569002 3-114 3680008 3-82
3283008A 3-105 3381001 3-109 3471004A 3-120 3569004 3-114 3680009 3-82
3283009 3-105 3381005 3-109 3471004Al 3-138 3569004l 3-138 3681001 3-109
3283009A 3-105 3382008 3-127 3471004l 3-138 3569005 3-114 3681005 3-109
6-37
code Page code Page code Page code Page code Page
3682008 3-127 4410001 3-98 4483018A 3-105 4602012 3-215 5105010 3-60
3682011 3-127 4410001A 3-98 4484005 3-129 4603003 3-102 5105011 3-60
3683007 3-105 4410002 3-98 4484008 3-129 4610000 3-98 5105012 3-60
3683008 3-105 4410002A 3-98 4485002 3-133 4610001 3-98 5105013 3-60
3683009 3-105 4410003 3-98 4488001 3-85 4610002 3-98 5105014 3-60
3683010 3-105 4410003A 3-98 4488001A 3-85 4610003 3-98 5105015 3-60
3683011 3-105 4440000A 3-123 4488002 3-85 4669000 3-114 5105016 3-60
3683012 3-105 4440001A 3-123 4488002A 3-85 4669004 3-114 5105017 3-60
3683031 3-105 4469000 3-114 4488003 3-88 4669004l 3-138 5105018 3-60
3683032 3-105 4469000A 3-114 4488003A 3-88 4669005 3-114 5105019 3-60
3683033 3-105 4469004 3-114 4489001 3-135 4670001 3-114 5105020 3-60
3683034 3-105 4469004A 3-114 4489002 3-135 4671900 3-120 5105021 3-60
3683035 3-105 4469004Al 3-138 4502000 3-95 4671901 3-120 5105022 3-60
3683036 3-105 4469004l 3-138 4502001 3-95 4671901l 3-138 5105023 3-60
3684008 3-129 4469005 3-114 4502002 3-95 4672005 3-131 5105024 3-60
3684011 3-129 4469005A 3-114 4502003 3-95 4672008 3-131 5106008 3-68
3685002 3-133 4470001 3-114 4502012 3-215 4680001 3-82 5106011 3-68
3688001 3-85 4470001A 3-114 4503003 3-102 4680002 3-82 5107001 3-57
3688003 3-88 4471900 3-120 4510000 3-98 4680003 3-82 5107002 3-57
3689001 3-135 4471900A 3-120 4510001 3-98 4680004 3-82 5107003 3-57
3689005 3-135 4471901 3-120 4510002 3-98 4680005 3-82 5107004 3-57
3689006 3-135 4471901A 3-120 4510003 3-98 4680006 3-82 5108001 3-57
37c2130000 1-277 4471901Al 3-138 4569000 3-114 4681001 3-109 5108002 3-57
37c2150000 1-277 4471901l 3-138 4569004 3-114 4681005 3-109 5108003 3-57
37c2230000 1-277 4472005 3-131 4569004l 3-138 4681006 3-109 5108004 3-57
37c2250000 1-277 4472008 3-131 4569005 3-114 4682005 3-127 5110001 3-58
37D1221000 1-272 4480001 3-82 4570001 3-114 4682008 3-127 5110002 3-58
37D1332000 1-273 4480001A 3-82 4571900 3-120 4683004 3-105 5110003 3-58
37D1442000 1-274 4480002 3-82 4571901 3-120 4683005 3-105 5110004 3-58
37D2200000 1-275 4480002A 3-82 4571901l 3-138 4683006 3-105 5111001 3-57
37D2400000 1-276 4480003 3-82 4572005 3-131 4683007 3-105 5111002 3-57
37D2r00000 1-277 4480003A 3-82 4572008 3-131 4683008 3-105 5112001 3-55
37m1110000 1-270 4480004 3-82 4580001 3-82 4683009 3-105 5113002 3-70
37m1120000 1-270 4480004A 3-82 4580002 3-82 4683013 3-105 5114001 3-69
37m1120001 1-270 4480005 3-82 4580003 3-82 4683014 3-105 5114002 3-69
37m1430000 1-270 4480005A 3-82 4580004 3-82 4683015 3-105 5201001 3-53
37m1440000 1-270 4480006 3-82 4580005 3-82 4683016 3-105 5201002 3-53
37m1450000 1-271 4480006A 3-82 4580006 3-82 4683017 3-105 5201003 3-53
37m2200000 1-271 4481001 3-109 4581001 3-109 4683018 3-105 5201004 3-53
37m2220000 1-271 4481001A 3-109 4581005 3-109 4684005 3-129 5201005 3-53
37m2330000 1-271 4481005 3-109 4581006 3-109 4684008 3-129 5201006 3-53
371032______ 1-257 4481005A 3-109 4582005 3-127 4685002 3-133 5202001 3-57
371032______1110 1-257 4481006 3-109 4582008 3-127 4688001 3-85 5202002 3-57
371032______1120 1-257 4481006A 3-109 4583004 3-105 4688002 3-85 5202003 3-57
371032______1121 1-257 4482005 3-127 4583005 3-105 4688003 3-88 5202004 3-57
371032______2200 1-257 4482008 3-127 4583006 3-105 4689001 3-135 5203001 3-63
371032______2220 1-257 4483004 3-105 4583007 3-105 4689002 3-135 5204008 3-66
371050______ 1-257 4483004A 3-105 4583008 3-105 5101001 3-53 5204011 3-66
371050______1430 1-257 4483005 3-105 4583009 3-105 5101002 3-53 5205001 3-60
ALPHANUMERIC INDEX
371050______1440 1-257 4483005A 3-105 4583013 3-105 5101003 3-53 5205002 3-60
371050______2220 1-257 4483006 3-105 4583014 3-105 5101004 3-53 5205003 3-60
371050______2330 1-257 4483006A 3-105 4583015 3-105 5101005 3-53 5205004 3-60
371063______ 1-257 4483007 3-105 4583016 3-105 5101006 3-53 5205005 3-60
371063______1450 1-257 4483007A 3-105 4583017 3-105 5102001 3-57 5205006 3-60
371063______2330 1-257 4483008 3-105 4583018 3-105 5102002 3-57 5205007 3-60
4402000 3-95 4483008A 3-105 4584005 3-129 5102003 3-57 5205008 3-60
4402000A 3-95 4483009 3-105 4584008 3-129 5102004 3-57 5205009 3-60
4402001 3-95 4483009A 3-105 4585002 3-133 5103001 3-63 5205010 3-60
4402001A 3-95 4483013 3-105 4585005 3-133 5104008 3-66 5205011 3-60
DOCUMENTATION
4402002 3-95 4483013A 3-105 4588001 3-85 5104011 3-66 5205012 3-60
4402002A 3-95 4483014 3-105 4588002 3-85 5105001 3-60 5205013 3-60
4402003 3-95 4483014A 3-105 4588003 3-88 5105002 3-60 5205014 3-60
4402003A 3-95 4483015 3-105 4589001 3-135 5105003 3-60 5205015 3-60
4402012 3-215 4483015A 3-105 4589002 3-135 5105004 3-60 5205016 3-60
4402012A 3-215 4483016 3-105 4589003 3-174 5105005 3-60 5205017 3-60
4403003 3-102 4483016A 3-105 4602000 3-95 5105006 3-60 5205018 3-60
4403003A 3-102 4483017 3-105 4602001 3-95 5105007 3-60 5205019 3-60
4410000 3-98 4483017A 3-105 4602002 3-95 5105008 3-60 5205020 3-60
4410000A 3-98 4483018 3-105 4602003 3-95 5105009 3-60 5205021 3-60
6-38
code Page code Page code Page code Page code Page
5205022 3-60 6171003A 3-120 6371003 3-120 7010001150 2-15 7020000500 2-18
5205023 3-60 6171003Al 3-138 6371003l 3-138 7010001160 2-15 7020000600 2-18
5205024 3-60 6171003l 3-138 6380001 3-82 7010001200 2-16 7020000700 2-18
5206008 3-68 6180001 3-82 6380002 3-82 7010001300 2-16 7020000900 2-18
5206011 3-68 6180001A 3-82 6380003 3-82 7010001400 2-15 7020001000 2-18
5207001 3-57 6180002 3-82 6380004 3-82 7010001500 2-16 7020001100 2-18
5207002 3-57 6180002A 3-82 6380005 3-82 7010001600 2-16 7020001400 2-18
5207003 3-57 6180003 3-82 6380006 3-82 7010001700 2-15 7020001700 2-18
5207004 3-57 6180003A 3-82 6381001 3-109 7010001800 2-16 7020010100 2-25
5208001 3-57 6180004 3-82 6381004 3-109 7010001900 2-16 7020010200 2-25
5208002 3-57 6180004A 3-82 6381006 3-109 7010010100 2-24 7020010400 2-25
5208003 3-57 6180005 3-82 6382002 3-127 7010010200 2-23 7020011100 2-25
5208004 3-57 6180005A 3-82 6385002 3-133 7010010400 2-23 7020011200 2-25
5210001 3-58 6180006 3-82 6388001 3-85 7010011100 2-24 7020011300 2-25
5210002 3-58 6180006A 3-82 6388002 3-85 7010011200 2-24 7020012100 2-25
5210003 3-58 6181001 3-109 6388003 3-88 7010011300 2-24 7020012200 2-25
5210004 3-58 6181001A 3-109 6389001 3-135 7010012100 2-24 7020012300 2-25
5211001 3-57 6181004 3-109 6389002 3-135 7010012200 2-24 7020020100 2-30
5211002 3-57 6181004A 3-109 6402001 3-95 7010012300 2-24 7020020100l 2-124
5212001 3-55 6181006 3-109 6402012 3-217 7010020100 2-28 7020020200 2-29
5213002 3-70 6181006A 3-109 6469000 3-114 7010020100l 2-124 7020020200l 2-124
5214001 3-69 6182002 3-127 6469004 3-114 7010020200 2-27 7020020300 2-30
5214002 3-69 6182005 3-127 6469004l 3-138 7010020200l 2-124 7020020400 2-29
53__________ 3-200 6185002 3-133 6469005 3-114 7010020300 2-28 7020020400l 2-124
54__________ 3-200 6185005 3-133 6469010 3-114 7010020400 2-27 7020020500 2-29
5511200 3-208 6188001 3-85 6470002 3-114 7010020400l 2-124 7020021100 2-29
5511300 3-208 6188001A 3-85 6471002 3-120 7010020500 2-27 7020021100l 2-124
5511400 3-208 6188002 3-85 6471003 3-120 7010021100 2-28 7020021200 2-29
5512200 3-208 6188002A 3-85 6471003l 3-138 7010021100l 2-124 7020021200l 2-124
5512300 3-208 6188003 3-88 6480001 3-82 7010021200 2-28 7020021300 2-29
5512400 3-208 6188003A 3-88 6480002 3-82 7010021200l 2-124 7020021500 2-29
5521500 3-213 6189001 3-135 6480003 3-82 7010021300 2-28 7020021600 2-29
5522500 3-213 6189002 3-135 6480004 3-82 7010021500 2-28 7020022100 2-30
561_A___ 3-34 6202001 3-95 6480005 3-82 7010021600 2-28 7020022100l 2-124
561_b___ 3-26 6202012 3-217 6480006 3-82 7010022100 2-28 7020022200 2-30
561_b__l___ 3-39 6269000 3-114 6481001 3-109 7010022100l 2-124 7020022200l 2-124
561_c___ 3-16 6269004 3-114 6481002 3-109 7010022200 2-28 7020022300 2-30
561_D___ 3-13 6269004l 3-138 6481006 3-109 7010022200l 2-124 7020022300l 2-124
561_F___ 3-10 6269005 3-114 6482002 3-127 7010022300 2-28 7020022400 2-30
561_F__D___ 3-43 6269010 3-114 6485002 3-133 7010022300l 2-124 7020022500 2-30
561_F__l___ 3-45 6270002 3-114 6488001 3-85 7010022400 2-28 7020022600 2-30
561_F__l___ 3-45 6271002 3-120 6488002 3-85 7010022500 2-28 7021010100 2-44
561_l___ 3-29 6271003 3-120 6488003 3-88 7010022600 2-28 7021010110 2-44
561_P___ 3-37 6271003l 3-138 6489001 3-135 7011011100 2-40 7021010200 2-44
561_r___ 3-19 6280001 3-82 6489002 3-135 7011011200 2-40 7021010210 2-44
561_r1__ 3-19 6280002 3-82 7001000100 2-20 7011011300 2-40 7021020100 2-45
561_r2__ 3-22 6280003 3-82 7001000110 2-20 7011012100 2-40 7021020100l 2-124
561_s___ 3-36 6280004 3-82 7001000200 2-21 7011012200 2-40 7021020110 2-44
561_V___ 3-32 6280005 3-82 7001000210 2-21 7011012300 2-40 7021020200 2-45
ALPHANUMERIC INDEX
561_V__b__l___ 3-41 6280006 3-82 7001000400 2-22 7011021100 2-41 7021020200l 2-124
6102001 3-95 6281001 3-109 7001000410 2-22 7011021100l 2-124 7021020210 2-44
6102001A 3-95 6281004 3-109 7001000500 2-21 7011021200 2-41 7030000100 2-19
6102012 3-217 6281006 3-109 7001000510 2-21 7011021200l 2-124 7030000200 2-19
6102012A 3-217 6282002 3-127 7001000600 2-21 7011021300 2-41 7030000300 2-19
6169000 3-114 6285002 3-133 7001000610 2-21 7011021500 2-41 7030000400 2-19
6169000A 3-114 6288001 3-85 7001000700 2-22 7011021600 2-41 7030000500 2-19
6169004 3-114 6288002 3-85 7001000710 2-22 7011022100 2-41 7030000600 2-19
6169004A 3-114 6288003 3-88 7001000900 2-22 7011022100l 2-124 7030000700 2-19
6169004Al 3-138 6289001 3-135 7001000910 2-22 7011022200 2-41 7030000900 2-19
DOCUMENTATION
6169004l 3-138 6289002 3-135 7010000100 2-14 7011022200l 2-124 7030001000 2-19
6169005 3-114 6302001 3-95 7010000200 2-14 7011022300 2-41 7030001100 2-19
6169005A 3-114 6302012 3-217 7010000300 2-14 7011022300l 2-124 7030010100 2-26
6169010 3-114 6369000 3-114 7010000400 2-14 7011022400 2-41 7030010200 2-26
6169010A 3-114 6369004 3-114 7010000500 2-15 7011022500 2-41 7030010400 2-26
6170002 3-114 6369004l 3-138 7010000600 2-15 7011022600 2-41 7030011100 2-26
6170002A 3-114 6369005 3-114 7010000700 2-15 7020000100 2-18 7030011200 2-26
6171002 3-120 6369010 3-114 7010000900 2-15 7020000200 2-18 7030011300 2-26
6171002A 3-120 6370002 3-114 7010001000 2-15 7020000300 2-18 7030012100 2-26
6171003 3-120 6371002 3-120 7010001100 2-15 7020000400 2-18 7030012200 2-26
6-39
code Page code Page code Page code Page code Page
7030012300 2-26 7052022500 2-111 7057221400 2-129 7062020414 2-84 7063030112 2-105
7030020100 2-32 7052022600 2-111 7057221410 2-133 7062020415 2-84 7063030113 2-105
7030020100l 2-125 7053021100 2-112 7058021100 2-129 7062030112 2-83 7063030114 2-105
7030020200 2-31 7053021100l 2-125 7058021110 2-133 7062030113 2-83 7063030115 2-105
7030020200l 2-125 7053021200 2-112 7058021400 2-129 7062030114 2-83 7063030132 2-104
7030020300 2-32 7053021200l 2-125 7058021410 2-133 7062030115 2-83 7063030133 2-104
7030020400 2-31 7053021400 2-112 7058121100 2-129 7062030132 2-83 7063030134 2-104
7030020400l 2-125 7053021500 2-112 7058121110 2-133 7062030133 2-83 7063030135 2-104
7030020500 2-31 7053022100 2-112 7058121400 2-129 7062030134 2-83 7063030212 2-104
7030021100 2-31 7053022100l 2-125 7058121410 2-133 7062030135 2-83 7063030213 2-104
7030021100l 2-125 7053022200 2-112 7058221100 2-129 7062030212 2-84 7063030214 2-104
7030021200 2-31 7053022200l 2-125 7058221110 2-133 7062030213 2-84 7063030215 2-104
7030021200l 2-125 7053022300 2-112 7058221400 2-129 7062030214 2-84 7063030312 2-104
7030021300 2-31 7053022300l 2-125 7058221410 2-133 7062030215 2-84 7063030313 2-104
7030021500 2-31 7053022400 2-112 7059021100 2-129 7062030312 2-84 7063030314 2-104
7030021600 2-31 7053022500 2-112 7059021110 2-133 7062030313 2-84 7063030315 2-104
7030022100 2-32 7053022600 2-112 7059021400 2-129 7062030314 2-84 7063030412 2-104
7030022100l 2-125 7054021100 2-114 7059021410 2-133 7062030315 2-84 7063030413 2-104
7030022200 2-32 7054021200 2-115 7059121100 2-129 7062030412 2-84 7063030414 2-104
7030022200l 2-125 7054021300 2-115 7059121110 2-133 7062030413 2-84 7066040102 2-89
7030022300 2-32 7054021400 2-114 7059121400 2-129 7062030414 2-84 7066040103 2-89
7030022300l 2-125 7054021500 2-115 7059121410 2-133 7062030415 2-84 7066040112 2-90
7030022400 2-32 7054021600 2-115 7059221100 2-129 7062040102 2-89 7066040113 2-90
7030022500 2-32 7054022100 2-115 7059221110 2-133 7062040103 2-89 7066040132 2-89
7030022600 2-32 7054022200 2-115 7059221400 2-129 7062040112 2-90 7066040133 2-89
7051011100 2-109 7054022300 2-115 7059221410 2-133 7062040113 2-90 7066040212 2-90
7051011200 2-109 7054022400 2-115 7061010110 2-76 7062040132 2-89 7066040213 2-90
7051011300 2-109 7054022500 2-115 7061010130 2-76 7062040133 2-89 7066040312 2-91
7051012100 2-109 7054022600 2-115 7061010210 2-76 7062040212 2-90 7066040313 2-91
7051012200 2-109 7055021100 2-114 7061010310 2-76 7062040213 2-90 7066040412 2-92
7051012300 2-109 7055021200 2-115 7061010410 2-76 7062040312 2-91 7066040413 2-92
7051021100 2-110 7055021300 2-115 7061020112 2-77 7062040313 2-91 7067040102 2-89
7051021100l 2-125 7055021400 2-114 7061020132 2-77 7062040412 2-92 7067040103 2-89
7051021200 2-111 7055021500 2-115 7061020212 2-77 7062040413 2-92 7067040112 2-90
7051021200l 2-125 7055021600 2-115 7061020312 2-77 7062060112 2-90 7067040113 2-90
7051021300 2-111 7055022100 2-115 7061020412 2-77 7062060113 2-90 7067040132 2-89
7051021400 2-110 7055022200 2-115 7061030112 2-77 7062060132 2-89 7067040133 2-89
7051021500 2-111 7055022300 2-115 7061030132 2-77 7062060133 2-89 7067040212 2-90
7051021600 2-111 7055022400 2-115 7061030212 2-77 7062060212 2-91 7067040213 2-90
7051022100 2-111 7055022500 2-115 7061030312 2-77 7062060213 2-91 7067040312 2-91
7051022100l 2-125 7055022600 2-115 7061030412 2-77 7062060312 2-91 7067040313 2-91
7051022200 2-111 7056011100 2-109 7062010100 2-82 7062060313 2-91 7067040412 2-92
7051022200l 2-125 7056011200 2-109 7062010110 2-82 7062060412 2-92 7067040413 2-92
7051022300 2-111 7056011300 2-109 7062010130 2-82 7062060413 2-92 7068030112 2-168
7051022300l 2-125 7056012100 2-109 7062010210 2-82 7063010110 2-103 7068030132 2-168
7051022400 2-111 7056012200 2-109 7062010310 2-82 7063010130 2-103 7068030212 2-168
7051022500 2-111 7056012300 2-109 7062010410 2-82 7063010210 2-103 7068030532 2-168
7051022600 2-111 7056021100 2-110 7062020102 2-83 7063010310 2-103 7068030632 2-168
7052011100 2-109 7056021200 2-111 7062020103 2-83 7063010410 2-103 7068030732 2-168
ALPHANUMERIC INDEX
7052011200 2-109 7056021300 2-111 7062020104 2-83 7063020112 2-105 7069030112 2-168
7052011300 2-109 7056021400 2-110 7062020105 2-83 7063020113 2-105 7069030132 2-168
7052012100 2-109 7056021500 2-111 7062020112 2-83 7063020114 2-105 7069030212 2-168
7052012200 2-109 7056021600 2-111 7062020113 2-83 7063020115 2-105 7069030532 2-168
7052012300 2-109 7056022100 2-111 7062020114 2-83 7063020132 2-104 7069030632 2-168
7052021100 2-110 7056022200 2-111 7062020115 2-83 7063020133 2-104 7069030732 2-168
7052021100l 2-125 7056022300 2-111 7062020132 2-83 7063020134 2-104 7070030112 2-168
7052021200 2-111 7056022400 2-111 7062020133 2-83 7063020135 2-104 7070030132 2-168
7052021200l 2-125 7056022500 2-111 7062020134 2-83 7063020212 2-104 7070030212 2-168
7052021300 2-111 7056022600 2-111 7062020135 2-83 7063020213 2-104 7070030532 2-168
DOCUMENTATION
7052021400 2-110 7057021100 2-129 7062020212 2-84 7063020214 2-104 7070030632 2-168
7052021500 2-111 7057021110 2-133 7062020213 2-84 7063020215 2-104 7070030732 2-168
7052021600 2-111 7057021400 2-129 7062020214 2-84 7063020312 2-104 7071030110 2-163
7052022100 2-111 7057021410 2-133 7062020215 2-84 7063020313 2-104 7071030111 2-163
7052022100l 2-125 7057121100 2-129 7062020312 2-84 7063020314 2-104 7071030130 2-163
7052022200 2-111 7057121110 2-133 7062020313 2-84 7063020315 2-104 7071030131 2-163
7052022200l 2-125 7057121400 2-129 7062020314 2-84 7063020412 2-104 7071030132 2-163
7052022300 2-111 7057121410 2-133 7062020315 2-84 7063020413 2-104 7071030133 2-163
7052022300l 2-125 7057221100 2-129 7062020412 2-84 7063020414 2-104 7071030210 2-163
7052022400 2-111 7057221110 2-133 7062020413 2-84 7063020415 2-104 7071030211 2-163
6-40
code Page code Page code Page code Page code Page
7071030530 2-163 7076030731 2-182 9000600 3-222 9002600 5-86 9021212b 5-61
7071030531 2-163 7077030110 2-163 9000601 3-223 9011001c 5-58 9021214b 5-61
7071030630 2-163 7077030111 2-163 9000602 3-223 9011003c 5-58 9021215b 5-61
7071030631 2-163 7077030130 2-163 9000603 3-223 9011004c 5-58 9021216b 5-61
7071030730 2-163 7077030131 2-163 9000801 3-189 9011005c 5-58 9025002c 5-64
7071030731 2-163 7077030132 2-163 9000802 3-143 9011006c 5-58 9025006c 5-64
7072030110 2-163 7077030133 2-163 9000802 3-47 9011007c 5-58 9025007c 5-64
7072030111 2-163 7077030210 2-163 9000803 3-143 9011008c 5-58 9025008c 5-64
7072030130 2-163 7077030211 2-163 9001001c 5-57 9011009c 5-58 9025009c 5-64
7072030131 2-163 7077030530 2-163 9001002c 5-57 9011011c 5-58 9025011c 5-64
7072030132 2-163 7077030531 2-163 9001003c 5-57 9011014c 5-58 9025014c 5-64
7072030133 2-163 7077030630 2-163 9001004c 5-57 9011015c 5-58 9025102V 5-64
7072030210 2-163 7077030631 2-163 9001005c 5-57 9011016c 5-58 9025106V 5-64
7072030211 2-163 7077030730 2-163 9001006c 5-57 9011101V 5-58 9025107V 5-64
7072030530 2-163 7077030731 2-163 9001007c 5-57 9011102V 5-58 9025108V 5-64
7072030531 2-163 7078030110 2-164 9001008c 5-57 9011103V 5-58 9025109V 5-64
7072030630 2-163 7078030111 2-164 9001009c 5-57 9011104V 5-58 9025111V 5-64
7072030631 2-163 7078030130 2-164 9001010c 5-57 9011105V 5-58 9025114V 5-64
7072030730 2-163 7078030131 2-164 9001011c 5-57 9011106V 5-58 9025602b 5-64
7072030731 2-163 7078030132 2-164 9001012c 5-57 9011110V 5-58 9025606b 5-64
7073030110 2-163 7078030133 2-164 9001014c 5-57 9011111V 5-58 9025607b 5-64
7073030111 2-163 7078030210 2-164 9001015c 5-57 9011114V 5-58 9025608b 5-64
7073030130 2-163 7078030211 2-164 9001016c 5-57 9011123V 5-58 9025609b 5-64
7073030131 2-163 7078030530 2-164 9001020c 5-59 9011124V 5-58 9025611b 5-64
7073030132 2-163 7078030531 2-164 9001021c 5-59 9011125V 5-58 9025614b 5-64
7073030133 2-163 7078030630 2-164 9001022c 5-59 9011601b 5-58 9026002c 5-66
7073030210 2-163 7078030631 2-164 9001101V 5-57 9011602b 5-58 9026006c 5-66
7073030211 2-163 7078030730 2-164 9001102V 5-57 9011605b 5-58 9026007c 5-66
7073030530 2-163 7078030731 2-164 9001103V 5-57 9011606b 5-58 9026008c 5-66
7073030531 2-163 7080020112 2-71 9001104V 5-57 9011607b 5-58 9026009c 5-66
7073030630 2-163 7080020132 2-71 9001105V 5-57 9011608b 5-58 9026011c 5-66
7073030631 2-163 7080020212 2-71 9001106V 5-57 9011609b 5-58 9026014c 5-66
7073030730 2-163 7080020312 2-71 9001110V 5-57 9011610b 5-58 9026102V 5-66
7073030731 2-163 7080020412 2-71 9001111V 5-57 9011612b 5-58 9026106V 5-66
7074030110 2-182 7080020532 2-71 9001112V 5-57 9011623b 5-58 9026107V 5-66
7074030111 2-182 7080020632 2-71 9001113V 5-57 9011624b 5-58 9026108V 5-66
7074030130 2-182 722113340000 2-48 9001114V 5-57 9011625b 5-58 9026109V 5-66
7074030131 2-182 722113340100 2-48 9001115V 5-57 9021001c 5-61 9026111V 5-66
7074030210 2-182 722113541000 2-48 9001120V 5-59 9021002c 5-61 9026114V 5-66
7074030211 2-182 722113541100 2-48 9001121V 5-59 9021005c 5-61 9026602b 5-66
7074030530 2-182 722116841000 2-48 9001122V 5-59 9021006c 5-61 9026606b 5-66
7074030531 2-182 722116841100 2-48 9001123V 5-57 9021007c 5-61 9026607b 5-66
7074030630 2-182 722123340000 2-53 9001124V 5-57 9021008c 5-61 9026608b 5-66
7074030631 2-182 722123340010 2-53 9001125V 5-57 9021009c 5-61 9026609b 5-66
7074030730 2-182 722123340100 2-53 9001601b 5-57 9021011c 5-61 9026611b 5-66
7074030731 2-182 722123340110 2-53 9001602b 5-57 9021012c 5-61 9026614b 5-66
7075030110 2-182 722123541000 2-53 9001603b 5-57 9021014c 5-61 9031001c 5-60
7075030111 2-182 722123541010 2-53 9001604b 5-57 9021015c 5-61 9031002c 5-60
7075030130 2-182 722123541100 2-53 9001605b 5-57 9021016c 5-61 9031003c 5-60
ALPHANUMERIC INDEX
7075030131 2-182 722123541110 2-53 9001606b 5-57 9021101V 5-61 9031004c 5-60
7075030210 2-182 722126841000 2-53 9001607b 5-57 9021102V 5-61 9031005c 5-60
7075030211 2-182 722126841010 2-53 9001608b 5-57 9021105V 5-61 9031006c 5-60
7075030530 2-182 722126841100 2-53 9001609b 5-57 9021106V 5-61 9031007c 5-60
7075030531 2-182 722126841110 2-53 9001610b 5-57 9021107V 5-61 9031008c 5-60
7075030630 2-182 722213340000 2-48 9001611b 5-57 9021108V 5-61 9031009c 5-60
7075030631 2-182 722213340100 2-48 9001612b 5-57 9021109V 5-61 9031010b 5-60
7075030730 2-182 722213541000 2-48 9001620b 5-59 9021111V 5-61 9031011c 5-60
7075030731 2-182 722213541100 2-48 9001621b 5-59 9021112V 5-61 9031012c 5-60
7076030110 2-182 722216841000 2-48 9001622b 5-59 9021114V 5-61 9031014c 5-60
DOCUMENTATION
7076030111 2-182 722216841100 2-48 9001623b 5-57 9021115V 5-61 9031015c 5-60
7076030130 2-182 7304106 5-93 9001624b 5-57 9021116V 5-61 9031016c 5-60
7076030131 2-182 7304112 5-93 9001625b 5-57 9021201b 5-61 9031101V 5-60
7076030210 2-182 7306206 5-93 9002100 5-85 9021202b 5-61 9031102V 5-60
7076030211 2-182 7306212 5-93 9002180 5-87 9021205b 5-61 9031103V 5-60
7076030530 2-182 7308306 5-93 9002190 5-88 9021206b 5-61 9031104V 5-60
7076030531 2-182 7308312 5-93 9002200 5-86 9021207b 5-61 9031105V 5-60
7076030630 2-182 9000401 3-220 9002300 5-85 9021208b 5-61 9031106V 5-60
7076030631 2-182 9000402 3-220 9002380 5-87 9021209b 5-61 9031107V 5-60
7076030730 2-182 9000500 3-204 9002390 5-88 9021211b 5-61 9031108V 5-60
6-41
code Page code Page code Page code Page code Page
9031109V 5-60 9061002 5-15 9064109 5-38 9066511 5-22 9070b51_ _ 5-28
9031110V 5-60 9061102 5-15 9064110 5-38 9066512 5-22 9070b61_ _ 5-28
9031111V 5-60 9061108 5-15 9064111 5-38 9067001 5-17 9070b62_ _ 5-28
9031112V 5-60 9061109 5-15 9064112 5-38 9067016 5-17 9070b63_ _ 5-28
9031114V 5-60 9061110 5-15 9064201 5-38 9067024 5-17 9070b72_ _ 5-28
9031115V 5-60 9061111 5-15 9064202 5-38 9067101 5-17 9070b73_ _ 5-28
9031116V 5-60 9061112 5-15 9064208 5-38 9067102 5-17 9070b83_ _ 5-28
9031201b 5-60 9061316 5-14 9064209 5-38 9067108 5-17 9070c51_ _ 5-27
9031202b 5-60 9061324 5-14 9064210 5-38 9067109 5-17 9070c61_ _ 5-27
9031203b 5-60 9061408 5-14 9064211 5-38 9067110 5-17 9070c62_ _ 5-27
9031204b 5-60 9061409 5-14 9064212 5-38 9067111 5-17 9070c63_ _ 5-27
9031205b 5-60 9061410 5-14 9065016 5-21 9067112 5-17 9070c72_ _ 5-27
9031206b 5-60 9061411 5-14 9065024 5-21 9067616 5-8 9070c73_ _ 5-27
9031207b 5-60 9061412 5-14 9065116 5-21 9067624 5-8 9070c83_ _ 5-27
9031208b 5-60 9061508 5-14 9065124 5-21 9067708 5-8 9070u11_ _ 5-27
9031209b 5-60 9061509 5-14 9065208 5-21 9067709 5-8 9070u22_ _ 5-27
9031210b 5-60 9061510 5-14 9065209 5-21 9067710 5-8 9070u33_ _ 5-27
9031211b 5-60 9061511 5-14 9065210 5-21 9067711 5-8 9070V15_ _ 5-27
9031212b 5-60 9061512 5-14 9065211 5-21 9067712 5-8 9070V16_ _ 5-27
9031214b 5-60 9061601 2-100 9065212 5-21 9067808 5-8 9070V26_ _ 5-27
9031215b 5-60 9062001 5-15 9065308 5-22 9067809 5-8 9070V27_ _ 5-27
9031216b 5-60 9062002 5-15 9065309 5-22 9067810 5-8 9070V36_ _ 5-27
9031301c 5-62 9062110 5-39 9065310 5-22 9067811 5-8 9070V37_ _ 5-27
9031302c 5-62 9062216 5-39 9065311 5-22 9067812 5-8 9070V38_ _ 5-27
9031303c 5-62 9062224 5-39 9065312 5-22 9068016 5-19 9090001 5-59
9031401V 5-62 9062401 3-46 9065408 5-22 9068024 5-19 9090002 5-59
9031402V 5-62 9063001 5-30 9065409 5-22 9068108 5-19 9090003 5-59
9031403V 5-62 9063016 5-30 9065410 5-22 9068109 5-19 9100401 3-64
9031501b 5-62 9063024 5-30 9065411 5-22 9068110 5-19 9101201 5-70
9031502b 5-62 9063101 5-30 9065412 5-22 9068111 5-19 9151501 5-70
9031503b 5-62 9063116 5-30 9065508 5-22 9068112 5-19 9152103 3-143
9041001 5-68 9063124 5-30 9065509 5-22 9068216 5-19 9152104 3-143
9041002 5-68 9063201 5-30 9065510 5-22 9068224 5-19 9152105 3-143
9041003 5-68 9063202 5-30 9065511 5-22 9068308 5-19 9152106 3-143
9041004 5-68 9063208 5-30 9065512 5-22 9068309 5-19 9152107 3-143
9041005 5-68 9063209 5-30 9065616 5-36 9068310 5-19 9152108 3-143
9041201 5-68 9063210 5-30 9065624 5-36 9068311 5-19 9152114 3-143
9041202 5-68 9063211 5-30 9065708 5-36 9068312 5-19 9152115 3-143
9041203 5-68 9063212 5-30 9065709 5-36 9069016 5-10 9152116 3-143
9041204 5-68 9063301 5-38 9065710 5-36 9069024 5-10 9152117 3-143
9041205 5-68 9063302 5-30 9065711 5-36 9069116 5-10 9152118 3-143
9041301 5-24 9063308 5-30 9065712 5-36 9069124 5-10 9152119 3-143
9041316 5-24 9063309 5-30 9065808 5-36 9069216 5-10 9170201 3-71
9041324 5-24 9063310 5-30 9065809 5-36 9069224 5-10 9170301 3-71
9041401 5-24 9063311 5-30 9065810 5-36 9069316 5-10 9170401 3-71
9041402 5-24 9063312 5-30 9065811 5-36 9069324 5-10 9170501 3-71
9041408 5-24 9063501 5-32 9065812 5-36 9069408 5-11 9170601 3-71
9041409 5-24 9063516 5-32 9066016 5-21 9069409 5-11 9200201 3-173
9041410 5-24 9063524 5-32 9066024 5-21 9069410 5-11 9200202 3-125
ALPHANUMERIC INDEX
9041411 5-24 9063601 5-33 9066116 5-21 9069411 5-11 9200301 3-173
9041412 5-24 9063602 5-33 9066124 5-21 9069412 5-11 9200302 3-125
9041501 5-25 9063608 5-33 9066208 5-21 9069508 5-11 9200401 3-172
9041502 5-25 9063609 5-33 9066209 5-21 9069509 5-11 9200402 3-121
9041508 5-25 9063610 5-33 9066210 5-21 9069510 5-11 9200402A 3-121
9041509 5-25 9063611 5-33 9066211 5-21 9069511 5-11 9200501 3-187
9041510 5-25 9063612 5-33 9066212 5-21 9069512 5-11 9200601 3-187
9041511 5-25 9063701 5-33 9066308 5-22 9069608 5-11 9200701 3-46
9041512 5-25 9063702 5-33 9066309 5-22 9069609 5-11 9200702 3-202
9041601 5-25 9063708 5-33 9066310 5-22 9069610 5-11 9200703 3-123
DOCUMENTATION
9041616 5-25 9063709 5-33 9066311 5-22 9069611 5-11 9200710 3-209
9041624 5-25 9063710 5-33 9066312 5-22 9069612 5-11 9200901 3-187
9041701 5-25 9063711 5-33 9066408 5-22 9069708 5-11 9201001 3-187
9041702 5-25 9063712 5-33 9066409 5-22 9069709 5-11 9201201 5-70
9041708 5-25 9064001 5-38 9066410 5-22 9069710 5-11 9201801 3-125
9041709 5-25 9064016 5-38 9066411 5-22 9069711 5-11 9202401 3-140
9041710 5-25 9064024 5-38 9066412 5-22 9069712 5-11 9202402 3-140
9041711 5-25 9064101 5-38 9066508 5-22 9070b11_ _ 5-28 9202403 3-140
9041712 5-25 9064102 5-38 9066509 5-22 9070b22_ _ 5-28 9202501 3-140
9061001 5-15 9064108 5-38 9066510 5-22 9070b33_ _ 5-28 9202502 3-140
6-42
code Page code Page code Page code Page code Page
9202503 3-140 9250803 3-190 9323501 3-142 9450806 3-141 9650704 3-141
9210000 3-46 9250804 3-190 9323601 3-142 9450807 3-141 9650801 3-190
9210001 3-46 9250805 3-72 9330301 3-139 9450901 3-190 9650802 3-190
9210002 3-46 9250806 3-72 9330501 3-140 9450902 3-141 9650803 3-190
9210003 3-46 9250807 3-72 9330601 3-140 9450903 3-141 9651201 3-189
9210004 3-47 9250808 3-72 9330701 3-140 9450904 3-141 9651301 3-190
9210030 3-46 9250809 3-72 9330801 3-140 9451201 3-189 9651705 3-140
9210100 3-47 9250810 3-141 9350605 3-141 9451501 5-70 9651706 3-140
9210101 3-47 9250811 3-141 9350606 3-141 9451705 3-140 9651707 3-140
9210110 3-47 9250812 3-141 9350607 3-141 9451706 3-140 9651711 3-140
9210150 3-47 9250814 3-72 9350608 3-141 9451707 3-140 9651712 3-141
9210151 3-47 9250815 3-72 9350704 3-141 9451711 3-140 9652002 3-189
9210152 3-47 9250816 3-72 9350800 3-141 9451713 3-141 9652601 3-141
9210160 3-47 9250817 3-72 9350810 3-141 9452001 3-141 9653301 3-140
9210161 3-48 9250818 3-72 9350811 3-141 9453301 3-140 9653401 3-140
9210180 3-48 9250820 3-203 9350812 3-141 9453401 3-140 9653501 3-140
9210181 3-48 9250821 3-203 9350902 3-141 9453501 3-140 9653502 3-140
9210190 3-48 9250822 3-203 9350903 3-141 9453601 3-142 9653503 3-140
9210191 3-48 9250835 3-209 9350904 3-141 9453701 3-142 9653504 3-140
9210192 3-48 9250836 3-209 9351705 3-140 9453802 3-143 9700101 3-46
9210193 3-48 9250837 3-209 9351706 3-140 9453803 3-143 9700102 3-46
9210200 3-48 9250901 3-190 9351707 3-140 9453804 3-143 9700106 3-203
9210201 3-48 9250902 3-141 9351711 3-140 9453901 3-142 9700107 3-203
9210202 3-48 9250903 3-141 9351713 3-141 9453902 3-142 9700401 3-121
9210203 3-48 9250904 3-141 9352001 3-141 9453903 3-142 9700401A 3-121
9210210 3-48 9250905 3-73 9353301 3-140 9453904 3-142 9700402 3-121
9210211 3-48 9250906 3-73 9353501 3-140 9453920 2-66 9700403 3-121
9210212 3-48 9250907 3-73 9355301 3-140 9453922 2-66 9700404 3-121
9210213 3-48 9251201 3-189 9400201 3-173 9453922l 2-125 9800101 3-46
9220401 3-142 9251301 3-190 9400202 3-125 9454001 3-142 9800102 3-46
9220501 3-142 9251302 3-141 9400301 3-173 9455201 3-189 9900101 3-139
9220601 3-142 9251402 3-73 9400302 3-125 9455401 3-143 w0210010100 2-67
9220701 3-141 9251501 5-70 9400401 3-172 9455601 3-143 w0210011100 2-67
9220801 3-142 9251705 3-140 9400402 3-121 9500401 3-121 w0210012100 2-67
9230301 3-139 9251706 3-140 9400402A 3-121 9500402 3-121 w0210013100 2-67
9230401 3-140 9251707 3-140 9400501 3-187 9530901 3-140 w0215000001 2-61
9232001 3-203 9251708 3-73 9400601 3-187 9531001 3-140 w0215000011 2-61
9232002 3-203 9251709 3-73 9400701 3-139 9600201 3-173 w0215000021 2-61
9232003 3-203 9251710 3-73 9400702 3-139 9600301 3-173 w0215000031 2-61
9232004 3-203 9251711 3-140 9400901 3-187 9600401 3-172 w0215000051 2-61
9232005 3-203 9251712 3-73 9401001 3-187 9600501 3-187 w0215000101 2-46
9232010 3-204 9251713 3-141 9401002 3-187 9600601 3-187 w0215000111 2-46
9250001 3-187 9251720 3-203 9401201 5-70 9600901 3-187 w0215000121 2-46
9250002 3-187 9251721 3-203 9401801 3-125 9601001 3-187 w0215000131 2-46
9250101 3-189 9251723 3-203 9420401 3-142 9601501 3-187 w0215000151 2-46
9250102 3-189 9251724 3-203 9420501 3-142 9604402 3-187 w0216000001 2-62
9250103 3-189 9252001 3-141 9420601 3-142 9630301 3-139 w0216000011 2-62
9250301 3-189 9253301 3-140 9420801 3-142 9631001 3-140 w0216000021 2-62
9250601 3-189 9253501 3-140 9430301 3-139 9631101 3-140 w0216000031 2-62
ALPHANUMERIC INDEX
9250602 3-189 9255001 3-72 9430701 3-140 9631201 3-140 w0216001001 2-62
9250603 3-189 9255101 3-72 9450001 3-187 9631301 3-140 w0216001011 2-62
9250604 3-189 9255201 3-189 9450002 3-187 9640001 3-161 w0216001021 2-62
9250605 3-141 9255301 3-140 9450003 3-187 9640101 3-161 w0216001031 2-62
9250606 3-141 9300202 3-125 9450101 3-189 9640201 3-161 w0217000101 2-123
9250607 3-141 9300302 3-125 9450102 3-189 9640301 3-161 w0217000111 2-123
9250608 3-141 9300401 3-121 9450103 3-189 9640401 3-161 w0217000121 2-123
9250610 3-73 9300402 3-121 9450301 3-189 9640501 3-161 w0217000131 2-123
9250611 3-73 9300402A 3-121 9450601 3-189 9640502 3-161 w0217000151 2-123
9250612 3-73 9300403 3-121 9450602 3-189 9640503 3-161 w0351000011 2-7
DOCUMENTATION
9250613 3-73 9300404 3-121 9450603 3-189 9640504 3-161 w0351000013 2-7
9250701 3-190 9301801 3-125 9450605 3-141 9650001 3-187 w0351000014 2-7
9250704 3-141 9301802 3-125 9450606 3-141 9650101 3-189 w0351000015 2-7
9250705 3-72 9301803 3-125 9450607 3-141 9650102 3-189 w0351000016 2-7
9250706 3-72 9302501 3-140 9450701 3-190 9650103 3-189 w0351000017 2-7
9250707 3-203 9302502 3-140 9450704 3-141 9650301 3-189 w0351000018 2-7
9250708 3-72 9302503 3-140 9450801 3-190 9650601 3-189 w0351000021 2-7
9250800 3-141 9320801 3-142 9450802 3-190 9650602 3-189 w0351000030 2-7
9250801 3-190 9321801 3-125 9450803 3-190 9650603 3-189 w0351000031 2-7
9250802 3-190 9323401 3-142 9450805 3-141 9650701 3-190 w0351000032 2-7
6-43
code Page code Page code Page code Page code Page
w0351000033 2-7 w0501131004 5-91 w0710010002 1-182 w0950200025 1-16 w0950406002F 1-92
w0351000034 2-7 w0502111001 5-91 w0710010003 1-182 w0950200030 1-70 w0950406003 1-92
w0351000035 2-7 w0502111005 5-92 w0710010004 1-182 w0950206001 1-68 w0950406021 1-70
w0351000036 2-7 w0502111007 5-92 w0950000108 1-17 w0950206002 1-68 w0950407001 1-133
w0351000037 2-7 w0502111009 5-92 w0950000110 1-17 w0950206004 1-68 w0950407032 1-133
w0351000049 2-7 w0502111011 5-92 w0950000112 1-17 w0950254004 1-134 w0950500002 1-101
w0351000050 2-7 w0502121002 5-91 w0950000116 1-17 w0950256001 1-68 w0950500005 1-101
w0351000056 2-7 w0502121006 5-92 w0950000120 1-17 w0950256002 1-68 w0950500010 1-101
w0400100101 2-49 w0502121008 5-92 w0950000125 1-17 w0950256004 1-68 w0950502001 1-37
w0400100102 2-49 w0502121010 5-92 w0950000132 1-102 w0950257001 1-133 w0950502002 1-38
w0400100103 2-49 w0502121012 5-92 w0950000140 1-102 w0950257031 1-133 w0950502003 1-37
w0400100104 2-49 w0502131002 5-91 w0950000150 1-102 w0950257033 1-136 w0950502004 1-37
w0400100105 2-49 w0502131006 5-92 w0950000160 1-290 w0950257034 1-136 w0950502006 1-37
w0400100106 2-49 w0502131008 5-92 w0950000201 1-286 w0950257035 1-136 w0950502008 1-37
w0400100107 2-49 w0502131010 5-92 w0950000222 1-286 w0950257038 1-143 w0950502012 1-237
w0400100108 2-49 w0502131012 5-92 w0950000232 1-286 w0950258001 1-135 w0950502017 1-38
w0400100109 2-49 w0503111013 5-92 w0950000252 1-287 w0950258037 1-135 w0950502020 1-39
w0400100110 2-49 w0503111015 5-93 w0950000253 1-287 w0950320002 1-101 w0950502025 1-39
w0400100200 2-49 w0503111017 5-93 w0950000508 1-17 w0950320005 1-101 w0950502030 1-39
w0400101001 2-57 w0503111019 5-93 w0950000510 1-17 w0950320010 1-101 w0950502108 1-38
w0400101002 2-57 w0503121014 5-92 w0950000512 1-17 w0950322001 1-37 w0950502111 1-237
w0400101003 2-57 w0503121016 5-93 w0950000516 1-17 w0950322002 1-68 w0950503001 1-51
w0400101004 2-57 w0503121018 5-93 w0950000520 1-17 w0950322003 1-37 w0950503002 1-52
w0400101005 2-57 w0503121020 5-93 w0950000525 1-17 w0950322004 1-37 w0950506001 1-91
w0400101006 2-57 w0503131014 5-92 w0950000608 1-16 w0950322006 1-37 w0950506001F 1-91
w0400101007 2-57 w0503131016 5-93 w0950000610 1-16 w0950322008 1-37 w0950506002 1-92
w0400101008 2-57 w0503131018 5-93 w0950000612 1-16 w0950322009 1-40 w0950506002F 1-92
w0400101009 2-57 w0503131020 5-93 w0950000616 1-16 w0950322017 1-38 w0950506003 1-92
w0400101010 2-57 w0511101101 5-94 w0950000620 1-16 w0950322020 1-16 w0950506021 1-70
w0400101101 2-60 w0511121121 5-94 w0950000625 1-16 w0950322025 1-16 w0950506302 1-91
w0400101102 2-60 w0511131131 5-94 w0950000711 1-45 w0950322030 1-39 w0950506312 1-91
w0400101103 2-60 w0511141141 5-94 w0950000712 1-45 w0950322108 1-38 w0950632001 1-37
w0400101104 2-60 w0511151151 5-94 w0950000713 1-45 w0950323001 1-51 w0950632002 1-38
w0400101105 2-60 w0511161161 5-94 w0950000715 1-59 w0950323002 1-52 w0950632003 1-37
w0400101106 2-60 w0512131121 5-94 w0950000716 1-59 w0950324004 1-134 w0950632004 1-37
w0400101107 2-60 w0513131101 5-94 w0950001001 1-45 w0950326021 1-70 w0950632006 1-37
w0400101108 2-60 w0514101101 5-94 w0950001100 1-165 w0950326302 1-91 w0950632008 1-37
w0400101109 2-60 w0514121121 5-94 w0950001103 1-16 w0950327001 1-133 w0950632009 1-40
w0400101110 2-60 w0515121121 5-94 w0950014360 1-287 w0950327032 1-133 w0950632012 1-237
w0400101190 2-61 w0700121___ 1-21 w0950037391 1-182 w0950327033 1-136 w0950632017 1-38
w0400101201 2-61 w0700122___ 1-20 w0950044180 1-289 w0950327034 1-136 w0950632108 1-38
w0400101202 2-61 w0700123___ 1-20 w0950045390 1-289 w0950327035 1-136 w0950632111 1-237
w0400101203 2-61 w0700161___ 1-21 w0950060000 1-291 w0950327038 1-143 w0950633001 1-51
w0400101204 2-61 w0700162___ 1-20 w0950080001 1-15 w0950328035 1-135 w0950633002 1-52
w0400101205 2-61 w0700163___ 1-20 w0950080002 1-15 w0950328036 1-135 w0950636001 1-91
w0400101206 2-61 w0700201___ 1-21 w0950080005 1-15 w0950328037 1-135 w0950636001F 1-91
w0400101207 2-61 w0700202___ 1-20 w0950080020 1-16 w0950400002 1-101 w0950636002 1-92
w0400101208 2-61 w0700203___ 1-20 w0950080025 1-16 w0950400005 1-101 w0950636002F 1-92
w0400101209 2-61 w0700251___ 1-21 w0950120001 1-15 w0950400010 1-101 w0950636003 1-92
ALPHANUMERIC INDEX
w0400102000 2-57 w0700252___ 1-20 w0950120002 1-15 w0950402001 1-37 w0950637001 1-133
w0400102002 2-57 w0700253___ 1-20 w0950120005 1-15 w0950402002 1-38 w0950637032 1-134
w0400111101 2-60 w0700321___ 1-44 w0950120020 1-16 w0950402003 1-37 w0950637033 1-136
w0400111102 2-60 w0700322___ 1-44 w0950120025 1-16 w0950402004 1-37 w0950637034 1-136
w0400111103 2-60 w0700323___ 1-44 w0950120030 1-95 w0950402006 1-37 w0950637035 1-136
w0400111104 2-60 w0700401___ 1-44 w0950126001 1-91 w0950402008 1-37 w0950637036 1-134
w0400111105 2-60 w0700402___ 1-44 w0950126002 1-92 w0950402009 1-40 w0950802001 1-37
w0400111106 2-60 w0700403___ 1-44 w0950126004 1-91 w0950402012 1-237 w0950802002 1-38
w0400111107 2-60 w0700501___ 1-44 w0950164004 1-134 w0950402017 1-38 w0950802003 1-37
w0400111108 2-60 w0700502___ 1-44 w0950167001 1-133 w0950402020 1-39 w0950802004 1-37
DOCUMENTATION
w0400111109 2-60 w0700503___ 1-44 w0950167031 1-133 w0950402025 1-39 w0950802006 1-37
w0400111110 2-60 w0700631___ 1-44 w0950167033 1-136 w0950402030 1-39 w0950802008 1-37
w0400111200 2-60 w0700632___ 1-44 w0950167034 1-136 w0950402108 1-38 w0950802012 1-237
w0400111201 2-60 w0700633___ 1-44 w0950167035 1-136 w0950402111 1-237 w0950802017 1-38
w0400111202 2-60 w0700801___ 1-44 w0950168001 1-135 w0950403001 1-51 w0950802020 1-39
w0400112000 2-61 w0700802___ 1-44 w0950168037 1-135 w0950403002 1-52 w0950802025 1-39
w0400112001 2-61 w0700803___ 1-44 w0950200001 1-15 w0950404004 1-134 w0950802030 1-39
w0501101001 5-91 w0701001___ 1-44 w0950200002 1-15 w0950406001 1-91 w0950802108 1-38
w0501111002 5-91 w0701002___ 1-44 w0950200005 1-15 w0950406001F 1-91 w0950802111 1-237
w0501121003 5-91 w0701003___ 1-44 w0950200020 1-16 w0950406002 1-92 w0950803001 1-51
6-44
code Page code Page code Page code Page code Page
w0950803002 1-52 w095X320011 1-160 w0970050003 5-74 w0970530024 5-95 w1450203___ 1-213
w0950806001 1-91 w095X320020 1-159 w0970050004 5-74 w0970530025 5-95 w1450204___ 1-214
w0950806002 1-92 w095X322001 1-163 w0970500011 2-57 w0970530026 5-95 w1450205___ 1-215
w0950806002F 1-92 w095X322002 1-164 w0970500012 2-57 w0970530027 5-95 w1450252___ 1-212
w0950806003 1-92 w095X322003 1-163 w0970500013 2-57 w0970530036 5-95 w1450253___ 1-213
w0950806021 1-94 w095X322004 1-164 w0970500015 2-57 w0970530037 5-95 w1450254___ 1-214
w0950806302 1-91 w095X322007 1-163 w0970500016 2-57 w0970530038 5-95 w1450255___ 1-215
w0950806312 1-91 w095X322008 1-164 w0970501021 2-84 w0970530039 5-95 w1450302___ 1-212
w0951002001 1-37 w095X322011 1-165 w0970501022 2-84 w0970530040 5-95 w1450303___ 1-213
w0951002002 1-38 w095X322020 1-165 w0970501025 2-84 w0970530042 5-95 w1450304___ 1-214
w0951002003 1-37 w095X322050 1-163 w0970504021 2-99 w0970530043 5-95 w1450305___ 1-215
w0951002004 1-37 w095X400002 1-159 w0970510011 2-46 w0970530044 5-95 w1460162___ 1-218
w0951002006 1-37 w095X400005 1-159 w0970510012 2-46 w0970530045 5-95 w1460163___ 1-219
w0951002008 1-37 w095X400007 1-160 w0970510013 2-46 w0970530046 5-95 w1460164___ 1-220
w0951002009 1-40 w095X400010 1-159 w0970510014 2-46 w0970530047 5-95 w1460165___ 1-221
w0951002017 1-38 w095X400011 1-160 w0970510015 2-46 w0970530051 5-95 w1460202___ 1-218
w0951002108 1-38 w095X400020 1-159 w0970510016 2-46 w0970530052 5-95 w1460203___ 1-219
w0951003001 1-51 w095X402001 1-163 w0970510017 2-46 w0970530053 5-95 w1460204___ 1-220
w0951003002 1-52 w095X402002 1-164 w0970510070 2-46 w0970530054 5-95 w1460205___ 1-221
w0951006001 1-91 w095X402003 1-163 w0970512000 2-49 w0970530055 5-95 w1460252___ 1-218
w0951006002 1-92 w095X402004 1-164 w0970513001 2-157 w0970530056 5-95 w1460253___ 1-219
w0951006003 1-92 w095X402007 1-163 w0970513002 2-157 w0970530057 5-95 w1460254___ 1-220
w0951252001 1-37 w095X402008 1-164 w0970513003 2-201 w0970530062 5-96 w1460255___ 1-221
w0951252002 1-38 w095X402011 1-165 w0970513004 2-201 w0970530063 5-96 w1460302___ 1-218
w0951252003 1-37 w095X402020 1-165 w0970513010 3-218 w0970530064 5-96 w1460303___ 1-219
w0951252004 1-37 w095X402050 1-163 w0970513011 3-218 w0970530065 5-96 w1460304___ 1-220
w0951252006 1-37 w095X500002 1-159 w0970520001 5-96 w0970530066 5-96 w1460305___ 1-221
w0951252008 1-37 w095X500005 1-159 w0970520002 5-96 w0970530067 5-96 w1471063___ 1-226
w0951252017 1-38 w095X500007 1-160 w0970520003 5-96 w0970530072 5-96 w1471103___ 1-226
w0951252020 1-39 w095X500010 1-159 w0970520004 5-96 w0970530073 5-96 w1471163___ 1-226
w0951252025 1-39 w095X500011 1-160 w0970520005 5-96 w0970530074 5-96 w1471203___ 1-226
w0951602001 1-57 w095X500020 1-159 w0970520006 5-96 w0970530075 5-96 w1530320180 1-184
w0951602002 1-57 w095X502001 1-163 w0970520010 5-96 w0970530084 2-165 w1530400180 1-184
w0951602003 1-57 w095X502002 1-164 w0970520011 5-96 w1000060005 1-111 w1550200001 1-173
w0951602004 1-57 w095X502003 1-163 w0970520012 5-96 w1000060010 1-111 w1550320001 1-173
w0951602008 1-58 w095X502004 1-164 w0970520013 5-96 w1000060015 1-111 w1570160200 1-175
w0951602009 1-58 w095X502007 1-163 w0970520014 5-96 w1000100005 1-111 w1570160300 1-186
w0951602010 1-58 w095X502008 1-164 w0970520015 5-96 w1000100010 1-111 w1570200200 1-175
w0951602020 1-58 w095X502011 1-165 w0970520016 5-96 w1000100015 1-111 w1570200300 1-186
w0952002001 1-57 w095X502020 1-165 w0970520021 5-96 w1000160005 1-111 w1570250200 1-175
w0952002002 1-57 w095X502050 1-163 w0970520022 5-96 w1000160010 1-111 w1570250300 1-186
w0952002003 1-57 w095X630002 1-159 w0970520023 5-96 w1000160015 1-111 w1570600300 1-186
w0952002004 1-57 w095X630005 1-159 w0970520024 5-96 w120_______ 1-56 w1580100200 1-177
w0952002025 1-58 w095X630007 1-160 w0970520031 5-96 w121_______ 1-56 w1580120200 1-177
w0952022180 1-288 w095X632001 1-163 w0970520032 5-96 w122_______ 1-56 w1580160200 1-177
w0952022500 1-288 w095X632002 1-164 w0970520033 2-62 w123_______ 1-56 w1580250200 1-178
w0952025390 1-288 w095X632003 1-163 w0970520034 2-62 w124_______ 1-56 w1580300200 1-178
w0952025500 1-288 w095X632004 1-164 w0970520035 2-62 w140_______ 1-50 w1590160200 1-179
w0952028184 1-288 w095X632007 1-163 w0970520036 2-62 w142_______ 1-50 w1590200200 1-180
ALPHANUMERIC INDEX
w0952029394 1-288 w095X632008 1-164 w0970520037 2-62 w143_______ 1-117 w1590320200 1-180
w0952029504 1-288 w095X632050 1-163 w0970520038 2-62 w1440122___ 1-208 w1590500200 1-180
w0952125556 1-288 w095X802001 1-163 w0970520039 2-62 w1440123___ 1-209 w1620122090 1-193
w0952128184 1-288 w095X802002 1-164 w0970530001 5-95 w1440162___ 1-208 w1620122180 1-193
w095X120001 1-155 w095X802003 1-163 w0970530002 5-95 w1440163___ 1-209 w1620162090 1-193
w095X120002 1-155 w095X802004 1-164 w0970530003 5-95 w1440202___ 1-208 w1620162180 1-193
w095X120005 1-155 w095X802007 1-163 w0970530004 5-95 w1440203___ 1-209 w1620202090 1-193
w095X120010 1-155 w095X802008 1-164 w0970530005 5-95 w1440252___ 1-208 w1620202180 1-193
w095X120011 1-156 w095X802011 1-165 w0970530006 5-95 w1440253___ 1-209 w1620252090 1-194
w095X120020 1-156 w095X802020 1-165 w0970530007 5-95 w1440302___ 1-208 w1620252180 1-194
DOCUMENTATION
w095X200001 1-155 w095X802050 1-163 w0970530012 5-95 w1440303___ 1-209 w1630162180 1-196
w095X200002 1-155 w095XA12001 1-163 w0970530013 5-95 w1450122___ 1-212 w1630164090 1-201
w095X200005 1-155 w095XA12002 1-164 w0970530014 5-95 w1450123___ 1-213 w1630164180 1-201
w095X200010 1-155 w095XA12003 1-163 w0970530015 5-95 w1450124___ 1-214 w1630165180 1-196
w095X200011 1-156 w095XA12004 1-164 w0970530016 5-95 w1450125___ 1-215 w1630202180 1-196
w095X200020 1-156 w095XA12007 1-163 w0970530017 5-95 w1450162___ 1-212 w1630204090 1-202
w095X320002 1-159 w095XA12008 1-164 w0970530020 5-95 w1450163___ 1-213 w1630204180 1-202
w095X320005 1-159 w095XA12050 1-163 w0970530021 5-95 w1450164___ 1-214 w1630205180 1-196
w095X320007 1-160 w0970050001 5-74 w0970530022 5-95 w1450165___ 1-215 w1630222180 1-197
w095X320010 1-159 w0970050002 5-74 w0970530023 5-95 w1450202___ 1-212 w1630224090 1-202
6-45
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