Owners Manual Allstar Limit PDF
Owners Manual Allstar Limit PDF
Owners Manual Allstar Limit PDF
TABLE OF CONTENTS
TABLE OF CONTENTS .................................................................................................. 2
STATEMENT OF WARRANTY ..................................................................................... 3
SAFETY PRACTICES ..................................................................................................... 4
WARNING .................................................................................................................. 4
WARNING ......................................................................................................................... 4
INSTALLATION.............................................................................................................. 5
SETUP - ALLSTAR™ DRIVE SYSTEM WITH LIMIT SWITCHES........................ 6
Limit Switch Fine Adjustment .................................................................................... 7
Pressure Switch Adjustment........................................................................................ 8
Rapid Roll Door Maintenance Checklist.......................................................................... 9
Electric Prints .................................................................................................................. 10
PANDX3 ...................................................................................................................... 10
WALBF ........................................................................................................................ 11
BPDADS ...................................................................................................................... 12
BPBPS .......................................................................................................................... 13
BFL-VEK ..................................................................................................................... 14
BR1CH ......................................................................................................................... 15
BCSE ............................................................................................................................ 16
BMDADS ..................................................................................................................... 17
TROUBLESHOOTING GUIDE for program ALBLR, ALBQR................................ 18
ALB .............................................................................................................................. 19
TROUBLESHOOTING GUIDE for program ALDXR............................................... 20
ALDXRLFDX2 ............................................................................................................ 21
LFDX2.......................................................................................................................... 22
OP-FIELD .................................................................................................................... 23
RAPID RESET OPTION ................................................................................................ 24
Notes:............................................................................................................................... 25
NOTE
The attached electrical diagrams with these instructions are for reference
purposes only and may show wiring for options not supplied with the door. Please
refer to the actual schematics that are supplied with the control panel.
WARNING
DO NOT INSTALL, OPERATE, OR SERVICE THIS PRODUCT UNLESS YOU
HAVE READAND UNDERSTAND THE SAFETY PRACTICES, WARNINGS,
INSTALLATION, AND MAINTENANCE INSTRUCTIONS CONTAINED IN
THIS MANUAL.
Albany Door Systems warrants to the original owner of the door that the door panel fabric,
mechanical and electrical components will be free of defects in material and workmanship for a period
of twelve (12) months from the date of shipment.
Only defects brought to the attention of Albany Door Systems during the warranty period will be
covered by this warranty.
Albany Door Systems will replace any component parts, which are found to be defective upon
inspection by an Albany Door Systems representative.
This warranty does not cover damage caused by collision or other abuse of the product. Adjustments
made to the Control Panel or to the mechanical operation of the door without the authorization of
Albany Door Systems will void this warranty.
The replacement provisions shall be the limit of Albany Door Systems responsibility under this
warranty Albany Door Systems shall not be responsible for any other losses or damages due to the
operation of any door or parts covered by this warranty.
No other oral or written representations made by Albany Door Systems or its agents are a part of this
warranty unless specifically set forth in writing by an authorized Albany Door Systems official.
THE ABOVE SET FORTH WARRANTY IS SELLER'S SOLE WARRANTY. SELLER MAKES NO OTHER
WARRANTY OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED; AND ALL IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED
THE AFORESTATED OBLIGATION ARE HEREBY DISCLAIMED BY SELLER AND EXCLUDED FROM
THIS AGREEMENT. USW-230.99
SAFETY PRACTICES
WARNING
THOROUGHLY READ THESE SAFETY PRACTICES PRIOR TO INSTALLING,
OPERATING, OR SERVICING A HIGH-SPEED, RAPID ROLL® DOOR. FAILURE TO
FOLLOW THESE SAFETY PRACTICES MAY RESULT IN PROPERTY DAMAGE,
PERSONNEL BODILY INJURY, OR DEATH.
1. Do not operate a Rapid Roll® Door while you are under the influence of drugs or
alcohol.
2. Do not use the door if any parts appear to be broken or damaged.
3. Stay clear of the door while it is operating.
4. Keep hands and feet clear of the door at all times.
5. Do not drive through the door opening unless door is completely open.
6. Maintain a clear door opening at all times. Keep the door opening free of any
obstructions.
7. Remove power at the fused disconnect during all electrical or mechanical service.
OSHA requires a disconnect to be properly tagged and locked out during all
maintenance or service of equipment.
8. All electrical troubleshooting or service must be performed by a qualified electrician
or service person and must meet all applicable local, state, federal, and other
governing agency codes.
9. USE EXTREME CAUTION when it is necessary to service the control panel while
it is energized.
WARNING
CONTROL PANEL CONTAINS HIGH VOLTAGE. QUALIFIED ELECTRICAL
PERSONNEL SHOULD PERFORM THE FOLLOWING PROCEDURES ONLY.
WIRING MUST MEET ALL LOCAL, STATE, FEDERAL, INTERNATIONAL, OR
OTHER GOVERNMENT AGENCY CODES. FAILURE TO DO COULD RESULT IN
SERIOUS INJURY OR DEATH.
If you have any questions, please contact your local Albany service provider for
assistance. Otherwise contact Albany Door Systems 1-877-925-2468 for information on
your local distributor.
INSTALLATION
The following instructions are guidelines for electrically installing a generic Rapid® Roll Door with
All★Star Drive System. Actual wiring may be different based on what options, special instructions,
special components, etc. were ordered with the door. Consult the electrical schematics that are supplied
with the door. These should be located inside the door’s control panel.
WARNING
CONTROL PANEL CONTAINS HIGH VOLTAGE. THE FOLLOWING PROCEDURES SHOULD
BE PERFORMED BY QUALIFIED ELECTRICAL PERSONNEL ONLY. WHENEVER
REMOVING POWER FROM THE CONTROL PANEL, WAIT AT LEAST 1 MINUTE PRIOR TO
SERVICING TO ALLOW CAPACITORS INSIDE THE FREQUENCY INVERTER TO DRAIN.
WIRING MUST MEET ALL LOCAL, STATE, FEDERAL, INTERNATIONAL, OR OTHER
GOVERNMENT AGENCY CODES. FAILURE TO DO COULD RESULT IN SERIOUS INJURY
OR DEATH.
NOTE
TO AID THE WIRING AND SERVICE OF ALL ELECTRICAL CIRCUITS, TAG OR LABEL ALL
WIRE ENDS DURING THE FOLLOWING ELECTRICAL INSTALLATION. HIGH VOLTAGE
POWER LEADS TO THE DRIVE UNIT MUST BE RUN IN A SEPARATE CONDUIT FROM THE
LOW VOLTAGE CONTROL WIRES.
CAUTION
VERIFY ALL FIELD WIRING TO ENSURE TERMINAL CONNECTIONS ARE TIGHT AND
CORRECT. A FUSED DISCONNECT IS REQUIRED FOR EACH ALBANY DOOR AS A MEANS
OF DISCONNECTING INCOMING POWER FROM THE CONTROL PANEL. THIS
DISCONNECT IS NORMALLY SUPPLIED BY OTHERS.
CAUTION
WHEN MANUALLY MOVING THE DOOR, GRAB HOLD OF THE ALUMINUM
OF THE BOTTOM BEAM. DO NOT PULL ON THE YELLOW, AS IT MAY TEAR.
2. Flip the red lever back clockwise and manually move the door up or down until the gearbox is
locked in on Ovitor motors.
3. Apply power to the control panel. Check for correct line voltage at FU1, FU2 and FU3 with a
voltmeter. Ensure the POWER LED’s on both the PLC and frequency inverter are lit. Also ensure
that the RUN LED is lit on the PLC.
CAUTION
ALL STEPS ASSOCIATED WITH SETTING THE DOOR LIMITS MUST BE
PERFORMED WITH EMERGENCY STOP BUTTON PUSHED IN.
5. Using the UP/DOWN JOG DOOR switch located on the control panel backplate (small rocker
switch), jog the door in the up direction. If the door opens, then go to the next step. If the door
closes, then the phase rotation on the drive unit is backwards. Swap two of the three motor leads in
the panel to change the motor rotation (terminals T11, T12, T13).
For the next steps refer to Figures 1 below for your style of limit box provided.
Adjustment Screw
6. Jog the door to the fully open position using
the UP/DOWN JOG DOOR switch.
1. Remove the limit switch box cover, and manually bring the door down to the halfway point.
Observe the rotation direction of the limit cams while the door moves.
3. Jog the door closed approximately one foot. Observe the rotation of the camshaft.
4. Rotate the Open slowdown limit adjustment screw so that it makes contact with its associated
microswitch just ahead of Open limit cam.
5. Jog the door closed to its fully closed position. Observe the rotation direction of the limit cams while
the door moves.
6. Rotate the Closed limit adjustment screwm until it makes contact with its associated microswitch.
7. Jog the door to one foot from the fully closed position.
8. Rotate the Closed slowdown adjustment screw until it makes contact with its associated microswitch
just ahead of the Closed limit cam.
10. Pull out the emergency stop button. Press the RESET button. The reset light should go out.
11. Push the green impulse button. The door will open at full speed, and slow down just before stopping
open. It will then time out (if in automatic mode) and close at a slower speed. Again, slowing down
just before stopping closed. Observe the door limits (open, closed, and slow down).
WARNING
BE PREPARED TO PRESS THE EMERGENCY STOP BUTTON IF THE DOOR APPEARS
TO OVER SHOOT THE LIMITS
12. Push the green impulse button. The door will open at full speed, and slow down just before stopping
open. It will then time out (if in automatic mode) and close at a slower speed. Again, slowing down
just before stopping closed. Observe the door limits (open, closed, and slow down).
13. Continue to finely adjust each cam until the desired door limits are attained. Once the door limits are
adjusted correctly and the door is operating satisfactorily. Replace the limit switch box cover. On the
Temec style of limit box ensure the limit cams are tightened locked.
Figure 2
15. Check photocells for proper operation. Check all actuators for proper operation.
Tension System
Steel/Rope Cables C/L ☼ ☼ ☼ ☼ ☼
Cable Attachment Bolts C ☼ ☼
Cable Drum C ☼ ☼
Spring / Spring Attachment C ☼ ☼ ☼
Balance System C/A ☼ ☼ ☼
Control Panel
Enclosure C ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Electrical Connections C/A ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Interlock C/A
Timers C/A ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Warning Lights / Horns C/A ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Actuators
Pushbuttons C ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Pull Switches C ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Radio Controls C/A ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Motion Detectors C/A ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Photoeyes C/A ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Floor Loop Detector C/A ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Drive Unit
Gearbox / Oil Level C/F ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Disengagement C/A ☼ ☼ ☼ ☼ ☼ ☼
Brake C/A ☼ ☼ ☼
Slipping Clutch C/A ☼ ☼ ☼
Friction Disc (,1/16”) C/R ☼ ☼ ☼
Limit Switches / Settings C/A ☼ ☼ ☼ ☼ ☼ ☼ ☼ ☼
Coupling C/A ☼ ☼ ☼
Chain Drive C/L ☼
C = CHECK A= ADJUST F = FILL L = LUBRICATE R = REPLACE
Electric Prints
A c o m p a n y o f A lb a n y ln te r n a tio n a l C o r p .
PANDX3
11
WALBF
A c o m p a n y o f A lb a n y ln te r n a tio n a l C o r p .
Release May, 2005
Photocell Diagram – BPDADS
12
BPDADS
A c o m p a n y o f A lb a n y ln te r n a tio n a l C o r p .
Pushbutton Diagram – BPBPS
BPBPS
BFL-VEK
BR1CH
BCSE
BMDADS
A c o m p a n y o f A lb a n y ln te r n a tio n a l C o rp .
Troubleshooting Guide – ALBLR, ALBQR
WARNING:
ALL ELECTRICAL TROUBLESHOOTING OR SERVICE MUST BE PERFORMED BY A QUALIFIED
ELECTRICIAN OR SERVICE PERSON AND MUST MEET ALL APPLICABLE LOCAL, STATE,
FEDERAL, AND OTHER GOVERNING AGENCY CODES. EXERCISE EXTREME CAUTION
WHEN IT IS NECESSARY TO SERVICE THE CONTROL PANEL WHILE IT IS ENERGIZED.
The POWER and RUN green LED’s on the PLC must be on. If not, check for 120V power to terminals
L&N. If no power is present, de-energize control panel and check main disconnect and all control panel
fuses. Fuses FU1, FU2, & FU3 are the main power supply to the panel. Fuses FU4 & FU5 are for 120
VAC power supply to the PLC. At least one, red input LED’s on the PLC should be on. If not, ensure
the EMERGENCY STOP button is pulled out. If no inputs turn on, check for missing jumpers and/or
switch wiring in series with the EMERGENCY STOP button (i.e. crank/chain hoist switch, thermal
overloads, inertia brake contact, etc.).
PLC INPUTS
(X0-X7)
INPUTS (“IN” LED’S) DESCRIPTION
0 Open Limit Switch. Will be on unless door is at top limit (open). (N/C)
Open Slow Down Limit Switch. Will be lit until door has reached the
1
point for slow down activation.
Close Slow Down Limit Switch. Will be lit until door has reached the
2
point for slow down activation.
Close Limit Switch. Will be on unless door is at bottom limit (closed).
3
(N/C)
Actuator Impulse Open. Will come on for as long as the actuator has
4
been activated. If on continuously, check actuators.
Safety Devices. Photocell, CSE and Reversing edge contacts are
5 wired in series with this input. Should be on unless a safety device is
activated. (N/C)
Interlock. Needs to be lit to enable door operation, or jumped out if no
6
interlock is being used.
7 Reset Button. Will Reset the door when activated.
For proper door operation, the following input lights need to be lit for the following door positions.
OPEN – 2,3,5,6
MID – 0,1,2,3,5,6
CLOSED – 0,1,5,6
19
ALB
A c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
Troubleshooting Guide – ALDXR
0 Open Limit Switch . Will be on unless door is at top limit (open). (N/C,)
Open Slow Down Limit Switch. Will be lit until door has reached the point for slow
1
down activation.
Close Slow Down Limit Switch. Will be lit until door has reached the point for slow
2
down activation.
3 Close Limit Switch. Will be on unless door is at bottom limit (closed). (N/C)
Impulse Open. Will come lit for as long as the actuator has been activated. If on
4
continuously, check actuators.
Safety Devices. Photocell, CSE and Reversing edge contacts are wired in series
5
with this input. Should be lit unless a safety device is activated. (N/C)
Interlock. Needs be lit to enable door operation, or jumped out if no interlock is being
6
using.
7 Reset Button. Will Reset the door when activated.
10 Not Used.
Full Height Open. Will come lit for as long as the actuator has been activated. If on
11
continuously, check actuators.
Actuator Close. Will come on for as long as the actuator has been activated. If on
12
continuously, check actuators.
13 Auto/Manual. Jump for non-auto. (Will be lit when in Manual mode)
Actuator Mid Height Open. Will become lit for as long as the actuator has been
14
activated. If on continuously, check actuators.
Mid Height Limit. Will become lit for as long as the actuator has been activated. If
15
on continuously, check actuators.
Mid Height Open Slow Down. Will be lit unless door is at mid height slow down
16
limit.
Extra Reversing Photocells. Will be lit (N/C). If no photocells are being used,
17
should be jumped out.
21
ALDXR
A c o m p a n y o f A lb a n y ln t e r n a t io n a l C o r p .
Logic Diagram – LFDX2
LFDX2
OP-FIELD
1. Upon impact, a shock sensor located in the bottom beam will signal the door to stop
immediately. While it is preferable for the driver to stop upon impact, it is not necessary. The
door will not be damaged if the driver continues through the opening.
2. A blinking amber light on the control panel will indicate the door is in need of being reset. A
sticker on the control panel indicates the steps necessary for reset. They are as follows:
• Return the fabric completely onto the side frame guide. This is accomplished by either
moving the bottom bar manually back and forth, or the side frame covers may be opened.
• Push and hold the reset button for 3 seconds until the light goes out. The door is now able
to operate normally.
1. Enclosure Switch
2. Air Nipple
3. Strain Relief
4. Bracket, Accel Switch
5. Switch, Accelerometer
6. Tube, Air
7. Switch Pressure
8. Bracket, Pneumatic Switch
9. Screw PH, M3 x 8
10. Nut #4
11. Screw 4-40 x 1.50
Figure 2
Notes:
MANAGER
ORIGINATOR Rick Walton
APPROVAL/DATE