User Manual: KW / 5Kw
User Manual: KW / 5Kw
User Manual: KW / 5Kw
3.2KW / 5KW
HYBRID SMART SOLAR SYSTEM
VERSION:1.0
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Table Of Contents
1 ABOUT THIS MANUAL.................................................................................................................................. 3
3 INTRODUCTION ............................................................................................................................................. 4
4 INSTALLATION ............................................................................................................................................... 7
5 OPERATION ................................................................................................................................................... 13
6 SPECIFICATIONS ......................................................................................................................................... 32
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1 ABOUT THIS MANUAL
1.1 Purpose
This manual describes the assembly, installation, operation and troubleshooting of this unit. Please read
this manual carefully before installations and operations. Keep this manual for future reference.
1.2 Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
2 SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions. Read and
keep this manual for future reference.
1. Before using the unit, read all instructions and cautionary markings on the unit, the batteries and all
appropriate sections of this manual.
2. CAUTION --To reduce risk of injury, charge only deep-cycle lead acid type rechargeable batteries.
Other types of batteries may burst, causing personal injury and damage.
3. Do not disassemble the unit. Take it to a qualified service center when service or repair is required.
Incorrect re-assembly may result in a risk of electric shock or fire.
4. To reduce risk of electric shock, disconnect all wirings before attempting any maintenance or cleaning.
Turning off the unit will not reduce this risk.
5. CAUTION – Only qualified personnel can install this device with battery.
6. NEVER charge a frozen battery.
7. For optimum operation of this inverter/charger, please follow required spec to select appropriate cable
size. It’s very important to correctly operate this inverter/charger.
8. Be very cautious when working with metal tools on or around batteries. A potential risk exists to drop a
tool to spark or short circuit batteries or other electrical parts and could cause an explosion.
9. Please strictly follow installation procedure when you want to disconnect AC or DC terminals. Please
refer to INSTALLATION section of this manual for the details.
10. One piece of 150A fuse is provided as over-current protection for the battery supply.
11. GROUNDING INSTRUCTIONS -This inverter/charger should be connected to a permanent grounded
wiring system. Be sure to comply with local requirements and regulation to install this inverter.
12. NEVER cause AC output and DC input short circuited. Do NOT connect to the mains when DC input
short circuits.
13. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please send this inverter/charger back to local dealer or service center
for maintenance.
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3 INTRODUCTION
This is a multi-function inverter/charger/solar system, combining functions of inverter, solar charger and battery
charger to offer uninterruptible power support with portable size. Its comprehensive LCD display offers
user-configurable and easy-accessible button operation such as battery charging current, AC/solar charger
priority, and acceptable input voltage based on different applications. Users can flexibly match battery capacity.
3.1 Features
Pure sine wave inverter
Configurable input voltage range for home appliances and personal computers via LCD setting
Configurable battery charging current based on applications via LCD setting
Configurable AC/Solar Charger priority via LCD setting
Compatible to mains voltage or generator power
Auto restart while AC is recovering
Overload/ Over temperature/ short circuit protection
Smart battery charger design for optimized battery performance
Cold start function
Users can select standard battery packages or external batteries
This inverter can power all kinds of appliances in home or office environment, including motor-type appliances
such as tube light, fan, refrigerator and air conditioner.
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Product Overview
1. LCD display
2. AC output Reserve
3. Power on/off switch
4. DC breaker
5. PV input
6. AC output
7. AC input
8. Communication port
9. GND terminal
10. Circuit breaker
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ENERGY BOX:
1.Built-in battery specification to select 100AH-250AH/12V.
2. Battery shall be put in sequence according to the direction shown in the picture.
3. Maximum load bearing 300KG.
4. Each battery needs to be fixed with a scaffold.
5. Note that the battery connection terminal is not in contact with the battery box.
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4 INSTALLATION
4.1 Unpacking and Inspection
Before installation, please inspect the unit. Be sure that nothing inside the package is damaged. You should
have received the following items inside of package:
The unit x 1
User manual x 1
Communication cable x 1
Software CD x 1
DC Fuse x 1
Ring terminal x 1
4.2 Preparation
Before connecting all wirings, please take off bottom cover by removing two screws as shown below.
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4.4 Battery Connection
CAUTION: For safety operation and regulation compliance, it’s requested to install a separate DC over-current
protector or disconnect device between battery and inverter. It may not be requested to have a disconnect
device in some applications, however, it’s still requested to have over-current protection installed. Please refer
to typical amperage in below table as required fuse or breaker size.
WARNING! All wiring must be performed by a qualified personnel.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for battery
connection. To reduce risk of injury, please use the proper recommended cable as below.
5. .Insert the battery wire flat into the DC breaker input side to ensure that the bolt is tightened 2nm clockwise.
Ensure that the polarity between the battery and the inverter / charging is connected correctly, and the wire is
tightly screwed into the DC breaker terminal.
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage in series.
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4.5 AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from over current of AC input. The recommended spec of AC breaker is 32A for
3.2KVA and 50A for 5KVA.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then, insert AC output wires according to polarities indicated on terminal block and tighten terminal screws.
Be sure to connect PE protective conductor ( ) first.
→Ground (yellow-green)
L→LINE (brown or black)
N→Neutral (blue)
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CAUTION: Appliances such as air conditioner are required at least 2~3 minutes to restart because it’s required
to have enough time to balance refrigerant gas inside of circuits. If a power shortage occurs and recovers in a
short time, it will cause damage to your connected appliances. To prevent this kind of damage, please check
manufacturer of air conditioner if it’s equipped with time-delay function before installation. Otherwise, this
inverter/charger will trig overload fault and cut off output to protect your appliance but sometimes it still causes
internal damage to the air conditioner.
4.6 PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter
and PV modules.
WARNING! It's very important for system safety and efficient operation to use appropriate cable for PV
module connection. To reduce risk of injury, please use the proper recommended cable size as below.
Model Wire Size Cable (mm2) Torque value(max)
3.2KW/5KW 1 x 12AWG 4 1.2 Nm
PV Module Selection:
When selecting proper PV modules, please be sure to consider below parameters:
1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter.
2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
INVERTER MODEL 3.2KW 5KW
Max. PV Array Open Circuit Voltage 500Vdc
Take 250Wp PV module as an example. After considering above two parameters, the recommended module
configurations are listed as below table.
Solar Panel Spec. SOLAR INPUT Total input
(reference) Q'ty of panels
(Min in serial: 6 pcs, max. in serial: 13 pcs) power
- 250Wp
- Vmp: 30.1Vdc 6 pcs in serial 6 pcs 1500W
- Imp: 8.3A 8 pcs in serial 8 pcs 2000W
- Voc: 37.7Vdc 12 pcs in serial 12 pcs 3000W
- Isc: 8.4A 13 pcs in serial 13 pcs 3250W
- Cells: 60 8 pieces in serial and 2 sets in parallel 16 pcs 4000W
10 pieces in serial and 2 sets in parallel 20 pcs 5000W
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4.7 Communication Connection
1. Please use supplied communication cable to connect to inverter and PC. Insert bundled CD into a computer
and follow on-screen instruction to install the monitoring software. For the detailed software operation,
please check user manual of software inside of CD.
2. Wi-Fi cloud communication (option):
Please use supplied communication cable to connect to inverter and Wi-Fi module. Download APP and installed
from APP store, and Refer to “Wi-Fi Plug Quick Installation Guideline” to set up network and registering. The
inverter status would be shown by mobile phone APP or webpage of computer.
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5 OPERATION
5.7 Power ON/OFF
Side view of unit
Once the unit has been properly installed and the batteries are connected well, simply press On/Off switch
(located on the button of the case) to turn on the unit.
LED indicators
Function keys
LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
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Solid On Fault occurs in the inverter.
Red
Flashing Warning condition occurs in the inverter.
Function Keys
Function Key Description
ESC To exit setting mode
UP To go to previous selection
DOWN To go to next selection
ENTER To confirm the selection in setting mode or enter setting mode
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5.9 LCD Display Icons
Indicate output voltage, output frequency, load percent, load in VA, load in
Watt and discharging current.
Battery Information
< 1.85V/cell
1.85V/cell ~ 1.933V/cell
Load >50%
1.933V/cell ~ 2.017V/cell
> 2.017V/cell
< 1.892V/cell
1.892V/cell ~ 1.975V/cell
Load < 50%
1.975V/cell ~ 2.058V/cell
> 2.058V/cell
Load Information
Indicates overload.
Mute Operation
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5.10 LCD Setting
After pressing and holding ENTER button for 3 seconds, the unit will enter setting mode. Press “UP” or “DOWN”
button to select setting programs. And then, press “ENTER” button to confirm the selection or ESC button to
exit.
Setting Programs:
Program Description Selectable option
Escape
00 Exit setting mode
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50A 60A (default)
70A 80A
10 Output voltage
240V
2A 10A
Maximum utility charging
current
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60A 80A
24.0V 24.5V
25.0V 25.5V
48V 49V
50V 51V
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24.5V 25V
25.5V 26V
27.5V 28V
28.5V 29V
49V 50V
51V 52V
55V 56V
57V 58V
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If this inverter/charger is working in Line, Standby or Fault mode,
charger source can be programmed as below:
Utility first Utility will charge battery as first
priority.
Solar energy will charge battery
only when utility power is not
available.
Solar first Solar energy will charge battery as
first priority.
Charger source priority:
Utility will charge battery only
16 To configure charger
when solar energy is not available.
source priority
Solar and Utility (default) Solar energy and utility will charge
battery at the same time.
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Record enable (default) Record disable
25 Record Fault code
30 Battery equalization
If “Flooded” or “User-Defined” is selected in program 05, this
program can be set up.
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3.2KVA default setting: 29.2V
Setting range is from 25.0V to 31.5V for 3.2KVA model and 48.0V
to 61.0V for 5KVA model. Increment of each click is 0.1V.
60min (default) Setting range is from 5min to 900min.
33 Battery equalized time Increment of each click is 5min.
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5.11 Display Setting
The LCD display information will be switched in turns by pressing “UP” or “DOWN” key. The selectable
information is switched as below order: input voltage, input frequency, PV voltage, charging current, charging
power, battery voltage, output voltage, output frequency, load percentage, load in Watt, load in VA, load in Watt,
DC discharging current, main CPU Version.
Input frequency=50Hz
Input frequency
PV voltage=260V
PV voltage
PV current = 2.5A
PV current
PV power = 500W
PV power
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AC and PV charging current=50A
PV charging current=50A
Charging current
AC charging current=50A
PV charging power=500W
Charging power
AC charging power=500W
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Battery voltage=25.5V, output voltage=230V
Output frequency=50Hz
Output frequency
Load percent=70%
Load percentage
Load in VA
When load is larger than 1kVA (≧1KVA), load in
VA will present x.xkVA like below chart.
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When load is lower than 1kW, load in W will
present xxxW like below chart.
Load in Watt
When load is larger than 1kW (≧1KW), load in W
will present x.xkW like below chart.
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enabled, the output of inverter Charging by PV energy.
will be off when connected
load is pretty low or not
detected.
No charging.
No charging.
Charging by utility.
Line Mode
The unit will provide output
power from the mains. It will If “solar first” is selected as output source
also charge the battery at priority and solar energy is not sufficient to
provide the load, solar energy and the utility will
line mode. provide the loads and charge the battery at the
same time.
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If “solar first” is selected as output source
priority and battery is not connected, solar
energy and the utility will provide the loads.
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When to Equalize
In float stage, when the setting equalization interval (battery equalization cycle) is arrived, or equalization is
active immediately, the controller will start to enter Equalize stage.
However, in Equalize stage, when battery equalized time is expired and battery voltage doesn’t rise to battery
equalization voltage point, the charge controller will extend the battery equalized time until battery voltage
achieves battery equalization voltage. If battery voltage is still lower than battery equalization voltage when
battery equalized timeout setting is over, the charge controller will stop equalization and return to float stage.
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5.14 Fault Reference Code
Fault Code Fault Event Icon on
01 Fan is locked when inverter is off.
02 Over temperature
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6 SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL 3.2KW 5KW
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Table 2 Inverter Mode Specifications
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Table 3 Charge Mode Specifications
Utility Charging Mode
2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
Charging Curve
50%
T0 T1
T1 = 10* T0, minimum 10mins, maximum 8hrs
Current
Time
Bulk Absorption Maintenance
(Constant Current) (Constant Voltage) (Floating)
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7 TROUBLE SHOOTING
Problem LCD/LED/Buzzer Explanation / Possible cause What to do
Unit shuts down LCD/LEDs and buzzer
automatically will be active for 3 The battery voltage is too low 1. Re-charge battery.
during startup seconds and then (<1.91V/Cell) 2. Replace battery.
process. complete off.
1. Contact repair center for
1. The battery voltage is far too
No response after replacing the fuse.
No indication. low. (<1.4V/Cell)
power on. 2. Re-charge battery.
2. Internal fuse tripped.
3. Replace battery.
Input voltage is
Check if AC breaker is tripped
displayed as 0 on the
Input protector is tripped and AC wiring is connected
LCD and green LED is
well.
flashing.
1. Check if AC wires are too
Mains exist but the
thin and/or too long.
unit works in
Insufficient quality of AC power. 2. Check if generator (if
battery mode. Green LED is flashing.
(Shore or Generator) applied) is working well or if
input voltage range setting is
correct. (UPSAppliance)
Set “Solar First” as the priority of Change output source priority
Green LED is flashing.
output source. to Utility first.
When the unit is
turned on, internal LCD display and LEDs Check if battery wires are
Battery is disconnected.
relay is switched on are flashing connected well.
and off repeatedly.
Reduce the connected load by
Overload error. The inverter is
Fault code 07 switching off some
overload 110% and time is up.
equipment.
Check if wiring is connected
Output short circuited. well and remove abnormal
Fault code 05 load.
Temperature of internal converter Check whether the air flow of
component is over 120°C. the unit is blocked or whether
Internal temperature of inverter the ambient temperature is
Fault code 02
component is over 100°C. too high.
Battery is over-charged. Return to repair center.
Buzzer beeps Fault code 03 Check if spec and quantity of
continuously and The battery voltage is too high. batteries are meet
red LED is on. requirements.
Fault code 01 Fan fault Replace the fan.
Output abnormal (Inverter voltage 1. Reduce the connected
Fault code 06/58 below than 190Vac or is higher load.
than 260Vac) 2. Return to repair center
Fault code
Internal components failed. Return to repair center.
08/09/53/57
Fault code 51 Over current or surge.
Restart the unit, if the error
Fault code 52 Bus voltage is too low. happens again, please return
to repair center.
Fault code 55 Output voltage is unbalanced.
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8 Appendix: Approximate Back-up Time Table
Model Load (W) Backup Time @ 24Vdc 100Ah (min) Backup Time @ 24Vdc 200Ah (min)
300 449 1100
600 222 525
900 124 303
1200 95 227
3.2KW 1500 68 164
1800 56 126
2100 48 108
2400 35 94
2700 31 74
3200 28 67
Model Load (W) Backup Time @ 48Vdc 100Ah (min) Backup Time @ 48Vdc 200Ah (min)
500 613 1288
1000 268 613
1500 158 402
2000 111 271
2500 90 215
5KW
3200 76 182
3500 65 141
4000 50 112
4500 44 100
5000 40 90
Note: Backup time depends on the quality of the battery, age of battery and type of battery.
Specifications of batteries may vary depending on different manufacturers.
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327-100003-00G
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