Sampling Process IS.2109.1982
Sampling Process IS.2109.1982
Sampling Process IS.2109.1982
( First Revision)
UDC 622.368.24:620.113
3anuary i 983
IS : 2109 - 1982
lndian Standard
METHODS OF SAMPLlNG DOLOMITE,
LIMESTONE AND OTHER ALLIED MATERIALS
( First Revision )
Methods of Sampling Sectional Committee, SMDC 4
Chairman Represenling
DR DAROQASINQH Indian Agricultural Statistics Research Institute
( ICAR ), New Delhi
Membm
SERI J. N. GARCI ( Alfernafe to
Dr Daroga Singh )
SHRI S. N. AQARWAL Central Statistical Organization, New Delhi
SHRI M. G. BHADE Tpta Iron & Steel Co Ltd, Jamshedpur
SHIRTH. L. CHADHA ( Alternate )
DR M. M. CHAHRABORTY The Indian Iron & Steel Co Ltd, Burnpur
SURI A. W. CRAWATHE Government of India, Mint (Ministry of
Finance )
SHRI S. K. DAS Directorate General of Supplies & Disposals,
New Delhi
SARI B. DAS~UPTA ( ALternate)
SHRI B. K. D~RUVA RAO Mineral Exploration Corporation Ltd, Nagpur
SHRI D. B. GHOST Geological Survey of India, Calcutta
SIIRIC. N. HARMAN Ferro Alloys Corporation Ltd, Shreeramnagar
SHRI A. SAN~AMESWARARAO ( Alfernatc )
SHRI S. S. HONAVAR ltalab Private Ltd, Bombay
SHRI J. P. PATEL ( Alternate)
SERI P. K. KRISHNAMOORTHY Ministry of Railways
SHRI R. K. DASQUPTA ( A~f6rnat6)
Saar K. S. MAHAPATRA Indian Bureau of Mines, Nagpur
SHRI U. N. SARKAR ( Ahfnatc)
SHRI A. K. MITRA Mitra S. K. Private Ltd, Calcutta
SHRI M. N. MITRA ( A~fernate )
SHRI B. MUKHERJEE Steel Authority of India, Bhitai
SHRI P. K. PAIN National Test House, Calcutta
Sarrr R. J. PA~DEY Indian Statistical Institute, Calcutta
SHRI B. R. PATEL Therapeutics Chemical Research Corporation,
Bombay
SEMI M. V, VAIDYA ( A&mols )
( Continued on page 2 )
@ copytigbt 1983
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act ( XIV of 1957 ) and
reproduction in whole or in part by any means except with written permission of the
publisher shall be deemed to be an infringement of copyright under the said Act.
ISr2109-1982
( Continuedfrom pugs 1 )
Members RepesfnLing
SHRI T. R. PUB1 Arm Statistical Organization ( Ministry of
& efence), New Delhi
SH~I R. D. AQRAWAL ( Altanatc )
DR J. RAJARAX Esren & Co, Bangalore
SERI V. SHANXAR NARAYAI
( AItcrnafe I )
SERI K. N. GVBU~AJAOHAB
( AltsrnafsII )
DR M. RANQA RAO Steel Authority of India Ltd, Ranchi (R & D
Organization )
SHW A. K. SATSANC+I ( Ahmatr )
Ds B. R. L. Row Hindustan Zinc Ltd, Udaipur
SERI G. L. JETHWANI ( .&rnat6)
SHRI P. M. SENQUPTA Directorate General of Inspection ( Ministry of
Defeoce )
SARI T. K. BHATTACHARJEEI
( A&rnotc )
SHRI R. C. VZDYARTHI Bharat Aluminium Co Ltd, New Delhi
SHHI S. 0. JEA ( Ahnut )
Sa~r Y. K. BHAT, Director General, IS1 ( Ex-ojiciu Member )
Director ( Stat )
SARI N. SAN~AR
Deputy Director ( Stat ), ISI’
Members
SHRI S. K. AQRAWAL Min~$D~,hvietals Trading Corporation Ltd,
e
DR S. M. REQE ( Ahrnd6 )
SH~I 13. N. BHABQAVA Indian Bureau of Mines, Nagpur
Sanr U. N. SARXAR ( &6mst6)
SERI S. K. DI~SHIT Indian Iron & Steel Co Ltd, Burnpur
SHRI A. GANQULY ( A~&rna#6)
DIBECTOROF INDUSTRIES& MXNE~ Government of Goa, Daman and Dieu, Panjim
SHRI N. B. GUDE Chowgule & Co Pvt Ltd, Mormugao ( Goa)
SHRI C. N. HABMAN Ferro Alloys Corporation Ltd, Shreeramnagar
SHRI A. SANQAMESWARARAO
Indian Standard
METHODS OF SAMPLING DOLOMITE,
LIMESTONE AND OTHER ALLIED MATERIALS
( First Revision)
0. FOREWORD
0.1 This Indian Standard ( First Revision ) was adopted by the Indian
Standards Institution on 26.July 1982, after the draft finalized by the
Methods of Sampling Sectional Committee had been approved by the
Structural and Metals Division Council.
0.2 This standard was originally issued in 1962. The experience gained
in. the implementation of this standard during the following years led to
the present revision. In this revision the classification of dolomite,
limestone and other allied materials has been restricted to two categories,
namely, run of mine, and crushed and screened. Further the tables giving
the number and mass of increments as well as unit samples have been
simplified. The procedure of ‘point sampling, not found to be representa-
tive in a number of situations, has been eliminated in this revision.
Increment reduction method of sample division has been introduce,d and
also various stages of reduction of gross sample leading to laboratory
sample have been streamlined.
0.3 Iti the formulation of this standard, due consideration has been given
to international standards and practices prevailing in different countries.
For this purpose guidance has been obtained from the following standards
issued by the International Organizations for Standardization:
IS0 3081- 1973 Iron ores - Increment samplingl- Manual
method, and
IS0 3083 - 1973 Iron ores - Preparation of samples
0.4 For the determination of size distribution of dolomite, sieves conform-
ing to IS : 460 ( Parts I & II) - 1978* shall be used. When such sieves are
not available other equivalent standard sieves as judged by the aperture
may be used.
*Specification for test sieves:
Part I Wire cloth teat sieves ( second reabion ).
Part II Perforated plate test sieves ( recond revision).
IS:2199- 1982
0.5 In reporting the test result of analysis, if the final value, observed or
calculated, J to be rounded off, it shall be done in accordance with
IS : 2-1960;.
1.SCOPE
1.1 This standard lays down the procedure to be followed in collecting
and preparing samples from a lot in order to determine size distribution,
moisture content and chemical analysis of dolomite, limestone and other
allied materials in the lot. It gives detailed procedures for sampling’from
stock piles, loaded wagons, trucks, conveyors and shipholds.
1.1.1 This standard also includes a method for estimating and reporting
the quality characteristics of dolomite, limestone and other allied materials
supplied in bulk.
2. TERMINOLOGY
2.0 The word ‘dolomite ’ in this standard shall mean limestone and other
allied materials also for brevity. For the purpose of this standard, the
following definitions shall apply.
2.1 Run of Mine -Dolomite consisting of all sizes up to 200 mm.
2.2 Crushed and Screened - Dolomite of sizes not more than 50 mm
obtained after crushing and screening.
2.3 Consignment - The quantity of dolomite delivered at one time.
2.4 Lot - The quantity of dolomite indicated to be of the same category
and offered for inspection at &ne time. A lot may consist of whole or a
part of the quantity ordered for.
2.5 Sub-lot - The quantity of dolomite in each of the portions into which
a lot is divided for the purpose of sampling.
2.6 Increment -The quantity of dolomite obtained by a sampling
device at one time from a lot or sub-lot.
2.7 Unit Sample -The quantity of dolomite collected at one point in
sectional sampling or at one time from the conveyor.
2.8 Gross Sample - Sample as collected from a sub-lot, that is, the
quantity of material consisting of one or several increments or unit samples
taken from a sub-lot.
2.9 Size Sample - The sample taken for the determination of the size
distribution of the lot or sub-lot.
E
IS : 2189 - 1982
5
1s : 2109- 1982
3.1.2 Gross Samples - All the increments collected from the same sub-lot
shall be combined together to constitute a gross sample.
3.2 Sampling from Stationary Stock pile
6
Is,2109-1982
WOODEN tiANDLE
4 kg
( Calibrated and 175 120 100 100 65 350 30
fines )
Fxo. 1 SAMPLINGSCOOP
4.1 Sub-lots - For the purpose of sampling, all the wagons or trucks in
the lot shall be divided into a number of sub-lots of approximately equal
mass as specified in Table 1. If loading and unloading operations are
carried out shiftwise, it will be convenient to treat the material loaded or
unloaded in a shift as one or more sub-lots depending on the mass of the
material.
9
IS t 2109 - 1982
a-- 4 + ds’f
.- . . . . . . . . . x 1o()
d) Over 10 mm, and
up to 50 mm, percent ml + ms + . . . . . . . . ,...
fl+Q t...
e) Over 1 mm, and x 100
up to 10 mm, percent -ml + ms + . . . . . . .. . . .
f) 1 mm and below,
_fi +fB + ... ... ... ... x 100
percent
ml + m8+ . . . . . . . . . . .
where
ml, ms . . . . . . .. . . . . are the masses of the different gross samples,
a13 a1 ,.., . . . . . . . . . are the corresponding masses of dolomite of size
exceeding 200 mm,
h, ba .., ... ... ... are the corresponding masses of dolomite of size
over 150 mm, and up to 200 mm,
Cl, C¶ . . . . . . . . . . . . are the corresponding masses of dolomite of size
over 50 mm, and up to 150 mm,
4, 4 . . . . . . . , . . are the corresponding masses of dolomite of size
over 10 mm, and up to 50 mm,
81, a ... .. . ... ... are the corresponding masses of dolomite of size
over 1 mm and up to 10 mm, and
fl,fS ,........... are the correbponding masses of dolomite of size
1 mm and below.
NOTE - Percentage of material of any other de&red sire shall be calculated on
similar lines.
*Specification for test sieves: Part II Perforated plate test sieves ( secondrecision).
10
IS : 2109 - 1982
7.4.1 The size distribution for the lot shall be estimated as follows:
el + es + . . . . . . . .. . . . . . . .
e) Over 1 mm, and = -
( 4f~ ) + ml’ + ms’ + . . . . . . . . .
x 100
up to 10 mm, percent
= fr 3 .fz. + . . . . . . . . . . . . . . . . . . . . . x loo
f > 1 mm, and below,
percent ( 4n ) + ml’ + ms’ + . . . . . . . . .
where
ml!, ms’ .., . . . are the masses ( in kg ) of the different gross samples
excluding lumps over 200 mm,
n is the total number of lumps over 200 mm in all the gross
samples, and
bl, b2 . . . . . . . . . . cl, c2 . . . . . . . . . . dl, d, . . . . . . . are as defined in 7.2.
NOTE -hhs of each lump is taken to be equivalent to one increment, that
is, 4 kg.
8. REDUCTION OF A GROSS SAMPLE
8.1 Moisture Sample -
Each of the gross samples shall be sent first for
size determination and only after that the sample preparation shall be
carried out. For moisture determination, moisture sample of 20 to 25 kg
shall be taken from each gross sample in not less than 5 increments after
crushing the material to -10 mm size by mechanical or manual means.
From this 20 to 25 kg material, two or more samples of 1 kg each shall be
drawn for moisture determination.
11
t6 I 2109 - 1982
NOTE - If needed, separate moisture samples may be drawn from the sub-lot
by any other procedure, as agreed to between the purchaser and the supplier.
GROSS SAMPLE
SIZE DETEitMINATION
CRUSHED’TO -10 mm
8.2.2 Coning and Quartering Method - In this method the crushed dolo-
mite shall be well mixed and then scooped into a cone-shaped pile. Care
shall be taken to drop each scoopful over the same spot to ensure even
distribution of lumps and fines on all sides of the cone.
a>Spread
absorbing
the crushed sample on a
plate, into a uniform
smooth, flat and non-moisture
flat rectangle of dimensions
axbmm.
b) Divide the rectangle into five equal parts lengthwise and four
equal parts breadthwise ( for 20 increments ) as given in Fig. 3.
13
IS t ilO - 1992
9. NUMBER OF TESTS
9.1 Moisture Determination - All the moisture samples representing
different sub-lots in a lot shall be tested individually for moisture content.
If needed, moisture determination shall be carried out in duplicate for
each gross sample, To avoid change in moisture content, the moisture
determination shall be done a! quickly as possible.
9.2 Laboratory Samples for Chemical Analysis - All the laboratory
samples shall be tested individually for important characteristics. For the
remaining characteristics, a composite sample prepared by mixing equal
or proportionate quantities of dolomite from each of the laboratory
samples shall be analysed. Unless otherwise agreed to between the
purchaser and the supplier, the following schedule of testing should be
followed:
I
1 ’ I
Individual laboratory samples A composite sample to be
to be analysed for: analysed for:
a) Calcium oxide Alumina
b) Silica Magnesium oxide
c) Loss on ignition Ferric oxide
Carbon dioxide
14
ZS : 2109 - 1982
10. REPORTING
IO.1 Reporting of Moisture Content - The result .obtained from ith
sub-lot shall be denoted by ‘ xi ‘, In case duplicate test results are
obtained for ith sub-lot, average of these two results shall be denoted by
~1. The overall moisture content of dolomite in the lot shall be calculated
by the following formula:
Xmr x xi
Average moisture content = I: ni
where mi, is the mass of the ith sub-lot and symbol 2; stands for summation
over all i’s.
10.2 Chemical Analysis
10.2.1 For those characteristics, where composite samples have been
tested, only one test result will be available and that result shall be repor-
ted as the value of that characteristic for the lot sampled.
10.2.2 When two laboratory samples have been analysed individually
from a lot, the average of the two available test results shall be reported
as the value of the characteristic for the lot sampled. The individual test
results shall also be reported to give an indication of the range of variation
in quality.
10.2.3 When three or more laboratory samples have been analysed
individually from a lot the following procedure shall be followed to assess
the average quality andits limits of variation.
Let x1, .x2, .. . . . . . . . . . . . . . ..xn be the results of analysing II laboratory
samples for a particular characteristic.
Calculate,
15
tS : 2109 - 1982
( Confinusdfrom page 2 )
Members &Qresenting
SARI M. M. MOUDQILL Indian Aluminium Co Ltd, Calcutta
SHRI B. MUPHERJEE Bhilai Ispat Ltd, Bhilai
SIIRI PIJUSH KANTI BANE~JEE
( Alternate )
SHRI R. C. PALHAN Export Inspection Council of India, Calcutta
SHRI KARAM CHAND (Alternate)
SFIRI B. R. PATEL Therapeutics Chemical Research CorDoration,
Bombay
SHRI M. V. VAIDYA ( Alternate )
DR J. RAJARAM Essen & Co, Bangalore
Snn~ K. N. GURURAJAOHAR
( Alternate )
SHRI M. R. ROY Inspection & Testing Co ( India ) Pvt Ltd,
Calcutta
SHRI G. V. SUBRAMANYA National Mineral Development Corporation Ltd,
Hyderabad
SHRI V. P. ROY ( Alternate )
SHRI G. R. TALAULIXAR Goa Mineral Ore Exporters’ Association, Panjim
(Goa)
16
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