MAGTECH Process Equipments Pvt. Ltd.

TECHNOCRATES IN REACTION, FILTRATION & DRYING SYSTEM

 OVERVIEW

• Founded in 1998
• Leading manufacturer of process plant equipment for Chemical, API & Pharma Industry
• We work with our clients to design & implement State-of-the-art technologies and
advanced solutions
• Magtech commenced exports in 2019 with the first shipment of reactors to U.S.A
• Integrated manufacturing facility on 32,000 Sq Ft. at the industrial hub in Greater Noida
well connected for domestic & international shipments
• Innovation, Quality, Timely delivery & Customer Delight is Magtech’s mission
OUR VALUABLE CLIENTS
OUR VALUABLE CLIENTS-EXPORTS
 RANGE OF EQUIPMENTS

• REACTORS-CGMP
• FILTRATION EQUIPMENT
• DRYERS
• COLUMNS & TOWERS
• REACTOR CHARGING GLOVE BOXES/ISOLATORS
• HEAT EXCHANGERS
• VESSELS
• KILO LAB
RANGE OF EQUIPMENTS-REACTORS-cGMP
 RANGE OF EQUIPMENT- FILTRATION

Top Discharge Centrifuge Agitated Nutsche Filter Bag Lifting Centrifuge

 RANGE OF EQUIPMENT- DRYERS
Rotocone Vacuume Dryer Agitated Nutsche Filter Dryer Rotary Vacuum Filter Paddle Dryer

Vacuum Try Dryer

Spin Flash Dryer

RANGE OF EQUIPMENT- COLUMNS & TOWERS
RANGE OF EQUIPMENT- SKID MOUNTED PROCESS
EQUIPMENT
RANGE OF EQUIPMENT-REACTOR CHARGING GLOVE
BOXES/ISOLATORS
RANGE OF EQUIPMENT-HEAT EXCHANGERS
RANGE OF EQUIPMENT-VESSELS
RANGE OF EQUIPMENT-KILO LAB
 QUALITY PROCESS
Raw Material Reliable Sourcing
/Consumables
• Outokumpu/Jindal/SAIL with Material Test Certificate
• Electrodes & Tig wires per ER Grade

Inspection Of raw maerial & components prior to fabrication

• Third Party- Jacobs/TUV/SUD/TUV Nord/Bureau Veritas
• Customer representative to visit plant and certify

Start Fabrication As per Quality Assurance Plan (QAP) approved by Customer/TP

• Intimations
• Reports
 QUALITY PROCESS

Third Party Services Pre Approved Vendors

• Spec sheets and zero tolerance. Dish end testing at site
• Dye Penetration Test

Final Dispatch Getting release note after inspection & confirmation

• Third Party- Jacobs/TUV/SUD/TUV Nord/Bureau Veritas
• Customer representative to visit plant and certify
• Documentation
Customer Follow-up with customers for feed back
Satisfaction/Survey
• Continuous customer contact
• Site Visits
 REACTORS-cGMP
Reactors-cgmp
• Reactors for API, pharma, biotech and chemical industry standard or tailor made
reactors, according to
• ASME regulations, with heating / cooling systems, and customized agitators for the
typical sanitary, antiseptic and sterile processes

Mechanical design ASME VIII div.1

• Design according to cgmp recommendations
• Fatigue stress calculation, for cycles of pressure and temperature
• Design of the agitator with process simulator software
 REACTORS-cGMP
Features
• Capacity from 5 I. Up to the limitation of road transport
• Design range from full vacuum up to 30 bar(g)
• Design temperature from - 509 C up to +
• 3005 C
• Designed for working under pressure and temperature cycles
• Heating / cooling by double jacket, half coils or dimplate jacket
• Agitators available with axial flow, radial or combined double flow
• Dq., Iq. And OQ protocols
 REACTORS-cGMP
Options
• Thermal insulation with stainless steel tight welded cover (hot & cold)
• Agitation systems with mechanical sterile seals as anoption
• Weighting systems
• Condensate and reflux systems
• Vacuum systems
Construction material
• Austenitic stainless steels
• Duplex and superduplex stainless steels
• Nickel alloys and superalloys
• Hestelloy & PFA coated
 FILTRATION EQUIPMENTS- Agitated Nutsche Filter (ANF)

Agitated Nutsche Filter (ANF)

• Economical where maximum percentage of liquid in a slurry is separated through mechanical
means.
• Remaining little moisture can be removed by evaporation to obtain dry products.
• Cylindrical shell with welded dished end at the top and either a flanged and bolted dished end or
• A welded dished end/flat welded end at the bottom depending on process/customer's
requirements.
• The vessel is divided into two compartments by means of a perforated plate, provided with
suitable filter cloth or porous tiles.
• An agitator of unique design is provided inside the vessel. This agitator can perform multifarious
activities by manipulating its vertical and rotational directions simultaneously, by push buttons
switches/PLC.
• The filter is capable of operating under either pressure or vacuum or a combination of both.
 FILTRATION EQUIPMENTS- Agitated Nutsche Filter (ANF)

Agitated Nutsche Filter (ANF)

• Economical where maximum percentage of liquid in a slurry is separated through mechanical
means.
• Remaining little moisture can be removed by evaporation to obtain dry products.
• Cylindrical shell with welded dished end at the top and either a flanged and bolted dished end or
• A welded dished end/flat welded end at the bottom depending on process/customer's
requirements.
• The vessel is divided into two compartments by means of a perforated plate, provided with
suitable filter cloth or porous tiles.
• An agitator of unique design is provided inside the vessel. This agitator can perform multifarious
activities by manipulating its vertical and rotational directions simultaneously, by push buttons
switches/PLC.
• The filter is capable of operating under either pressure or vacuum or a combination of both.
 FILTRATION EQUIPMENTS- Agitated Nutsche Filter (ANF)
Advantages Of Agitated Nutsche Filter (ANF)
• The filter works as a completely closed system, eliminating any possibility of atmospheric pollution
from toxic fumes/obnoxious smell generated from the slurry.
• Very high solvent recovery is possible.
• Explosion or fire hazard on account of spillage is eliminated.
• Manpower saving. All operations can be handled by a single unskilled person with little training.
• Very effective washing of cake due to re-slurring resulting in thorough particulate washing and
reduces number of washes, and volume of wash liquor.
• Possibility of doing reaction filtration, washing and distillation in the same equipment. In some
cases drying operation can also be carried out in the same equipment.
• Heat transfer surface can be provided by means of a jacket or limpet coils on the vessel walls.
Indirect heating can be provided on the filter base and agitator.
• Available in special construction for sterile applications with high standard of particulate purity.
 FILTRATION EQUIPMENTS- Agitated Nutsche Filter (ANF)
Flow Diagram
Materials of construction
1. Carbon Steel
2. Stainless Steel
3. Nickel/Nickel Alloys
1.Filling 2.Filtering
4. Super Stainless Steels
5. Hastelloy.

Sizing, selection of configuration, M.O.C's, methodology of 3.Displacement

Washing
7.Discharging

filtration etc. are based on material characteristics and

user specified, We have vast experience and design
based on specific application requirements with suitable
linings of FRP / FRV, Rubber, Acid-resistant bricks and 4.Reslurry Washing
6.Drying/Cooling

tiles or corrosion-resistant fluorocarbons are offered.

5.Smoothing
 FILTRATION EQUIPMENTS- Agitated Nutsche Filter (ANF)

Configurations available:
• Pressure-cum-vacuum filter.
• Bottom detachable arrangement for ease of cleaning/ cloth fixing.
• Electromechanical drive and hydraulic shaft lift.
• Hydraulic discharge valve.
• Gmp models for clean room applications.
• Filter-cum- dryer for drying of wet cakes.
• Different stirrer designs based on physical characteristics of materials.
 FILTRATION EQUIPMENTS
Technical Data Sheet-ANF-Agitated Nutsche Filter

MTP MTP MTP MTP MTP MTP MTP MTP

Model No.
PILOT 1000 2000 3000 4000 5000 6000 7000
Working cap. (Ltrs.) 500 1000 2000 3000 4000 5000 6000 7000
Filtering Area
0.68 1.02 1.82 2.7 3.2 4.7 5.7 6.5
(Sq.m.)
RPM 20 20 20 15 12 12 12 10

Rotary 5 5 7.5 7.5 10 12.5 15 15

Motor H.P.
1 1 1 1 1 1 1 1
Vertical
Internal Dia.(mm) 1000 1200 1600 2000 2200 2600 2800 3000

Over Height (mm) 3400 3600 3800 4100 4300 4500 4800 5000
The above dimensions are only indicative. Final choice will depend upon the operating parameters required
based on material characteristics. Sizes above 20000 liters can also be offered.
 CENTRIFUGE

1. Top discharge centrifuge

2. Bag lifting centrifuge
3. Bottom discharge centrifuge
 CENTRIFUGE- Top Discharge
. .

Top Discharge Centrifuge (12” up to 60" Diameter)

Unique Positioning Material & Coating Features Safety

-The manual top -SS, SS 304, SS904L, -Hydraulic lid or body -Safety device such as zero
discharge centrifuge is Hastelloy & Titanium. opening systems. Gastight speed lock for the centrifuge
the basic model of the centrifuge design. cover.
centrifuge -Nitrogen purging with -Vibration limiter.
-Halar (ECTFE), Teflon
-Filtered cake is (PFA), Rubber Lining, control system. Cleaning in -Rpm sensor with indicator.
manually scooped out FRP Lining place(cip). -Pneumatic lid opening
by the operator. -Cake thickness sensor system.
-This centrifuge is the
most commonly used
type and is also the
most economical.
 CENTRIFUGE- Top Discharge
Top Discharge Centrifuge –General features
• 4 point suspension: centrifuge is mounted on four viscous dampers.
• Variable frequency drive: the operating speeds of the centrifuge are controlled by a variable frequency drive. The
standard braking system for his model is dynamic braking.
• Taper lock pulleys-these pulleys are easier to mount and dismount.
• Cake washing nozzles- special spray nozzles with defined conical pattern spray are provided so that the entire
surface of the cake is covered uniformly with minimal quantity while maintaining repeatable washing performance.
• Shaft protection sleeve- a stainless steel sleeve is mounted on the exposed part of the shaft to protect it from
corrosion.
• Proximity sensor- to prevent the machine from being started while the lid is open a proximity sensor is installed as a
standard safety feature.
• Gastight design- the machine is constructed to retain a positive pressure of 400mm WC as per DIN 24400.
• Easy maintenance- the machine design requires minimal maintenance. Greasing points enable easy lubrication to
the bearings.
 CENTRIFUGE- Top Discharge
Technical Data Sheet-For 4 Point Manual Top Discharge Centrifuge
MTP MTP MTP MTP
Model No. UNIT
24 TD 36 TD 48 TD 60 TD
Basket Diameter mm 610 915 1220 1524
Basket Depth mm 300 450 450 500
Working Cap. Under Lip ltrs. 50 160 260 450
Basket Load (Max) kgs. 63 200 325 563
Max. Basket Revolutions rpm. 1400 1100 1000 900
Centrifugal Force G. 668 619 682 691
Filtration Area m2 0.59 1.29 2.49 2.39
Motor Power kw 2.2 5.5 11 15
Overall dimension of machine
Length over motor mm. 1450 1780 2150 2500
width mm. 1000 1220 1600 2000
Operating Height mm. 1175 1350 1650 2100
weight of machine with motor Kgs. 1150 2750 4000 5500
 . .
CENTRIFUGE-Bag Lifting
Bag Lifting Centrifuge(24”to 60” Diameter )
The main advantage of this machine is that the unloading time is reduced considerably and also has less manual
intervention when compared with a manual top discharge. High production rates can be achieved with this machine.

Unique Positioning Material & Coating Features Safety

-The filter bag is fastened to -SS 316, SS 304, SS904L, -Hydraulic lid or body opening -Safety device such as zero
the basket top plate which in Hastelloy & Titanium Coating systems. speed lock for the centrifuge
turn is locked onto the basket cover.
-Halar(ECTFE), Teflon (PFA), -Nitrogen Pneumatic Lid
shell. opening System. -Vibration limiter.
Rubber Lining, FRP Lining
-After filtration is completed -Gas tight Centrifuge design. -Rpm sensor with indicator.
the plate is removed by
unlocking the plate from the -Nitrogen Purging with Control
basket shell and pulled out System.
using a hoisting arrangement. - -Cleaning in Place (CIP).
The filter bag containing the
filtered product comes out of -Cake thickness sensor
the centrifuge.
-The product is then moved out
to a suitable location and
unloaded.
 CENTRIFUGE-Bag Lifting
Technical Data Sheet For 4 Point Suspension Bag Lift Instant Top Discharge Centrifuge
MTP MTP MTP MTP
Model UNIT
24 BL 36 BL 48 BL 60 BL
Basket Diameter mm 600 900 1200 1500
Basket Depth mm 300 450 450 500
Working Cap. Under Lip ltrs. 65 205 300 590
Basket Load (Max) kgs. 81 256 375 737.5
Max. Basket Revolutions rpm. 1400 1100 1000 900
Centrifugal Force G. 668 619 682 691
Filtration Area m2 0.58 1.29 1.72 2.36
Motor Power kw 2.2 5.5 11 15
Overall dimension of machine
Length over motor mm. 1450 1780 2150 2500
width mm. 1000 1220 1600 1950
Operating Height mm. 1800 2400 2900 3200
 . .
CENTRIFUGE-Bag Lifting
Bag Lifting Centrifuge(24”to 60” Diameter )
The main advantage of this machine is that the unloading time is reduced considerably and also has less manual
intervention when compared with a manual top discharge. High production rates can be achieved with this machine.

Unique Positioning Material & Coating Features Safety

-The filter bag is fastened to -SS 316, SS 304, SS904L, -Hydraulic lid or body opening -Safety device such as zero
the basket top plate which in Hastelloy & Titanium Coating systems. speed lock for the centrifuge
turn is locked onto the basket cover.
-Halar(ECTFE), Teflon (PFA), -Nitrogen Pneumatic Lid
shell. opening System. -Vibration limiter.
Rubber Lining, FRP Lining
-After filtration is completed -Gas tight Centrifuge design. -Rpm sensor with indicator.
the plate is removed by
unlocking the plate from the -Nitrogen Purging with Control
basket shell and pulled out System.
using a hoisting arrangement. - -Cleaning in Place (CIP).
The filter bag containing the
filtered product comes out of -Cake thickness sensor
the centrifuge.
-The product is then moved out
to a suitable location and
unloaded.
 CENTRIFUGE-Bag Lifting
§ 4 Point suspension: Centrifuge is mounted on four viscous dampers
§ Variable frequency drive: VFD Controls the operating speed of the centrifuge and this model has dynamic braking
§ Taper lock pulleys: These pulleys are easier to mount and dismount
§ Cake washing nozzle: Special spray nozzles with defined conical patterns spray are provided to cover the entire
surface of the cake uniformly with minimum quantity while maintaining repeatable washing performance
§ Shaft protection sleeve: A SS sleeve is mounted on the exposed part of the shaft to protect it from corrosion
§ Proximity Sensor: is installed to prevent the machine from starting while the lid is open
§ Gas tight design: The machine is designed and constructed to retain a positive pressure of 400mm WC as per DIN
24400
§ Easy Maintenance: The machine requires minimal maintenance. Greasing points enable easy lubrication of the
bearings
 CENTRIFUGE-Bottom Discharge
BOTTOM DISCHARGE CENTRIFUGE
• Bottom Discharge Centrifuges are of the most modern design , of sturdy construction, provide rapid acceleration , low current
consumption and powerful efficient braking. The Bottom Discharge Centrifuge Basket has Radial Ribs instead of a flat bottom plate. The
gaps in the basket bottom facilitate the cake discharge on to the inertia plate and to the Bottom hopper.
• The inertia plate too has radial ribs and large openings that allow the discharged cake to fall into a hopper fitted below the inertia
plate. The monitor casing is fitted with a Scrapping Arrangement (Also known as Plow) on which a knife is mounted in such a way that
the cake inside the basket is peeled off when the knife is engaged.
• In this model the cake is filtered in the same manner as the other vertical models but the cake discharge is achieved by means of a
Scraper Knife that plows into the cake. At this point the basket is in rotation at a preset low speed and the cake is peeled off the
basket surface. The filter bag in a Bottom Discharge Centrifuge is held in place by Tensioned Rings or by screws and the bags may also
have backing cloth or mesh to impart structural rigidity to the bag so that the bag does not distort or collapse while the knife is being
engaged. The small gap between the scraper and the Basket Shell results in a thin layer of cake remaining inside the Basket. This layer
is known as the Residual Heel. A Blow Off arrangement is provided to remove this Heel. Typically this is achieved by a blast of Air/
Nitrogen from specially arranged Air Delivery nozzles mounted on a pipe. The pipe is aligned with the basket perforations so that when
the blast of Air is sent in to the pipe it travels through the Basket perforations and dislodges the Residual Heel.
• The Residual Heel Pipe can be swiveled during filtration such that the filtrate does not enter the nozzles and clog them. They swivel into
position only during the scrapping cycle. In cases where Dual Action Scraper is used we can also provide flat Air Nozzles from the inside
of the basket in addition to the Heel Pipe outside. The action of the scraper knife is by means of a Hydraulic Cylinder which is powered
by a Hydraulic Power Pack
CENTRIFUGE-Bottom Discharge-process flow
1) Feeding: The 2) Washing: A
slurry is introduced wash liquid is
to the rotating introduced and is
basket having a driven through
filter cloth. The the caked solids.
filter cloth captures The plug flow
the solids. action of the
Centrifugal force wash liquid
drives the liquid purifies the
through the caked solids and
solids and the removes residual
mother liquor is mother liquor.
discharged through
perforations in the
basket
circumference.
3) Spinning: 4) Scraping: A
Residual liquors are scraper knife
driven from the advances into the
caked solids and are rotating basket to
discharged through discharge the
the basket solids to
perforations to downstream
achieve maximum equipment. The
cake dryness. solids are
discharged
through openings
in the basket
bottom.
 CENTRIFUGE- Bottom Discharge
BOTTOM DISCHARGE CENTRIFUGE
• Easy and quick cake discharge.
• Less manual labour involved.
• Cake handling loss negligible.
• Easy scraping of cake through scraper.
• Handling of discharge solids can be easily done with the help of a conveyor or trolley.
• No manual contact with cake, thus no contamination.
• Solids can be discharged in totally vapor tight condition, thus no health hazards and environment is clean.
• Solids discharge through single outlet.
• Good accessibility to the casing and basket makes quick cleaning and change over to other products easy.
• The centrifuge is driven by variable speed ac inverter drive/ eddy current coupling, the rotational speed of the basket can be set to match the filtration
properties of the suspension
• Discharge of solids take place at lower basket speed (around 80 RPM) thus making possible particularly gentle handing of the product. In this way, the
undesirable breakage of crystals is nearly eliminated.
• Spray jets for efficient washing.
• Nitrogen blanketing for centrifuge, body and bearing housing. The complete centrifuge is pressure tested as per DIN standard.
 CENTRIFUGE - Bottom Discharge
Technical Data Sheet of 4 point Bottom Discharge
Model No. UNIT MTP MTP MTP MTP MTP MTP
36 36 D 48 48 D 60 60 D

Basket Diameter mm 915 915 1220 1220 1524 1524

Basket Depth mm 450 600 500 650 500 750

Working Cap. Under Lip ltrs. 160 220 300 400 500 750

Basket Load (Max) kgs. 200 275 375 500 625 930

Max. Basket Revolutions rpm. 1100 1100 1000 1000 900 850

Centrifugal Force G. 619 619 691

682 682 616

Filtration Area m2 1.29 1.72 1.91 2.49 2.39 3.59

 CENTRIFUGES-Bottom Discharge
General features of bottom discharge centrifuge
§ 4 point suspension: centrifuge is mounted on four viscous dampers
§ Variable frequency drive: VFD controls the operating speed of the centrifuge and this model has dynamic braking
§ Taper lock pulleys: these pulleys are easier to mount and dismount
§ Cake washing nozzle: special spray nozzles with defined conical patterns spray are provided to cover the entire
surface of the cake uniformly with minimum quantity while maintaining repeatable washing performance
§ Shaft protection sleeve: A SS sleeve is mounted on the exposed part of the shaft to protect it from corrosion
§ Proximity sensor: is installed to prevent the machine from starting while the lid is open
§ Gas tight design: the machine is designed and constructed to retain a positive pressure of 400mm WC as per DIN
24400
§ Easy maintenance: the machine requires minimal maintenance. Greasing points enable easy lubrication of the
bearings
 DRYING EQUIPMENT
• Rotocone vacuum dryer with lump breaker
• Rotocone Vacuume paddle dryer(RCVD)
• Rotory vacuum paddle dryer (RVPD)
• Agitated nytsche filter dryer(ANFD)
• Vacuum tray dryer(VTD)
• Spin flash dryer
DRYING EQUIPMENT- Rotocone Vacuum Dryer With Lump Breaker

Standard features:
• Double wall construction, suitable for use with steam, hot water/hot oil as heating media.
• Loading wet cake / slurry is through a cover, with a quick opening device. Discharge opening consists of
a vacuum tight valve.
• Provision of an internal filter to ensure minimum entrainment of dry product under vacuum. Where
required an external in-line filter or cyclone is provided to prevent entry of dry powder into the
condenser and receiver.
• A rotary joint is provided at the dryer end for inlet of heating medium into the dryer jacket and for a
return line for the same.
• Design permits complete discharge of the dry product without any residue being retained.
• Vapour outlet end is provided with a specially designed external mechanical seal precluding the
necessity of providing gland packing in the dryer body.
DRYING EQUIPMENT- Rotocone vacuum dryer with lump breaker
Application:
• Rcvd are used for free flowing, temperature sensitive materials.
• It is also used for drying expensive pharma materials where high degree of purity is required.

Optional features:
• If dictated by process conditions, highly polished internal surfaces can be provided.
• Variable speeds can be provided, if this is required.
• Provision for measurements of product temperature can be provided, if it is required.
• Choppers for breaking agglomerates into powder in final stage of drying can be provided.
• Nitrogen blanketing can be provided by way of seals at charging and discharging points, for drying of
highly explosive materials.
DRYING EQUIPMENT- Rotocone vacuum dryer with lump breaker
Materials of construction:
• Can be manufactured in all weldable materials, including carbon steel, all weldable qualities of SS,
Nickel, hastelloy etc.
 DRYING EQUIPMENT- Rotocone Vacuum Dryer (RCVD)

Rotocone vacuum dryer (rcvd) Feeding

Platform
1. Rotocone dryer
2. Dust catcher
3. Charging and discharging
valve
C
4. Rotary joint O
N
5. Drive unit
C
6. Skid support E
7. Cyclone separator N
T
8. Condenser R
9. Receiver A
T
10. Vacuum station E
Flow diagram of RCVD
 DRYING EQUIPMENT- Rotocone Vacuum Dryer (RCVD)
Technical Specification:
Nominal Charging Power Space Requirement Dia
Volume RPM.
Cap. H.P. A B C (D)

1000 400 1.5-6 3.0 3650 2000 2000 1300

1500 600 1.5-6 3.0 3880 2400 2600 1500

2500 1000 1-4 5.0 4300 2700 2800 1650

4000 1600 1-4 5.0 4650 3100 3100 2000

6000 2400 1-3 7.5 5000 3700 3700 2250

8000 3200 1-2 10.0 5600 4200 4200 2500

 DRYING EQUIPMENT- Rotary Vacuum Paddle Dryer (RVPD)
• Rotary Vacuum Paddle Dryer is a jacketed / Limpet cylindrical vessel with a large Diameter Hollow shaft.
• Attached to the shaft are hollow paddles provided with specially designed scraper blades, which scrap the entire
internal surface of the Dryer and continuously move and rotate the material thereby precluding the possibility of
material remaining in contact with hot surface for protracted periods of time.
• The jacket and hollow shaft with paddles can be heated with hot water, steam or any other thermal fluid capable of
providing a large indirect heat transfer area. Cooling can be also be done by water, Brine or any other refrigerant
through the jacket and hollow shaft.
• Limpet Coil can be provided in lieu of jacket, if liquid heating medium is used. Hard facing of shaft provided in way of
gland packing areas of trunions. Arrangements for Nitrogen purging provided. Bag cleaning arrangement with
pulsation by Nitrogen jet injector provided.
• Heavy duty trunions and bearing support the hollow shaft (agitator) and the drive is provided by means of a motor
through reduction gears chain and sprocket.
• Provision has also been made to insert four breaker bars inside the dryer shell for particle size reduction. In special
cases, stationary scraper blade can be provided to scrap the rotating agitator, for highly sticky materials.
 DRYING EQUIPMENT- Rotary Vacuum Paddle Dryer (RVPD)
Operation:

• Slurry / Wet cake is charged through the charging door while keeping rotation of the agitator on.
• Vacuum is then applied to the Dryer along with Dust Catcher (mounted on the Dryer) Condenser and Receiver
Heating medium is passed through the jacket and Agitator & Vigorous evaporation of moisture takes place
under vacuum.
• The vapour passes through the Bag Filters of the Dust Catcher; goes into the Condenser and the Condensate is
collected in the receiver. Evaporation under high vacuum and low temperature results in faster recovery of
maximum solvents.
• Adequate provision has been provided to cater for fluctuations in steam pressure / temperature, in Condenser
cooling water temperature, moisture content of feed etc.
• Dry product is discharged via the discharge valve by reversing the Agitator rotational direction to "Discharge"
direction.
DRYING EQUIPMENT- Rotary Vacuum Paddle Dryer (RVPD)
• Ideal for Temperature sensitive materials. Gross Capacity : From 500 Ltrs, to 25000 Ltrs.
• Almost 100 percent recovery of solvents.
• Low energy consumption Charging Capacity : 40 to 60% of Gross Capacity
• Vacuum : Upto even 0.6 torr depending on the nature of
• Heating Temperature : 30 to 300 C the products.

Flow Diagram of RVPD

 DRYING EQUIPMENT- Rotary Vacuum Paddle Dryer (RVPD)
Design and selection of the suitable configuration of Rotary Vacuum Dryers for the specific application is extremely
important. Magtech has the necessary expertise and Pilot Plant to ensure proper selection of the system

Gross Charging Heating Dimensions In mm.

Model Capacity Capacity Surface H.P.
Ltrs. Ltrs./m2 Sq. m. A B C D E F G H
RVD-5 500 200 3.8 7.5 600 1800 4100 4400 6100 2000 1000 3800
RVD-12 1200 480 9.5 10 1000 2000 4300 4700 6700 2500 1500 4200
RVD-16 1600 640 10.5 15 1000 2800 5100 5500 7500 2500 1500 4200
RVD-25 2500 1000 13.6 20 1200 3000 5300 5700 8500 2500 1500 4200
RVD-30 3000 1200 18.4 20 1200 3400 5700 6200 9600 3000 1500 4400
RVD-40 4000 1600 19.5 30 1400 3500 5900 6600 10600 3000 1500 4600

RVD-63 6300 2520 28.1 40 1600 4100 6700 7000 11000 3000 1500 4600

RVD-80 8000 3200 37.2 50 1700 4600 7600 7800 12500 3500 2000 4700
RVD-98 9800 3920 40.0 60 1800 5300 8400 8000 14500 3500 2500 6200

RVD-160 16000 6400 53.1 80 2000 5900 8400 8600 15000 3500 2500 6700

RVD-200 20000 8000 82.0 100 2500 8000 15000 16500 23500 4200 3000 6800
 DRYING EQUIPMENT- Agitated Neutsche Filter Dryer (ANFD)
Agitated Filter is a closed vessel designed to separate solid and liquid by filtration under pressure or vacuum. The closed
operation ensures odorless, contamination free and nonpolluting working conditions maintaining product purity and hygiene. The
advanced technology of agitation and hydraulics used in the equipment makes it versatile and user friendly. The resulting wet
cake can be reslurried and washed thoroughly with water or solvents unlike in" NUTSCHE" type filters or centrifuges. Wash
liquid quantity can be controlled and recycled, reducing effluent load. The discharge of wet cake is automatic. If the process
demands filtration in chilled or hot condition, it is also possible. Drying of wet cake is also possible when drying features are
incorporated.
It consists of a cylindrical shell with welded dished end at the top and either a flanged and bolted dished end or a welded
dished end / flat welded end at the bottom depending on process/customer's requirements. The vessel is divided into two
compartments by means of a perforated plate, provided with suitable filter cloth or porous tiles. An agitator of unique design is
provided inside the vessel. This agitator can perform multifarious activities by manipulating its movement of vertical and
rotational directions simultaneously, by push buttons switches/PLC. The filter is capable of operating under either pressure or
vacuum or a combination of both. The equipment is functionally safe and easy to operate. It can carry out various phase of
process operations, viz: Crystallization , filtration, extraction, Discoloration,
 DRYING EQUIPMENT- Agitated Neutsche Filter Dryer (ANFD)
• Agitated Filter is a closed vessel designed to separate solid and liquid by filtration under pressure or vacuum.
• The closed operation ensures odorless, contamination free and nonpolluting working conditions maintaining product purity
and hygiene.
• The advanced technology of agitation and hydraulics used in the equipment makes it versatile and user friendly. The
resulting wet cake can be re-slurried and washed thoroughly with water or solvents unlike in" NUTSCHE" type filters or
centrifuges.
• Wash liquid quantity can be controlled and recycled, reducing effluent load. The discharge of wet cake is automatic. If the
process demands filtration in chilled or hot condition, it is also possible. Drying of wet cake is also possible when drying
features are incorporated.
• It consists of a cylindrical shell with welded dished end at the top and either a flanged and bolted dished end or a welded
dished end / flat welded end at the bottom depending on process/customer's requirements.
• The vessel is divided into two compartments by means of a perforated plate, provided with suitable filter cloth or porous
tiles.
• An agitator of unique design is provided inside the vessel. This agitator can perform multifarious activities by manipulating
its movement of vertical and rotational directions simultaneously, by push button switches/PLC.
• The filter is capable of operating under either pressure or vacuum or a combination of both.
• The equipment is functionally safe and easy to operate. It can carry out various phase of process operations, viz:
Crystallization , filtration, extraction, Discoloration,
 DRYING EQUIPMENT- Agitated Neutsche Filter Dryer (ANFD)
• Agitated Filter is a closed vessel designed to separate solid and liquid by filtration under pressure or vacuum.
• The closed operation ensures odorless, contamination free and nonpolluting working conditions maintaining product purity
and hygiene.
• The advanced technology of agitation and hydraulics used in the equipment makes it versatile and user friendly. The
resulting wet cake can be re-slurried and washed thoroughly with water or solvents unlike in" NUTSCHE" type filters or
centrifuges.
• Wash liquid quantity can be controlled and recycled, reducing effluent load. The discharge of wet cake is automatic. If the
process demands filtration in chilled or hot condition, it is also possible. Drying of wet cake is also possible when drying
features are incorporated.
• It consists of a cylindrical shell with welded dished end at the top and either a flanged and bolted dished end or a welded
dished end / flat welded end at the bottom depending on process/customer's requirements.
• The vessel is divided into two compartments by means of a perforated plate, provided with suitable filter cloth or porous
tiles.
• An agitator of unique design is provided inside the vessel. This agitator can perform multifarious activities by manipulating
its movement of vertical and rotational directions simultaneously, by push button switches/PLC.
• The filter is capable of operating under either pressure or vacuum or a combination of both.
• The equipment is functionally safe and easy to operate. It can carry out various phase of process operations, viz:
Crystallization , filtration, extraction, Discoloration, Washing and drying.
• It has multi- functional utility, saves on power, labor, floor space, material wastage and time. The filter dryer has wide field
of applications in chemical, pharmaceutical, Agro chemicals, fine chemicals, and food industries.
 DRYING EQUIPMENT- Agitated Neutsche Filter Dryer (ANFD)
The movements of agitator are:

• Clock wise rotation: For smoothing cake surface and compacting it during filtration.
• Anticlock wise rotation: For stirring near filter media to keep it clear of sedimentation, re=slurring while washing and
atomized discharging.
• Upward movements: Operated by hydraulic cylinders at constant speed to assist mixing.
• Down ward movement: Operated by hydraulic cylinders with variable speed to assist squeezing and discharge.

Materials of construction:
• Carbon Steel
• Stainless Steel
• Nickel/Nickel Alloys
• Super Stainless Steels
• Hastelloy
 DRYING EQUIPMENT- Agitated Neutsche Filter Dryer (ANFD)
Advantages:
• The filter works as a completely closed system, eliminating any possibility of atmospheric pollution from toxic fumes /
obnoxious smell generated from the slurry.

• Very high solvent recovery is possible.

• Explosion or fire hazard on account of spillage is eliminated.
• Manpower saving. All operations can be handled by a single unskilled person with little training.
• Very effective washing of cake due to re-slurring resulting in thorough particulate washing and reduces number of
washes, and volume of wash liquor.
• Possibility of doing reaction filtration, washing and distillation in the same equipment. In some cases drying operation
can also be carried out in the same equipment. Heat transfer surface can be provided by means of a jacket or limpet
coils on the vessel walls. Indirect heating can be provided on the filter base and agitator.
• Available in special construction for sterile applications with high standard of particulate purity.
 DRYING EQUIPMENT- Agitated Neutsche Filter Dryer (ANFD)

Technical Data Sheet

MTP MTP MTP MTP MTP MTP MTP MTP

Model No.
PILOT 1000 2000 3000 4000 5000 6000 7000
Working cap. (Ltrs.) 500 1000 2000 3000 4000 5000 6000 7000
Filtering Area (Sq.m.) 0.68 1.02 1.82 2.7 3.2 4.7 5.7 6.5
RPM 20 20 20 15 12 12 12 10
Rotary
5 7.5 7.5 10 12.5 15 15
Motor H.P
Vertical 1 1 1 1 1 1 1 1
Internal Dia.(mm) 1000 1200 1600 2000 2200 2600 2800 3000
Over Height (mm) 3400 3600 3800 4100 4300 4500 4800 5000
The above dimensions are only indicative. Final choice will depend upon the operating parameters required based
on material characteristics. Sizes above 20000 liters can also be offered.
 DRYING EQUIPMENT- Vacuum Tray Drier
MAGTECH design and manufacture Vacuum Tray Dryer. It is suitable for drying of thermal sensitive materials easily
resolved, polymerized or deteriorated under higher temperature. Sterilization can be conducted prior to the drying
process, during which no matter is allowed to enter the product. Static vacuum dryer eliminates the configuration
damage of the drying materials, there fore widely used in pharmaceutical, chemicals and foodstuff etc.

Salient Features/MOC (IN GMP Model)

• Main Body/Vacuumchamber SS316 with heavy duty SS316 flange and Stiffeners.
• DoorSS316 (hemisphere shape) with heavy duty SS316 flange.
• Shelves Hollow Type pads SS316 with flow Baffles.
• Limpet coil on Vacuum chamber.
• Condenser (Shell & tube) and Receiver in SS-316/SS 304 with Isolation valve and Flow Glass in between to monitor
condensation.
• Trays are available in S.S. 304 / 316. All trays are fully die pressed and with rounded corners and edge. Trays are buffed to
mirror finish.
 DRYING EQUIPMENT- Vacuum Tray Drier
• Insulation on the vacuum chamber outer surface except door. The insulation is enclosed
& covered with removable SS 304 panels.
• Explosion Vent/Rupture Disc on vacuum chamber.
• Digital Temperature Controller (FLP) with solenoid controlled Pneumatic operated valve
at Hot Water inlet.
• DigitalTemp., Indicator (FLP) at H.W. inlet & outlet.

Specifications of Vacuum Tray Drier

Model VTD6 VTD 12 VTD 18 VTD 24 VTD 36 VTD 48 VTD 96

Capacityin Trays 6 12 18 24 36 48 96

Number of Shelves 6 6 6 8 12 16 32
 DRYING EQUIPMENT- Spin Flash Drier
• Insulation on the vacuum chamber outer surface except door. The insulation is enclosed
& covered with removable SS 304 panels.
• Explosion Vent/Rupture Disc on vacuum chamber.
• Digital Temperature Controller (FLP) with solenoid controlled Pneumatic operated valve
at Hot Water inlet.
• DigitalTemp., Indicator (FLP) at H.W. inlet & outlet.

Specifications of Vacuum Tray Drier

Model VTD6 VTD 12 VTD 18 VTD 24 VTD 36 VTD 48 VTD 96

Capacityin Trays 6 12 18 24 36 48 96

Number of Shelves 6 6 6 8 12 16 32
 DRYING EQUIPMENT- Spin Flash Drier (SFD)
Spin flash dryer (sfd)
• Incorporated with sophisticated techniques, our quality assortment of Spin Flash Dryers is utilized at industrial
level to dry products such as paste, slurry and cake which are typical to be dried.

• These dryers are developed in compacted design by employing cutting edge techniques to ensure precise
material feeding by means of screw feeder at variable speed into vertical drying chamber for heating up the
material by hot air. According to the application, the dryer performs direct and indirect heating of the air.
 DRYING EQUIPMENT- Spin Flash Drier (SFD)
Features:

• Accomplished with bag filter and cyclone separator for collecting dry powder
• Free from deposits
• Operate under negative ensuring dustfree operation
• Superiorly dry cohesive and non-cohesive pastes, cakes and highly viscous products
• Chemical and thermal resistant
• No sticking and accumulation
• Equipped with top suction fan or ID fan to pass out the air
• Control the feed discharge at variable speed by means of feed screw
 DRYING EQUIPMENT- Spin Flash Drier (SFD)
Advantages :
• Material is directly fed from filter press to dryer.
• Less drying time hence less labour handling and quick production.
• Less electricity load
• Space is 1/3 that of Spray dryer
• Various product range.
• Energy consumption saving.
• Fuel consumption saving.
• Influence of heat on heat sensitive products is remarkably low even at high temperature.
• Lump breaker with variable speed feed screw feeder for non clogging of feed.
• Only two operators are required to operate the plant instead of number of laborers in conventional drying system
• The environmental conditions remains clean.
 COLUMNS & TOWERS- Tailor Made

• Mechanical design

• ASME VIII div.l

• Seismic and wind loads calculations according to the pertinent local rules

• Design of internals: Trays, supports and Packings

• Design of platforms, ladders, sliding guides and foundations

• Production range-100 mm to up to the limitation of road transportation

 SKID MOUNTED PROCESS SYSTEMS

Magtech constructs & tests complete Skid Mounted Process Systems. Our Skid Mounted Solutions
include the Structure and Process Equipment including all the associated Process control and Monitoring
Systems, Electrical systems, Piping and Instrumentation. We have provided Skid Mounted Systems to the
Food, Pharmaceutical and Cosmetics industry for pilot & commercial scale production. We use high
quality, world class products like valves, pipe and pipe fittings, instruments and controllers in our skids.
This has been appreciated by our customers over the years. We have the capability to design and
programme in a multiple variety of control systems from simple PID controllers to sophisticated touch
screen HMI, SCADAdriven control systems.
SKID MOUNTED PROCESS SYSTEMS
 SPECIAL EQUIPMENTS

• Reactor charging glove boxes / isolators

• Heat Exchangers

• Vessels
SKID MOUNTED PROCESS SYSTEMS
 CONTRACT DETAILS

INDIA ADDRESS:
PLOT NO. 320-321, ECOTECH 1 EXTENSION, GREATER
NOIDA, GAUTAM BUDH NAGAR-201306 ( U. P.) INDIA.

BANGLADESH REPRESENTATIVE:
PHARMA RESOLUTION
73/H/1 CENTRAL ROAD, DHAKA, BANGLADESH
PHONE: +8801755655065, E-MAIL: ABUSYED@PHARMARESOLUTION.COM