Released

Product Specification
37697C

easYgen-400 / easYgen-600 / easYgen-800 easYgen-600 Unique Features

 Compact design – optimize
footprint of your control panel
 CAN J1939 – direct communi-
cation with electronic engines
 Crank disconnect function -
an additional layer of engine
safety
 Manual, Automatic and

 Manual and Remote

Start/Stop application in
Genset Start/Stop Control  Single-unit isolated
operation
Do you package gensets, build switchgear or integrate systems? With several decades of experience in
genset control technology, Woodward's easYgen family offers a one-stop-shop solution for all of your genset  Stand-by operation
control needs. easYgen family genset controls cover the full range of generator system applications, ranging
from simple functions, such as start/stop of a genset to complex ones, like synchronizing and power manage-  Prime power operation
ment of large fleet of gensets.
 Rental power operation
DESCRIPTION
 Easy to set up and
The Woodward easYgen-100 series is designed for a single-generator set used in isolated stand-by or prime
power applications. The controllers include purpose-built algorithms and logic to start, stop, control, and protect commission
the genset, and open/close circuit breakers. Equipped with state-of-the-art communication interfaces, Wood-
ward's easYgen-100 Series of genset controllers provides exceptional versatility and value for OEM genset  Comprehensive engine,
packagers.
and generator protection
The easYgen-100 Series is available in three versions:
 Engine ECU interface to
 easYgen-400 small start/stop controller contains a big liquid crystal display (LCD), configurable I/Os
and electronic engine support. electronic engines
 easYgen-600 compact start/stop controller offers a state of the art LCD, adequate on-board I/Os and  Programmable I/Os
common industrial connectivity

 easYgen-800 advanced start/stop controller comes with a large LCD, I/O expansion capability, Ether-  Power metering
net and SD card connectivity
 Communication ports:
ToolKit-SC is a single service tool for configuring easYgen-100 and –1000 series controllers. The module's
password-protected integral front panel lets you adjust various parameters on-site. CAN J1939, RS-485, USB
FEATURES  Dedicated heavy duty
relays for engine and
 Three-phase true RMS power sensing breaker interface
 Operation modes: AUTO, STOP, and MANUAL modes accessible through front panel, discrete inputs or via
interfaces
 Switchable parameter
 Remote control via multiple interfaces and discrete inputs
 Direct support of several ECUs such as Bosch, Cummins, John Deere, MTU, Perkins, Scania, Volvo, Woodward sets for mobile genset
 Two heavy duty relay outputs for cranking and fuel solenoid applications
 Event and data logging capabilities with real time clock
 Maintenance scheduler with multipurpose flexible timers  Can be configured from
 Operating hours, start, maintenance counters and monitoring computer or front panel
 Three switchable parameter sets of AC system winding, Rated Voltage, Rated Frequency, Rated Current,
Rated Power, Rated Speed
 Can be applied on pumping units as an indicating instrument (relays are inhibited)
 Event log and event-
 Can be configured from computer via USB or front panel with password protection triggered data log
 Manual breaker operation with tactile buttons on front panel
 Custom boot-up logo with adjustable screen display time
 Multilingual customizable user interface
 Released

SPECIFICATIONS
Power Supply Overload Measurement Max.: 10 A
Operating Voltage 8.0 VDC to 35.0 VDC, Continuous Power Current Accuracy 1%
(Reverse polarity protected) Supply. Excitation current D+ 110 mA (12 V); 230 mA (24 V)
Maximum supply voltage Short Time 80 V (5-10 s); Long T. 50 V (easYgen-600 and easYgen
Minimum supply voltage 6.5 V 800)
Maximum operating current (All relays closed, LCD bright) Start Relay and Fuel Relay 16 A DC28V supply output in EG-600/-
(easYgen-800) 450 mA (12 V); 220 mA (24 V) Outputs 800
Maximum standby current (All relays closed, LCD dimm) 5 A DC28V supply output in EG-400
(easYgen-800) 420 mA (12 V); 200 mA (24 V) Housing
Power Consumption <4 W (standby ≤ 2 W) Case Dimensions easYgen-400: 135 x 110 x 44 mm
Alternator Input Range 50 Hz/60 Hz easYgen-600: 209 X 166 x 45 mm
3-Phase 4-Wire AC15V - AC360V (ph-N) easYgen-800: 237 x 172 x 45 mm
3-Phase 3-Wire AC30V - AC620V (ph-ph) Panel Cutout easYgen-400: 114 x 88 mm
Single-Phase 2-Wire AC15V - AC360V (ph-N) easYgen-600: 186 x 141 mm
2-Phase 3-Wire AC15V - AC360V (ph-N) easYgen-800: 214 x 160 mm
AC-Measurement Phase-phase: 100 .. 624 V：1%; Operating Conditions Temperature: (-25 to +70) °C;
Voltage Accuracy 50 .. 100 V：1.5 % Humidity: (20 to 93) %RH
(400/480 V % rated) Phase-neutral: 100 .. 360 V：1% Storage Condition Temperature: (-25 to +70) °C
50 .. 100 V：1.5 % Protection Level IP65 in the front, mounted with kit
Minimum frequency Generator: 10 Hz; Mains: 27 Hz IP20 on rear side
Maximum frequency Generator: 99.5 Hz; Mains: 99.5 Hz Net Weight easYgen-400: 0.3 kg
Frequency resolution 0.1 Hz (10 .. 99 Hz) easYgen-600: 0.56 kg
Frequency accuracy ±0.1 Hz easYgen-800: 0.85 kg
Nominal CT secondary rating 5A

APPLICATION

EG-400*/-600/-800
EG-600/-800

Ethernet DI EG-800
Load RS-485
Relay
Load Current (3ph) Outputs
Earth Current (1ph)

DI
RS232
Relay
GSM Support

easYgen-100
SD Card

Voltage (3Ph)

G D+

Fuel Solenoid &

Crank Relay

MPU and AI

I/O Expansion
CAN J1939
Module
30 30
*Only D+ monitoring in easYgen-400
 Released

TERMINALS

easYgen-400

easYgen-600

easYgen-800
 Released

FEATURES OVERVIEW
CONTACT easYgen-100 Series
North & Central America Model easYgen-400 easYgen-600 easYgen-800
Tel.: +1 (208) 278 3370 Measuring
Tel.: +1 (970) 962-7272 Generator voltage (3-phase/4-wire)

 SalesPGD_NAandCA@woodward.com Generator current (3x true r.m.s.)
Earth current (1x true r.m.s.) - - 
South America Control
Tel.: +55 19 3708 4760 Isolated single unit operation
 SalesPGD_SA@woodward.com Stand-by operation 
GCB control
Europe Start/stop sequence for diesel and gas engines Diesel Diesel Diesel/Gas
Tel. Stuttgart: +49 711 78954 510 Tactile buttons to start/stop the genset and open/close the 
Tel. Kempen: +49 2152 145 331 breaker
 SalesPGD_EMEA@woodward.com Remote monitoring and control over SMS (modem support) - -- 
Protection
Middle East & Africa
Tel.: +971 (2) 678 4424 Generator Voltage
 SalesPGD_EMEA@woodward.com Frequency
Loss of phase
Russia Phase sequence 
Tel.: +49 711 78954-515 Current
 SalesPGD_EMEA@woodward.com Reverse Power
Overload
China Earth fault - -- 
Tel.: +86 512 8818 5515
Engine Over speed
 SalesPGD_CHINA@woodward.com
Under speed

India Loss of speed
Tel.: +91 124 4399 500 Crank disconnect
 Sales_India@woodward.com Battery voltage 
HMI, Counters, and Event Log
ASEAN & Oceania Integral display with tactile buttons Monochrome LCD (132 x 64) Monochrome LCD (132 x TFT LCD ( 480 x 272)
Tel.: +49 711 78954 510 64)
 SalesPGD_ASEAN@woodward.com Customizable power-up text and image   
Front panel configuration with PIN protection   
www.woodward.com Flush mounting   
Subject to alterations, errors excepted. Operating hours/start/maintenance counters   
Event recorder with real time clock 50 50 99 internal; extended
Subject to technical modifications. data log using SD card
This document is distributed for informa- kWh, kvarh /-  
tional purposes only. It is not to be con- Switchable parameter sets - - 
strued as creating or becoming part of
I/Os and Interfaces
any Woodward Company contractual or
warranty obligation unless expressly Discrete inputs 3 (+2 switchable as AI/DI) 1x E-Stop, 5x 1x E-Stop, 8x
stated in a written sales contract. configurable configurable
Relay outputs 1x Fuel (5A), 1x Start (5A), 4x 1x Fuel (16 A), 1x Start 1x Fuel (16 A), 1x Start
We appreciate your comments about the
content of our publications. Please send
configurable (16 A), 4x configurable (16 A), 6x configurable
comments including the document num- Analog inputs 4x resistive (2 switchable as
3x resistive 5x (VDO, RTD, mA)
ber below to AI/DI)
stgt-doc@woodward.com Speed input (MPU) 1 1 1
© Woodward Aux. excitation (D+) 1 1 1
All Rights Reserved Ethernet (TCP/IP) - - 1
CAN (J1939) 1 1 1
USB service port 1 1 1
RS485 - 1 1
RS232 - - 1
For more information contact:

External DI/DO via CAN bus - -/- 16 / 16

Micro SD card slot - - 1
Listings/Approvals
CE Marked 
UL / cUL Listing
Pending
EAC
Part Numbers
Control with connectors and fastening kit 8440-2231 8440-2229 8440-3003
Spare connector kit 10-009-352 10-004-674 10-004-675

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37697C- 2018/12/Stuttgart
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