High Power Motor Management Panorama

High Power Motor
Management
Panorama
Motor Management offers for electric motor
applications above 100 kW
schneider-electric.com
2 | High Power Motor Management Panorama schneider-electric.com
General Contents
Introducing Motor Management 5
Expert services for motor applications 15
Advanced motor control 21
Power quality 29
Motor protection and control 35
Motor asset management 43
Motor Management glossary 49
schneider-electric.com High Power Motor Management Panorama | 3

Introducing Motor Management
The challenge of high power motors

6
in electro-intensive industries
Motor Management by
8
Schneider Electric
Our solution domains 10
How to use the offer selection panorama 12

The challenge of high
power motors in electro-
intensive industries
Electric motors represent 90% of electricity consumption in electro-intensive
industries, and are the key driver of your process. That is why they are the
Did you
focus of particular attention regarding their protection, control, maintenance, know?
and impact on the electrical network and parallel loads. Electric motors consume…
45%
…of electricity produced
Where do we find high power motors?
worldwide
High power motors (>100 kW) can be found in electro-intensive industries, such as Oil and Gas, Water
and Wastewater, Mining, Minerals, and Metals, and in some applications in the Marine segment. Typical
high power motor applications include utilities, transportation operations, and industrial processes.
Why is there particular attention on high power motors?

60%
…of electricity produced
Electric motors are used to convert electrical energy into mechanical energy, which is necessary for in manufacturing industries
the industrial process. Motor performance is therefore the focus of particular attention in terms of the
following parameters:
• Application characteristics (such as mechanical load torque, motor control, load, or inertia, or the
type of process)
• Starting conditions and their impact on motor operation, lifespan, and the load it drives
• Motor selection and control, which are themselves influenced by grid power quality (e.g. harmonics, >90%
voltage unbalance, etc.) and the operating environment (e.g. seismic area, gaseous or dusty
explosive atmosphere, etc.). …of electricity produced
in electro-intensive
industries.
Source: U.S. Department

of Energy Office of
Industrial Technologies

Schneider Electric helps
you to optimize and simplify
your Motor Management
solution while maintaining
the performance of your
operations and processes
Why is Motor Management critical for electro-intensive industries?

As the industrial process is at stake, high power motors should be rigorously controlled and protected
to help ensure process availability. The higher the motor power, the greater the consequences of a
fault. The lack of an efficient Motor Management strategy could cause significant damage to the motor
and the process.
Through Motor Management, we are in fact helping to:

• Protect the process and ensure its availability and continuity of service
• Decrease the risk of damage to the motor and the process
• Reduce the potential loss of production
• Increase the global level of safety of the application
• Reduce the impact of the motor application on the electrical network and parallel loads
What are your Motor Management requirements?

Assessing the application characteristics, performance levels, operating environment, and investment,
operating, and maintenance costs of your high power motors will allow you to:
• Optimize and simplify Motor Management through an efficient strategy

• Maintain the performance of operations and processes
• Increase motor application reliability and lifespan
• Reduce motor energy consumption
• Achieve a global system approach for motor protection solutions
• Optimize the total cost of ownership
• Increase the efficiency of the electrical system

Motor Management by
Schneider Electric
At Schneider Electric, we care about the continuity and efficiency of your
industrial processes. That is why we put our expertise at your service, to help
meet the specific needs of your applications through a global approach to
motors and their integration into your electrical system.
Motor Management by
Schneider Electric is
the ability to define an
optimized solution for
energy distribution,
protection, and control of
high power motors
Our Motor Management approach for optimization

At Schneider Electric, we put your goals and requirements at the heart of our Motor Management
approach. We hold the key to ensuring efficient energy management and continuity of your processes,
and optimizing investment and operating costs. Our dual competency in the fields of electrical power
network management and high power motor control means we adopt a global system approach. Every
parameter of your electrical system is taken into account to build the most suitable Motor Management
solution for your specific applications.

Your Motor Schneider Electric
Management needs Motor Management solutions
• Optimization of the motor’s added value in

the industrial process
• Smaller footprint
Cost optimization • Reduced maintenance
• Smooth integration within energy and process

control systems
• Less equipment
• Optimized network architecture
Simplification
• Type-tested, large installed base solutions

• Long-time know-how in integrated solutions for
electrical distribution and process control of significant
MV and LV motor loads
Performance • Coherent motor protection and control schemes with
the rest of the electrical network protection systems
• Safety and reliability at all times, even in harsh

environments or for heavy-duty operating modes
• Expert advice on choice of motor starting method
Safety & reliability • Prevention and elimination of power quality issues
• Compliance with electric utility regulations

Our solution domains
Schneider Electric has identified 5 main Motor Management solution
domains according to the specific functions the offers provide to your
motor application. This offer selection panorama is thus divided into 5
corresponding sections.
After completing our Motor Management approach for optimization process, we can analyze the type
of solution your specific high power motor application needs. Here are our 5 Motor Management
solution domains, which can be identified in every motor feeder electrical diagram. In a more global
overview, the solution domains apply to multiple motors connected to the same busbar, fed by the same
transformer or contributing to the same industrial process.
3 4 2 1
1 Sub-domains included in "Expert services for motor 4 Sub-domains included in "Motor protection and control":
applications": • Protection relays
• Software • Switchboards and motor starters
• Analyses
• Services 5 Sub-domains included in "Motor asset management":
• Portfolio management
2 Sub-domains included in "Advanced motor control": • Operation performance
• Autotransformer starters • Asset condition assessment
• Soft starters
• Variable speed drives
3 Sub-domains included in "Power quality":

• Power factor correction: capacitor banks
• Harmonic mitigation
• Transformers (indoor and outdoor)

Expertise is at the heart of the Motor Management solution.
With dedicated software, relevant analyses, or services
for electrical equipment, Schneider Electric supports
your projects from the design phase through setup and
commissioning to operation and maintenance.
Expert services for motor
applications
Motor starting or operation control are fundamental for your

process and the definition of the Motor Management solution.
Schneider Electric offers a complete range of advanced motor
controls for fulfilling all your process constraints with regard to
your power system requirements.
Advanced motor control
Choosing the correct capacitor bank, harmonic mitigation

system, or transformer will ensure correct operation of the
motor in the process with minimum impact on the supplying
power system. 30 to 40% of business downtime is caused by
Power quality power quality disturbances; 60% of motor failures are due to
overheating, for which poor power quality is a common cause.
A Motor Management solution not only provides a means

of starting the motor, but also includes a protection unit
comprising switchgear and protection relays.
Schneider Electric offers a wide range of circuit breakers,
fuses, contactors, and protection relays integrated in
Motor protection and control
enclosures for protecting the motor and ensuring correct
starting, while helping to ensure operator safety by means of
type-tested equipment.
Motor maintenance is key to industrial process availability.

Through condition assessment or by using historian data,
motor and application failures can be avoided in the early
stages. Schneider Electric offers an extensive range of
Motor asset management products to help you in this approach.

How to use the offer
selection panorama
This offer selection panorama is intended to give you a quick and simple
overview of all the Schneider Electric offers that best fit your motor
management needs.
1 Easy reading of the different solution

2 domains
3
1 Motor Management solution domain
2 Motor Management solution sub-domain

4
5 3 Offer name and picture

6
6 4 Offer web page flash code
6
5 Offer description
7
6 6 Technical information, Motor Management

functions and benefits of the offer
6
7 Application segment pictograms:
• Mining, Minerals, and Metals
• Water, Wastewater
• Oil & Gas
• Marine
For more information regarding the different technical terms and abbreviations used in the panorama, please refer to the "Motor Management glossary" section.

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Expert services for motor applications
Software 16
Analyses 16
Services 17

Software Analyses
Motor Controller Smart ECO2.0 Protection coordination Motor starting analyses Harmonic mitigation
Selector analysis analyses
PM105329
PM105246
PM105248
PM105249
PM105247
Please contact your Please contact your Please contact your

Schneider Electric Schneider Electric Schneider Electric
Customer Care Center Customer Care Center Customer Care Center
Intuitively select your LV Energy savings estimation Protection of people and Modeling and simulation of Analyses of harmonics
motor starter solution on HVAC pump & fan equipment all starting methods and solution proposal
motor applications
Motor applications
• Hoisting Pump and fan motor Any application with • Compressors All applications with VSD
• Conveying applications up to 2.4 MW protection relays • Fans driven LV motors
• Lifting • Pumps
• Packaging
• Material working
Motor Management functions
• Selection of starting Allows you to: • Definition of protection Models the system: • Typical in LV networks
solution between direct, • Select the right Altivar equipment (sensors, • motors (with mechanical with variable speed drives
reversing, star-delta, soft drive for your application relays) and protection load, inertia) • Focuses on the power
starter, VSD • Obtain enriched principles in fault • generators (voltage/ system taking account of:
• Short circuit protection information on selected conditions power regulators) - all the drives fed by
embedded in combination solution(s) • Definition of protection • transformers the same transformer
motor starter (TeSysU), • Compare the energy relay settings • starting method - the voltage distortion
manual motor starter consumption (with or (contactor, soft starter, during normal operation
(TeSys GV), molded case without the drive) VSD, autotransformer, of the system
circuit breaker (Compact), • Estimate the potential star-delta) - operation on back-up
or fuses energy savings from a generators
• Overload protection financial and electrical - the harmonic voltage
embedded in motor starter, point of view, as well factor for parallel running
breaker, or separate relay as your contribution to motors
• Type 1, 2, or total the environment (CO2
coordination emissions)
• Save project data on your
device or send it by email
Motor Management benefits
• Simple and complete: • Save time • Obtain the most Ensure compliance of the • Be aware of the potential
no need to use printed • Quickly estimate the optimized coordination selected starting solution hot spots for harmonic
catalogs with coordination payback period (non- • Maximize the process with the constraints of mitigation
tables contractual results) continuity the electrical system and • Ensure compliance with
• Fast: dedicated tool • Cumulate estimates for • Help ensure the safety of driven load (voltage sags, the required standards
focused on motor starter your installation: up to people and equipment generator stability, thermal (IEEE 519) or THD
vs. full calculation software 10-motor applications stress, mechanical stress) • Have an assessment
for electrical network • Export useful data related of the efficiency of the
• Continuously updated to your project different possible harmonic
with the latest Schneider • Estimate potential energy mitigation solutions
Electric products savings
• Install on PC,
smartphones, and tablets

Analyses Services
Switching overvoltage Commissioning Spare parts/Spare parts Advantage Service Plan & Maintenance & Training
analyses management warranty extension
PM105250
PM105253
PM105252
PM105252
PM105251
Please contact your

Schneider Electric
Customer Care Center
Analyses of the motor Solution commissioning All the spare parts you Maximize uptime with Technical knowledge
overvoltage protection need by Schneider Electric preventive maintenance for safe operation and
maintenance
Motor applications
All applications with DOL All applications All applications All applications All applications
starting HV motor

• For medium voltage Our services include: • Spare parts available for • Take complete control of • Training for the complete
motors, switched with • pre-commissioning the full lifecycle of your your maintenance costs field service chain, from
vacuum circuit breakers or • parameter setup equipment • Anticipate issues and commissioning through
contactors • load testing • Dedicated eMRO spare extend life of system and preventive maintenance
• Detailed modeling of: • commissioning report parts supply chain components and digitized service to
- breaker/contactor • handover • Acquire and maintain the • Reduce risk of renewal
(dielectric strength, current • technical training inventory levels required unscheduled downtime • Training provided
chopping) for optimal performance • Improve reliability and on drive products and
- motor connecting cables • Assist you to identify safety of operations systems within the whole
• Recommended solutions critical parts and define the • Service +: Guaranteed lifecycle
include: right level of required stock response time for your • Maintenance and
- surge arresters • Spare parts available critical operations - 24/7 commissioning know-how
- surge capacitors 24/7, whether stored at remote support deployed globally
- RC filters your premises or in a • Warranty beyond the • Unique programs for
- ZORC (surge arrester central store standard period easy deployment
and RC filter)

• Avoid damage to the • Setup by certified • Same as original product: Advantage Service Plan • New drive technologies
motor due to interrupted technicians, fulfills same quality, same combines: reduce the amount of
motor starting warranty warranty, full compatibility • Our preventive training required to the
• Optimize the protection • Start your installation • Availability and lead time maintenance program most relevant
solutions and their with an expert: ensure to meet your needs to minimize downtime • Training developed and
installation (motor side or an unobstructed • Door-to-door priority • Annual inspection, deployed by experienced
switchgear side) commissioning procedure shipment worn parts exchanges, Field Service Engineers
• Minimize startup time and • Online access to spare measurement campaign, • Mobile training equipment
secure your time to market parts database report allows training to be
efficiently • Optimized and controlled • Our on-site warranty delivered on your site or
• Ensure equipment maintenance budget extension to secure anywhere else that is more
performs to design • Guaranteed response your budget suitable for you
• Initiate the digital time: immediate availability • Exclusive use of • Stay up to date
maintenance booklet and (on-site), contractual original parts
secure your operations delivery time (off-site) • Certified Field Service
Engineers

Expert services
Services
Digitized service
PM105254
Connect to IoT
Motor applications
All applications
Motor Mgmt functions

• Link to plant information
database or to a cloud
database
• Continuous monitoring
• Have the drive as a
sensor, use the drive as
an intelligent monitor
• Access to health data
• Access to operation data
Motor Mgmt benefits

• Connection to
PlantStruxure
• Transfer maintenance
and health data into a
Maintenance Response
center
• Recognize deviations
in advance to keep the
process operating
• Reduce maintenance
costs and avoid costly
downtime
• Increase operating
efficiency

Autotransformer starters 22
Soft starters 22
Variable speed drives 24

Autotransformer starters Soft starters
Model 6 MCC/iMCC RVAT Motorpact RVAT Altistart - ATS22 Altistart - ATS48 Blokset PMCC/iPMCC
soft starter
PM105334
PM105256
PM105258
PM105259
PM105257
Distribution and motor Autotransformer motor Soft starters for pumps Soft starters for heavy duty LV distribution and motor
control switchboard starter and fans industry & pump control center
Main standards and certifications
NEMA, CSA, UL, ABS IEC, NEMA, DNV, BV, LR, IEC/EN, UL, CSA, EAC IEC, UL, CSA, EAC, DNV, IEC, CCC
ABS (GOST), CCC, C-Tick CCC, NOM, SEPRO, TCF
Motor voltage range
208…600 V 2.2…7.2 kV 230…440 V/230…600 V/ 230…415 V/208…690 V 400…690 V
208…600 V
Motor power range
11…300 kW 100…4,200 kW 4…500 kW 4…900 kW Up to 250 kW
(315 kW @ 500 V)
Application segments
Motor applications
• Compressor • Compressor • Centrifugal pumps • Compressors • Centrifugal compressor
• Fan • Fan • Compressors • Conveyors • Centrifugal pump
• Pump • Pump • Conveyors • Fans • Fan
• Fans • High inertia machines
• Piston pumps • Pumps

• Gradual motor starting • Gradual motor starting • Soft start/soft stop unit • Starting and stopping of • Integrated ATS48
in steps in steps for 3-phase asynchronous the machine (TCS patent: soft starter
• Motor protection through • Motor protection through motors Torque Control System) • Centralized and modular
protection relay protection relay • Protection devices for • Thermal protection, motor control, using
• Direct stop • Direct stop monitoring the motor, the underload and overload conventional and intelligent
• Circuit breaker or fused • LSC2A with line electrical installation, and with adjustable threshold motor control centers
switch disconnects disconnector the starter itself and times, locked rotor, (MCC/iMCC)
• Start and bypass • Start and bypass • Integrates bypass and rotation direction control • Mixed feeders (power
contactors contactors safety functions • Control of starter bypass distribution/motor control)
• Fixed, disconnectable, • Monitoring of • Prevents installation contactor to prevent heat
and withdrawable temperature rise failure by detecting and dissipation
functional units signaling faults such as a • Dual motor configuration
blocked motor, underload, • Cascaded starting and
or incorrect grounding of deceleration of a number
one of the 3 phases of motors
• IAC 100 kA/0.4 s, • Seismic 2.7G • Reduces operating costs • Preconfigured, ready for • IAC 85 kA/0.4 s,
seismic qualified • IAC (including • Saves time on wiring immediate start-up earthquake/seismic 2G
• TVDA on the autotransformer): • Saves space with a fully • Saves time on wiring • Integration of capacitor
recommended 50 kA/0.25 s, 31.5 kA/0.5 s equipped product • Extended communication banks and harmonic
communication • Available with PFC • Increases the service life functions compensation
architecture • Space savings of your installations • Saves space with a fully • TVDA on the
• Reduced number of • Reduces mechanical equipped product recommended
maintenance points stresses (jolts and shocks) communication
(<40%) on the machines architecture
• Standalone or coupled to
PIX/MCset switchboard
• One tool and all
operations from front

Advanced Motor Control
Soft starters
Okken PMCC/iPMCC Model 6 MCC/iMCC Motorpact RVSS Motorpact RVSS S3 Motorpact RVSS
soft starter soft starter standalone
PM105334
PM105260
PM105263
PM105262
PM105261
LV power distribution and Distribution and motor Reduced voltage soft Reduced voltage Reduced voltage soft
motor control center control switchboard starter sequential soft starter starter
IEC, DNV, RINA, BV, Shell NEMA, CSA, UL, ABS IEC, NEMA, DNV, BV, LR, IEC, NEMA, DNV, BV, LR, IEC, NEMA, DNV, BV, LR,
DEP, EAC (GOST), CCC ABS ABS ABS
Motor voltage range
400…690 V 208…575 V 2.2…7.2 kV 2.2…7.2 kV 2.2…7.2 kV
Motor power range

Up to 200 kW 2.5…440 kW 100…4,200 kW 100…4,200 kW 100…4,200 kW
Motor applications
• Centrifugal compressor • Compressor • Compressor • Compressor • Compressor
• Centrigugal pump • Fan • Fan • Fan • Fan
• Fan • Pump • Pump • Pump • Pump

• Integrated ATS48 • Integrated ATS48 • Soft start/soft stop unit • Soft start/soft stop unit • Soft start/soft stop unit
soft starter soft starter for 3-phase asynchronous for 3-phase asynchronous for 3-phase asynchronous
• Centralized and modular • Centralized and modular motors motors motors
motor control, using motor control, using • Dual ramp setup • Dual ramp setup • Dual ramp setup
conventional and intelligent conventional and intelligent • Integrated bypass • Multi-motor sequential • Integrated bypass
motor control centers motor control centres contactor for motor running (cascaded) starting contactor for motor running
(MCC/iMCC) (MCC/iMCC) • Motor protection through • Integrated bypass • Motor protection through
• Mixed feeders (power • Mixed feeders (power protection relay contactor for motor running protection relay
distribution/motor control) distribution/motor control) • LSC2A with line • Motor protection through • 5 x In for 60 s
• Fixed, disconnectable, • Fixed functional units disconnector protection relay • Coupled to existing circuit
and withdrawable • 5 x In for 60 s • LSC2A with line breaker/contactor
functional units disconnector
• 5 x In for 60 s

• Supporting several soft • IAC 100 kA/0.4 s, seismic • Seismic 2.7G • Seismic 2.7G • Seismic 2.7G
starters qualified • IAC: 50 kA/0.25 s, • IAC: 50 kA/0.25 s, • IAC: 50 kA/0.25 s,
• IAC 100 kA/0.5 s, • TVDA on the 31.5 kA/0.5 s 31.5 kA/0.5 s 31.5 kA/0.5 s
seismic 2.7 & 5G (nuclear) recommended • Available with PFC • Space savings • Available with PFC
• TVDA on the communication architecture • Space savings • Reduced number of • Space savings
recommended • Reduced number of maintenance points (<40%) • Reduced number of
communication architecture maintenance points (<40%) • Standalone or coupled to maintenance points (<40%)
• Standalone or coupled to PIX/MCset switchboard • Standalone
PIX/MCset switchboard • One tool and all • One tool and all
• One tool and all operations from the front operations from the front
operations from the front

Variable speed drives
Drives products - Drives products - Drive systems - ATV660 Drive systems - ATV680 Drive systems - ATV960
ATV630/650 ATV930/950
PM105264
PM105264
PM105266
PM105265
PM105267
Drive products for pumping Drive products for solid & ATV660 compact drive ATV680 low harmonic ATV960 high performance
& fan applications mechanics movement systems drive systems drive systems
IEC, NEMA, DNV IEC, NEMA, DNV EN/IEC, UL EN/IEC, UL, IEEE 519 EN/IEC, UL
Motor voltage range

200…240 V, 380…480 V 200…240 V, 380…480 V 380…480 V 380…480 V 380…480 V
Motor power range

0.75…315 kW 0.75…315 kW 1…800 kW 90…800 kW 1…800 kW
Motor applications
• Compressor • Artificial lift • Archimedes screws • Archimedes screws • Artificial lift
• Fan • Conveyors • Centrifugal and • Centrifugal and • Centrifuges
• Pump • Crushing volumetric pumps volumetric pumps • Conveyors
• Mills • Compressors • Compressors • Hoisting
• Special cranes • Fans • Fans • Mills
• Oil and fuel pumps • Oil and fuel pumps • Mixers
• Slurry pumps
• Advanced motor • Advanced motor control • Motor control for • Motor control for • Advanced motor control
control law for asynchronous, asynchronous and asynchronous and for asynchronous,
• Smart services features: synchronous, and synchronous motors synchronous motors synchronous, and
power measurement, Web special motors • Open loop control • Open loop control special motors
server, dynamic QR code • Full digital Master/Slave: • No braking or 4Q • Motor braking features • Open and closed loop
• Advanced features MultiDrive Link • Intelligent services • Intelligent services control
for single pump and • Smart integration in features: power features: power • Braking functionality
multipump systems PlantStruxure and Foxboro measurement, Web server, measurement, Web server, • Intelligent services
management Evo process automation dynamic QR code dynamic QR code features: power
• Advanced features systems • Multi-pulse solutions • Low harmonic drive measurement, Web server,
for power consumption • Intelligent services (for THDi <5%) dynamic QR code
and pumping system features: power • Embedded dual Ethernet
monitoring measurement, Web server, • Multi-pulse solutions
dynamic QR code
• Longer system lifetime • Excellent motor • Fully customizable • Ready-to-use and • Fully customizable
thanks to pump protection performance on any type drive systems fully customizable drive systems
and monitoring features of motor • Ready-to-use drive systems • Ready-to-use
• Optimization of pumping • Total control of any kind drive systems • New Low Harmonic drive systems
system operating point of coupling in master/slave • Tested at full load system concept based on • Tested at full load
• Designed for harsh applications • Designed for harsh unique 3-level technology • Designed for harsh
environments (IEC/ • Designed for harsh environments with high • Improved life-time of environments with high
EN60721 3C3-3S3, and environments (IEC/ level of conformal coating the motor due to reduced level of conformal coating
high temperature range) EN60721 3C3-3S3, and of printed boards and high voltage load of printed boards and high
• Up to 60% energy high temperature range) temperature range • Less heat losses temperature range
savings at standby due • Up to 60% energy • Up to 60% energy compared to the classic • Up to 60% energy
to the innovative "Stop savings at standby due savings at standby with AFE architecture savings at standby with
& Go" operation without to the innovative "Stop "Stop & Go" without • Up to 60% energy "Stop & Go" without
additional costs & Go" operation without additional costs savings at standby additional costs
additional costs

Drive systems - ATV980 Drive systems - ATV990 Drive systems - ATV61 Drive systems - ATV61 Drive systems - ATV71
Plus Plus-Marine Plus
PM105268
PM105269
PM105270
PM105270
PM105271
ATV980 regenerative drive ATV990 MultiDrive ATV61 Plus drives for ATV61 Plus-Marine drives ATV71 Plus drives for
systems systems variable torque for variable torque heavy duty industry
EN/IEC, UL, IEEE 519 EN/IEC EN/IEC, UL, ATEX, DNV, BV, CCS, LR, EN/IEC, UL, ATEX,
IEEE 519 IEEE 519 IEEE 519
Motor voltage range
380…480 V 380…480 V 380…690 V 380…690 V 380…690 V
Motor power range

90…800 kW 1…1,000 kW 1…2,400 kW 90…2,400 kW 1…2,400 kW
Motor applications
• Artificial lift • Industrial cranes for • Archimedes screws • HVAC applications • Artificial lift
• Centrifuges heavy loads • Centrifugal and • Propulsion • Centrifuges
• Conveyors • Harbor cranes volumetric pumps • Seawater and mud • Conveyors
• Crushers, slurry pumps • Overhead travelling and • Compressors pumps • Crushers, slurry pumps
• Hoisting gantry cranes • Fans • Thrusters (azimuth, • Hoisting
• Mills • Tunnel boring machines • Oil and fuel pumps tunnel, and jet thrusters) • Mills
• Mixers • Mixers
• Advanced motor control • MultiDrive with DC or • Motor control for • Motor control for • Motor control for
for asynchronous, AC bus asynchronous and asynchronous and asynchronous and
synchronous, and • Motor control for synchronous motors synchronous motors synchronous motors
special motors asynchronous, • Open loop control • Open loop control • Open and closed loop
• Highly efficient power synchronous, and • No braking or 4Q • No braking or 4Q control
regeneration special motors • Low harmonic variant • Low harmonic variant for • Braking and 4Q
• Open and closed • Highly efficient power for THDi <5% THDi <5% applications
loop control regeneration • Multi-pulse solutions • Multi-pulse solutions • Multi-pulse solutions
• Braking and 4Q • Open and closed loop
applications control
• Intelligent services • Braking and 4Q
features: Web servers, applications
dynamic QR code • Embedded dual Ethernet
• Embedded dual Ethernet
• Ready-to-use and • Fully customizable • Preconfigured, ready-to- • Preconfigured, ready-to- • Preconfigured, ready-to-
fully customizable drive systems use drive systems use drive systems for on- use drive systems
drive systems • MultiDrive offer with • Tested at full load and off-shore applications • Tested at full load
• New low harmonic common DC or AC bus operating conditions • Tested at full load operating conditions
system concept based on • Ready-to-use drive • Operation in harsh operating conditions • Operation in harsh
unique 3-level technology systems environments IP55 • Operation in harsh environments IP55
• Improved lifetime of the • Tested at full load • Fully customizable environments IP55 • Fully customizable
motor due to reduced • Pre-set appropriate to drive systems • Fully customizable drive systems
voltage load the design • Designed for harsh drive systems • Designed for harsh
• Less heat loss compared • Energy savings by environments (water- • Designed for harsh environments (water-
to the classic AFE highly efficient power cooled) environments (water- cooled)
architecture regeneration cooled)
• Up to 60% energy • Designed for harsh
savings at standby environments

Drive systems - ATV71 Blokset PMCC/iPMCC Okken PMCC/iPMCC VSD Model 6 MCC/iMCC VSD Altivar 1200
Plus-Marine VSD
PM105334
PM105260
PM105259
PM105272
PM105271
ATV71 Plus-Marine drives LV motor control center LV motor control center Distribution and motor Medium voltage variable
for heavy duty industry control switchboard speed drive
DNV, BV, CCS, LR, IEC IEC, DNV, RINA, BV, Shell NEMA, CSA, UL, ABS EN/IEC, IEEE, GOST
IEEE 519 DEP, EAC (GOST), CCC
Motor voltage range
380…690 V Up to 690 V 380…690 V 208…600 V 2.4…11 kV
Motor power range

90…2,000 kW Up to 110 kW Up to 400 kW 0.75…370 kW 240…12,000 kW
Motor applications
• Hoist applications • Centrifugal pump • Centrifugal pump • Compressor • 2Q applications
(winches, cranes) • Compressor • Compressor • Fan • Ball mills
• HVAC applications • Fan • Fan • Pump • Compressor
• Propulsion, thrusters • Volumetric pump • Volumetric pump • Conveyors: uphill and flat
• Seawater and mud pumps • Crusher
• Top drive, rotary table • Fans
• Pump
• Motor control for • LV distribution and • LV distribution and • LV distribution and • Motor control for
asynchronous and motor control switchboard motor control switchboard motor control center asynchronous and
synchronous motors integrating VSD integrating VSD integrating VSD synchronous motors
• Open and closed • Motor control for • Motor control for • Motor control for • Multi-level topology
loop control asynchronous and asynchronous and asynchronous and featuring a 18-54 pulse
• Braking and 4Q synchronous motors synchronous motors synchronous motors diode rectifier and a low-
applications • Mixed feeders (power • Mixed feeders (power • Mixed feeders (power voltage IGBT (THDi<3%)
• Multi-pulse solutions distribution/motor control, distribution/motor control, distribution/motor control) • Large 10’’ touch screen
fixed/withdrawable fixed/withdrawable • Fixed functional units multi-language HMI
functional units) functional units) • Soft start function
(including synchronization
and bypass)
• Multi-motor control
• Master-slave and
droop control
• Preconfigured, ready-to- • IAC 85 kA/0.4 s, • IAC 100 kA/0.5 s, • IAC 100 kA/0.4 s, • Reduced energy
use drive systems for on- seismic 2G seismic 2.7G seismic qualified consumption, lower
and off-shore applications • Ethernet IP embedded • Ethernet IP embedded • Ethernet IP embedded maintenance costs
• Tested at full load • dv/dt harmonic filters • dv/dt harmonic filters • I/O harmonic filters • Complete range of
operating conditions embedded embedded embedded services, optimized return
• Operation in harsh • Flexible and • Flexible and • Flexible and on investment
environments IP55 simple keypad simple keypad simple keypad • Open to most networks
• Fully customizable • TVDA on the • TVDA on the • TVDA on the and easy to integrate into
drive systems recommended recommended recommended any MV or LV architecture
• Designed for harsh communication communication communication • All-in-one cabinet for
environments architecture architecture architecture reduced installation costs
(water-cooled) and quick commissioning
• Adapted to retrofit
integration for DOL-
operated motors

Power quality
Power factor correction: capacitor banks 30
Harmonic mitigation 31
Transformers (indoor and outdoor) 32
schneider-electric.com High power Motor Management offer selection panorama | 29

Power quality
Power factor correction: capacitor banks Harm. mitigation
VarSet LV VarSet LV with detuned ReactiVar LV AV5000 ReactiVar LV AV6000 AccuSine PCS+
reactor (LV active filters)
PM105277
PM105282
PM105278
PM105276
PM105275
LV capacitor banks LV capacitor banks for Standard automatic power Automatic anti-resonant LV active harmonic filters
for smart power factor polluted networks factor correction banks power factor capacitor
correction banks
IEC, CSA, UL IEC, CSA, UL NEMA, CSA, UL NEMA, CSA, UL IEC, UL, cUL, ABS, C-Tick,
CE
Motor voltage range
230…690 V (50 Hz) 230…690 V (50 Hz) 240…600 V (60 Hz) 208…600 V (60 Hz) 380…690 V
240…600 V (60 Hz) 240…600 V (60 Hz)
Power range
6…1,150 kvar 6…1,150 kvar 50…1,000 kvar 50…1,500 kvar 50…250 kvar @ 480 V
(60…300 A)
Motor control type

DOL DOL, VSD DOL DOL, VSD VSD
• Reduces voltage drop • Reduces voltage drop • Reduces voltage drop • Reduces voltage drop • Reduces voltage drop
during motor running during motor running during motor running during motor running during motor start and
• Fixed (individual motor or • Fixed (individual motor or • Fixed (individual motor or • Fixed (individual motor or running
static loads) or automatic static loads) or automatic static loads) or automatic static loads) or automatic • Ultra fast response at
type (frequently started type (frequently started type (frequently started type (frequently started <2 cycles
motors) motors) motors) motors) • Corrective capability:
• Applicable in systems • Applicable in systems • Applicable in systems • Applicable in systems THD(i) <3% and near unity
with THD <3% with THD <7% with THD <3% with THD <7% displacement power factor
• Avoids harmonic • Avoids harmonic
amplification amplification

• Reduced reactive energy • Reduced reactive energy • Reduced reactive energy • Reduced reactive energy • Complies with harmonic
billing penalties, saves billing penalties and billing penalties and saves billing penalties and standards worldwide
up to 10% operating operating expenses up to 10% operating operating expenses • Can be operated as a
expenses • Improved power system expenses • Improved power system displacement power factor
• Improved power system and equipment reliability • Improved power system and equipment reliability correction and load balancing
and equipment reliability • Improved active power and equipment reliability • Improved active power device independent of or in
• Improved active power capacity of the installation • Improved active power capacity of the installation conjunction with harmonic
capacity of the installation • Reduced conductor capacity of the installation • Reduced conductor mitigation
• Reduced conductor cross-section (motor cable) • Reduced conductor cross-section (motor cable) • Maximizes uptime when
cross-section (motor cable) when installed at motor cross-section (motor cable) when installed at motor used for harmonic and/or
when installed at motor terminals when installed at motor terminals power factor correction
terminals • Specially designed terminals • Specially designed • Stops voltage sags and
for networks containing for networks containing flicker due to load current
harmonics harmonics fluctuations

Power quality
Harm. mitigation Transformers (indoor & outdoor)
ReactiVar LV AV7000 Oil distribution Cast resin transformers: Minera MP Minera Ex
transformers: Minera Trihal
PM105284
PM105286
PM105285
PM105278
PM105287
LV harmonic filtering and Ground-mounted Cast resin dry-type Medium power transformer Oil-type transformer for
power factor correction distribution transformer transformer (including (MPT) explosive atmosphere
12-pulse and step-up)
NEMA IEC, ANSI, ABS, BS, AU IEC, ANSI, ABS, BS, AU, IEC, ANSI, ABS, BS, AU IEC, ANSI, ABS, BS, AU,
GOST DNV, BV, LR
Motor voltage range
208…600 V (60 Hz) Primary: up to 52 kV Primary: up to 40.5 kV Primary: up to 170 kV Primary: LV up to 36 kV
Secondary: up to 36 kV Secondary: up to 36 kV Secondary: up to 36 kV Secondary: up to 36 kV
Power range
50…1,500 kvar Up to 3.15 MVA Up to 15 MVA Up to 100 MVA Up to 60 MVA
Motor control type

DOL, VSD DOL, VSD DOL, VSD DOL, VSD DOL, VSD
• Filtering of 5th harmonic • For MV/LV distribution • For HV/MV and MV/LV • For HV/MV/LV • For HV/MV/LV
• Indoor installation • Ground/Pole-mounted, distribution transmission and transmission and distribution
• Automatic compensation • Hermetically sealed or • Both windings are distribution • ATEX, IEC Ex certification
breathing type encapsed in cast resin • Ground-mounted, oil- for Explosive Areas (Zone 1
• Normal, low, or very low • Preimpregnated foil immersed transformer or Zone 2)
level of losses (Ecodesign) winding on LV side • Hermetically sealed or • Ground-mounted
• Cooling type: ONAN, • Electrostatic screen breathing type • Hermetically sealed or
ONAF, OFAF, OFWF, between primary and • Normal, low, or very low breathing type
ODWF, ODAF secondary coils level of losses (Ecodesign) • Normal/low/very low level
• Off-circuit tap changer • Cooling type: AN, AF, WF • Cooling type: ONAN, of losses
or on-load tap changer • Thermal protection ONAF, OFAF, OFWF, • Cooling type: ONAN,
• Electrostatic screen system ODWF, ODAF ONAF, OFAF, OFWF,
between primary and • H or F class insulation • Off-circuit tap changer or ODWF, ODAF
secondary coils • On-load tap changer on-load tap changer • Off-circuit tap changer or
• Ecodesign on-load tap changer

Increased effectiveness • Specific electrical • Protected against fire • Secured on-site process • Secured on-site process
of harmonic energy design to match customer hazards and operations and operations
absorption due to close requirements • Easy installation and • Specific electrical • Specific electrical
tuning to the 5th harmonic • Minimum maintenance minimum maintenance design to match customer design to match customer
(oil analysis every 5 years) • Low noise level requirements requirements
• Low noise level • Reduced risk of fault • Low noise level • High reliability on critical
• Reduced risk of fault between windings • Electrostatic screen application
between windings • Can be designed between primary and • Higher fire and flash
• Can be designed according to the harmonics secondary coils points with Ester oils
according to the harmonics present on the primary and • Environmentally friendly
present on the primary and secondary sides with biodegradable oil
secondary sides • Indoor and outdoor option
• Exact dimensioning application
• Anti-vibration design

Power quality
Transformers (indoor & outdoor)
Minera R BC Imprego
Ne
offe w
r!
PM105288
PM105289
Oil-type transformer for Vacuum pressure

rectifier applications impregnated transformer

IEC, ANSI, ABS, BS, AU IEC, ROHS, REACH, DNV,
LLOYD’S, VERITAS, etc.
Motor voltage range
Primary: up to 170 kV Up to 12 kV
Secondary: up to 36 kV
Power range
Up to 80 MVA Up to 5 MVA
Motor control type

DOL, VSD VSD
• For high current and • Coupling option: Dd0Y11,
harmonic levels Zig Zag, extended delta,
• Suitable for connection to Yd5y6, angle shifting
main types of converters (±15°)
(6-pulse or 12-pulse) • Ambient temperature
with diode or thyristors range: up to 60 °C
technology • Dry-type transformers
• One or more output • Optional: one or more
windings connected to the output windings connected
rectifier to the rectifier
• Very large regulating
voltage range, from zero
volts up to several hundred
volts
• Off-circuit tap changer or
on-load tap changer
• Secured on-site process • Simple and reliable
and operations solution for harmonic
• Specific electrical reduction
design to match customer • Avoids need for additional
requirements switchgear for connection
• Low noise level to busbar
• Electrostatic screen • Eliminates need for
between primary and passive or active harmonic
secondary coils filter for large drives
• Galvanic insulation
between network and drive

(for asynchronous machines)
Protection relays 36
Switchboards and motor starters 37

Motor protection and control (for asynchronous machines)
Protection relays
TeSys T Sepam Series 20 & 40 Easergy Sepam 60 & 80 MiCOM P211 MiCOM P22x
PM105294
PM105295
PM105292
PM105293
PM105291
Intelligent Motor Protection relays for Protection relays for Intelligent motor controller Motor and overcurrent
Management system demanding applications complex applications and protection relays protection relays
IEC/EN, UL, CSA, DNV, IEC, UL, CSA, EAC IEC, UL, CSA, IACS, EAC IEC, UL, CSA, ANSI IEC, UL, CSA, ANSI
ATEX (GOST), ANSI (GOST), ANSI
Motor voltage range
Low voltage Medium voltage Medium voltage Medium voltage Medium voltage
Motor power range
4…560 kW 200…750 kW > 500 kW 200…750 kW 200…750 kW
Motor control type

DOL, star-delta, reverse DOL, soft start, reverse DOL, soft start, reverse DOL DOL, VSD (CT only,
speed, etc… speed, autotransformer speed, autotransformer 40-70 Hz)
• Connectivity via multiple • Phase-to-ground and • Phase-to-ground and • Appropriate for use in • Protection for motor
industrial protocols: interturn fault protection interturn fault protection MV and LV applications current, voltage, and
EtherNet/IP, Modbus/TCP, • Underload and overload • Underload and overload • Easily adaptable and temperature
Modbus RTU, Profibus-DP, protection protection equipped with Modbus RTU • Under/over-frequency
CANopen, DeviceNet • Operating time • Operating time protocol • Voltage indicator system
• Custom logic • Breaker failure • Breaker failure • Modbus RTU protocol • Trip circuit supervision
• Measurements: current, • Directional ground fault • Directional ground fault allows interfacing with • Circuit breaker failure
voltage, active, and protection (Series 40) protection substation control and • Anti-backspin protection
reactive power • Directional active and • Directional active and SCADA systems for high inertia loads
• Protections: current/ reactive power (Series 40) reactive power • The relay is housed in • True RMS-based thermal
voltage: over/under, • Under/overvoltage • Under/overvoltage a small case for rail or image allowing efficient
thermal protection, etc. (Series 40) • Optimized thermal image, flush mounting overload protection
• Current/voltage phase • Optimization of thermal temperature monitoring accounting for harmonics
and balance, load image • Field loss
shedding, auto restart • Temperature monitoring • Machine differential
• Motor temperature • Tripping context protection, Series 80
sensors: PTC, NTC, etc. • Tripping context

• Advanced motor • User-friendly • Redundancy and Cost-effective, flexible • Reliable time-saving and
protection from basic • Modularity, redundancy GOOSE messaging via solution featuring a wide cost-effective range of
to mission-critical and connection to IEC 61850 and Modbus range of functions relays for increasing motor
applications accessories TCP/IP simultaneously efficiency
• Notice of potential issues • Communication via • Adaptability to specific • Comprehensive functions
through intuitive pre-fault IEC 61850 (MMS) and applications through for a wide range of
alarms Modbus TCP/IP protocols logic equations editor or applications
• Maximum flexibility with simultaneously on Logipam (ladder) Series 80 • More efficient protection
expandable I/O module Series 40 • Visualize the motor start and running of the motor
• Adaptable to any process • All electrical protocols report and motor trend
control system through (Modbus, DNP3.0 and record on the display and
custom programmable IEC870-5-103) in COMTRADE format
logic • Adaptability to specific • Programmable curve
• FDR: Fast Device applications through logic for ANSI 50/51 and ANSI
Replacement service equations editor 50N/51N
with screen to allow easy • SIL 2 certification
maintenance

Protection relays Switchboards and motor starters
Easergy MICOM P24x TeSys F TeSys B Blokset PMCC/iPMCC Blokset MB PMCC/iPMCC
PM105300
PM105299
PM105296
PM105302
PM105301
Rotating machine and Contactors for motor Bar contactors for motor LV power distribution and LV power distribution and
motor protection relays control control motor control motor control
IEC, UL, CSA, ANSI IEC, CCC, CB, UL,CSA, IEC, CSA, EAC (GOST) IEC IEC, DNV, GL, RINA, BV,
DNV CCS, ABS
Motor voltage range
Medium voltage 220…1,000 V 220…1,000 V 380…690 V 440 or 690 V
Motor power range
> 500 kW < 670 kW @ 440 V < 900 kW @ 690 V ≤ 250 kW ≤ 250 kW
< 450 kW @ 1,000 V < 750 kW @ 1,000 V
Motor control type

DOL, VSD (CT only, DOL, star-delta, reverse DOL, autotransf., DOL, VSD (standalone) DOL, star-delta, reverse
40-70 Hz) speed, etc. star-delta, slip-ring motors speed
• Applicable for both • Integrated in iMCC (with • Control for AC and DC • LV distribution and motor • LV distribution and motor
induction and synchronous LR9 electronic relay, GV7 motors (< 2,500 A @ control switchboard control switchboard
machines motor circuit breaker) 1,500 VDC) • Fixed and withdrawable • Fixed and withdrawable
• Includes differential • Can be coordinated with • Application in severe distribution and motor distribution and motor
protection function (87) fuse and Masterpact NW switching conditions (AC-4, feeders feeders
and optimization of thermal circuit breaker DC-5, etc. categories)
image monitoring for • Mechanical interlocking • Numerous adaptation
machines with horizontal or vertical possibilities: number and
mounting kits type of poles, number and
• Magnetic latching for long type of auxiliary contacts,
switching times control circuit voltages,
• Control coils can operate mounting bar length and
in DC mode or from 40 to fixing points
400 Hz AC mode • Mechanical interlocking
• Shock-proof contactor
(TeSys FG)
• Withdrawable type coils

These relays not only • Easy maintenance • Designed for high • IAC 85 kA/0.4 s, • Internal arc 65 kA/0.3 s
improve monitoring (withdrawable control coils) performance applications: earthquake/seismic 2G @ 690 V
conditions, but they • Electrical coordination high operating rate, • Up to 34 DOL functional • Up to 8 DOL functional
also facilitate machine provided by different high electrical durability, units in a single column units in the fixed type
maintenance and save protection devices (relay, reduced clearance • Ethernet IP embedded column
on wiring costs fuse, circuit breaker) distance, high performance • TVDA on the • Up to 32 DOL functional
• Similar frame sizes in DC recommended units in the withdrawable
optimize panel size and • Flexible and adaptable
communication type cubicle
reduce assembly time • Proven service life
architecture (32 units) • Fast device replacement
• Long mechanical 40+ years
and electrical life and • Reduced maintenance • Fast device replacement (FDR)
consistent low-voltage (FDR)
architecture ensure low
OPEX and safer, more
reliable operation

Switchboards and motor starters
Okken PMCC/iPMCC Model 6 MCC/iMCC MCset PIX-Standard PIX-High
PM105260
PM105334
PM105304
PM105305
PM105303
LV power distribution and Distribution and motor MV primary distribution MV primary distribution MV primary distribution
motor control control switchboard switchboard switchboard switchboard

IEC, DNV, RINA, BV, Shell NEMA, CSA, UL, ABS IEC, Marine IEC, EAC (GOST), Marine IEC
DEP, EAC (GOST), CCC (BV)
Motor voltage range
380…690 V 208…600 V 2.2…12 kV 2.2…12 kV 2.2…12 kV
Motor power range
≤ 250 kW 0.25…300 kW Circuit breaker: up to 10,000 kW 100…10,000 kW 100…10,000 kW
Contactor: up to 2,300 kW
Motor control type

DOL, VSD (standalone) DOL, star-delta (non-UL), DOL DOL DOL
reverse speed, etc.
• LV distribution and motor • LV distribution and motor • Used for MV primary • Used for MV primary • MV primary distribution
control switchboard control center distribution or as motor distribution or as motor substation for electro-
• Fixed and withdrawable • Fixed and withdrawable starter starter intensive applications,
distribution and motor distribution and motor • Withdrawable circuit • Withdrawable circuit or motor starter
feeders feeders breaker or contactor breaker • HVX circuit breaker
• LSC2B-PM • LSC2B-PM (12 kV vacuum)
• LF circuit breaker (SF6) • HVX circuit breaker • Coupled to PIX-MCC
• Evolis circuit breaker (vacuum)
(vacuum) • Coupled to PIX-MCC
• CTV1 contactor
(7.2 kV vacuum)
• Rollarc R400 contactor
(12 kV SF6)
• Coupled to Motorpact
• IAC 100 kA/0.5 s, • IAC 100 kA/0.4 s, • High level protection of • Safe and reliable with a • Safe and reliable with a
earthquake/seismic 2.7G earthquake/seismic people: each compartment full 1 second Internal Arc full 1 second Internal Arc
• Up to 36 DOL functional qualified is isolated from the Classification - AFLR Classification - AFLR
units in a single column • TVDA on the others by grounded • Comprehensive • Comprehensive
• Ethernet IP embedded recommended metal partitions, safety interlocking, with all interlocking, with all
• TVDA on the communication interlocking operations from the front operations from the front
recommended architecture • Reduced maintenance • Reduced maintenance • Reduced maintenance
communication • Ethernet IP embedded and probability of failure: and probability of failure: and probability of failure:
architecture (32 units) • Fast device replacement monitoring of temperature monitoring of temperature monitoring of temperature
• Fast device replacement (FDR) rise, indication of the fault rise, indication of the rise, indication of the
(FDR) zone fault zone fault zone
• Provided with VAMP • Provided with VAMP • Provided with VAMP
arc detection arc detection arc detection
• Safety function: simple • Motorized withdrawal • Can be fully installed
use, safety interlock to of the circuit breaker from the front of the
prevent unauthorized cubicle
operation

PIX-12 kV with CVX PIX-MCC 7.2 kV Motorpact FVNR − 450 A Motorpact FVNR − 720 A Motorpact PFC
PM105304
PM105308
PM105307
PM105309
PM105310
MV motor control center MV motor control center Full voltage motor starter Full voltage motor starter Full voltage motor starter
with integrated power
factor correction
IEC, EAC (GOST), Marine IEC, BV IEC, NEMA, UL, DNV NEMA, UL IEC, NEMA, UL, DNV
(BV)
Motor voltage range
6.9…12 kV 2.2…7.2 kV 2.2…7.2 kV 2.2…7.2 kV 2.2…7.2 kV
Motor power range
100…2,300 kW 100…4,200 kW 100…4,200 kW 100…6,800 kW 100…4,200 kW
Motor control type

DOL DOL DOL, star-delta, reverse DOL DOL, star-delta, reverse
speed, 2-speed speed, 2-speed
• MV motor starter • Compact single-tier fused • Standalone or coupled to • DOL motor starter • Standalone or coupled to
• Withdrawable contactor vacuum contactor (CVX) PIX/MCset switchboard • Standalone or coupled to PIX/MCset switchboard
• LSC2B-PM • Designed to meet O&G • Controls and fully PIX/MCset switchboard • Controls and fully
• CVX contactor client specifications i.e. protects the motor through • Controls and fully protects the motor through
(12 kV vacuum) Shell DEP protection relay protects the motor through protection relay
• Coupled to PIX-HVX • Suitable for motor, feeder, • All operations from protection relay • Integrates capacitor bank
and capacitor switching the front • All operations from the up to 400 kvar
• LSC2B-PM • LSC2A with line front • All operations from the
compartmented disconnector • LSC2A with line front
disconnector • LSC2A with line
disconnector

• Safe and reliable with a • IAC-compliant operator • IAC-compliant operator • IAC-compliant operator • IAC-compliant operator
full 1 second Internal Arc safety safety safety safety
Classification - AFLR • Directly coupled with • Space savings (375 mm • Reduced maintenance • Space savings (375 mm
• Comprehensive PIX switchboard wide in DOL version) and probability of failure: wide in DOL version)
interlocking, with all • Reduced maintenance monitoring of temperature • Reduced maintenance
operations from the front and probability of failure: rise, indication of the fault and probability of failure:
• Reduced maintenance monitoring of temperature zone (MDT relay) monitoring of temperature
and probability of failure: rise, indication of the fault rise, indication of the fault
monitoring of temperature zone (MDT relay) zone (MDT relay)
rise, indication of the fault • Simple use, • Simple use,
zone comprehensive comprehensive
• Provided with VAMP arc interlocking, with all interlocking, with all
detection operations from the front operations from the front
• Local cost-effective
reactive power
compensation

SM6 SF1 SM6 CVM
PM105311
PM105311
Modular switchgear Modular switchgear

with circuit breaker with contactor

IEC, EAC (GOST), Marine IEC
(BV)
Motor voltage range
2.2…12 kV 2.2…12 kV
Motor power range
Up to 10,000 kW 100…2,300 kW
Motor control type

DOL DOL

• MV secondary • MV secondary
distribution substation distribution substation
• Fixed, disconnectable, • Fixed metal-enclosed
or withdrawable metal- switchgear, using vacuum
enclosed switchgear, using technology contactor
sulphur hexafluoride (SF6) • Switch-disconnector
or vacuum technology: function
- switch-disconnector • Motor starter contactor:
- circuit breakers: SF1, CVM
SFset, Evolis • Compartmentalization
- disconnector of MV parts (insulated
• Compartmentalization partitions)
of MV parts (insulated
partitions)

• Compact • Compact
• Standardized engineering • Standardized engineering
• Easy installation and • Easy installation and
maintenance maintenance
• Easy and safe to operate • Easy and safe to operate
• Easy extension • Easy extension
• Maintenance with power • Maintenance with power
on (LSC2A), very simple on (LSC2A), very simple

Motor asset management
Portfolio management 44
Operation performance 44
Asset condition assessment 45

Portfolio mgmt Operation performance
Maintenance Response PlantStruxure SCADA PlantStruxure PES Foxboro EVO PACiS EMCS
Center
PM105321
PM105331
PM105316
PM105315
PM105314
Maintenance response Remote monitoring and Distributed control Process automation Energy management &
center control (telemetry) system (DCS) for hybrid system for medium to large control system
applications scale process applications
N/A IEC, CSA, UL, ATEX IEC/EN, CE, CSA, EAC, IEC/EN, CE, CSA, UL, FM IEC/EN, CE, CSA, UL
GL

• Condition monitoring • Manages your remote • Based on PLC/HMI with • Heavy processing • Operation and
• Unified workspace to operations and assets DCS functionality industries maintenance of high,
report health of all asset • Integrates a • Targeted for light • Fault-tolerant medium, and low voltage
categories comprehensive range processing industries • Highly available electrical distribution
• Clear and understandable of smart RTUs (Remote • Combines energy and components; no single installations
asset alerts, with action Telemetry Unit) process data in a single point of failure • Fault-tolerant
recommendations • Integrates Wonderware operational interface • Specific HMI for • Distributed automation
• Mobility and workflkow System Platform with • Ethernet-based optimized operation • Power management
capability PlantStruxure HMI architectures • Optimizes maintenance • Load management
• For remote and • Single environment for with real-time,
geographically dispersed engineering, operation, contextualized alerts
assets and maintenance and analytics

• Maximize operational • Tightly manage the cost • Simplified engineering, • Reduce engineering • Maximize uptime
uptime of ownership operation, and workload • Increase people and
• Minimize operation and • Secure and reliable maintenance activities • Operate with improved asset safety
maintenance costs SCADA system across a • Faster and better response and productivity • Savings on CapEx
• Maximize workforce wide area network decision making • Maintain plant-wide and OpEx
productivity and safety • Operational efficiency • Reduced energy assets proactively
from field to enterprise consumption and • Manage to increase plant
• Complete integrated increased process profitability and lowest cost
sensor-to-enterprise efficiency of ownership
solution
• Minimized risk by
improved safety and
regulatory compliance

Op. performance Asset condition assessment
Avantis PRiSM TeSys T Sepam 40, MiCOM 10, 20, MCM - Avantis motor
Easergy Sepam 60 & 80 Easergy MiCOM 40 condition monitor
PM105296
PM105323
PM105328
PM105293
PM105320
Please contact your
Schneider Electric
Predictive analytics Motor management system Protection relays for Comprehensive protection Asset management device for
industrial applications relays medium criticality machines
(motor protection) or remote machines
N/A IEC/EN, UL, CSA, DNV, IEC, UL, IEEE IEC, UL, IEEE IEC
ATEX

• Predictive analytics • TeSys T is an intelligent • Measurements: currents, • Measurements: current, • Monitor critical motors
based on build-up motor management system voltages, frequency, power, voltage, frequency, power, with basic metering plus
correlations between asset • Covers all load temperatures, etc. etc. 0.2% energy accuracy,
behaviour and continuous monitoring and protection • Data logging • Event records are modular digital and analog
observation of environment needs, from feeders to • Machine diagnosis: generated by status I/O, and voltage sag/swell
changes critical process automation temperature rise, motor changes to logic inputs, detection
• Alerts triggered when the • Multiple industrial starting time, remaining outputs, settings, and • Programmable including
operation differs from the protocols: Modbus, operating time before alarms simple control functionality
historical norm Profibus, CANopen, overload tripping, waiting • Readily available for • Designed for:
• Advanced analysis DeviceNet, Modbus/TCP, time after tripping, etc. viewing on the LCD display compressors, conveyors,
capabilities including and EtherNet/IP • Reports: motor start • Fault records crushers, feedwater
problem identification reports and motor start • Disturbance records pumps, fin fans, HVAC,
trends • Oscillographic analysis mills, mixers
• Network, switchgear, using MiCOM S1 Studio
and self-diagnosis software

• Reduce unscheduled • Advanced motor • Modularity, redundancy, These relays not only • 2-4% energy savings
downtime protection from basic to and connection to improve monitoring • 15-50% reduction in
• Prevent equipment mission-critical applications accessories conditions, but they maintenance-related OpEx
failures • Notice of potential issues • Communication via also facilitate machine • Up to 20% CapEx
• Reduce maintenance through intuitive pre-fault multiple protocols maintenance and save efficiency saving (reduced
costs alarming • Adaptability to specific on wiring costs cost for same output)
• Increase asset utilization • Maximum flexibility applications through logic • Reduction in performance
• Extend equipment life with expandable I/O and equations editor penalties
• Identify underperforming custom programmable • Process safety
assets logic improvements, early failure
detection
• Easy integration into
existing LV switchboard
• Intuitive interface for
non-specialists

Asset condition assessment
PowerLogic PM5000 PowerLogic PM8000 PowerLogic ION7650 Wireless vibration
series series series monitoring
PM105322
PM105318
PM105319
PM105317
Please contact your

Schneider Electric
Basic power meter Basic power meter Advanced power quality Wireless vibration
meter monitoring

IEC/EN, cUL, CE, EAC, IEC/EN, cUL, CE, C-Tick IEC/EN, cUL, CE, C-Tick N/A
C-Tick

• Monitor control panels • Monitor critical motors Monitor the most critical • Monitors the mechanical
with basic metering with with basic metering plus motors with advanced and electrical health of
0.5% or 0.2% energy 0.2% energy accuracy, metering functionality plus both motor and driven load
accuracy, plus power, modular digital and analog advanced power quality • Wireless vibration and
amps, volts, harmonics, I/O, and voltage sag/swell monitoring and reporting temperature sensor(s),
alarms, and fixed detection including transient data acquisition unit,
digital I/O • Programmable including detection and flicker software for analyses
• Serial and Ethernet simple control functionality • Vibration signature
communications to tie into analyses to determine
SCADA with Modbus and root cause
Modbus/TCP

• Better understanding of • Better understanding of • Better understanding of • Maximize operational
operational costs driven by operational costs driven by operational costs driven by uptime
energy usage energy usage energy usage • Minimize operation and
• Alarm to warn of voltage • Trending functionality to • Trending functionality to maintenance costs
unbalance and harmonic track usage and detect track usage and detect • Maximize workforce
issues energy use changes that energy use changes that productivity and safety
may indicate maintenance may indicate maintainance
issues issues
• Capture voltage sags • Capture voltage sags
that can cause contactor that can cause contactor
dropout (ITI-CBEMA plots) dropout (ITI-CBEMA plots)
• NEMA motor voltage • Use high-speed meter
unbalance derating curve inputs from drive trip
• Determine if voltage signals to record voltage
problems originate from sags causing drive trips
the utility or within the • Determine if voltage
facility problems originate from
the utility or within the
facility
• Detect transients that
cause printed circuit board
failures in drives and PLCs

Motor Management glossary

Motor Management
glossary
This glossary explains all the technical terms and acronyms used in this high
power Motor Management offer selection panorama.
2-speed motors
• The motor power is supplied through the autotransformer
Asynchronous motors can be built for 2 different speeds. under a reduced voltage compared to that of the network.
This can be by means of a Dahlander arrangement, with a The starting current and torque, as well as mechanical
common point in the winding, where the ratio between the 2 stress, are greatly reduced compared to a DOL start.
speeds is always 2. Another method is to use 2 independent
• After a predefined time, the start point of the
windings per phase allowing any speed. In both cases one
autotransformer is opened, changing it into a series
speed or the other is selected by changing the wiring of the
inductance, supplying the motor with a voltage value
windings. This will change the number of pole pairs.
between the autotransformer and the network voltage.
This step provides a higher current and torque allowing
4 quadrants (4Q) the motor to continue to accelerate.
• Finally, the motor is connected directly to the line for the
In motor control solutions using variable speed drives,
end of the start and continuous operation.
4 quadrant refers to the capability of the drive to reverse
the power flow, for example, for cranes, or downhill
conveyors, where the load will temporarily transform Capacitor banks
the motor into a generator.
Power factor correction is important for the correct sizing
of electrical network components (transformer, cables, etc.)
Advanced control and to avoid penalties on the energy bill. This correction
is often achieved by connecting capacitors as a source of
A means of control where there is a possibility of gradual
reactive energy. When the necessary reactive power is high
starting/stopping and/or control of the speed.
and the network load is varying, it is necessary to arrange
the capacitors in several banks that will be connected
Asset condition assessment sequentially to provide only the required amount of
compensation (automatic compensation).
The assessment consists in providing condition status, alarm,
and diagnostic information for a particular asset, motor,
generator, transformer, etc. Capital expenditure (CapEx)/Operational
expenditure (OpEx)
Autotransformer • Capital expenditure encompasses all the expenses linked
to the installation of an asset.
In a motor management context, an autotransformer is a
power component used to transform the voltage applied to its • Operational expenditure covers all the expenses linked to
primary side into a lower voltage, with a common connection the operation of an asset. It represents 90% of the total
between the primary and the secondary. It does not provide cost of a motor.
any galvanic isolation between the primary and secondary.
Control systems
Autotransformer starters
Device or set of devices, including software programs, used
This type of motor starter uses an autotransformer in order to for controlling the industrial process or machines.
start a motor in 3 steps:

Cooling types (ONAN, ONAF, OFAF, OFWF, Harmonics/5th harmonic
ODWF, ODAF, AN, AF) • Harmonics represent the pollution, or distortion in the
Mainly used for transformers, this acronym indicates the type form of the voltage and the current in industrial electrical
of cooling system used. 2 letters are used to represent a systems. Harmonics are signals at frequencies multiple to
single cooling method and 4 letters are used if 2 methods the fundamental 50 or 60 Hz in industrial systems.
exist, indicating either inside or outside the tank for • The 5th harmonic is produced from the rectifier part of
oil-immersed transformers or normal or boosted modes a 6-pulse variable speed drive. It is the highest harmonic
for dry-type transformers. in magnitude.
• The first letter indicates the nature of the fluid:
O = oil, A = air, W = water. Harmonic mitigation
• The second letter indicates the type of circulation:
N = natural convection, F = forced circulation, Solution for reducing the harmonic content in the electrical
D = directed circulation. system (typically a filtering solution).
Harmonic voltage factor

Distributed control system (DCS)
The harmonic voltage factor measures the pollution of the
System (hardware and software) used to control the process
voltage in the presence of harmonics (5th and above). It is
in continuous and hybrid process industries.
used for determining the derating of the motor. The HVF is
typically below 2%, but for some motors it can be up to 3%.
Direct-on-line (DOL)
The starting method is called direct-on-line when a motor Human machine interface (HMI)
is started by connecting it directly to the electrical network
line through a contactor or circuit breaker without any other Usually comprises a keypad and a (touch) display.
equipment in series with the stator or the rotor. This is one
of the least expensive starting methods but it needs a large
amount of energy from the electrical network and imposes a Insulated gate bipolar transistor (IGBT)
mechanical and electrical stress on the motor. Power electronic component used in the input and output
stages of variable speed drives.
Drive systems
Drive systems are customized variable speed drive (VSD) LSC1/LSC2A/LSC2B(-PI/-PM)
solutions, fully tested and ready to connect to the electrical Introduced in 2003 by the standard IEC 62271-200, this
network and industrial process. defines the loss of service continuity level of a switchboard
when opening compartments (other than busbar, in single
busbar designs) as follows:
Energy management and control system • LSC1: Other functional units or some of them shall be
(EMCS) disconnected
Energy management and control systems are used for • LSC2A: All other functional units can be energized
controlling energy-consuming devices in order to minimize • LSC2B: All other functional units and all cable
energy demand and consumption. compartments can be energized:
–– PI (Isolated Partition): with one or more non-metallic
partitions and/or shutters
Fast device replacement (FDR)
–– PM (Metallic Partition): with metallic partitions and/or
The capability to replace a configured device with a new shutters that are intended to be grounded
one while keeping time and effort at a minimum in order
to optimize system availability. The new device boots, is
configured with the same parameters as the original device,
then switches to operating mode.

MDT relay Modern digital relays also offer metering of acquired and
calculated signals, diagnosis of network and equipment,
Temperature electronic module used for thermal diagnosis in communication, and control-command possibilities.
MV switchboards by permanently monitoring the connection
temperatures and reducing maintenance costs.
Reverse speed
Motor Control Center (MCC)/Intelligent Power The rotation of the rotor in the opposite direction.
& Motor Control Center (iPMCC)
A system integrating intelligent motor protection relays Root mean square (RMS)
(iMCC) and intelligent circuit breakers (iPCC) in a functional This is the constant characteristic of alternating current or
installation system (i.e. switchboard, panel, etc.) providing voltage used for calculating the power dissipation in a load.
connectivity to a DCS and/or SCADA through an industrial
communications network.
Supervisory control and data acquisition
Off-circuit tap changer (Off-load tap changer) (SCADA)
Generic name for monitoring and control systems – used for
The tap changer is used to modify the transformer ratio
energy or process control of customer installations.
in a limited range, such as to adapt to the variation in the
magnitude of the supply voltage. This adaptation is made
with the transformer unloaded. Slip-ring motors/Winding motors
Motors with a wound rotor that can be connected to an
On-load tap changer (OLTC) auxiliary power supply, or to starting resistances in order to
reduce the current on starting and increase the torque.
A tap changer with the possibility to make the adaptation with
the transformer loaded.
Soft starter (SS)/Reduced voltage soft starter
Power factor correction (PFC) (RVSS)
The source (generator, transformer, etc.) is designed for a Power electronics based solution used for smoothing the
rated apparent power that is the sum of the active and reactive motor start by controlling the current supplied to the motor,
power. The power factor is the ratio of active power over without modifying its frequency, in contrast to a variable
apparent power. Power factor correction consists in limiting the speed drive.
reactive power the source has to deliver. The reactive power is For low voltage applications, the usual term is soft starter
provided by another source: capacitor banks. (SS), whereas reduced voltage soft starter is used for
medium voltage applications.
Programmable logic controller (PLC)
A device used in automation systems for controlling the Soft stop
industrial process or machines.
Smooth stopping of the motor, typically for soft-starter
device, by linearly reducing the supplied current. Reduces
Process control the mechanical stress on the load, very useful in pump
applications.
A device or set of devices controlling the industrial process
or machines.
Star-delta
Protection relays Starting method used to reduce the startup current.
Needs a motor with a delta arrangement designed for the
A protection relay continuously measures the electrical voltage network. It is first connected to the line with a wye
parameters of the equipment it protects, either directly, in low arrangement, being equivalent to a higher voltage motor
voltage, or through signal conditioners (current transformers supplied by a lower voltage. After a delay, the arrangement
and voltage transformers), in medium voltage. When a is changed to delta to finish the acceleration and for
parameter passes a threshold set by the user, the relay normal operation.
issues an alarm or a trip signal. A trip signal is used to open Mainly used for low to medium power LV motors.
the circuit breaker connecting the equipment to the network.

Switchboard and motor starters Tripping context
A switchboard is the point at which an incoming power When a digital protection relay issues a trip command it can
supply divides into separate circuits, each of which is record several parameters, other than the one at the origin of
controlled and protected by the fuses or switchgear of the the trip. These parameters, like currents, voltages, powers,
switchboard. Motor starters are integrated in switchboard. and frequency, are saved together in a record. This record is
called a tripping context record.
Synchronous/Asynchronous machine
Variable speed drive (VSD)/Variable frequency
In a rotating machine, there is one static part, typically
called the stator, and another rotating part, called the rotor. drive (VFD)
• In synchronous machines, the rotation speed is equal to • VSDs are electronic power systems used to adapt the
the speed of the magnetic flux in the stator (i.e. they are speed of an electric motor.
synchronized) and to achieve this the rotor is also supplied • VFDs are dedicated to AC induction and synchronous
with energy through a dedicated system. motors where the speed is modified through the change
• In asynchronous machines, the rotor is not supplied with of the applied frequency.
power; it rotates at a speed close to but not equal to the
speed of the magnetic flux, and the difference in the
speeds is used to provide the energy necessary to make
the rotor spin.
Total harmonic distortion (THD/THDi)

• THD refers to the ratio of the square root of the sum of
the square of the powers of all harmonic components to
the power of the fundamental voltage.
• THDi is the same ratio applied to the current.
Tested, validated, and documented

architecture (TVDA)
TVDAs are generic solutions supplying comprehensive
system documentation, wiring diagrams, HMI application,
and project templates that reduce the time required for
design, installation, and commissioning.
Torque control system (TCS)

A patented principle for controlling motors using an LV soft
starter, integrated in the ATS48 offer.
Transformers
In a motor management context, a transformer is a power
component used to transform the voltage applied to its
primary side into another voltage, providing a galvanic
isolation between them. It can be either step-down, where
the secondary voltage is lower than the primary, or step-up,
where the opposite is true.

Schneider Electric
35 rue Joseph Monier

92500 Rueil-Malmaison, France
Phone: + 33 (0)1 41 29 70 00
www.schneider-electric.com
April 2017
Document Number NRJED316712EN
©2017 Schneider Electric. All Rights Reserved. This document has been
All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies. printed on recycled paper

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High Power Motor

Introducing Motor Management 5

Expert services for motor applications 15

Advanced motor control 21

Motor protection and control 35

Motor asset management 43

Motor Management glossary 49

schneider-electric.com High Power Motor Management Panorama | 3

The challenge of high power motors

Our solution domains 10

How to use the offer selection panorama 12

schneider-electric.com High Power Motor Management Panorama | 5

Why is there particular attention on high power motors?

Source: U.S. Department

6 | High Power Motor Management Panorama schneider-electric.com

Why is Motor Management critical for electro-intensive industries?

Through Motor Management, we are in fact helping to:

What are your Motor Management requirements?

• Optimize and simplify Motor Management through an efficient strategy

schneider-electric.com High Power Motor Management Panorama | 7

Our Motor Management approach for optimization

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• Optimization of the motor’s added value in

• Smooth integration within energy and process

• Type-tested, large installed base solutions

• Safety and reliability at all times, even in harsh

schneider-electric.com High Power Motor Management Panorama | 9

3 Sub-domains included in "Power quality":

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Motor starting or operation control are fundamental for your

Choosing the correct capacitor bank, harmonic mitigation

A Motor Management solution not only provides a means

Motor maintenance is key to industrial process availability.

schneider-electric.com High Power Motor Management Panorama | 11

1 Easy reading of the different solution

2 Motor Management solution sub-domain

5 3 Offer name and picture

6 4 Offer web page flash code

6 6 Technical information, Motor Management

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Download mySchneider app

Once correctly scanned,

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Please contact your Please contact your Please contact your

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Please contact your

Motor Management functions

Motor Management benefits

schneider-electric.com High Power Motor Management Panorama | 17

Motor Mgmt functions

Motor Mgmt benefits

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Variable speed drives 24

schneider-electric.com High Power Motor Management Panorama | 21

Motor Management functions

22 | High Power Motor Management Panorama schneider-electric.com

Motor power range

Motor Management functions