Application Paper AP158002EN Effective August 2015

Installing surge protective devices with

NEC Article 240 and Feeder Tap Rule
Introduction ANSI/UL 1449 short circuit
This technical application note addresses the current rating and
installation requirements for a surge protective NEC Article 285.6
device (SPD) when used with an overcurrent
protection device (OCPD). Applicable NFPAT SPDs must comply with the ANSI/UL 1449
70 standards, National Electrical CodeT rules Standards for Safety Surge Protective Devices.
(NECT), Authority Having Jurisdiction (AHJ), ANSI/ The SPDs short-circuit current rating (SCCR) is
ULT 1449 ratings, and installation practices are determined as part of the ANSI/UL 1449 testing.
discussed. The SCCR defines the suitability of an SPD for use
on an AC power circuit that is capable of delivering
not more than a declared rms symmetrical current
NEC Article 240.4 (overcurrent during a short-circuit condition. This specification
protection) protection of defines the maximum level of available fault
conductors current to which an SPD can be safely connected.

Article 240.4 states all conductors, other than Article 285.6 requires that an SPD be marked with
flexible cords, flexible cables, and fixture wires its SCCR rating and the SPD shall not be installed
shall be protected with an OCPD in accordance at a point on the system where the available fault
with their ampacity rating specified in Article current capable of being delivered to the system
301.15, unless otherwise permitted or required in is greater than the SCCR of the SPD. For example,
Article 240.4(A) through (G). This article applies to an SPD marked with an SCCR of 50 kA shall not
conductors extending beyond the switchboard, be installed on a system capable of delivering
switchgear, or panelboard that are used to connect 65 kA of fault current.
an SPD to an electrical system. Connecting an
externally mounted or side mounted SPD directly ANSI/UL 1449 testing with and
to a system bus without an OCPD is a direct
violation of the NEC and can lead to safety and without an OCPD
liability concerns. Acceptable OCPDs are listed When installing an externally mounted SPD,
circuit breakers and fuses. There are exceptions to the NEC requires that SPDs use an OCPD,
this rule, see paragraph below titled SPDs when Feeder Tap Rule is not utilized. Some
containing an internal OCPD and the Feeder manufacturers may choose the use of an OCPD
Tap Rule. to obtain their SCCR rating or successfully pass
the withstand test. For these devices that require
NEC Article 310.15 (conductors an OCPD, the installer must match the rating and
type of OCPD (breaker or fuses) that was used
for general wiring) ampacities during UL testing. For example, if a circuit breaker
for conductors rated 0–2000 V was used during UL testing, the same circuit
breaker type (current limiting or non-current
Article 310.15(B)(16) defines the rating of the limiting) and ampere rating must be installed in
conductor ampacity that drives the maximum the distribution equipment during the installation
rating of the OCPD to be used to protect the of an externally mounted SPD. If fuses were used,
electrical conductors. For example, #10 AWG the fuse class and ampere rating must be the
conductors 60 °C rated will require an same as used during UL testing. The OCPD
OCPD of 30 A. must be utilized in the installation to retain the
UL Listing.
Conversely, some manufacturers may not choose
the use of an OCPD to obtain their UL 1449
Listing. When installing these units, UL 1449
may not require the use of an OCPD but NEC
may require an OCPD. Some installers assume
and some manufacturers incorrectly promote that
such externally mounted units can be connected
directly to an electrical bus without overcurrent
protection. This practice is incorrect and is a direct
violation of the NEC. The conductors of these units
must be protected with an OCPD that is properly
rated according to NEC Article 310.15. The fact
that an SPD does not require a particular OCPD
to pass the UL 1449 testing does not negate the
need for one upon installation.
Application Paper AP158002EN Installing surge protective devices with
Effective August 2015 NEC Article 240 and Feeder Tap Rule

SPDs containing an internal OCPD and the Summary
Feeder Tap Rule When installing SPDs, NEC and UL requirements must be followed.
There are SPDs that contain an internally mounted OCPD such The proper OCPD must be used in order to meet the NEC
as a circuit breaker or fuses. A common misconception is that requirements and maintain the ANSI/UL 1449 listing of the SPD.
because of the internally wired OCPD, an externally mounted unit If an external OCPD was not used during UL testing, the size and
can always be connected directly to the electrical bus without type will not be listed on the manufacturer’s product label. Under
additional overcurrent protection. Failure to protect the conductors this condition, it is the responsibility of the installer to ensure that
connecting the SPD to the system bus is a direct violation of the the conductors of the SPD are protected with a suitable OCPD per
NEC and could lead to safety and liability concerns. the NEC and the local AHJ.
There are certain conditions or exceptions that allow for the If the SPD was submitted for ANSI/UL 1449 testing with an external
installation of an externally mounted SPD without an OCPD within OCPD, the size and type required for installation will be listed in the
the power distribution equipment at the point of connection. These manufacturer’s product installation manual and must be installed
conditions are outlined in NEC Article 240.21(B)(1) known as the 10 accordingly.
ft Feeder Tap Rule.
SPDs containing an internal OCPD can be connected directly to the
In order to apply the Feeder Tap Rule to the installation of an SPD, electrical bus only if the installation meets all of the requirements
with an internal OCPD, all of the following conditions must be met: defined in the NEC Article 240.12(B)(1), the Feeder Tap Rule, or by
strictly following the manufacturer’s installations instructions and
1. The length of the tap conductors must not exceed 10 ft, e.g., OCPD recommendations.
the SPDs connecting leads cannot be greater than 10 ft. Rules
also exist for taps that exceed 10 ft, but discussing them would
be impractical for an SPD installation application. When installing
an SPD, the goal for the best performance is to keep the
connecting leads as short as possible (much less than 10 ft
whenever practical) and avoid sharp bends.
2. The ampacity of the tap conductors must not be less than the
rating of the OCPD at the termination of the tap conductors,
e.g., the ampacity of the SPDs connecting leads cannot be less
than the rating of its internal OCPD. At a minimum, #10 AWG
conductors would have to be used to connect an SPD
containing an internal 30 A OCPD. Using #12 AWG conductors
(ampacity = 20 A) would be a code violation and could not be
used to connect an SPD containing an internal 30 A OCPD.

However, a code exception permits tap conductors for specific

listed devices, such as SPDs to be sized in accordance with the
manufacturer’s instructions.

Exception to #2: “Where a Listed SPD is provided with

specific instructions on minimum conductor sizing, the
ampacity of the tap conductors supplying that SPD shall be
permitted to be determined based on the
manufacturer’s instructions”.

3. For field installations, if the tap conductors exit the enclosure

where the tap is made, the rating of the OCPD on the line side
of the tap conductors must not exceed 10 times the ampacity of
those tap conductors. For example, the upstream OCPD in the
panelboard, switchboard, etc. where the SPD was tapped from
cannot be rated at more than 10 times the ampacity of the SPD’s
conductors. Therefore, if the switchboard main bus is rated at
1200 A, the cable to the SPD conductor must be rated to carry at
least 120 A. For most installations this would mean a #1/0 AWG
conductor.

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