B Tech Automobile Engineering 7 Aug

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DR. A. P. J.

ABDUL KALAM TECHNICAL UNIVERSITY


LUCKNOW, UTTAR PRADESH

STUDY & EVALUATION SCHEME WITH SYLLABUS

FOR

B. TECH. 3rd YEAR

Automobile Engineering

[Effective from Session: 2020-21]


AUTOMOBILE ENGINEERING

Syllabus Content of B. Tech Automobile Engineering

Departmental Page
S.No. Code Subject Name L T P Credits
Component No.
1 Third Year Evaluation Scheme (V & VI Semester) 03
Departmental Electives from Fifth to Seventh Semester &Suggested MOOCs Courses 04
2 KME 501 Core Heat and Mass Transfer 310 4 05
3 KME 502 Core Strength of Material 310 4 07
4 KAU 501 Core Automotive Transmission 310 4 09
5 KME 551 Lab Heat Transfer LAB 002 1 11
6 KME 553 Lab Internet of Things Lab 002 1 12
Automotive Engines, fuels & lubricants
7 KAU 551 Lab 002 1 14
lab
8 KME 054 Elective I I C Engine, fuels & lubricants 300 3 15
9 KAU 051 Elective I Automobile Engines & Combustion 300 3 17
10 KAU 052 Elective II Automotive chassis and suspension 300 3 19
11 KME 052 Elective II Mechatronics Systems 300 3 21
16 KAU 601 Core Automotive Air Conditioning 310 4 23
17 KME 602 Core Machine Design 310 4 25
18 KME 603 Core Theory of Machine 310 4 27
19 KAU 651 Lab Automotive Pollution and Control Lab 002 1 29
20 KME 652 Lab Machine Design Lab 002 1 30
21 KME 653 Lab Theory of Machine Lab 002 1 31
22 KAU 061 Elective III Automotive Electrical and Electronics 300 3 32
23 KAU 062 Elective III Vehicle Transport Management 300 3 34
26 Fourth Year Evaluation Scheme (VII & VIII Semester) 36
27 KAU 071 Elective IV Automotive Pollution and Control 300 3 37
28 KAU 072 Elective IV Hybrid Vehicle Propulsion 300 3 39
29 KAU 073 Elective V Vehicle Body Engineering & safety 300 3 41
Trouble Shooting, Service &
30 KAU 074 Elective V 300 3 43
Maintenance Repair

Curriculum & Evaluation Scheme V & VI semester Page 2


AUTOMOBILE ENGINEERING

B. Tech Automobile Engineering


Evaluation Scheme
SEMESTER- V
End
Sl. Periods Evaluation Scheme
Code Subject Semester Total Credit
No.
L T P CT TA Total PS TE PE
1 KME 501 Heat and Mass Transfer 3 1 0 30 20 50 100 150 4
2 KME 502 Strength of Material 3 1 0 30 20 50 100 150 4
3 KAU 501 Automotive Transmission 3 1 0 30 20 50 100 150 4
4 Departmental Elective-I 3 0 0 30 20 50 100 150 3
5 Departmental Elective-II 3 0 0 30 20 50 100 150 3
6 KME 551 Heat Transfer LAB 0 0 2 25 25 50 1
7 KME 553 Internet of Things Lab 0 0 2 25 25 50 1
Automotive Engines, fuels &
8 KAU 551 0 0 2 25 25 50 1
lubricants lab
Mini Project or Internship
9 KAU 552 0 0 2 50 50 1
Assessment*
Constitution of India /
+
10 NC Essence of Indian Traditional 2 0 0 15 10 25 50
Knowledge
11 MOOCs (Essential for Hons. Degree)
Total 17 3 6 950 22
*The Mini Project or internship (4 - 5 weeks) conducted during summer break after IV semester and will
be assessed during V semester.

SEMESTER- VI
End
Sl. Periods Evaluation Scheme
Code Subject Semester Total Credit
No.
L T P CT TA Total PS TE PE
1 KAU 601 Automotive Air Conditioning 3 1 0 30 20 50 100 150 4
2 KME 602 Machine Design 3 1 0 30 20 50 100 150 4
3 KME 603 Theory of Machine 3 1 0 30 20 50 100 150 4
4 Departmental Elective-III 3 0 0 30 20 50 100 150 3
5 Open Elective-I 3 0 0 30 20 50 100 150 3
Automotive Pollution and
8 KAU 651 0 0 2 25 25 50 1
Control Lab
6 KME 652 Machine Design Lab 0 0 2 25 25 50 1
7 KME 653 Theory of Machine Lab 0 0 2 25 25 50 1
Essence of Indian Traditional
+
9 NC Knowledge/Constitution of 2 0 0 15 10 25 50
India
10 MOOCs (Essential for Hons. Degree)
Total 17 3 6 900 21

Curriculum & Evaluation Scheme V & VI semester Page 3


AUTOMOBILE ENGINEERING

Automobile Engineering Departmental Electives

Students can choose any elective horizontally from the pool of electives.

Departmental
KME 054 I C Engine, fuels & lubrication KAU 051 Automobile Engines & Combustion
Elective-I
Departmental Automotive chassis and
KAU 052 KME 052 Mechatronics Systems
Elective-II suspension
Departmental Automotive Electrical and
KAU 061 KAU 062 Vehicle Transport Management
Elective-III Electronics
Departmental Automotive Pollution and
KAU 071 KAU 072 Hybrid Vehicle Propulsion
Elective-IV Control
Departmental Vehicle Body Engineering & Trouble Shooting, Service &
KAU 073 KAU 074
Elective-V safety Maintenance Repair

Suggested MOOCs

It is suggested that the students may also do the following MOOCs in addition to mandatory courses.
This will enhance their learning.One MOOC per semester is recommended.
Vehicle Dynamics Advance Machining Process Control Systems
https://nptel.ac.in/courses/1 https://swayam.gov.in/nd1_no https://swayam.gov.in/nd1_noc
Sem V 07/106/107106080/ c20_me76/preview 20_ee90/preview
Prof P R Krishnakumar, By Prof.Manas Das, By Prof. C. S. Shankar Ram, IIT
IIT Madras IIT Guwahati Madras
Introduction to robotics
Introduction to CFD
Material Characterization https://swayam.gov.in/nd1_noc20
https://swayam.gov.in/nd1_no
https://swayam.gov.in/nd1_noc20 _de11/preview
Sem VI c20_ae11/preview
_mm14/preview By Prof. Asokan T, Prof. Balaraman
By Prof. Arnab Roy, IIT
By Prof. Sankaran. S, IIT Madras Ravindran, Prof. Krishna
Kharagpur
Vasudevan, IIT Madras
Introduction to hybrid and
Automation in Introduction to Industry 4.0 and
Electric Vehicles MOOC:
Manufacturinghttps://swayam.go Industrial Internet of Things
https://nptel.ac.in/courses/108
Sem VII v.in/nd1_noc20_me58/preview https://swayam.gov.in/nd1_noc20
/103/108103009/
By Prof. Shrikrishna N. Joshi, IIT _cs69/preview
Dr. Praveen Kumar, Prof. S.
Guwahati By Prof. Sudip Misra, IIT Kharagpur
Majhi, IIT Guwahati
Supply Chain management
Fuel Cell Technology Production and Operation https://swayam.gov.in/nd2_cec20_
https://nptel.ac.in/courses/103 Management mg11/preview
Sem VIII /102/103102015/ https://swayam.gov.in/nd1_noc20 By Dr. P. Chitramani,
By Dr. Anil Verma, IIT Guwahati _mg06/preview Avinashilingam Institute for Home
& Prof. S. Basu, IIT Delhi By Prof. Rajat Agrawal, IIT Roorkee Science and Higher Education for
Women

Curriculum & Evaluation Scheme V & VI semester Page 4


AUTOMOBILE ENGINEERING

Subject Code: KME 501 Heat and Mass Transfer LTP:310 Credits: 4

Blooms
The students will be able to
Taxonomy
CO-1 Understand the fundamentals of heat and mass transfer. K2
CO-2 Apply the concept of steady and transient heat conduction. K3
CO-3 Apply the concept of thermal behavior of fins. K3
CO-4 Apply the concept of forced and free convection. K3
CO-5 Apply the concept of radiation for black and non-black bodies. K3

CO-6 Conduct thermal analysis of heat exchangers. K4

UNIT-1
Introduction to Heat Transfer (5 Hours)
Introduction of thermodynamics and Heat Transfer, Modes of Heat Transfer: Conduction, convection
and radiation, Effect of temperature on thermal conductivity of different types of materials, Introduction
to combined heat transfer mechanism, General differential heat conduction equation in the rectangular,
cylindrical and spherical coordinate systems, Initial and system boundary conditions.

Steady State one-dimensional Heat conduction (3 Hours)


Simple and Composite Systems in rectangular, cylindrical and spherical coordinates with and without
energy generation, Concept of thermal resistance, Analogy between heat and electricity flow, Thermal
contact resistance and over-all heat transfer coefficient, Critical radius of insulation for cylindrical, and
spherical bodies.

UNIT-2
Fins (3 Hours)
Heat transfer through extended surfaces and its classification, Fins of uniform cross-sectional area, Error
in measurement of temperature of thermometer wells.

Transient Conduction (3 Hours)


Transient heat conduction, Lumped capacitance method, Time constant, Unsteady state heat conduction
in one dimension only, Heisler charts and their applications.

UNIT-3
Forced Convection (5 Hours)
Basic concepts: Hydrodynamic boundary layer, Thermal boundary layer, Approximate integral boundary
layer analysis, Analogy between momentum and heat transfer in turbulent flow over a flat surface,
Mixed boundary layer, Flow over a flat plate, Flow across a single cylinder and a sphere, Flow inside
ducts, Thermal entrance region, Empirical heat transfer relations, Relation between fluid friction and
heat transfer, Liquid metal heat transfer.

Natural Convection (5 Hours)


Physical mechanism of natural convection, Buoyant force, Empirical heat transfer relations for natural

Curriculum & Evaluation Scheme V & VI semester Page 5


AUTOMOBILE ENGINEERING

convection over vertical planes and cylinders, horizontal plates, cylinders and sphere, combined free and
forced convection, Effect of turbulence.

UNIT-4
Thermal Radiation (8 Hours)
Basic concepts of radiation, Radiation properties of surfaces, Black body radiation Planck’s law, Wein’s
displacement law, Stefan-Boltzmann law, Kirchhoff’s law, Gray body, Shape factor, Black-body radiation,
Radiation exchange between diffuse non-black bodies in an enclosure, Radiation shields, Radiation
combined with conduction and convection; Absorption and emission in gaseous medium; Solar radiation;
Greenhouse effect, Radiation network analysis.

UNIT-5
Heat Exchanger (5 Hours)
Different types of heat exchangers, Fouling factors, Overall heat transfer coefficient, Logarithmic mean
temperature difference (LMTD) method, Effectiveness-number of transfer unit (NTU) method and
Compact Heat Exchangers.

Condensation and Boiling (3 Hours)


Introduction of condensation phenomena, Heat transfer relations for laminar film condensation on
vertical surfaces and on outside& inside of a horizontal tube, Effect of non-condensable gases, Drop wise
condensation, Heat pipes, Boiling modes, pool boiling, Hysteresis in boiling curve, Forced convection
boiling.

Introduction to Mass Transfer (2 Hours)


Introduction of Fick's law of diffusion, Steady state equimolar counter diffusion, Steady state diffusion
through a stagnant gas film, Heat and Mass Transfer Analogy -Convective Mass Transfer Correlations

Reference Books:-
1. Fundamentals of Heat and Mass Transfer, by Incroperra& DeWitt, John Wiley and Sons
2. Heat and Mass Transfer by Cengel, McGraw-Hill
3. Heat Transfer by J.P. Holman, McGraw-Hill
4. Heat and Mass Transfer by Rudramoorthy and Mayilsamy, Pearson Education
5. Heat Transfer by Ghoshdastidar, Oxford University Press
6. A text book on Heat Transfer, by Sukhatme, University Press.
7. Heat Transfer by Venkateshan, Ane Books Pvt Ltd
8. Schaum's outline of Heat Transfer by Pitts & Sisson McGraw-Hill
9. Heat and Mass Transfer by R Yadav, Central Publishing House.

Curriculum & Evaluation Scheme V & VI semester Page 6


AUTOMOBILE ENGINEERING

Subject Code: KME 502 Strength of Material LTP:310 Credits: 4

Blooms
Course Outcomes: The student will be able to
Taxonomy
CO 1 Understand the concept of stress and strain under different conditions of loading K2
CO 2 Determine the principal stresses and strains in structural members K3
CO 3 Determine the stresses and strains in the members subjected to axial, bending and K3
torsional loads
CO 4 Apply the concepts of stresses and strain in solving problems related to springs, K3
column and pressure vessels
CO 5 Calculate the slope, deflection and buckling of loaded members K3
CO 6 Analyze the stresses developed in straight and curved beams of different cross K4
sections

Unit I (8 Hours)
Compound stress and strains: Introduction, normal stress and strain, shear stress and strain, stresses on
inclines sections, strain energy, impact loads and stresses, state of plane stress, principal stress and
strain, maximum shear stress, Mohr’s circle for plane stress, three dimensional states of stress & strain,
equilibrium equations, generalized Hook’s law, theories of failure. Thermal Stresses.

Unit II (8 Hours)
Stresses in Beams: Pure Bending, normal stresses in beams, shear stresses in beams due to transverse
and axial loads, composite beams.

Deflection of Beams: Differential equation of the elastic curve, cantilever and simply supported beams,
Macaulay’s method, area moment method, fixed and continuous beams

Torsion: Torsion, combined bending & torsion of solid & hollow shafts, torsion of thin walled tubes.

Unit III (8 Hours)


Helical and Leaf Springs: Deflection of springs by energy method, helical springs under axial load and
under axial twist (respectively for circular and square cross sections) axial load and twisting moment
acting simultaneously both for open and closed coiled springs, laminated springs.

Columns and Struts: Buckling and stability, slenderness ratio, combined bending and direct stress,
middle third and middle quarter rules, struts with different end conditions, Euler’s theory for pin ended
columns, effect of end conditions on column buckling, Ranking Gordon formulae, examples of columns
in mechanical equipment and machines.

Unit IV (8 Hours)
Thin cylinders & spheres: Introduction, difference between thin walled and thick walled pressure
vessels, thin walled spheres and cylinders, hoop and axial stresses and strain, volumetric strain.

Thick cylinders: Radial, axial and circumferential stresses in thick cylinders subjected to internal or
external pressures, compound cylinders, stresses in rotating shaft and cylinders, stresses due to
interference fits.
Curriculum & Evaluation Scheme V & VI semester Page 7
AUTOMOBILE ENGINEERING

Unit V (8 Hours)
Curved Beams: Bending of beams with large initial curvature, position of neutral axis for rectangular,
trapezoidal and circular cross sections, stress in crane hooks, stress in circular rings subjected to tension
or compression.

Unsymmetrical Bending: Properties of beam cross-section, slope of neutral axis, stress and deflection in
unsymmetrical bending, determination of shear center and flexural axis (for symmetry about both axis
and about one axis) for I-section and channel section.

Text Books:
1. Strength of materials by Sadhu Singh, Khanna Book Publishing Co. (P) Ltd.
2. Strength of Material by Rattan, MC GRAW HILL INDIA
3. Mechanics of Materials by B.C. Punmia, Laxmi Publications (P) Ltd.

Reference Books:
1. Mechanics of Materials by Hibbeler, Pearson.
2. Mechanics of material by Gere, Cengage Learning
3. Mechanics of Materials by Beer, Jhonston, DEwolf and Mazurek, MC GRAW HILL INDIA
4. Strength of Materials by Pytel and Singer, Harper Collins
5. Strength of Materials by Ryder, Macmillan.
6. Strength of Materials by Timoshenko and Yσungs, East West Press.
7. Introduction to Solid Mechanics by Shames, Pearson
8. Mechanics of material by Pytel, Cengage Learning
9. An Introduction to Mechanics of Solids by Crandall, MC GRAW HILL INDIA
10. Strength of Materials by Jindal, Pearson Education
11. Strength of Materials by Basavajaiah and Mahadevappa, University Press.

Curriculum & Evaluation Scheme V & VI semester Page 8


AUTOMOBILE ENGINEERING

Subject Code: KAU 501 Automotive Transmission LTP:310 Credits: 4

Blooms
Course Outcomes: The students will be able to
Taxonomy
CO-1 Understand the Gearbox construction based on mechanism of working K2
CO-2 Understand the constructional, working principle of various types clutches K2
Understand the components and working of fluid coupling and
CO-3 K2
Hydrodynamic drive.
Understand Principal construction and working of Hydrostatic and Electric
CO-4 K2
drive
CO-5 Understand Components and types of Automatic Transmissions & its drives. K2
Apply the design concepts of gear box and clutches for calculating gear ratio
CO-6 K3
and forces & wear of clutches.

Unit 1: Clutch
Principle of operation, Requirements of Clutch, Constructional details Different types of clutches- Single
plate coil spring and Diaphragm spring clutches, and multi-plate clutch, Centrifugal and Automatic
Clutch, Dry and Wet type of clutch, Friction lining materials, Factors influencing clutch wear & points of
wear, Clutch Design, Clutch faults- Diagnosis & Remedies.

Unit 2: Gear Box


Need for Transmission system, Forces acting on vehicle, Tractive Effort, Gear box Objective of the Gear
Box, Determination of gear ratios for vehicles, Power-Torque Characteristics, Performance
characteristics in different speeds, Different types of gear boxes – sliding, constant and synchromesh
type, Planetary gear box, Need for double declutching and working of synchronizing unit. Power and
economy modes in gearbox, Transfer box, Transaxles, Overdrives. Gear shifting mechanisms, mechanical
link and wire types, Gear box maintenance

Unit 3: Hydrodynamic drive


Fluid Coupling & One way clutches: Fluid coupling-Principle-Constructional details. Torque
capacity.Performance characteristics.Reduction of drag torque in fluid coupling.Fluid requirementsand
characteristics

One way clutches (Over running clutch) Constructional details of various types, percentage slip, like
sprag clutch, ball and roller one way clutches, necessity and field of application, working

Hydrodynamic Torque converters: Introduction to torque converters, Principle constructional details,


performance characteristics.Comparisons characteristics, Multistage torque converters and Polyphase
torque converters.

Unit 4: Hydrostatic and Electric Drives


Hydrostatic drive – principle, types, advantages, limitations - Comparison of hydrostatic drive with
hydrodynamic drive - Construction and working of typical Janny hydrostatic drive.

Curriculum & Evaluation Scheme V & VI semester Page 9


AUTOMOBILE ENGINEERING

Electrical drives: advantages and limitations, principles of Ward Leonard system of control Modern
electric drive for buses and performance characteristics.
Unit 5: Automatic transmission:
Automatic transmissions relative merits and demerits when compared to conventional transmission,
Components of Automatic Transmission, Types of Automatic transmission - Automated manual
transmission (AMT), Automatic step transmission (AT), Dual-clutch transmission (DCT), Continuously
variable transmission (CVT)

Epicyclic Gear Box- Principle of Planetary gear trains. Introduction to epicyclic gear train – external mesh
and internal mesh planetary geartrains, The fundamentals of a hydraulic control system, basic four
speed hydraulic control system.

Books and References:


1. Heldt, P.M., “Torque converters”, Chilton Book Co., 1962.
2. Newton and Steeds, “Motor vehicles”, Illiffe Publishers, 1985.
3. Devaradjane. Dr. G., Kumaresan. Dr. M., “Automobile Engineering”, AMK Publishers, 2013.
4. Hydrostatic transmissions for vehicle applications, I Mech E Conference, 1981-88.
5. Crouse,W.H., Anglin,D.L.,” Automotive Transmission and Power Trains construction”, McGraw Hill,
1976.
6. Heinz Heisler, “Advance vehicle Technology”, Butterworth-Heinemann, 2002.

Curriculum & Evaluation Scheme V & VI semester Page 10


AUTOMOBILE ENGINEERING

Subject Code: KME 551 Heat and Mass Transfer Lab LTP:002 Credits: 1

Blooms
The students will be able to
Taxonomy
CO1 Apply the concept of conductive heat transfer. K3
Apply empirical correlations for both forced and free convection to determine K3
CO2
the value of convection heat transfer coefficient
CO3 Apply the concept of radiation heat transfer for black and grey body. K3

CO4 Analyze the thermal behaviour of parallel or counter flow heat exchangers K4

CO5 Conduct thermal analysis of a heat pipe K4

List of Experiments

Minimum eight experiment of the following


1. To determine thermal conductivity of conductive material(s).
2. To determine thermal conductivity of insulating material(s).
3. To determine heat conduction through lagged pipe.
4. To determine heat transfer through fin under natural convection.
5. To determine the heat transfer Rate and Temperature Distribution for a Pin Fin.
6. Determination of thermal conductivity of different types of fluids.
7. Experiment on Stefan's Law - determination of emissivity, etc.
8. Experiment on convective heat transfer through flat plate solar collector.
9. To compare LMTD and Effectiveness of Parallel and Counter Flow Heat Exchangers.
10. To find the heat transfer coefficient for Forced Convection in a tube.
11. To find the heat transfer coefficient for Free Convection in a tube.
12. To conduct experiments on heat pipe.
13. To study the rates of heat transfer for different materials and geometries.
14. Visit to a Thermal Power Station for practical exposure.

Curriculum & Evaluation Scheme V & VI semester Page 11


AUTOMOBILE ENGINEERING

Subject Code: KME 553 Internet of Things Lab LTP:002 Credits: 1

Blooms
The students will be able to
Taxonomy
CO1 Understand Internet of Things and its hardware and software components K2
CO2 Interface I/O devices, sensors & communication modules K3
CO3 Remotely monitor data and control devices K3
CO4 Design prototype of IoT based smart system K4
CO5 Develop IoT based projects for real life problem K6

List of Experiments:
S.No. Name of Experiment Outcome
Will be able to understand IoT,
Familiarization with concept of IoT,
Arduino/Raspberry Pi, and also able to
1 Arduino/Raspberry Pi and perform necessary
install software setup of Arduino/
software installation.
Respberry Pi
To interface motor using relay with
Able to use relay to control motor and
2 Arduino/Raspberry Pi and write a program to turn
other mechanical devices
ON/OFF motor.
To interface sensors* with Arduino/Raspberry Pi
Able to retrieve data from sensors and to
3 and write a program to displaysensors data on the
display it on computer screen
computer screen.
To interface OLED with Arduino/Raspberry Pi and Able to retrieve data from sensors and to
4
write a program to display sensor data on it. display it on OLED
To interface sensor with Arduino/Raspberry Pi and
Able to control relay with help of
5 write a program to turn ON/OFF Relay when
microcontroller and sensors
sensor data is detected.
To interface sensor with Arduino/Raspberry Pi and
Able to control Solenoid valve with help of
6 write a program to turn ON/OFF Solenoid valve
microcontroller and sensors
when sensor data is detected.
To interface sensor with Arduino/Raspberry Pi and
Able to control linear actuator with help of
7 write a program to turn ON/OFF Linear Actuator
microcontroller and sensors
when sensor data is detected.
To interface sensor with Arduino/Raspberry Pi and
Able to control Starter Motor with help of
8 write a program to turn ON/OFF Starter Motor
microcontroller and sensors
when sensor data is detected.
To interface Bluetooth with Arduino/Raspberry Pi
Able to communicate sensor data from
9 and write a program to send sensor data to smart
microcontroller to smart phone
phone using Bluetooth.
To interface Bluetooth with Arduino/Raspberry Pi
and write a program to turn Actuators* ON/OFF Able to control actuators using mobile
10
when message is received from smart phone using phone through Bluetoth
Bluetooth.
11 Write a program on Arduino/Raspberry Pi to Able to upload status of devices and

Curriculum & Evaluation Scheme V & VI semester Page 12


AUTOMOBILE ENGINEERING

upload Sensor data to thingspeak cloud. sensors on web cloud


Write a program on Arduino/Raspberry Pi to Able to retrieve status of devices and
12
retrieve sensors data from thingspeak cloud. sensors from web cloud
Develop IoT based smart lock system for Motor Able to develop smart lock system of motor
13
cycle/Car cycle/car

14 Develop IoT based Smart water flow system Able to develop smart water flow system

Able to develop smart home security


15. Develop IoT based home security system
system

Components required-
1. Arduino with cable
2. Raspberry Pi with cable and memory card
3. Node MCU
4. *Sensors-IR, LDR, DHT11 sensor, Push button, Pressure senser, Temperature sensor, Vibration,
Rotation, Location, Torque, Sound, Weight etc.
5. *Actuators-LED, Buzzer, Relay Switch, Motors, Motor Drivers, OLED, Display, Linear Actuator,
Solenoid Valve, Starter Motor etc.
6. Bluetooth Module, Wi-fi Module, Ethernet Module
7. Smart Phone
8. Computer
9. Power Supply-5V, 12V, 3.3V
10. Internet facility

Curriculum & Evaluation Scheme V & VI semester Page 13


AUTOMOBILE ENGINEERING

Subject Code: KAU 551 Automobile Engines Fuel and Lubricant Lab LTP:002 Credits:1

Course Outcomes: Student will be able to Blooms


Taxonomy
CO1 Demonstrate the various components of multi-cylinder SI and CI engines K3
CO2 Demonstrate the various types of fuel injection systems in SI and CI engines K3
CO3 Calculate the various performance characteristics of CI and SI engines. K3
Calculate temperature dependence viscosity and viscosity index of lubricating oil by
CO4 K3
viscometer.
CO5 Calculate the different properties for various fuels and lubricants. K3
Demonstrate the use of different types of lubricants in various automotive
CO6 K3
components.

LIST OF EXPERIMENTS
(Minimum eight/Ten Experiments are required to be conducted)
1. Dismantling and study of Multi-cylinder Petrol/Diesel Engine
2. Assembling of Multi-cylinder Petrol/Diesel Engines.
3. Study of Petrol/Diesel engine fuel system
4. Performance of CI and SI engine
5. Temperature dependence of viscosity of lubrication oil by Redwood Viscometer.
6. Viscosity Index of lubricating oil by Saybott Viscometer.
7. Flash and Fire points of Diesel, K-Oil, Bio-Diesel.
8. Flash and Fire points of lubricants.
9. Drop point of grease and mechanical penetration in grease.
10. Calorific value of liquid fuel.
11. Calorific value of gaseous fuel
12. Study of semi-solid lubrication in various Automobile Unit & Joints
13. Study of lubrication in transmission, final drive, steering gearbox.
14. Study of analytical equipment for oil analysis.
To find out volatility characteristic of different fuels by ASTM distillation methods (diesel,
gasoline lubricants).

Curriculum & Evaluation Scheme V & VI semester Page 14


AUTOMOBILE ENGINEERING

Semester – V: Departmental Elective – I: Specialization – Thermal Engineering


Subject Code: KME 054 I C Engine, Fuels & Lubrication LTP:300 Credits: 3

Bloom
CO Course Outcome
Taxonomy
CO 1 Explain the working principle, performance parameters and testing of IC Engine. K2
Understand the combustion phenomena in SI and CI engines and factors
CO 2 K2
influencing combustion chamber design.
Understand the essential systems of IC engine and latest trends and developments
CO 3 K2
in IC Engines.
Understand the effect of engine emissions on environment and human health and
CO 4 K2
methods of reducing it.
CO 5 Apply the concepts of thermodynamics to air standard cycle in IC Engines K3
CO 6 Analyze the effect of various operating parameters on IC engine performance. K4

Unit-I (9 Hours)
Introduction to I.C Engines: Engine classification and basic terminology, Two and four stroke engines, SI
and CI engines, Valve timing diagram, Valve mechanism- Push rod type, Overhead type (SOHC,DOHC).
Thermodynamic analysis of Air standard cycles: Otto cycle, Diesel cycle, Dual cycle, Comparison of Otto,
Diesel and Dual cycles Fuel air cycle, factors affecting the fuel air cycle, Actual cycle.
Testing and Performance: Performance parameters, Basic measurements, Blow by measurement,
Testing of SI and CI engines.

Unit–II (7 Hours)
Combustion: Stages of Combustion in SI & CI engine, Factors affecting combustion, Flame speed, Ignition
Delay, Abnormal combustion and its control.
Combustion chamber: Squish, Swirl & tumble, Combustion chamber design for SI & CI engine & factors
affecting it.

Unit–III (8 Hours)
Carburetion, Mixture requirements, Carburetors and fuel injection system in SI Engine, MPFI, Scavenging
in 2 Stroke engines.

Fuel injection in CI engines, Requirements, Types of injection systems, Fuel pumps, Fuel injectors,
Injection timings.

Turbocharging & its types- Variable Geometry Turbocharger, Waste Gate Turbocharger, Effect of
turbocharging on power & emission.

Unit-IV (9 Hours)
Engine Emission and Control: Pollutant - Sources and types – Effect on environment and human health -
formation of NOx - Hydrocarbon Emission Mechanism - Carbon Monoxide Formation - Particulate
emissions - Methods of controlling Emissions - Catalytic converters and Particulate Traps - Selective
Catalytic Reduction(SCR) - Diesel Oxidation Catalyst (DOC).

Curriculum & Evaluation Scheme V & VI semester Page 15


AUTOMOBILE ENGINEERING

Fuels: Fuels for SI and CI engine, Important qualities of SI and CI engine fuels, Rating of SI engine and CI
engine fuels, Dopes, Additives, Gaseous fuels, LPG, CNG, Biogas, Producer gas, Alternative fuels for IC
engines.

UNIT-V (9 Hours)
Engine Cooling and Lubrication: Different cooling systems, Radiators and cooling fans, Engine friction,
Lubrication principle, Type of lubrication, Lubrication oils, Crankcase ventilation.

Ignition System in SI Engine: Ignition system requirements, Magneto and battery ignition systems,
ignition timing and spark plug, Electronic ignition.

Recent trends in IC engine: Lean burn engine, Stratified charge spark ignition engine, Homogeneous
charge spark ignition engine, GDI.

Text Books
1. A Course in International Combustion Engines, by Mathur& Sharma, DhanpatRai& Sons.
2. I.C Engine, by Ganeshan, Tata McGraw Hill Publishers.

Reference Books
1. I.C Engine Analysis & Practice by E.FObert.
2. Internal Combustion Engine Fundamentals, by John B. Heywood, Tata Mcgraw Hill Publishers.
3. Engine Emission, by B. B. Pundir, Narosa Publication.
4. Engineering Fundamentals of Internal Combustion Engines by W.W. Pulkrabek, Pearson Education.
5. Fundamentals of Internal Combustion Engine by Gill, Smith, Ziurs, Oxford &IBH Publishing CO.
6. Fundamentals of Internal Combustion Engines by H.N. Gupta, Prentice Hall of India.

Curriculum & Evaluation Scheme V & VI semester Page 16


AUTOMOBILE ENGINEERING

Semester – V: Departmental Elective – I: Specialization – Automobile Engineering


Subject Code: KAU 051 Automobile Engines & Combustion LTP:300 Credits: 3

Bloom
CO Course Outcome
Taxonomy
CO 1 Explain the working principle, performance parameters and testing of IC Engine. K2
Understand the phenomena of combustion and its application in SI and CI
CO 2 K2
engines.
CO 3 Understand the essential systems of IC engine. K2
Understand the effect of engine emissions on environment and human health and
CO 4 K2
methods of reducing it.
CO 5 Apply the concepts of thermodynamics to air standard cycle in IC Engines K3
CO 6 Analyze the effect of various operating parameters on IC engine performance. K4

Unit-I (8 Hours)
Introduction to I.C Engines: Engine classification and basic terminology, Two and four stroke engines, SI
and CI engines, Valve timing diagram, Valve mechanism- Push rod type, Overhead type (SOHC,DOHC).

Thermodynamic analysis of Air standard cycles: Otto cycle, Diesel cycle, Dual cycle, Comparison of Otto,
Diesel and Dual cycles Fuel air cycle, factors affecting the fuel air cycle, Actual cycle.

Testing and Performance: Performance parameters, Basic measurements, Blow by measurement,


Testing of SI and CI engines.

Unit–II (8 Hours)
Combustion and Flames Propagation:
Chemical composition– Flue gas analysis, Dew point of products, Stoichiometry, Stoichiometry relations,
theoretical air required for complete combustion, Enthalpy of formation, Heating value of fuel, Adiabatic
flame Temperature, Chemical equilibrium.

Flame stability, Burning velocity of fuels, Measurement of burning velocity, Factors affecting the burning
velocity, Flame Propagation, Flame Temperature– Theoretical, Adiabatic & Actual, Ignition Limits, Limits
of Inflammability.

Unit–III (7 Hours)
Combustion: Stages of Combustion in SI & CI engine, Factors affecting combustion, Flame speed, Ignition
Delay, Abnormal combustion and its control.

Combustion chamber: Squish, Swirl & tumble, Combustion chamber design for SI & CI engine & factors
affecting it.

Ignition System in SI Engine: Ignition system requirements, Magneto and battery ignition systems,
ignition timing and spark plug, Electronic ignition.

Curriculum & Evaluation Scheme V & VI semester Page 17


AUTOMOBILE ENGINEERING

Unit-IV (9 Hours)
Carburetion, Mixture requirements, Carburetors and fuel injection system in SI Engine, MPFI, Scavenging
in 2 Stroke engines.

Fuel injection in CI engines, Requirements, Types of injection systems, Fuel pumps, Fuel injectors,
Injection timings.

Turbocharging & its types- Variable Geometry Turbocharger, Waste Gate Turbocharger, Effect of
turbocharging on power & emission.

UNIT-V (8 Hours)
Engine Emission and Control: Pollutant - Sources and types – Effect on environment and human health -
formation of NOx - Hydrocarbon Emission Mechanism - Carbon Monoxide Formation - Particulate
emissions - Methods of controlling Emissions - Catalytic converters and Particulate Traps - Selective
Catalytic Reduction(SCR) - Diesel Oxidation Catalyst (DOC).

Fuels & Lubricants: Fuels for SI and CI engine, Rating of SI engine and CI engine fuels, Gaseous fuels,
LPG, CNG, Biogas, Different cooling systems, Type of lubrication, Lubrication oils, Crankcase ventilation.

Text Books
3. A Course in International Combustion Engines, by Mathur& Sharma, DhanpatRai& Sons.
4. Fuels and combustion, Sharma and Chander Mohan, Tata McGraw Hill
5. I.C Engine, by Ganeshan, Tata McGraw Hill Publishers.

Reference Books
7. I.C Engine Analysis & Practice by E.FObert.
8. Internal Combustion Engine Fundamentals, by John B. Heywood, Tata Mcgraw Hill Publishers.
9. Engine Emission, by B. B. Pundir, Narosa Publication.
10. Engineering Fundamentals of Internal Combustion Engines by W.W. Pulkrabek, Pearson Education.
11. Fundamentals of Internal Combustion Engine by Gill, Smith, Ziurs, Oxford &IBH Publishing CO.
12. Fundamentals of Internal Combustion Engines by H.N. Gupta, Prentice Hall of India.

Curriculum & Evaluation Scheme V & VI semester Page 18


AUTOMOBILE ENGINEERING

Semester – V: Departmental Elective – II: Specialization – Automobile Engineering


Subject Code: KAU 052 Automotive chassis and suspension LTP:300 Credits: 3

Blooms
Course Outcomes: The students will be able to
Taxonomy
Understand different types of automotive chassis and frames used in
CO-1 K2
automobiles.
CO-2 Understand transmission and drive line components used in automobile. K2

CO-3 Understand the axles and types of steering system in automobile. K2

Understand the constructional features of barking, suspension system, wheels K2


CO-4
and tyres in automobile application.
Understand the recent advancements made in chassis components of K2
CO-5
automobile.
Apply the concepts of braking and steering system to design the same for K3
CO-6
automobile application.

Unit I
Chassis Layouts and Frames
Definition of Chassis, Types of Chassis Layout with reference to Power Plant Location and Drive

Automotive Frames - Material Selection and its Constructional Details, Various types, Different Loads
acting on Frame, Testing of Automotive Frames.

Unit II
Transmission: Clutches- Requirements and its types, Gear Box: Need and requirements, Types of manual
gear boxes, Gear ratio Calculation.

Drive Line: Propeller Shaft - Design Considerations & Constructional Details, Universal Joints, Constant
Velocity Joints, Hotchkiss Drive, Torque Tube Drive, Radius Rods and Stabilizers, Final drive - Different
types, Multi-axle Vehicles, Differential - Working Principle and Constructional Details, Non–Slip
Differential, Differential Locks.

Unit III
Suspension System: Need; factors influencing ride comfort; types; suspension springs-leaf spring, coil
spring & torsion bar; spring materials; independent suspension; rubber suspension; pneumatic
suspension; hydraulic suspension, shock absorbers-liquid & gas filled.

Braking Systems: Stopping Distance, Braking Efficiency, Weight Transfer during Braking, Drum Brakes -
Constructional Details, Leading and Trailing Shoe, Braking Torque, Disc Brake - Types and Constructional
Details, Hydraulic Braking System, Pneumatic Braking System, Power–Assisted Braking System, Factors
affecting brake performance, operating temperature, Area of brake lining, clearance.

Curriculum & Evaluation Scheme V & VI semester Page 19


AUTOMOBILE ENGINEERING

Unit IV
Axles: Live and Dead Axles, Constructional Details, Different Types of Loads acting on Drive Axles, Rear
Axle Shaft Supporting Types: Semi Floating, Full Floating, Three Quarter Floating, Axle Housings and
Types

Steering System: Types of Front Axles and Stub Axles, Front Wheel Geometry, Condition for True Rolling
Motion of Wheels during Steering, Steering Mechanisms, Steering Error Curve, Steering Linkages,
Different Types of Steering Gears, Slip Angle, Over Steer and Under Steer, Reversible and Irreversible
Steering, Hydraulic Power Assisted Steering, Turning Radius Calculation.

Unit V
Wheels and Tyres: Types of Wheels, Construction, Structure and Function, Forces acting on wheels,
Wheel Dimensions, Wheel Balancing, and Wheel Alignment. Structure and Function of Tyres, Static and
Dynamic Properties of Pneumatic Tyres, Types of Tyres, Materials, Tyre Section & Designation, Factors
affecting Tyre Life, Tyre Rotation.

Bearings: Functions; classification of bearings; bearing materials; automotive bearings.

Recent Trends in Chassis Systems: Special Steering Columns, 4 wheel steering system, Electric Power
Steering, Anti–Lock Braking System, Traction Control Systems, Electronic Brake force Distribution
Systems, Corner Stability Control, Hill Assist, and Autonomous Braking System.

Text Books:
1. Automobile engineering", Dr. Kripal Singh.
2. Automobile engineering" R.B. Gupta, SatyaPrakashan.
References:
1. Heldt P.M., "Automotive chassis", Chilton Co., New York.
2. Giles J.G., "Steering, Suspension and tyres", Iliffe Book Co., London.
3. A.K. Babu, Automotive Mechanics, Khanna Publishing House

Curriculum & Evaluation Scheme V & VI semester Page 20


AUTOMOBILE ENGINEERING

Semester – V: Departmental Elective – II: Specialization – Automation and Industry 4.0


Subject Code: KME 052 Mechatronics Systems LTP:300 Credits: 3

Bloom
Course Outcome: Student will be able to
Taxonomy
CO 1 Identify key elements of mechatronics and its representation by block diagram. K2
CO 2 Understand the concept of sensors and use of interfacing systems. K2
CO 3 Understand the concept and applications of different actuators K2
CO 4 Illustrate various applications of mechatronic systems. K2
CO 5 Develop PLC ladder programming and implementation in real life problem. K5

Unit I: Mechatronics & Its Scope


Mechatronics System
Introduction to Mechatronic Systems, Evolution, Scope, Application Areas, Basic Elements and Control of
Mechatronics systems, Advantages and disadvantages of Mechatronics, Industrial applications of
Mechatronics, autotronics, bionics, and avionics and their applications

Control System Concepts


Introduction to Control Systems, Elements of control system, Basic of open and closed loop control with
example.

Unit II
Sensor & Transducer
Definition and classification of sensor and transducer, performance terminology, static and dynamic
characteristics, Principle of working and application of Inductive Proximity, Capacitive Proximity,
Photoelectric, Ultrasonic, Magnetic, Hall Effect, Tactile Sensor, load cell, LVDT and interfacing sensors in
Mechatronic system.

UNIT III: ACTUATION SYSTEMS


Fluid Based Actuation
Concept of Hydraulic and Pneumatic Actuation system, Oil and Air preparation unit, Direction Control
Valve, Pressure Control Valve, Single and doubly actuated systems, Actuators and Accumulators.

Electrical Actuation Systems


Introduction to Switching devices,Concept of Electro Mechanical Actuation, Solenoids and Solenoid
Operated Direction Control Valves, Principle of working of DC and 3 Phase Induction Motor, Stepper
motors and Servo Motors with their merits and demerits.

UNIT IV: INDUSTRIAL CONTROLLERS


Programmable Logic Controllers
Basic Structure, Types and Working Principle, Concept of Scan Cycle and Scan Time, IO’s and its Types,
Selection Criteria and Applications

Programming Techniques
Ladder diagram –Concept of Contacts and Coil, Latching/ Holding Circuit, Memory Bits, Timers and
Counter.

Curriculum & Evaluation Scheme V & VI semester Page 21


AUTOMOBILE ENGINEERING

UNIT V: MECHATRONICS APPLICATIONS


Control of conveyor motor, sorting and packaging unit, pick and place robot, coin counter, operations of
bottling plant, domestic washing machine, use of PLC for extending and retracting pneumatic pistons
and their different combinations, automatic car park system, engine management system, other
applications in manufacturing.

Text Books:
1. Rolf Isennann, " Mechatronics Systems", Springer, 2005.
2. W. Bolten, "Mechatronics", Pearson Education 2003.
3. HMT Ltd, "Mechatronics:, Tata McGraw Hill 1998.
4. K. P. Ramachandran, G.K. Vijayaraghavan, M.S. Balasundaram, Mechatronics - Integrated
Mechanical Electronic Systems, Wiley.

Curriculum & Evaluation Scheme V & VI semester Page 22


AUTOMOBILE ENGINEERING

Subject Code: KAU 601 Automotive Air Conditioning LTP:310 Credits: 4

Blooms
Course Outcomes: The students will be able to
Taxonomy
CO-1 Understand the working of Air conditioning system and its components K2
Understand the working of Automotive heater & cooling system and its
CO-2 K2
components
Understand the working of various types of refrigerants, their properties and their
CO-3 K2
handling.
CO-4 Understand various types of controls used in automotive air conditioning K2
CO-5 Understand the maintenance and service procedure of Air conditioner K2
Apply the basic concepts to calculate the COP and other performance parameters
CO-6 K3
for different RAC systems

UNIT-I
Automotive air conditioning fundamentals
Purposes of Heating, Ventilation and Air Conditioning- Environmental Concerns- Ozone layer depletion-
Location of air conditioning components in a car. Schematic layout of a vehicle air conditioning system,
refrigeration system.Psychometry – Basic terminology and Psychrometric mixtures- Psychrometric
Chart- Related problems.

UNIT-II
Automotive cooling and heating system
Fixed thermostatic and Orifice tube system- Variable displacement thermostatic and Orifice tube
system- Vehicle air conditioning operation.

Types of compressor- Compressor Clutches- Compressor Clutch electrical circuit- Compressor


lubrication- Condensers- Evaporators- Expansion devices- Evaporator temperature and pressure
controls- receiver-drier- Accumulators- refrigerant hoses, Connections and other assemblies- Heating
system.

UNIT-III
Air-conditioning controls, delivery system and refrigerants
Types of Control devices- Preventing Compressor damage- Preventing damage to other systems.

Maintaining drivability- Preventing Overheating Ram air ventilation- Air delivery Components- Control
devices- Vacuum Controls Containers.

Handling refrigerants – Discharging, Charging & Leak detection – Refrigeration system diagnosis–
Diagnostic procedure – Ambient conditions affecting system pressures.

Curriculum & Evaluation Scheme V & VI semester Page 23


AUTOMOBILE ENGINEERING

UNIT-IV
Automatic temperature control
Different types of sensors and actuators used in automatic temperature control- Fixed and variable
displacement temperature control.Semi-Automatic- Controller design for Fixed and variable
displacement type air conditioning system.

UNIT-V
System servicing and testing
Special tools for servicing vehicle air conditioning – Diagnosing components and air conditioning
systems.Diagnosing cooling system- Air delivery system- Automatic temperature Control system
diagnosis and service.

Books and References:


1. Warren Farnell and James D.Halderman, "Automotive Heating, Ventilation, and AirConditioning
systems", Shop Manual, Pearson Prentice Hall, 2004.
2. William H Crouse and Donald L Anglin, "Automotive Air conditioning", McGraw Hill Inc.,1990.
3. Mitchell Information Services, Inc., "Mitchell Automatic Heating and Air Conditioning Systems",
Prentice Hall Inc., 1989.
4. Paul Weisler, "Automotive Air Conditioning", Reston Publishing Co. Inc., 1990.
5. Mc Donald K.L., "Automotive Air Conditioning", Theodore Audel series, 1978.
6. Goings,L.F., "Automotive Air Conditioning", American Technical services, 1974.

Curriculum & Evaluation Scheme V & VI semester Page 24


AUTOMOBILE ENGINEERING

Subject Code: KME 602 Machine Design LTP:310 Credits: 4

Blooms
Course Outcomes: The student will be able to
Taxonomy
CO 1 Recall the basic concepts of Solid Mechanics to understand the subject. K2
CO 2 Classify various machine elements based on their functions and applications. K2
Apply the principles of solid mechanics to machine elements subjected to static
CO 3 K3
and fluctuating loads.
Analyze forces, bending moments, twisting moments and failure causes in various
CO 4 K4
machine elements to be designed.
CO 5 Design the machine elements to meet the required specification. K5

Unit I (8 Hours)
Introduction
Definition, Design requirements of machine elements, Design procedure, Standards in design, Standards
designation of carbon & alloy steels, Selection of preferred sizes, Selection of materials for static and
fatigue loads, Design against Static Load

Design against Fluctuating Loads


Cyclic stresses, Fatigue and endurance limit, Stress concentration factor, Stress concentration factor for
various machine parts, Design for finite & infinite life, Soderberg, Goodman, Gerber criteria

Unit II (8 Hours)
Riveted Joints
Riveting methods, materials, Types of rivet heads, Types of riveted joints, Caulking and Fullering, Failure
of riveted joint, Efficiency of riveted joint, Design of boiler joints, Eccentric loaded riveted joint

Welded Joints
Stress relieving of welded joints, Butt Joints, Fillet Joints, Strength of Butt Welds, Strength of parallel
fillet welds, Strength of transverse fillet welds

Shafts
Cause of failure in shafts, Materials for shaft, Stresses in shafts, Design of shafts subjected to twisting
moment, bending moment and combined twisting and bending moments, Shafts subjected to fatigue
loads, Design for rigidity, Keys, Types of keys, Selection of square and flat keys, Strength of sunk key

Unit III (8 Hours)


Spur Gears
Tooth forms, System of gear teeth, contact ratio, Standard proportions of gear systems, Interference in
involute gears, Backlash, Selection of gear materials, Gear manufacturing methods, Design
considerations, Beam strength of gear tooth, Dynamic tooth load, Wear strength of gear tooth, Failure
of gear tooth, Design of spur gears, AGMA and Indian standards.

Curriculum & Evaluation Scheme V & VI semester Page 25


AUTOMOBILE ENGINEERING

Helical Gears
Terminology, Proportions for helical gears, Force components on a tooth of helical gear, Virtual number
of teeth, Beam strength and wear strength of helical gears, Dynamic load on helical gears, Design of
helical gears.

Introduction, Classification and Applications of Bevel & Worm Gears

Unit IV (8 Hours)
Sliding Contact Bearing
Types, Selection of bearing, Plain journal bearing, Hydrodynamic lubrication, Properties and materials,
Lubricants and lubrication, Hydrodynamic journal bearing, Heat generation, Design of journal bearing.

Rolling Contact Bearing


Advantages and disadvantages, Types of ball bearing, Thrust ball bearing, Types of roller bearing,
Selection of radial ball bearing, Bearing life, Selection of roller bearings, Dynamic equivalent load for
roller contact bearing under constant and variable loading, Reliability of Bearing.

Unit V (8 Hours)
IC Engine Parts
Selection of type of IC engine, General design considerations, Design of Cylinder and cylinder head;
Design of piston, piston ring and gudgeon pin;

Friction Clutches
Clutches, Difference between coupling and clutch, Single plate friction clutch, Torque transmitting
capacity, Multi-Disk Clutches, Friction Material

Note: Design data book is allowed in the examination

Text Books:
1. Design of Machine Elements-V.B. Bhandari, Tata McGraw Hill Co.
2. Design of Machine Elements, Sharma and Purohit, PHI.

Reference Books:
1. Mechanical Engineering Design, 9e – Joseph E. Shigely, McGraw Hill Education.
2. Machine Design-Maleev and Hartman, CBS Publishers.
3. Design of Machine Design-M.F. Spott, Pearson Education.
4. Elements of Machine Component Design, Juvinal&Marshek, John Wiley & Sons.
5. Machine design, Robert L. Norton, Pearson Education
6. Theory & Problem of Machine Design (Schaum’s Outline Series) Hall, Holowenko, Laughlin, Tata
McGraw Hill Co.
7. Machine Design-Sharma and Agrawal, S.K. Kataria& Sons.
8. Machine Design, U C Jindal, Pearson Education.

Curriculum & Evaluation Scheme V & VI semester Page 26


AUTOMOBILE ENGINEERING

Subject Code: KME 603 Theory of Machines LTP:310 Credits: 4

Blooms
Course Outcomes: The students will be able to
Taxonomy
CO1 Understand the principles of kinematics and dynamics of machines. K2
CO2 Calculate the velocity and acceleration for 4-bar and slider crank mechanism K3
CO3 Develop cam profile for followers executing various types of motions K3
CO4 Apply the concept of gear, gear train and flywheel for power transmission K3
Apply dynamic force analysis for slider crank mechanism and balance rotating &
CO5 K3
reciprocating masses in machines.
Apply the concepts of gyroscope, governors in fluctuation of load and brake &
CO6 K3
dynamometer in power transmission

Unit I (09 Hours)


Introduction, mechanisms and machines, kinematics and kinetics, types of links, kinematic pairs and
their classification, types of constraint, degrees of freedom of planar mechanism, Grubler’s equation,
mechanisms, inversion of four bar chain, slider crank chain and double slider crank chain.

Velocity analysis
Introduction, velocity of point in mechanism, relative velocity method, velocities in four bar mechanism,
instantaneous center.

Acceleration analysis
Introduction, acceleration of a point on a link, acceleration diagram, Corioli’s component of acceleration,
crank and slotted lever mechanism,.

Unit II (10 Hours)


Cams
Introduction, classification of cams and followers, cam profiles for knife edge, roller and flat faced
followers for uniform velocity, uniform acceleration

Gears and gear trains


Introduction, classification of gears, law of gearing, tooth forms and their comparisons, systems of gear
teeth, length of path of contact, contact ratio, minimum number of teeth on gear and pinion to avoid
interference, simple, compound, reverted and planetary gear trains, sun and planet gear train.

Unit III (08 Hours)


Force analysis
Static force analysis of mechanisms, D’Alembert’s Principle, dynamics of rigid link in plane motion,
dynamic force analysis of planar mechanisms, piston force and crank effort. Turning moment on
crankshaft due to force on piston, Turning moment diagrams for single cylinder double acting steam
engine, four stroke IC engine and multi-cylinder engines, Fluctuation of speed, Flywheel.

Curriculum & Evaluation Scheme V & VI semester Page 27


AUTOMOBILE ENGINEERING

Unit IV (09 Hours)


Balancing
Introduction, static balance, dynamic balance, balancing of rotating masses, two plane balancing,
graphical and analytical methods, balancing of reciprocating masses, balancing of single cylinder engine.

Governors
Introduction, types of governors, characteristics of centrifugal governors, gravity controlled and spring
controlled centrifugal governors, hunting of centrifugal governors, inertia governors. Effort and Power of
governor.

Unit V (09 Hours)


Brakes and dynamometers
Introduction, Law of friction and types of lubrication, types of brakes, effect of braking on rear and front
wheels of a four wheeler, dynamometers, belt transmission dynamometer, torsion dynamometer,
hydraulic dynamometer

Gyroscope
Space motion of rigid bodies, angular momentum, gyroscopic couples, gyroscopic stabilization, ship
stabilization, stability of four wheel and two wheel vehicles moving on curved paths.

Text / Reference Books


1. Kinematics and dynamics of machinery: Wilson and Sadler, Third edition, Pearson.
2. Theory of Mechanisms and Machines: Amitabh Ghosh and Ashok Kumar Mallik, Third Edition
Affiliated East-West Press.
3. Theory of Machines and Mechanisms: Joseph Edward Shigley and John Joseph Uicker, Jr. Oxford
University Press
4. Kinematics and dynamics of machinery: R L Norton, McGraw Hill
5. Theory of Machines: S.S. Rattan, McGraw Hill
6. Theory of Machines: Thomas Bevan, CBS Publishers.

Suggested Software
MechAnalyzer

Curriculum & Evaluation Scheme V & VI semester Page 28


AUTOMOBILE ENGINEERING

Subject Code: KAU 651 Automotive Pollution and Control Lab LTP:002 Credits: 1

Blooms
Course Outcomes: The students will be able to
Taxonomy
Understand the performance of petrol and diesel engines in full load and part load
CO-1 K2
conditions.

Demonstrate various tests on petrol and diesel engines for calculating different
CO-2 K3
operational parameters.

Study different equipments used for determining various pollutants from IC


CO-3 K3
engines.

Demonstrate measurement of various pollutants emitted from IC engines by using


CO-4 K3
Gas Analyzer and smoke meter.

List of Experiments
1. Performance study of petrol and diesel engines both at full load and part load conditions.
2. Morse test on petrol and diesel engines.
3. Determination of compression ratio, volumetric efficiency and optimum cooling water flow rate in
engines.
4. Heat balance test on an automotive engine.
5. Testing of 2 and 4 wheelers using chassis dynamometers.
6. Study of NDIR Gas Analyzer for CO and CO2.
7. Study of Flame Ionization Detector HC.
8. Study of ChemiluminescentNOx analyzer.
9. Measurement of HC using exhaust gas analyzer.
10. Measurement of CO using exhaust gas analyzer.
11. Measurement of CO2, using exhaust gas analyzer.
12. Measurement of O2 using exhaust gas analyzer.
13. Diesel smoke measurement using smoke meter.

Curriculum & Evaluation Scheme V & VI semester Page 29


AUTOMOBILE ENGINEERING

Subject Code: KME 652 Machine Design Lab LTP:002 Credits: 1

Blooms
Course Outcomes: The student will be able to
Taxonomy
Apply the principles of solid mechanics to design various machine Elements
CO-1 K3
subjected to static and fluctuating loads.
Write computer programs and validate it for the design of different machine
CO-2 K4
elements
CO-3 Evaluate designed machine elements to check their safety. K5

A Design of Machine Elements


1. Design a knuckle joint subjected to given tensile load.
2. Design a riveted joint subjected to given eccentric load.
3. Design of shaft subjected to combined constant twisting and bending loads
4. Design a transverse fillet welded joint subjected to given tensile load.
5. Design & select suitable Rolling Contact Bearing for a shaft with given specifications
6. Design a cylinder head of an IC Engine with prescribed parameters.
7. Design of Piston & its parts of an IC Engine

B. Computer Programs for conventional design


Computer and Language:Students are required to learn the basics of computer language such as
C/C++/MATLAB so that they should be able to write the computer program.

1. Design a pair of Spur Gear with given specifications to determine its various dimensions using
Computer Program in C/C++.
2. Design a pair of Helical Gear with given specifications to determine its various dimensions using
Computer Program in C/C++.
3. Design of Sliding Contact Bearing with given specifications & determine its various parameters using
Computer Program in C/C++.

Curriculum & Evaluation Scheme V & VI semester Page 30


AUTOMOBILE ENGINEERING

Subject Code: KME 653 Theory of Machines Lab LTP:002 Credits: 1

Blooms
The students will be able to:
Taxonomy
Demonstrate various mechanisms, their inversions and brake and clutches in
CO1 K2
automobiles
CO2 Apply cam-follower mechanism to get desired motion of follower. K3
Apply the concepts of gears and gear train to get desired velocity ratio for power
CO3 K3
transmission.
CO4 Apply the concept of governors to control the fuel supply in engine. K3
CO5 Determine the balancing load in static and dynamic balancing problem K3

List of Experiments
(Minimum eight experiments out of the following)
NOTE: Student has to write computer program in C / C++ / Python and to run to compute the output
values for at least ONE experiments.
1. To study various types of kinematics links, pairs, chains & Mechanisms
2. To study Whitworth Quick Return Motion Mechanisms, Reciprocating Engine Mechanism, and
Oscillating Engine Mechanism
3. To study of inversions of four bar linkage
4. To study of inversions of single/double slider crank mechanisms
5. To study various types of gear (Helical, cross helical, worm, bevel gear) and gear profile (involute
and cycloidal) and condition for interference Helical, cross helical, worm, bevel gear
6. To compute the output velocity invarious gear trains
7. To study gyroscopic effects through models
8. To determine gyroscopic couple on Motorized Gyroscope
9. To perform experiment on dead weight type governor to prepare performance characteristic
Curves, and to find stability & sensitivity
10. To perform experiment on spring controlled governor to prepare performance characteristic
Curves, and to find stability & sensitivity
11. To determine whirling speed of shaft theoretically and experimentally
12. To perform the experiment for static / dynamic balancing
13. To perform experiment on brake
14. To perform experiment on clutch
15. To perform the experiment for static / dynamic balancing.
16. To perform experiment on longitudinal vibration
17. To perform experiment on transverse vibration

Curriculum & Evaluation Scheme V & VI semester Page 31


AUTOMOBILE ENGINEERING

Semester – VI: Departmental Elective – III: Specialization – Automobile Engineering


Subject Code: KAU 061 Automotive Electrical and Electronics LTP:300 Credits: 3

Blooms
The students will be able to
Taxonomy
CO-1 Understand the basic concepts of electrical systems used in automobile. K2
Understand the constructional features of charge storage devices and methods K2
CO-2
to test these devices for their healthy operation.
Understand the principles and characteristics of charging and starting system of K2
CO-3
automobile and study the various faults occurring in system.
Understand the ignition and auxiliary system- types & constructional features K2
CO-4
used in automobile.
Describe the principles and architecture of electronics systems and its K2
CO-5 components present in an automobile related to data transfer, instrumentation,
control, and security systems.
Understand latest trends developed in electrical and electronic systems of K2
CO-6
automobile and their advantages over conventional technologies.

Unit 1 (8 Hours)
Introduction to electrical fundamentals
Ohm’s Law, Kirchhoff’s Law, Capacitance and Inductance, Simple Electric Circuits, Automotive Wiring
Harnesses, Insulated and Earth Return System, Positive and Negative Earth Systems, Connectors and its
types

Charge storing devices


Principle and construction of Lead Acid Battery, Nickel – Cadmium Battery, Nickel Metal, Hybrid Battery,
Sodium Sulphur Battery and Aluminum Air Battery-Choice of Batteries for automotive applications,
Characteristics of Battery, Battery Rating, Capacity and Efficiency, Various Tests on Battery, Battery–
Charging Techniques. Maintenance of batteries.

Unit 2 (8 Hours)
Starter Systems
Requirements of Starter Motor, Starter Motor types, construction and characteristics, Starter drive
mechanisms, Starter Switches and Solenoids.
Charging system components, Generators and Alternators, types, construction and Characteristics,

Charging System
Voltage and Current Regulation, Cut –out relays and regulators, Charging circuits for D.C. Generator, A.C.
Single Phase and Three – Phase Alternator

Unit 3 (8 Hours)
Automotive Ignition Systems
Spark Plugs, Constructional details and Types, Battery Coil and Magneto–Ignition System Circuit details
and Components, Centrifugal and Vacuum Advance Mechanisms, Non–Contact– type Ignition Triggering
devices, Capacitive Discharge Ignition, Distributor–less Ignition Systems

Curriculum & Evaluation Scheme V & VI semester Page 32


AUTOMOBILE ENGINEERING

Auxiliary Systems
Head Lamp and Indicator Lamp construction and working details, Focusing of head lamps, Anti– Dazzling
and Dipper Details, Automotive Wiring Circuits. Indicators and meters, speedometers, electric horn,
windshield wiper, electric horn and relay devices.

Unit 4 (8 Hours)
Automotive Electronics
Automotive networking, Bus system, Advantages of bus systems, requirements of buses, Buses in motor
vehicle: CAN, FlexRay, LIN, Ethernet, IP, PSI5, MOST bus and optical fibers/wave guides, Architectures of
electronic system.

Control Units
ECM, ABS control unit, Steering Control Unit, SRS control unit, Automatic Air Conditioning Control Unit.

Unit 5 (8 Hours)
Automotive Sensors and Actuators
Basic principle, Main requirements, Micromechanics, Position sensors, Speed and RPM sensors,
Acceleration and vibration sensors, Pressure sensors, Flow meters, Gas sensors, concentration sensors,
temperature sensors, Force sensors, Optoelectronics sensors, Sensors for driver assistance systems:
Ultrasonic technology, Radar technology, LIDAR sensors Purge Control, Idling Setting Control,
Immobilizer System, Stepper motors.

Books:
1. Automotive Electricals by PL Kohli, McGraw Hill Publications.
2. Robert Bosch “Automotive Hand Book”, SAE (8th Edition), 2011.
References:
1. Tom Denton, “Automobile Electrical and Electronic Systems” 4th edition- Routledge - 2012.
2. Barry Hollembeak, “Automotive Electricity and Electronics”, Delmar Cengage Learning; 5th
edition, 2011

Curriculum & Evaluation Scheme V & VI semester Page 33


AUTOMOBILE ENGINEERING

subject Code: KAU 062 Vehicle Transport Management L T P : 3 0 0 Credits: 3

Blooms
The students will be able to
Taxonomy
Understand the principles of transport management for improving vehicle and
CO-1 K2
operator performance.

CO-2 Understand the importance of maintenance for increasing efficiency of fleet. K2

CO-3 Understand budget formulation and supply chain management in vehicle transport. K2

CO-4 Understand the methods of fare calculation and running cost estimation of vehicle. K2
Understand and comply with vehicular Regulations (i.e. Motor vehicle act) to reduce
CO-5 K2
vehicular accidents & crimes.

UNIT I
Organization and Management (9 Hours)
Forms of Ownership – principle of Transport Management – Staff administration – Recruitment and
training –welfare – health and safety.Basic principles of supervising.Organizing time and people. Driver
and mechanic hiring - Driver checklist - Lists for driver and mechanic – Trip leasing - Vehicle operation
and types of operations.

UNIT II
Vehicle Maintenance ( 8 Hours)
Scheduled and unscheduled maintenance - Planning and scope - Evaluation of PMI programme – Work
scheduling - Overtime - Breakdown analysis - Control of repair backlogs - Cost of options.

UNIT III
Vehicle Parts, Supply Management and Budget (9 Hours)
Cost of inventory - Balancing inventory cost against downtime - Parts control - Bin tag systems – Time
management - Time record keeping - Budget activity - Capital expenditures - Classification of vehicle
expenses - Fleet management and data processing - Data processing systems - Software. Model -
Computer controlling of fleet activity - Energy management.

UNIT IV
Scheduling and Fare Structure (8 Hours)
Route planning - Scheduling of transport vehicles - Preparation of timetable – preparation of vehicle and
crew schedule - Costs, fare structure – Fare concessions - Methods of fare collection - Preparation of
fare table.

UNIT V
Motor Vehicle Act (9 Hours)
Schedules and sections - Registration of motor vehicles - Licensing of drivers and conductors - Control of
permits - Limits of speed - traffic signs - Constructional regulations - Description of goods carrier,
delivery van, tanker, tipper, municipal, fire fighting and break down service vehicle.

Curriculum & Evaluation Scheme V & VI semester Page 34


AUTOMOBILE ENGINEERING

BOOKS and REFERENCES:


1. John Dolu, Fleet Management, McGraw-Hill Co., 1984
2. Government Publication, The Motor vehicle Act, 1989.
3. Rex W Faulks, Bus and Coach Operation, Butterworth, 1987.
4. KitchinL.D., Bus operation, 3rd Edition, llliffe and Sons Ltd., London, 1992.
5. KadiyaliL.R., Traffic engineering and Transport Planning.
6. Bus operation -L.d kitchen, iliffe& sons
7. Bus & coach operation -Rex w. fautks. Butter worth version of 1987

Curriculum & Evaluation Scheme V & VI semester Page 35


AUTOMOBILE ENGINEERING

B. Tech Automobile Engineering


Evaluation Scheme
Effective from Session 2021-22 (Yet to finalized)
SEMESTER- VII
End
Sl. Periods Evaluation Scheme Total Credit
Code Subject Semester
No.
L T P CT TA Total PS TE PE
1 HSMC-1/HSMC-2 3 0 0 30 20 50 100 150 3
2 Departmental Elective-IV 3 0 0 30 20 50 100 150 3
3 Departmental Elective-V 3 0 0 30 20 50 100 150 3
4 Open Elective-II 3 0 0 30 20 50 100 150 3
5 Lab-1 0 0 2 25 25 50 1
Mini Project or Internship
6 0 0 2 50 50 1
Assessment*
7 Project 0 0 8 150 150 4
8 MOOCs (Essential for Hons. Degree)
Total 9 0 12 21 850 18
*The Mini Project or internship (5 - 6 weeks) conducted during summer break after VI semester and will be assessed during
VII semester.

SEMESTER- VIII
End
Sl. Periods Evaluation Scheme
Code Subject Semester Total Credit
No.
L T P CT TA Total PS TE PE
1 HSMC-2/HSMC-1 3 0 0 30 20 50 100 150 3
2 Open Elective-III 3 0 0 30 20 50 100 150 3
3 Open Elective-IV 3 0 0 30 20 50 100 150 3
4 Project 0 0 18 100 300 400 9
5 MOOCs (Essential for Hons. Degree)
Total 9 0 18 27 850 18

Curriculum & Evaluation Scheme V & VI semester Page 36


AUTOMOBILE ENGINEERING

Semester – VII: Departmental Elective – IV: Specialization – Automobile Engineering


Subject Code: KAU 071 Automotive Pollution and control LTP:300 Credits: 3

Blooms
The students will be able to
Taxonomy
Understand formation of various type engine emissions, their effect on human
CO-1 K2
health & environment and protocols for controlling carbon emissions.
Understand the types of emissions from spark and compression ignition
CO-2 K2
engines.
Understand the different technologies used in SI and CI engines for reducing
CO-3 K2
engine emissions.
Understand various after-treatment devices used for reducing tail pipe
CO-4 K2
emissions according to Bharat Stage norms for various categories of vehicles.
Understand various emission standard procedures used for testing the
CO-5 K2
emissions from various categories of vehicles.
Understand the various equipments used for measurement of exhaust
CO-6 K2
emissions.

Unit I (8 Hours)
Engine emissions and air pollution
Constituents of engine exhaust responsible for air pollution and their effect on human health, ozone
layer depletion and global warming, Photochemical smog, greenhouse gases, Kyoto protocol and carbon
trading.

Formation of Pollutants
Combustion generated and other pollutants, general mechanisms and kinetics of formation of carbon-
monoxide, unburnt hydrocarbon, oxides of nitrogen and particulate matter due to combustion, effect of
air-fuel ratio on emissions, Zeldovitch mechanism for formation of NOx, soot and smoke formation. NOx
particulate trade-off.

Unit II (7 Hours)
Emissions from Spark ignition engines
Types of emission form spark ignition engines, importance of mixture formation, lean and rich mixture,
study of various mechanism of formation of unburnt hydrocarbon, effect of various design and
operating variables on formation of CO, UBHC and NOx.
Discussion on different technologies used for reducing engine out emissions from a spark ignition
engine, gasoline port injection and gasoline direct injection, Evaporative emissions and their control,
HCCI operation of Gasoline engines.

Unit III (7 Hours)


Emissions from Compression Ignition engines
Types of emissions from compression ignition engine, effect of various design and operating variables on
formation of NOx, smoke and particulate matter.

Curriculum & Evaluation Scheme V & VI semester Page 37


AUTOMOBILE ENGINEERING

Discussion of various technologies for reducing engine out emissions from a compression ignition engine
such as turbo charging, inter- cooling, fuel injection pressure, injection timing retard, exhaust gas
recirculation, HCCI operation of Diesel engines.

Unit IV (9 Hours)
Exhaust After treatment
Need for exhaust after treatment, fundamentals of catalytic converters, three-way catalyst, diesel
oxidation catalyst, catalyst deactivation (contamination and poisoning, thermal deactivation), diesel
particulate filter, effect of fuel sulphur on after treatment devices, Selective Catalyst Reduction.

Emission Test Procedures


Test cycles (USEPA Emission Test Cycle, European Emission Test Procedure, Japan Cycle) for emission
testing of two three wheelers, passenger cars, utility vehicles, light and heavy duty commercial vehicles.
Test procedures (USEPA, European and Evaporative Emission Standards) for various types of evaporative
emissions.

Unit V (8 Hours)
Study of Emission Stages: Bharat Stage I, II, III, IV and VI for two-three wheelers, passenger cars, utility
vehicles, light and heavy duty commercial vehicles used in India and Europe.

Equipment for Emission Measurements


NDIR analyzers, Flame ionization detector, chemiluminescence analyzer, constant volume sampling,
measurement of smoke and particulate matter.

Text Book:
1. Pundir. B.P., “IC Engines Combustion and Emissions” Narosa Publishers, 2010.

Reference Books:
1. Ramalingam. K.K., “Internal Combustion Engines”, Scitech Publications, 2003.
2. SAE Transactions, “Vehicle Emission”, 3 Volumes, 1982. 4. Obert,E.F., “Internal Combustion Engines”,
1982.
3. Taylor, C.F., “Internal Combustion Engines”, MIT Press, 1972.
4. Heywood, J.B., “Internal Combustion Engine Fundamentals”, McGraw Hill Book Co., 1995.
5. Automobiles and Pollution SAE Transaction, 1995.
6. Springer and Patterson, “Engine Emission”, Plenum Press, 1990.

Curriculum & Evaluation Scheme V & VI semester Page 38


AUTOMOBILE ENGINEERING

Semester – VII: Departmental Elective – IV: Specialization – Automobile Engineering


Subject Code: KAU 072 Hybrid Vehicle Propulsion LTP:300 Credits: 3

Blooms
The students will be able to
Taxonomy
CO-1 Understand the basics of the hybrid electric vehicles and it’s types. K2
CO-2 Understand the types of drive trains used in hybrid vehicles K2
CO-3 Understand the propulsion units used in Hybrid Vehicles and their efficiency. K2
Understand the requirements and devices of energy storage used in hybrid
CO-4 K2
vehicles.
CO-5 Understand the concept of downsizing of IC engines in case of hybrid vehicles. K2
Understand the principles of energy management and issues related to these
CO-6 K2
strategies.

UNIT I
Introduction to Hybrid Electric Vehicles (4 Hours)
History of hybrid and electric vehicles, social and environmental importance of hybrid and electric
vehicles, impact of modern drive-trains on energy supplies.

Conventional Vehicles (4 Hours)


Basics of vehicle performance, vehicle power source characterization, transmission characteristics, and
mathematical models to describe vehicle performance.

UNIT II
Hybrid Electric Drive-trains (4 Hours)
Basic concept of hybrid traction, introduction to various hybrid drive-train topologies, power flow
control in hybrid drive-train topologies, fuel efficiency analysis.

Electric Drive-trains (4 Hours)


Basic concept of electric traction, introduction to various electric drive-train topologies, power flow
control in electric drive-train topologies, fuel efficiency analysis.

UNIT III
Electric Propulsion unit (10 Hours)
Introduction to electric components used in hybrid and electric vehicles, Configuration and control of DC
Motor drives, Configuration and control of Induction Motor drives, configuration and control of
Permanent Magnet Motor drives, Configuration and control of Switch Reluctance Motor drives, drive
system efficiency.

UNIT IV
Energy Storage (5 Hours)
Introduction to Energy Storage Requirements in Hybrid and Electric Vehicles, Battery based energy
storage and its analysis, Fuel Cell based energy storage and its analysis, Super Capacitor based energy

Curriculum & Evaluation Scheme V & VI semester Page 39


AUTOMOBILE ENGINEERING

storage and its analysis, Flywheel based energy storage and its analysis, Hybridization of different energy
storage devices.

Sizing the drive system (4 Hours)


Matching the electric machine and the internal combustion engine (ICE), Sizing the propulsion motor,
sizing the power electronics, selecting the energy storage technology, Communications, supporting
subsystems

UNIT V
Energy Management Strategies (8 Hours)
Introduction to energy management strategies used in hybrid and electric vehicles, classification of
different energy management strategies, comparison of different energy management strategies,
implementation issues of energy management strategies.

Text Books:
1. Iqbal Hussein, Electric and Hybrid Vehicles: Design Fundamentals, CRCPress , 2003.
2. MehrdadEhsani, YimiGao, Sebastian E. Gay, Ali Emadi, Modern Electric, Hybrid Electric and Fuel
Cell Vehicles: Fundamentals, Theory and Design, CRC Press , 2004.

Reference Books:
1. James Larminie, John Lowry, Electric Vehicle Technology Explained, Wiley , 2003.
2. Chris Mi, M. AbulMasrur, David WenzhongGao, Hybrid Electric Vehicles: Principles and
Applications with Practical Perspectives, John Wiley & Sons Ltd., 2011.

Curriculum & Evaluation Scheme V & VI semester Page 40


AUTOMOBILE ENGINEERING

Semester – VII: Departmental Elective – V: Specialization – Automobile Engineering


Subject Code: KAU 073 Vehicle Body Engineering & safety LTP:300 Credits: 3

Blooms
The students will be able to
Taxonomy
CO-1 Understand the classification of the vehicles on the basis of body. K2
CO-2 Understand the importance of material selection in designing automotive bodies. K2
CO-3 Understand the concepts of aerodynamics used in designing automobiles. K2
Understand the importance of interior and exterior ergonomics while designing the
CO-4 K2
vehicle.
Identify various sources of noise and methods of noise separation and various safety
CO-5 K2
aspects in a given vehicle.
Calculate various aerodynamic forces and moments acting on vehicle, load
CO-6 K3
distribution in vehicle body and stability of vehicle.

UNIT-I
Classification of Coachwork (9 Hours)
Styling forms, coach and bus body style, layout of cars, buses and coach with different seating and
loading capacity, types of commercial vehicles, vans and pickups, etc. Terms used in body building
construction, angle of approach, Angle of departure, ground clearance, Cross bearers, floor longitudes,
posts, seat rail, waist rail, cant rail, Roof stick, Roof longitude, Rub rail, skirt rail, truss panel, wheel arch
structure, wheel arch, post diagonals, gussets.

UNIT-II
Vehicle Body Materials (9 Hours)
Aluminum alloys, Steel, alloy steels, plastics, Metal matrix composites, structural timbers - properties,
glass reinforced plastics and high strength composites, thermoplastics, ABS and styrenes, load bearing
plastics, semi rigid PUR foams and sandwich panel construction. Paints adhesives and their properties,
corrosion and their prevention.

UNIT-II
Aerodynamics (5 Hours)
Basics, Vehicle drag and types, Various types of forces and moments, effects of forces and moments,
various body optimization techniques for minimum drag, Principle of wind tunnel technology, flow
visualization techniques, tests with scale models, aerodynamic study for heavy vehicles.

Load Distribution (5 Hours)


Type of body structures, Vehicle body stress analysis, vehicle weight distribution, Calculation of loading
for static loading, symmetrical, longitudinal loads, side loads, stress analysis of bus body structure under
bending and torsion.

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AUTOMOBILE ENGINEERING

UNIT-IV
Interior Ergonomics (4 Hours)
Introduction, Seating dimensions, Interior ergonomics, ergonomics system design, seat comfort,
suspension seats, split frame seating, back passion reducers, dash board instruments, electronic
displays, commercial vehicle cabin ergonomics, mechanical package layout, goods vehicle layout.
Visibility, regulations, drivers visibility, methods of improving visibility, Window winding and seat
adjustment mechanisms.

Vehicle Stability (4 Hours)


Introduction, Longitudinal, lateral stability, vehicle on a curvilinear path, critical speed for toppling and
skidding.Effect of operating factors on lateral stability, steering geometry and stabilization of steerable
wheels, mass distribution and engine location on stability.

UNIT-V
Noise and Vibration (5 Hours)
Noise characteristics, Sources of noise, noise level measurement techniques, Body structural vibrations,
chassis bearing vibration, designing against fatigue, methods of noise suppression.

Impact protection (5 Hours)


Basics, physics of impact between deformable bodies, design for crash worthiness, occupant and cargo
restraint, passive restraint systems, side impact analysis, bumper system, energy absorbent foams, laws
of mechanisms applied to safety.

Books &Reference:
1. Bosch, “Automotive Handbook”, 8th Edition, SAE publication, 2011.
2. Powloski J., “Vehicle Body Engineering”, Business books limited, London, 1969.
3. Ronald K. Jurgen, “Automotive Electronics Handbook”, Second Edition, McGraw-Hill Inc., 1999.
4. Vehicle body engineering Giles J Pawlowsky Business books limited 1989
5. Vehicle body layout and analysis John Fenton Mechanical Engg. Publication ltd, London. 1990
6. Vehicle Safety 2002 Cornwell press Town bridge, UK ISBN 1356 – 1448
7. Aerodynamics of Road Vehicles W.H. Hucho Butter worth’s 1987 4th Edition.

Curriculum & Evaluation Scheme V & VI semester Page 42


AUTOMOBILE ENGINEERING

Semester – VII: Departmental Elective – V: Specialization – Automobile Engineering


Subject Code: KAU 074 Trouble Shooting, Service & Maintenance Repair L T P : 3 0 0 Credits: 3

Blooms
The students will be able to
Taxonomy
CO-1 Understand types of maintenance procedures used in automobiles. K2
CO-2 Understand the common garage practices and factors affecting efficiency of garage. K2
Understand the procedure of engine dismantling, inspection, common problems
CO-3 K2
and remedies.
Understand the procedure of chassis and driveline components maintenance,
CO-4 K2
inspection, common problems and remedies.
Understand the procedure of electrical system maintenance, inspection, common
CO-5 K2
problems and remedies.
Understand basic principles of body work, paint of automobile vehicles and their
CO-6 K2
safety measures.

UNIT I
Automobile Maintenance (6 Hours)
Importance of maintenance, scheduled and unscheduled maintenance, preparation of check lists,
analysis of breakdown, preventive measures, unit replacement system, maintenance schedule, chassis
lubrication schedule, component retrieval, estimating repair cost, maintenance record, warranty period,
servicing. Inspection forms, Log books, Trip sheets, other maintenance record forms.

Garage Practice (2 Hours)


Types of servicestation/garage, layout of garage, Factors affecting layout, tools & equipment’s, transport
service undertakings, designa layout for different garage.

UNIT II
Engine Maintenance (10 Hours)
Dismantling of engine components, cleaning methods, visual inspection and dimensionalcheck of various
engine components, minor and major tune up, reconditioning and repairing methods of engine
components, Assembly procedure, special tools used for maintenance, repair and overhauling, Cooling
Systems, Anti corrosion and antifreeze solutions, radiator, and thermostat, Lubrication oil topping up, oil
change, oil relief valve, fuel feed systems, FIP adjustment and testing, injector testing. Common
problems and their remedies.

UNIT III
Chassis and Drive Line Maintenance (8 Hours)
Mechanical type gear box, Automatic type gear box, Final reduction, propeller shaft, front and rear
suspension systems, Brake systems: hydraulic, servo, air etc., Air bleeding, steering system, axles, wheel
alignment, tires. Common problems and their remedies.

UNIT IV
Electric System Maintenance (5 Hours)
Battery testing method, starter motor, Electric horn, wiper motor, flasher, electric fuel pump, gauges,
Lighting system, head lights focusing, wiring harness testing, Common problems and their remedies.
Curriculum & Evaluation Scheme V & VI semester Page 43
AUTOMOBILE ENGINEERING

Charging system (4 Hours)


DC generator, AC alternator, regulator, Ignition system: coil ignition, transistor assisted ignition,
capacitor discharge ignition testing method and procedure. Common problems and their remedies.

UNIT V
Body Repair (8 Hours)
Minor body panel beating, tinkering, shouldering, Painting: Introduction of automotive paints, types of
paints, corrosion and anticorrosion method, rubbing, polishing, working of paint booth, door lock
mechanism, window glass actuation mechanism.

Books and References


1. John Doke "Fleet Management", McGraw-Hill Co. 1984.
2. Maleev. V.L., "Diesel Engine operation and Maintenance", Maintenance, McGraw Hill book Co.,
New York, 1954.
3. Judge. A.N., "Motor vehicle engine servicing, 3rd, Edition", Pitman Paper pack, London,1969.
4. Judge. A.W., "Maintenance of High speed diesel engines", Chapman Hall Ltd., London, 1956.
5. John. W. Vale. J.R., "Modern Auto Body and Finder repair".
6. Venk. Spicer. "Automotive Maintenance and Troubleshooting".
7. "Vehicle Service Manuals of reputed manufactures”.

Curriculum & Evaluation Scheme V & VI semester Page 44

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