Vs1Sp AC V/HZ and Sensorless Vector Control: Installation & Operating Manual
Vs1Sp AC V/HZ and Sensorless Vector Control: Installation & Operating Manual
Vs1Sp AC V/HZ and Sensorless Vector Control: Installation & Operating Manual
Important:
Be sure to check www.baldor.com for the latest software, firmware and drivers for your VS1SP product. Also you can
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Table of Contents
Chapter 1
Introduction
1.1 Getting Assistance from Baldor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2 Safety Notice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.3 Quick Start. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Chapter 2
General Information
2.1 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2 Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.1 Design and Test Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.2 Environmental Test Standards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2.2.3 Marks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Chapter 3
Installing the Drive
3.1 Receiving & Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2 General Requirements for the Installation Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.1 Location Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.2.2 Minimum Mounting Clearances. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3 Mounting the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3.1 Protecting the Drive from Debris. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.3.2 Watts Loss Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
3.4 Cover Removal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Chapter 4
Power Wiring
4.1 Grounding the Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.1 Ungrounded Distribution System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1.2 Input Power Conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2 Line Impedence. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2.1 Line Reactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.2.2 Load Reactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.3 Line Disconnect. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.4 Protective Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.5 Reduced Input Voltage Considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.6 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2
4.7 Optional Filter/Reactor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
4.8 Incoming Power and Motor Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7
4.9 Operating a 3 Phase Control on Single Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.9.1 Single Phase Power Derating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
4.10 M-Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.11 Long Motor Leads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
4.12 Optional Dynamic Brake Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
MN764 i
Chapter 5
Control Wiring
5.1 Control Board Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
5.2 Analog Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3
5.2.1 Analog Input 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.2.2 Analog Input 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
5.3 Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.4 Opto-Isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.5 Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.5.1 Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
5.5.2 Standard Run 2Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
5.5.3 Standard Run 3Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
5.5.4 15 Preset Speeds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
5.5.5 Fan Pump 2Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
5.5.6 Fan Pump 3Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
5.5.7 Process Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
5.5.8 3 Speed Analog 2Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
5.5.9 3 Speed Analog 3Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
5.5.10 E-POT 2Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
5.5.11 E-POT 3Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
5.5.12 Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
5.5.13 Profile Run. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
5.5.14 Bipolar. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18
5.5.15 Pulse Follower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.5.16 PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.6 Digital Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-20
5.7 Relay Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.8 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21
5.9 Communication Expansion Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.9.1 RS485 Modbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
5.10 Opto-Isolated Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.11 Opto-Isolated Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-23
5.12 Pre-Operation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.13 Powerup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
5.14 Mint WorkBench. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.14.1 Install USB Driver. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
5.14.2 Install Mint WorkBench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
5.14.3 Update Firmware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28
ii MN764
Chapter 6
Using the Keypad
6.1 Keypad Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.1 Display Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1.2 Display Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
6.2 Status Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
6.3 Menu Display. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.4 Basic Params . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
6.5 Save Parameter Values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
6.6 Restore Parameter Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
6.7 Advanced Prog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
6.7.1 Modified Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.7.2 Linear List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-10
6.8 Event Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6.9 Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-12
6.10 Display Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14
6.11 Operating the Control from the Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.11.1 Accessing the Keypad JOG Command. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
6.11.2 Speed Adjustment using Local Speed Reference. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-15
Chapter 7
Parameter Descriptions
7.1 Level 1 Parameters (Advanced Prog, Level 1 Blocks). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7.2 Level 2 Parameters (Advanced Prog, Level 2 Blocks) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-16
7.3 Level 3 Parameters (Advanced Prog, Level 3 Blocks). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-29
Chapter 8
Customizing for Your Application
8.1 Customizing for your Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
Chapter 9
Troubleshooting
9.1 Event Log. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-1
9.2 Diagnostic Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
9.3 Fault Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-8
9.4 Electrical Noise Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-13
Chapter 10
PLC Mode Description
10.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.2 Configuring Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.3 Comparator Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
10.4 Timers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-2
10.5 PLC Mode as Standard Run 2Wire Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-8
10.6 PLC Mode as 15 Preset Speed Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
10.7 PLC Mode as Process PID Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-10
10.8 PLC Mode as a Modified Process PID Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11
MN764 iii
Chapter 11
Composite Reference Description
11.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
11.2 Composite Reference Examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-2
Chapter 12
Monitor and RTC Description
12.1 Monitor Parameters (P0001 to P0202). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-1
12.2 Real Time Clock (RTC) Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12-6
Appendix A
Technical Specifications
A.1 VS1SP Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1
A.2 Specifications for Power Terminal Block Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-4
A.3 Identifying the Drive by Model Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5
A.4 Storage Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
A.5 VS1SP Drive Ratings, Model Numbers and Frame Sizes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6
A.6 VS1SP Terminal Wire Gauge Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-10
A.7 Drive Dimensions and Weights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-12
Appendix B
Parameter Tables
B.1 Level 1 Parameters (Advanced Prog, Level 1 Blocks). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1
B.2 Level 2 Parameters (Advanced Prog, Level 2 Blocks). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-8
B.3 Level 3 Parameters (Advanced Prog, Level 3 Blocks). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-13
Appendix C
CE Guidelines
C.1 Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.2 EMC - Conformity and CE Marking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-1
C.3 EMC Installation Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.4 Grounding the Wall Mounting (Class A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.5 Grounding the Enclosure Mounting (Class B). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.6 Use of CE Compliant Components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-2
C.7 EMC Wiring Technique . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
C.8 EMC Installation Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-4
Appendix D
Options and Kits
D.1 Dynamic Braking (DB) Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-1
D.2 Expansion Boards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-2
D.3 Keypad Extension Cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
D.4 Optional Remote Keypad Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-4
Appendix E
Remote Keypad Mounting Template
E.1 Remote Keypad Mounting Template. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-1
iv MN764
Chapter 1
Introduction
The information in this manual supports firmware versions up through 1.23.
This manual is intended for qualified electrical personnel familiar with installing, programming and maintaining AC Drives.
This manual contains information on:
• Installing and wiring the VS1SP drive
• Programming the drive
• Troubleshooting the drive
WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in injury or death.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, could result in damage to
property.
PRECAUTIONS
WARNING: Do not touch any circuit board, power device or electrical connection before you first ensure
that power has been disconnected and there is no high voltage present from this equipment or
other equipment to which it is connected. Electrical shock can cause serious or fatal injury. Only
qualified personnel should attempt the start-up procedure or troubleshoot this equipment.
WARNING: Be sure that you are completely familiar with the safe operation of this equipment. This equipment
may be connected to other machines that have rotating parts or parts that are controlled by this
equipment. Improper use can cause serious or fatal injury. Only qualified personnel should
attempt the start-up procedure or troubleshoot this equipment.
WARNING: Do not use motor overload relays with an automatic reset feature. These are dangerous since the
process may injure someone if a sudden or unexpected automatic restart occurs. If manual reset
relays are not available, disable the automatic restart feature using external control wiring.
WARNING: This unit has an automatic restart feature that will start the motor whenever input power is
applied and a RUN (FWD or REV) command is issued. If an automatic restart of the motor could
cause injury to personnel, the automatic restart feature should be disabled.
WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before
you ensure that all grounding instructions have been followed. Electrical shock can cause serious
or fatal injury.
WARNING: Do not remove cover or open door for at least five (5) minutes after AC power is disconnected to
allow capacitors to discharge. Dangerous voltages are present inside the equipment. Electrical
shock can cause serious or fatal injury.
WARNING: Improper operation of control may cause violent motion of the motor shaft and driven equipment.
Be certain that unexpected motor shaft movement will not cause injury to personnel or damage
to equipment. Certain failure modes of the control can produce peak torque of several times the
rated motor torque.
WARNING: Motor circuit may have high voltage present whenever AC power is applied, even when motor is
not rotating. Electrical shock can cause serious or fatal injury.
WARNING: Dynamic brake resistors may generate enough heat to ignite combustible materials. Keep all
combustible materials and flammable vapors away from brake resistors.
CAUTION: Disconnect motor leads (T1, T2 and T3) from control before you perform a dielectric withstand
(insulation) test on the motor. Failure to disconnect motor from the control will result in extensive
damage to the control. The control is tested at the factory for high voltage/leakage resistance as
part of the Underwriters Laboratory requirements.
CAUTION: Suitable for use on a circuit capable of delivering not more than the RMS symmetrical short circuit
amperes listed here at rated voltage.
Horsepower RMS Symmetrical Amperes
1-50 5,000
51-200 10,000
201-400 18,000
401-600 30,000
601-900 42,000
CAUTION: Do not connect AC power to the Motor terminals T1, T2 and T3. Connecting AC power to these
terminals may result in damage to the control.
CAUTION: Baldor does not recommend using “Grounded Leg Delta” transformer supplies that may create
ground loops. Instead, we recommend using a four wire Wye.
CAUTION: Do not supply any power to the External Trip (motor thermostat) leads at TH1 and TH2. Power on
these leads can damage the control. Use a dry contact type that requires no external power to
operate.
CAUTION: If a customer installed Dynamic Brake (DB) hardware mounting is in any position other than
vertical, the DB hardware must be derated by 35% of its rated capacity.
CAUTION: Before external Dynamic Brake Hardware is added, the internal resistor must be disconnected
(frames AA, B, C and D only). Remove the resistor from the B+/R1 and R2 terminals and insulate
the leads to avoid accidental connection to drive circuity. The external resistor can be connected
across these terminals. Failure to remove the internal resistor will decrease the total resistance
(parallel connection) and cause damage.
CAUTION: Do not set Level 2, Drive Configure, Power Input parameter to Common Bus if AC power
is connected to L1, L2 or L3. Common Bus requires numerous changes. Contact Baldor for
information.
CAUTION: Only Baldor cables should be used to connect the keypad and control. These are special twisted
pair cables to protect the control and keypad. Damage associated with other cable types are not
covered by the Baldor warranty.
CAUTION: If an M-Contactor is installed, the control must be disabled for at least 200msec before the
M-Contactor is opened. If the M-Contactor is opened while the control is supplying voltage and
current to the motor, the control may be damaged. Before the control is enabled, the M-Contactor
must be closed for at least 200msec.
CAUTION: Use of power correction capacitors on the output of the drive can result in erratic operation
of the motor, nuisance tripping, and/or permanent damage to the drive. Remove power
correction capacitors before proceeding. Failure to observe this precaution could result in
damage to, or destruction of, the equipment.
CAUTION: Do not connect any shields to the encoder case or motor frame. The encoder +5/12VDC supply
at pins 8 and 9 of the encoder board is referenced to circuit board common. Do not connect any
shields to ground or another power supply or damage to the control may result.
CAUTION: Motor thermostat leads must be routed in a separate conduit than the motor power leads. Failure
to isolate these connections may cause nuisance trips, misoperation or component failure.
The control is now ready for use in the keypad mode. If a different operating mode is desired, refer to Chapter 5 Operating
Modes and Chapter 6 and 7 for Programming and Operation.
For more advanced tuning of the drive speed loop once coupled to the load, see “Speed Loop Tune” in “Autotune Block” in
Chapter 7.
J3 Terminals 21 to 30 (J3)
21 External User +24V Return
21 Terminals 8 to 20 (J2) 22 External User +24V
8 Enable Input 23 Internal +24V
USB Port 24 Internal +24V Return
J2 9 Digital Input #1
10 Digital Input #2 25 Relay Out 1 NC
8 11 Digital Input #3 26 Relay Out 1 COM
J1 12 Digital Input #4 27 Relay Out 1 NO
1 Terminals 1 to 7 (J1) 13 Digital Input #5 28 Relay Out 2 NC
1 User Analog Return 14 Digital Input #6 29 Relay Out 2 COM
2 Analog Input #1 15 Digital Input #7 30 Relay Out 2 NO
3 Analog Ref. Power 16 Digital Input #8
4 Analog Input #2 + 17 Digital Out #1+ (Collector)
5 Analog Input #2 - 18 Digital Out #1- (Emitter)
6 Analog Output #1 19 Digital Out #2+ (Collector)
7 Analog Output #2 20 Digital Out #2- (Emitter)
For keypad operation, only Enable (J2-8) is required.
Earth Ground
Input AC
Power DB Resistor
(Internal)
Fuses
T1
T2
T3
Motor TH1
TH2
G
GND
Note: The control enable input must be active to allow operation. Therefore, J2-8 Enable is connected by a factory installed
jumper to J3-24. This uses the internal supply and provides an active low at J2-8.
* Remove TH1 and TH2 jumper if Motor Thermal Leads are connected.
Note: Motor thermal leads must be run in a separate conduit from motor power leads.
Note: An open circuit on these terminals will generate a motor overtemperature fault. Refer to the fault / troubleshooting
information provided in Chapter 9.
** See Figure 4-3 for terminal arrangement for the various frame sizes.
The control’s rated output power is based on the use of a NEMA design B four pole motor and 60Hz operation at nominal
rated input voltage. If any other type of motor is used, the control should be sized to the motor using the rated current of
the motor. The control may be used in various applications. It may be programmed by the user to operate in four different
operating zones: standard or quiet and constant torque or variable torque. It can also be configured to operate in a number
of modes depending upon the application requirements and user preference. It is the responsibility of the user to determine
the optimum operating zone and mode to interface the control to the application. These choices are made with the keypad
as explained in Chapter 6 of this manual.
Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return
shipments must be prepaid.
2.2 Standards
The VS1SP drives have been designed and tested to comply with the following standards.
2.2.3 Marks
Control
Power
Base
Cable Entrance
Cable Clamp and
Shield Termination
1. While supporting cover, remove all cover screws reserving for usage when replacing cover.
2. Do not use any kind of tool to pry the cover away from the drive to avoid damaging the gasket or surrounding plastic.
3. Separate cover from base a short distance by pulling it away from the drive while being careful to not pull on the keypad
cable which is attached to both the cover and the control board.
4. Disconnect the keypad cable from the keypad board connector on the inside of the cover by pressing in on the retention
clip and gently pulling the cable out of the connector.
1. While holding the cover close to the controller, plug the keypad cable (disconnected in step 4 above) into the connector
on the keypad board making sure that the retention clip snaps into place.
2. Check that keypad cable is not overlapping any of the cover edges while placing cover on drive. Ensure that gasket is
seated in cover groove around the complete perimeter of the cover without any folds.
3. While holding the cover against the base, insert, start and tighten all cover screws and tighten only to the point of contact
with the cover while following the numerical sequence outlined in the diagram below.
4. Using the numerical sequence on the following figure, tighten each screw to 15 in-lbs. of torque.
5. Do not over-tighten ensuring that the cover is seated flush around complete perimeter of base.
3 4
Maximum cover screw torque:
15 in-lbs. (see above procedure)
1 4
5 6
7 8
9 10
3 2 11 12
AA - FRAME NEMA 4X B - FRAME NEMA 4X
Earth
Safety
Four Wire
Ground
Wye
Driven Earth Route all 4 wires L1, L2, L3 and Earth (Ground)
Ground Rod together in conduit or shielded cable.
(Plant Ground) Ground per NEC and
Route all 4 wires T1, T2, T3 and Motor Ground together
in conduit or shielded cable. Local codes.
Connect all wires (including motor ground)
inside the motor terminal box.
L1 Filter L1 L1
AC L2 L2 L2
Reactor Control
Line L3 L3 L3
PE PE PE
Line Load
Table 4-1 240VAC Three Phase Wire Size and Protective Devices
Control Rating Input Fuse (Amps) Wire Gauge
HP Input Amps Fast Acting (UL) Fast Acting (CUL) Time Delay Semiconductor (CUL) AWG mm2
1 4.2 12 12 9 14 2.5
2 7.0 15 15 12 14 2.5
3 10 25 25 20 14 2.5
5 16 35 35 30 12 4.0
7.5 22 35 35 30 10 6.0
10 28 70 70 60 8 10.0
15 42 80 80 70 6 16.0
20 53 100 100 90 4 25.0
25 66 125 *125 A50QS125-4 4 25.0
30 78 175 *175 A50QS150-4 3 35.0
40 104 175 *175 A50QS150-4 2 50.0
50 130 200 200 175 2/0 70.0
60 154 250 250 200 3/0 85.0
*Requires custom drive for CUL application using fast fuses.
Note: Wire sizes based on 750C copper wire. Fuses based on 400C ambient, max continuous output and no harmonic current.
◊ This rating is applicable when using the VS1SP4500-1 in the SVT (standard variable torque) operating zone.
Frame Size AA 1-Phase Input Drives Frame Size AA 3-Phase Input Drives
L1 L2 N GND R2 B- T1 T2 T3 TH1 TH2 GND Motor L1 L2 L3 GND R2 B- T1 T2 T3 TH1 TH2 GND Motor
R1/B+ R1/B+
Chassis Chassis
Ground Ground
Motor Thermal
Dynamic Brake
Input AC Power
Input AC Power
Motor Leads
Dynamic Brake
Motor Thermal
Motor Leads
Leads *
Leads *
Motor GND
Motor GND
Frame Size B and C Drives Frame Size D Drives
Input AC Power
Dynamic Brake
Motor Leads
Motor Thermal
Dynamic Brake
Input AC Power
Motor Leads
Leads *
Ground
Motor Thermal
Leads
*
Frame Size E Drives Frame Size F Drives
Note: Thermal lead and DB Control terminal
L1 L2 L3 B+/R1 R2 B- D1 D2 GND T1 T2 T3 TH1 TH2 GND D1 D2 GND blocks mounted on left side wall.
Motor Leads
Leads
*
Motor Leads
Ground L1 L2 L3
Motor Thermal
Leads *
Ground
Input AC Power
1. Access the Power and Motor Terminals (see Cover Removal procedure).
2. Feed the power supply and motor cables into the drive through the cable entrance.
3. Connect the line L1, L2, L3 and GND to the power terminal connectors.
4. Connect motor leads to T1, T2, T3 and GND motor terminal connectors.
Note: H2E-Frame Size, 250HP and 300HP (575V) drives utilize studs for power terminations.
Baldor
Control
Table 4-7 Single Phase Wire Size and Protection Devices - 240VAC Controls
Drive Derated Rating Input Fuse (Amps) Wire Gauge
HP HP Input Amps Fast Acting (UL) Fast Acting (CUL) Semiconductor (CUL) AWG mm2
2 1 8.0 12 12 14 2.5
3 2 10 20 20 14 2.5
5 3 15 25 25 12 4.0
7.5 5 28 45 45 10 6.0
10 5 28 45 45 12 4.0
15 7.5 40 60 60 8 10.0
20 10 50 80 80 6 16.0
25 10 50 80 *80 A50QS125-4 6 16.0
30 15 68 100 *100 A50QS150-4 4 25.0
40 20 88 125 *125 A50QS150-4 3 35.0
Frames D, E and F drives cannot be applied with a single phase power source.
L1 L2 L1 Neutral
Earth Earth
Note 1 *Fuse
* Fuses In order to protect the drive,
Level 2, Drive Configure, Power
Note 3 Input P2110 should be set to
A1 “Single Phase”.
A1 B1
Note 2 *Optional
Note 4 * Optional Line
Line Reactor
Reactor
A2
A2 B2
Note 3
L1 L2 L3 GND L1 L2 L3 GND
Baldor Baldor
Control Control
Notes:
1. See Protective Devices described previously in this section.
* Optional components are not provided with control.
2. Use same gauge wire for Earth ground as is used for L1 and L2.
See recommended tightening torques in Table A-2. 3. Metal conduit should be used. Connect conduits so the use of
a Reactor or RC Device does not interrupt EMI/RFI shielding.
4. See Line/Load Reactors described previously in this section.
Line Reactors are built-in for size B and larger controls.
L1 L2 L1 Neutral
Earth Earth
Baldor Baldor
Control Control
Notes:
1. See Protective Devices described previously in this section.
2. Use same gauge wire for Earth ground as is used for L1 and L2.
*Optional components not provided with control.
3. Metal conduit should be used. Connect conduits so the use of
See recommended tightening torques in Table A-2. a Reactor or RC Device does not interrupt EMI/RFI shielding.
4. See Line/Load Reactors described previously in this section.
Line Reactors are built-in for size B and larger controls.
Frame Size AA
Ground
Leads *
Note: An open circuit between TH1 and TH2 will be used by the drive to generate a motor overtemperature fault. Refer to
the fault/troubleshooting information provided in Chapter 9.
1. Access the Power and Motor Terminals (see Cover Removal procedure).
2. Feed the power supply and motor cables into the drive through the cable entrance.
3. Connect the line L1, L2, N and GND to the power terminal connections, Figure 4-7.
4. Connect motor leads to T1, T2, T3 and GND motor terminal connectors.
Note 3 Note 3
A1 A1 B1
Baldor Baldor
Control Control
Notes:
1. See Table 4-6.
2. Use same gauge wire for Earth ground as is used for L1, L2 and N.
3. Metal conduit should be used. Connect conduits so the use of a reactor or RC Device does not interrupt EMI/RFI
shielding.
4. See Line/Load Reactors described previously in this section.
Table 4-9 Single Phase Rating Wire Size and Protection Devices - 120/240VAC Controls
120VAC Single Phase Input 240VAC Single Phase Input
HP Input Input Fuse (Amps) Input Input Fuse (Amps)
AWG mm2 AWG mm2
Amps Fast Acting Amps Fast Acting
1 12 20 12 4.0 6.3 12 14 2.5
2 20 30 10 6.0 10.2 20 14 2.5
3 30 35 10 6.0 14.4 25 12 4.0
Note: All wire sizes are based on 750C copper wire. Recommended fuses are based on 400C ambient, maximum continuous
control output and no harmonic current.
Baldor
Control
T1 T2 T3 GND
Notes:
1. Metal conduit should be used. Connect conduits so the use of the Load Reactor or RC Device does not interrupt EMI/RFI
shielding.
2. See Line/Load Reactors described previously in this section.
3. Use same gauge wire for ground as for T1, T2 and T3 for AA, B, and C controls. For size D, E and F controls, size the
grounding conductor per the local electrical code.
The load reactor and/or common mode choke should be placed in close physical proximity to the control. Unexpected
faults may occur due to excessive charging current required for motor cable capacitance. If you use long motor leads and
experience unexpected trips due to overload conditions and are not sure how to correctly size and connect the optional load
reactors, contact your Baldor representative.
CAUTION: Before external Dynamic Brake Hardware is added, the internal resistor must be disconnected
(frames AA, B, C and D). Remove the resistor from the B+/R1 and R2 terminals. The external
resistor can be connected across these terminals. Failure to remove the internal resistor will
decrease the total resistance (parallel connection) and cause damage.
AA, B - NEMA 1, D and E Sizes B - NEMA 4X and C Size Only Disconnect Internal
DB resistor wires from DBR1 and DBR2 terminals
“1B” before connecting external DB Resistor to prevent damage.
B+ / R1 R2 B-
DBR1
DBR2
External
TB101
B+ / R1 R2 B-
Notes:
1. Wires from the internal Dynamic Brake resistor for size AA, B, C and D controls must be removed before external resistor
hardware is installed.
2. E and F size drives do not include an internal Dynamic Brake resistor may not include the transistor.
3. Although not shown, metal conduit should be used to shield all power wires and motor leads.
D1 D2 GND
See recommended tightening torques in Table A-2.
B+ B+
MOTOR
T3 R1 R2
T3
GND T2 T2
T1
T1
R1 R2
L3 Optional
50/60 Hz
3 Phase RGA
L2 Assembly
Power
L1
Connector
USB Activity LED
J3
Heartbeat/
Fault LED 21
Board
USB Port Plug
J2
1
8 Terminals 8 to 20 (J2)
J1 8 Enable Input
1 9 Digital Input 1
10 Digital Input 2 Terminals 21 to 30 (J3)
11 Digital Input 3 21 External User +24V Return
12 Digital Input 4 22 External User +24V
Terninals 1 to 7 (J1) 23 Internal +24V
1 User Analog Return 13 Digital Input 5
14 Digital Input 6 24 Internal +24V Return
2 Analog Input 1 25 Relay Out 1 NC
3 Analog Ref. Power 15 Digital Input 7
16 Digital Input 8 26 Relay Out 1 COM
4 Analog Input 2 + 27 Relay Out 1 NO
5 Analog Input 2 - 17 Digital Out 1 + (Collector)
18 Digital Out 1 - (Emitter) 28 Relay Out 2 NC
6 Analog Output 1 29 Relay Out 2 COM
7 Analog Output 2 19 Digital Out 2 + (Collector)
20 Digital Out 2 - (Emitter) 30 Relay Out 2 NO
J1
Analog GND
1
Command Pot or Analog Input 1
2 Analog Input 1
0 - 10VDC Pot Reference
3
±5VDC, ±10VDC, Analog Input +2
4
0-20mA or 4-20mA Input Analog Input -2 Analog Input 2
5
Parameter Selection
The single ended Analog Input 1 is typically used in one of three ways:
1. Speed or Torque command (Level 1 Input block, Command Source=Analog Input 1).
2. Process Feedback (Level 2 Process Control block, Process Feedback=Analog Input 1).
3. Setpoint Source (Level 2 Process Control block, Setpoint Source=Analog Input 1).
Note: The common mode voltage can be measured with a voltmeter. Apply the maximum command voltage to Analog
Input 2 (J1-4,5). Measure the AC and DC voltage across J1-1 to J1-4. Add the AC and DC values. Measure the AC and DC
voltage from J1-1 to J1-5. Add these AC and DC values.
If either of these measurement totals exceeds a total of ±15 volts, then the common mode voltage range has been
exceeded. To correct this condition, isolate the command signal with a signal isolator, such as Baldor catalog number
BC145.
Figure 5-3 Jumper Locations
See recommended tightening torques in Table A-2. RS485 RS485 JP3
120 ohm
Regen Ribbon Termination 1
Keypad S G A B S
Connector Cable 1 JP3
P3 No Termination
Connector 1
J7 J8
Current
USB Port USB 8 24
1 1
Analog Output 1 can be set for voltage or current mode operation. With JP2 as shown in Figure 5-3, Voltage mode is
selected. If JP2 is connected to pins 2 and 3, current mode is selected.
The Level 1 Output Setup Parameter P1510 can be set to the full scale voltage or current range desired.
J3 J3 J3 J3
21 External User Return 21 External User Return 21 External User Return 21 External User Return
22 External User +24V 22 External User +24V 22 External User +24V 22 External User +24V
23 Internal +24V 23 Internal +24V 23 Internal +24V 23 Internal +24V
24 Internal 24V Return 24 Internal 24V Return 24 Internal 24V Return 24 Internal 24V Return
See recommended tightening torques in Table A-2. User Provided User Provided
+ 24V Power Source + 24V Power Source
*To view and change parameters associated with these modes, Operating Mode (P1401) must be set to the respective
mode. For example, this means Process Control parameters will not appear on the keypad for selection unless Level 1, Input
Setup, Operating Mode (P1401) is set to “Process Control”.
Each mode requires connections to the J1, J2 and J3 terminal strips. The terminal strips are shown in Figure 5-1. The
connection of each input or output signal is described in the following pages.
5.5.1 Keypad
The Keypad mode allows the control to be operated from the keypad. In this mode only the Enable input is required.
However, the Stop and External Trip inputs may optionally be used. All other Digital Inputs remain inactive. The Analog
Outputs and Digital Outputs remain active at all times.
J1 J2
1 User Analog Return * Enable
8 Enable
2 Analog Input 1 9 Digital Input 1
3 Analog Ref. Power + 10 Digital Input 2
4 Analog Input 2+ (Optional Stop) 11 Digital Input 3
5 Analog Input 2- 12 Digital Input 4
6 Analog Output 1 13 Digital Input 5
7 Analog Output 2 14 Digital Input 6
15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
18 Digital Output 1 - (Emitter)
See Figure 5-4 for 19 Digital Output 2 + (Collector)
connection information. 20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
For keypad operation, only Enable (J2-8) is required.
Note: When command source is a unipolar signal (0-10V, 0-5V, 4-20mA etc.) and forward or reverse are closed, motion will
occur (unless both are closed at the same time).
J1 J2
1 User Analog Return * Enable 8 Enable
10K Ω Pot or 2 Analog Input 1 Forward Start Digital Input 1
9
0 - 10VDC 3 Analog Ref. Power + Reverse Start 10 Digital Input 2
4 Analog Input 2+ Stop Digital Input 3
11
5 Analog Input 2- Jog 12 Digital Input 4
6 Analog Output 1 Accel/Decel 13 Digital Input 5
7 Analog Output 2 Preset Speed 1 14 Digital Input 6
Fault Reset 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection Information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
Note: When command source is a unipolar signal (0-10V, 0-5V, 4-20mA etc.) and forward or reverse are closed, motion will
occur (unless both are closed at the same time).
J1 J2
* Enable
1 User Analog Return 8 Enable
2 Analog Input 1 Forward Run 9 Digital Input 1
3 Analog Ref. Power + Reverse Run 10 Digital Input 2
4 Analog Input 2+ Switch 1 11 Digital Input 3
5 Analog Input 2- Switch 2 12 Digital Input 4
6 Analog Output 1 Switch 3 13 Digital Input 5
7 Analog Output 2 Switch 4 14 Digital Input 6
Accel/Decel 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
Table 5-4 Switch Truth Table for 15 Speed, 2Wire Control Mode
J2-11 J2-12 J2-13 J2-14 Function
OPEN OPEN OPEN OPEN Selects Level 1:Preset Speed:Preset Speed 1 (P1001)
CLOSED OPEN OPEN OPEN Selects Level 1:Preset Speed:Preset Speed 2 (P1002)
OPEN CLOSED OPEN OPEN Selects Level 1:Preset Speed:Preset Speed 3 (P1003)
CLOSED CLOSED OPEN OPEN Selects Level 1:Preset Speed:Preset Speed 4 (P1004)
OPEN OPEN CLOSED OPEN Selects Level 1:Preset Speed:Preset Speed 5 (P1005)
CLOSED OPEN CLOSED OPEN Selects Level 1:Preset Speed:Preset Speed 6 (P1006)
OPEN CLOSED CLOSED OPEN Selects Level 1:Preset Speed:Preset Speed 7 (P1007)
CLOSED CLOSED CLOSED OPEN Selects Level 1:Preset Speed:Preset Speed 8 (P1008)
OPEN OPEN OPEN CLOSED Selects Level 1:Preset Speed:Preset Speed 9 (P1009)
CLOSED OPEN OPEN CLOSED Selects Level 1:Preset Speed:Preset Speed 10 (P1010)
OPEN CLOSED OPEN CLOSED Selects Level 1:Preset Speed:Preset Speed 11 (P1011)
CLOSED CLOSED OPEN CLOSED Selects Level 1:Preset Speed:Preset Speed 12 (P1012)
OPEN OPEN CLOSED CLOSED Selects Level 1:Preset Speed:Preset Speed 13 (P1013)
CLOSED OPEN CLOSED CLOSED Selects Level 1:Preset Speed:Preset Speed 14 (P1014)
OPEN CLOSED CLOSED CLOSED Selects Level 1:Preset Speed:Preset Speed 15 (P1015)
CLOSED CLOSED CLOSED CLOSED Fault Reset
J1 J2
1 User Analog Return * Enable 8 Enable
2 Analog Input 1 Forward Run 9 Digital Input 1
3 Analog Ref. Power + Reverse Run 10 Digital Input 2
4 Analog Input 2+ Analog Input Select 11 Digital Input 3
5 Analog Input 2- Run Command 12 Digital Input 4
6 Analog Output 1 Speed Command 13 Digital Input 5
7 Analog Output 2 Firestat 14 Digital Input 6
Freezestat 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connections information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
Note: When command source is a unipolar signal (0-10V, 0-5V, 4-20mA etc.) and forward or reverse are closed, motion will
occur (unless both are closed at the same time).
J1 J2
* Enable
1 User Analog Return 8 Enable
Forward Enable 9 Digital Input 1
2 Analog Input 1 Reverse Enable
3 Analog Ref. Power + 10 Digital Input 2
Table Select 11 Digital Input 3
4 Analog Input 2+ Speed/Torque
5 Analog Input 2- 12 Digital Input 4
Process Mode Enable 13 Digital Input 5
6 Analog Output 1 Jog
7 Analog Output 2 14 Digital Input 6
Fault Reset 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
J1 J2
1 User Analog Return * Enable 8 Enable
2 Analog Input 1 Forward Run 9 Digital Input 1
Reverse Run Digital Input 2
3 Analog Ref. Power + 10
4 Analog Input 2+ Analog Input Select 11 Digital Input 3
5 Analog Input 2- Run Command 12 Digital Input 4
6 Analog Output 1 Speed Command 13 Digital Input 5
7 Analog Output 2 Switch 1 14 Digital Input 6
Switch 2 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
Note: When command source is a unipolar signal (0-10V, 0-5V, 4-20mA, etc.) and forward run or reverse run is closed,
motion will occur (unless both forward run and reverse run are closed at the same time).
J1 J2
1 User Analog Return * Enable 8 Enable
2 Analog Input 1 Forward Start 9 Digital Input 1
3 Analog Ref. Power + Reverse Start 10 Digital Input 2
4 Analog Input 2+ Stop 11 Digital Input 3
5 Analog Input 2- Run Command 12 Digital Input 4
6 Analog Output 1 Speed Command 13 Digital Input 5
7 Analog Output 2 Switch 1 14 Digital Input 6
Switch 2 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
J1 J2
* Enable 8 Enable
1 User Analog Return
2 Analog Input 1 Forward Run 9 Digital Input 1
3 Analog Ref. Power + Reverse Run 10 Digital Input 2
4 Analog Input 2+ Switch 1 11 Digital Input 3
5 Analog Input 2- Switch 2 12 Digital Input 4
6 Analog Output 1 Accel/Decel 13 Digital Input 5
7 Analog Output 2 Increase 14 Digital Input 6
Decrease 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
J1 J2
User Analog Return * Enable
1 8 Enable
2 Analog Input 1 Forward Start 9 Digital Input 1
3 Analog Ref. Power + Reverse Start 10 Digital Input 2
4 Analog Input 2+ Stop 11 Digital Input 3
5 Analog Input 2- E-POT CMD Select 12 Digital Input 4
6 Analog Output 1 Accel/Decel 13 Digital Input 5
7 Analog Output 2 Increase 14 Digital Input 6
Decrease 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
J1 J2
1 User Analog Return * Enable 8 Enable
2 Analog Input 1 Forward Enable 9 Digital Input 1
3 Analog Ref. Power + Reverse Enable 10 Digital Input 2
4 Analog Input 2+ 11 Digital Input 3
5 Analog Input 2- 12 Digital Input 4
6 Analog Output 1 13 Digital Input 5
7 Analog Output 2 14 Digital Input 6
15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
J1 J2
1 User Analog Return * Enable 8 Enable
2 Analog Input 1 Forward Enable 9 Digital Input 1
3 Analog Ref. Power + Reverse Enable 10 Digital Input 2
4 Analog Input 2+ Cycle 11 Digital Input 3
5 Analog Input 2- Run 12 Digital Input 4
6 Analog Output 1 13 Digital Input 5
7 Analog Output 2 14 Digital Input 6
Reset 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
1. If this is a new installation, do this procedure after the Pre-Operation Checklist and Power-Up Procedures at the end of
this section.
2. Set the Level 1 INPUT block, Operating Mode parameter value to BIPOLAR in each of the parameter sets.
3. Set switches J2-13 and J2-14 to Parameter Table 1 (both switches open). Be sure switches J2-8, J2-9 and J2-10 are
OPEN. Select Basic Parameters from the main Keypad menu. Perform each step including Calc Motor Model. This
creates and saves the first parameter set which is numbered Table 1.
4. Set switches J2-13 and J2-14 to Parameter Table 2. Be sure switches J2-8, J2-9 and J2-10 are OPEN. Select Basic
Parameters from the main Keypad menu. Perform each step including Calc Motor Model. This creates and saves the
second parameter set which is numbered Table 2.
5. Set switches J2-13 and J2-14 to Parameter Table 3. Be sure switches J2-8, J2-9 and J2-10 are OPEN. Select Basic
Parameters from the main Keypad menu. Perform each step including Calc Motor Model. This creates and saves the
third parameter set which is numbered Table 3.
6. Set switches J2-13 and J2-14 to Parameter Table 4. Be sure switches J2-8, J2-9 and J2-10 are OPEN. Select Basic
Parameters from the main Keypad menu. Perform each step including Calc Motor Model. This creates and saves the final
parameter set which is numbered Table 4.
7. Remember that to change the value of a parameter in one of the parameter tables, you must first select the table using
the switches. You cannot change a value in a table until you have first selected that table.
Note: The active parameter table is selected by Level 2:Drive Configure:Active Parameter Table P0052.
Example:
Before attempting to switch parameter tables during operation “on the fly” using the digital inputs J2-13 & 14, the operating
mode for each parameter table to be used must be initialized. Specifically, to switch from Table 1 to Table 2 then back to
Table 1 both parameter Table 1 and parameter Table 2 must have operating modes that support table switching. Otherwise,
once the switch occurs, switching back will not be possible.
To illustrate this, prior to running Bipolar Mode perform the following steps:
1. Use the keypad, set Level 2:Drive Configure:Active Parameter Table to 0 “Table 1”.
2. Go to Level One and set Level 1:Input Setup:Operating Mode to Bipolar.
Repeat the above steps but this time for Table 2.
3. Use the keypad, set Level 2:Drive Configure:Active Parameter Table to 1 “Table 2”.
4. Go to Level One and set Level 1: Input Setup:Operating Mode to Bipolar.
The drive is now properly configured to switch between parameter Table 1 and Table 2.
5.5.16 PLC
Provides control from a PLC device (Programmable Logic Control) as described in Chapter 10 of this manual. Preset speeds
are set in software. The opto inputs can be switches as shown in Figure 5-19 or logic signals from another device.
J1 J2
User Analog Return * Enable 8 Enable
1
2 Analog Input 1 9 Digital Input 1
3 Analog Ref. Power + See Figure 5-4 for 10 Digital Input 2
4 Analog Input 2 + connection information. 11 Digital Input 3
5 Analog Input 2 - Optional 12 Digital Input 4
6 Analog Output 1 Inputs 13 Digital Input 5
7 Analog Output 2 14 Digital Input 6
One input must be a direction 15 Digital Input 7
input (FWD or REV). 16 Digital Input 8
17 Digital Output 1 + (Collector)
18 Digital Output 1 - (Emitter)
19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
2 1
Peripheral End (USB-B)
3 4
Keypad Regen
Connector Board
JP3 Connector
Ribbon Cable
RS485 Control
I/O Module Slot1 View From Rear (Opposite J1 Connector) Board
I/O Module
Slot2
J2
Digital Output 1 + (Collector)
17
18 Digital Output 1 (Emitter)
PC865
50mA max
See recommended terminal tightening torques in Table A-2.
The control is now ready for use in the keypad mode. If a different operating mode is desired, refer to Chapter 5 Operating
Modes and Chapter 6 Programming and Operation.
Select Control Type
3. Click on USB Device Drive and select Open to view the uncompressed files.
a
c
IHH-1.22 IHH-1.22
6. When all parameter values are as desired, they can be saved to a file. Click File, see Figure 5-30. The PTX file is saved in
My Documents\My Mint directory.
7. When complete, the entire project can be saved to your PCs hard disk for future use. Click File, Save File, see Figure
5-30. The WBX file is saved in C:\Program Files\Mint Machine Center\Firmware\ you can choose the directory.
Note: For Parameter Tables, a .ptx extension is Note: For Mint WorkBench Projects, a .wbx extension is
automatically added when you enter a file name. automatically added when you enter a file name.
The help menus provided with the software can be used to explore other features and descriptions of menu choices.
As previously stated, either the Mint WorkBench program or the Keypad can be used to adjust parameter values for the
application.
a
c
IHH-1.22 d
Software version is Inverter (IHH) version 1 release 22.
b 122.chx
122.ini
122.msx
122.txt
a
c VS1 Vector
b
a b d
REV – When pressed, initiates a JOG – Initiates Jog mode. Press FWD
reverse direction run command. or REV for motion. Only active in local
mode.
159.5V 600RPM
6.2A 20.0HZ
Previous Menu Selection DIAG 600r MAIN Press F2 to go back one menu level
(Press F1 to return to previous menu)
Speed Reference
C = Custom value set by user (not factory value) STATUS F1001T1 BACK
V = Parameter value may be Viewed but not changed Parameter Table used:
T1, T2, T3, T4.
L = Parameter value is locked, security code required
Normal status screen at start up. STATUS STOP LOCAL The display can be changed to
Displays Motor Voltage, Motor several formats by pressing the
Amps, Motor Speed RPM and or keys.
Motor Frequency Hz. 0.0V 0RPM
0.0A 0.0HZ
DIAG 0.00r MAIN
0RPM
STOP
0.0A
DIAG 0.00r MAIN
0RPM
STOP
0.0HZ
0.0A
STOP
0.0V
DIAG 0.00r MAIN
0RPM
STOP 0.0V
0.0A
DIAG 0.00r MAIN
0.0NM
STOP 0.0A
0RPM
DIAG 0.00r MAIN
Press FWD key Motor begins to rotate in the STATUS FWD LOCAL
forward direction at the preset
speed.
159.5V 600RPM
0.2A 20.0HZ
DIAG 600r MAIN
0.0V 0RPM
0.0A 0.0HZ
DIAG 0.00r MAIN
Press Menu/Esc Displays top level menu options. Press or to move cursor over
STATUS
the desired selection the press
BASIC PARAMS
“Enter” to select and display the
ADVANCED PROG
selection.
EVENT LOG
DIAGNOSTICS
DIAG BACK
Press to go to the
BASIC INPUT SETUP
next Basic Params
screen.
OPERATING MODE
Keypad
Press to go to the
BASIC RAMP RATES
next Basic Params
screen. ACCEL TIME 1
3.0 SEC
Press to go to the
BASIC RAMP RATES
next Basic Params
screen. DECEL TIME 1
3.0 SEC
Press to go to the
BASIC DRIVE LIMITS
next Basic Params
screen. MIN OUTPUT SPEED
0.00 Hz
STATUS BACK
Press Enter to choose EDIT MOTOR CONTROL Press “F2” to exit EDIT mode
parameter value and without saving changes.
edit. CONTROL TYPE
V/F Control
When editing a parameter value, the function of the “F1” key (previous parameter block) shown in the lower left of the
display changes to one of the following to help select the parameter value: TOP Press “F1” to display and select the first
value in the list of parameter values.
When the first parameter value is displayed, press Enter or scroll to select a different value. END Press “F1” to display and
select the last value in the list of parameter values.
When the last parameter value is displayed, press Enter or scroll to select a different value. DEF Press “F1” to display and
select the Factory Setting value.
PREV Press “F1” to display and select previous value.
MIN Press “F1” to display and select minimum parameter value.
MAX Press “F1” to display and select maximum parameter value.
Note: When END is displayed, Pressing “F1” will display the last value in the list but then TOP or DEF is displayed.
The “F1” key allows you to quickly move through large lists of parameter choices. The value is not selected until
you press “Enter”.
Keypad memory is only used to backup the four parameter tables stored in control memory. This means that after the
parameters are configured for the application and the control operation is as desired, a copy of the parameters can be
saved to keypad memory as a backup copy. This backup copy can be restored at any time. This is useful to restore program
operation after a firmware update or to make several controls operate the same. It prevents having to make the changes to
each control individually.
A copy of all four parameter tables have now been saved to non-volatile keypad memory.
Keypad memory is only used to backup the four parameter tables stored in control memory. This means that after the
parameters are configured for the application and the control operation is as desired, a copy of the parameters can be
saved to keypad memory as a backup copy. This backup copy can be restored at any time. This is useful to restore program
operation after a firmware update or to make several controls operate the same. It prevents having to make the changes to
each control individually.
A copy of all four parameter tables have now been restored to non-volatile memory control.
Parameter Status
All programmable parameters are displayed with its parameter number shown at the bottom center of the display. “F” means
it is the factory setting value. “C” means it is a custom value set by the user. “V” means the parameter value may be viewed
but not changed while the motor is operating. If the parameter is displayed with an “L”, the value is locked and may not be
changed until the security code is entered.
Press Enter to select Preset speed 1 value display. PROG PRESET SPEEDS Press to go to next Preset
Preset Speeds. Speed parameter.
PRESET SPEED 1
1.00 Hz
Parameter values in other Level 1, 2 and 3 blocks can be selected and edited in the same way.
Press Enter to select View parameter values that have PROG Press to go to next modified
PRESET SPEEDS
Modified Parameters. been changed from factory parameter.
settings by user selection, PRESET SPEED 1 Press F2 to return to Advanced
autotune, etc. 2.00 Hz Prog menu.
Press Enter to select The number and name of each Press or keys to scroll to
sequential view of parameter is displayed in listing C1001 PRESET SPEED 1 through the parameter list.
parameters by format. F1002 PRESET SPEED 2
Press or keys to jump to
parameter number F1003 PRESET SPEED 3 next page.
The first character of the parameter F1004 PRESET SPEED 4
“Linear List”. number has the following meaning: Press F2 to return to previous
F1005 PRESET SPEED 5
F = Factory Setting menu.
PNUM BACK
C = Custom value set by user
V = Parameter value may be Viewed
but not changed.
L = Parameter value is locked, security
code required.
Press Enter to change The parameter value can be PROG Press Enter then use cursor keys
PRESET SPEEDS
the parameter value. changed as previously described to position cursor and increase or
in Advanced Programming. PRESET SPEED 1 decrease each character under
2.00 Hz the cursor as desired.
Press F2 to return to previous
menu.
STATUS C1001T1 BACK
Press Enter key to edit The parameter number is Use cursor keys to position cursor
the highlight Parameter highlighted. C2001 PRESET SPEED 1 and increase or decrease each
Number. F1002 PRESET SPEED 2 character under the cursor as
F1003 PRESET SPEED 3 desired. Press Enter when
F1004 PRESET SPEED 4 finished.
F1005 PRESET SPEED 5 Press F2 to return to previous
PNUM BACK menu.
The newly selected parameter Press or keys to scroll to
number range is displayed. F2001 OPERATING ZONE through the parameter list.
These values may be viewed and F2002 MIN OUTPUT SPEED Press or keys to jump to
changed or jump to a different F2003 MAX OUTPUT SPEED next page. Press F2 (BACK) to
parameter range may be F2004 PWM FREQUENCY return to previous menu.
performed. F2006 PEAK CURR LEVEL
PNUM BACK
Input states, Output states, various voltage and current values etc. can be viewed to help understand the cause of the fault
condition. See Chapter 9 of this manual for more information.
6.9 Diagnostics
From the Menu display screen, select Diagnostics and press enter. These are read only values with the exception of the real
time clock settings.
See Chapter 9 for a more detailed description.
Press to display next Displays active operating mode DIAG STOP LOCAL
group. settings.
OPERATING MODE
Keypad
Speed
V/F Control
EV. LOG 0.00r MAIN
Press to display next Bit display of digital inputs, DIAG STOP LOCAL Press or to go to the next or
group. outputs and the voltage present at previous Diagnostic screen.
the internal 24V supply terminals. DIGITAL I/O
Note: Example display shows that INPUTS 100000000 Press F2 to return to previous
the drive enable terminal OUTPUTS 0001 menu.
(J2-8) is on and that USER 24V 24.9V
Relay Out 2 is on. EV. LOG 0.00r MAIN
Press to display next Displays software version, hp, STOP LOCAL Press or to go to the next or
DIAG
group. volts and Amp/Volt ratings. previous Diagnostic screen.
IHH-1.22
RATED HP 3HP Press F2 to return to previous
RATED VOLTS 240.0V menu.
RATED A/V 4.0A/V
EV. LOG 0.00r MAIN
Press to display next Displays software version, drive STOP LOCAL Press or to go to the next or
DIAG
group. rated and peak current ratings. IHH-1.22 previous Diagnostic screen.
Press to display next Diagnostic Analog Output values DIAG STOP LOCAL Press or to go to the next or
group. display . previous Diagnostic screen.
ANALOG OUTPUTS
ANA OUT1 0.0V Press F2 to return to previous
ANA OUT2 0.0V menu.
Press to display next Diagnostic installed Option Card Press or to go to the next or
DIAG STOP LOCAL
group. identification display. previous Diagnostic screen.
OPTION BOARDS
OPTION 1 ETHERNET Press F2 to return to previous
OPTION 2 NONE menu.
FEEDBACK NONE
EV. LOG 0.00r MAIN Press F1 to go to Status screen.
Press to display next Displays keypad software version. DIAG STOP LOCAL
group.
KEYPAD VERSION
KEYPAD SOF 1.1X
0.0V 0RPM
0.0A 0.0HZ
Press JOG key The JOG LED will light indicating FWD LOCAL To change Jog Speed, Edit
STATUS
Next, press and hold the JOG mode is active. Holding Level 1 parameter 1201 (Jog
the FWD or REV key the FWD or REV key starts JOG Speed).
26.8V 210RPM
operation. 1.3A 7.0HZ
Releasing FWD or REV key will Press STOP key twice to
terminate motor rotation. terminate JOG mode.
DIAG 7.00r MAIN
Press FWD or REV key. The control will turn the motor FWD LOCAL Press STOP key to terminate
STATUS
shaft at the local speed ref speed. local speed mode.
76.7V 600RPM
1.3A 20.0Hz Press or to increase or
decrease motor speed during
rotation.
DIAG 20.00r BACK
Network (9) Selects the network current limit word as the current limit source.
Selects the external current limit reference to be used, converts it internally to
a percentage and then sets the torque limit of the drive as a percentage of the
drive’s Peak Current Level (P2006).
SLEEP MODE (1416) Preset Value: 0
Range: 0 - 1
Off (0) No action.
Disables control when Command Source is less than CMD Sleep Band
On (1)
(P1417). Active in all speed modes.
CMD Sleep Band (1417) Preset Value: 0.00
Range: 0.00 to 100.00%
Disables the control when Command Source is less than CMD Sleep Band
(P1417). Active in all speed modes and is also applied to the torque reference
when in torque mode.
TORQUE FF SRC (1418) Preset Value: 0
Only available or active in Range: 0 - 8
Open Vector mode. Ignore
this parameter for V/F mode.
None (0) Turns off external torque feedforward reference.
Analog In1 (1) Connect a 10Kohm pot at J1 or connect a 0-10VDC signal to J1-2 and J1-1.
Connect a 0-5V, 0-10V, ±5V, ±10V, 0-20mA or 4-20mA source to J1-4 and 5.
Analog In2 (2) 4-20mA should be considered when a long distance (greater than 50 ft)
between the external device and J1-4 and 5 of the control is necessary.
Turns off external torque feedforward reference. (Keypad uses Local Keypad
Keypad (3)
Torque Reference as feedforward.)
Composite Ref (4) See Chapter 11 for more information.
Selects analog input from high resolution analog input/output expansion
Opt1 Ana In1 (5)
Board(EXBHH005) mounted in expansion slot 1.
Selects analog input from high resolution analog input/output expansion
Opt1 Ana In2 (6)
Board(EXBHH005) mounted in expansion slot 1.
Selects analog input/output Expansion Board (EXBHH005) mounted in
Opt2 Ana In1 (7)
expansion slot 2.
Selects analog input/output Expansion Board (EXBHH005) mounted in
Opt2 Ana In2 (8)
expansion slot 2.
Selects the external torque feedforward reference to be used which is added
to the torque demand from the speed loop. The result then becomes the
torque reference for the current loop.
1451 - 1474 Parameters 1451-1474 are used to configure the High Resolution Analog I/O
Expansion Board. See manual MN754 for configuration details.
Output
0%
Volts
50%
100%
Static Base
Boost Output Frequency Freq.
3 PT
Volts 3 PT Freq.
Static Base
Boost Output Frequency Freq.
Parameter No. Hex Byte 3 Hex Byte 2 Hex Byte 1 Hex Byte 0
PI Controller
Both the current and rate control loops are of the Proportional plus Integral type. If “E” is defined to be the error signal,
E = Command - Feedback
then the PI controller operated on “E” as
Output = (Kp * E) + (Ki ∫ E dt)
where Kp is the proportional gain of the system and Ki is the integral gain of the system.
The transfer function (output /E) of the controller using 1/s (Laplace Operator) to denote the integral,
Output/E = Kp + Ki / s = Kp (s + Ki/Kp) /s.
The second equation shows that the ratio of Ki/Kp is a frequency in radians/sec. In the Baldor AC Vector Control, the integral
gain has been redefined to be,
KI = (Ki / Kp) / (2π) Hz,
and the transfer function is,
Output/E = Kp (s + 2πKI) / s.
The integral gain is a frequency (in Hz) and should be set to about 1/10 of the bandwidth of the control loop.
The proportional gain sets the open loop gain of the system, the bandwidth (speed of response) of the system.
If the system electrical noise is excessive, the most likely cause is that the proportional gain is set too high.
Press Menu Displays top level menu options. Press or to move cursor over
STATUS
the “EVENT LOG” selection.
BASIC PARAMS
ADVANCED PROG
EVENT LOG Press Enter to view the event log.
DIAGNOSTICS
DIAG BACK
Event Log Display Displays error name, EV. LOG STOP LOCAL Press or to view next entry.
Entry # and time the
error occurred. Press F2 to display Trace menu.
LOW INITIAL BUS
LOW INITIAL BUS 0 4-Jul-06 09:35:00 Press F1 to return to Status menu.
0 Date Time
Trace
Trace is used to display control conditions present at the time the fault occurred. Input states, Output states, various voltage
and current values etc. can be viewed to help understand the cause of the fault condition. Each event in the Event log has
its own Fault Trace displays that were captured when that event occurred. Scroll through the event log to the event you wish
to investigate.
Trace Displays
STATUS TRACE
Fault Trace Display The Fault Latch word is displayed. FAULT TRACE Press or to view next entry.
EV. LOG
0x=Hexadecimal This is a hex value.
0b=Binary FAULT LATCH
0x0000 The T0003 indicates the Fault
Trace for event 3 of the event log
STATUS T0003 BACK is displayed.
Fault Trace Display Next is the Voltage measurement FAULT TRACE Press or to view next entry.
EV. LOG
of the Internal 24V power supply
for the Opto Inputs and Outputs.
24 V REF
25.7 V
Fault Trace Display Next is the status of the nine FAULT TRACE Press or to view next entry.
EV. LOG
Digital Input signals.
J2 8 (Enable) left most digit=1.
J2 16 (DIN#8) right most digit=0. USER INPUTS This is a bit display, not a hex
100000000 value.
Fault Trace Display Next is the status of the Digital FAULT TRACE Press or to view next entry .
EV. LOG
Output signals. The below table
indicates the function of each of the
DIGITAL OUTPUTS This is a bit display , not a hex
8 bits.
00010010 value.
Fault Trace Display Next is the voltage present at FAULT TRACE Press or to view next entry.
EV. LOG
Analog Input 2.
ANA INPUT 2
0.0 V
Fault Trace Display Next is the Speed Reference FAULT TRACE Press or to view next entry.
EV. LOG
Setting.
SPEED REF
60.00 Hz
Fault Trace Display Next is the AC output current on FAULT TRACE Press or to view next entry.
EV. LOG
phase 1.
PH1 CURRENT
0.0 A
Fault Trace Display Next is the AC output current on FAULT TRACE Press or to view next entry.
EV. LOG
phase 2.
PH2 CURRENT
0.0 A
Fault Trace Display Next is the AC output current on FAULT TRACE Press or to view next entry.
EV. LOG
phase 3.
PH3 CURRENT
0.0 A
Fault Trace Display Next is the Motor Current. FAULT TRACE Press or to view next entry.
EV. LOG
MOTOR CURRENT
0.0A
Fault Trace Display Next is the Motor Torque. FAULT TRACE Press or to view next entry.
EV. LOG
MOTOR TORQUE
0.0 NM
Fault Trace Display Next is the Motor Speed. FAULT TRACE Press or to view next entry.
EV. LOG
MOTOR SPEED
0 RPM
Fault Trace Display Next is Bus Voltage. Press or to view next entry.
EV. LOG FAULT TRACE
BUS VOLTAGE
0.0 V
Fault Trace Display The control heatsink temperature. Press or to view next entry.
EV. LOG FAULT TRACE
DRIVE TEMP
27.3°C
Fault Trace Display The fault code for the event. FAULT TRACE Press or to view next entry.
EV. LOG
FAULT LATCH
0x0000
Fault Trace Display The alarm code for the event. Press or to view next entry.
EV. LOG FAULT TRACE
ALARM LATCH
0x0000
STATUS BACK
Press to display next Displays active operating mode DIAG STOP LOCAL
group. settings. OPERATING MODE
Keypad
Speed
V/F Control
EV. LOG 0.00r MAIN
Press to display next Bit display of digital inputs, DIAG STOP LOCAL Press or to go to the next or
group. outputs and the voltage present at previous Diagnostic screen.
the internal 24V supply terminals. DIGITAL I/O
Note: Example display shows that INPUTS 100000000 Press F2 to return to previous
the drive enable terminal OUTPUTS 0001 menu.
(J2-8) is on and that USER 24V 24.9V
EV. LOG 0.00r MAIN
Relay Out 2 is on.
Press to display next STOP LOCAL Press or to go to the next or
DIAG
group. previous Diagnostic screen.
PROC CONTROL PID Press F2 to return to previous
Output Frequency, % Feedforward 0.00HZ 0.0FF menu.
% Setpoint, % Feedback 0.0SP 0.0FB Note: This screen does not appear
unless P#1401 is set to Process Control.
EV. LOG 0.00r MAIN
Diagnostic Display Displays software version, hp, STOP LOCAL Press or to go to the next or
DIAG
volts and Amp/Volt ratings. previous Diagnostic screen.
IHH-1.22
RATED HP 3HP Press F2 to return to previous
RATED VOLTS 240.0V menu.
RATED A/V 4.0A/V
EV. LOG 0.00r MAIN
Press to display next Diagnostic Analog Output values DIAG STOP LOCAL Press or to go to the next or
group. display . previous Diagnostic screen.
ANALOG OUTPUTS
ANA OUT1 0.0V Press F2 to return to previous
ANA OUT2 0.0V menu.
Press to display next Diagnostic installed Option Card Press or to go to the next or
DIAG STOP LOCAL
group. identification display. previous Diagnostic screen.
OPTION BOARDS
OPTION 1 ETHERNET Press F2 to return to previous
OPTION 2 NONE menu.
FEEDBACK NONE
EV. LOG 0.00r MAIN Press F1 to go to Status screen.
Press to display next Displays keypad software version. DIAG STOP LOCAL
group.
KEYPAD VERSION
KEYPAD SOF 1.1X
RC Snubber
Control Enclosures
Motor controls mounted in a grounded enclosure should also be connected to earth ground with a separate conductor to
ensure best ground connection. Often grounding the control to the grounded metallic enclosure is not sufficient. Usually
painted surfaces and seals prevent solid metallic contact between the control and the panel enclosure. Likewise, conduit
should never be used as a ground conductor for motor power wires or signal conductors.
Where:
DDD = bits 31-24 Byte 3 051 = Digital Input 2 (from Table 10-1)
CCC = bits 23-16 Byte 2 000 = OR (from Table 10-2)
BBB = bits 15-8 Byte 1 000 = False (from Table 10-1)
AAA = bits 7-0 Byte 0 020 = Forward (from Table 10-3)
Parameter No. Hex Byte 3 Hex Byte 2 Hex Byte 1 Hex Byte 0
A configuration parameter may be disabled (turned off) by setting bit 23 in its configuration word. This is the same as
setting the most significant bit of byte 2 (the logical operator ID field). If any field within any of these parameters is invalid,
it is ignored at run time. Only one runtime version exists at a time. The runtime version in effect is the one defined by the
parameter table active at the time the drive was placed in Remote Mode.
To switch runtime PLC versions perform the following operations:
1. Disable the drive.
2. At the keypad, select “Local” mode.
3. Select the desired parameter table.
4. Enable the drive.
5. At the keypad, select “Remote” mode.
If a parameter table is switched while the drive is enabled the run time PLC version is not affected.
In a sense P3431 and P3433 may be viewed as holding addresses for other parameters.
For example: If P3431 = 5 (selects parameter 5 which is Motor Volts = 230V) and P3432=20% then Comparator A is true if
|P5| = (20/100)*230 ≤ 46V. But if the voltage exceeds 46V, Comparator A is false.
If P3433 = 6 (selects parameter 6 Motor Current = 10 Amps) then Comparator B is true if |P6| ≤ 1 Amp. Any parameter (see
Monitor and RTC chapter in this manual for these values) can be used in a comparator.
Note: Don’t use P3431 and P3433 since this would create a circular reference and the comparator would fail.
Comparator A
Comparator A is used in Condition 76 and checks the following relationship for true or false:
If | A - P3435/100 | ≤ P3432/100
Alternatively, another way of writing the same relation is as follows:
If (P3435 - P3432)/100 ≤ A ≤ (P3432 + P3435)/100
Thus, Comparator A provides a way to determine if a parameter is within a specific range. For example, if P3431=5 (Motor
Volts with Max=230V) and P3432=20% and P3435=0% then Comparator A would be true so long as |P5| ≤ 46V or |A| ≤ 0.20.
That is, motor voltage is monitored and so long as it remains below 46 Volts, the outcome of Comparator A would be True,
but if it were to go above 46 Volts, the output of Comparator A would be False.
Comparator B
Comparator B is used in Condition 77 and checks the following relationship for true or false:
If | B - P3436/100 | ≤ P3434/100
Alternatively, another way of writing the same relation is as follows:
If (P3436 - P3434)/100 ≤ B ≤ (P3436 + P3434)/100
Thus, Comparator B provides a way to determine if a parameter is within a specific range. For example, if P3433=6 (Motor
Current with Max=10Amps) and P3434=10% and P3436=50% then Comparator B would be true so long as: 4 Amps ≤ P6
≤ 6 Amps OR 0.4 ≤ B ≤ 0.60. That is, motor current is monitored and so long as it remains within 1 Amp of 5 Amps the
outcome of Comparator B would be True, but if it were to go above 6 Amps or below 4 Amps the output of Comparator B
would be False.
Less than
Less than, Condition 88, uses the following equation: If A<B then True else False For example, if P3431=103 (Analog Input 1
Reference with Max=100%) and P3433=104 (Analog Input 2 Reference with Max=100%) then Condition 88 would be true so
long as P103<P104 or so long as Analog Input 1 Reference is less than Analog Input 2 Reference.
Equal
Equal, Condition 89, uses the following equation: If A=B then True else False For example, if P3431=103 (Analog Input 1
Reference with Max=100%) and P3433=104 (Analog Input 2 Reference with Max=100%) then Condition 89 would be true so
long as P103=P104 or so long as Analog Input 1 Reference is equal to Analog Input 2 Reference.
Greater than
Greater than, Condition 90, uses the following equation: If A>B then True else False For example, if P3431=103 (Analog
Input 1 Reference with Max=100%) and P3433=104 (Analog Input 2 Reference with Max=100%) then
Condition 90 would be true so long as P103>P104 or so long as Analog Input 1 Reference is greater than Analog Input 2
Reference.
10.4 Timers
The PLC Mode uses four general purpose timers: Timer A (P3440), B (P3441), C (P3442) and D (P3443) with units of
seconds and resolution of 10ms or 100 counts/sec. They may be used in PLC control and logic statements as defined in
the Conditions and Actions Tables. In general there are actions to start and stop the timers as well as conditions to test their
contents.
P113, P114, P117 and P118 are read/write monitor parameters that reflect the current state of timers A through D. Since
they may be written, they can be used to start a timer by writing zero to it or to stop a timer by writing max counts.
For example, set P3440 to 1.5 sec then upon Timer A timeout,
P113 = 150 counts = (1.5 sec) x (100 counts/sec)
Starting timer A also starts P113 ramping from 0 to 150 in 1.5 seconds.
Set P3441 to 10 seconds and start Timer B, P114 then ramps from 0 to 1000 in 10 sec.
These monitor parameters may also be inputs to the Composite Reference block to generate timed ramps or other complex
reference signals.
Initialization:
Parameter Value Comment
P1401 PLC PLC operating mode selected
J1 J2
1 User Analog Return * Enable 8 Enable
10K Pot or Forward Run
2 Analog Input 1 9 Digital Input 1
0 - 10 VDC Reverse Run 10
3 Analog Ref. Power +
Jog Forward
Digital Input 2
4 Analog Input 2+ 11 Digital Input 3
Jog Reverse
5 Analog Input 2- 12 Digital Input 4
Accel/Decel Select
6 Analog Output 1 13 Digital Input 5
Preset Speed 1 14 Digital Input 6
7 Analog Output 2
Fault Reset 15 Digital Input 7
Fault 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
The Parameter Dec Value column can be used when entering the PLC configuration parameters at the keypad (parameters
are shown as decimal long values - byte3.byte2.byte1.byte0).
For this mode Enable is active.
Note that Preset Speed 1 is active so the Preset Speed Select Table Index need not be programmed since it automatically
follows action 24 (Presets/Analog)
Jog is enabled anytime input 3 or 4 is on while these same inputs set the direction for jog.
The Fault action is programmed to trigger whenever digital input 8 goes low.
Initialization:
Parameter Value Comment
P1401 PLC PLC operating mode selected
J1 J2
* Enable
1 User Analog Return 8 Enable
2 Analog Input 1 Forward Run 9 Digital Input 1
3 Analog Ref. Power + Reverse Run 10 Digital Input 2
Switch 1 11
4 Analog Input 2+ Digital Input 3
Switch 2 12
5 Analog Input 2- Digital Input 4
Switch 3 13
6 Analog Output 1 Digital Input 5
Switch 4 14
7 Analog Output 2
Accel/Decel
Digital Input 6
15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
The Parameter Dec Value column can be used when entering the PLC configuration parameters at the keypad (parameters
are shown as decimal long values - byte3.byte2.byte1.byte0).
For this mode Enable is active.
Note that Preset Speed 1 is active so the Preset Speed Select Table Index need not be programmed since it automatically
follows action 24 (Presets/Analog).
Jog is enabled anytime input 3 or 4 is on while these same inputs set the direction for jog.
The Fault action is programmed to trigger whenever digital input 8 goes low.
Initialization:
Parameter Value Comment
P1401 PLC PLC operating mode selected
J1 J2
* Enable
1 User Analog Return 8 Enable
2 Analog Input 1 Forward Enable 9 Digital Input 1
3 Analog Ref. Power + Reverse Enable 10 Digital Input 2
4 Analog Input 2+ Table Select 11 Digital Input 3
5 Analog Input 2- Speed/Torque 12 Digital Input 4
6 Analog Output 1 Process Mode Enable 13 Digital Input 5
7 Analog Output 2 Jog 14 Digital Input 6
Fault Reset 15 Digital Input 7
External Trip 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
The Parameter Dec Value column can be used when entering the PLC configuration parameters at the keypad (parameters
are shown as decimal long values - byte3.byte2.byte1.byte0).
For this mode Enable is active.
The unconditional True statement P3403 enables parameter table select (Table 10-5 ) at all times.
The Fault action is programmed to trigger whenever digital input 8 goes low.
Initialization:
Parameter Value Comment
P1401 PLC PLC operating mode selected
P1501 PLC Digital Output 1 Set by PLC Mode Logic
P3431 10 Comparator A monitors absolute speed demand (P10)
P3432 20% Comparator A’s constant (12 Hz for 60 Hz max)
P3440 3.00 sec Timer A set for 3 seconds
J1 J2
* Enable
1 User Analog Return 8 Enable
2 Analog Input 1 Forward Enable 9 Digital Input 1
3 Analog Ref. Power + Reverse Enable 10 Digital Input 2
4 Analog Input 2+ PID 11 Digital Input 3
5 Analog Input 2- Jog Enable 12 Digital Input 4
6 Analog Output 1 Jog Forward 13 Digital Input 5
7 Analog Output 2 Jog Reverse 14 Digital Input 6
Fault Reset 15 Digital Input 7
Fault 16 Digital Input 8
17 Digital Output 1 + (Collector)
See Figure 5-4 for 18 Digital Output 1 - (Emitter)
connection information. 19 Digital Output 2 + (Collector)
20 Digital Output 2 - (Emitter)
See recommended tightening torques in Table A-2.
*Note: Remove factory jumper from J2-8 and J3-24 before connecting switch at J2-8.
The Parameter Dec Value column can be used when entering the PLC configuration parameters at the keypad (parameters
are shown as decimal long values - byte3.byte2.byte1.byte0).
For this mode Enable is active.
Use of logical variables A, B, C or D allows for complex PLC logic.
Variable “A” is set based on the outcome of a comparator and then used as an input condition for the torque/speed select
and PID actions.
P1402 - Command Source P2310 - Auxiliary Filter Source P1415 - Current Limit Source
P2603 - Process PID Feedback Source P1418 -Torque Feedforward Source P2604 - Process PID Setpoint Source
Mathematical operations are performed at each stage in its development providing the ability to add, subtract, multiply or
divide any two parameters to form a complex internal reference source. This reference source can influence the operation of
all existing operating modes including PLC Mode. The Composite Reference Parameter Block is programmed in the Level 3,
Composite REF parameters.
2 • Multiply
3 / Divide
4 Max Maximum1
5 Min Minimum2
P103 Identity P104 Identity Divide Identity 1.0 1.0 Ratio of Analog Inputs 1&2: Ry = A1/A2
Level 1, Output Setup Block parameters P1501-P1504 select the digital/relay output functions. P107 is the RTC counter
parameter.
For this example assume the drive is in Standard Run Two Wire operating mode with digital output 1 wired to FWD. The
drive would then run daily for one hour from 1:00 AM to 2:00 AM starting February 3, 2007. The same drive is scheduled for
monthly and yearly service. Filters are to be changed on the tenth of every month after lunch starting January 10, 2006. In
addition, once a year on the 10 of July the heating system is serviced after lunch as well.
RTC messages 1&2 are not logged but must be acknowledged before they are cleared.
Press to go to the Each RTC parameter can be RTC FEATURES Press or to change value.
EDIT
next RTC screen. changed by using the procedure Press or to move cursor to
described for RTC ACTION 1. RTC ACTION 2 Action Qualifier.
None Once Press or to change value.
Jul 04, 2006 01:00:00 Press or to move cursor to
Date & Time.
MAX F0201 RESET Press ENTER when finished and
save the new value.
See RTC chapter of this manual
for additional details.
Example two:
Keypad Screen
Line 1 Prog RTC
Line 2 MESSAGE 1
Line 3 Change Filter(s) Monthly
Line 4 Jul 17 2010 13 : 30 : 00
Line 5 Diag C3603T1 Back
¾-3 HP, 3PH output @ 120/240VAC, 1PH input ¾-60 HP @ 240VAC, 3PH input
Horsepower
¾-500 HP @ 480VAC, 3PH input ¾-300 HP @ 600VAC, 3PH input
Overload Constant Torque (Heavy Duty) = 150% for 60 seconds, 175% for 3 seconds
Output Ratings Capacity Variable Torque (Normal Duty) = 115% for 60 seconds
Frequency 0-500Hz
Voltage 0 to maximum input voltage (RMS)
Missing control power, over current, over voltage, under voltage, motor over speed, over
Vector Trip
temperature (motor or control), output shorted or grounded, motor overload
Stall Prevention Over voltage suppression, over current suppression
Protective External Output LED trip condition indicators, 4 assignable logic outputs, 2 assignable analog outputs
Features
Short Circuit Phase to phase, phase to ground
Electronic Motor
Meets UL508C (I2T)
Overload
Note: H2D, H2E, and H2F-Frame drives are not permitted to be applied in single-phase input applications. Additionally, the
H2B-Frame NEMA 4X drive is not designed for single-phase input power.
Control Method Microprocessor controlled PWM output, selectable encoderless vector or V/Hz inverter
PWM Frequency Adjustable 1.5-5kHz STD, 5-16 kHz quiet
±5 VDC, 0-5 VDC ±10 VDC, 0-10 VDC, 4-20 mA, 0-20 mA; digital (keypad), Serial
Speed Setting
Comms/USB 2.0, and Modbus RTU standard
Accel/Decel 0-3600 seconds
Motor Matching Automatic tuning to motor with manual override
Mint WorkBench software available using USB2.0 port for commissioning wizard,
PC Setup Software
firmware download, parameter viewer, scope capture and cloning
Velocity Loop
Adjustable to 180 Hz (Control only)
Bandwidth
Current Loop
Adjustable to 1200 Hz (Control only)
Bandwidth
Maximum Output
500 Hz
Frequency
Full rating 5-8 kHz PWM frequency,
Quiet PWM Adjustable to 16 kHz with linear derating (between 8 - 16kHz) of 50% at 16 kHz
Control Frequency Version 600VAC controls do not allow operation above 5kHz (Size C only)
Specifications
Full rating 1.5-2.5 kHz PWM frequency,
Standard PWM Adjustable to 5 kHz with linear derating (between 2.5 - 5kHz) of 20% (240VAC) at 5 kHz
Frequency Version Adjustable to 5 kHz with linear derating (between 2.5 - 5kHz) of 25% (480/600VAC) at
5 kHz
Keypad
Standard Run 2 Wire
Standard Run 3 Wire
15 Preset Speeds
Fan Pump 2Wire
Fan Pump 3Wire
Process Control
Selectable 3 SPD ANA 2Wire
Operating Modes 3 SPD ANA 3Wire
Electronic Pot 2Wire
Electronic Pot 3Wire
Network
Profile Run
Bipolar
Pulse Follower
PLC
Diagnostic Indications:
Current Sense Fault Regeneration (DB) Overload Following Error
Ground Fault Soft Start Fault PWR Base Fault
Instantaneous Over Current Under Voltage Logic Power Fault
Overload Ready
Line Power Loss Parameter Loss
Microprocessor Failure Overload
Over temperature (Motor or Control) Overvoltage
Over speed Torque Proving
Note: All specifications are subject to change without notice
1 = NEMA1
4 = NEMA4X (White, indoor use only)
5 = NEMA4X (Black, Dirty Duty, indoor use only)
T = Transistor
B = Both Resistor/Transistor
Table A-3 Drive Ratings, Model Numbers and Frame Sizes – Standard 2.5 kHz PWM
Standard 2.5 kHz PWM
0.25
B C
(6.35)
dia.
Exhaust
A
A1
B C
0.35
(8.9) Exhaust
A CONDUIT INFORMATION
Size # Holes Diameter inches (mm)
3 1.115 (28.3)
B 3 1.362 (34.6)
3 1.109 (28.2)
A1 B-N4X 2 1.375 (34.9)
C 3 1.115 (28.3)
3 1.68 (42)
3 1.115 (28.3)
2 2.47 (62.7)
D 1 1.362 (34.6)
1 0.5 (12.7)
3 1.115 (28.3)
0.35 (8.9) E 2 4.0 (102)
B1 1 1.68 (43)
Size B, C, and D 1 0.5 (12.7)
F GLAND PLATE PROVIDED
(BOTTOM ENTRY)
OM2000A00, 02, 04
*VS1SP4300-1 weighs 825 lbs. (374kg); all other models are 915 lbs. (415kg).
**Frame Size F drives are supplied as standard for bottom entry of conduits. Top entry styles are available in a wider cabinet.
OM2000A11
Size B NEMA 4X
42.81 [1087]
.40 [10]
15.75 [400]
18.75 [476]
Size E
13.80 [350]
4.75 [121]
86.56 [2199]
81.81 [2078]
23.70 [602]
Council directive 2004/108/EC relating to Electro Magnetic Compliance (EMC) indicates that it is the responsibility of the
system integrator to ensure that the entire system complies with all relative directives at the time of installing into service.
Motors and controls are used as components of a system, per the EMC directive. Hence all components, installation of
the components, interconnection between components, and shielding and grounding of the system as a whole determines
EMC compliance.
The CE mark informs the purchaser that the equipment has been tested and complies with the appropriate standards.
It rests upon the manufacturer or his authorized representative to ensure the item in question complies fully with all
the relative directives in force at the time of installing into service, in the same way as the system integrator previously
mentioned. Remember that it is the instructions of installation and the product that should comply with the directive.
Note that this drive is commercial in design. It is not intended to be used on a low-voltage public network which
supplies domestic premises. In a domestic environment, this product may cause radio interference in which case
supplementary mitigation may be required.
A = 30mm max.
B = 500mm max. C
C = 30mm max.
A B
Shielded Couplings
Conductive
360 Degree Clamp
360 Degree
360 Degree Coupling Coupling
Note: Radiated magnetic and electric fields inside the cubicle will be high and components installed inside must be
sufficiently immune.
• The control, external filter and associated equipment are mounted onto a conducting, metal panel. Do not use enclosures
that use insulating mounting panels or undefined mounting structures. Cables between the control and motor must be
screened or in conduit and terminated at the control.
1 CABINET
The drawing shows an electroplated zinc coated enclosure, which is
connected to ground. This enclosure has the following advantages:
Y-Capacitor - All parts mounted on the back plane are connected to ground.
- All shield (screen) connections are connected to ground.
Within the cabinet there should be a spatial separation between power
FILTER
Attention: The drawing shows only the principle of an EMC wiring. The installation shown can be
different to any national standard (e.g. VDE).
[1] Grounding in general describes all metal parts which can be connected to a protective conductor, e.g. housing of
cabinet, motor housing, etc. to a central ground point. This central ground point is then connected to the main plant (or
building) ground.
[2] Or run as twisted pair at minimum.
Figure C-3
*Note: Total Ohms column indicates the minimum resistance that the output transistors can drive. For example, if the Total Ohms
column indicates 6 ohms and a 6 ohm resistor is unavailable, an 8 ohm can be used but not a 4 ohm resistor.
CAUTION: Only use cables manufactured by Baldor. Cables purchased from other sources may not be
properly wired and may damage the control or keypad and void the warranty.
CAUTION: Only use cables manufactured by Baldor. Cables purchased from other sources may not be
properly wired and may damage the control or keypad and void the warranty.
Tools Required:
2.81
0.28
4.99
1.38 Knockout
3.95
1.89
1.07
2.14
KP0030A00
Note: Template may be distorted due to reproduction.