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D EUTSCHE NORM April 2002

Gas cylinder valves {


Part 5: Outlets for valves rated for pressures up to 450 bar
477-5
ICS 23.060.40 Supersedes
February 1990 edition.
Gasflaschenventile – Teil 5: Für Prüfdrücke bis max. 450 bar —
Seitenanschlüsse

In keeping with current practice in standards published by the International Organization for Standardization
(ISO), a comma has been used throughout as the decimal marker.

Foreword
This standard has been prepared by Technical Committee Ventile of the Normenausschuss Druckgas-
anlagen (Pressure Vessels Standards Committee).
Amendments
This standard differs from the February 1990 edition in that it has been completely revised and the numbering
system for outlet connection identification has been changed so that the former nos. 50 to 53 are now nos. 54
to 60.
Previous editions
DIN 477-5: 1972-11, 1979-09, 1990-02.

All dimensions are in millimetres and general tolerances are t 0,1 mm.

1 Scope
This standard covers outlets of gas cylinder valves rated for test pressures up to 450 bar, and designed for
use with gases and gas mixtures of the types described in table 1.
By specifying the type of outlet to be used for each type of gas, this standard aims to preclude errors
occurring when gas cylinders are filled or emptied.
Valves for respiratory protective devices are covered in DIN EN 144-2.

Continued on pages 2 to 6.

Translation by DIN-Sprachendienst.
In case of doubt, the German-language original should be consulted as the authoritative text.

© No part of this translation may be reproduced without the prior permission of Ref. No. DIN 477-5 : 2002-04
DIN Deutsches Institut für Normung e.V., Berlin. Beuth Verlag GmbH, 10772 Berlin, Germany, English price group 07 Sales No. 0107
has the exclusive right of sale for German Standards (DIN-Normen).
11.03
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DIN 477-5 : 2002-04

Table 1: Allocation of valve outlets to gases and gas mixtures

Outlet no. Gas type

54 Non-flammable, non-toxic and non-oxidizing gases and gas mixtures

55 Non-flammable, toxic and corrosive gases (also those produced by hydrolysis)


and gas mixtures

56 Compressed air

57 Flammable, non-toxic gases and gas mixtures

58 Flammable, toxic, corrosive (acidic) or non-corrosive gases and gas mixtures

59 Oxygen and oxidizing, non-toxic, non-corrosive gases and gas mixtures

60 Oxidizing, toxic or corrosive gases and gas mixtures

2 Normative references
This standard incorporates, by dated or undated reference, provisions from other publications. These norma-
tive references are cited at the appropriate places in the text, and the titles of the publications are listed below.
For dated references, subsequent amendments to or revisions of any of these publications apply to this
standard only when incorporated in it by amendment or revision. For undated references, the latest edition of
the publication referred to applies.
DIN 82 Knurls
DIN 477-1 Gas cylinder valves rated for test pressures up to 300 bar – Types, sizes and outlets
DIN 53505 Shore A and D hardness testing of rubber and plastics
DIN EN 144-2 Respiratory protective devices – Gas cylinder valves – Part 2: Outlet connections
DIN EN ISO 11114-1 Compatibility of transportable gas cylinder and valve materials with gas contents –
Part 1: Metallic materials (ISO 11114-1 : 1997, including Corrigendum AC : 1998)
ISO 5145 : 1990 Cylinder valve outlets for gases and gas mixtures – Selection and dimensioning

3 Outlet types and dimensions


3.1 Valve assemblies

1 Valve outlet 1 Valve outlet


2 Union nut 2 Union nut
3 Connector 3 Connector

Figure 1: Assembly with connector and Figure 2: Assembly with connector and
metal-to-metal seal metal-to-elastomer seal (O-ring)
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DIN 477-5 : 2002-04

3.2 Valve outlet

Figure 3: Valve outlet

Table 2: Valve outlet dimensions

Suitable for
Thread size (D)
gas/gas mixture Diameter A Diameter B
Outlet no. as in Length, L 1
(FTSC code no. (H 10) (H 10)
ISO 5145
as in ISO 5145)

54 0170 W 30 é 2 15,9 20,1 16

55 0273 W 30 é 2 15,2 20,8 16,3

56 1070 1 ) W 30 é 2 16,6 19,4 15,7

57 2170 W 30 é 2LH 2 ) 15,2 20,8 16,3

58 2270 W 30 é 2LH 15,9 20,1 16

59 4070 1 ) W 30 é 2 17,3 18,7 15,3

60 4371 W 30 é 2 18 18 15
1) Formerly no. 1170 or 4170.
2) LH: Lefthand thread.
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DIN 477-5 : 2002-04

3.3 Connectors

Figure 4: Connector for metal-to-metal seal

Detail

Figure 5: Connector with O-ring

Table 3: Connector dimensions


Suitable for gas/gas
Diameter a Diameter b
Outlet no. mixture (FTSC code
(d 10) (d 10)
no. as in ISO 5145)

54 0170 15,9 20,1

55 0273 15,2 20,8

56 1070 16,6 19,4

57 2170 15,2 20,8

58 2270 15,9 20,1

59 4070 17,3 18,7

60 4371 18 18

It should be noted that elastomer seals are not suitable for use with some gases.
O-rings shall be made of rubber or plastics, of at least 80 Shore A hardness as in DIN 53505, and shall have an
inside diameter of 7,66 mm and a ring diameter of 1,78 mm.
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DIN 477-5 : 2002-04

3.4 Union nut

Figure 6: Union nut Figure 7: Nut for metal-to-elastomer seal


(shown only for lefthand thread) (shown with DIN 82 knurl)

1 Venthole
Figure 8: Union nut
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DIN 477-5 : 2002-04

3.5 Plugs

Figure 9: Assembly showing plug with Figure 10: Assembly showing plug with
metal-to-metal seal metal-to-elastomer seal

The dimensions of the protective cap of the valve outlet shall be taken into consideration when a plug is to be
used. The plug material shall be as in DIN EN ISO 11114-1.

4 Scope of supply
See clause 6 of DIN 477-1, February 1990 edition.

5 Marking
As in DIN 477-1.

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