2017 Bang Deflagration
2017 Bang Deflagration
2017 Bang Deflagration
a r t i c l e i n f o a b s t r a c t
Article history: Estimating pressure rise due to deflagration in a fully or partially confined space is of practical impor-
Received 31 January 2017 tance in safety design of a petrochemical plant. Herein, we have developed a new theoretical model to
Received in revised form predict the pressure rise due to deflagration in both fully and partially confined spaces. First, the theo-
19 May 2017
retical model was compared and validated against experimental data from the closed-space experiments
Accepted 19 May 2017
Available online xxx
with hydrogen, methane, propane, and ethane. The theory predicted accurate pressure rises near the
stoichiometric regime for all fuel types; outside the stoichiometric regime, especially, for rich mixtures of
hydrocarbons with air, the theory over-predicted pressure rise since it does not account for soot for-
mation and the associated energy losses by radiation. Experimental investigation of propane and
hydrogen deflagration was conducted in a partially confined space and the theory-based predictions
agreed with the data up to 5%. Parametric numerical study was performed to investigate the effect of the
initial pressure and temperature of gaseous fuels on pressure rise.
© 2017 Elsevier Masson SAS. All rights reserved.
http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
1290-0729/© 2017 Elsevier Masson SAS. All rights reserved.
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
2 B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12
2. Theoretical and numerical models (iii) For the rich mixtures (Mf > Mf,s)
!
Q Cf;molar;s 1
Tbv ¼ T0 þ . . : (13)
cv;eq 1 Cf;molar;s Cf;molar 1 Cf ;molar þ mair mfuel
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12 3
For combustion, the internal energy balance requires that for a dynamics tool, FLACS [10], has been used to simulate 3D distribu-
spatially averaged temperature, T, and the spatially averaged fuel tions of pressure and temperature for various explosion scenarios.
concentration, C f , the following equality holds The governing equations used in FLACS include the mass (21),
momentum (22), enthalpy (23), fuel (24), and turbulent kinetic
EðT0 Þ ¼ E T ; (14) energy balances (25) plus the equation for the dissipation rate of
the turbulent kinetic energy (26)
which means that
Q vr v m_
ðb rÞ þ b ru ¼ ; (21)
T ¼ T0 þ Cf C f : (15) vt v vxj j j V
cv;eq
Using Eqs. (4) and (15) yields
v v vP v
ðbv rui Þ þ bj rui uj ¼ bv þ bj sij þ Fo;i þ bv Fw;i
T T0 C vt vxj vxi vxj
¼ 1 f ¼ h; (16)
Tbv T0 Cf þ bv ðr r0 Þgi ;
(22)
where h indicates the completeness of combustion.
The equation of state applied to the effective volume occupied
!
by fuel, air, and combustion products, V0, is v v v m vh DP Q_
ðb rhÞ þ b rhuj ¼ bj eff þ bv þ ; (23)
M vt v vxj j vxj sh vxj Dt V
pV0 ¼ RT; (17)
meq
!
v v v m vYfuel
where p is pressure. b rY þ b ru k ¼ bj eff þ Rfuel (24)
Equations (15)e(17) relate pressure to the completeness of vt v fuel vxj j j vxj sfuel vxj
combustion
!
MR QCf v v v m vk
p¼ T0 þ h : (18) ðb rkÞ þ b ru k ¼ bj eff þ bv Pk bv rε; (25)
meq V0 cv;eq vt v vxj j j vxj sk vxj
Equations (4) and (18) indicate that
!
v v v m vε ε2
p ¼ p0 ½1 þ ðε 1Þh; (19) ðb rεÞ þ b ru ε ¼ bj eff þ bv Pε C2ε bv r ;
vt v vxj j j vxj sε vxj k
where p0 is the initial pressure and ε ¼ Tbv =T0 >1. In particular, the (26)
pressure achieved at the end of the combustion process (i.e. h ¼ 1),
pend, is where Fo;i is flow resistance due to sub-grid obstructions and Fw;i is
flow resistance due to walls. bv is volume porosity, bj is area
pend
¼ ε; (20) porosity, r is the density of the gas mixture, xi are the Cartesian
p0
coordinates, ui are the velocity components, m_ is mass release rate,
V is volume where the mass is released, g is gravity, P is pressure,
with ε ¼ Tbv =T0 calculated from Eqs. (11)(13).
and sij is the stress tensor. Q_ is the rate of heat release in the
combustion reaction, Yfuel is the fuel mass fraction and Rfuel is the
fuel reaction rate.
2.2. Numerical model for partially-confined areas
Semi-empirical constants used in the k-ε turbulence model are
taken from Launder et al. [11]. The compressible 3D Navier-Stokes
The thermodynamic theory developed in sub-section 2.1 can be
equations are solved using the finite-volume method. FLACS uses
applied not only to a completely confined space, but also to a
a second-order scheme to resolve diffusive terms and a second-
partially confined space by tuning the completeness of combustion
order hybrid scheme to resolve convective terms. The time
(h); therefore, the model is versatile and useful for various explo-
marching steps are advanced by a first-order backward Euler
sion scenarios. Because the analytical model does not consider any
scheme to ensure numerical stability. The Semi-Implicit Method for
heat losses (e.g. radiation losses due to soot formation), it has a
Pressure-Linked Equations (SIMPLE), the pressure-correction al-
tendency to over-predict pressure rise in rich hydrocarbon fuels, as
gorithm [12] is applied and modified to handle compressible flows
is shown below. Therefore, the thermodynamic theory of sub-
with an extra source terms, which accounts for the work done by
section 2.1 would be expected to be a useful conservative esti-
compression in the enthalpy equation. Iterations are repeated until
mate for such cases. However, an over-estimated pressure rise
a mass residual of less than 104 is obtained.
could impact plant financing if construction costs are derived from
The influence of the wall is modeled using a wall function where
an excessively conservative estimate. For this reason, more detailed
the dimensionless wall distance is:
simulations such as a fully three-dimensional model may be
required.
Structures located away from a potential explosion are sub- rCm0:25 k0:5 y
yþ ¼ ; (27)
jected to much lower pressures compared to the maximum pres- m
sure near the source. In addition, if there are many obstacles
between the explosion and the structure of interest, then the where y is the distance from the wall point to the wall. The wall
structure would be subjected to a much lower pressure than the point is defined as the point closest to the wall where transport
maximum pressure, commensurately reducing the required pro- equations are solved. The wall friction term in the momentum
tection scheme. For this reason, a fully 3D computational fluid equation becomes
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
4 B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12
number based on fluid flow velocity is 0.5, which means that each
Aw time step is assigned so that fluid propagates only about half the
Fw;i ¼ bv tw;i ; (28)
V length of a finite-volume cell each time step. The simulation
Here Aw is the area of the wall and tw,i is the shear stresses duration was limited to 0.5 s, which is long enough for an exploding
caused by the wall given by gas to achieve maximum pressure. Simulations were conducted on
a 3.30-GHz PC with 8 cores 2 processors and 128 GB of RAM. Fig. 2
8 ui shows the actual experimental space in which an explosive gas was
>
> m if yþ < E þ contained. In FLACS, this container of 7.3 14.6 3.7 m3 di-
>
> y
>
< mensions was included inside the computational domain of
tw;i ¼ rui kCm0:25 k0:5 ; (29) 100 100 50 m3. The Euler equations are discretized for a
>
> ! if yþ Eþ
>
> yþ boundary element. The stagnant air at an ambient temperature of
>
: kEþ þ ln þ
E 303 K was used as an initial condition. The computational geometry
is depicted in Figs. 2e4. Inside the container, about 200 5-cm-
diameter cylindrical stainless steel pipes were regularly aligned to
where Eþ is a constant in wall functions and k is the von Karman
simulate a congested-space scenario as shown in Fig. 3, which also
constant.
indicates the steel walls as thick, black lines with the open side
Laminar burning velocity is a function of pressure
temporarily sealed with a plastic sheet (see Fig. 1).
P gP
SL ¼ S0L ; (30)
P0 2.3. Experiments for model validation
where gP is a fuel-dependent parameter. In the quasi-laminar To validate numerical predictions from FLACS, the experimental
regime, the turbulent burning velocity is: apparatus in Fig. 2 was filled with an explosive gas. Total flammable
( " #) volume is 391.5 m3. The vertical pipes in Fig. 3 create congestion,
R 0:5 induce turbulence to increase flame speed. As a result, the designed
SQL ¼ SL 1 þ amin ;1 ; (31)
3 congestion due to the pipes produced a relatively high pressure, as
opposed to the case without the pipes. The fuel-air mixture was
where R is the flame radius and a is a fuel-dependent constant. ignited near the center of the rear wall to produce a vapor cloud
The turbulent burning velocity is a simplified form of the explosion (VCE). The partially confined VCE could vent through the
expression [13]: open side producing external blast loads and, in close proximity,
fire exposure as the flame escaped the test apparatus and the
ST u0 expelled unburned gas continued to burn.
¼ 0:875K 0:392 ; (32)
SL SL As shown in Fig. 4, multiple pressure gauges were installed at
different locations on the floor, walls, columns, and roof. To identify
where K is the Karlovitz stretch factor. The Courant-Friedrichs-Levy asymmetries, pressure gauges were installed in pairs with
Fig. 1. Schematic of possible explosion scenarios in petrochemical plant. The bottom left shows an explosion in a congested area and the bottom right shows an explosion in a
confined tank.
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12 5
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
6 B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12
Table 1
Case study for comparison of Eqs. (19) and (20) with experiments.
symmetric locations. Pressure, high-speed video (3000 fps), and 3. Results and discussion
high-definition video (30 fps) were recorded for all tests. A total of
17 dynamic pressure gauges captured the pressure history within 3.1. Thermodynamic theory versus experiment data
and outside the experimental apparatus, with 10 and 7 pressure
gauges for the interior and exterior locations, respectively. Because The theoretically predicted pressures of the gas explosions were
of the symmetrical locations of the interior gauges, only 5 sets of estimated using Eq. (19) for the different fuel types (hydrogen,
data are presented for Rear, Wall, Column, Floor, and Roof locations, methane, propane, and ethane) whose initial pressure (p0) and
as described in Fig. 4. Additional 7 pressure gauges were used for temperature (T0) varied depending on the scenario. In addition, the
the exterior locations from MP1 to MP7. These exterior gauges were initial fuel mole fraction, MF, was also varied. Ultimately, the
located at the center line, noted in Fig. 4, with at the distances of maximum pressure rise, pmax, was studied as a function of p0, T0,
z ¼ 11.9, 16.5, 22.6, 30.2, 37.8, 45.4, and 53 m away from the open and MF.
end of the exploding container. Table 1 lists the four explosion scenarios considered. Because
The pressure measurement system consisted of dynamic pres- hydrogen and other hydrocarbon fuels have been widely used in
sure gauges cabled to line-powered signal conditioners. Once the petrochemical plants, pmax as a function of MF (or concentration) is
target fuel concentration was obtained, the fans used to circulate of significant interest to petrochemical engineers. Air is the oxidizer
the fuel-air mixture were shut off for a period of 4 min prior to for all explosions. Heat release in combustion is greatest for
ignition to allow the mixture to become quiescent and eliminate hydrogen (120 MJ/kg) while other fuels belong to the 45e50 MJ/kg
any pre-ignition turbulence. Finally, the cloud was ignited with a range. MF for hydrogen was varied from 5 to 70% (30% stoichio-
low energy (~50 J) exploding fuse wire at the center of the back metric). The MF for other fuels belonged to the 2e16% range (the
wall. stoichiometric values of 9.5, 4.5, and 6% for methane, propane, and
Fig. 5. Comparison of pmax predicted by the theory of sub-section 2.1, in particular, Eq. (19), for hydrogen experiments [14e16] at T0 ¼ 298 K and hydrocarbons experiments [14e16]
at T0 ¼ 293 K. The stoichiometric MF is indicated with an asterisk.
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12 7
Fig. 7. Pressure pmax as a function of T0 and p0 for propane (a,b) and ethane (c,d). Experimental data for propane and ethane are from Refs. [4,5,20] and [4,5,20], respectively.
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
8 B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12
generated in rich mixtures, and also more soot is formed when theoretical predictions for different T0 as correspond to different
more carbon is available. For example, there is more carbon in values of ε ¼ Tbv =T0 , as per Eq. (20).
propane (C3H8) than in ethane (C2H6) or methane (CH4); thus de- When T0 increases, the value of pmax decreases. This is because
viations between the theoretical predictions and experimental data the total number of the initial moles of mixture was decreased by
increase from methane to propane. removal of some of the fuel-air mixture from the confined space, as
Recall that he ¼ 1 was used to calculate the theoretical curves in mentioned above. With less fuel, pmax decreases. From Eqs. (19) and
Fig. 5, which overestimates the amount of burned fuel-air mixture (20), ε ¼ Tbv/T0 ¼ pmax/p0 when he ¼ 1. If T0 increases, ε decreases at
in partially closed confinements, especially in the rich mixtures for a fixed adiabatic flame temperature (~Tbv) in a closed space,
methane, ethane and propane. To account for the radiation heat yielding a decreased pmax for fixed p0 [17e19].
loss due to soot formation for fuel-rich mixtures, he was adjusted so For a stoichiometric mixture, the heat release is maximized. The
that the models matched the data. A linear dependence was used as fact that heat losses happened, manifests itself in a slight over-
he ¼ ea MF þ b, where a ¼ 20 and b ¼ 3.3 for methane; a ¼ 35 and prediction of pmax seen in Fig. 6 the stoichiometric cases. Howev-
b ¼ 4.5 for propane; and a ¼ 24 and b ¼ 3.5 for ethane. The dashed er, the overall good agreement of the theoretical predictions with
curves in Fig. 5b e d shows an improved comparison between the the experimental data for hydrogen confirms that the effects of T0
experiments and the theoretical model with this adjustable he. are accurately accounted for by the model.
Sheroeder et al. [16] presented confined-space experimental Fig. 7 demonstrates the effects of p0 and T0 on pmax during ex-
data for pmax for different stoichiometric mixture temperatures of plosion for 3.2% MF 5.7% (lean fuels). The experimental data for
T0 ¼ 293, 373, 473, and 523 K for hydrogen at a fixed p0. Within a propane and ethane were adopted from Refs. [4,5,20]. The lean MF
confined space at p0 being constant, the only way to vary T0 was to range was where the theory of sub-section and the experiment
extract a certain amount of the fuel-air mixture; otherwise, both T0 compared favorably, as mentioned above.
and p0 would increase because of confinement. Fig. 7a and c shows that as p0 increases from 0.4 to 1.2 bar
The pressure pmax at T0 ¼ 293 K is shown in Fig. 5 and not (propane) and 1.3 bar (ethane), pmax also increases with a slope that
included in Fig. 6. The comparison for hydrogen, as mentioned increases with MF. More powerful explosions (greater pmax) are
above, revealed the best agreement between the theory of sub- achieved when the fuel-air mixture approaches the stoichiometric
section 2.1 and the experimental data because hydrogen combus- ratio. For a given value of ε ¼ Tbv/T0, the relation between pmax and
tion does not produce soot with the corresponding radiative heat p0 is linear according to Eqs. (19) and (20). This linear relation was
losses (the case of he ¼ 1). It should be emphasized that in Fig. 6 the validated by the experimental data. Fig. 7b and d shows that when
Fig. 8. Pressure pmax for varying initial pressure p0 at a fixed T0 ¼ 298 K for hydrogen, (b) methane, (c) propane, (d) and ethane.
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12 9
T0 increases from 293 to 423 K for propane and ethane at a fixed p0, with theoretical and numerical predictions. Both experiments with
pmax decreases for all values of MF because of the required reduc- propane (Case 1e1 and 1e2) and hydrogen (Case 2) were con-
tion in fuel mass. ducted for fuel-air mixtures near the stoichiometric ratios of
4.34e4.36% and 22.5%, respectively, resulting in the maximum
3.2. Parametric studies in the framework of the analytical pressures of pmax ¼ 43 and 690 kPa for propane and hydrogen,
thermodynamic model respectively. As shown in Table 2, the same test was repeated twice
(Case 1e1 and 1e2), which yielded the same pmax and nearly the
Fig. 8 and 9 compare the effect of p0 and T0, respectively, on the same impulses and the effective duration. Therefore, the mea-
maximum pressure pmax for varying MF of hydrogen, methane, surement was quite reliable with an uncertainty level of less than
propane, and ethane. The range of MF variation spans lean to 8%.
stoichiometric ratios. Rich MF ratios were excluded because the Recall that these experiments were conducted in a congested
theoretical model tends to over-predict pmax there. Figs. 8 and 9 are space with an open wall at one-side (i.e., partially confined, and in
useful to field engineers to estimate pmax given the initial pressure the CFD calculations too), as described in Figs. 3 and 4, while a
and temperature p0 and T0 because it can be directly evaluated from completely confined space was assumed in the theoretical model of
these graphs without any numerical simulations. sub-section 2.1 (Fig. 5).
For all cases, the highest value of pmax was observed at the Comparing the partially- and completely-confined scenarios
stoichiometric MF ratios. In Fig. 8, pmax increases when the initial offers an insight into two different combustion situations. For
surrounding pressure, p0, increases. In Fig. 9, p0 ¼ 1 bar, while T0 example, pmax ¼ 700 kPa (MF ¼ 22.5%) predicted by the analytical
changes from 300 to 500 K, which is a plausible temperature range model for the completely confined case in Fig. 5a, while the
at a petrochemical plant. Again, propane yields the highest pmax, experimental measurement for the partially-confined space
followed by ethane, methane, and hydrogen, which corresponds to revealed pmax ¼ 690 kPa. This minimal difference in these values of
MFs of 4.5% for propane, 6% for ethane, 9.5% for methane, and 30% pmax implies that the combustion process between is nearly iden-
for hydrogen. tical for hydrogen in these two cases. However, for propane, there is
a significant difference in pmax between the completely and
3.3. Numerical predictions by FLACS in comparison with the incompletely confined cases. From Fig. 5c, pmax ¼ 900 kPa
theoretical predictions of sub-section 3.1 and experimental data (MF ¼ 4.34%) for the completely confined space, while
pmax ¼ 43 kPa for the partially confined space. This difference is due
Table 2 summarizes our two experiments used for comparison to the lower burning velocity of propane that decreases the fuel-air
Fig. 9. Pressure pmax for varying initial temperature T0 at a fixed P0 ¼ 100 kPa for (a) hydrogen, (b) methane, (c) propane, and (d) ethane.
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
10 B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12
4. Conclusion
mixing and slows down the chemical reaction in the partially A theoretical thermodynamic model for prediction of the
confined space. In a completely confined space, pmax was as high as maximum explosion pressure pmax was developed for lean, stoi-
900 kPa at MF ¼ 4.34%, both experimentally and theoretically (i.e. chiometric and rich fuel-air mixtures. The model was validated
via the analytical model of sub-section 2.1) (see Fig. 5c), implying against the experimental data for hydrogen, methane, propane, and
that the burning velocity of methane is practically as fast as that of ethane explosions in a confined space. The effect of initial gas
hydrogen in a completely confined space. temperature and pressure on pmax was also studied. The
Fig. 10. Propane (Case 1) and hydrogen (Case 2) explosions observed by the high-speed camera.
Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
B.-H. Bang et al. / International Journal of Thermal Sciences xxx (2017) 1e12 11
Fig. 11. Propane (Case 1) and hydrogen (Case 2) explosions from the numerical simulations.
Acknowledgement
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confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019
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Please cite this article in press as: B.-H. Bang, et al., Theoretical, numerical, and experimental investigation of pressure rise due to deflagration in
confined spaces, International Journal of Thermal Sciences (2017), http://dx.doi.org/10.1016/j.ijthermalsci.2017.05.019