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Ad 9393
Ad 9393
DAMPERS
Suggested Suggested Maximum
Damper Settings* Driving Air Air Pressure*
Pressure*
FRONT -____ Clicks up from full stiff ____ PSI/BAR ____ PSI/BAR
Rear
REAR -____ Clicks up from full stiff ____ PSI/BAR ____ PSI/BAR
My Settings
Damper settings Air pressure settings
Front
FRONT Left front
LEFT FRONT RightFRONT
RIGHT front
Street -_____ clicks Street _____ Street _____
Torque Specifications*
Location Nm/Lb.-ft. Location Nm/Lb.-ft.
Location Nm Lb.-ft.
Camber plate adjustment bolts 10 7
Flexible adjuster extension 1 turn beyond hand-tight
Air fittings/braided air lines 1 3/4 turns beyond hand-tight
Locking collar 1/2 turn beyond hand-tight
* Obtain these numbers from the installation guides that came with the kits.
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Notation Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Important Safety Notices. . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Setting the Ride Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Aligning the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Using Lower Mount to Adjust Extended or Drop Height . . . 6
Trimming the Flexible Adjuster . . . . . . . . . . . . . . . . . . . . . . 7
Damping Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Adjustable Camber Plates. . . . . . . . . . . . . . . . . . . . . . . . . . 9
Check for Pinching or Binding. . . . . . . . . . . . . . . . . . . . . . 10
Using the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tuning the Air Pressure for Damper Adjustment . . . . . . . 10
Checking for Leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cutting Air Lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Preventing Leaks at PTC Fittings . . . . . . . . . . . . . . . . . . . 12
Post-Installation Checklist. . . . . . . . . . . . . . . . . . . . . . . . . 12
Troubleshooting Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air Lift Performance Air Management. . . . . . . . . . . . . . . . 14
Limited Warranty and Return Policy . . . . . . . . . . . . . . . . . 15
Replacement Part Information. . . . . . . . . . . . . . . . . . . . . . 15
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Damper Kit User Guide
INTRODUCTION
The purpose of this publication is to assist with the use of Air Lift Performance
and Slam Series damper systems.
Read the entire user guide before operating. The information includes instructions
for proper setup and use of the air spring kit that was designed specifically for
your vehicle. Failure to read and follow the instructions in this guide could result
in damage to the air springs, dampers or other vehicle components.
NOTATION EXPLANATION
Hazard notations appear in various locations in this publication. Information
which is highlighted by one of these notations must be observed to help
minimize risk of personal injury or possible improper installation which may
render the vehicle unsafe. Notes are used to help emphasize areas of procedural
importance and provide helpful suggestions. The following definitions explain
the use of these notations as they appear throughout this guide.
Air Lift Company reserves the right to make changes and improvements to its
products and publications at any time. For the latest version of this manual,
contact Air Lift Company at (800) 248-0892 or visit www.airliftperformance.com.
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Damper Kit User Guide
3. Add ME and MC, then divide the total by 2. Set the suspension to this point.
This position will give 50% stroke in either direction and is a starting point for
ride height.
(ME+MC)÷2=MID STROKE
4. If the ride height is lower than stock, Air Lift Performance recommends
loosening all pivot points (bolts, nuts) on any control arm, strut arm or radius
rod that contains bushings. Once they have been loosened, re-torque to
stock specifications.
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Damper Kit User Guide
* Air Lift Slam Series kits do not have adjustable threaded mounts.
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Damper Kit User Guide
WHEN ADJUSTING HEIGHT UPWARD, MAKE SURE
CAUTION THAT THE DAMPER BODY ENGAGES ALL THE
THREADS OF THE LOWER MOUNT. WHEN ADJUSTING
DOWNWARD, MAKE SURE THERE IS ADEQUATE AIR
SPRING CLEARANCE TO THE TIRE/WHEEL ASSEM-
BLY. CLEARANCE MUST BE CHECKED WITH SYSTEM
FULLY DEFLATED AS WELL AS FULLY INFLATED TO
ENSURE THAT NO RUBBING OCCURS. FAILURE TO
MAINTAIN ADEQUATE CLEARANCE CAN RESULT IN
AIR SPRING FAILURE AND WILL NOT BE COVERED
UNDER WARRANTY.
DO NOT ADJUST HEIGHT BY SPINNING AIR SPRING
CAUTION ON THE DAMPER! DOING SO MAY CAUSE AN AIR
LEAK AND COMPROMISE THE ASSEMBLY.
For For
struts shocks
Increase
height
Increase
height At least one
Minimum 80mm thread MUST
(3 3/16”) from bottom of be showing in
damper tube to bottom of window.
lower mount
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Damper Kit User Guide
DAMPING ADJUSTMENT
Suspension damping is a matter of compromise. Setting it too stiff will make the ride
feel jarring. In addition, if the suspension is too stiff, the tires will lose contact with the
road, reducing control and power delivery. On the other hand, if the suspension is
too soft, the car can experience floatiness and excessive bouncing. The sweet spot
lies somewhere in the middle. Air Lift dampers have a range of adjustment, which
allows the driver to tune the ride and handling to his or her preferences.
Air Lift recommends damper and air pressure settings for every vehicle kit, but it is
impossible to consider every situation. For example, even though most Air Lift kits
replace the dampers and springs, vehicles with sport-tuned suspensions might
have stiffer bushings, larger anti-roll bars, bigger wheels, wider tires, etc. These
settings may need to be adjusted to different vehicles and driving characteristics.
1. Air Lift Performance dampers* have 30 settings, or “clicks,” of adjustable
compression and rebound damping characteristics. Damping is changed
through the damper rod using the supplied adjuster, a 3mm hex key (not
included) or a damper adjustment wheel.
2. Turn the adjuster clockwise (H) and the damping settings are hardened,
reducing oscillations and body motion. Turn the adjuster counterclockwise
(S) and the damping is softened.
3. On inverted dampers, the damping adjuster is on the bottom. Turn the
adjuster counterclockwise to harden the damping on this type of damper.
4. To adjust the dampers, start at full stiff, which is 0. Count up to keep track of,
or set, the damping.
* Air Lift Slam Series kits do not have adjustable damping.
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Damper Kit User Guide
Camber
plate
bolts
The camber plates have multiple sets of holes to allow for maximum
adjustability. Use the outer holes to achieve maximum negative camber. The
camber plates must always be secured with four bolts.
Before making any changes to the camber, take photos of the camber plates to
establish a starting point. That will make it easier to go back if necessary.
Demonstrating Camber
Negative camber Neutral camber Positive camber Tire Con
Travelin
Corner
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Damper Kit User Guide
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Damper Kit User Guide
Go to air-lift.co/cuttingairline
to watch a video on proper air
line cutting.
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Damper Kit User Guide
POST-INSTALLATION CHECKLIST
Overnight leak down test — Recheck air pressure 24
12 1 12
hours after installation and driving of the vehicle.
11 If the 11 1
10
pressure has dropped more than 5 PSI (.34BAR), there 2 10 2
is a leak that must be fixed. Either fix the
9 leak yourself 3 or 9 3
return to the installer for service. 8 4 8 4
Air pressure requirements — It is important7 to
6 5 7 6 5
understand the air pressure requirements of the air
24-HOUR
spring system. Regardless of load, the air pressure
24-HOUR
Pressure check Pressure check
should always be adjusted to maintain adequate ride 19
height at all times while driving. 0 0 0 5 0 00
Thirty-day or 800km (500-mile) test —Recheck the
air spring system after 30 days or 800km (500 miles),
OR
30
whichever comes first. If any part shows signs of
rubbing or abrasion, the source should be identified
and moved, if possible. If it is not possible to relocate
the cause of the abrasion, the air spring may need to
be remounted. If professionally installed, the installer days
should be consulted. Check all fasteners for tightness.
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Damper Kit User Guide
TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
Air spring Leak at fitting, air line Find location of leak by spraying listed
won't maintain not cut properly, air components with soapy water solution
pressure. line has scratches and look for bubbles. Tighten air fitting,
that run lengthwise. re-cut air line or replace damaged
or damage to air line components.
during installation.
Leak at lower O-ring Spray bottom of air spring with solution
on damper if air of water and dish soap and look for
spring is over the bubbles. Contact Air Lift customer
damper. service at (800) 248-0892 to determine if
component should be replaced.
Knocking noise Loose suspension Tighten lower locking collar with significant
when hitting component such force, check and tighten suspension
bumps. as locking collar on components to factory specs at desired ride
damper or rod nut. height. Replace rod nut, apply high strength
threadlocker to clean threads and torque
M12 rod nut to 54Nm (40 lb.-ft.). M10 rod
nuts to be torqued to 38Nm (28 lb.-ft.).
Driving vehicle too Check current ride height and compare
close to maximum to maximum height. If there is less than
extension. 25mm (1”) difference, reduce air pressure
to lower ride height.
Lengthen strut or shock to increase
available up travel.
Suspension Air pressure is too Raise air pressure.
bottoms out. low, causing air
springs to bottom
out.
The ride is Air pressure is too Lower air pressure and adjust damper
too bouncy. high, causing air length if necessary to achieve proper ride
springs to be too height.
stiff.
Damping is Increase damping with adjusters.
inadequate.
The ride is too Damping is
soft or floaty. inadequate.
The ride is too Excessive damping Reduce damping with adjusters.
harsh.
Rubbing Excessive camber, Adjust camber, drop height adjustment
sounds, wheel improper drop height and air pressure to find setup that does
wells or other adjustment, too not cause rubbing.
components little or too much air
show signs of pressure,
rubbing.
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Damper Kit User Guide
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Damper Kit User Guide
CONTACT INFORMATION
Mailing address P.O. Box 80167
Lansing, MI 48908-0167
Shipping address 2727 Snow Road
for returns Lansing, MI 48917
Phone Toll free: (800) 248-0892
International: (517) 322-2144
Email service@airliftcompany.com
Web address www.airliftperformance.com
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Thank you for purchasing
Air Lift Performance products!
Need Help?
Contact Customer Service
U.S. and Canada: (800) 248-0892
Outside the USA: (517) 322-2144
Email: service@airliftcompany.com
Printed in the USA JJC-0818 California: WARNING: Cancer and Reproductive Harm
AD-939 • (011808) • ERN 8788 – www.P65Warnings.ca.gov