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    M 30 Concrete Mix Design Final

    Uploaded by

    Rakesh Reddy
    This document provides a concrete mix design for grade M30 concrete. [1] It specifies the design parameters such as target mean strength of 42 MPa, maximum aggregate size of 20mm, and minimum cement content of 340kg/m3. [2] It describes the test results for materials including cement, coarse aggregates, fine aggregates, and their gradations. [3] Based on the materials test data and specifications, a water-cement ratio of 0.45 is selected to achieve the target strength.

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    M 30 Concrete Mix Design Final

    Uploaded by

    Rakesh Reddy
    2K views10 pages
    This document provides a concrete mix design for grade M30 concrete. [1] It specifies the design parameters such as target mean strength of 42 MPa, maximum aggregate size of 20mm, and minimum cement content of 340kg/m3. [2] It describes the test results for materials including cement, coarse aggregates, fine aggregates, and their gradations. [3] Based on the materials test data and specifications, a water-cement ratio of 0.45 is selected to achieve the target strength.

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    This document provides a concrete mix design for grade M30 concrete. [1] It specifies the design parameters such as target mean strength of 42 MPa, maximum aggregate size of 20mm, and minimum cement content of 340kg/m3. [2] It describes the test results for materials including cement, coarse aggregates, fine aggregates, and their gradations. [3] Based on the materials test data and specifications, a water-cement ratio of 0.45 is selected to achieve the target strength.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2K views10 pages

    M 30 Concrete Mix Design Final

    Uploaded by

    Rakesh Reddy
    This document provides a concrete mix design for grade M30 concrete. [1] It specifies the design parameters such as target mean strength of 42 MPa, maximum aggregate size of 20mm, and minimum cement content of 340kg/m3. [2] It describes the test results for materials including cement, coarse aggregates, fine aggregates, and their gradations. [3] Based on the materials test data and specifications, a water-cement ratio of 0.45 is selected to achieve the target strength.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 10

    Project: Construction of Vehicular Underpass at Km 492 + 500 of NH-65 under change

    of Scope from NHAI

    CONCRETE MIX DESIGN


    GRADE: M30 RCC

    By the Guide lines of hand book on Concrete Mixes (Based on Indian Standard)
    SP-23 & IS: 10262-2009

    A) Design Stipulations

    1 Characteristic Compressive 30 N/mm2 As per IS 10262:2009


    Strength and IS 456:2000
    2 Target Mean Strength 42 N/mm2
    3 Maximum Size of Aggregate 20mm
    4 Degree of Quality of Concrete Good
    5 Type of Exposure Normal
    6 Minimum Cement Content 340Kg/m3 As per MORTH Table
    1700-2
    7 Method of Concreting Pumping/Dumping
    8 Maximum Water Concrete 0.45 As per MORTH Table
    Ratio 1700-2
    9 Type of Aggregate Crushed Angular
    Aggregate
    10 Chemical Admixture Used SUPER Specific Gravity = 1.105
    PLASTICIZER
    (Mid PC)
    B) Test Data for Materials
    1.
    Properties of Cement as Obtained from Tests
    Brand of Cement UltraTech
    Type of Cement Ordinary Portland Cement
    Grade of Cement 53 Grade
    Specific Gravity of Cement 3.14
    Normal Consistency (%) 29
    Initial Setting Time (minutes) 110
    Final Setting Time (minutes) 320
    Fineness of Cement (On 90 Micron) (by 2
    Sieve) %
    Soundness of Cement by Le-Chatelier 2
    (mm)
    Compressive Strength of Cement (7 days) 34N/mm2

    2.
    Properties of Coarse Aggregate as 20mm Aggregate 10mm Aggregate
    Obtained
    Compacted Bulk Density/ Unit 1566 1531
    Weight of Dry Aggregate (Kg/m3)
    Loose Bulk Density 1448 1423
    Specific Gravity of Coarse Aggregate 2.95 2.91
    Flakiness Index % 12 -
    Elongation Index % 11 -
    Fineness Modulus 7.08 6.05
    Water Absorption (%) 0.97 0.83
    Free Surface Moisture nil nil
    3. GRADATION OF COARSE AGGREGATES

    a) FINENESS MODULUS OF AGGREGATES 20mm WEIGHT = 5000 grams

    S.No IS Sieve No Weight % Weight Cumulative % Passing


    Retained retained % retained
    grams
    1 40mm 0 0 0 100
    2 20mm 386 7.72 7.72 92.28
    3 10mm 4614 92.28 100 0
    4 4.75mm 0 0 100 0
    5 2.36mm 0 0 100 0
    6 1.18mm 0 0 100 0
    7 600 mic 0 0 100 0
    8 300 mic 0 0 100 0
    9 150 mic 0 0 100 0

    Fineness Modulus: 7.08

    b) FINENESS MODULUS OF AGGREGATES 10mm WEIGHT = 5000 grams

    S.No IS Sieve No Weight % Weight Cumulative % Passing


    Retained retained % retained
    grams
    1 40mm 0 0 0 100
    2 20mm 0 0 0 100
    3 10mm 297 5.94 5.94 94.06
    4 4.75mm 4703 94.06 100 0
    5 2.36mm 0 0 100 0
    6 1.18mm 0 0 100 0
    7 600 mic 0 0 100 0
    8 300 mic 0 0 100 0
    9 150 mic 0 0 100 0

    Fineness Modulus: 6.05


    c) Combined Gradation of Coarse Aggregates (Theoretical)

    Sieve % % Mix % of Specified Limits as


    Size passing passing Proportion passing per IS:383
    in for 20mm for 10mm 20mm 10mm
    mm Aggregate Aggregate 50% 50% LOWER UPPER
    40 100 100.00 50.00 50.00 100 100 100
    20 91.10 100.00 45.55 50.00 95.55 95 100
    10 12.45 88.48 6.23 44.24 50.47 25 55
    4.75 0.63 16.58 0.32 8.29 8.61 0 10

    d) Combined Gradation of Coarse Aggregate (Actual)

    Sieve Size in % of Passing Specified limits as per


    (mm) IS:383
    40 100 100
    20 98.2 95-100
    10 52.6 25-55
    4.75 0 0-10

    4.
    a) Properties of Fine Aggregate River Sand Manufactured Sand
    as Obtained
    Compacted Bulk Density/ Unit 1703 1729
    Weight of Dry Aggregate (Kg/m3)
    Loose Bulk Density 1834 1898
    Specific Gravity of Fine Aggregate 2.605 2.560
    Water Absorption (%) 1.58 2.37
    Free Surface Moisture nil nil
    b) Gradation (50% River Sand + 50% M-Sand)

    Sieve Size in % of passing Specified Limits IS:383-2016


    mm (Average) Zone-1 Zone-2 Zone-3
    10.0 100 100 100 100
    4.75 97.3 90-100 90-100 90-100
    2.36 84.53 60-95 75-100 85-100
    1.18 69.71 30-70 55-90 75-100
    0.600 55.34 15-34 35-59 60-79
    0.300 20.23 5-20 8-30 12-40
    0.150 4.43 0-10 0-10 0-10

    c) All in Aggregate – (Theoretical Blending )

    Sieve % of Passing (Average) % of Ingredients % of Specified

    Size in 29.00% 29.00% 21.00% 21% Passing limits as

    (mm) 20mm 10mm River M 20mm 10mm River M per

    Sand Sand Sand Sand IS:383

    40mm 100 100 100 100 29.00 29.00 21.00 21.00 100.00 100

    20mm 91.10 100 100 100 26.42 29.00 21.00 21.00 97.42 95-100

    4.75mm 0.63 16.59 99.73 94.65 0.18 4.81 20.94 19.88 45.81 30-50

    600mic 0 0 88.73 21.90 0.00 0.00 18.63 4.60 23.23 10-35

    150mic 0 0 2.85 5.88 0.00 0.00 0.60 1.23 1.83 0-6

    d) All in Aggregate – Actual Blending


    Sieve Size in (mm) % of Passing Specified limits as per IS:383
    40mm 100.00 100
    20mm 97.25 95-100
    4.75mm 47.87 30-50
    600 mic 22.34 10-35
    150 mic 1.33 0-6
    5) Target Mean Strength of Concrete

     As per IS 10262 -2009,IS 456- 2000 and MORTH


    Table 1700-5

    F'ck= Fck+1.65(S)

    where

    ck f/ck = target average compressive strength at 28 days

    f ck = characteristic Compressive strength at 28 days , and

    s = standard deviation

     From table 1, standard deviation s = 5 N/mm2

     Therefore, target strength =30+1.65 X 5 = 38.25


    N/mm2 (as per IS 456 - 2000)

     Adopted Target mean Strength = 42 N/mm2


    (MORTH ->Table-1700-5)

    Current margin = 12 Mpa

    6) Selection of Water- Cement Ratio:

     As per MORT&H 1700-3 A specifications, the maximum W/C


    ratio prescribed as 0.45.

     Based on experience, adopt water-cement 0.43

     Entrapped air content in the wet concrete is 1% (As per IS


    10262 -2009)

     That means 1m3 of concrete is having 0.01m3 of air content

     Total Aggregate Volume = 1 - 0.01 = 0.99m3


    7) Selection of Water-Content:

    1 Maximum Water Content (10262 – table-2) 186 Litres


    2 Estimated Water Content for 100 mm Slump 151 Litres
    3 Superplasticiser Used (1.1% by weight of 3.85 Kg
    Cementitious Material)

    8) Calculation of Cement Content:

    1 Water Cement Ratio 0.43


    2 Cement Content (151/0.43) 351.3Kg/m3
    Which is greater then
    340Kg/m3

    9) Proportion of Volume of Coarse Aggregate and Fine Aggregate Content

    1 Volume of CA as per table 3 of IS 10262 62.00%

    2 Adopted Volume of Coarse Aggregate 55.00%

    3 Adopted Volume of Fine Aggregate 35.00%

    10) Determination of Coarse and Fine Aggregate Content

    The mix calculations per unit volume of coarse aggregates shall be as follows:

    a) Volume of Concrete : 0.99m3

    b) Volume of Cement : (Mass of Cement/Specific Gravity of Cement) x (1/1000)

    (351.3/3.14) X 1/1000 = 0.113

    c) Volume of Water : (Mass of Water/Specific Gravity of Water) X 1/1000

    (151/1) X (1/1000) = 0.151

    d) Volume of Admixture : 0.0035

    e) Volume of All Aggregate : (0.99 – 0.0859 - 0.135) = 0.7311m3

    f) Volume of Coarse Aggregate : 0.402m3


    g) Volume of Fine Aggregate : 0.3289m3

    11) Mix Proportions for one Cum of Concrete (SSD Condition)

    1 Mass of Cement in Kg/m3 351.3

    2 Mass of Water Kg/m3 151

    3 Mass of Fine Aggregate in Kg/m3 921.48

    4 Mass of Coarse Aggregate in Kg/m3 1180.537

    Mass of 20mm in Kg/m3 867.13

    Mass of 10mm in Kg/m3 313.407

    5 Mass of Admixture in Kg 3.85

    6 Water Cement Ratio 0.43


    12) Summary of Cube Test Results:

    Batch Date of Date of Stren Average Date of 28 Days Average


    No Casting Testing gth at Strength Testing Strength Strength
    7
    Days
    27.88 39.87
    Batch
    1 28.21 28.04 39.45 39.85

    28.03 40.23

    27.89 40.45
    Batch
    2 16.10.2018 23.10.2018 28.32 28.21 13.11.2018 39.73 40.46

    28.43 41.21

    28.67 41.23
    Batch
    3 27.98 28.32 38.95 40.21

    28.33 40.45

    Average Compressive Strength (7 Days of Curing) = 84.57 N/mm2

    Average Compressive Strength (28 Days of Curing) = 40.17 N/mm2

    Submitted By:

    Contractors Representative

    Name:
    Date:
    Checked By:

    Concessionaire Representative

    Name:
    Date:

    Witnessed By:

    I/C Representative

    Name:
    Date:

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