Caterpillar Power Systems

CATERPILLAR TM Power Systems
Submittal Package
Grafton Middle School
Diesel Generator Sets
(2) Model C32’S, 1000kW, 480V
Carter Machinery Co., Inc.
Power Systems Project Manager:

Matt Miller
757-99-7549
Carter Machinery
3404 Business Center Dr.
Chesapeake, VA 23323
GENER
RATOR SET
T – BILL OF
F MATERIIALS
Two (2) New Outdo oor Caterpillar Diesel-Fueled
d Packaged Gen
nerator Set Moodel C32 with B
Brushless Generator, 1000kW
W Standby
Ratedd, 0.8P.F., 480V
V, 60 Hertz at 1800 RPM
Each Generator to Include the folllowing attachm ments and accesssories:

 EPA Tier 2 Certified for Emergency Standby Power
 Formed Steel Base
 Spring-Typ pe Vibration Issolators
 Caterpillarr Fuel Water Seeparator.
 50/50% Co oolant Mix and d Lube Oil Insttalled
 ADEM 4 Engine
E Controll Module
 Caterpillarr Integrated Vo oltage Regulato or
 Standard AirA Cleaner
 Permanentt Magnet Generator Excitation
 Engine Mo ounted Radiato or with Blower Fan. Rated forr 40 Degree C Cooling Capabbility
 Dual Electtric Starting Sy ystem, 24VDC
 Four (4) Batteries for 24V VDC System DualD Starter Sy ystem, Lead Accid Type, to incclude Battery RRack and Cables. Batteries
Shipped Dry for Shipping g Purposes
 Battery Ch harger, Auto-Eq qualize, 24VDCC, 20 Amp Outtput, 120-240V VAC Single-Phaase Input. Shippped Loose for Wall
Mounting.
 Jacket Watter Heater, 900 00W, 480V Thrree-Phase Inpu ut Is Required
 Digital Gen nerator controll panel, Micro--processor conttrolled, EMCP P 4.4 Series, NF FPA Compliannt, NEMA 1 ennclosure,
generator mounted,
m to incclude the follow
wing:
o Generator
G Moniitoring:
 Voltage (L-L, L-N); Current (Phase);
( Averaage Volt, Amp,, Frequency; kkW, kVAr, kVA A (Average,
Phase, %); Power Facctor (Average, Phase); kW-hrr, kVAr-hr (Tootal); Excitationn Voltage and Current (with
Optionnal CDVR); Geenerator Stator & Bearing tem mp. (with Optioonal Module) , Generator ‘RU UN’ Relay,
Commo on Alarm Voltt Free Contactss
o Generator
G Protection:
 Generaator Phase Sequ uence; Over/Un nder Voltage ((27/59); Over/U Under Frequenncy (81 O/U); R Reverse Powerr
(kW) (3 32); Reverse Reactive
R Powerr (kVAr) (32RV V); Over-Curreent (50/51)
o En ngine Monitorring:
 Coolan nt Temperaturee; Oil Pressure; Engine Speedd (RPM); Batteery Voltage; Ruun Hours; Crannk Attempt &
Successful Start Coun nter; Enhanced d Engine Monittoring ( with EElectronic Engiines)
o En ngine Protectioon:
 Control Switch Not in n Auto (Alarm m); High Coolannt Temp. (Alarrm & Shutdow wn); Low Coolaant Temp.
(Alarmm); Low Coolan nt Level (Alarmm & Shutdownn); High Enginee Oil Temp. (A Alarm & Shutddown); Low,
High an nd Weak Batteery Voltage; Ov ver-speed; Oveer-crank
o Control:
 Run / AutoA / Stop Con ntrol; Speed & Voltage Adjuust; Local & Reemote Emergenncy Stop; Rem mote Start/Stop;
Cycle Crank
C
o In nputs & Outputts:
 Two Dedicated
D Digitaal Inputs; Six Programmable
P Digital Inputss; Six Programm
mable Form A Dry Contacts;;
Two Prrogrammable Form F C Dry Co ontacts; Two D
Digital Outputss
o Communication ns:
 Primary y & Accessory y CAN Data Liinks; RS-485 A Annunciator Daata Link; Modbbus RTU (RS-4485 Half
Duplex x)
o On-board
O paraalleling
 Circuit Breeakers:
o (1 1) 1600A, LSIG G-P, Electrical Operated
 One (1) Lo ocally Mounted d NFPA 99/110 0 Alarm Annun nciator
 One (1) Reemote NFPA 99/110 Alarm Annunciator
A an
nd (1) Remote E E-Stop. Shippeed Loosed for IInstallation in Building
CMCO Quote - Page 1 oof 2

 Custom Sound Attenuated, Weather Protective Enclosure. To Include:
o Sound levels of 75dBA @ 23 Feet Full Load
o Steel Paneling Construction.
o Internally Mounted Silencer
o Electrical Package to Include
 208/120, 1Phase, 100A Panelboard
 Light Switches
 LED Lighting
 (1) Exterior GFCI Receptacle
 All wiring, conduit, and connections from generator to panelboardshood
 DC Emergency Lighting
o Custom Sub-base Day Tank
 UL-142 Listed, Double-Walled Constructed
 Constructed from Steel, Painted Black
 5200 Gallon Useable Capacity (72-Hours)
 Fuel Level Float System
 Field Commissioning and NFPA 110Testing
 Delivery to job-site includes.
 4-Year Sourcewell Warranty
 (1) 8-Hour Day for Training
Additional Items:
1) One enclosure access platform assembly including the following items:

a) Two 48"W x 457"L outside catwalk assemblies
b) One 72"W x 385"L center catwalk assembly
c) Two 48"W x 336"L front and rear catwalk assemblies
d) One set of 36" wide platform access stairs
e) Perimeter toe boards
f) Step assemblies in compliance with OSHA standard 1910.24
g) Steps are designed with an 8" rise and an approximate 9.5" run
h) Platform height from grade: 54"
i) Galvanized steel bar grate stair treads
j) Structural steel support assembly
k) Modular galvanized steel handrail assembly
l) Shot blast all support assembly components after fabrication
m) Finish paint all support assembly components after fabrication - color to match the sub base
n) All galvanized items remain mill finished and unpainted
o) The stairs and platforms ship loose for installation in the field by others
p) The stairs and platforms are designed to mount to the concrete pad
CMCO Quote - Page 2 of 2

TABLE OF CONTENTS
Grafton Middle School – Generator Set
SECTION A – PRODUCT DATA 6
GENERATOR SPEC SHEETS 7-10
EPA CERTIFICATE 11
ENGINE PERFORMANCE DATA 12-16
GENERATOR PERFORMANCE DATA 17-25
EMCP 4.4 CONTROL PANEL WITH ON-BOARD PARALLELING 26-30
ALARM ANNUNCIATOR PANEL 31-32
ADEM A4 ENGINE CONTROL PANEL 33-35
INTEGRATED VOLTAGE REGULATOR 36-39
20A BATTERY CHARGER 40-41
BATTERIES 42-46
ELECTRIC STARTER MOTORS - DUAL 47-48
JACKET WATER HEATER WITH PUMP 49-51
GENERATOR SPACE HEATER 52-53
SPRING VIBRATION ISOLATORS 54-56
100A PANELBOARD 58
PANELBOARD CIRCUIT BREAKERS 59
ENCLOSURE LED LIGHTING 52-53
LIGHT SWITCH 61
GFCI RECEPTACLE 62
MOTORIZED LOUVER MOTORS 63
FUEL FLOATS 64-67
ENCLOSURE CONDUIT 68-69
ENCLOSURE WIRE 70-71

SECTION B – OUTLINE DRAWINGS 72
RIGHT HAND MOUNTED – PACKAGE DRAWING 73
LEFT HAND MOUNTED – PACKAGE DRAWING 74
GENERATOR SET DRAWINGS 75-80
SECTION C – PLATFORM DRAWINGS 81
PLATFORM LAYOUT DRAWING 82
FOUNDATION LAYOUT DRAWING 83
SECTION D – WIRING SCHEMATICS 84
MINIMUM WIRING REQUIREMENTS 85
PANELBOARD DRAWING (GENERATOR SHORE POWER) 86
BATTERY CHARGER/FUEL LEVEL SWITCH WIRING 87
MOTORIZED LOUVER WIRING 88
SECTION E – WARRANTY 89
CATERPILLAR WARRANTY STATEMENT 90-91
CATERPILLAR 4-YEAR PLATINUM EXTENDED WARRANTY 92

SECTION A – PRODUCT DATA
Cat® C32
Diesel Generator Sets
Bore – mm (in) 145 (5.7)

Stroke – mm (in) 162 (6.4)
Displacement – L (in3) 32.1 (1959)
Compression Ratio 15.0:1
Aspiration TA
Fuel System EUI
Governor Type ADEM™ A4
Image shown may not reflect actual configuration
Standby Mission Critical Prime Continuous Emissions Performance

60 Hz ekW (kVA) 60 Hz ekW (kVA) 60 Hz ekW (kVA) 60 Hz ekW (kVA)
U.S. EPA Certified for Emergency

1000 (1250) 1000 (1250) 910 (1137) 830 (1038)
Stationary Applications (Tier 2)
Standard Features
Cat® Diesel Engine EMCP 4 Control Panels
• Designed and tested to meet the U.S. EPA • User-friendly interface and navigation
Emergency Stationary (Tier 2) emissions • Scalable system to meet a wide range of
• Reliable and consistent performance proven in installation requirements
thousands of applications worldwide • Expansion modules and site specific
programming for specific customer requirements
Generator Set Package
• Accepts 100% block load in one step and meets Warranty
the NFPA 110 loading requirements • 24 months/1000-hour warranty for standby and
• Conforms to ISO 8528-5 G3 load acceptance mission critical ratings
requirements. • 12 months/unlimited hour warranty for prime
• Reliability is verified through prototype and continuous ratings
testing, which includes torsional vibration, • Extended service protection is available to
4-Year
fuel consumption, oil consumption, transient provide extended coverage options Platinum
performance, and endurance testing Warranty is
Worldwide Product Support
Alternators • Cat dealers have over 1,800 dealer branch Provided
• Superior motor starting capability minimizes the stores operating in 200 countries
need for oversizing the generator • Your local Cat dealer provides extensive
• Designed to match the performance and output post-sale support, including maintenance and
characteristics of Cat diesel engines repair agreements
Cooling System Financing
• Cooling systems available to operate in ambient • Caterpillar offers an array of financial products
temperatures up to 50°C (122°F) to help you succeed through financial service
• Tested to ensure proper generator set cooling excellence
• Options include loans, finance lease,
operating lease, working capital, and revolving
line of credit
• Contact your local Cat dealer for availability in
your region
LEHE1209-04 Page 1 of 4
C32 Diesel Generator Sets
Electric Power
Optional Equipment
Engine Power Termination Charging
Air Cleaner Type ❑ Battery charger – 10A 20A
❑ Single element ❑ Bus bar
❑ Dual element ❑ Circuit breaker Vibration Isolators
❑ Heavy duty ❑ 400A ❑ 800A ❑ Rubber
Custom: Muffler ❑ 1200A ❑ 1600A ❑ Spring
❑ 2000A ❑ 2500A ❑ Seismic rated
Critical ❑ Industrial grade (15 dB) ❑ 3000A ❑ 3200A
Grade ❑ UL ❑ IEC
Starting Cat Connect
❑ 3-pole ❑ 4-pole
❑ Standard batteries Connectivity
❑ Manually operated
❑ Oversized batteries
❑ Electrically operated ❑ Ethernet
❑ Standard electric starter
❑ Cellular
❑ Dual electric starter Trip Unit
❑ Satellite
❑ Jacket water heater ❑ LSI ❑ LSI-G
❑ LSIG-P Extended Service Options
Alternator
Factory Enclosure Terms
Output voltage
❑ 2 year (prime)
❑ 220V ❑ 480V ❑ Weather protective 4-Year
❑ 3 year
❑ 240V ❑ 600V ❑ Sound attenuated
❑ 5 year
❑ 380V ❑ 2400V Custom Attachments ❑ 10 year
❑ 400V ❑ 4160V
❑ Cold weather bundle Coverage
Temperature Rise ❑ DC lighting package
(over 40°C ambient) ❑ Silver
❑ AC lighting package
❑ Gold
❑ 150°C ❑ Motorized louvers
❑ Platinum
❑ 125°C/130°C
❑ Platinum Plus
❑ 105°C Fuel Tank
❑ 80°C
❑ Sub-base Ancillary Equipment
Winding type ❑ 1000 gal (3875 L)
❑ Automatic transfer switch
❑ Random wound ❑ 2000 gal (7570 L) (ATS)
❑ Form wound ❑ 3600 gal (13627 L) ❑ Uninterruptible power supply
Excitation (UPS)
Control System
❑ Paralleling switchgear
❑ Self excited
Controller ❑ Paralleling controls
❑ Internal excitation (IE)
❑ Permanent magnet (PM) ❑ EMCP 4.2B
❑ EMCP 4.3 Certifications
Attachments ❑ EMCP 4.4 ❑ UL2200
❑ Anti-condensation heater ❑ CSA
Attachments
❑ Stator and bearing temperature ❑ IBC seismic certification
monitoring and protection ❑ Local annunciator module
❑ OSHPD pre-approval
❑ Remote annunciator module
❑ Expansion I/O module
❑ Remote monitoring software
Note: Some options may not be available on all models. Certifications may not be available with all model configurations.
Consult factory for availability.
Electric Power
Package Performance
Performance Standby Mission Critical Prime Continuous
Frequency 60 Hz 60 Hz 60 Hz 60 Hz
Gen set power rating with fan 1000 ekW 1000 ekW 910 ekW 830 ekW
Gen set power rating with fan @ 0.8 power factor 1250 kVA 1250 kVA 1138 kVA 1038 kVA
Fueling strategy EPA ESE (Tier 2) EPA ESE (Tier 2) EPA ESE (Tier 2) EPA ESE (Tier 2)
Performance number DM9933-03 EM0449-00 DM9934-04 DM9935-03
Fuel Consumption
100% load with fan – L/hr (gal/hr) 272.1 (71.9) 272.1 (71.9) 248.6 (65.7) 232.1 (61.3)
Cooling System
Radiator air flow restriction (system) – kPa (in. water) 0.12 (0.48) 0.12 (0.48) 0.12 (0.48) 0.12 (0.48)
Radiator air flow – m3/min (cfm) 1175 (41494) 1175 (41494) 1175 (41494) 1175 (41494)
Engine coolant capacity – L (gal) 55 (14.5) 55 (14.5) 55 (14.5) 55 (14.5)
Radiator coolant capacity – L (gal) 36 (9.0) 36 (9.0) 36 (9.0) 36 (9.0)
Total coolant capacity – L (gal) 91 (23.5) 91 (23.5) 91 (23.5) 91 (23.5)
Inlet Air
Combustion air inlet flow rate – m3/min (cfm) 87.6 (3094.1) 87.6 (3094.1) 83.7 (2954.5) 80.0 (2825.6)
Exhaust System
Exhaust stack gas temperature – °C (°F) 476.4 (889.5) 476.4 (889.5) 459.5 (859.1) 461.2 (862.1)
Exhaust gas flow rate – m3/min (cfm) 228.4 (8065.3) 228.4 (8065.3) 212.1 (7488.7) 204.8 (7231.2)
Exhaust system backpressure (maximum allowable)
6.7 (27.0) 6.7 (27.0) 6.7 (27.0) 6.7 (27.0)
– kPa (in. water)
Heat Rejection
Heat rejection to jacket water – kW (Btu/min) 352 (20033) 352 (20033) 327 (18624) 307 (17468)
Heat rejection to exhaust (total) – kW (Btu/min) 1024 (58206) 1024 (58206) 933 (53072) 896 (50940)
Heat rejection to aftercooler – kW (Btu/min) 288 (16385) 288 (16385) 255 (14526) 230 (13082)
Heat rejection to atmosphere from engine –
127 (7238) 127 (7238) 116 (6625) 114 (6486)
kW (Btu/min)
Heat rejection from alternator – kW (Btu/min) 55 (3131) 55 (3131) 50 (2846) 45 (2561)
Emissions* (Nominal)
NOx mg/Nm3 (g/hp-h) 2348.6 (4.93) 2348.6 (4.93) 2293.5 (4.81) 1969.0 (4.23)
CO mg/Nm3 (g/hp-h) 62.1 (0.13) 62.1 (0.13) 59.2 (0.12) 52.5 (0.11)
HC mg/Nm (g/hp-h)
3
5.5 (0.01) 5.5 (0.01) 7.0 (0.02) 12.7 (0.03)
PM mg/Nm3 (g/hp-h) 7.2 (0.02) 7.2 (0.02) 6.6 (0.02) 7.1 (0.02)
Emissions* (Potential Site Variation)
NOx mg/Nm3 (g/hp-h) 2841.6 (5.97) 2841.6 (5.97) 2775.2 (5.83) 2382.5 (5.11)
CO mg/Nm (g/hp-h)
3
116.1 (0.24) 116.1 (0.24) 110.6 (0.23) 98.1 (0.21)
HC mg/Nm3 (g/hp-h) 10.3 (0.03) 10.3 (0.03) 13.2 (0.03) 24.1 (0.06)
PM mg/Nm (g/hp-h)
3
14.1 (0.04) 14.1 (0.04) 12.9 (0.03) 13.9 (0.04)
*mg/Nm3 levels are corrected to 5% O2. Contact your local Cat dealer for further information
Electric Power
Weights and Dimensions
A B
Dim “A” Dim “B” Dim “C” Dry Weight

mm (in) mm (in) mm (in) kg (lb)
4165 (164.0) 1684 (66.3) 2162 (85.1) 6668 (14,700)

Note: For reference only. Do not use for installation design. Contact your local Cat dealer for precise weights and dimensions.
Ratings Definitions
Standby Applicable Codes and Standards
Output available with varying load for the duration of AS1359, CSA C22.2 No100-04, UL142, UL489, UL869,
the interruption of the normal source power. Average UL2200, NFPA37, NFPA70, NFPA99, NFPA110, IBC,
power output is 70% of the standby power rating. Typical IEC60034-1, ISO3046, ISO8528, NEMA MG1-22,
operation is 200 hours per year, with maximum expected NEMA MG1-33, 2014/35/EU, 2006/42/EC, 2014/30/EU.
usage of 500 hours per year. Note: Codes may not be available in all model
Mission Critical configurations. Please consult your local Cat dealer for
Output available with varying load for the duration of availability.
the interruption of the normal source power. Average Data Center Applications
power output is 85% of the mission critical power rating. Tier III/Tier IV compliant per Uptime Institute
Typical peak demand up to 100% of rated power for requirements. ANSI/TIA-942 compliant for Rated-1
up to 5% of the operating time. Typical operation is through Rated-4 data centers.
200 hours per year, with maximum expected usage of
500 hours per year. Fuel Rates
Fuel rates are based on fuel oil of 35º API [16°C (60ºF)]
Prime gravity having an LHV of 42,780 kJ/kg (18,390 Btu/lb)
Output available with varying load for an unlimited time. when used at 29ºC (85ºF) and weighing 838.9 g/liter
Average power output is 70% of the prime power rating. (7.001 lbs/U.S. gal.)
Typical peak demand is 100% of prime rated ekW
with 10% overload capability for emergency use for a
maximum of 1 hour in 12. Overload operation cannot
exceed 25 hours per year.
Continuous
Output available with non-varying load for an unlimited
time. Average power output is 70-100% of the
continuous power rating. Typical peak demand is 100%
of continuous rated kW for 100% of the operating hours.
www.cat.com/electricpower
©2019 Caterpillar
All rights reserved.
Materials and specifications are subject to change without notice.
The International System of Units (SI) is used in this publication.
CAT, CATERPILLAR, LET'S DO THE WORK, their respective logos, “Caterpillar Yellow”,
C32 PGDG, C32 PGBI the “Power Edge” and Cat "Modern Hex" trade dress as well as corporate and product
LEHE1209-04 (1/19) identity used herein, are trademarks of Caterpillar and may not be used without permission.
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Caterpillar Generator Data Page 1 of 8
GENERATOR DATA MARCH 15, 2019

For Help Desk Phone Numbers Click here
Selected Model
Engine: C32 Generator Frame: 1402 Genset Rating (kW): 1000.0 Line Voltage: 480
Fuel: Diesel Generator Arrangement: 4630140 Genset Rating (kVA): 1250.0 Phase Voltage: 277
Frequency: 60 Excitation Type: Permanent Magnet Pwr. Factor: 0.8 Rated Current: 1503.5
Duty: STANDBY Connection: SERIES STAR Application: EPG Status: Current
Version:
41205 /41596 /41926 /10615
Spec Information
Generator Specification
Generator Efficiency
Frame: 1402 Type: SR5 No. of Bearings: 1
Per Unit Load kW Efficiency %
Winding Type: RANDOM WOUND Flywheel: 18.0
0.25 250.0 92.2
Connection: SERIES STAR Housing: 0
0.5 500.0 94.6
Phases: 3 No. of Leads: 6
0.75 750.0 94.9
Poles: 4 Wires per Lead: 4
1.0 1000.0 94.8
Sync Speed: 1800 Generator Pitch: 0.6667
Reactances Per Unit Ohms

SUBTRANSIENT - DIRECT AXIS X''d 0.1573 0.0290
SUBTRANSIENT - QUADRATURE AXIS X''q 0.1861 0.0343
TRANSIENT - SATURATED X'd 0.2799 0.0516
SYNCHRONOUS - DIRECT AXIS Xd 3.9453 0.7272
SYNCHRONOUS - QUADRATURE AXIS Xq 2.3698 0.4368
NEGATIVE SEQUENCE X2 0.1725 0.0318
ZERO SEQUENCE X0 0.0374 0.0069
Time Constants Seconds

OPEN CIRCUIT TRANSIENT - DIRECT AXIS T'd0 2.5090
SHORT CIRCUIT TRANSIENT - DIRECT AXIS T'd 0.1800
OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T''d0 0.0320
SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T''d 0.0180
OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T''q0 0.2290
SHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T''q 0.0180
EXCITER TIME CONSTANT Te 0.0600
ARMATURE SHORT CIRCUIT Ta 0.0270
Short Circuit Ratio: 0.31 Stator Resistance = 0.0042 Ohms Field Resistance = 0.39 Ohms
Voltage Regulation Generator Excitation
Voltage level adjustment: +/- 5.0% No Load Full Load, (rated) pf
Voltage regulation, steady state: +/- 0.5% Series Parallel
Voltage regulation with 3% speed change: +/- 0.5% Excitation voltage: 10.12 Volts 54.56 Volts Volts
Waveform deviation line - line, no load: less than 2.0% Excitation current 0.92 Amps 4.08 Amps Amps
Telephone influence factor: less than 50
https://tmiwebclassic.cat.com/tmi/servlet/cat.edis.tmiweb.gui.TMIDirector?Action=buildta... 3/15/2019
Selected Model
Version:
41205 /41596 /41926 /10615
Generator Mechanical Information
Center of Gravity
Dimension X -581.5 mm -22.9 IN.
Dimension Y 0.0 mm 0.0 IN.
Dimension Z 0.0 mm 0.0 IN.
• "X" is measured from driven end of generator and parallel to rotor.
Towards engine fan is positive. See General Information for details
• "Y" is measured vertically from rotor center line. Up is positive.
• "Z" is measured to left and right of rotor center line. To the right is
positive.
Generator WT = 2200 kg * Rotor WT = 854 kg * Stator WT = 1346 kg
4,850 LB 1,883 LB 2,967 LB
Rotor Balance = 0.0508 mm deflection PTP
Overspeed Capacity = 125% of synchronous speed
Generator Torsional Data
J1 = Coupling J2 = Rotor J3 = Exciter

and Fan TOTAL J = J1 + J2 + J3 End
K1 = Shaft Stiffness between K2 = Shaft Stiffness between
J1 + J2 (Diameter 1) J2 + J3 (Diameter 2)
J1 K1 Min Shaft Dia 1 J2 K2 Min Shaft Dia 2 J3
2 2
0.0 LB IN. s 0.0 MLB IN./rad 6.7 IN. 127.5 LB IN. s 128.3 MLB IN./rad 5.5 IN. 7.1 LB IN. s2
2 2
0.0 N m s 0.0 MN m/rad 170.0 mm 14.4 N m s 14.5 MN m/rad 140.0 mm 0.8 N m s2
Total J
134.5 LB IN. s2
15.2 N m s2
Selected Model
Version:
41205 /41596 /41926 /10615
Generator Cooling Requirements -

Temperature - Insulation Data
Cooling Requirements: Temperature Data: (Ambient 40 0C)
Heat Dissipated: 54.9 kW Stator Rise: 125.0 0C
Air Flow: 132.0 m3/min Rotor Rise: 125.0 0C
Insulation Class: H
Insulation Reg. as shipped: 100.0 MΩ minimum at 40 0C
Thermal Limits of Generator

Frequency: 60 Hz
Line to Line Voltage: 480 Volts
B BR 80/40 1040.0 kVA
F BR -105/40 1183.0 kVA
H BR - 125/40 1300.0 kVA
F PR - 130/40 1300.0 kVA
H PR - 150/40 1378.0 kVA
H PR27 - 163/27 1430.0 kVA
Selected Model
Version:
41205 /41596 /41926 /10615
Starting Capability & Current Decrement
Motor Starting Capability (0.4 pf)
Percent
SKVA
Volt Dip
164 2.5
336 5.0
517 7.5
709 10.0
911 12.5
1,126 15.0
1,353 17.5
1,595 20.0
1,852 22.5
2,126 25.0
2,419 27.5
2,734 30.0
3,071 32.5
3,435 35.0
3,827 37.5
4,252 40.0
Current Decrement Data

E Time
AMP
Cycle
0.0 9,500
1.0 6,590
2.0 5,197
3.0 4,441
4.0 3,956
5.0 3,595
7.5 2,921
10.0 2,411
12.5 2,490
15.0 2,943
20.0 3,680
25.0 4,187
30.0 4,523
35.0 4,592
40.0 4,576
45.0 4,554
Instantaneous 3 Phase Fault Current: 9500 Amps Instantaneous Line - Line Fault Current: 7854 Amps
Instantaneous Line - Neutral Fault Current: 12227 Amps
Selected Model
Version:
41205 /41596 /41926 /10615
Generator Output Characteristic Curves
Open Circuit Curve
Field Line -
Current Line Volt
0.0 0
15.6 288
18.4 336
21.6 384
25.7 432
31.8 480
42.9 528
66.2 576
118.9 624
242.2 672
Short Circuit Curve
Field Armature
Current Current
0.0 0
60.9 902
71.1 1,052
81.2 1,203
91.4 1,353
101.5 1,504
111.7 1,654
121.8 1,804
132.0 1,955
142.1 2,105
Selected Model
Version:
41205 /41596 /41926 /10615
Generator Output Characteristic Curves
Zero Power Factor Curve
Field Line -
Current Line Volt
101.5 0
118.1 240
121.2 288
124.7 336
129.6 384
137.7 432
153.5 480
188.2 528
268.3 576
458.2 624
Air Gap Curve
Field Line -
Current Line Volt
0.0 0
15.4 288
18.0 336
20.6 384
23.1 432
25.7 480
28.3 528
30.9 576
33.4 624
36.0 672
Selected Model
Version:
41205 /41596 /41926 /10615
Reactive Capability Curve
Selected Model
Version:
41205 /41596 /41926 /10615
General Information
DM7825 Caterpillar SR5 Generators (50 Hz, 60 Hz)
Data for 1400, 1600, 1700, 1800 and 1900 frames Caterpillar SR5
generators built by Leroy Somer - USA and Leroy Somer France.
Refer to DM7821 for explanation of all generator data in Technical

Marketing Information (TMI) except generator efficiency for which the
explanation is given below.
GENERATOR EFFICIENCY
Generator efficiency is the percentage of engine flywheel (or other
prime mover) power that is converted into electrical output. The
generator efficiency shown is calculated by the summation of all
losses method, and is determined in accordance with the IEC Standard
60034. The efficiency considers only the generator. There is no
consideration of engine or parasitic losses here.
Refer to DM7829 for low and medium voltage protective setting values a
nd limits.
Caterpillar Confidential: Green

Content Owner: Commercial Processes Division
Web Master(s): PSG Web Based Systems Support
Current Date: 3/15/2019 9:35:22 AM
© Caterpillar Inc. 2019 All Rights Reserved.
Data Privacy Statement.
Cat® SR5 Alternator Thermal Damage Curve
<700V Alternators with Class H Insulation

CAT, CATERPILLAR, their respective logos, “Caterpillar Yellow,” the “Power Edge” trade dress as well as corporate and
product identity used herein, are trademarks of Caterpillar and may not be used without permission.
www.cat.com/electricpower
LEXE1355-00 (04/18)
©2018 Caterpillar
All rights reserved.
Attachment
EMCP 4.4
GENERATOR SET
CONTROLLER
The Cat® EMCP 4.4 offers fully featured power

metering, protective relaying and engine and
generator control and monitoring. Engine and
generator controls, diagnostics, and operating
information are accessible via the control panel
keypads; diagnostics from the EMCP 4 optional
modules can be viewed and reset through the
EMCP 4.4.
Picture shown may not reflect actual configuration
World wide product support

Features
 Cat dealers provide extensive pre and post sale
 Real-time clock also allows for the creation of
support.
a status event log. This log holds the last 500
 Cat dealers have over 1,600 dealer branch
control events such as ECS Position, Circuit
stores operating in 200 countries
Breaker Closure, LSLD Operations, etc.
Features  Ability to view and reset diagnostics on EMCP
 A 480 x 320 pixel, 5.5 inch, white backlit graphical 4 optional modules via the control panel
display denotes text alarm/event descriptions, set removes the need for a separate service tool
points, engine and generator monitoring, and is for troubleshooting.
visible in all lighting conditions.  Set points and software stored in non-volatile
 Textual display with support for 16 languages memory, preventing loss during a power
 Paralleling functions, including automatic and outage.
manual synchronizing, dead bus arbitration, load  Set points and software stored in non-volatile
sharing, and load sense/load demand (LSLD). memory, preventing loss during a power
 Paralleling up to 16 generator sets (MGDL outage.
operation) or up to 8 generator sets (hard wired  Five levels of security allow for configurable
operation) operator privileges
 Automatic transfer/ Auto mains failure (AMF)  Programmable security levels for groups of set
points.
functionality
 Programmable kW relays (3)
 Single generator to utility paralleling operation for
 Programmable weekly exerciser timer
temporary and extended utility paralleling operation.
 Dealer configurable resistive maps
 Advanced engine monitoring is available on systems
 Default overview screen
with an ADEM™ controller.
 Load histogram
 Integration with the CDVR and IVR provides  Auto mains failure (AMF)
enhanced system performance.  Programmable logic functionality
 Fully featured power metering, protective relaying,  Selectable units
engine and generator parameter viewing, and • Temperature: °C or °F
expanded AC metering are all integrated into this • Pressure: psi, kPa, bar
controller. • Fuel Consumption: Liter/hr or Gal/hr
 Real-time clock allows for date and time stamping of (U.S. or U.K.)
diagnostics and events in the control’s logs as well
as service maintenance reminders based on engine
operating hours or calendar days. Up to 40
diagnostic events are stored in the non-volatile
memory.
LEHE0135-04 1
Attachment
Standard Features
Generator Monitoring Inputs & Outputs
 Voltage (L-L, L-N)  Eight dedicated digital inputs
 Current (Phase)  Four analogue inputs
 Average Volt, Amp, Frequency  Twelve programmable digital inputs
 kW, kVAr, kVA (Average, Phase, %)  Seventeen programmable digital outputs
 Power Factor (Average, Phase) Communications
 kW-hr, kVAr-hr (total)
 Primary and accessory CAN data links
 Excitation voltage and current (with CDVR)
 RS-485 annunciator data link
 Desired Voltage, Excitation Command, Operating
Mode (with IVR)  Modbus TCP (10BT Ethernet)
 Generator stator and bearing temp (with optional  Modbus RTU (RS-485 Half duplex)
module)  Webserver
 kW load histogram Language Support
Arabic, Chinese, Danish, Dutch, English, Finnish,
Generator Protection French, German, Greek, Italian, Japanese, Polish,
 Generator phase sequence Portuguese, Russian, Spanish, Swedish, Turkish
 Over/Under voltage (27/59) Environmental
 Over/Under frequency (81 O/U)
 Control module operating temperature:
 Reverse Power (kW) (32)
-40°C to 70°C
 Reverse Reactive Power (kVAr) (32RV)
 Display operating temperature: -20°C to 70°C
 Overcurrent (50/51)
 Current Balance (46)  Humidity: 100% condensing 30°C to 60°C
 Storage temperature: -40°C to 85°C
Engine Monitoring  Vibration: Random profile, 24-1000 Hz, 6.0G rms
 Coolant temperature Utility / Bus monitoring

 Oil pressure  Voltage (L–L, L–N)
 Engine speed (RPM)  Average Voltage (L–L, L–N)
 Battery voltage  Frequency
 Run hours
 Crank attempt and successful start counter Standards
 Enhanced engine monitoring (with electronic • UL Recognized
engines) • CSA C22.2 No.100,14, 94
Engine Protection • Complies with all necessary standards for CE
Certification
 Control switch not in auto (alarm)
o 98/37/EC Machinery Directive
 High coolant temp (alarm and shutdown)
o BS EN 60204-1 Safety of Machinery
 Low coolant temp (alarm)
89/336/EEC EMC Directive
 Low coolant level (alarm)
o BS EN 50081-1 Emissions Standard
 High engine oil temp (alarm and shutdown)
o BS EN 50082-2 Immunity Standard
 Low, high, and weak battery voltage
73/23/EEC Low Voltage Directive
 Overspeed
 Overcrank o EN 50178 LVD Standard
Control • IEC529, IEC60034-5, IEC61131-3

• MIL STND 461
 Run / Auto / Stop control
 Speed and voltage adjust
 Local and remote emergency stop
 Remote start/stop
 Cycle crank
LEHE0135-04 2
Attachment
Paralleling Functions
Methods of parallel connection Load shed/load add

The EMCP 4.4 affords two methods of conducting The EMCP 4.4 provides a configurable load add
parallel operation. signal as generator set capacity becomes available.
One of these two methods must be selected during In the event of generator capacity becoming
operation and serve to provide the site application unavailable during operation, a configurable load
with different operating advantages: shed signal is provided. Enhanced load shed/add
 Hard Wired: In this configuration, separate hard capability is available with the feeder breaker control
wired lines are run between paralleled generator option as part of the MGDL operation feature sets
sets for each of the featured synchronizing and enhancements.
paralleling functions: Dead Bus Arbitration, Load
Sharing and Load Sense Demand. This mode Load sharing
allows for gen to gen paralleling for similarly
configured EMCP 4.4 units as well as paralleling The EMCP 4.4 actively monitors the real (kW) and
controls utilizing either 0-10VDC or 0-3VDC real reactive (kVAr) load requirement of all paralleled
(kW) load sharing lines. generator sets, and adjusts output of the generator
 Multiple Genset Data Link (MGDL): set to maintain a balanced loading of all generator
This configuration utilizes an Ethernet based sets.
communication protocol to accomplish the
Soft Load/Unload
synchronizing and paralleling functions of the
EMCP 4.4. This advanced communication When load sharing, soft loading and soft unloading
methodology provides enhanced feature sets of reduces instability and risk to equipment by
the installed paralleling system, including Feeder increasing or decreasing load in a controlled manner
Breaker Control and advanced system monitoring before closing or opening the generator breaker.
and increased load sense demand features.
Load sense/load demand (LSLD)
Dead bus arbitration
This feature is priority based for hard wired load
The EMCP 4.4 incorporates true dead bus arbitration sense/load demand, but can also be engine
to determine and select the primary generator set to hour based for MGDL load sense load demand.
close to a dead bus, allowing only one unit to close Additional LSLD features available with MGDL include
to the dead bus. The dead bus arbitration control engine hour offset and N+X redundant units.
minimizes the time for the first generator set to close
to the dead bus. This feature is available with Hard Feeder breaker control
Wired or MGDL paralleling. Feeder breaker control for connecting a generator bus
Synchronizing and a load bus is included with EMCP 4.4 MGDL
operation. For this feature set, a programmable
The EMCP 4.4 monitors all three phases of the digital output is configured for a
generator and main bus. The proprietary “Feeder Breaker Close Command” and/or “Feeder
synchronizing algorithms drive the generator output Breaker Trip Command” based on minimum real/
frequency, voltage, and phase to match another reactive power required set points. The advanced
source, and close the generator circuit breaker when programming capability of this feature allows for the
conditions have been met. This feature is available controlled sequencing of multiple load shed/add
with hardwired or MGDL paralleling. stages.
LEHE0135-04 3
Attachment
Modes of Operation
Multi-generator set paralleling  Peak Lopping Closed Transition: The EMCP 4.4
will parallel the generator set to the utility and soft
The EMCP 4.4 can operate as a multi-generator set load the generator set to the programmed utility
paralleling controller, with up to 16 generator sets disconnect level and then open the utility breaker.
synchronized and controlled on a common bus. When leaving this mode, the generator set will
Support is provided for both emergency standby and parallel back to the utility and soft unload the
prime power operation. Features include automatic generator set to the programmed disconnect level.
paralleling, dead bus arbitration, load sharing, and
load sense-load demand.  Peak Lopping Open Transition: The EMCP 4.4
will open the utility circuit breaker and close the
Single Unit Utility Paralleling
generator breaker after a programmed time delay
The EMCP 4.4 can operate as a single generator set and take over the load. When leaving this mode,
paralleling to a single utility. Support is provided for the EMCP 4.4 opens the generator circuit breaker
controlling both a generator circuit breaker and utility and closes the utility breaker after a programmed
circuit breaker. Features provided include time delay.
Emergency, Baseload, Import, Export, Peak Lopping
Open Transition and Peak Lopping Closed Transition. Automatic paralleling
Soft loading during closed transitions is automatically In the automatic paralleling mode, the EMCP 4.4
provided. Support is not available for multiple sources controller automatically adjusts the voltage and
connecting to the bus beyond the single generator set frequency of the generator set. When the generator
and single utility connection. output is synchronized with the second source, the
EMCP 4.4 controller closes the generator circuit
 Baseload: TThe EMCP 4.4 generator set will breaker.
provide a programmed kW level at a programmed
power factor to the utility. Manual paralleling
o The EMCP 4.4 is also capable of operating In the manual paralleling mode, the operator will
as a single controller paralleling to the utility manually adjust the voltage and frequency of the
across a single intertie circuit breaker. generator set. When the generator set is synchronized
When operating in this mode, support for with the second source, the operator will initiate a
baseload of real power and Power Factor is generator circuit breaker close command. A 3-phase
provided. sync check function is also included to prevent out of
phase paralleling.
 Import: The EMCP 4.4 will adjust provided kW to
meet a programmed kW and programmed power Sync check mode
factor as measured across the utility breaker being In the sync check mode, the EMCP 4.4 controller
imported into the system. automatically adjusts the voltage and frequency of the
generator set without closing the generator circuit
 Export: The EMCP 4.4 will adjust provided kW to breaker. When the generator set is synchronized with
meet a programmed kW and programmed power the second source, the operator will initiate a
factor. as measured across the utility breaker being generator circuit breaker close command. A 3-phase
exported from the system. sync check function is also included to prevent out of
phase paralleling.
LEHE0135-04 4
Attachment
Enhanced Control Features
Advanced overcurrent protection Programmable cycle timer
The EMCP 4.4 provides advanced overcurrent The programmable cycle timer (PCT) feature allows for
detection for protection of the generator set system. programming of seven independent times, when tasks
The Generator Inverse Definite Minimum Time (called PCT outputs), will be activated or deactivated
Curve type selection allows for additional configuration automatically during the week. This is useful for
of the overcurrent protective scheme. Selections exercising generator sets, or cases where two or more
include: Normally Inverse, Very Inverse and Extremely generators are required to automatically share the duty of
Inverse. Respectively, these curves have supplying a load throughout the week. Using the PCT,
progressively slower trip times for the same conditions each generator set can be programmed to start and stop
and configurations. at pre-set times. The PCT can handle a seven-day
A fourth selection entitled Thermal Damage Curve is sequence with seven independent starts happening one
available that is specific to the generator design, or more times each week. Each of the seven timers has
causing an overcurrent shutdown after a defined trip the following set points: activation day of the week,
time expires. activation start time, active time and includes three (3)
independent activation outputs.
Integrated programmable logic controller (PLC)
Real (kW) load histogram
This feature set of the EMCP 4.4 allows the user to
create custom logic functions in similar fashion to that The EMCP 4.4 is equipped with a real (kW) load
of the capability of a PLC controller. These logic histogram. This feature keeps track of the amount of
functions allow for increased capability of the EMCP time the generator percent kW is within certain
4.4 through interaction and control of internal signals predefined ranges. The four ranges include:
within the control software as well as the 1. Time spent below 30% load
programmable inputs/outputs of the device.
2. Time spent greater than or equal to 90% load
Programmable kW relay and less than 100% load
The EMCP 4.4 includes three programmable kW relay 3. Time spent greater than or equal to 100% load
outputs configured based on the % kW of the and less than 110% load
generator set. The configurable set points of the kW 4. Time spent greater than or equal to 110% load
relay include: trigger condition, percentage threshold,
hysteresis percentage and trip activation & Webserver
deactivation delay time. These output functions may The EMCP 4.4 controller includes an embedded web
also be used to trigger events, recordable within the server. The embedded web server allows the
event log and included in the remote monitoring of the operator to view basic event status, engine overview,
generator set. and generator overview over an Ethernet connection
to a local and/or remote viewing station.
LEHE0135-04
5
Attachments
EMCP 4
Per Genset:
-Qty. (1) Provided
RS-485 Annunciator
The EMCP 4 RS-485 annunciator serves to display
Local to Control generator set system alarm conditions and status
Panel indications. The annunciator has been designed for
-Qty. (1) Provided use on the EMCP 4 RS-485 annunciator data link
for remote applications, providing customers with
Shipped Loose enhanced site flexibility.
for Contractor
Installation The EMCP 4 annunciator is configurable to the
standards of NFPA 99/110 for emergency standby
generator systems.
Picture shown may not reflect actual configuration.

Shown with Optional Equipment. Superior step load response
Features Specifications
Technical Data
• The EMCP 4 annunciator provides sixteen
Electrical
(16) individual points of annunciation, with
Battery Voltage Functional Range: 9 to 32 VDC
two (2) LED’s included for each point.
Power Consumption
• An additional pair of LED’s provides status
Maximum: _ 12 watt at 24 VDC
indication of the RS-485 communication
Standby: _ 5 watt at 24 VDC
network.
Control Power: 12-24 VDC
• Includes alarm horn with lamp test and Communication: RS-485
alarm acknowledge pushbuttons. Single, 8-pin Connector
• Configurable to NFPA 99/110 requirements Alarm
for local and remote annunciation on Sound Level 80 db
emergency standby generator systems.
• Provides custom label kit including software Physical
for customer’s specific alarms and Weight 2.5 lb or _ 1.13 kg
arrangement
• Designed and tested to meet stringent Environmental
impulse shock and operating vibration Operating Temperature –40° C to 70° C
requirements –40° F to 158° F
• Uses high quality shielded twisted-triad Storage Temperature –50° C to 70° C
cable for robust remote communications –58° F to 158° F
• Graphic symbols are provided next to each Relative Humidity 90%
pair to indicate various alarms and events
• The annunciator can be mounted remotely Certifications
up to 1200 m (4,000 ft). UL Recognized trained to support every aspect of your
• Provides superior visibility of the LED’s in Cat UPS system.
direct sunlight. footprint
Minimal maintenance costs
LEHE0142-02
1
Attachments
LED Color Scheme LED Color Scheme

Each pair of LED’s on the annunciator consists of • Emergency stop shutdown
two of three colors: green, yellow and red, which • Overcrank shutdown
allows for custom configuration of status, warning • Low coolant temperature warning
and shutdown conditions. • High coolant temperature warning/shutdown
• Low oil pressure warning/shutdown
The available colors and combinations are: • Overspeed warning/shutdown
• Low coolant level warning/shutdown
• Low fuel level warning/shutdown
• EPS supplying load status
• Control switch not in auto warning
• High battery voltage warning/shutdown
• Low battery voltage warning/shutdown
• BATT charger AC failure warning/shutdown
• Low cranking voltage
• Engine running
• Tier 4 SCR

www.CatElectricPower.com
2 ©2016 Caterpillar
LEHE0142-02 (03/16) All rights reserved.
Engine Controller
ADEM™ A4 Engine
Controller
The ADEM™ A4 is the main Electronic Control
Module (ECM) used on select diesel engines.
The ADEM A4 provides a higher degree of control
over a large number of combustion variables.
The ADEM A4 is designed to control/interface
Electronic Unit Injector (EUI) equipped engines.
The ADEM A4 engine system is composed of
the ADEM A4 ECM, control software, sensors,
actuators, fuel injectors, and interface to the
generator system. The prime benefit of an ADEM
A4 engine system is to better control and maintain
the particulate emissions, both steady state and
transient, while improving engine performance.
Features
Reliable, Durable Self Diagnostics
All ADEM A4 controllers are designed to survive Each ADEM A4 ECM has a full compliment of
the harshest environments. diagnostics. The ECM can detect faults in the
● Environmentally sealed, die-cast aluminum electrical system and report those faults to the
housing solates and protects electronic service technician for quick repair.
components from moisture and dirt ● Self-diagnostic capability pinpoints operational
contamination prob-lems in need of attention.
● Rigorous vibration testing ensures product
reliability and durability Advanced Features
● Accuracy maintained from –40°C to 85°C ● E nhanced performance from fuel injection
● Electrical noise immunity to 100 volts / meter timing and limiting
● Internal circuits are designed to withstand shorts ● Adjustable monitoring of vital engine
to + battery and – battery parameters
● Programmable speed acceleration ramp rate
Simple Servicing ● Data link interfaces
Each ADEM A4 system works in combination
with the Cat® ET service tool software to keep the
engine operating at peak performance.
● Displays measured parameters
● Retrieves active and logged event code
documenting abnormal system operation
● Performs calibrations and diagnostic tests
● Supports flash programming of new software
into the ADEM A4 ECM
Engine Controller
Description Information Management

The ECM is housed in an environmentally sealed The ECM stores information to assist with
cast-ing. All wiring connections to the ECM are electronic troubleshooting. Active and logged
made using two sealed connectors: a single diagnostic codes, active events, logged events,
seventy-pin connector and a single one hundred fuel consumption, engine hours, and instantaneous
twenty-pin connector. totals aid service technicians when diagnosing
electronic faults and scheduling preventive
Engine Speed Governing maintenance.
Desired engine speed is calculated by the ECM
and held within ±0.2 Hz for isochronous and Calibrations
droop mode. The ECM accounts for droop that is Engine performance is optimized through injection
requested. The proper amount of fuel is sent to timing. Auto/manual sensor calibrations are
the injectors due to these calculations. The ECM standard features.
also employs cooldown/shutdown strategies,
acceleration delays on startup, acceleration ramp On-Board System Tests
times and speed reference. System tests are available to assist in electronic
trou-bleshooting. These tests include: injector
Fuel Limiting activation, injector cutout, and override of control
Warm and cold fuel-air ratio control limits are outputs.
con-trolled by the ECM. Electronic monitoring
system derates, torque limit, and cranking limit, Data Link Interfaces
programmable torque scaling, and cold cylinder The ADEM A4 communicates with the EMCP via a
cutout mode are standard features. dedicated communication network.
Fuel Injection Timing Electronic Sensing

Master timing for injection is controlled by the The following sensing is available on the ADEM
ECM control. Temperature dependencies are A4: oil pressure, fuel pressure, fuel temperature,
accounted for in the fuel injection calculations. atmospheric pressure, air inlet temperature, turbo
outlet pressure, engine coolant temperature,
engine speed, throttle, position, exhaust
Electronic Monitoring
temperature, oil filter pressure differential, fuel filter
Electronic monitoring of vital engine parameters pressure differential, air filter pressure differential
can be programmed. Warning, derate, and and crankcase pressure.
shutdown event conditions may be customized by
the user.
Engine Controller
SPECIFICATIONS
Impervious to: Reverse polarity protected
Salt spray, fuel, oil and oil additives, coolant, Shock, withstands 20g
spray cleaners, chlorinated solvents, hydrogen
sulfide and methane gas, and dust. Temperature range
Operating: –40°C to 85°C (–40°F to 185°F)
Input and output protection Storage: –50°C to 120°C (–58°F to 248°F)
All inputs and outputs are protected against
short circuits to +battery and –battery Vibration
Withstands 8.0g @ 24 to 2 kHz
Input voltage range (24 VDC nominal)
18 to 32 VDC
Mounting
Engine mounted
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat “Modern Hex”
trade dress as well as corporate and product identity used herein, are trademarks
of Caterpillar and may not be used without permission.
www.cat,com/electricpower
©2019 Caterpillar
LEHE5347-03
(02/19) All rights reserved.
INTEGRATED VOLTAGE REGULATOR
Genset Control
with IVR Logic Generator
Voltage & Current
Sensing
INTEGRATED
VOLTAGE REGULATOR
The Integrated Voltage Regulator (IVR) is

Excitation Excitation Excitation designed to provide robust, precise closed-loop
Command Module Current control of the generator voltage, optimized
transient performance and industry leading
IntegratedVoltage Regulator feature specification.
Caterpillar is leading the power generation

marketplace with power solutions engineered to
deliver unmatched flexibility, expandability, reliability
and cost-effectiveness.
FEATURES WORLDWIDE PRODUCT SUPPORT

• Worldwide parts availability through the Cat dealer network
When used with an Excitation Module, EMCP 4.3/4.4 and
IVR-compatible EMCP 4.1/4.2 (B) controllers offers: • Over 1,800 dealer branch stores operating in 200 countries
• Automatic Voltage Regulation (AVR) • The best product support record in the industry
• Programmable stability settings • Cat dealers provide extensive post sale support including
maintenance and repair agreements
• Soft start control with an adjustable time setting in AVR
control mode
• Dual Slope, Configurable Under Frequency (Volts/Hz) COMPLETE SYSTEM INTEGRATION
regulation Fully designed and factory tested to work seamlessly with Cat
• Three-phase or single-phase generator voltage (RMS) generators using Self Excitation (SE), Internal Excitation (IE) or
sensing/regulation in AVR mode Permanent Magnet (PMG) excitation systems and EMCP controls.
• Setpoint adjustment from the EMCP display or Cat ET

ServiceTool
• IVR Operating Status and Voltage Bias Overview screens to
provide an enhanced level of user interface
• Integrated Voltage Regulator event monitoring
EMCP 4.3/4.4 and IVR-compatible EMCP 4.2 (B) controllers also

offer:
• Power Factor Regulation (PF)
• Reactive Droop compensation
• Line drop compensation
LEHE0448-01 1/4
INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFICATION
EMCP 4.1 EMCP 4.2(B) EMCP 4.3 EMCP 4.4
SPECIFICATIONS
No Load to Full Load Regulation ±0.5% ±0.25% ±0.25% ±0.25%
Configurable Volts / Hz Characteristic • • • •
Configurable Knee Frequency • • • •
Regulator ResponseTime 10 ms 10 ms 5 ms 5 ms
Single and Three Phase Sensing • • • •
Voltage Adjustment Range ± 30% ± 30% ± 30% ± 30%
CONTROL
Characteristic • • • •
Excitation Enable I Disable Selection • • • •
Line Loss (1 R) Compensation
2
– • • •
Reactive Droop Compensation – • • •
Power Factor Control Mode – • • •
PROTECTION I ALARMS
Generator Overvoltage • • • •
Generator Under voltage • • • •
Over Excitation • • • •
Loss of Sensing • • • •
Generator Reverse VARs – • • •
Event Log • • • •
METERING
EMCP AC Metering • • • •
EMCP Power Metering – • • •
Excitation Command Percentage • • • •
Operating Mode Status 1ndication • • • •
VOLTAGE ADJUSTMENT
EMCP 4 Display Voltage Bias • • • •
Digital Input (Raise I Lower) Voltage Bias 1
• • • •
Potentiometer Voltage Bias 1
• • • •
Analog Voltage Bias -Voltage Range 1
0V to SV 0V to SV -10V to +10V -10V to +10V
Analog Voltage Bias - Current Range 1
- - 0mA to 20mA 0mA to 20mA
Analog Voltage Bias - PWM Range 1
- - 0% to 100% 0% to 100%
SCADA (Modbus) Voltage Bias - • • •
1
Requires an available input on the EMCP 4.
LEHE0448-01 2/4
EXCITATION MODULE SPECIFICATION

The Integrated Voltage Regulator consists of an EMCP 4 interfacing with an Excitation Module. There are a range of Excitation Modules
available to match Cat generator sets.
Figure 1: EM10 Excitation Module Figure 2: EM15 Excitation Module
Figure 3: EM25 Excitation Module
EXCITATION MODULE TECHNICAL SPECIFICATION
EM10 EM15 EM25

Compatible Generator Excitation Types Self Excitation (SE)
Internal Excitation (IE)
Permanent Magnet (PMG)
Nominal Field Current Output 6 Amps 7 Amps 13 AMPS
Maximum (forcing) Field Current Output 10 Amps 15 Amps 25 AMPS
Maximum AC Voltage Input 180Vrms 240Vrms 270 Vrms
For more information on the Excitation Module refer to the component spec sheet.
LEHE0448-01 3/4
EMCP 4 DISPLAY
EXAMPLE SCREENS - EMCP 4.1/4.2
Figure 3: IVR Overview Screen
Figure 4: Voltage Bias Overview Screens
EXAMPLE SCREENS - EMCP 4.3/4.4
Figure 5: IVR Overview Screen Figure 6: Voltage Bias Overview Screen
Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
www.Cat.com/electricpower
©2018 Caterpillar. All rights reserved. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, ADEM, S•O•S, BUILT FOR IT,
“Caterpillar Yellow”, the “Power Edge” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. 4/4
Battery Charger
UL 20 Amp Battery Charger

This battery charger offers accurate, automatic
charging of lead-acid and nickel cadmium
batteries. The output voltage automatically adjusts
to changing input, load, battery and ambient
conditions. This prevents battery over-charging
and consequent loss of battery electrolyte.
Standard features include AC line compensation,
precision voltage regulation, current limiting,
automatic 2-rate charging, voltmeter and ammeter,
temperature compensation and UL Listing.
The user interface is easy to understand with
Image Shown may not Reflect Actual Package. digital metering, NFPA 110 alarms and a battery
fault alarm.
Features Specification
● Electronically current limited at 105% of rated Input supply 110 – 120 V
output 208 – 240V
● Alarm system
AC and DC fuses (2 input and 2 output)
● Digital Display
● Lightning and voltage transient protection Output voltage 24V
● Protection of connected equipment against Output amps 20A
load dump Input Frequency 50 / 60 Hz
● Constant voltage, current limited, 4-rate
automatic equalization Operating temperature –20°C ( –4°F)
● IP 20 housing to +60°C (140°F)
● Temperature Compensation Housing constructed of rustproof anodized
– On board temperature sensor with aluminum.
remote port
● AC isolated from DC Standards
● Auto AC line compensation ● -UL listed to UL 1236
C
● Output regulated by sensed battery voltage
● NFPA 70, NFPA 110
● CSA 22.2 No 107 certified
● UL 1564
● CE DOC to EN 60335
Dimensions ● IBC Seismic Certification
Width Depth Height Weight
354 mm 173 mm 332 mm 19.1 kg
(13.93 in) (6.83 in) (13.06 in) (42 lb)
Feature code: BTC 20A2
Battery Charger
NFPA 110 alarm package as follows:

● AC on Green led (indication)
● AC fail Red led and form C contact (2A)
● Float mode LED
● Fast charge LED
● Temp comp active LED
● Low battery volts Red LED and Form C contact
● High battery volts Red LED and Form C contact
● Charger fail Red LED and Form C contact
● Battery fault Red LED and Form C contact
– Battery disconnected
– Battery polarity reversed
– Mismatched charger battery voltage
– Open or high resistance charger to battery
connection
– Open battery cell or excessive internal
resistance
Information contained in this publication may be considered confidential. Discretion is recommended when distributing.
CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Yellow,” the “Power Edge” and Cat “Modern Hex”
trade dress as well as corporate and product identity used herein, are trademarks
of Caterpillar and may not be used without permission.
www.cat,com/electricpower
©2019 Caterpillar
LEHE0140-01
(02/19) All rights reserved.
Cat Batteries®
Caterpillar. The difference counts.™

Cat Batteries – Greater Starting Power –
Lower Maintenance – Longer Life Cat Dealers define world – class product
Cat Premium High Output (PHO) batteries are used in all Caterpillar support. We offer you the right parts
Machines and Engine Gen-Sets. They are designed to meet stringent and service solutions, when and where
Caterpillar design specifications, which provide industry leading cold you need them.
cranking amp (CCA) capability and maximum vibration resistance.
The Cat Dealer network of highly
Maintenance Free or low maintenance designs are available in wet and dry trained experts keeps your entire fleet
configurations. up and running to maximize your
General Service Line batteries are available in Maintenance Free or low equipment investments.
maintenance designs and in wet or dry configurations. Wide selections of
BCI group sizes are available for automotive, light truck, bus, industrial,
agricultural, marine, recreational and valve regulated (VRLA-AGM & Gel)
applications.
World’s Toughest Batteries
Premium High Output – Maximum Vibration Resistance
• Vibration Resistance...five times the Industry Standard
• Exclusive “flat top” BCI group 4D & 8D batteries are Maintenance Free
and have the industries highest cold cranking amps (CCA)
• Popular BCI group 31 Maintenance Free batteries with industry leading
cold cranking amps...up to 1000 (CCA), for electric power, machine or
on-highway truck and bus applications. Deep cycle models available for
truck, marine or recreational usage
Specifications for Cat Premium High Output Batteries – Available Worldwide

Nominal Weight
BCI Overall Dimensions
BCI Cold Reserve Amp Hr. Add Water Nominal
Group Cranking Capacity Capacity Maintenance Length Width Height Wet Dry Acid to Fill
Qty. 4 Size Part No. Amps” Minutes’ Volts @ 20 Hrs. Construction Check Hours In (mm) In (mm) In (mm) Lb (kg) Lb (kg) Qt (liter)
8D 153-5720 1500 465 12 210 C MF 20.47 (520) 10.8 (275) 9.76 (248) 132 (60) – –
Provided 8D 101-4000 1400 400 12 190 LAC+ 1000 20.7 (526.5) 10.96 (278) 9.76 (248) 132 (60) 86 (39) 18.0 (17.0)
for Dual 4D 153-5710 1400 425 12 200 C MF 20.47 (520) 8.58 (218) 9.76 (248) 119 (54) – –
Starters 4D 153-5700 1125 305 12 145 C MF 20.47 (520) 8.58 (218) 9.76 (248) 101 (46) – –
4D 9X-9730 1300 400 12 190 LAC+ 1000 20.75 (527) 8.58 (218) 9.76 (248) 119 (54) 81 (37) 14.8 (14.0)
4D 9X-9720 1000 275 12 140 LAC+ 1000 20.75 (527) 8.58 (218) 9.76 (248) 101 (46) 59 (27) 15.9 (15.0)
31 175-4390 1000 180 12 90 C/S MFA 12.9 (328.4) 6.74 (171.2) 9.29 (236) 60 (27) – –
31 175-4370 825 190 12 100 C/S** MFA 12.9 (328.4) 6.74 (171.2) 9.29 (236) 60 (27) – –
31 175-4360 710 185 12 100 C/S*** MFA 12.9 (328.4) 6.74 (171.2) 9.29 (236) 60 (27) – –
31 250-0480 710 185 12 100 C/SDT*** MF 12.9 (328.4) 6.74 (171.2) 9.29 (236) 60 (27) – –
31 115-2422 1000 170 12 90 C SAE MFA 12.9 (328.4) 6.74 (171.2) 9.46 (240.3) 60 (27) – –
31 115-2421 950 170 12 90 C SAE + MFA 12.9 (328.4) 6.74 (171.2) 9.46 (240.3) 60 (27) 44 (20) 6.6 (6.2)
31 9X-3404 950 165 12 100 C SAE MF 13 (330.2) 6.77 (172) 9.46 (240.3) 58 (26) – –
31 3T-5760 750 165 12 100 C SAE MF 13 (330.2) 6.77 (172) 9.46 (240.3) 55 (25) – –
24 153-5656 650 110 12 52 SC MF 10.98 (278.9) 6.85 (174) 9.0 (229.1) 39 (18) – –
65 230-6368 880 140 12 80 SC MF 11.9 (303.4) 7.5 (190.8) 7.5 (191.4) 45.5 (21) – –
74 153-5660 650 110 12 52 SC* MF 10.98 (278.9) 7.0 (178.2) 8.15 (206.9) 39 (18) – –
58 175-4280 500 70 12 35 SC MF 9.96 (253.1) 7.2 (182.5) 6.9 (176) 31 (14) – –
2 153-5690 765 210 6 90 LAC+ 1000 10.24 (260) 6.8 (173) 8.72 (221.6) 37 (17) 22 (10) 4.8 (4.5)
Construction Notes:
LAC = Low Maintenance, Hybrid Construction Rugged Design – Built Tough – Reliable Starting
C = Calcium Lead Alloy Grid Design
MF = Maintenance Free • Positive and Negative plates are anchored to container bottom and locked at
MFA = Maintenance Free with Accessible Vent Caps the top of cell element for maximum vibration resistance.
S = Stud Terminals • Heavy-duty forged terminal post bushings provide maximum strength and
+ = Shipped Dry Only resistance to acid seepage.
* = Side Terminals
** = Starting and Deep Cycle Battery • Hefty full-frame grids, no sharp edges, optimum acid/paste combination
*** = Deep Cycle and Starting Battery provides better charge acceptance after deep discharge.
" = For 30 seconds at 0° F (-18° C)
' = Minimum of 25 amp output at 80° F (27° C) • Manifold vented cover with built-in Flame Arrestor…a safety feature that
SAE = Uses SAE Posts directs corrosive gases away from the battery and hold-downs.
SDT = Dual, Top mounted Terminals, Stud and SAE Post, • Thick, robust container resists rugged treatment typical of heavy-duty
Marine Deep Cycle/Starting Battery commercial use. Embossed part number & descriptors for easy
SC = Silver (Ag) Calcium Alloy Grids for resistance to high serviceability.
underhood temperatures
2
Battery Information
Cat Premium High Output Batteries – Built Tough to Exceed
Demanding Performance Test Requirements:
BCI Terminal Locations
100 hour Vibration Testing – Five Times the Industry Standard
GP 2E • Battery must be able to withstand vibration forces without suffering
3 EH mechanical damage, loss of capacity, loss of electrolyte or without
4EH developing internal/external leaks
• Battery must pass a high rate discharge test after the vibration testing
GP 3EE & 3ET Five 72-hour Deep Discharge/Recharge Test Cycles
• Battery must recover to 25 charging amps within 20 minutes and meet
Industry Electrical Performance Standards
GP 4DLT 30 Day Complete Discharge Test
• Battery must recover to 25 charging amps within 60 minutes and meet
Industry Electrical Performance Standards after recharging
GP 4D SAE J2185 Life Cycle Test
6D
8D • Battery subject to deeper discharge and charge cycles at extreme
4B temperatures not normally encountered in starting a machine or vehicle
Cold Soak Test
GP 31
28 • Battery cold soaked at sub-freezing temperatures and then tested by
starting an equally cold engine
GP21R, 22R, 22F, 22HF, 22NF, 24F,
24R, 26R, 27F, 27R, 33, 34R, 35, 36R,
47, 48,49, 51R, 54, 55, 56, 58R, 85,
U1R(L), 22NL, 29 HR, 30HR, 27 HF,
29NF
6-Volt
GP 1,2,3,4
5D, 7D, GC2,
GC2H, 3D,
17 HF, 19L
GP 40R, 41, 42, 43

96R, 97R, 98R
Side Terminal
GP70, 71, 72, 73, 74
75, 76, 77, 78, 101
Battery Accessories
Group 31 – Charging Posts for Stud Terminals – Part # 4C-5637
GP21, 24, 24H, 25, 26, 27, 27H,
Screw-in Charging Posts for Side Terminals – Part # 4C-5638
29H, 30H,34,50, 51, 52, 57, 58, Wing Nut – Part # 2B-9498 for Part #’s 175-4390/175-4370/175-4360/8C-3628
59, 65, 86, U1, 12T, 24T Wing Nut – Part # 3B-0723 for Part #’s 8C-3638 and 8C-3639
U2(L TERMINAL) Digital Battery Analyzer – Part # 177-2330
Battery Voltmeter – Part # 4C-6600
Battery Load Tester – Part # 4C-4911
Transit Bus Terminal for 8D Part # 250-0473 Booster Cable 12' (3.66 m) – Part # 4C-4933
One piece end terminal. Booster Cable 20' (6.00 m) – Part # 4C-4937
Right end of Battery. Heavy Duty Commercial Fast Charger (110V) – Part # 4C-4921
1/2" - 13 Steel Positive Stud Heavy Duty Commercial Fast Charger (220V) – Part # 4C-4910
3/8" - 16 Steel Negative Stud Extra Vent Caps (6) for Dry Batteries – Part # 7N-0060
Type B
Note: Ratings and Part Numbers are subject to change without notice.
Recycle all scrap batteries.

We accept lead-acid batteries
for recycling.
6
Cat Batteries
World Wide Application Flexibility
Marine Commercial Vessels Automotive-Truck-Bus & RV Commercial & Recreational
Maintenance Free 4D, 8D and Group A wide selection of popular BCI group A wide selection of premium batteries
31 Batteries. General Service Line sizes. Maintenance Free, Severe Service in most BCI group sizes for light
Line valve regulated (VRLA) Gel and Deep Cycle models. Application commercial, recreational, agricultural
batteries. High Marine Cranking Specific Group 31 Truck Batteries. and industrial applications.
Amps (MCA) and Deep Cycling
capabilities.
Marine Pleasure Craft Electric Power Generation Construction & Mining

Premium High Output BCI Group 31, Premium High Output Maintenance Free Premium High Output Maintenance Free
Dual Terminal Deep Cycle Batteries. and Accessible batteries in BCI group batteries. BCI group 4D, 8D and 31
General Service Line BCI group 4D, 8D, & 31 sizes. High Cold Cranking Sizes. Industry leading cold cranking
24M, 27M and 8V sizes. Amp (CCA) Capability. General Service amps (CCA) and maximum vibration
Line valve regulated (VRLA) resistance.
AGM batteries for UPS or stationary
power applications.
7
Cat Batteries
Heavy-duty Forged Terminal Post Bushings
Built-in Flame
Arrestor
Robust
Reinforced
Case
Vibration
Resistant
Plates &
Elements
Heavy-duty Grids Rugged

Separators
Robust Components = Long Life + Reliable Starts
• Heavy-duty forged terminal post bushings provide maximum strength and resistance to acid seepage that causes corrosion
and black posts. Thicker internal terminal posts provide lower electrical resistance and higher cold cranking amp output.
• Rugged microporous polyethylene envelope separators protect against “shorts” and vibration damage. Deep Cycle
batteries utilize double insulated Glass mat separators for longer cycling life.
• Maintenance Free batteries utilize calcium lead alloy on both positive and negative plates that reduces gassing and water
consumption. Automotive batteries have Silver (Ag) Calcium Alloy Grids for resistance to high underhood temperatures.
• Heavy-duty, full frame battery grids with no sharp edges. An optimum acid/paste combination provides better charge
acceptance after a deep discharge.
• Positive and Negative plates are anchored to the container bottom and the cell element is locked at the top for maximum
vibration resistance. Straps are thicker, heavier and cast (not welded) into the plates.
• Manifold vented cover with built-in Flame Arrestor…a safety feature that directs corrosive gases away from the battery
and hold-downs.
• Robust reinforced case provides extra strength in all temperature extremes. Brickwork design on sides reduces chance of
punctures and case flexing. Embossed part number and descriptors for easy serviceability.
CAT, CATERPILLAR, their respective logos and “Caterpillar Yellow,” as well as corporate and product identity For more information, see us today or visit
used herein, are trademarks of Caterpillar and may not be used without permission. our web site at www.cat.com
Caterpillar. The difference counts. ™
PEHJ0073-01 Printed in the U.S.A. © 2005 Caterpillar All Rights Reserved

ATTACHMENTS
Electric Starting
Motor
for C27, C32, 3512, 3516,
C175-16 and C175-20
U.S. Sourced
Electric Starting Motors are used for improved engine start capability.
Battery-powered electric motors utilize low voltage direct current and provide fast, convenient, pushbutton
starting with lightweight, compact, engine-mounted components.
Design Specifications
• Splash-proof and environmentally protected. • System Voltage: 24 V
• Seamless one-piece solenoid case is sealed • Rotation: Clockwise
for corrosion protection. • Polarity: Insulated
• Positive-engagement shift mechanism • Mounting: SAE #3
assures pinion–to-ring gear engagement prior • Pinion Data:
to cranking, minimizing milled ring gears and o No Teeth/Pinion Blank: 11/12
pinions. o Pitch: 6/8
• Epoxy impregnation and glass banding give • Output: 24V: 9.0 kW
starter armature exceptional rotation strength. • Weight: 34 kg (75 lbs)
• Positive spring retention in the six wide, one- • Operation temperature range
piece brushes gives uniform pressure and o - 25°C to +121°C
brush wear for extended service life. • Pressure Angle: 20°
• Extra-large brush leads are used to handle • Oil Sealed: ± 6 PSI
the high current experienced during the • Water Sealed: ± 6 PSI and 3500 PSI
cranking of high-power diesel engines. Pressure Wash
• Rotatable drive housing, with 12 positions,
Option
allows easy repositioning of the solenoid
• Heavy-Duty Applications: Two or more units
switch.
can be tandem-mounted for starting large
• Totally Enclosed Shift mechanism. engines.
• Bearing Lubrication and Sealing: Three
sintered-bronze bearing extra-large oil
reservoirs.
LEHE1300-00 1
ATTACHMENTS
Available Options Dimensions Drawing
Model Single Dual Quadruple
C27 +
C32 +
3512 + +
3512B + +
3512C + +
3516 +
3516B +
3516C +
C175-16 + +
C175-20 + +

cat.com/electricpower
©2017 Caterpillar
ATTACHMENTS
Jacket Water Heater with Pump

C27, C32
Image shown may not reflect actual package.

The Jacket Water Heater with the pump is a complete coolant preheater with thermostat, pump and all
required controls.
Forced circulation of the coolant delivers uniform heating throughout the entire engine, extends element life and
offers a significant reduction in electrical consumption.
The Jacket Water Heater operates automatically when provided contacts are supplied with a 24 Volt DC
signal from the engine.
Features Heater operation/wiring
• Factory Installed
A 32 L/pm (10 gmp) pump is located at the heater
• Complete with hoses, thermostat and pump
outlet to pull the coolant through the heater.
• Base frame mounting minimizes engine induced A fixed thermostat probe is located inside the heater
vibration tank near the outlet of the heater and responds to
• Automatically disconnected when engine is the temperature of the coolant entering the tank.
running via the generator space heater relay The figure below shows the general heater design
• Supplied with UL recognized components
• Thermostat is factory pre-set to 54°C (130°F) A B
C
Heater design description

The jacket water heater package is designed to D
efficiently pre-heat the engine by heating and
E
circulating the engine’s coolant.
This design results in the following benefits
• Increase life of heater hoses, engine seals, and
heating elements.
• Improve heat transfer efficiency from elements to
engine coolant.
• More uniform engine temperature distribution. H G F
• Application of a thermostat with a reduced
thermal differential.
• Lower customer utility costs and increased A. Discharge port E. Control wiring entrance
heater reliability.
• Heater thermostat’s setpoint is preset from the B. Pump/motor F. Mounting base
factory.
C. Suction (behind unit) G. Element assembly
D. Power in wiring entrance H. Thermostat
LEHE1310-00 1
ATTACHMENTS
Specifications
Voltage
240 208 220
Rating 9 kW 6.75 kW 9 kW
Frequency 60 60 50
Phase Single Single
Amps 38.1 29.6 39.8
Flow Rate 32 L/pm (10 gmp) 29 L/pm (7.7 gmp) 32 L/pm(10 gmp)
Pump Rating 240 VAC 97W 208 VAC 84W 220 VAC 90W
Adjustable
38°C - 54°C (100°F - 130°F)
Thermostat
Length 542 mm (21.3")
Width 207 mm (8.1")
Height 321 mm (12.6")
Weight 20.5 kg (45.2 lbs)
L W
LEHE1310-00 2
ATTACHMENTS
Wiring Diagram

©2017 Caterpillar
SR5 Generator
Generator Space
Heater
for 1400 Frame*
*excluding 3512C
GENERAL DESCRIPTION
Humidity is a natural enemy of generators and all electrical equipment.
Space heaters are designHG to protect generator windings from abnormally high humidity conditions when the
generator is idle. The heater maintains the air around the windings at a suitable temperature to prevent
winding corrosion due to condensation.
Generator space heaters use electrical resistance and are located within the generator stator housing.
Space heaters are particularly recommended for generator sets located in a low ambient and/or high humidity
environment. As a further benefit, space heaters provide an excellent method of drying out a generator after
long transit or storage.
Because space heaters are required only during non-operative periods, they require availability of a power
source separate from the generator set itself.
When the generator set is not running the heater automatically connects to the AC supply through a power relay
mounted in the control panel. Upon receiving a start signal the AC supply is automatically disconnected by the
power relay and automatically reconnected when the start signal is removed.
The 1400 frame space heater uses two heating elements.
Heating elements avalible in two voltages: 127V and 230V.
Heater elements electrical data:
• Voltage - 230V, Power - 500W.
• Voltage - 127V, Power - 500W.
230V Space Heater Connection Diagram
Parallel
230V 230V
SH1 SH2 SH3 SH4
VAC
Low
60Hz 240V
50Hz 220V
LEHE1268-01 (06/17)
1
SR5 Generator
127V Space Heater Connection Diagram
Series Parallel
127V 127V 127V 127V
SH1 SH2 SH3 SH4 SH1 SH2 SH3 SH4
VAC VAC
High Low
1
240V 60Hz 120V
220V 50Hz 110V

©2017 Caterpillar
Attachments
Linear Spring-Type
Vibration Isolators
for C27, C32, 3512, 3516
GENERAL DESCRIPTION
The most effective isolators for low frequency vibration are of steel spring design. They can isolate up
to 95 percent of all vibration and noise transmitted from rotating machinery to the foundation or
mounting surface. Conversely, isolators can absorb disturbances generated by adjacent machinery
and prevent damage from being transmitted to idle equipment.
Spring-type linear vibration isolators are available as attachments for listed generator sets to be used in
stationary applications. These isolators permit mounting the generator set on a surface capable of supporting
only the static load.
Spring-type isolator is an all welded steel telescoping housed isolators. Each isolator is packaged with
three (3) spring inserts. The springs are freestanding stable springs and are designed for 19 mm
(0.75-inch) deflection at rated load. The spring wires meet/comply with: SAE 1065, ASTM A229-56,
MIL QQ-W-428 Type 1
Each isolator is furnished with spring adjusting bolts, resilient neoprene alignment inserts and non-skid
neoprene acoustical pad cemented to the base plate.
LEHE1312-02 1
Attachments
Isolator Data
Generator Rated Rated Spring Rate Solid Colour

Engine Mount Mounts
Frame Capacity Deflection kg/cm Load Code
Series placement (Qty)
Size kg (lb) * mm (in) (Lbs/in)* kg (lbs)* (Springs)
Generator, 1701 895.3 2551 1xBlue
C27 1200 4 19 (0.75)
Engine (3750) (5000) (5625) 2xGold
and and
C32 1400 2041 1074.2 3062
Radiator 2 19 (0.75) 3xGold
(4500) (6000) (6750)
3512 1400, 1600 8 19 (0.75)
Engine (3750) (5000) (5625) 2xGold
and and
3512B 2700 2041 1074.2 3062
(4500) (6000) (6750)
1400 Throughout 1701 895.3 2551 1xBlue
3512C and 12 19 (0.75)
base (3750) (5000) (5625) 2xGold
1600
8 19 (0.75)
Engine (3750) (5000) (5625) 2xGold
3512C 2700
2041 1074.2 3062
(4500) (6000) (6750)
Generator, 2041 1074.2 3062
3516 1600,1800 10 19 (0.75) 3xGold
Engine (4500) (6000) (6750)
and and 1701 895.3 2551 1xBlue
3516B 2700 Radiator 2 19 (0.75)
(3750) (5000) (5625) 2xGold
Generator, 2041 1074.2 3062
1600 10 19 (0.75) 3xGold
Engine (4500) (6000) (6750)
3516B and
1701 895.3 2551 1xBlue
1800 Radiator 4 19 (0.75)
(3750) (5000) (5625) 2xGold
Generator, 2041 1074.2 3062
1600 10 19 (0.75) 3xGold
Engine (4500) (6000) (6750)
3516C and
1701 895.3 2551 1xBlue
1800 Radiator 4 19 (0.75)
(3750) (5000) (5625) 2xGold
3516B Generator, 2041 1074.2 3062
8 19 (0.75) 3xGold
Engine (4500) (6000) (6750)
and 2700
1701 895.3 2551 1xBlue
3516C Radiator 4 19 (0.75)
(3750) (5000) (5625) 2xGold
Generator, 2041 1074.2 3062
8 19 (0.75) 3xGold
Engine (4500) (6000) (6750)
3516C 3000
1701 895.3 2551 1xBlue
Radiator 4 19 (0.75)
(3750) (5000) (5625) 2xGold
3516C Throughout 2041 1074.2 3062
3000 16 19 (0.75) 3xGold
T4 base (4500) (6000) (6750)
Generator, 2041 1074.2 3062
1600 10 19 (0.75) 3xGold
Engine (4500) (6000) (6750)
3516E and
1800 1701 895.3 2551 1xBlue
Radiator 4 19 (0.75)
(3750) (5000) (5625) 2xGold
Throughout 2041 1074.2 3062

3516E 3000 14 19 (0.75) (6750)
3xGold
base (4500) (6000)
* value per mount

LEHE1312-02 2
Attachments
Isolator Drawing
208 mm (8.9")
457 mm (18.0")
73.1 mm (2.88")

©2018 Caterpillar
THE FOLLOWING PAGES ARE
ELECTRICAL ITEMS FOR THE
ENCLOSURE
NQ Merchandised Panelboards NQ Main Circuit Breaker lnteriors-240 Vac,
48Vdc
l-+·••fJ;j§icl
by Schneider Electric
Class 1640 / Refer to Catalog 1640CT0801 schneider-electric.us
100A PANELBOARD
NQ Main Circuit Breaker lnteriors-240 Vac, 48Vdc
Table 9.6: Main Circuit Breaker Interiors-Will accept plug-on and bolt-on circuit breakers
::ill!l!�l!ll!l'I!
.,"'- . -··-,-�ure Type 3R, 5, 12 Enclosure [7]
it Box Enclosure
20in.Wx Mono-Flat'" Hinged Front 20In.Wx
5.75 in. D [BJ Front Height
6.5in. D
(In.)
Circuit Breaker Frame Catalog
Catalog No. Catalog No. Catalog No.
Size (10] No. (11]
Select
100 QOB 2-pole or
back-fed QOB-VH[14]
28(13] MH32 NC32 () NC32()HR MH32WP 32
18 100 HD, HG, HJ, HL[15J or QB, MH38 NC38 () NC38()HR MH38WP 38
NQMB2HJ
NQMB2Q QD, QG, QJ
30 100 1OOA maximum MH44 NC44 () NC44()HR MH44WP 44
30 225 MH44 NC44 () NC44()HR MH44WP 44
42 225 HD, HG, HJ, HL[15J or JD, MH50 NC50 () NC50()HR MH50WP 50
NQMB2HJ JG,JJ, JL
NQMB2Q QB,QD,QG,QJ
72(16] 225 MH56 NC56 () NC56()HR MH56WP 56
84(16] 225 MH62 NC62 () NC62()HR MH62WP 62
30 400 NQMB4LA LA/LH[17J MH62 NC62V () NC62V()HR MH62WP 62

84(16] 400 NQ84L4C NQMB4LA LA/LH[17J MH80 NC80V () NC80V()HR MH80WP 80
20-inch-wide Cabinet 12 Three Phase 4-Wire
NQ418L1
15(13] Select MH26 NC26 () NC26()HR MH26WP 26
100 NQ418L1C
QOB 3-pole or
back-fed NQ430L1 QOB-VH[14]
27(13] MH32 NC32 () NC32()HR MH32WP 32
NQ430L1C
NQ418L1
18 HD, HG, HJ, HL, or QB, MH38 NC38 () NC38()HR MH38WP 38
NQ418L1C NQMB2HJ
100 NQMB2Q QD, QG,QJ
NQ430L1 100A maximum
30 MH44 NC44 () NC44()HR MH44WP 44
NQ430L1C
NQ430L2
30 MH44 NC44 () NC44()HR MH44WP 44
NQ430L2C
NQ442L2
42
NQ442L2C
HD, HG, HJ, HL or JD, JG, MH50 NC50 () NC50()HR MH50WP 50
NQ454L2 NQMB2HJ
54 225 JJ, JL
NQ454L2C NQMB2Q QB,QD,QG,QJ
NQ472L2
72 MH56 NC56 () NC56()HR MH56WP 56
NQ472L2C
NQ484L2
84 MH62 NC62 () NC62()HR MH62WP 62
NQ484L2C
NQ430L4
30
NQ430L4C
NQMB4LA LA/LH[17J MH62 NC62V () NC62V()HR MH62WP 62
NQ442L4
42
NQ442L4C
400 NQ454L4
54 NQMB4LA LA/LH[17J MH68 NC68V () NC68V()HR MH68WP 68
NQ454L4C
NQ472L4
72 NQMB4LA LA/LH[17J MH74 NC74V () NC74V()HR MH74WP 74
NQ472L4C
84(16] NQ484L4C NQMB4LA LA/LH[17J MH80 NC80V () NC80V()HR MH80WP 80
[7] Enclosure includes trim kit.

[BJ Embossed mounting holes add a 0.25 inch standoff to back of MH box.
[9] "C" suffix indicates copper bussing.
(10] Circuit breaker interrupt ratings, see the tables starting on page 7-29.
(11] Add "F" for flush mount, "S" for surface mount.
(12] For the NQ14-inch-wide panelboard offer, See NQ 14-inch-wide-240 Vac, 48 Vdc, page 9-13.
(13] Pole spaces shown are available for branch circuits, with spaces deducted for the back fed main breaker.
(14] QOB2150VH takes four pole spaces; all other QOB two pole circuit breakers take two pole spaces.
NOTE: Do not select a back-fed main for panels to be "Suitable for use as UL service equipment."
(15] For single phase applications, order a 3-pole breaker. Example: HDL36100.
(16] Use only if the Local Jurisdiction where this panelboard interior is being applied has adopted the 2008 NEC, which allows single panelboard interiors greater than 42 circuits.
[17] For 400 A applications, order short handle circuit breaker (LAL36400MB).
9-12
© 2017 Schneider Electric
All Rights Reserved
2/20/2017
QOB Bolt-On Circuit Breakers With Visi-Trip TM Indicator for NQ
Panelboards
l-+·••fJ;j§icl
by Schneider Electric
Class 690, 730, 91 O, 950 schneider-electric.us
PANELBOARD BREAKERS
QOB Bolt-On Circuit Breakers f1J
Table 9.16: QOB-GFI, QOB-EPD, and QOB-EPE Circuit Breakers
OOB-GFl-008 Qwik-Gard ™ Circuit Breaker With Ground Fault Circuit Interrupter-UL ClassA 4-6 mA People
Protection. [3J
120/240Vac- 208Y/120Vac-
120Vac-10 kAIR
10 kAIR 10 kAIR
15A OOB115GFI OOB215GFI OOB315GFI
25A OOB125GFI OOB225GFI
60A OOB260GFI [4J
008-VHGFI [5J
120Vac-22 kAIR
15A OOB115VHGFI
20A OOB120VHGFI
25A OOB125VHGFI
30A OOB130VHGFI
008-EPD-QOB Equipment protection circuit breakers
with UL Listed 30 mA (EPD) or 100 mA (EPE) equipment protection.
1201240Vac-
120Vac-10 kAIR 10 kAIR 240Vac-10 kAIR
15A OOB115EPD OOB215EPD OOB315EPD[6J OOB315EPE[6J
20A OOB120EPD OOB220EPD OOB320EPD[6J OOB320EPE
25A OOB125EPD OOB225EPD - -
30A OOB130EPD OOB230EPD OOB330EPD[6J OOB330EPE[6J
40A - OOB240EPD OOB340EPD[6J OOB340EPE[6J
50A - OOB250EPD OOB350EPD[6J OOB350EPE[6J
60A - OOB260EPD - -
IOOB-VHEPD I
120Vac-22 kAIR
15A OOB115VHEPD
20A OOB120VHEPD
25A OOB125VHEPD
30A OOB130VHEPD
008-HM-High magnetic tri circuit breakers
15A OOB115HM/7]
20A OOB120HM/7]
008-K-Key operated 008 circuit breakers [BJ
120Vac-10 kAIR
10A 008110K
15A 008115K
20A 008120K
25A 008125K
30A 008130K
1201240Vac-10 k
120Vac-10 kAIR AIR 240Vac- 240Vac-10 kAIR
48 Vdc-5 kAIR 48 Vdc-5 kAIR [10J 10 kAIR 48Vdc-5 kAIR [10J
10A 008110 008210 - 008310
15A OOB115[7][11J OOB215[11J 008215H OOB315[11J
20A OOB120[7][11J OOB220[11J 008220H OOB320[11J
25A OOB125[11J 008225 [11J 008225H OOB325[11J
30A OOB130[11J OOB230[11J 008230H OOB330[11J
35A OOB135[11J OOB235[11J - OOB335[11J
40A OOB140[11J OOB240[11J 008240H OOB340[11J
45A OOB145[11J OOB245[11J - OOB345[11J
50A OOB150[11J OOB250[11J 008250H OOB350[11J
60A OOB160[11J OOB260[11J 008260H OOB360[11J
70A OOB170[11J OOB270[11J 008270H 008370[11J[10J
BOA - OOB260[11J [10J 008280H 008360[11][10J
90A - OOB290[11J [10J 008290H OOB390[11J [10J
100A - OOB2100[11J[10J 0082100H OOB3100[11J[10J
[1J For 00 plug-0n circuit breakers, see the tables starting on Digest page 7-11.
[2J 10-30A circuit breakers are suitable for use with 60 •c or 75 •c conductors. 35-60A circuit breakers are suitable for use with 75 •c conductors.
[3J Do not connect to more than 250 feet of load conductor for the total one-way run to prevent nuisance tripping.
[4J Suitable only for feeding 240Vac and 208Vac two-wire loads. Does not contain load neutral connection.
[5J Recommended for applications where high initial inrush may occur and for individual dimmer applications.
[6J See note in Instruction Bulletin when using in an enclosure with a 00403 or OON prefix.
/7] UL Listed as SWD (switching duty) rated suitable for switching 120Vac fluorescent lighting loads.
[BJ Available in single pole construction and can be mounted in any single pole space which will accept a standard 008. These circuit breakers can be turned ON or OFF or RESET with a
special key (Catalog No. OOK10) included with the circuit breaker. These circuit breakers are UL Listed and available as shown in the table.
[9J UL Listed 5,000AIR on 30 comer grounded delta systems.
[10J DC Rating is not available on indicated products.
[11J UL Listed as HACR type for use with air conditioning, heating, and refrigeration equipment having motor group combinations and marked for use with HACR type circuit breakers.
9-16
© 2017 Schneider Electric
All Rights Reserved
2120/2017
VFO series LED Vapor TightFixture Products Description:
This LED vapor tight linear fixture operating between 100 and 277
volts, this LED fixture features a is an energy-efficient, low
maintenance alternative to traditional fluorescent in a variety of
commercial, also can use as low bay lighting applications at 20feet or
lower.
The luminaries expands the linear product offering to include IP65
rated fixtures for demanding industrial environments.
Features:
 100-277VAC 50/60HzInput
 IP65 suitable forwetand industrial location
 DLC4.0 PLATINUM Standards (VFO040 DLC
StandardandPLATINUM)
 Efficacy reach to 150lm/w
 IK09 and 5VA rated shatter-proof optically enhanced diffuser
(options of clear/frosted optics) and stainless-steel clips.
 LM79,LM80 tests and reports as IESNA standards.
 UL cUL listed,UL 1598 suitable for wet locations
 Work temperature rated -40℃Up to 50℃(-40℉up to122℉).
 EMI: Title 47 CFR 15 Class A.
Specifications:
ITEM SPECIFICATION VFO040 VFO054
Power consumption(W) 38W 50W
Lumens Delivered (lm) 5700lm(Clear Cover ) 4900lm(Frost cover) 7500lm(Clear Cover ) 6500lm(Frost cover)
Efficacy (lm/W) 150lm/W(Clear Cover ) 130lm(Frost cover) 150lm/W(Clear Cover ) 130lm(Frost cover)
GENERAL Beam angle 120 degree available 120 degree available

PERFORMANCE
CRI 80 80
Color Temperature 4000-5700K(DLC CCT) 4000-5700K(DLC CCT)
L70 >50,000hrs >50,000hrs
Power Factor >0.9 >0.9
ELECTRICAL Input Voltage 100-277VAC 50/60Hz 100-277VAC50/60Hz
Housing PC(Body) Diffuse(PC) PC(Body) Diffuse(PC)
PHYSICAL Installation Surface Mount / Chain Surface Mount / Chain

Operating temperature -40℃ Up to 50℃ (-40℉up to122℉) -40℃ Up to 50℃ (-40℉up to122℉)
Environment Indoor/Outdoor, Wet locations Indoor/Outdoor, Wet locations
oC to 50oC oC to 50oC
Warranty 5 years 5 years
CERTIFICATION
Certification oC to 50oC
UL/cUL, DLC 4.0 Standard, DLC 4.0 Premium oC to 50oC
UL/cUL, DLC 4.0 Premium
Phone:0086-0755-29473369 |Fax:0086-0755-29473365 | Web: www.kili-led.com | E-mail: sales@kili-led.com

Switches, Three Way
20A, 120-277V AC
Specification Grade Commercial Switch
Features
Thread cleaning captive mounting screw
Abuse resistant nylon toggle
Steel, zinc plated bridge is corrosion resistant
Ordering Information
Description Toggle Color UPC Catalog Number
Toggle, side wired only Ivory 783585902159 CS320I
Listings
UL Listed
CSA Certified
Fed. Spec. W-S-896
Specifications
Top Material Thermoplastic, Gray
Base Material Thermoplastic, Black
Toggle Material Nylon
Contacts Silver Alloy
Terminal Screws Brass
Auto Grounding Mounting Zinc Plated Steel
Bridge
Ground Screw Brass (Green)
Performance
Electrical
Dielectric Voltage Withstands 1500V AC minimum for 1 minute
Max. Continuous Current 20A
Max. Working Voltage 277V AC
Overload Minimum 4.8 times rated current for 100 cycles
Temperature Rise 30°C maximum at rated current
Mechanical
Online Resources
Terminal Accommodations #14 AWG min. - #10 AWG max. solid and stranded copper
wire only Customer Use Drawing
eCatalog
Environmental
Flammability UL 94V-2
Operating Temperature Max. continuous: 75°C; Min. continuous: -40°C without
impact
Dimensions in Inches (mm)

Hubbell Wiring Device-Kellems • Hubbell Incorporated (Delaware) • 40 Waterview Drive • Shelton, CT 06484
Phone (800) 288-6000 • Fax (800) 255-1031 • Specifications subject to change without notice.
Ground Fault Products
Commercial Tamper-Resistant GFCI Receptacles HUBBELL
Features
• Patented shutter design for tamper-resistant
• Compliant with NEC®406.12 and NEC®517-18(c)
• Patented AUTOGUARD® self test technology
• Triple wipe construction
Ordering Information
Description Color UPC Catalog Number
20A, 125V, Style Ivory 883778122354 GFTRST20I
Line®, AUTOGUARD®
self test GFCI
receptacle,
tamper-resistant, flush
face , back and side
wired, multiple drive
screws
Listings
UL Listed - Canadian and U.S.
Meets ADA Standards
Meets all NEC® requirements
CSA Certified 3.2 7
[83 .1}
NEMA® WD-6 Compliant
Specifications
Face Nylon
Base Nylon Online Resources
Power Contacts Brass
Customer Use Drawing
Ground Contacts Brass
eCatalog
Mounting Strap Zinc plated steel
Installation Instructions
Mounting Screws Zinc plated steel
Dimensions in Inches (mm)

Hubbell Wiring Device-Kellems • Hubbell Incorporated (Delaware) • 40 Waterview Drive • Shelton, CT 06484
Phone (800) 288-6000 • Fax (800) 255-1031 • Specifications subject to change without notice. Wiring Device-Kellems
AFBUP, AFBUP-S, AFXUP, AFXUP-S MOTORIZED LOUVER MOTOR
On/Off, Spring Return, 24 to 240 VAC
Torque min. 180 in-lb, for control of air dampers
Application
For On/Off, fail-safe control of dampers in HVAC systems. Actuator sizing should be
done in accordance with the damper manufacturer’s specifications. Control is On/Off
from an auxiliary contact, or a manual switch.
The actuator is mounted directly to a damper shaft up to 1.05” in diameter by means
of its universal clamp. A crank arm and several mounting brackets are available for
applications where the actuator cannot be direct coupled to the damper shaft.
Operation
The AFB and AFX series actuators provide true spring return operation for reliable fail-
safe application and positive close off on air tight dampers. The spring return system
provides constant torque to the damper with, and without, power applied to the
actuator.
The AFB and AFX series provides 95° of rotation and is provided with a graduated
position indicator showing 0° to 95°.
The actuator may be stalled anywhere in its normal rotation without the need of
Technical Data AFBUP, AFBUP-S, AFXUP, AFXUP-S
mechanical end switches.
Power supply 24...240 VAC -20% / +10%, 50/60 Hz
24...125 VDC ±10% The AFBUP-S and AFXUP-S versions are provided with two built-in auxiliary switches.
Power consumption running 7 W These SPDT switches provide safety interfacing or signaling, for example, for fan start-
holding 3.5 W up. The switching function at the fail-safe position is fixed at +10°, the other switch
Transformer sizing 7 VA @ 24 VAC (class 2 power source) function is adjustable between +10° to +90°. The AFBUP, AFBUP-S, AFXUP and
8.5 VA @ 120 VAC AFXUP-S actuator is shipped at +5° (5° from full fail-safe) to provide automatic
18 VA @ 240 VAC compression against damper gaskets for tight shut-off.
Electrical connection
AFBUP... 3 ft, 18 GA appliance cable, 1/2" conduit Dimensions (Inches [mm])
connector
WAFBNFBDim
-S models: Two 3 ft, 18 gauge appliance cables
K7-2 (supplied)
with 1/2” conduit connectors
1/2" Centered 3/4" Centered 1.05" Centered
AFXUP... 3 ft [1m], 10 ft [3m] or 16 ft [5m] 18 GA (Default) (Field Selectable) (Field Selectable)
appliance cable, with or without 1/2” conduit
connector
-S models: Two 3 ft [1m], 10 ft [3m] or
16 ft [5m] appliance cables with or without 1/2"
conduit connectors
Overload protection Electronic throughout 0 to 95° rotation
M40024 - 05/10 - Subject to change. © Belimo Aircontrols (USA), Inc.

Control On/Off
Torque 180 in-lb [20 Nm] minimum
Direction of rotation spring reversible with CW/CCW mounting
Mechanical angle of rotation 95° (adjustable with mechanical end stop, 35° to
95°)
Running time motor < 75 sec
spring 20 sec @ -4°F to 122°F [-20°C to 50°C];
< 60 sec @ -22°F [-30°C]
Position indication visual indicator, 0° to 95°
(0° is full spring return position)
Manual override 5 mm hex crank (³⁄₁₆" Allen), supplied
Humidity max. 95% RH non-condensing
Ambient temperature -22°F to 122°F [-30°C to 50°C]
Storage temperature -40°F to 176°F [-40°C to 80°C]
Housing Nema 2, IP54, Enclosure Type2
Housing material Zinc coated metal and plastic casing
Agency listings † cULus acc. to UL60730-1A/-2-14,
CAN/CSA E60730-1:02, CE acc. to
2004/108/EC & 2006/95/EC
Noise level <50dB(A) motor @ 75 seconds
≤62dB(A) spring return
Servicing maintenance free
Quality standard ISO 9001
Weight 4.6 lbs (2.1 kg), 4.9 lbs (2.25 kg) with switches
† Rated Impulse Voltage 4kV, Type of action 1.AA (1.AA.B for -S version), Control Pollution Degree 3.
AFBUP-S, AFXUP-S
Auxiliary switches 2 x SPDT 3A (0.5A) @ 250 VAC, UL Approved
one set at +10°, one adjustable 10° to 90°
800-543-9038 USA 866-805-7089 CANADA 203-791-8396 LATIN AMERICA
19
FUEL FLOATS
M Series
Single-Point Liquid Level Switches
Madison Company offers a complete line of
Standard and Configured (slightly modified
Standard designs) models. These products
continue to meet the needs of applications in
many markets, at competitive prices. In
addition, Madison Company offers the
capability to design specific liquid level
switches for OEM applications that require
unique considerations in materials,
configurations and system interfacing.
Engineered designs incorporate more than

45 years of experience in liquid level switch
applications in a variety of environments and
installation configurations. High reliability of
the magnetic reed switch technology assures
repeatability at an economical price. Our
design experience and flexible manufacturing
techniques also offer customers many value-
added design and assembly options to reduce
their product cost.
A selection of engineered single-level switches
Features
• Single-point
• Magnetic reed switch technology
• High reliability
• Wide selection of available materials
• Three basic sizes: full, miniature and subminiature
• Direct interface to controllers available
Madison Company • (203) 488-4477 • (800) 466-5383 • Fax (203) 481-5036 • info@madisonco.com • www.madisonco.com
© Copyright Madison Company – 2/05
Material Selection Guide
The first consideration is the type of liquid, temperature
and pressure to which the switch will be subjected. Madison
COMPONENT
manufactures liquid level switches in various styles, in a

variety of materials, to cover a broad range of conditions.
Following are some basic recommendations for selecting
the proper liquid level switch material for your application. See Approvals pages in Reference Section
Material Application
316 Stainless Steel For high-temperature (to 300°C), high-pressure (to 300 PSIG) and
corrosive conditions. Commonly used in food processing, medical,
heating and cooling equipment.
Polypropylene For acidic conditions, such as found in electroplating and metal

Polysulfone cleaning. Another choice for lower-temperature (to 105°C) food
processing applications (Madison Company uses only polypropylene
that is FDA-approved for food contact). Also a good choice for
general-purpose applications in commercial or consumer appliances
and equipment. Available in white and other colors.
Brass & Buna-N The selection for petroleum-based liquids, such as lubricating oils,
PBT & Buna-N gasoline and diesel fuels. Widely used in storage tanks of vehicles,
generators, transmissions and hydraulic systems. Other uses are in
lubrication, recovery, refining and fuel processing equipment.
Please note: PBT is not suitable for use in temperatures above 130°C.
Kynar Chemical- and solvent-resistant properties make this material a

PTFE problem solver for many applications. Its high-purity nature is ideal
for food handling and sensitive laboratory or test equipment.
Once a suitable material has been selected, the type of switch and configuration are the next
considerations. Madison Company stocks a full line of standard products that can meet the
requirements of many applications. For specific designs, Madison can custom-build, to order,
switches with an infinite number of variations and options. Please utilize our M & MT Series
single-level specification sheet which, when completed, will allow our engineering department to
better meet your needs.
All specifications are subject to change without notice.
Sensor solutions for today and the future™
Madison Company 800-466-5383 www.madisonco.com

27 Business Park Drive, Branford, CT 06405 • 203-488-4477 • Fax: 203-481-5036 • E-mail: info@madisonco.com
Madison Europe – Phone: + 31 (0) 548 659 034 • Fax: + 31 (0) 548 659 010 • E-mail: madison@eurodev.com
© Copyright Madison Company – 2/05
M Series Plastic Liquid Level Switches
Full-Size Switches
MODEL DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD
NO.
With SLOSH
SHIELD # NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING **
APPROVALS
M8800 MS8800 28 PP† PP† 105° 100 0.75 60 22 ga. MTW 24" 1/4" NPT A,B,C,D,I
M8800-SPDT MS8800-SPDT 28 PP† PP† 105° 100 0.75 25 b 22 ga. Teflon 24" 1/4" NPT A,B,C,D
M8801 MS8801 28 PP† PP† 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT A,B,C,D
M8800-PR MS8800-PR 28 PP† PP† 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT C,D
M7800 a MS7800 a 28 Buna-N† PBT† 105° 150 0.45 60 22 ga. Teflon 24" 1/4" NPT A,B,C
M7800-SPDT a MS7800-SPDT a 28 Buna-N† PBT† 105° 150 0.45 25 b 22 ga. Teflon 24" 1/4" NPT A,B,C
M8060-PR MS8060-PR 28 PP† CPVC† 105° 100 0.75 100 22 ga. MTW 24" 1/4" NPT C
M9800 MS9800 28 Kynar† Kynar† 105° 15 0.75 60 22 ga. Teflon 24" 1/4" NPT B,C,D
MSB7800 a – 29 Buna-N† PBT† 105° 150 0.45 60 Nylon Cable 6 ft. – –
MSB8800 – 29 PP† PP† 105° 100 0.75 60 PP Cable 6 ft. – –
Miniature Switches
With SLOSH DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD
MODEL SHIELD # NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS **
M8000*** MS8000 30 PP† PP† 105° 100 0.80 30 22 ga. MTW 24" 1/8" NPT A,B,C,D
M4008 MS4008 30 Buna-N† PP† 105° 150 0.45 30 22 ga. MTW 24" 1/8" NPT A,B,C
M9000 MS9000 30 Kynar† Kynar† 105° 15 0.85 30 22 ga. Teflon 24" 1/8" NPT A,B,C,D
Side-Mounted Switches
MODEL DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD
NO.
With SLOSH
SHIELD # NO. MATL MATL (CELSIUS) PSIG SG VA WIRES **
APPROVALS
M8700 MS8705 32 PP† PP† 105° 100 0.60 30 22 ga. MTW 24" A,B,C,D
M8740 – 34 PP† PP† 105° 100 0.60 30 22 ga. Teflon 24" A,B,C,D
M8790 – 36 PP† PP† 105° 100 0.60 30 22 ga. MTW 24" A,B,C,D
M7700 a MS7705 a 32 PBT† PBT† 130° 100 0.70 30 22 ga. Teflon 24" A,B,C
M7740 a – 34 PBT† PBT† 130° 100 0.70 30 22 ga. Teflon 24" A,B,C
M7790 a – 36 PBT† PBT† 130° 100 0.70 30 22 ga. Teflon 24" A,B,C
M9700 MS9705 32 Kynar† Kynar† 105° 100 0.93 30 22 ga. Teflon 24" A,B,C,D
PP=Polypropylene † Also available in Polysulfone (consult factory) # Approval “D” does not apply to units with Slosh Shields.
a Not for use in hot water at temperatures above 65oC b SPDT switch operation
** Refer to Approvals pages in Reference Section *** Also available with a Thermocouple or RTD
All specifications are subject to change without notice. © Copyright Madison Company – 2/05
M Series Plastic Liquid Level Switches
Subminiature Switches
With SLOSH With TEMP. DWG FLOAT STEM MAX TEMP MAX FLOAT NOMINAL LEAD
SHIELD SENSOR NO. MATL MATL (CELSIUS) PSIG SG VA WIRES FITTING APPROVALS **
M3326 – 31a PP† PP† 105° 50 0.85 15 22 ga. Teflon 24" 3/8-16 A,B,C
M3326-NO – 31a PP† PP† 105° 50 0.85 15 22 ga. Teflon 24" 3/8-16 A,B,C
M3326-NPT – 31b PP† PP† 105° 50 0.85 15 22 ga. Teflon 24" 1/8" NPT –
M3326-NPT-NO – 31b PP† PP† 105° 50 0.85 15 22 ga. Teflon 24" 1/8" NPT –
MT3920-1 Type J 31a PP† PP† 105° 100 0.85 15 22 ga. Teflon 24" 3/8-16 A,B,C
MT3920-2 Type K 31a PP† PP† 105° 100 0.85 15 22 ga. Teflon 24" 3/8-16 A,B,C
M4035 – 39a PP† 316SS 105° 100 0.70 15 24 ga. Teflon 24" 1/8" NPT A,B,C
M4035-B – 39b PP† 316SS 105° 100 0.70 15 24 ga. Teflon 24" 3/8-24 A,B,C
† Also available in Polysulfone (consult factory) PP=Polypropylene ** Refer to Approvals pages in Reference Section
DWG No. 28 2.50"

(63.5)
1/4" NPT Mounting by DWG No. 30
1.75" Two .281"
(44.4) (7.1) dia. 1/8" NPT
Holes
3.38" 1.63"
(85.8)
(41.4)
2.63" 2" 2.25" 1"
(66.8) (50.8) DWG (57.1) (25.4)
No. 29
3.89" 1"
(25.4) 1.50" dia. max.
(98.8) (38.1 mm)
1.50" (38.1) dia. max. (Polypro.) 2" dia. max. Actuation
1.25" (31.75) dia. max. (Buna-N) (50.8 mm) Level 1.37" Cutaway Showing
(34.7) Slosh Shield Operation
Cutaway Showing
Slosh Shield Operation
2.75" (69.8) max. 1/2" NPT 2.75" (69.8) max.

1/2" NPT
DWG No. 31a 2 x 24” LEAD WIRES

DWG 24 AWG TEFLON
INSULATED
3/8-16 THD No. 39a
"O" DWG
Ring DWG
APPROX.
No. 32 No. 33 ACTIVATION 1/8" NPT
1.85" LEVEL
(47)
.63" 7/16 HEX
(16.0) 1.25"
(31.7) 3/4-16 THD .27"
2.75" (69.8) max. (6.9) 1.44"
1/2" NPT
4.30" (109.2) (36.6)
.58" ø.78"
(19.8) .75"
(14.7) (19.1)
7/8-14 THD 3.31" (84.0) DWG

No. 35
DWG No. 31b DWG 2 x 24” LEAD WIRES
24 AWG TEFLON
No. 34 MOUNTING NUT INSULATED
1/8" NPT (SUPPLIED)
3/8 x 24 THREAD
.56” HEX .75” (19.1) LONG
2.84" (73.1 mm) max. (14.2)
1.68" 4.02" (102.1)
.63" (42.6)
(16.0) 1.25" 1.70"
(31.7) .50" (43.2)
(12.7) .95"
(24.1)
.58" 2.84" (72.1)

5/8-11 THD APPROX.
(14.7) ACTIVATION DWG
1" NPT LEVEL ø.78"
DWG (19.8)
No. 39b
No. 36 Cutaway Showing
Slosh Shield Operation
All specifications are subject to change without notice. © Copyright Madison Company – 2/05
Electrical Metallic Tubing (EMT) and True Color™ EMT
E-Z Pull® EMT Quality Electrical Metallic Tubing
• Hot galvanized steel using patented inline Flo-Coat® process
for long lasting exterior protection
• E-Z Pull interior coating provides a smooth raceway for fast,
easier wire-pulling
• Excellent mechanical protection for conductors
• Ductility for faster and easier bending
• Optimal EMI shielding characteristics
• Listed to Underwriters Laboratories Safety Standard UL 797
• Manufactured in accordance with ANSI C80.3
• Available in sizes 1/2 (16) - 4 (103)
True Color™ EMT Identify Important Circuits Instantly!

• All the benefits of E-Z Pull EMT
• Instant identification of multiple circuits
• Fire Alarm® Red EMT
• Healthcare Green EMT
• Data Com Blue EMT
• Available in 8 colors
• Available in sizes 1/2 (16) - 4 (103)
True Color™ Applications

Black EMT Yellow EMT Purple EMT
• Blends in dark colored areas • High voltage wiring • Specialty wiring systems
• Caution areas • Security systems
Fire Alarm® EMT • Special equipment
• Emergency circuits White EMT
• Fire alarm and Security systems Green EMT • Blends in light colored areas
• Hospital and healthcare areas
Orange EMT • Nurse call stations Silver EMT
• Construction/research areas • Critical circuits • Standard Use
• Fiber optic systems • Contemporary architecture
• Auto repair/maintenance Blue EMT
• Low voltage wiring
• Data com/video
• Network security
Project Information
Company Name:
Address:
City:
State & Zip:
Phone:
Project Name:
City:
State: www.alliedeg.com
FEATURES & SPECIFICATIONS
Manufactured for Long Life Codes & Standards Compliance
Allied Tube & Conduit® EMT is precision manufactured Allied EMT is listed to Underwriters Laboratories Safety
from high grade mild strip steel for exceptional durability Standard UL 797 and meets ANSI C80.3. These standards
and long-lasting life. Allied EMT is hot galvanized using a have been adopted as federal specifications in lieu of WWC
patented inline Flo-Coat® process. This process combines 563. EMT is recognized as an equipment grounding conductor
zinc, a conversion coating, and a clear organic polymer by NEC Section 250-118. Documentation for compliance with
topcoat to form a triple layer of protection against corrosion NEC Article 250 is also available in the GEMI (Grounding and
and abrasion. Electro-Magnetic Interference) analysis software and related
research studies found at the www.alliedeg.com website.
E-Z Pull® EMT combines strength with ductility, providing easy
bending, cutting and joining while resisting flattening, kinking and Installation of EMT shall be in accordance with the National
splitting. Available in sizes 1/2 (16) - 4 (103). Electrical Code and the UL listing information. Allied EMT is
listed in category FJMX. Master bundles conform to NEMA
Coatings Standard RN2.
Allied’s EMT (Electrical Metallic Tubing) has a special low
friction ID coating called E-Z Pull that greatly improves the slip Specification Data
properties between conduit and wire. With To specify Allied EMT, include the following: Electrical Metallic
E-Z Pull EMT, wire pulls through the EMT smoothly and easily, Tubing shall be equal to that manufactured by Allied Tube &
making installation easier and faster. Conduit Corporation. EMT shall be hot galvanized steel O.D.
with an organic corrosion resistant I.D. coating, and shall
EMI Shielding be listed to UL Safety Standard 797 and manufactured in
Allied EMT is very effective in reducing electromagnetic accordance with ANSI C80.3.
field levels for encased power distribution circuits, shielding
computers and other sensitive electronic equipment from the
effects of electromagnetic interference.
For more information on EMT shielding, visit
www.alliedeg.com to obtain the GEMI (Grounding and Electro-
Magnetic Interference) software analysis program.

Listed to Underwriters Laboratories Safety Standard UL 797
Manufactured in accordance with ANSI C80.3
Approximate Red and Galvanized

Trade Metric Outside Nominal Wall True Color**
Weight Per Master Bundle
Size Designator Diameter1 Thickness2 Bundle Qty.
100 Ft. (30.5M) Quantity
in mm in mm lb kg ft m ft m
1/2 16 0.706 17.93 0.042 1.07 30 13.6 7000 2135 3500 1066.8
3/4 21 0.922 23.42 0.049 1.24 46 20.9 5000 1525 2500 762.0
1 27 1.163 29.54 0.057 1.45 67 30.4 3000 915 1500* 457.2
1-1/4 35 1.510 38.35 0.065 1.65 101 45.8 2000 610 2000 609.6
1-1/2 41 1.740 44.20 0.065 1.65 116 52.6 1500 457.5 1500 457.2
2 53 2.197 55.80 0.065 1.65 148 67.1 1200 366.0 1200 365.7
2-1/2 63 2.875 73.03 0.072 1.83 216 98.0 610 186.1 610 185.9
3 78 3.500 88.90 0.072 1.83 263 119.3 510 155.6 510 155.4
3-1/2 91 4.000 101.60 0.083 2.11 349 158.3 370 112.9 370 112.7
4 103 4.500 114.30 0.083 2.11 393 178.3 300 91.5 300 91.5
1
Outside diameter tolerances: +/- .005 in. (.13mm) for trade sizes 1/2 (16mm) *Blue trade size 1 master bundle size: 3000 ft / 915 m
through 2 (53mm); ** Other Color Trade Sizes 2 - 4 are available thru special order
+/- .010 in. (.25mm) for trade sizes 2-1/2 (63mm); NOTE: Length = 10 ft. (3.05m) with a tolerance of +/- .25 in. (6.35 mm)
+/- .015 in. (.38mm) for trade size 3 (78mm);
+/- .020 in. (.51mm) for trade sizes 3-1/2 (91mm) and 4 (103mm).
NOTE: Special orders are non-cancelable, non-returnable and

16100 S. Lathrop Ave., Harvey, IL 60426 non-refundable
Phone / 708.339.1610 • Toll-Free / 800.882.5543 www.alliedeg.com
OR
NEW
Gauge Length Colors
750’ PER PULLPRO

10 AWG
(1500’ PER BOX)
1250’ PER PULLPRO

12 AWG
(2500’ PER BOX)
1500’ PER PULLPRO

14 AWG
(3000’ PER BOX)
PULLPRO PACKAGE IS
100% RECYCLABLE
SECTION B – OUTLINE
DRAWINGS
RIGHT HAND CONTROL PANEL AND CIRCUIT BREAKER LAYOUT
LEFT HAND CONTROL PANEL AND CIRCUIT BREAKER LAYOUT
Note: Control panels and circuit breakers are not shown in the correct locations of these drawings. Please refer to
packaged enclosure and fuel tank drawings for correct locations.
SECTION C – PLATFORM
DRAWINGS
SECTION D – WIRING
SCHEMATICS
Grafton MS ‐ Minimum Wiring Requirements
Path Conductor
From To QTY‐SIZE Function
Generator #1 Generator #2 1‐ Belden 9365 Modbus Comms
Generator #1 Generator #2 1‐ CAT 6 MGDL Ethernet Link for Gens
Generator #1 Generator #2 12‐ #12 AWG Misc. Functions
Generator #1 BAS System (If Applicable) 1‐ Belden 9365 Gen1Gen2 Remote Comms
Generator #1 100amp 208‐240vac Panel 3‐ Line, Line & GND Generator Shore Power
Generator #2 100amp 208‐240vac Panel 3‐ Line, Line & GND Generator Shore Power
Generator #1 ATS 1 4‐ #12 AWG Auto Start & Spare
Generator #1 Remote Annunciator ‐ Gen # 1 1‐Belden 9366 Communication
Generator #1 Remote Annunciator ‐ Gen # 1 4 ‐ # 12 AWG 24VDC Power & Spare
Generator #2 Remote Annunciator ‐ Gen # 2 1‐Belden 9366 Communication
Generator #2 Remote Annunciator ‐ Gen # 2 4 ‐ # 12 AWG 24VDC Power & Spare
Each Generator to have a 100A Panelboard
SECTION E – WARRANTY
Effective with sales to the first user on or after August 1, 2018
CATERPILLAR LIMITED WARRANTY

Industrial, Petroleum, Locomotive, and Agriculture Engine Products and Electric Power
Generation Products
Worldwide
Caterpillar Inc. or any of its subsidiaries (“Caterpillar”) warrants new and Caterpillar Responsibilities • Premium or overtime labor costs.
remanufactured engines and new and rebuild electric power generation If a defect in material or workmanship is found during the warranty • Parts shipping charges in excess of those that are usual and
products sold by it (including any products of other manufacturers period, Caterpillar will, during normal working hours and at a place of customary.
packaged and sold by Caterpillar), to be free from defects in material business of a Cat dealer or other source approved by Caterpillar:
and workmanship. • Local taxes, if applicable.
• Provide (at Caterpillar’s choice) new, Remanufactured, or
This warranty does not apply engines sold for use in on-highway vehicle or • Costs to investigate complaints, unless the problem is caused by a
Caterpillar approved repaired parts or assembled components
marine applications; engines in machines manufactured by or for Caterpillar; defect in Caterpillar material or workmanship.
needed to correct the defect.
C175, 3500 and 3600 series engines used in locomotive applications; 3000 • Giving timely notice of a warrantable failure and promptly making
Family engines, C0.5 through C4.4 and ACERT™ (C6.6, C7, C7.1, C9, Note: New, remanufactured, or Caterpillar approved repaired parts or
the product available for repair.
C9.3, C11, C13, C15, C18, C27, and C32) engines used in industrial, mobile assembled components provided under the terms of this warranty
are warranted for the remainder of the warranty period applicable • Performance of the required maintenance (including use of proper
agriculture and locomotive applications; or Cat® batteries; or Electric Power
to the product in which installed as if such parts were original fuel, oil, lubricants, and coolant) and items replaced due to normal
Generation Products manufactured or assembled in India. These products
components of that product. Items replaced under this warranty wear and tear.
are covered by other Caterpillar warranties.
become the property of Caterpillar. • Allowing Caterpillar access to all electronically stored data.
This warranty is subject to the following:
• Replace lubricating oil, filters, coolant, and other service items Limitations
Warranty Period
made unusable by the defect.
Caterpillar is not responsible for:
• For industrial engines, engines in a petroleum applications
• Provide reasonable and customary labor needed to correct
or Petroleum Power Systems (excluding petroleum fire • Failures resulting from any use or installation that Caterpillar
the defect, including labor to disconnect the product from and
pump application), or engines in a Locomotive application, or judges improper.
reconnect the product to its attached equipment, mounting, and
Uninterruptible Power Supply (UPS) systems, the warranty period • Failures resulting from attachments, accessory items, and parts
support systems, if required.
is 12 months after date of delivery to the first user. not sold or approved by Caterpillar.
For new 3114, 3116, and 3126 engines and, new and Caterpillar rebuild
• For engines used in petroleum fire pump and mobile agriculture
electric power generation products (which includes the following: any • Failures resulting from abuse, neglect, and/or improper repair.
applications the warranty period is 24 months after date of delivery
new products of other manufacturers packaged and sold by Caterpillar) • Failures resulting from user’s delay in making the product available
to the first user.
• Provide travel labor, up to four hours round trip, if in the opinion after being notified of a potential product problem.
• For controls only (EPIC), configurable and custom switchgear
products, and automatic transfer switch products, the warranty of Caterpillar, the product cannot reasonably be transported to • Failures resulting from unauthorized repairs or adjustments, and
period is 24 months after date of delivery to the first user. a place of business of a Cat dealer or other source approved by unauthorized fuel setting changes.
Caterpillar (travel labor in excess of four hours round trip, and any
• For new CG132, CG170 and CG260 series power generation • Damage to parts, fixtures, housings, attachments, and accessory
meals, mileage, lodging, etc. is the user’s responsibility).
products the warranty period is 24 months after date of delivery items that are not part of the engine, Cat Selective Catalytic
to first user, but not to exceed 36 months from shipment from the For all other products: Reduction System or electric power generation product (including
Caterpillar place of manufacture. • Provide reasonable travel expenses for authorized mechanics, any products of other manufacturers packaged and sold by
• For electric power generation products other than CG132, CG170 including meals, mileage, and lodging, when Caterpillar chooses Caterpillar).
and CG260 series in prime or continuous applications the warranty to make the repair on-site. • Repair of components sold by Caterpillar that is warranted directly
48 Months period is 12 months. For standby applications the warranty period User Responsibilities to the user by their respective manufacturer. Depending on type of
is 24 months/1000 hours. For emergency standby applications the application, certain exclusions may apply. Consult your Cat dealer
4000 hours warranty period is 24 months/400 hours. All terms begin after date The user is responsible for:
for more information.
of delivery to the first user. • Providing proof of the delivery date to the first user.
• For Caterpillar rebuild electric power generation products the • Labor costs, except as stated under “Caterpillar Responsibilities,”
warranty period is 12 months, but not to exceed 24 months including costs beyond those required to disconnect the product
from shipment of rebuilt electric power generation product from from and reconnect the product to its attached equipment,
Caterpillar. mounting, and support systems.
• For all other applications the warranty period is 12 months after • Travel or transporting costs, except as stated under “Caterpillar
(Continued on reverse side…)
date of delivery to the first user. Responsibilities.”
SELF5731
This warranty covers every major component of the products. Claims under this warranty should be submitted to a CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART
place of business of a Cat dealer or other source approved by Caterpillar. For further information concerning either OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES IN RESPECT OF THE
the location to submit claims or Caterpillar as the issuer of this warranty, write Caterpillar Inc., 100 N. E. Adams St., MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS.
Peoria, IL USA 61629.
CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES UNLESS IMPOSED UNDER
Caterpillar’s obligations under this Limited Warranty are subject to, and shall not apply in contravention of, the laws, MANDATORY RIGHTS.
rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction,
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE
without recourse or liability with respect to Caterpillar.
OF GOODS IS EXCLUDED IN ITS ENTIRETY.
A) For products operating outside of Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, the
C) For products supplied in Australia:
Solomon Islands and Tahiti, the following is applicable:
NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY CATERPILLAR, IF THE PRODUCTS TO WHICH THIS WARRANTY APPLIES ARE:
EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY I. PRODUCTS OF A KIND ORDINARILY ACQUIRED FOR PERSONAL, DOMESTIC OR HOUSEHOLD USE
TO THE USER BY ITS MANUFACTURER. OR CONSUMPTION; OR
THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, II. PRODUCTS THAT COST AUD 40,000 OR LESS,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,
EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS WARRANTIES FOR NEW ENGINES, WHERE WHERE THOSE PRODUCTS WERE NOT ACQUIRED FOR THE PURPOSE OF RE-SUPPLY OR FOR THE
APPLICABLE. REMEDIES UNDER THIS WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND PURPOSE OF USING THEM UP OR TRANSFORMING THEM IN THE COURSE OF PRODUCTION OR
SERVICES, AS SPECIFIED HEREIN. MANUFACTURE OR IN THE COURSE OF REPAIRING OTHER GOODS OR FIXTURES, THEN THIS SECTION
C APPLIES.
CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
THE FOLLOWING MANDATORY TEXT IS INCLUDED PURSUANT TO THE AUSTRALIAN CONSUMER LAW
CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON ITS PART AND INCLUDES REFERENCES TO RIGHTS THE USER MAY HAVE AGAINST THE DIRECT SUPPLIER OF
OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES IN RESPECT OF THE THE PRODUCTS: OUR GOODS COME WITH GUARANTEES THAT CANNOT BE EXCLUDED UNDER THE
MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF SERVICES RELATING TO THE GOODS. AUSTRALIAN CONSUMER LAW. YOU ARE ENTITLED TO A REPLACEMENT OR REFUND FOR A MAJOR
IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE FAILURE AND COMPENSATION FOR ANY OTHER REASONABLY FORESEEABLE LOSS OR DAMAGE. YOU
OF GOODS IS EXCLUDED IN ITS ENTIRETY. ARE ALSO ENTITLED TO HAVE THE GOODS REPAIRED OR REPLACED IF THE GOODS FAIL TO BE OF
ACCEPTABLE QUALITY AND THE FAILURE DOES NOT AMOUNT TO A MAJOR FAILURE. THE INCLUSION
For personal or family use engines or electric power generation products, operating in the USA, its territories and OF THIS TEXT DOES NOT CONSTITUTE ANY REPRESENTATION OR ACCEPTANCE BY CATERPILLAR OF
possessions, some states do not allow limitations on how long an implied warranty may last nor allow the exclusion LIABILITY TO THE USER OR ANY OTHER PERSON IN ADDITION TO THAT WHICH CATERPILLAR MAY HAVE
or limitation of incidental or consequential damages. Therefore, the previously expressed exclusion may not apply to UNDER THE AUSTRALIAN CONSUMER LAW.
you. This warranty gives you specific legal rights and you may also have other rights, which vary by jurisdiction. To
find the location of the nearest Cat dealer or other authorized repair facility, call (309) 675-1000. If you have questions TO THE EXTENT THE PRODUCTS FALL WITHIN THIS SECTION C BUT ARE NOT OF A KIND ORDINARILY
concerning this warranty or its applications, call or write: ACQUIRED FOR PERSONAL, DOMESTIC OR HOUSEHOLD USE OR CONSUMPTION, CATERPILLAR LIMITS
ITS LIABILITY TO THE EXTENT IT IS PERMITTED TO DO SO UNDER THE AUSTRALIAN CONSUMER LAW
In USA and Canada: Caterpillar Inc, 100 N.E. Adams St., Peoria, IL USA 61629, Attention: Customer Service Manager, TO, AT ITS OPTION, THE REPAIR OR REPLACEMENT OF THE PRODUCTS, THE SUPPLY OF EQUIVALENT
Telephone 1 (309) 675-1000, outside the USA and Canada: Contact your Cat dealer. PRODUCTS, OR THE PAYMENT OF THE COST OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION
OF EQUIVALENT PRODUCTS.
B) For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New Guinea, the Solomon
Islands and Tahiti, the following is applicable: THE WARRANTY SET OUT IN THIS DOCUMENT IS GIVEN BY CATERPILLAR INC. OR ANY OF ITS
SUBSIDIARIES, 100 N. E. ADAMS ST, PEORIA, IL USA 61629, TELEPHONE 1 309 675 1000, THE USER IS
THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED BY STATUTE AND OTHER RESPONSIBLE FOR ALL COSTS ASSOCIATED WITH MAKING A CLAIM UNDER THE WARRANTY SET
STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANY APPLICABLE LAW CANNOT BE EXCLUDED, OUT IN THIS DOCUMENT, EXCEPT AS EXPRESSLY STATED OTHERWISE IN THIS DOCUMENT, AND THE
RESTRICTED OR MODIFIED (“MANDATORY RIGHTS”). ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS USER IS REFERRED TO THE BALANCE OF THE DOCUMENT TERMS CONCERNING CLAIM PROCEDURES,
OR IMPLIED (BY STATUTE OR OTHERWISE), ARE EXCLUDED. WITHOUT LIMITING THE FOREGOING CATERPILLAR RESPONSIBILITIES AND USER RESPONSIBILITIES.
PROVISIONS OF THIS PARAGRAPH, WHERE A PRODUCT IS SUPPLIED FOR BUSINESS PURPOSES, THE
CONSUMER GUARANTEES UNDER THE CONSUMER GUARANTEES ACT 1993 (NZ) WILL NOT APPLY. TO THE EXTENT PERMISSIBLE BY LAW, THE TERMS SET OUT IN THE REMAINDER OF THIS WARRANTY
DOCUMENT (INCLUDING SECTION B) CONTINUE TO APPLY TO PRODUCTS TO WHICH THIS SECTION C
NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY CATERPILLAR, EXPRESS APPLIES.
OR IMPLIED (SUBJECT ONLY TO THE MANDATORY RIGHTS), IS APPLICABLE TO ANY ITEM CATERPILLAR
SELLS THAT IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER. ©2018 Caterpillar All Rights Reserved.
CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow" the "Power Edge" trade dress as well as corporate and
IF THE MANDATORY RIGHTS MAKE CATERPILLAR LIABLE IN CONNECTION WITH SERVICES OR GOODS, product identity used herein, are trademarks of Caterpillar and may not be used without permission.
THEN TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, THAT LIABILITY SHALL BE LIMITED
AT CATERPILLAR’S OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR
THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN AND (b) IN THE CASE OF GOODS,
THE REPAIR OR REPLACEMENT OF THE GOODS, THE SUPPLY OF EQUIVALENT GOODS, THE PAYMENT OF
THE COST OF SUCH REPAIR OR REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS.
SELF5731
3 SELECT YOUR COVERAGE LEVEL
Caterpillar 4-Year Platinum Extended Warranty is Included.
Then, choose from our Silver, Gold, Platinum or Platinum Plus coverage levels (New and Advantage ESC only) to get the exact amount of protection you
need based on the Coverage Matrix1 and Additional Allowances. Overhaul ESC options are also available. Contact your local Cat dealer for details.
COVERAGE MATRIX 1
Cooling System Silver Gold Platinum2 Air Induction & Exhaust Silver Gold Platinum2
Thermostat Housing    Exhaust Manifolds, Studs & Gaskets   
Water Manifold Housing    Inlet Air Heater Relay   
Jacket Water Precooler    Intake Manifold   
Jacket Water Pump   Turbocharger(s)  
Thermostat  Air-to-Air Aftercooler Cores 
Radiator & Fan  Muffler/Exhaust System 
Fuel System Exhaust Guards 
Steel Fuel Lines    Diesel Oxidation Catalyst 
Fuel Shutoff Solenoid    Short Block
Fuel Injectors   Cylinder Block Casting   
Fuel Transfer Pump & Housing  Crankshaft   
Fuel Priming Pump  Connecting Rod Assembly   
Fuel Transfer Pump  Piston, Wrist Pin, Retainer Clip & Piston Rings   
Lubrication System Idler and Timing Gears 
Pan, Pump Cooler    Accessory Drive 
Crankcase Breather  Cylinder Head
Engine Oil Pump Drive  Cylinder Head   
Prelubrication Pump  Intake & Exhaust Valves   
Electric System Valve Mechanism   
Control Module (ECM)    Camshaft, Camshaft Bearings, Key, Gear   
Sensors: All Engine Sensors    Front & Rear Covers
Wiring Harness & Connectors  Front Cover/Plate/Housing/Gears & Gaskets   
Starter  Vibration Damper   
Engine Alternator  Flywheel Housing & Gasket   
Alternator End Crankshaft Front & Rear Seal 
Alternator, including Rotor, Optional Aftertreatment Coverage
  
Stator and Exciter Diesel Particulate Filter 3 3 3
Generator Controls  
Selective Catalytic Reduction 3 3 3
Power Center  
1 This Coverage Matrix is for reference only and does not represent a complete list of covered components. For additional information, please reference the appropriate ESC contract.
2 Platinum level coverage covers all as-shipped consist from the factory with Cat part numbers. Some exclusions may apply.
3 Recent emissions-compliant engines or generator sets may be equipped with a Diesel Particulate Filter (DPF) and/or a Selective Catalytic Reduction (SCR). We offer coverage
at an additional costs on these emissions components. Silver, Gold, Platinum or Platinum Plus base level coverage is required.
ADDITIONAL ALLOWANCES
Travel/Mileage Limitations Emergency Freight Rental5 Crane & Rigging6 Overtime
Engine Displacement4 Silver, Gold, Platinum Platinum Plus Only All Coverage Levels Platinum Only Platinum Plus Only Platinum Plus Only Platinum Plus Only
Up to 4 liters 2 hr/100 mi 10 hr/500 mi $500 USD $2,500 USD $5,000 USD $1,000 USD $1,500 USD
Over 4 liters up to 7.5 liters 4 hr/200 mi 10 hr/500 mi $500 USD $5,000 USD $10,000 USD $1,000 USD $1,500 USD
Over 7.5 liters up to 34 liters 8 hr/320 mi 10 hr/500 mi $500 USD $10,000 USD $20,000 USD $5,000 USD $1,500 USD
Over 34 liters 8 hr/320 mi 10 hr/500 mi $500 USD $15,000 USD $40,000 USD $12,500 USD $1,500 USD
4 Please refer to the generator set spec sheets for particular engine displacement.
5 Allowance is granted if covered failure repairs cannot be completed within 96 hours (for Platinum) or 48 hours (for Platinum Plus) of the authorized dealer technician’s initial visit.
6 Allowance is granted if covered failure repairs cannot be completed within 48 hours of the authorized dealer technician’s initial visit.
Platinum Plus goes beyond Platinum coverage to include Cat components installed by an authorized dealer. Such components
must be approved. See your Cat dealer for details.
4 PURCHASE AND REGISTER YOUR ESC

Finally, work with your local Cat dealer to complete the process—and get the protection and peace of mind you deserve.
This marketing tool does not represent a contract or obligation of any kind between Cat Financial Insurance Services, its parent or affiliates, and the equipment owner.
For details on any dealer agreement, including a complete description of the terms, conditions, and/or exclusions, contact your local Cat dealer. All graphics and lists in
this marketing tool are provided solely for general information purposes and are not intended to be a solicitation or an offer to sell any product or service.
PEHJ0380-01 ©2018 Caterpillar | All Rights Reserved
CAT, CATERPILLAR, BUILT FOR IT, their respective logos, “Caterpillar Yellow,” and the “Power Edge” trade dress, as well
as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission.

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What components are covered under the different coverage levels?

What components are covered under the different coverage levels?

What additional allowances are included with the different coverage levels?

What additional allowances are included with the different coverage levels?

CATERPILLAR TM Power Systems

Carter Machinery Co., Inc.

Power Systems Project Manager:

Each Generator to Include the folllowing attachm ments and accesssories:

CMCO Quote - Page 1 oof 2

1) One enclosure access platform assembly including the following items:

CMCO Quote - Page 2 of 2

SECTION A – PRODUCT DATA 6

GENERATOR SPEC SHEETS 7-10

ENGINE PERFORMANCE DATA 12-16

GENERATOR PERFORMANCE DATA 17-25

EMCP 4.4 CONTROL PANEL WITH ON-BOARD PARALLELING 26-30

ALARM ANNUNCIATOR PANEL 31-32

ADEM A4 ENGINE CONTROL PANEL 33-35

INTEGRATED VOLTAGE REGULATOR 36-39

20A BATTERY CHARGER 40-41

ELECTRIC STARTER MOTORS - DUAL 47-48

JACKET WATER HEATER WITH PUMP 49-51

GENERATOR SPACE HEATER 52-53

SPRING VIBRATION ISOLATORS 54-56

PANELBOARD CIRCUIT BREAKERS 59

ENCLOSURE LED LIGHTING 52-53

GENERATOR SPACE HEATER 52-53

MOTORIZED LOUVER MOTORS 63

FUEL FLOATS 64-67

GENERATOR SPACE HEATER 52-53

ENCLOSURE CONDUIT 68-69

ENCLOSURE WIRE 70-71

RIGHT HAND MOUNTED – PACKAGE DRAWING 73

LEFT HAND MOUNTED – PACKAGE DRAWING 74

GENERATOR SET DRAWINGS 75-80

SECTION C – PLATFORM DRAWINGS 81

PLATFORM LAYOUT DRAWING 82

FOUNDATION LAYOUT DRAWING 83

SECTION D – WIRING SCHEMATICS 84

MINIMUM WIRING REQUIREMENTS 85

PANELBOARD DRAWING (GENERATOR SHORE POWER) 86

BATTERY CHARGER/FUEL LEVEL SWITCH WIRING 87

MOTORIZED LOUVER WIRING 88

CATERPILLAR WARRANTY STATEMENT 90-91

CATERPILLAR 4-YEAR PLATINUM EXTENDED WARRANTY 92

Bore – mm (in) 145 (5.7)

Image shown may not reﬂect actual conﬁguration

Standby Mission Critical Prime Continuous Emissions Performance

U.S. EPA Certified for Emergency

Weights and Dimensions

Dim “A” Dim “B” Dim “C” Dry Weight

4165 (164.0) 1684 (66.3) 2162 (85.1) 6668 (14,700)

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