ACr63-r315L-TUV IT 14 ATEX-050X Eng - Rev.7
ACr63-r315L-TUV IT 14 ATEX-050X Eng - Rev.7
ACr63-r315L-TUV IT 14 ATEX-050X Eng - Rev.7
[4] Equipment or Protective System: single and 3 phase asynchronous electric motors and
brake motors series AC..r, DC/HC..r, size 63÷315L
[7] This equipment or protective system and any acceptable variation thereto is specified in the
schedule to this certificate and the documents therein referred to.
[8] TÜV Italia, notified body no. 0948 in accordance with Article 17 of Directive 2014/34/EU of the
European Parliament and of the Council, dated 26 February 2014, certifies that this product
has been found to comply with the Essential Health and Safety Requirements relating to the
design and construction of products intended for use in potentially explosive atmospheres
given in Annex II to the Directive
The examination and test results are recorded in confidential report no. R 14 EX 044
[9] Compliance with the Essential Health and Safety Requirements has been assured by
compliance with:
[10] If the sign "X" is placed after the certificate number, it indicates that the equipment or protective
system is subject to special conditions for safe use specified in the schedule to this certificate.
[11] This EU-TYPE EXAMINATION CERTIFICATE relates only to the design and construction of
the specified product. Further requirements of the Directive apply to the manufacturing
process and supply of this product. These are not covered by this certificate.
II 2G Ex db IIC T6…T3 Gb
II 2G Ex db eb IIC T6…T3 Gb
II 2D Ex tb IIIC (or IIIB) T85°C…T150°C Db
This certificate may only be reproduced in its entirety and without any change, schedule included.
Paolo Marcone
Industry Service - Real Estate & Infrastructure
Technical Manager
TÜV Italia has been authorized by Italian government to operate as notified body for the certification of equipment or protective
system intended for use in potentially explosive atmospheres. This document is not valid without official signature and logo.
The internal reference code is 722159722. page 1 of 19
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Certificate History
Revision Description Report Revision Issue Date
- First emission - 08/08/2014
Brakes and low temperature (-50°C)
1 1 04/06/2015
included
315L brake motor included;
2 routine test changed; 2 21/01/2016
manual brake release 71÷160 included
Routine test changed;
3 manual brake release 180÷315 included; 3 08/04/2016
new temperature classes assigned
Brake 180-315L low temperature included
4 new temperature classes assigned; 4 21/07/2017
new elbow fitting included
Standard updated
5 5 22/11/2017
New temperature class assigned T5
6 New temperature class assigned T6 6 31/01/2018
New temperature class assigned T5
7 7 04/04/2018
New Cover for Ex e Terminal Box
The motors are made of cast iron with separate compartments: motor enclosure and
terminal box for supply and auxiliary circuits connection. Motor enclosure is designed
in Ex d type of protection, while terminal box can be Ex d or Ex e type of protection.
The motor enclosure satisfy also Ex tb type of protection, mechanical protection IP6X.
The three phase asynchronous motors with brakes series DC/HC series are made of
cast iron with separate compartments: motor enclosure and terminal box for supply
and auxiliary circuits connection. Motor enclosure is designed in Ex d type of
protection, while terminal box can be Ex d or Ex e type of protection.
The motor enclosure satisfy also Ex tb type of protection, mechanical protection IP6X.
The electromechanical brake device in located in the flameproof enclosure with Ex d
type of protection.
Brake motor size 71 to 160 and 180 to 315 can be equipped with manual hand
release.
The motors can be used for continuous or intermittent duty, as defined by EN 60034.1
for : S1, S2, S3, S4, S6 and S9.
The motors can be equipped with auxiliary devices: heaters, thermal detectors,
encoders etc.
The anti condensate heaters installed inside the motor enclosure have maximum
power of 200 W and are allowed to be in operation only when motor is not powered.
The motor supplied by inverter is equipped inside of stator winding with PTC or
PT100 thermal detectors for temperature control. Rating data are specified on
supplementary plate. The presence of the thermal detectors inside the motor is shown
by appropriate warning label.
This certificate may only be reproduced in its entirety and without any change, schedule included.
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According to IEC 60034-6 standard, the cooling is achieved by one of the following
methods:
- Self-cooled motor by metal fan fitted on shaft IC 411
- Fan directly coupled IC 418
- Totally enclosed not ventilated IC 410
- Forced ventilation by means of auxiliary motor IC 416
The motors can be made for different ambient temperatures as described below
Frame size 63-160: ambient temperature from -50°C/-20°C to +60°C
Frame size 180-250: ambient temperature from -50°C/-20°C to +45°C
Frame size 180-250: ambient temperature from -50°C/-20°C to +60°C (it’s
necessary to de-rate power in proportion to the ambient temperature)
Frame size 280-315: ambient temperature from -50°C/-20°C to +40°C
Frame size 280-315: ambient temperature from -50°C/-20°C to +60°C (it’s
necessary to de-rate power in proportion to the ambient temperature)
Frame size 315L: ambient temperature from -55°C/-20°C to +40°C
Frame size 315L: ambient temperature from -55°C/-20°C to +60°C (it’s
necessary to de-rate power in proportion to the ambient temperature)
Single phase motors: ambient temperature from -35°C to +60°C
Motors with brake 63-160: ambient temperature from -20°C to +60°C
Motors with brake 180-315: ambient temperature from -50°C to +60°C
In order to identify the relation between size of motor, ambient temperature and
temperature class see instructions.
This certificate may only be reproduced in its entirety and without any change, schedule included.
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The products with the identification codes are listed in the following table:
* * * * * * *
Pos.1 = series
Pos.7 = polarity
Single phase motor (only for AC motor) Three phase motor double polarity quadratic
1 4
torque
Three phase motor double polarity
2 5 Three phase motor for hoist
constant torque
Three phase motor one polarity Three phase motor suitable for frequency
3 7
converter
r REGAL series
Pos.5 : Size
63 Motor size 63 160 Motor size 160
71 Motor size 71 180 Motor size 180
80 Motor size 80 200 Motor size 200
90 Motor size 90 225 Motor size 225
100 Motor size 100 250 Motor size 250
This certificate may only be reproduced in its entirety and without any change, schedule included.
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Rated characteristics
Mains supply:
Motor type Motor type Motor type Motor type Motor type Motor type
63-100 112 132-160 180-250 280-315 315L
Maximum
current 30 30 60 210 280 520
[A]
Maximum
voltage 690 690 750 1000 1000 1000
[V]
Frequency
50/60 50/60 50/60 50/60 50/60 50/60
[Hz]
Max speed
3600 3600 3600 3600 3600 3600
[r.p.m.]
Insultation F F F F F F/H
class (with Δt.B) (with Δt.B) (with Δt.B) (with Δt.B) (with Δt.B) (with Δt.B)
Service S1,2,3,4,6,9 S1,2,3,4,6,9 S1,2,3,4,6,9 S1,2,3,4,6,9 S1,2,3,4,6,9 S1,2,4,6,9
Inverter supply:
Maximum working voltage: 1000 V
Maximum peak voltage: 2300 V
Frequency range: 5 ÷ 120 Hz
Maximum rated speed [rpm]: 5200 (63÷100)/ 4200(112÷160)/ 3600(180÷315)
This certificate may only be reproduced in its entirety and without any change, schedule included.
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Duty: S9
Warning label
“To be energized with cable suitable for temperature 90°C”
Routine tests
For motor and brakes enclosures, manufacturer shall carry out the following routine
test:
Motor enclosures:
- Size 80, 90 and 100 provided with welded sleeve for fixing the drain valve:
overpressure test according to EN60079-1 with pressure not less than 20 bar
for at least 10 seconds
- Size 112 provided with welded sleeve for fixing the drain valve intended for
minimum ambient temperature of -20°C: overpressure test according to
EN60079-1 with pressure not less than 9 bar for at least 10 seconds
- Size 112 intended for minimum ambient temperature of less than -20°C:
overpressure test according to EN60079-1 with pressure not less than 22.8
This certificate may only be reproduced in its entirety and without any change, schedule included.
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Motor enclosures size 63, 71, 80, 90, 100, 132, 160 satisfied overpressure test with
4x Pref at -50°C so it is not necessary to perform routine overpressure test.
Motor enclosures size 112, 180, 200, 225, 250 satisfied overpressure test with 4x Pref
at -20°C so it is not necessary to perform routine overpressure test.
This certificate may only be reproduced in its entirety and without any change, schedule included.
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Brake enclosures:
Brake enclosures size 180 satisfied overpressure test with 4x Pref, so it is not
necessary to perform routine overpressure test.
Ex d terminal boxes:
Ex d terminal boxes for 315L motor intended for minimum ambient temperature of
-20°C: overpressure test according to EN60079-1 with pressure not less than 14 bar
for at least 10 seconds
Ex d terminal boxes for 315L motor intended for minimum ambient temperature of
-55°C: overpressure test according to EN60079-1 with pressure not less than 20 bar
for at least 10 seconds
Other Ex d terminal boxes (STB100, LTB100, TB16, TB180 and TB315) satisfied
overpressure test with 4x Pref, so it is not necessary to perform routine overpressure
test.
This certificate may only be reproduced in its entirety and without any change, schedule included.
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- The motor intended for use with ambient temperature > 50°C shall be feed with
cable of thermal stability not less of 90°C
- The dimensions of the joints are different from those indicated in the reference
standards. For information about dimensions of the flameproof joints the
manufacturer shall be contacted
- Due to the possible presence of electrostatic charges in IIC enclosures with special
paint (thickness exceeding 0,2 mm) clean the motor only with a wet rag or by no-
frictional means
- The motor when provided with cables permanently connected shall have these
cables protected against the risk of damage due to mechanical stresses. The end
connection shall be made according to one of the types of protection indicated in
the EN60079-0 standard and in accordance with the installation rules in force in the
site of installation
- For installation in place with presence of dust group IIIC, when motors are made
without flange, the D-end sealing ring shall be protected from light by a device
supplied by the manufacturer
- The motor supplied by inverter is equipped in the drive end stator winding
overhang with PTC or PT100 thermal detectors per phase for temperature control.
These are to be connected to a protection circuit so as to limit the stator
temperature to:
Max 85°C for temperature class T6/T85°C
Max 100°C for temperature class T5/T100°C
Max 120°C for temperature class T4/T125°C
Max 130°C for temperature class T4/T135°C
Max 140°C for temperature class T3/T150°C
[19] Drawings and Documents (prot. 236780 + 265272 + 264986 + 266851 + 267086 +
267315 + 269652 + 272617 + 722126766 + 722133950 + 722134606 +
722134856 + 722145148 + 722152215 + 722155264 + 722146214 + 722159722)
Title: Description: Pages: Rev: Date:
NT/BM/0631/C_B/IEC Technical note (motors) 40 n.a. 07/08/2014
NT/DP/0631/HD-C-B Technical note (brakes) 24 n.a. 19/03/2015
NT/MGDP/0631/C- Technical note (T5/T6 temperature
05 n.a. 24/02/2016
B/ATEX/3 class)
NT_DP_D180250_280 Technical note (T6 temperature class 04 n.a. 20/06/2017
This certificate may only be reproduced in its entirety and without any change, schedule included.
page 9 of 19
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This certificate may only be reproduced in its entirety and without any change, schedule included.
page 10 of 19
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D-D112_IIIB,
D-G132_C, D-G132_B,
D-D132_IIIC,
D-D132_IIIB,
D-G160_C, D-G160_B,
D-D160_IIIC,
D-D160_IIIB,
H-G112_C, H-G112_B,
H-D112_IIIC,
H-D112_IIIB,
H-G132_C, H-G132_B,
H-D132_IIIC,
H-D132_IIIB,
H-G160_C, H-G160_B,
H-D160_IIIC,
H-D160_IIIB
D-G180_C, D-G180_B,
D-D180_IIIC,
D-D180_IIIB,
D-G200_C, D-G200_B,
D-D200_IIIC,
D-D200_IIIB, Nameplate motor Gas and Dust
16 0 03/03/2015
D-G225_C, D-G225_B,
D-D225_IIIC,
D-D225_IIIB,
D-G250_C, D-G250_B,
D-D250_IIIC,
D-D250_IIIB
D-G280_C, D-G280_B,
D-D280_IIIC,
D-D280_IIIB, Nameplate motor Gas and Dust
8 0 03/03/2015
D-G315_C, D-G315_B,
D-D315_IIIC,
D-D315_IIIB
D280315_C Name plate - dust 1 0 18/07/2014
G280315_C Name plate - gas 1 0 18/07/2014
GD280315_BIG Name plate – bigger 1 0 18/07/2014
GD280315_C Name plate – gas_dust 1 0 18/07/2014
GD280715 Auxiliary plate 1 0 25/06/2014
C63315-I Inverter nameplate 1 0 07/08/2014
D63315-C Motor nameplate 1 0 03/12/2014
GD63315_BIG Name plate – bigger 1 0 03/12/2014
GD63315-C Motor nameplate 1 0 03/12/2014
C12610_A Auxiliary nameplate 1 0 30.06.2014
This certificate may only be reproduced in its entirety and without any change, schedule included.
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forced ventilation 90
GD280718 Overall dimensional drawing with 1 0 25.06.2014
forced ventilation 100
GD280703 Overall dimensional drawing for motor 1 0 25.06.2014
IC410
GD280702 Standard Terminal box with joint 1 0 25.06.2014
dimensions
GD280727 Oversized Terminal box with joint 1 0 25.06.2014
dimensions, version with capacitor
GD280739_1 Oversized Terminal box with joint 1 1 25.06.2014
dimensions
GD280710 Shaft/shield joint (L1) 1 0 25.06.2014
GD280709 Shield/frame joint (L3) 1 0 25.06.2014
GD280704 Standard Terminal box/frame joint 1 0 25.06.2014
(L2) - Terminal box/cover joint (L5)
GD280707 Oversized Terminal box/frame joint 1 0 25.06.2014
(L2) - Terminal box/cover joint (L4)
GD280737 Drain valve joint (L12) 1 0 25.06.2014
GD280714 Drilled area for cable entries terminal 1 0 25.06.2014
box
GD58061201 Drilled area for cable entries plate 1 0 25.06.2014
GD50068086_1 Main terminal 1 1 25.06.2014
GD700.00_2 Auxiliary terminal 1 2 25.06.2014
GD7821007 Earth screw 1 0 25.06.2014
GD72061001 Fan cover 1 0 25.06.2014
GD71061001 Plastic fan 1 0 25.06.2014
GD71061002 Aluminum fan 1 0 25.06.2014
GD280708 Plate/frame joint (L7) 1 0 25.06.2014
GD280717 Overall dimensional drawing with 1 0 25.06.2014
Joints and IP mains with plate
GD28102001_2 Drawing EndShield - Rear 1 2 25.06.2014
GD28103001 Drawing End Shield - Front 1 0 25.06.2014
GD48100001_2 Drawing Shaft 100 1 2 25.06.2014
GD58062001_3 Drawing Terminal box lid 1 3 25.06.2014
GD58063001_8 Drawing Terminal box 1 8 25.06.2014
GD38103001_2 Drawing Frame B3 1 2 25.06.2014
Motors Size 112-160
GD281602 Overall dimensional drawing for motors 1 0 25.06.2014
size 112-132
GD281603 Overall dimensional drawing for motors 1 0 25.06.2014
size 112-132 (joint position)
GD281625 Overall dimensional drawing for motor 1 0 25.06.2014
size 160 simplified version (joint
position)
GD281601 Overall dimensional drawing for motor 1 0 25.06.2014
size 160 doubled cup version
GD281604 Overall dimensional drawing for motor 1 0 25.06.2014
160 doubled cup version (joint position)
GD281623 Overall dimensional drawing for motor 1 0 25.06.2014
160 simplified version
GD281616 Overall dimensional drawing with 1 0 25.06.2014
forced ventilation size 112 – 132
This certificate may only be reproduced in its entirety and without any change, schedule included.
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This certificate may only be reproduced in its entirety and without any change, schedule included.
page 14 of 19
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This certificate may only be reproduced in its entirety and without any change, schedule included.
page 15 of 19
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This certificate may only be reproduced in its entirety and without any change, schedule included.
page 16 of 19
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This certificate may only be reproduced in its entirety and without any change, schedule included.
page 17 of 19
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This certificate may only be reproduced in its entirety and without any change, schedule included.
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This certificate may only be reproduced in its entirety and without any change, schedule included.
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