30RB060-390

30XA080-500
Low Ambient Temperature
Head Pressure Control Accessory
60 Hz

Installation Instructions
Part Numbers: 00EFN900000400A, 00EFN900000500A, 00EFN900000600A,
00EFN900000700A, 00EFN900001800A, 00EFN900001900A
CONTENTS Table 1 — Modular Combinations
Page
MODULE UNITS MODULE A MODULE B
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . 1
30RBA315 30RBA160 30RBA160
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 30RBA330 30RBA170 30RBA160
INSPECT SHIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,2 30RBA345 30RBA170 30RBA170
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 30RBA360 30RBA190 30RBA170
Step 1— Install Field-Fabricated Wind Baffles . . . . 3 30RBA390 30RBA190 30RBA190
Step 2 — Wire the Control Panel . . . . . . . . . . . . . . . . . 4
Step 3 — Mount Low Ambient NOTE: An “A” in the 5th position of the model number indicates the
design series.
Temperature Head Pressure Control . . . . . . . . . . . 9
Step 4 — Configure Unit for Low Ambient
Temperature Head Pressure The low ambient temperature control utilizes a variable
Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 frequency drive (VFD) to control condenser fan speed based on
Step 5 — Configure Low Ambient saturated condensing temperature. The control can only be used
Temperature Head Pressure Control . . . . . . . . . . 15 with motors rated for use with VFDs. Each circuit’s discharge
Step 6 — Test the Low Ambient pressure is used by the ComfortLink™ controls to determine the
Temperature Head Pressure Control . . . . . . . . . . 16 output to the VFD. The fan board(s) provide a 0 to 10 vdc
output to each drive for fan speed control.
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
All VFDs are microprocessor-controlled and use insulated
gate bipolar transistor (IGBT) technology. The pulse width
SAFETY CONSIDERATIONS modulation scheme used by the control allows for quiet motor
Installation, start-up, and servicing air-conditioning can be operation. The VFD will vary the motor speed to drive the
hazardous due to system pressures, electrical components, and saturated condensing temperature to the set point. At higher
equipment location. saturated condensing temperatures, the fan will go to full speed
Only trained, qualified installers and service technicians and remain there since it cannot go fast enough to bring the
pressure down to the set point. When the VFD is at full speed, it
should install, start up, and service this equipment. operates like a fixed speed fan.
When working on air-conditioning equipment, observe pre-
cautions in the literature and on tags, stickers, and labels at- When the saturated condensing temperature drops, a fan
running at full speed may draw too much air across the
tached to the equipment. Follow all safety codes. Wear safety condenser coil to maintain a minimum saturated condensing
glasses and work gloves.
temperature. During these conditions, the VFD will begin to
slow down and begin to maintain a saturated condensing
temperature set point.
Electric shock can cause serious personal injury or death. NOTE: The VFD is phase insensitive in regard to incoming
Shut off all power to this equipment during installation and line voltage, which means that the VFD will operate with any
service. Tag all disconnect locations to alert others not to phase sequence of the incoming three-phase power.
restore power until work is completed. Be aware that there The standard outdoor-air temperature limitation of 30RB
may be more than one disconnect. and 30XA chillers is 32 F (0° C). The low ambient temperature
controller operation kit can be used to extend unit operation
down to –20 F (–29 C).
GENERAL
NOTE: Wind baffles are required if wind velocity is antici-
This book contains instructions for the installation of the pated to be greater than 5 mph (8 km/h).
low ambient temperature head pressure control accessory kit
for 30RB060-390 and 30XA080-500 units. INSPECT SHIPMENT
NOTE: Unit sizes 30RB315-390 are modular units that are
shipped in separate sections as modules A or B as noted in Inspect the contents of the accessory package before install-
position 8 of the unit model nameplate. The nameplate for ing. File a claim with the shipping company if there is shipping
modular units contains only the first two digits of the unit size. damage. Contact your local Carrier representative if any parts
For example, 30RB size 315 nameplates read 30RBA31A.... are missing. See Table 2 for accessory content usage. See
and 30RBA31B..... See Table 1 for a listing of unit sizes and Table 3 for accessory package contents.
modular combinations.

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2 Catalog No. 533-00071 Printed in U.S.A. Form 30-2SI Pg 1 1-06 Replaces: New
Tab 5c
 Table 2 — Low Ambient Temperature Head Pressure Control Package Usage
NUMBER OF
VOLTAGE* NUMBER OF
UNIT SIZE PACKAGE NO. ACCESSORY
(3 ph, 60 Hz) CIRCUITS
KITS REQUIRED
208/230 2 00EFN900000600A 1
380 2 00EFN900000400A 1
060, 070, 080
460 2 00EFN900000400A 1
575 2 00EFN900001800A 1
208/230 2 00EFN900000700A 2
090,100,110,120, 380 2 00EFN900000500A 2
130,150,160,170,190 460 2 00EFN900000500A 2
575 2 00EFN900001900A 2
30RB
208/230 3 00EFN900000700A 3
380 3 00EFN900000500A 3
210,225,250,275,300
460 3 00EFN900000500A 3
575 3 00EFN900001900A 3
208/230 4 00EFN900000700A 4
380 4 00EFN900000500A 4
315,330,345,360,390
460 4 00EFN900000500A 4
575 4 00EFN900001900A 4
200 2 00EFN900000700A 2
080,090,100,110,120,140, 230 2 00EFN900000700A 2
160,180,200,220,240,260, 380 2 00EFN900000500A 2
280,300,325,350 460 2 00EFN900000500A 2
30XA
575 2 00EFN900001900A 2
380 3 00EFN900000500A 3
400,450,500 460 3 00EFN900000500A 3
575 3 00EFN900001900A 3
*Refer to unit nameplate for voltage designation.

Table 3 — Low Ambient Temperature Head Pressure Control Package Contents

LOW AMBIENT TEMPERATURE HEAD PRESSURE CONTROL PACKAGE NUMBER
00EFN900000400A 00EFN900000500A 00EFN900000600A 00EFN900000700A 00EFN900001800A 00EFN900001900A
ITEM
(380 v, 460 v units) (380 v, 460 v units) (200, 208/230 v units) (200, 208, 230 v units) (575 v units) (575 v units)
Item Description (Qty)
Dual VFD
Panel Accessory SF700168* — SF700166* — SF700170* —
(1) (1) (1)
(includes 2 VFDs)
Single VFD Panel — SF700167* — SF700165* — SF700169*
Accessory (1) (1) (1)
Fan Motor
Power Cables (2) (1) (2) (1) (2) (1)
(attached to VFD)
CHCC3 CHCC3 CHCC3 CHCC3 CHCC3 CHCC3
Fuse Block
(2) (1) (2) (1) (2) (1)
ATMR-30 ATMR-30 ATMR-30 ATMR-30 ATMR-30 ATMR-30
Fuses, 30 Amp
(6) (3) (6) (3) (6) (3)
Variable 6SE64202UD222BA1 6SE64202UD222BA1 6SE64202UC222BA1 6SE64202UC222BA1 6SE64402UE240CA1 6SE64402UE240CA1
Frequency
(1) (1) (1) (1) (1) (1)
Drive†
VFD Operator 6SE64000BP000AAO 6SE64000BP000AAO 6SE64000BP000AAO 6SE64000BP000AAO 6SE64000BP000AAO 6SE64000BP000AAO
Display Panel (2) (1) (2) (1) (2) (1)
00PSN500037100A 00PSN500037100A 00PSN500037100A 00PSN500037100A 00PSN500037100A 00PSN500037100A
Mounting Plate (1) (2) (1) (2) (1)
(2)
00PSN500034400A 00PSN500034400A 00PSN500034400A 00PSN500034400A 00PSN500034400A 00PSN500034400A
Support Plate (1) (2) (1) (2) (1)
(2)
00PSN500036500A 00PSN500036500A 00PSN500036500A 00PSN500036500A 00PSN500036500A 00PSN500036500A
Wiring Cover (1) (2) (1) (2) (1)
(2)
Wiring Bushing HY93NH085 (2) HY93NH085 (1) HY93NH085 (2) HY93NH085 (1) HY93NH085 (2) HY93NH085 (1)
00PPN500000302A 00PPN500000302A 00PPN500000302A 00PPN500000302A 00PPN500000302A 00PPN500000302A
6mm Screws
(18) (9) (18) (9) (18) (9)
00PPN500000201A 00PPN500000201A 00PPN500000201A 00PPN500000201A 00PPN500000201A 00PPN500000201A
8mm Screws
(18) (9) (18) (9) (18) (9)
Fan Board 1 32GB500442E**
Wire Ties Wire Ties (20)
LEGEND
AWG — American Wire Gage
VFD — Variable Frequency Drive
*Includes the panel, drives, fuse block, fuses, drive filters, drive wire kit and operator display panel.
†When ordering the VFD for replacement note that the replacement drive does not include the VFD operator panel. The VFD operator panel must be ordered separately.
**Fan board shipped in accessory kit is supplied to replace fan board 1 shipped with the unit (part number 32GB500432E). See page 9, Step 10 for more information.

2
 INSTALLATION eliminate sharp edges on the baffles. See Fig. 1 for sizes and
details of the baffles required. Mount the smaller height
Step 1 — Install Field-Fabricated Wind Baffles baffle on the control box end. It is recommended that the upper
notches be used for mounting the baffles. This reduces the risk
of damaging the coil while drilling a mounting hole. Loosen the
upper corner post bolts and slide the baffle under the bolt and
To avoid the possibility of electrical shock, open all discon- washer. Tighten the bolt. Drill two holes at the bottom of the
nects before installing or servicing this accessory. baffle through the flange and corner post. Mount baffles with
field-supplied screws to secure the baffle to the frame. Repeat
Field-fabricated and installed wind baffles are required if the the process for the opposite end. See Fig. 2 for typical end views
wind velocity is anticipated to be greater than 5 mph (8 km/h) of the chillers with baffles installed.
on units equipped with the low ambient temperature head
pressure control accessory. If the application requires wind
baffles, units require two different wind baffle designs, one for
both ends of the unit. Wind baffles should be constructed using a To avoid damage to refrigerant coils and electrical compo-
minimum 18-gage galvanized sheet metal or other suitable nents, use extreme care when drilling screw holes and
corrosion-resistant material with cross breaks for strength. Use screwing in fasteners.
field-supplied screws to attach baffles to the corner posts of
the machine. Be sure to hem or turn a flange on all edges to

Cross break these faces.

Hem these 3 edges both top
and bottom.

305 [12.0]

See Detail A

1880 [74.0]
180 [7.0]

30RB
UNIT SIZE POSITION BAFFLE HEIGHT (X)
Control/Power End 635 [25.0]
060-390
Opposite Control Power End 1040 [41.0]
Material: 18 ga. Corrosion Resistant Sheet Metal.
Dimensions are in mm [inches].

18 [0.75]
30XA BAFFLE HEIGHT
POSITION
UNIT SIZE Right End Left End
70 [2.75]
080-120
Facing Control
1040 [41.0] 635 [25.0] 18 [0.75] 31 [1.25]
Box End
140-500 Facing Control 1040 [41.0] 1040 [41.0] 21 [0.88]
Box Side

Detail A
Typical Both Flanges

Fig. 1 — Field-Fabricated and Field-Installed Wind Baffles

3
 450, 500 FM13 FM1 FM21
CONTROL/POWER END

OPPOSITE THE
CONTROL BOX
END

Fig. 2 — Wind Baffles Installed on Ends of 30RB Units

Step 2 — Wire the Control Panel — For the appro- Follow the steps below for each circuit:
priate fan motor, locate the fan contactor in the control panel. 1. Remove fan contactor coil wiring to terminals A1 and
See Tables 4A and 4B. See Fig. 3A and 3B for fan motor A2. Using field-supplied wire nuts, cap these wires off
locations. individually.
NOTE: The C circuit fan contactors and fan board for 2. Remove the line side wiring from terminals L1, L2 and
30RB250-300 units are in the compressor side power box near L3. Do not cap these.
the C circuit compressors and not in the fan/control box at the 3. Remove the load side wiring from terminals T1, T2, T3
end of the unit. Fan wiring crosses the chiller in a conduit from and the fan motor ground wire. The fan motor cable must
the coil wiring tray to the back of the C circuit power box. be pulled out of the control panel and back into the appro-
NOTE: The C circuit fan contactors and fan board for priate VFD panel.
30XA400-500 units are in the compressor side power box near 4. Remove the contactor from the DIN rail and install a fuse
the C circuit compressors. block in its place.
Table 4A — 30RB060-390 Fan Motors 5. Connect the line side wiring removed in Step 2 to the line
Controlled by the VFD side of the fuse block.
30RB UNIT CIRCUIT A CIRCUIT B CIRCUIT C 6. Install 3 fuses in the fuse block and close the fuse block
SIZE MOTOR MOTOR MOTOR cover.
060,070 FM1 FM4 —
080 FM1 FM3 —
7. Repeat Steps 1 through 6 for the appropriate motor on
090-150 FM1 FM5 —
each circuit. See Fig. 4 for an example of a 30RB210
160-190, chiller with the three fuse blocks installed. See Fig. 5 for a
FM1 FM7 —
315-390 view of typical wiring before and after installation.
210-250 FM1 FM5 FM9
275, 300 FM1 FM7 FM13

Table 4B — 30XA080-500 Fan Motors

Controlled by the VFD
30XA UNIT CIRCUIT A CIRCUIT B CIRCUIT C
SIZE MOTOR MOTOR MOTOR
080 FM5 FM1 —
090-120 FM7 FM1 —
140, 160 FM9 FM1 —
180, 200 FM11 FM1 —
220, 240 FM13 FM1 —
260-300 FM15 FM1 —
325, 350 FM17 FM1 —
400 FM11 FM1 FM19
450, 500 FM13 FM1 FM21

4
 UNIT FAN STAGE
CIRCUIT LOCATION
SIZE 1 2 3 4 5 6
Fan Position 1 3 2 — — —
A
Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 — — —
FM1 FM3 060,070
Fan Position 4 — — — — —
B
Fan Board/Channel FB1/CH5 — — — — —
FM2 FM4 Fan Position 1 2 — — — —
A
Fan Board/Channel FB1/CH1 FB1/CH2 — — — —
080
COMPRESSOR SIDE Fan Position 3 4 — — — —
B
30RB060,070,080 Fan Board/Channel FB1/CH5 FB1/CH6 — — — —

Fan Position 1 3 2 — — —
FM1 FM3 FM5 A
Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 — — —
090,100,
FM2 FM4 FM6 110
Fan Position 5 4 6 — — —
B
COMPRESSOR SIDE
Fan Board/Channel FB1/CH5 FB1/CH6 FB1/CH7 — — —
30RB090,100,110
Fan Position 1 3 2 — — —
FM1 FM3 FM5 FM7 A
Fan Board/Channel FB1/CH1 FB1/CH3/2 FB1/CH2/3 — — —
120
FM2 FM6 FM8
Fan Position 5 7 6 8 — —
B
COMPRESSOR SIDE
Fan Board/Channel FB1/CH5 FB1/CH6 FB1/CH7 FB1/CH8 — —
30RB120
Fan Position 1 3 2 4 — —
FM1 FM3 FM5 FM7 A
Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 FB1/CH4 — —
130,150
FM2 FM4 FM6 FM8 Fan Position 5 7 6 8 — —
B
COMPRESSOR SIDE
Fan Board/Channel FB1/CH5 FB1/CH6 FB1/CH7 FB1/CH8 — —
30RB130,150

Fan Position 1 3 5 2 4 6
FM1 FM3 FM5 FM7 FM9 A
Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 FB1/CH4 FB1/CH5 FB1/CH6
FM2 FM4 FM6 FM8 FM10 160,170
Fan Position 7 9 8 10 — —
B
COMPRESSOR SIDE
Fan Board/Channel FB2/CH1 FB2/CH2 FB2/CH3 FB2/CH4 — —
30RB160,170
Fan Position 1 3 5 2 4 6
A
Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 FB1/CH4 FB1/CH5 FB1/CH6
190
FM1 FM3 FM5 FM7 FM9 FM11 Fan Position 7 9 11 8 10 12
B
Fan Board/Channel FB2/CH1 FB2/CH2 FB2/CH3 FB2/CH4 FB2/CH5 FB2/CH6
Fan Position 1 3 2 4 — —
FM2 FM4 FM6 FM8 FM10 A
FM12 Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 FB1/CH4 — —
Fan Position 5 7 6 8 — —
210,225 B
COMPRESSOR SIDE Fan Board/Channel FB1/CH5 FB1/CH6 FB1/CH7 FB1/CH8 — —
30RB190,210,225 Fan Position 9 11 10 12 — —
C
Fan Board/Channel FB3/CH1 FB3/CH2 FB3/CH3 FB3/CH4 — —
Fan Position 1 3 2 4 — —
A
FM1 FM3 FM5 FM7 FM9 FM11 FM13 Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 FB1/CH4 — —

Fan Position 5 7 6 8 — —
FM2 FM4 FM6 FM8 FM10 FM12 FM14 250 B
Fan Board/Channel FB1/CH5 FB1/CH6 FB1/CH7 FB1/CH8 — —

Fan Position 9 11 13 10 12 14
COMPRESSOR SIDE C
30RB250 Fan Board/Channel FB3/CH1 FB3/CH2 FB3/CH3 FB3/CH4 FB3/CH5 FB3/CH6

Fan Position 1 3 5 2 4 6
A
FM1 FM3 FM5 FM7 FM9 FM11 FM13 FM15 Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 FB1/CH4 FB1/CH5 FB1/CH6

Fan Position 7 9 11 8 10 12
FM2 FM4 FM6 FM8 FM10 FM12 FM14 FM16 275 B
Fan Board/Channel FB2/CH1 FB2/CH2 FB2/CH3 FB2/CH4 FB2/CH5 FB2/CH6

Fan Position 13 15 14 16 — —
COMPRESSOR SIDE C
30RB275 Fan Board/Channel FB3/CH1 FB3/CH2 FB3/CH3 FB3/CH4 — —

Fan Position 1 3 5 2 4 6
A
FM1 FM3 FM5 FM7 FM9 FM11 FM13 FM15 FM17 Fan Board/Channel FB1/CH1 FB1/CH2 FB1/CH3 FB1/CH4 FB1/CH5 FB1/CH6

Fan Position 7 9 11 8 10 12
FM2 FM4 FM6 FM8 300 B
FM10 FM12 FM14 FM16 FM18 Fan Board/Channel FB2/CH1 FB2/CH2 FB2/CH3 FB2/CH4 FB2/CH5 FB2/CH6

Fan Position 13 15 17 14 16 18
COMPRESSOR SIDE C
30RB300 Fan Board/Channel FB3-CH1 FB3-CH2 FB3/CH3 FB3/CH4 FB3/CH5 FB3/CH6

Fig. 3A — 30RB Fan Motor Locations

5
 UNIT SIZE CIIRCUIT LOCATION FAN STAGE
Fan Output Ckt A 1 2 3 4 5 6 7 —
COMP B COMP A
A Contactor Number FC A1 FC A2 FC A3 — FC B1 FC B2 FC B3 —
FM1 FM3 FM5 Fan Position FM5 FM3 FM6 — FM1 FM4 FM2 —

Fan Output Ckt B 1 2 3 4 5 6 7 —

FM2 FM4 FM6
B Contactor Number FC A1 FC A2 FC A3 — FC B1 FC B2 FC B3 —
30XA080 Fan Position FM5 FM3 FM6 — FM1 FM4 FM2 —

Fan Output Ckt A 1 2 3 4 5 6 7 8

COMP B COMP A
A Contactor Number FC A1 FC A2 FC A3 FC A4 FC B1 FC B2 FC B3 FC B4
FM1 FM3 FM5 FM7 Fan Position FM7 FM5 FM8 FM6 FM1 FM3 FM2 FM4

Fan Output Ckt B 1 2 3 4 5 6 7 8

FM2 FM4 FM6 FM8
B Contactor Number FC A1 FC A2 FC A3 FC A4 FC B1 FC B2 FC B3 FC B4
30XA090-120 Fan Position FM7 FM5 FM8 FM6 FM1 FM3 FM2 FM4

Fan Output Ckt A 1 2 3 4 5 6 — —

COMP B PEB COMP A
A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 — —
FM1 FM3 FM5 FM7 FM9 Fan Position FM9 FM7 FM5 FM10 FM8 FM6 — —

FM10 Fan Output Ckt B 1 2 3 4 — — — —

FM2 FM4 FM6 FM8
B Contactor Number FC B1 FC B2 FC B3 FC B4 — — — —
30XA140, 160 Fan Position FM1 FM2 FM3 FM4 — — — —

Fan Output Ckt A 1 2 3 4 5 6 — —

COMP B PEB COMP A A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 — —
FM1 FM3 FM5 FM7 FM9 FM11 Fan Position FM11 FM9 FM7 FM12 FM10 FM8 — —

Fan Output Ckt B 1 2 3 4 5 6 — —

FM2 FM4 FM6 FM8 FM10 FM12
B Contactor Number FC B1 FC B2 FC B3 FC B4 FC B5 FC B6 — —
30XA180,200 Fan Position FM1 FM3 FM5 FM2 FM4 FM6 — —

Fan Output Ckt A 1 2 3 4 5 6 7 —

COMP B PEB COMP A A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 FC A7 —
FM1 FM3 FM5 FM7 FM9 FM11 FM13 Fan Position FM13 FM11 FM9 FM7 FM14 FM12 FM10 —

Fan Output Ckt B 1 2 3 4 5 6 — —

FM2 FM4 FM6 FM10 FM12 FM14
B Contactor Number FC B1 FC B2 FC B3 FC B4 FC B5 FC B6 — —
30XA220, 240 Fan Position FM1 FM3 FM5 FM2 FM4 FM6 — —

Fan Output Ckt A 1 2 3 4 5 6 7 8

COMP B PEB COMP A
A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 FC A7 FC A8 FC A9
FM1 FM3 FM5 FM7 FM9 FM11 FM13 FM15 Fan Position FM15 FM13 FM11 FM9 FM7 FM16 FM14 FM12 FM10

FM2 FM4 FM6 FM10 FM12 FM14 FM16 Fan Output Ckt B 1 2 3 4 5 6 — —

B Contactor Number FC B1 FC B2 FC B3 FC B4 FC B5 FC B6 — —
30XA260 Fan Position FM1 FM3 FM5 FM2 FM4 FM6 — —
Fan Output Ckt A 1 2 3 4 5 6 7 8
COMP B PEB COMP A A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 FC A7 FC A8 FC A9
FM1 FM3 FM5 FM7 FM9 FM11 FM13 FM15 Fan Position FM15 FM13 FM11 FM9 FM7 FM16 FM14 FM12 FM10

Fan Output Ckt B 1 2 3 4 5 6 7 —

FM2 FM4 FM6 FM8 FM10 FM12 FM14 FM16
B Contactor Number FC B1 FC B2 FC B3 FC B4 FC B5 FC B6 FC B7 —
30XA280
Fan Position FM1 FM3 FM5 FM8 FM2 FM4 FM6 —

Fan Output Ckt A 1 2 3 4 5 6 7 8

COMP B PEB COMP A
A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 FC A7 FC A8 FC A9 FC A10
FM1 FM3 FM5 FM7 FM9 FM11 FM13 FM15 Fan Position FM15 FM13 FM11 FM9 FM7 FM16 FM14 FM12 FM10 FM8

FM2 FM4 FM8 FM10 FM12 FM14 FM16 Fan Output Ckt B 1 2 3 4 5 6 — —
FM6
B Contactor Number FC B1 FC B2 FC B3 FC B4 FC B5 FC B6 — —
30XA300 Fan Position FM1 FM3 FM5 FM2 FM4 FM6 — —

Fan Output Ckt A 1 2 3 4 5 6 7 8

COMP B PEB COMP A A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 FC A7 FC A8 FC A9
FM1 FM3 FM5 FM7 FM9 FM11 FM13 FM15 FM17 Fan Position FM17 FM15 FM13 FM11 FM9 FM18 FM16 FM14 FM12

Fan Output Ckt B 1 2 3 4 5 6 7 8

FM2 FM4 FM6 FM8 FM10 FM12 FM14 FM16 FM18
B Contactor Number FC B1 FC B2 FC B3 FC B4 FC B5 FC B6 FC B7 FC B8 FC B9
30XA325, 350 Fan Position FM1 FM3 FM5 FM7 FM10 FM2 FM4 FM6 FM8

LEGEND
Ckt — Circuit FM — Fan Motor
COMP — Compressor PEB — Power Electrical Box
FC — Fan Contactor

Fig. 3B — 30XA Fan Motor Locations

6
 UNIT SIZE CIRCUIT LOCATION FAN STAGE
Fan Output Ckt A 1 2 3 4 5 6 — —

A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 — —

Fan Position FM11 FM9 FM7 FM12 FM10 FM8 — —

COMP B PEB A/B COMP A PEB COMP C
Fan Output Ckt B 1 2 3 4 5 6 — —
FM1 FM3 FM5 FM7 FM9 FM11 FM13 FM15 FM17 FM19
B Contactor Number FC B1 FC B2 FC B3 FC B4 FC B5 FC B6 — —

FM2 FM4 FM6 FM8 FM10 FM12 FM14 FM16 FM18 FM20 Fan Position FM1 FM3 FM5 FM2 FM4 FM6 — —

Fan Output Ckt C 1 2 3 4 5 6 7 8

30XA400
C Contactor Number FC C1 FC C2 FC C3 FC C4 FC C5 FC C6 FC C7 FC C8

Fan Position FM19 FM17 FM15 FM13 FM20 FM18 FM16 FM14

Fan Output Ckt A 1 2 3 4 5 6 7 8

A Contactor Number FC A1 FC A2 FC A3 FC A4 FC A5 FC A6 FC A7 FC A8

Fan Position FM13 FM11 FM9 FM7 FM14 FM12 FM10 FM8
COMP B PEB A/B COMP A PEB C COMP C
Fan Output Ckt B 1 2 3 4 5 6 — —
FM1 FM3 FM5 FM7 FM9 FM11 FM13 FM15 FM17 FM19 FM21
B Contactor Number FC B1 FC B2 FC B3 FC B4 FC B5 FC B6 — —
FM2 FM4 FM6 FM8 FM10 FM12 FM14 FM16 FM18 FM20 FM22 Fan Position FM1 FM3 FM5 FM2 FM4 FM6 — —

Fan Output Ckt C 1 2 3 4 5 6 7 8

30XA450, 500
C Contactor Number FC C1 FC C2 FC C3 FC C4 FC C5 FC C6 FC C7 FC C8

Fan Position FM21 FM19 FM17 FM15 FM22 FM20 FM18 FM16

LEGEND
Ckt — Circuit FM — Fan Motor
COMP — Compressor PEB — Power Electrical Box
FC — Fan Contactor

Fig. 3B — 30XA Fan Motor Locations (cont)

FUSE L1 L2 L3 NO L1 L2 L3 NO L1 L2 L3 NO L1 L2 L3 NO

1 3 5 13 1 3 5 13 1 3 5 13
BLOCK 7 BUSS BUSS BUSS
1 3 5 13 L1 L1 L1
BUSS BUSS BUSS L1

SIEMENS STATUS SIEMENS STATUS SIEMENS STATUS SIEMENS STATUS

FU8
FU7

COS 10E COS 10E COS 10E COS

10E 30A 600V
30A 600V
FC-3 FC-4 FC-6
FC-2
5117006-3A3401 C/041003 5117006-3A3401 C/041003 5117006-3A3401 C/041003 5117006-3A3401

4 14 3 4 6 14 3 4 6 14 3 4 6 14
3 6

11 17 13 NO 11 17 13 NO 11 17 13 NO 11 17 13 NO
FUSE
BLOCK 8

L1 L2 L3 NO L2 L3 NO L2 L3 NO L2 L3 NO

1 3 5 13 L1
1 3 5 13
L1
BUSS BUSS BUSS 1 3 5 13 L1
1 3 5 13 L1
1 3 5 13 L1

STATUS SIEMENS STATUS SIEMENS STATUS SIEMENS STATUS SIEMENS STATUS

FU9

10E 30A 600V

COS 10E COS 10E COS 10E 10E COS
COS
FC-7 FC-8
FC-10 FC-11 FC-12
C/041003
C/041003 5117006-3A3401 C/041003 5117006-3A3401
C/041003 5117006-3A3401 C/041003 5117006-3A3401
3 4 6 14 3 4 6 14
3 4 6 14 3 4 6 14 3 4 6 14

11 12 13 NO 11 12 13 NO 11 12 13 NO
11 12 13 NO 11 12 13 NO

FUSE
BLOCK 9

Fig. 4 — Fuse Blocks Installed in Control Panel (30RB210 Unit Shown)

7
 LOW AMBIENT
TEMPERATURE
HEAD PRESSURE
CONTROL WIRING

Fig. 5 — Typical Wiring, 30RB060-390 and 30XA080-500 After Low Ambient

Temperature Head Pressure Control Installed (30RB110-190 Shown)

8
Step 3 — Mount the Low Ambient Tempera- Similarly, for sizes 30RB160-190 and modular unit sizes
ture Head Pressure Control 30RB315-390, replace both fan boards 1 and 2; for sizes
30RB210-250 replace fan board 1; for sizes 30RB275
and 300 replace both fan boards 1 and 2. For sizes
30RB210-300, it is not necessary to replace fan board 3.
To avoid electric shock and personal injury open and tag all 11. The installation kit contains a two-wire assembly with a
electrical disconnects before installing or servicing unit. Be two-pin connector on one end and quick connects on the
aware that there may be more than one disconnect. other. Connect the signal wiring from each drive to the
quick connects (red from cable to violet, black from cable
to brown). Plug the two-pin connector into the appropri-
ate fan board according to Tables 5A and 5B. See
Hazard of electric shock! Wait three minutes after discon- Fig. 13A and 13B for typical fan board wiring.
necting incoming power before servicing drive. Capacitors
retain charge after power is removed.

All units require mounting one mounting plate (Fig. 6),

support plate (Fig. 7) and one wiring cover (Fig. 8) per VFD
panel assembly. See Fig. 9A and 9B for drive mounting
locations and the fan number for each circuit.
1. Remove the existing wiring tray cover (four 6-mm
screws). Retain all screws for later use.
2. The fan motor cables removed from the contactors in the
control panel must be routed into the appropriate drive.
Locate these cables and pull them back to the drive loca-
tion. A tag indicating ‘Motormaster Option’ is secured to
the odd numbered fan from each condenser section and
should be visible with the tray cover removed. Fig. 6 — Mounting Plate
3. Install the support plate first to the bottom side of the coil (Front Support/Coil Tray Cover)
rail using 4 of the 8-mm screws supplied. (P/N 00PSN500037100A)
4. Position the drive in place on this rail and let the front
edge rest on the outer coil rail. Secure the back of the
drive in place to the rail with one (single VFD panel) or
two 8-mm screws (dual VFD panel). Note that the screws
come from below and should engage into threaded inserts
in the drive panel. See Fig. 10.
NOTE: The 30RB060-080 units contain a dual VFD
panel, which are two VFDs, one for each circuit, located
in one large enclosure. The 30RB090-300 and 30XA080-
500 units contain a single VFD panel, which is one VFD
inside one enclosure, one for each circuit.
5. Snap the plastic bushing into the hole in the front support
rail. See Fig. 11.
6. Pull the existing motor wiring back through this bushing
and up into the drive panel. Connect terminals 1, 2 and 3 Fig. 7 — Support Plate (Back Support Rail)
of the cable to drive terminals U, V and W. The drive (P/N 00PSN500034400A)
should already have existing line wiring, signal wiring (red
to 3, black to 4) and two jumpers (2-4 and 5-8 for 200,
208/230, 380 and 460 v; for 575 v, the jumper is connected
to 5-9) in place. Ground wires connect to the marked ter-
minals at the bottom front of the drive. See Fig. 12.
7. Route the line side power and signal cables from the drive
through the bushing in the opposite direction. These
cables go to the main control panel. Connect the line
power cable to the appropriate fuse block (FU7 for
Circuit A, FU8 for Circuit B or FU9 for Circuit C).
8. Install the mounting plate to the bottom side of the coil
rail using (4) of the 8-mm screws supplied. Secure the
cover portion of the rail in place using (4) of the 6-mm
screws supplied. Secure the front of the drive to the front
support rail (screws install from below) with the 6-mm
screws supplied. See Fig. 12 for a view of the inside of
the drive panel once installed.
9. Using three 6-mm screws supplied, install a wiring cover
underneath each panel.
10. For sizes 30RB060-150, replace the existing fan board 1
in the chiller control panel with the one supplied with the Fig. 8 — Wiring Cover
kit. Set the new board address to match the old board. (P/N 00PSN500036500A)

9
 VFD LOCATION

AB B A B A B A

30RB060-080 30RB090-110 30RB120-150 30RB160,170

B A C B A

30RB190 30RB210,225

10
C B A C B A

30RB250 30RB275

C B A

30RB300

LEGEND
CKT — Circuit
VFD

Fig. 9A — 30RB VFD Panel and Fan Location

 30XA260-300 30XA220,240

30XA325,350 30XA180,200

11
30XA400 30XA140,160

30XA450,500 30XA090-120

LEGEND
CB — Control Box
CKT — Circuit
VFD

30XA080

Fig. 9B — 30XA VFD Panel and Fan Location

 Fn

0 Jog P

10 11

L3

L2

SUPPORT PLATE L1

WIRING COVER

MOUNTING PLATE

Fig. 10 — Low Ambient Temperature

Head Pressure Control Mounting

Fig. 12 — Low Ambient Temperature

Head Pressure Control Wiring

PLASTIC BUSHING

MOUNTING PLATE

Fig. 11 — Plastic Bushing into Hole Mounting Plate

12
 Table 5A — 30RB060-390 Controller module (30RB or 30XA units) to configure the system as
Signal Wiring Location follows:
30RB
1. Set the Enable/Off/Remote Contact switch to the Off
CIRCUIT A CIRCUIT B CIRCUIT C position.
UNIT SIZE
060-150
Fan Board 1, Fan Board 1,
—
2. Press the ESCAPE key to the top level of the menus and
Channel 9 Channel 10 use the arrow key to select the Configuration mode LED.
160-190, Fan Board 1, Fan Board 2, 3. Press ENTER key, then use the down arrow key to select
315-390 Channel 9 Channel 9 —
sub-mode 'UNIT', then press ENTER key.
210-225 Fan Board 1, Fan Board 1, Fan Board 3,
Channel 9 Channel 10 Channel 9 4. Press the down arrow key until ‘VAR.A’ is displayed.
Fan Board 1, Fan Board 2, Fan Board 3, 5. Press ENTER key twice. The words 'PASS' and ‘WORD’
275-300 Channel 9 Channel 9 Channel 9 will flash.
6. Press the Up or Down arrows to display 0 1 1 1 then
Table 5B — 30XA080-500 Controller ENTER key so that ‘0’ flashes.
Signal Wiring Location 7. Use arrow keys to change to ‘1’ and press ENTER.
30XA 8. Press the down arrow key until ‘VAR.B’ is displayed.
CIRCUIT A CIRCUIT B CIRCUIT C
UNIT SIZE 9. Press ENTER twice so that ‘0’ flashes.
Fan Board A, Fan Board A,
080-120
Channel 9 Channel 10
— 10. Use arrow keys to change to ‘1’ and press ENTER.
Fan Board A, Fan Board B, 11. For sizes 30RB210-300 and 30XA080-500 only, press
140-350 —
Channel 9 Channel 9 the down arrow key until ‘VAR.C’ is displayed.
Fan Board A, Fan Board B, Fan Board C, 12. Press ENTER twice so that ‘0’ flashes.
400-500
Channel 9 Channel 9 Channel 9
13. Use arrow keys to change to ‘1’ and press ENTER.
14. Press ESCAPE key until display reads ‘UNIT’.
Step 4 — Configure Unit for Low Ambient 15. Cycle control power to chiller.
Temperature Head Pressure Control Opera-
tion — The unit must be configured for operation. Use the The chiller is now configured for low ambient temperature
Scrolling Marquee display (30RB units only) or the Navigator™ control.

30XA090-350, ALL VOLTAGES

30XA080, ALL VOLTAGES

30XA400-500, ALL VOLTAGES

Fig. 13A — Typical 30XA Fan Board Wiring

13
30RB060-080, ALL VOLTAGES
30RB090-150, ALL VOLTAGES

30RB160-190, ALL VOLTAGES

30RB210-300, ALL VOLTAGES

Fig. 13B — Typical 30RB Fan Board Wiring

14
Step 5 — Configure Low Ambient Tempera- 7. Remove jumper wire from terminal position 8.
ture Head Pressure Control — The VFDs should be 8. Press Up arrow to parameter P0010.
shipped correctly configured. It is recommended that the 9. Press P, then up arrow to change 0 to 1. Press P again to
configuration of the VFD is verified prior to proceeding. To accept change.
check each drive configuration, complete the following:
10. Press up arrow to parameter P0311. Press P and use down
1. Open the fuse block to disconnect power to the VFD. arrow to change this value to 1140. Press P to accept.
2. Remove the cover below the display by pushing down 11. Press up arrow to parameter P3900. Press P and use up
slightly and pulling out from the top. Remove the lower arrow to change this value to 1. Press P to accept.
cover (tabs on each side). Refer to Fig. 14.
12. Drive will finish standard programming.
3. Remove keypad (press release button and pull out from
top) and verify that DIP switch 1 is off and 2 is on. 13. Press P again and go to parameter P0003. Press P and use
Replace keypad. up arrow to change this value to 3. Press P to accept.
4. Jumpers must be in place from terminals 2-4 and 5-8 for 14. Press up arrow to parameter P1210. Press P and use up
200, 208/230, 380 and 460 v; for 575 v, the jumper is arrow to change this value to 6. Press P to accept.
connected to 5-9. 15. Press the Up arrow to parameter P1310. Press the P and
5. Power up drive. Press parameter P key. See Fig. 15. use the down arrow to change this value to a 10. Press P
to accept.
6. Press up arrow to view parameter P0311. Press P to dis-
play the value, which is 1140 for 30RB060-300 units. For 16. Press function (Fn) key and then parameter (P) key.
30XA080-500 units with the high ambient temperature Display should now show 0.00 Hz.
option the P0311 value is also 1140. The P0311 value is 17. Replace wire jumper in terminal position 8.
850 for 30XA080-500 units with the standard ambient 18. The drive is now active. Check fan rotation before
temperature option. Refer to Table 6 for unit nameplate testing. If fan is spinning forward, further adjustment is
fan motor type. Press P again and Up arrow to parameter needed. Fan should sit still when commanded speed is
P1210. Press P to display the value, which should be 6. If 0%. If spinning forward slightly, press parameter P key
either of these values are incorrect, the drive is not correct- and up arrow to parameter P0761. Press P and use up
ly configured and Steps 7 through 17 must be followed. If arrow to change this value to 0.1. Press P to accept.
these two parameters are correct, then the drive is properly Check fan. If rotation has stopped no further adjustment
configured — proceed to Step 18, then to the Test the Low is required. If fan is still rotating forward, press P and use
Ambient Temperature Head Pressure Control section. up arrow to change this value to 0.2. Press P to accept.
Repeat as needed until fan is holding still or is just barely
moving in either direction. A value greater than 0.5
would not normally be required and may indicate excess
electrical noise on the signal cable. The signal cable drain
wire is grounded at both ends. Some applications may
MM-A1
require that the drain wire be lifted at the drive end.
Refer to Table 7 for a list of control buttons and functions.
Table 6 — 30XA Condenser Coil/High Ambient
Fn Option Nameplate Value
0 Jog P
VALUE ON NAMEPLATE, CONDENSER COIL/HIGH
POSITION 10 AMBIENT OPTION
Aluminum Fin/Copper Tube,
—
MICROMASTER 420 High Ambient Temperature
WARNING! ACHTUNG! Copper Fin/Copper Tube,
DANGEROUS VOLTAGES GEFAHRUCHE SPANNUNG
0
DISCHARGE TIME 5 MIN ENTLADEZEIT 5 MIN
High Ambient Temperature
Copper Pre-coat Fin/Aluminum Tube,
1
High Ambient Temperature
2 Copper E-coat Fin/Aluminum Tube,
High Ambient Temperature
Copper E-coat Fin/Copper Tube,
3 High Ambient Temperature
Microchannel Heat Exchanger,
4
High Ambient Temperature
Aluminum Fin/Copper Tube,
Fig. 14 — Removing Lower Cover 6 High Ambient Temperature,
Compressor Enclosures
Aluminum Pre-Coat Fin/Copper Tube,
8 High Ambient Temperature,
Compressor Enclosures
Aluminum E-Coat Fin/Copper Tube,
9 High Ambient Temperature,
Compressor Enclosures
Aluminum Fin/Copper Tube,
F Standard Ambient Temperature,
Compressor Enclosures
Aluminum Pre-Coat Fin/Copper Tube,
H Standard Ambient Temperature,
Compressor Enclosures
Aluminum E-Coated Fin/Copper Tube,
J Standard Ambient Temperature,
Fig. 15 — Low Ambient Temperature Compressor Enclosures
Head Pressure Controller
15
 Table 7 — Low Ambient Temperature Head Pressure Control Operator Panel

PANEL/BUTTON FUNCTION DESCRIPTION

Indicates Status The LCD displays the settings currently used by the converter.

Start Converter The Start Converter button is disabled by default. To enable this button set P0700 = 1.

Stop Converter Press the Stop Converter button to cause the motor to come to a standstill at the selected
ramp down rate. Disabled by default, to enable set P0700 = 1.
0 Press the Stop Converter button twice (or hold) to cause the motor to coast to a standstill.
This function is always enabled.
Change Direction Press the Change Direction button to change the direction of rotation of the motor.
Reverse is indicated by a minus (–) sign or a flashing decimal point. Disabled by default, to
enable set P0700 = 1.

Jog Motor Press the Jog Motor button while the inverter has no output to cause the motor to start and
run at the preset jog frequency. The motor stops when the button is released. The Jog
jog Motor button is not enabled when the motor is running.

Functions The Functions button can be used to view additional information. Press and hold the but-
ton to display the following information starting from any parameter during operation:
1. DC link voltage (indicated by d – units V).
2. Output current. (A)
3. Output frequency (Hz)
4. Output voltage (indicated by o – units V).
5. The value selected in P0005 (If P0005 is set to show any of the above [3, 4, or 5] then
Fn this will not be shown when toggling through the menu).
Press the Functions button repeatedly to toggle through displayed values.
Jump Function
Press of the Fn button from any parameter (rXXXX or PXXXX) to immediately jump to
R0000, when another parameter can be changed, if required. Return to R0000 and press
the Functions again to return.
Access Parameters Allows access to the parameters.
P

Increase Value Press the Increase Value button to increase the displayed value. To change the Frequency
Setpoint using the operator panel set P1000 = 1.

Decrease Value Press the Decrease Value button to decrease the displayed value. To change the
Frequency Setpoint using the operating panel set P1000 = 1.

Step 6 — Test the Low Ambient Temperature TROUBLESHOOTING

Head Pressure Control — Refer to the Controls, A partial list of VFD parameters, fault codes and trouble-
Start-Up, Operation, Service and Troubleshooting guide to
verify proper operation of the controllers and outdoor-fan shooting information can be found in the instructions given in
motors. Fan speed output is tested using the Quick Test the Controls, Start-Up, Operation, Service and Troubleshooting
sub-mode under the Service Test mode. Parameters ‘SPD.A,’ Guide.
‘SPD.B’ and ‘SPD.C’ can be set to any value from 0 to 100% Refer to the documentation on a CD-ROM shipped with the
where 0% output is 0.0 Hz and 100% output is 60.0 Hz. VFD for a complete set of instructions for more information.
The VFDs are always powered whenever the main power to
the chiller is on. When the system calls for a compressor on
any circuit, the VFD for that circuit will be used as the first fan
stage. The fan board output signal will command the VFD to
operate between 0.0 and 60.0 Hz. This can be seen from the
display on each VFD.

Copyright 2006 Carrier Corporation

Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
Book 2 Catalog No. 533-00071 Printed in U.S.A. Form 30-2SI Pg 16 1-06 Replaces: New
Tab 5c