Industrial Wastewater Management
Industrial Wastewater Management
Industrial Wastewater Management
COMMONWEALTH OF PENNSYLVANIA
Department of Environmental Protection
For more information, visit DEP directly at www.dep.state.pa.us
or through the PA PowerPort at www.state.pa.us
DEPARTMENT OF ENVIRONMENTAL PROTECTION
Bureau of Water Supply and Wastewater Management
AUTHORITY: Federal Water Pollution Control Act (33 U.S.C.A. §§1251 to 1387) and the
Clean Streams Law (35 P.S. §§691.1-691.1001) Title 25 Pa. Code Chapters
16, 91, 92, 93, 94, 95 and 96.
POLICY: To protect the quality of both surface and underground waters of the
Commonwealth through the abatement and prevention of water pollution.
PURPOSE: To outline the requirements and procedures for obtaining permits and other
approvals for industrial wastewater management systems and discharges in
PA.
DISCLAIMER: The policies and procedures outlined in this guidance are intended to
supplement existing requirements. Nothing in the policies or procedures
shall affect regulatory requirements.
DEFINITIONS: Industrial Waste: Any liquid, gaseous, radioactive, solid or other substance,
not sewage, resulting from manufacturing or industry or from any
establishment, and mine drainage refuse, silt, coal mine solids, rock, debris,
dirt and clay from coal mines, coal collieries, breakers or other coal
processing operations. The term includes all of these substances whether or
not generally characterized as waste.
I. Introduction
The Department of Environmental Protection (DEP) is authorized by law to protect the quality of
both surface and underground waters of the Commonwealth through the prevention and
abatement of water pollution. This section discusses the authorizing statutes, and the appropriate
rules and regulations upon which DEP bases its actions. Copies of the Clean Streams Law and
technical guidance documents are available for viewing on DEP’s website at
http://www.dep.state.pa.us/EPS/ .
The basic structure of the Water Quality Act originated with the Federal Water
Pollution Control Act of 1972 (PL 92-500). The name was changed to the Clean
Water Act by the 1977 amendments, and then to the Water Quality Act by the
1987 amendments.
Section 101 of the Act establishes national goals, and policy and objective of the
Act. The objective being to “restore and maintain the chemical, physical, and
biological integrity of the nation’s waters.” The national goals being:
The Act defines two major approaches to be used to deliver these goals -
technology-based and water quality-based effluent limitations.
Section 402 of the Act provides the mechanism for implementing these two
approaches by requiring a discharger to receive a permit, from the state or
Environmental Protection Agency (EPA), before the discharge can begin. EPA
has established the National Pollutant Discharge Elimination System (NPDES) in
order to fulfill this requirement and to provide for an enforcement mechanism.
In addition, the Act also requires that EPA address spills of oil and hazardous
substances, develop guidelines for permissible dumping of dredged and fill
material, and develop guidelines for land disposal of biosolids.
The Pennsylvania Clean Streams Law was originally enacted in 1937, and has
been amended several times in order to respond to changing needs for water
pollution control in Pennsylvania.
Article III of the Clean Streams Law deals specifically with industrial wastes. It
requires industrial dischargers to obtain permits to discharge industrial wastes to
the waters of the Commonwealth, to obtain approval of plans and specifications
prior to construction of industrial wastewater treatment facilities, and to obtain
permits to construct those treatment facilities. The article also requires industrial
wastewater dischargers to operate the treatment facilities in accordance with
DEP’s regulations.
The Clean Streams Law also establishes appropriate enforcement procedures and
penalties which apply to violations of the law.
The Environmental Quality Board, under Title 25 of the Pennsylvania Code, has
established Rules and Regulations to control water pollution and to protect water
quality. All chapters of DEP’s Rules and Regulations are available at
http://www.pacode.com . Those chapters which directly or indirectly relate to the
control of industrial wastewater discharges are as follows:
a. Chapter 16 - This chapter sets forth specific water quality criteria for toxic
substances.
d. Chapter 93 - This chapter sets forth specific water quality criteria and
designated water uses to be protected for each stream in Pennsylvania.
g. Chapter 96 - This chapter sets forth the process for achieving and
maintaining water quality standards.
Non-mining facilities which have the potential to generate leachate and runoff
from the storage of coal (i.e., iron and steel facilities, institutional or commercial
coal users, small coal dealers, etc.) will be regulated under DEP’s Industrial
Wastewater Permit and/or Stormwater Programs. Additional information may be
obtained by referring to DEP’s Comprehensive Stormwater Management Policy
DEP ID: 392-0300-002, available on DEP’s website. In some instances (i.e., the
steam electric power industry), EPA’s Effluent Limitation Guidelines deal
specifically with the coal storage areas and may be used along with the
appropriate water quality criteria in developing the facility’s permit limitations.
DEP, in accordance with Section 208 of the Clean Water Act and Article I,
Sections 4 and 5 of Pennsylvania’s Clean Streams Law, has prepared a state-wide
Water Quality Management Plan (WQMP). This plan assesses the present
condition of both ground and surface waters in the state, identifies their existing
uses by residential, municipal, and industrial users, and describes the anticipated
wastewater management needs, together with a description of the proposed
actions to meet those needs. It also addresses the existing and anticipated needs
for nonpoint source management, along with the proposed actions needed to meet
those needs.
Any action which involves the issuance or modification of a permit for the
treatment or discharge of industrial wastes under Article III of the Clean Streams
Law must be in conformance with the appropriate provisions of the WQMP. For
further information refer to Pennsylvania’s Continuing Planning Process for
Water Quality Management DEP ID: 394-0810-001, available on DEP’s website.
BWSWM maintains six regional offices which are responsible for implementing and
enforcing Pennsylvania’s Water Quality Management laws, handling complaints,
processing permit applications, conducting inspections, and investigating environmental
incidents.
A complete listing of regional offices and the counties under their jurisdiction can be
found on DEP’s website.
Any person or facility which discharges pollutants into surface waters within
Pennsylvania must obtain an NPDES permit. Included are those facilities that
discharge stormwater associated with industrial activity as defined by 40 CFR
122.26(b)(14). Information on stormwater associated with industrial activity can
be found on EPA’s website at cfpub.epa.gov/npdes/stormwater/indust.cfm or in
EPA’s Guidance Manual for the Preparation of NPDES Permit Application for
Storm Water Discharges Associated with Industrial Activity EPA Publication
Number 505/8-91-002 available at www.epa.gov/npdes/pubs/owm0241.pdf .
The WQM permit provides for the approval of plans and specifications for waste
treatment facilities and the construction and operation of these facilities.
Treatment facilities which discharge directly to surface or groundwater of the
Commonwealth are required to obtain this permit.
For further information regarding what permits are required for various activities,
refer to the Guide to DEP Permits and Other Authorizations, available on DEP’s
website.
The requirements for preparing applications and obtaining a WQM permit are
included in Chapter 91 of DEP’s Rules and Regulations.
A number of other permits and approvals may be required for industrial waste
treatment facilities in conjunction with NPDES and WQM permits. The
following is a brief description of such permits and approvals.
The DRBC application and fee form may be obtained from the website at
www.state.nj.us/drbc or by writing the Commission at:
For dischargers within the Ohio River Basin, the discharge requirements
and water pollution control standards of the Ohio River Valley Water
Sanitation Commission (ORSANCO) must be satisfied in conjunction
with the issuance of NPDES permits.
f. Air Quality Plan and Permit - Since July 1, 1972, anyone planning to
acquire, construct, modify, or reactivate any air pollution source, or install
any air pollution control device must obtain plan approval, unless the
construction, modification, reactivation, or acquisition is specifically
exempt or determined by DEP to be of minor significance.
For further information regarding what permits are required for various activities,
refer to the Guide to DEP Permits and Other Authorizations.
D. Permit Coordination
DEP has established a permit coordination process to ensure that permits or approvals
issued under one environmental program will not conflict with permits or approvals
issued by another program.
Upon receipt of a WQM permit application by the regional offices, the various
environmental programs in the regional offices will be notified and will indicate whether
or not they have an interest in requiring additional permits or approvals for the project.
The applicant will then be notified of any other required permits or approvals.
A. NPDES Permits
1. General Requirements
Table 1: Application Forms to be Used for NPDES Permits for New or Existing Discharges
Application Number of
Type of Outfall Addressed Form No. Copies *
a. Process Wastewaters (includes contact cooling water), non- 3800-PM-WSWM0008b 3
contact cooling water, miscellaneous wastewaters (boiler,
cooling tower blow down, etc.), or stormwater mixed with any
of the above.
b. Stormwater Only (for industrial activity)
1. Individual Permit Application 3800-PM-WSWM0008b 3
2. Notice of Intent to be covered under General Permit (GP) 3920-PM-WM0024b 3
* An additional copy of the application form and supplemental materials must be submitted for
projects located in Erie and Allegheny Counties or for certain projects located in the
Delaware River Basin.
Notice is hereby given that the (Company name, address, and telephone
number) intends to make application to the Department of
Environmental Protection (DEP) for a Water Quality Management
Permit for the discharge of industrial wastes in a manner which meets
DEP requirements, from its facility located in (municipality), (county).
This is a (new, existing) discharge of a (temporary, intermittent,
continuous) nature, to (describe location and type of discharge,
including the name of the receiving stream where applicable, and the
method of discharge).
This application is made under the provision of the Clean Streams Law,
the Act of June 22, 1937, P.L. 1987, as amended. Persons desiring
additional information, or who wish to provide comment concerning this
permit application should contact the Company as indicated above, or
DEP at the following address: Regional Water Quality Manager
(appropriate address and telephone number), after (date on which
application will be submitted).”
The notice should be located at or near the top of a right-hand page, as far
forward as possible in the first section of the newspaper.
1
These public notification requirements must also be met for existing dischargers which have significantly changed the
character of their wastes. (Public newspaper notification requirement does not apply to Notice of Intent to be covered
under the Stormwater Discharge General Permit.)
362-0300-004 / December 11, 2003 / Page 10
requirements described above. This evidence may consist of either a
properly notarized “proof of publication,” or clippings of the
advertisement, intact with the datelines of the four required publication
dates.
a. Initial Acceptance Review - When, upon receipt by the regional office, the
application is found to be properly completed, signed and notarized, and
the supporting data and application fee appear to be complete and
satisfactory, the application will be accepted for review.
Return all Material if Forward Copy to EPA, County - Prepare Protection Report and Other Forward Draft Permit and
Major Deficiencies Health Dept.(2), DRBC(3) Supporting Documentation (i.e. Fact Supporting Documentation
Sheet) to EPA(1), DRBC(3)
Forward Draft Permit and YES Public Hearing Select Time and
Forward Public
Notice to Public Notice Process Place for Hearing
PA Bulletin to Applicant
Publish Notice in
Pennsylvania Bulletin
(If Necessary)
NOTES and Mail to Mailing List
Hold Administrative
(1) For Non-Waived Cases Conference
(2) Erie and Allegheny Counties only
(3) Where DRBC review necessary
Conduct Public Hearing
FIGURE 1
NPDES Final Action on Permit Issuance
Permit Application
PERMIT APPLICATION
REVIEW SEQUENCE Notice of Final Action
Prepare Final Permit Documents Pennsylvania Bulletin
A draft permit will be sent to the applicant for review and comment, and
will be published in the Pennsylvania Bulletin for a 30-day comment
period.
The effluent limits developed and included in an NPDES permit may be either
water quality-based or technology-based, or they may be the result of a “best
management practices” approach to controlling or abating a pollution problem, or
a combination of any or all of the above.
The final effluent limits will be based on the more stringent of either the
technology-based or water quality-based considerations.
(2) Regulatory releases when the types of pollutants vary greatly over
time.
a. Transfer of Permits
After receipt of the above documentation, DEP will notify the existing
permittee and the new owner or operator of its decision concerning
approval of transfer.
If the facility also possesses a WQM permit, the proposed transfer of both
permits should be completed simultaneously.
b. Amendments to Permits
An NPDES permit may be revoked and then reissued for one or more of
the reasons listed in Section b. above, or if a cause listed in Section d.
below exists for termination of the permit, and it has been determined that
revocation and reissuance is appropriate.
An NPDES permit may be terminated during its term for the following
reasons:
(2) The failure of the applicant to disclose fully all relevant facts
during the application or issuance process, or the misrepresentation
of any relevant facts at any time.
e. Renewal of Permits
All NPDES Permits have a fixed term which may not exceed 5 years. At
least 180 days prior to the expiration of the permit, the permittee must
submit a renewal application along with the application fee to the
appropriate regional office. Should the permit expire prior to issuance of
the new permit through no fault of the permittee, the terms and conditions
of the expired permit may be extended, provided that a proper renewal
application has been submitted in a timely manner.
B. WQM Permits
1. General Requirements
2
These public notification requirements must also be met for those permitted (existing) industrial waste dischargers which
have significantly changed the character of their wastes.
362-0300-004 / December 11, 2003 / Page 20
“NOTICE
The notice should be located at or near the top of a right-hand page, as far
forward as possible in the first section of the newspaper.
a. Initial Acceptance Review - After receipt by the regional office, once the
application is found to be properly completed, signed, and notarized, and
the supporting data and check or money order appear to be complete and
satisfactory, the application will be accepted for review.
(1) General
3
As defined by Title 25 Pa. Code Chapter 287.1.
362-0300-004 / December 11, 2003 / Page 24
Waste). This requirement is subject to the exemptions and
conditions listed in Title 25 Pa. Code Chapters 287.2, 287.101, and
299.141.
Permit Issuance
Generally, no more than one experimental permit for the same treatment
method will be issued during the experimental period.
If the proposed transfer will involve a change in the treatment plant’s unit
processes (i.e., upgrading treatment processes, etc.), the new
owner/operator must submit a new WQM permit application indicating the
changes and the appropriate filing fee.
After receipt of the above documentation, DEP will notify the existing
permittee and the new owner or operator of its decision concerning
approval of transfer.
A Professional Engineer, registered in Pennsylvania, and competent in the field of industrial wastewater
treatment, must prepare a Design Engineer’s Report as part of the WQM permit application. This
Appendix describes the type of information that should be considered both before and during the
preparation of such a report.
Figure 3 outlines the general sequence of items to be included in the Design Engineer’s Report.
FIGURE 3
GENERAL OUTLINE OF DESIGN ENGINEER’S REPORT
Title
Preparer
Date of Preparation
Table of Contents
I. General Information
A. Facility Status
B. General Facility Layout Diagram
C. General Project Description
D. Schematic of Water/Wastewater Flow
E. Treatment Facility Size, Capacity, & Dimension Diagram
V. Appendices Containing Supporting Information (i.e., Maps, Charts, Literature, etc.) Which Have
Been Referenced in the Report
I. General Information - The Design Engineer’s Report should be concise, however, it should
completely cover the type of information and the level of detail listed below so that clarity is not
sacrificed.
Prior to any detailed description of the proposed or existing treatment unit process(es), the
Design Engineer should briefly discuss the following topics:
A. Facility Status
A brief narrative summary should be prepared which describes the relationship between
the:
The above summary should include a description of each industrial operation and the
special types and quantities of the raw materials involved and/or the products which
result.
For facilities which have an NPDES permit, some of this information may already have
been presented as part of the NPDES permit application, in which case, an appropriate
cross reference should be made to that portion of the NPDES application in conjunction
with the narrative description.
Requests for confidentiality of information being submitted must comply with the
General Requirements of Section 607 of Pennsylvania’s Clean Streams Law and
Chapter 92 of DEP’s Rules and Regulations pertaining to the NPDES permit program.
Plans or sketches showing the general layout of the industrial facility and the wastewater
treatment works (existing & proposed), should be included as part of the Design
Engineer’s Report. The location of protective fencing and other site security measures
should also be indicated on this diagram.
A brief narrative summary should be prepared which first describes any existing
wastewater treatment facilities currently being used. This part of the summary
should be brief but should describe such items as volume, wastewater flow pattern
(continuous, batch, etc.), and the existing degree of treatment being provided.
The narrative should then describe the proposed wastewater treatment system,
and the reasons for considering such a system (i.e., improved treatment efficiency,
less operation and maintenance, etc.).
2. Wastewater Characteristics
An 8½” x 11” Schematic Wastewater Flow Diagram should be included in this portion of
the Design Engineer’s Report and should show the following information:
2. A water balance showing average water and wastewater flows between the
intake(s) and the point(s) of discharge.
3. Existing and proposed treatment facilities and the functional relationship between
treatment units.
Another diagram should be included which indicates the size, capacity, and dimensions
of each treatment unit. The plans should also show the relative location of the industrial
establishment, the waste treatment works, and the discharge point relative to the location
of the receiving stream. These plans should be no larger than 36” x 50”.
This portion of the Design Engineer’s Report should contain a concise narrative summary of
each new, modified, or “upgraded” industrial wastewater treatment unit process, and of any
existing wastewater treatment unit process(es) which will continue to be used.
This summary should briefly describe the function each unit process will provide,
including all of the basic assumptions and rationale used in its design. The narrative
should clearly identify all key process design parameters including the appropriate
calculations.
This portion of the Design Engineer’s Report should also discuss the treatment system’s
ability to meet the established effluent limitations. The discussion should include (if
possible) the expected removal rates of each unit process and any factors which may
affect its performance or operational efficiency (i.e., temperature, toxics, etc.). These
expected levels of treatment may be based on literature reviews, bench scale tests or pilot
plants, or on the performance of similar treatment facilities.
C. Pumping Equipment
The Design Engineer’s Report should describe any pumping equipment that may be used
as part of the treatment facilities. This description should include the type of pump, and
where and for what purpose it will be used, along with its rated capacity.
In situations where a relatively large number of pumps are used, a table may be used to
facilitate the above description. The location of the pumping equipment should also be
shown on the water/wastewater flow diagram as describe above in I.D.
The Design Engineer’s Report should briefly discuss the industrial wastewater treatment
facility’s monitoring and control equipment and how it is applied at each particular point
in the facility’s treatment scheme. The discussion should indicate the point of
application, the type of monitoring and recording or control device (e.g., Venturi Meter
with Chart Totalizer), and the purpose of application. A chart and a diagram may be used
in lieu of a narrative description.
The Design Engineer’s Report should discuss the provisions for handling, conditioning,
and storage of all residual materials generated as a result of the industrial wastewater
treatment process. This discussion should include the chemical nature and the quantity of
the residuals produced, and the particular method or technique used in their handling,
conditioning, and storage.
A discussion should also be included which covers the handling of liquids (i.e., filtrate,
supernatant, centrate, etc.) which are generated during the handling, storage, and
conditioning process. This discussion should cover the quantities and strengths of these
liquids and the methods of their final disposal and/or utilization.
This portion of the Design Engineer’s Report should describe any Hazardous Waste or
Solid Waste Management Permits which may have been obtained, or applied for, as a
result of the above mentioned residuals handling procedures. The discussion should
include the type of permit, permit number, and the dates of issuance and expiration.
The Design Engineer’s Report should contain a narrative summary which describes the
provisions for assuring the operational flexibility and the reliability of the industrial waste
treatment facilities. This narrative should discuss the following areas:
B. Control of the Quantity and Quality of Wastewater When the Treatment System is
Inoperative
This portion of the Design Engineer’s Report should include a discussion on the
procedures which will be used by the facility to control the quantity and quality of the
wastewater discharge in the event that the treatment facility is inoperative, either because
of routine maintenance or equipment failure. This discussion should include a
description of any in-plant control measures that may be taken, such as the bypassing of
treatment units, or the alteration or cessation of selected production operations. If
bypassing of treatment units is an option, the narrative should list the method of bypass,
the quantity and quality of the wastewater, and the expected effects (if any) the
wastewater will have on the receiving stream or groundwater.
The narrative should also include a discussion of any provisions for standby or backup
systems, such as alternative electrical service, duplicate treatment units, or storage
facilities. This is especially important during the construction phase of the facility. To
assist in determining what standby provisions are needed, the electric utility providing
services to the facility should be consulted to determine the past frequency and extent of
electric power outages within the local service area.
C. Personnel Training
The Design Engineer’s Report should describe the provisions a facility has regarding the
training given to personnel which will enable them to understand the treatment processes
and prepare them for proper operation and maintenance, and any emergency situation that
may occur.
The discussion should address the structure of the training program, a reasonable time-
frame for its completion, and any provisions for updating the scope of the program.
The Design Engineer’s Report should briefly describe the availability of an instructions
and guidelines document for the proper operations and maintenance of the treatment
facility.
This document may coincide with the facilities personnel training program and should
address such items as inspections, monitoring, preventative maintenance, and good
housekeeping practices, along with the areas of emergency response discussed in
Section (3) above.
E. Site Security
The Design Engineer’s Report should address security measures employed at the
wastewater treatment facility.
The appropriate sections of the Preparedness, Prevention, and Contingency Plan prepared
for the facility may be cross referenced for any area pertaining to such security measures
in lieu of a detailed narrative answer to this Section (E).
As part of the WQM permit application materials, the Design Engineer’s Report may provide
supplemental information for those projects which require hydrogeologic review.
The exact nature and level of detail of this groundwater, soils, and geology information will be
specified ahead of time by the regional office of Water Quality Management. This information
must be prepared by a person(s) knowledgeable in the fields of soil science, geology, and
hydrogeology.
As part of the permit application materials, the Design Engineer’s Report may reference maps,
charts, literature or other information. This supporting information should be attached to the
report as appendices and listed in this section.
The purpose of this notice is to inform you of intent to submit an application to the Pennsylvania
Department of Environmental Protection (DEP) for the following:
Application Contact:
Project Location:
Project Description:
Acts 67 and 68 of 2000, which amended the Municipalities Planning Code (MPC), direct state
agencies to consider comprehensive plans and zoning ordinances when reviewing applications for
permitting of facilities or infrastructure, and specify that state agencies may rely upon comprehensive
plans and zoning ordinances under certain conditions as described in Sections 619.2 and 1105 of the
MPC.
Enclosed is a General Information Form (GIF) completed for this project. Please review the
enclosed GIF for the accuracy of answers provided with regard to land use aspects of this project; please
be specific and focus on relationship to zoning ordinances. If you wish to submit comments for a land
use review of this project, you must respond within 30 days to the DEP Regional Office referenced in
this letter. If there are no land use comments received by the end of the comment period, DEP will
assume that there are no substantive land use conflicts and proceed with the normal application review
process.
This letter serves as your notification of (Company Name) intent to submit an application to DEP
as required by Act 14, which amended the Commonwealth of Pennsylvania’s Administrative Code and
Acts 67, 68, and 127, which amended the Commonwealth’s Municipalities Planning Code.
Sincerely,
(Name)
Enclosure