Vibration Damping of Flax Fibre-Reinforced Polypropylene Composites
Vibration Damping of Flax Fibre-Reinforced Polypropylene Composites
Vibration Damping of Flax Fibre-Reinforced Polypropylene Composites
Abstract: This work investigates the effects of fibre content and fibre orientation on the damping of flax fibre-reinforced
polypropylene composites. Laminates of various fibre contents were manufactured by a vacuum bagging process; their
dynamic behaviour were then found from the vibration measurements of beam test specimens using an impulse hammer
technique to frequencies of 1 kHz. The frequency response of a sample was measured and the response at resonance was used
to estimate the natural frequency and loss factor. The single-degree-of-freedom circle-fit method and the Newton’s divided
differences formula were used to estimate the natural frequencies as well as the loss factors. The damping estimates were also
investigated using a “carpet” plot. Experiments were subsequently conducted on a range of samples with different fibre
volume fractions and orientations. The results show significant variations in natural frequencies and loss factors according to
the variations in fibre orientation. Composites containing 45 o, 60 o and 90 o fibre orientation exhibit approximately the same
natural frequencies. Composites with differing fibre orientations exhibit different loss factors for the various modes of
vibration, and the maximum loss factor is obtained for the case of 45 o fibre orientation, with the loss factor generally lying in
the range of 2-7 %. It was found that the loss factor increases with increasing frequency and decreases slightly with increasing
fibre content. These outcomes indicate that flax fibre-reinforced composite could be a commercially viable material for
applications in which noise and vibration are significant issues and where a significant amount of damping is required.
Keywords: Composite materials, Flax-polypropylene composites, Damping, Loss factor, Natural frequency
2187
2188 Fibers and Polymers 2017, Vol.18, No.11 Md Zillur Rahman et al.
tests were generally conducted at various temperatures with when the modal overlap is less than one. In this approach,
a specific frequency less than or equal to 100 Hz. Etaati et al. the total contribution of all the off-resonant modes is
[16] performed measurements on hemp fibre-reinforced PP assumed to vary very slowly over the narrow frequency
composites with excitation frequencies of up to 200 Hz. The band around a specific resonance. It also provides more
maximum loss factor was found for 30 % by weight hemp robust estimates of loss factor because a number of estimates
fibre composites, and the damping exhibited a slight depen- can be found from responses at different frequencies around
dence on frequency below 30 Hz. However, it is necessary to each resonance and then averaged. In addition, for both
investigate a broader frequency range to characterise the techniques, frequency response is typically measured using a
dynamic behaviour of a material, in particular, the stiffness digital spectral analyser with a given frequency resolution
and loss factor, as audible frequencies range from 20 to which may also lead to inaccuracies. Thus, in this paper,
20,000 Hz. In order to reduce noise and vibration in natural frequencies and loss factors are estimated using the
transport, NFPCs can be considered as potentially useful SDoF circle-fit method [20] and the Newton’s divided
materials for interior application. In vehicles, for example, differences formula [21,22].
frequencies of up to a few kHz are often important, and the One further problem associated with experimental measure-
frequency range from 100-1000 Hz is particularly significant in ments reported in the literature [14-16,18,23,24] is that in
causing fatigue for both driver and passengers [17]. This those studies accelerometers were attached to the specimens.
range also includes much of the energy associated with However, the accelerometer and its lead add mass and
internally and externally radiated noise in transport such as damping to the structure and affect the estimates of natural
cars and trains. Hence, the ability to add damping over a frequencies and loss factors. Therefore, in this work, a non-
wider frequency range is important, and this provides the contacting transducer such as a laser vibrometer is used.
motivation in this paper to measure damping over a wider To date, a number of researches have been carried out on
frequency range of up to 1000 Hz. the vibration damping of PFPCs, but few studies have been
Some studies [14,15,18] have estimated the natural conducted to ascertain the structural damping levels of
frequencies and loss factors of NFPCs. Landro and Lorenzo PFPCs over a broader frequency range. The present work is,
[14,15] examined the dynamic behaviour of plant fibre mat therefore, an attempt to measure the dynamic characteristics
(flax, kenaf and hemp fibres were used in the mat, 50 % by of PFPCs over a broader frequency range. The dynamic
weight) reinforced PP composites over excitation frequencies characterisation concerns various composite beams of different
of up to 4 kHz. An increase in damping with frequency was lengths with three different volume fractions and five different
seen. Kumar et al. [18] reported only the first three natural orientations of flax fibre. The quality of the damping estimates
frequencies and the loss factors associated with short sisal from the “carpet” plots is also investigated.
and banana fibre-reinforced polyester composites for various
fibre lengths (3 mm, 4 mm and 5 mm) and contents (30 %, Experimental
40 % and 50 % by weight). They demonstrated that the
natural frequencies of the composites are not affected Materials
significantly by variations in fibre length. For a constant Polypropylene, a thermoplastic polymer is chosen as a
fibre length (3 mm), two kinds of damping trends were matrix material. Among the thermoplastic polymers (e.g.,
observed with an increase in banana and sisal fibre contents polypropylene, polyethylene and polystyrene), polypropylene
in the case of the first mode: for the former, damping is the most widely used in plant fibre composites due to its
decreases; for the latter, it increases. In those studies (i.e., low density, good mechanical properties, relatively high-
[14,15,18]), the estimation of loss factor was carried out temperature resistance, excellent processability and good
using the half-power bandwidth method, also known as the impact resistance. It is also an attractive choice for vibration
peak-picking method. This method produces an overestimation damping due to its glass transition temperature being below
of damping; this is due to the assumption that only a single room temperature [4]. Polypropylene shows the nature of
mode contributes to the response around each resonance free volume, amorphous and high flexibility of molecules
frequency. However, off-resonant modes can contribute a below the glass transition temperature. Moreover, it undergoes
significant amount to the total response at any resonance. molecular deformation and can dissipate vibration energy
The damping estimation errors can be up to 20 % or more [25]. Polypropylene has a loss factor of 0.06 [26,27] (similar
for a multiple-degree-of-freedom system [19] depending on to that found in this study) which is higher than widely-used
the mode number, modal overlap and loss factor. On the thermosets (e.g., epoxy, loss factor of 0.015 [28,29]). In
other hand, the single-degree-of-freedom (SDoF) circle-fit addition, PP has great potential for composite materials as it
method [20] significantly improves the accuracy of damping can be processed using traditional technologies, for example,
estimation compared to the half-power bandwidth method, extrusion, vacuum bagging, compression and injection
as it considers the frequency range in the close vicinity of a moulding.
natural frequency. This approach is particularly accurate Sheets of PP random copolymer (MOPLEN RP241G)
Vibration Damping of Flax/PP Composites Fibers and Polymers 2017, Vol.18, No.11 2189
Figure 5. Accelerance magnitude for flax/PP beams of different Figure 8. Modal circle for extracting natural frequency and loss
fibre orientations and a fibre volume fraction of 0.31, and a neat factor:* Estimated natural frequency (indicated by an arrow) and o
PP beam. discrete frequency data, angles are in degrees.
Vibration Damping of Flax/PP Composites Fibers and Polymers 2017, Vol.18, No.11 2191
and its value corresponding to the maximum rate of change specimen: 75 mm×12.7 mm×the thickness of the sample)
of phase [21,22]. The loss factor (ηr) was estimated from the are given.
frequency response measurements at frequencies ωa and ωb As the angle between the longitudinal and fibre axes
above and below the natural frequency using equation [20] increases, the drop in natural frequencies is substantial.
as However, the rate of decrease in natural frequencies reduces
2 2
ωa – ωb when the angle between them is greater than 30 o. Increasing
ηr = ---------------------------------------------------
- (1) the angle of fibres from 0 o to 60 o reduces the natural
2⎛ ⎛ θa⎞ ⎛ θb⎞ ⎞ frequency by 63.72 % (from 21.64 Hz to 7.85 Hz) in the
ω r tan ----- – tan -----
⎝ ⎝ 2⎠ ⎝ 2 ⎠⎠
where θa,b are the angles between the radii from the centre of
the circle to the natural frequency and the frequency response
at the chosen frequencies ωa and ωb, respectively. The mean
loss factors were then calculated from 100 estimates by
considering 20 data points, 10 data points below the natural
frequency and 10 data points above the natural frequency.
Natural Frequency
The variation of natural frequency with fibre orientation
for different fibre volume fractions are shown in Figures 9-
11. In general, the natural frequencies of the neat PP beam Figure 10. Variation of natural frequency with fibre orientation for
are lower than those of the composite beams, and this is flax/PP beams of a fibre volume fraction of 0.40, and neat PP
expected as the stiffness of the neat PP sample is lower. In beams.
regard to the fibre orientation of 0 o samples, the natural
frequencies increase with higher fibre content. This is due to
the presence of a higher proportion of fibres producing
greater stiffness, and hence the natural frequency is increased.
For the composite orientations of 30 o, 45 o and 60 o, the
natural frequency either decreases by a small amount or is
almost constant with increasing fibre content.
This is consistent with the results obtained from static
three-point bend tests (see Figure 12); the flexural moduli
decreased somewhat for these fibre orientations with
increasing fibre content. The flexural moduli were measured
in accordance with ASTM D760-10 using an Instron 5567
with a 10 kN load cell. The average value and standard error
Figure 11. Variation of natural frequency with fibre orientation for
obtained from at least five specimens (nominal size of each
flax/PP beams of a fibre volume fraction of 0.50, and neat PP
beams. *Natural frequency of bending-twisting coupled modes.
Figure 13. Accelerance magnitude for different flax/PP beam Figure 14. Variation of loss factor with frequency for flax/PP
lengths of a fibre volume fraction of 0.50. beams of different fibre orientations and a fibre volume fraction of
0.31, and neat PP beams.
Loss Factor
Effect of Fibre Content
Figures 14-16 show the variation of mean loss factor with
frequency of flax/PP composite beams for fibre volume
fractions of 0.31, 0.40 and 0.50, respectively, and neat PP
beams. Linear fits are also shown for each set of data. Figure 16. Variation of loss factor with frequency for flax/PP
The loss factor of neat PP is approximately 0.06 at low beams of different fibre orientations and a fibre volume fraction of
frequencies. This value matches with the value reported by a 0.50, and neat PP beams. *Loss factor of bending-twisting coupled
number of authors [26,27]. As the frequency increases, the modes.
loss factor of neat PP increases, rising to 0.090 at approximately
500 Hz. despite a decrease in the amount of the viscoelastic polymer.
With increased fibre contents of 40 % and 50 % by In general, as fibre content increases, the loss factor decreases.
volume, flax/PP samples exhibit approximately the same However, no significant difference in the loss factors was
loss factors (loss factors lie predominantly in the range of 4- observed with the addition of an increase in the amount of
6 % for the fibre orientations of 30 o, 45 o, 60 o and 90 o, and flax fibre. This is probably due to the existence of more
2-2.5 % for the fibre orientation of 0 o) as 31 % by volume, fibres offering more fibre/matrix interfaces. This results in
Vibration Damping of Flax/PP Composites Fibers and Polymers 2017, Vol.18, No.11 2193
of flax/PP composite samples is in the range of 2-7 % for all θ =0 o and mode 2).
studied fibre volume fractions and orientations. It can be
inferred from the above discussion that plant fibres possess a and 50 % by volume, respectively. In relation to this deviation,
significant vibration damping capacity. some possible measurement errors include measurement
noise, clamping pressure, air damping and non-uniformity in
Diagnosis of the Quality of the Damping Estimates the laminate (voids, variations in thickness and improper
The loss factor estimated using equation (1) depends on bonding).
the chosen frequencies ωa and ωb in addition to the natural
frequency (ωr). Different choices of ωa and ωb give different Conclusion
estimates of loss factor. The variation in the individual
estimates of loss factor for many combinations of the The effects of the fibre content and fibre orientation on the
selected frequencies can be seen from the damping “carpet” damping of NFPCs were estimated from vibration measure-
plots, with two examples shown in Figure 20 and Figure 21. ments. The SDoF circle-fit method and the Newton’s
The plots are presented for the first and second modes of a divided differences formula provide accurate estimates of
beam (beam length=300 mm, Vf =0.50 and θ =0 o) using all natural frequencies and loss factors. Changes in fibre content
combinations of the 20 selected frequencies below and and orientation produce different natural frequencies and
above the natural frequency. This gives rise to 100 estimates loss factors for the same geometry and boundary condition.
of loss factor from which are obtained the mean and This offers an additional freedom for the design of a composite
variance of the estimates. For a perfect case, the surface laminate-allowing for the prospect of alternating the fibre
ought to be smooth, flat and level. The surfaces of the plots orientation to affect the structure’s stiffness and damping.
are almost horizontal, smooth and flat, apart from some tilt This knowledge also makes the use of these materials attractive
and unevenness. The coefficients of variation of the 100 as it is feasible to increase damping without increasing mass
estimates are 1.76 % (where mean loss factor of 0.017 and or changing geometry.
standard deviation of 0.0003) and 1.58 % (where mean loss Of all the parameters, fibre orientation has the most
factor of 0.019 and standard deviation of 0.0003) for mode 1 significant impact on the damping. At each fibre volume
and 2, respectively. These are small and indicate that the fraction, the loss factor increases up to 4-7 % for fibre
estimates are of good quality. On the whole, the coefficients orientation up to 45 o and then decreases slightly. The loss
of variation are in the range of 1.04-9.92 %, 1.40-10.86 % factor generally lies in the range of 2-7 %, irrespective of
and 0.43-11.11 % in the case of fibre content of 31 %, 40 % fibre volume fraction and fibre orientation. The increase in
Vibration Damping of Flax/PP Composites Fibers and Polymers 2017, Vol.18, No.11 2195
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