SUNpH Neutralisation Systems 2019 PDF

Download as pdf or txt
Download as pdf or txt
You are on page 1of 4

Engineering Excellence Delivered with Integrity

pH Neutralisation
Skids

Suncombe Ltd, Jade House, Lockfield Avenue, Brimsdown, Enfield, Middlesex, EN37JY, United Kingdom
T +44(0)20-8443-3454 F +44(0)20-8443-3969 E info@suncombe.com W www.suncombe.com
Engineering Excellence Delivered with Integrity
Engineering Excellence Delivered with Integrity

SUNpH™ Neutralisation Systems


SUNpH™ Neutralisation Systems 
Suncombe SUNpH™ Neutralisation Systems are
used for neutralising acids and alkalis and to buffer
and control the outgoing effluent stream. The
systems can accept waste streams from
processing, CIP, Washer and laboratories and
other waste sources. Built to a generic design, with
the ability to custom engineer to suit clients
requirements, they achieve pH Neutralisation
using ultra efficient instrumentation, chemical
mixing and versatile control systems.

Location and Mounting


The SUNpH™ Neutralisation Systems are self
bunded and can be located internally or externally.

Features
 Positive release of waste post treatment
 Minimisation of direct energy and utility usage
 Duty/standby arrangement in case of
equipment failure providing guaranteed
availability
 Developed and manufactured in the United
Kingdom
 Designed for reliable, efficiency and
validatable performance
Features (continued)
 Single or dual neutralization Systems  Pressure relief and safety devices Typical Mimic Diagram
available with a range of volumes for to suit
 Risk assessment, method statements,
the waste generation
operating instructions and full documentation
 Tanks incorporating self bundss
 2D drawings and 3D models
 Variable Speed chemical dosing control to
 Factory Acceptance Testing Included
cater for varying demands
 Local control location with remote control
 High quality HDPE Neutralisation Tanks with
locations available
options for 316 stainless steel, duplex steel
 Optional interfaces to waste generation
and other thermoplastics
equipment, DCS, BMS, Historian etc.
 Stainless steel framework and control panels
 Options for cooling systems to control the
 316 stainless steel pipework with options for
temperature of the outgoing effluent
duplex steel or thermoplastics pipework
 Full wet Factory Acceptance Test with all
 Optional safety Interlocks to SIL3
equipment
 Pre-divert system to divert neutral pH liquids
 Full safety features to ensure no effluent
prior to neutralisation system
discharge in the event of out of condition
 High, low and mid level sensing, indication discharge or failure
and interlock
 Local and remote Alarm messages
Engineering Excellence Delivered with Integrity

Typical Manufacturing Standards 


 Generally Sanitary Construction.
 316 stainless steel pipework contact parts, 304 non-contact parts, T.I.G.
Welding

See Manufacturing Standards Datasheet for full details

Typical Equipment 
 HDPE Neutralisation Tanks
 316 Stainless Steel pipework
 316 Stainless Steel Valves, manual and air operated
 High flow pumps
 Calibrated Instruments
Side View
Top View
See Equipment Standards Datasheet for full details

LEAN Technology 
Adopting LEAN principles, Suncombe systems are developed to minimise
utility usage, whilst ensuring the safety of the operators and the efficiency of
the processing. Our automated systems are configured to incorporate LEAN
principles including Overall Equipment Effectiveness, Energy Lean and
minimise downtime maintenance.

Testing
The equipment would be fully wet and dry tested and test results would be
documented in the ‘Pre-Factory Acceptance Test’ (FAT) protocol. Following
successful completion of this protocol, the client will be invited to the FAT test, 3D View
where all tests can be repeated or the pre-FAT tests results can be used.

Custom Versions and Layouts Part # Duty Details External Dimensions mm


Custom versions and layouts are available, including systems with one, two,
Max. Inlet
three or more tanks with layouts to suit your space availability. Tank Outlet
Flowrate Total Vessel
Volume Pressure Width Diameter
(litres per Height Height
(litres) (barg)
Automation System minute)
The Integrated automation is designed to be operator friendly and simple to SUNpH™1000/2 2 x 1000 150 0-3 4653 2000 2300 1500
use whilst providing flexibility and optimisation. Reliable and robust, they have SUNpH™1500/2 2 x 1500 250 0-3 4953 2300 2300 1500
been developed over the last 20 years, they encompass all elements required Dimensions
SUNpH™2000/2 2 x 2000 400 0-3 4953 2300 2500 2000
to provide a controllable, repeatable automatic system. A range of automation
levels are available, starting from entry level, through mid level PLC and HMI SUNpH™3000/2 2 x 3000 400 0-3 5153 2500 2900 2500
versions, to advanced validateable systems. All levels provide a repeatable SUNpH™4000/2 2 x 4000 1000 0-3 5453 2800 2900 2500
automated cycle.
SUNpH™5000/2 2 x 5000 1000 0-3 5553 2900 2900 2500
See Automation Datasheet for full details SUNpH™6000/2 2 x 6000 1000 0-3 5553 2900 3200 2800

SUNpH™10000/2 2 x 10000 1250 0-3 5553 2900 3300 2900

You might also like