Skoda Rapid Electrical System Eng PDF
Skoda Rapid Electrical System Eng PDF
Skoda Rapid Electrical System Eng PDF
Workshop Manual
Rapid NH 2013 ➤
Rapid NH 2014 ➤
Electrical system
Edition 02.2018
Repair Group
00 - Technical data
27 - Starter, current supply, CCS
90 - Gauges, instruments
91 - Radio, telephone, navigation
92 - Windscreen wash/wipe system
94 - Lights, bulbs, switches - exterior
96 - Lights, bulbs, switches - interior
97 - Wiring
Technical information should always be available to the foremen and mechanics, because their
careful and constant adherence to the instructions is essential to ensure vehicle road-worthiness and
safety. In addition, the normal basic safety precautions for working on motor vehicles must, as a
matter of course, be observed.
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Contents
00 - Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1 Safety precautions when working on vehicles with a start/stop system . . . . . . . . . . . . . . . . 1
1.2 Safety precautions during road tests in which testing and measuring equipment is used . . 1
1.3 Use and safety instructions for gas discharge lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2 Repair instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.1 Contact corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.2 Cable routing and securing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Warning instructions and safety precautions when working on the battery . . . . . . . . . . . . 5
3.2 Battery types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Contents i
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
90 - Gauges, instruments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
1 Dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
1.1 General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
1.2 The self-diagnostic function of the dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.3 Adjust/replace dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.4 Removing and installing the dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
1.5 Contact assignment of plug connection on the dash panel insert . . . . . . . . . . . . . . . . . . . . 57
1.6 Warning lights in the dash panel insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
1.7 Service interval display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
2 Cruise control system (CCS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
ii Contents
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Contents iii
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
iv Contents
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Contents v
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
97 - Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
1 Fuse holder and relay carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
1.1 Removing and installing fuse holder from dash panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
1.2 Removing and installing the E-box in engine compartment . . . . . . . . . . . . . . . . . . . . . . . . 222
1.3 Removing and installing relay and fuse holder behind dash panel on the driver's side . . . . 225
1.4 Removing and installing the relay of the relay carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
2 Control units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
2.1 Onboard supply control unit J519 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
2.2 Removing and installing data bus diagnostic interface J533 . . . . . . . . . . . . . . . . . . . . . . . . 229
3 Vehicle diagnosis, testing and information systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
4 Wiring harness and plug repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
5 Use contact surface cleaning set VAS 6410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
vi Contents
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
00 – Technical data
1 Safety instructions
(SRL001176; Edition 02.2018)
⇒ “1.1 Safety precautions when working on vehicles with a start/
stop system”, page 1
⇒ “1.2 Safety precautions during road tests in which testing and
measuring equipment is used”, page 1
⇒ “1.3 Use and safety instructions for gas discharge lamps”, page
1
Caution
WARNING
1. Safety instructions 1
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
2 Repair instructions
⇒ “2.1 Contact corrosion”, page 3
⇒ “2.2 Cable routing and securing”, page 3
WARNING
Caution
2. Repair instructions 3
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Note
After inserting the plug up to the stop -2- to terminal 30+ on the
relay and fuse carrier -3-, secure the plug connection by pushing
the securing clip -1- in -direction of arrow- up to the stop!
3 Battery
⇒ “3.1 Warning instructions and safety precautions when working
on the battery”, page 5
⇒ “3.2 Battery types”, page 5
WARNING
3. Battery 5
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
WARNING
1 - Collar
2 - Nut
❑ 6 Nm
3 - Battery-cable terminal
❑ Earth cable
❑ Disconnecting and con‐
necting the battery
⇒ “1.3 Disconnecting
and reconnecting bat‐
tery”, page 10
4 - Cap
5 - Earth cable
❑ Removing and installing
⇒ “1.7.1 Removing and
installing earth lead with
battery monitoring con‐
trol unit J367 - battery in
engine compartment”,
page 17
On vehicles with start-stop
system:
❑ with battery monitoring
control unit - J367-
❑ Battery parameterisa‐
tion
⇒ “1.9 Battery parame‐
terisation”, page 19
6 - Electrical plug connection
On vehicles with start-stop
system:
❑ Battery monitor control
unit - J367-
❑ Follow the steps for dis‐
connecting and connecting the battery ⇒ “1.3 Disconnecting and reconnecting battery”, page 10
7 - Nut
❑ 15 Nm
8 - Battery
❑ Removing and installing ⇒ “1.6 Removing and installing battery”, page 13
❑ Disconnecting and reconnecting ⇒ “1.3 Disconnecting and reconnecting battery”, page 10
❑ Check ⇒ “1.4 Checking battery”, page 13
❑ Charge ⇒ “1.5 Charging battery”, page 13
9 - Screw
❑ 15 Nm
10 - Battery carrier
❑ Removing and installing
⇒ “1.10.1 Removing and installing the battery tray in the engine compartment”, page 19
11 - Screw
❑ 20 Nm
12 - Retaining clip
13 - Water drain hose
❑ not fitted to all battery trays
❑ When installing, guide the hose without kinking it
1. Battery 7
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Electrical system - Edition 02.2018
14 - Nut
❑ 15 Nm
15 - Battery-cable terminal
❑ for plus terminal
❑ Disconnecting and connecting the battery ⇒ “1.3 Disconnecting and reconnecting battery”, page 10
16 - Plus terminal
1 - Retaining clip
2 - Bolts
❑ 4 pieces
❑ 18 Nm
3 - Cover
❑ for negative pole
4 - Protective collar
5 - Fuse holder A - SA-
❑ Disconnecting and re‐
connecting
⇒ “1.3 Disconnecting
and reconnecting bat‐
tery”, page 10
❑ with battery isolation
❑ Removing and installing
battery isolation
⇒ “1.8 Removing and in‐
stalling battery isola‐
tion”, page 18
6 - Screw
7 - Nut
❑ 6 Nm
8 - Earth cable
❑ with battery monitoring
control unit - J367-
❑ Disconnecting and re‐
connecting
⇒ “1.3 Disconnecting
and reconnecting bat‐
tery”, page 10
❑ Removing and installing
⇒ “1.7.2 Removing and
installing earth lead with battery monitoring control unit J367 - battery in luggage compartment”,
page 17
9 - Screw
10 - Nut
❑ 20 Nm
11 - Hose
❑ for central degassing
12 - Washer
❑ of the hose for central degassing
13 - Adjustment link
14 - Battery carrier
❑ glued into the spare wheel well
❑ Removing and installing
⇒ “1.10.2 Removing and installing the battery tray in the luggage compartment”, page 20
15 - Screw
❑ 18 Nm
16 - Bolts
❑ 3 pieces
❑ 18 Nm
17 - Battery carrier
❑ glued into the spare wheel well
18 - Battery - A-
19 - Nut
❑ 6 Nm
20 - Cover
❑ for positive pole
1. Battery 9
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Electrical system - Edition 02.2018
WARNING
– Switch off all electrical components and take out the ignition
key.
Battery in engine compartment:
– Loosen nut -2- and disconnect pole terminal -4- from the neg‐
ative terminal of the battery.
Note
– Open the cover -3- above the negative terminal of the battery.
– Loosen nut -1- and disconnect pole terminal -2- from the neg‐
ative terminal of the battery.
WARNING
1. Battery 11
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Note
– Fit pole terminal of the earth line onto the battery negative ter‐
minal and tighten the nut -arrow-.
Continued for all vehicles:
When the battery is reconnected, perform the following opera‐
tions depending on the vehicle equipment:
♦ Set clock.
♦ Check the power windows ⇒ Maintenance ; Booklet Rapid .
♦ Code radio/navigation with anti-theft coding (not valid for radio
systems/navigation systems mounted at factory, see
⇒ “1.2 Electronic anti-theft coding”, page 60 ).
♦ Connect the ⇒ Vehicle diagnostic tester, query the event mem‐
ory and delete any event memory entries.
Tightening torques
All types of pole terminals 6 Nm
WARNING
Removing
– Disconnect the battery earth strap -4-
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
– Fold open the cover -3- and slacken the nut of the positive
terminal -2-.
– Slightly press down the catches one after the other using a
screwdriver, then release by tilting the screwdriver in direction
of arrow -A- and fold the fuse box with the positive terminal
-1- to the side in direction of arrow -B-.
1. Battery 13
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Electrical system - Edition 02.2018
– Insert battery in such a way that the rear battery foot strip
catches below the pegs of the battery tray -arrows-.
Caution
– Lay the positive cable between the battery tray and the battery.
Tightening torques
Battery-earth strap to battery terminal 6 Nm
Positive cable to battery terminal 6 Nm
Additional cable to battery positive termi‐ 6 Nm
nal
Nuts for attaching the fuses and the con‐ 6 Nm
nection cables in the fuse box
Mounting bracket for battery 20 Nm
WARNING
Removing
– Switch off the ignition and all electrical consumers!
– Raise the luggage compartment floor and attach it to the body.
– Remove boxes with tool kit and vehicle equipment.
1. Battery 15
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Electrical system - Edition 02.2018
Caution
– Unscrew the nuts -2- and remove the earth cable -1- with bat‐
tery monitoring control unit - J367- .
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Follow the work procedure when connecting the battery
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
– Adapt the battery monitoring control unit - J367-
⇒ “1.9 Battery parameterisation”, page 19 .
Tightening torques
♦ ⇒ “1.1.1 Summary of components - battery in engine com‐
partment”, page 6
Note
– Switch off all electrical components and take out the ignition
key.
1. Battery 17
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
WARNING
Removing
– Switch off all electrical components and take out the ignition
key.
– Raise the luggage compartment floor and attach it to the body.
– Remove boxes with tool kit and vehicle equipment.
– Disconnect battery
⇒ “1.3 Disconnecting and reconnecting battery”, page 10
– Disconnect plug connection -2-.
– Remove nuts -1- and remove battery isolation-4- from fuse
holder A - SA- ..
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Connecting battery
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
Tightening torques
♦ ⇒ “1.1.2 Summary of components - battery in luggage com‐
partment”, page 8
♦ ⇒ “1.2 Summary of components - battery isolation”, page 10
1. Battery 19
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Electrical system - Edition 02.2018
Removing
– Remove the battery
⇒ “1.6.2 Removing and installing the battery in the luggage
compartment”, page 15 .
– Pull the cutting thread through the adhesive sealant to the in‐
side using a tool from the window adhesive set.
– Secure the end of the cutting thread with the pull handle -
V.A.G 1351/1- to prevent it being pulled out.
– Similarly guide the other end of the cutting thread through the
adhesive sealant to the inside, at the edge of the battery tray.
– Attach the mounts to the ends of the cutting thread.
– Press the cutting thread against the battery tray with the
wedge while cutting free to ensure clearance to the spare
wheel well.
– Cut out the battery tray in stages in this way.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
WARNING
Do not prime the adhesive surface and do not treat with clean‐
ing solution. Keep the adhesive surfaces free of dirt or grease.
The activator must not come into contact with paintwork, oth‐
erwise there will be paint damage.
Do not prime the adhesive surface you have just cut with acti‐
vator or treat it with cleaning solution.
1. Battery 21
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
– Cut back the remaining material on the spare wheel well using
the U-shaped cutting knife, but do not remove completely.
Note
WARNING
Exception: if the bonding is carried out later than one day after
cutting back the adhesive bead, the remaining material must
be activated with the activator.
The activator is applied evenly in one go with the applicator.
Activator must not come into contact with the paint, as this will
damage the paint.
Drying time: approx. 10 min.
1 - Support
❑ for jump start point and
air filter housing
❑ Removing and installing
⇒ “2.2 Removing and in‐
stalling jump start point”,
page 23
2 - Nut
❑ 2 pieces
❑ 20 Nm
3 - Plus terminal
4 - Nut
❑ 20 Nm
5 - Cap
6 - Connecting bar
❑ for positive cables
7 - Nut
❑ 10 Nm
8 - Plus terminal
❑ to E-box
9 - Screw
❑ 10 Nm
10 - E box
11 - Side panel
12 - Earth tap
❑ 20 Nm
13 - Cover
for positive tap
Volkswagen Technical Site: http://vwts.ru http://vwts.info
14 - Positive tap
❑ 20 Nm
15 - Plus terminal
❑ To starter
16 - Screw
❑ 20 Nm
3 Starter
⇒ “3.1 Assembly overview: starter”, page 25
⇒ “3.2 Removing and installing starter”, page 29
⇒ “3.3 Checking starter”, page 36
1 - Starter
❑ Removing and installing
⇒ “3.2.1 Removing and
installing the starter, ve‐
hicles with 5-speed
manual gearbox
(MQ200-5F)”,
page 29
❑ Check
⇒ “3.3 Checking start‐
er”, page 36
2 - Line 30/B+
3 - Nut
❑ 20 Nm
4 - Screw
❑ 2 pieces
❑ 80 Nm
5 - Protective cap
6 - Fixing nut for line holder
❑ 20 Nm
3. Starter 25
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Electrical system - Edition 02.2018
1 - Starter
❑ Removing and installing
⇒ “3.2.2 Removing and
installing the starter, ve‐
hicles with 5-speed
manual gearbox
(MQ250-5F)”,
page 31
❑ Check
⇒ “3.3 Checking start‐
er”, page 36
2 - Screw
❑ 2 pieces
❑ 80 Nm
3 - Earth cable
❑ Depends on equipment
4 - Nut
❑ Depends on equipment
❑ 20 Nm
5 - Connector
6 - Nut
❑ 2 pieces
❑ 20 Nm
7 - Cap
8 - Line 30/B+
9 - Nut
❑ Depends on equipment
❑ 20 Nm
10 - Earth cable
❑ Depends on equipment
11 - bracket for wire harness
3.1.3 Assembly overview - starter, vehicles with 6-speed manual gearbox 02U
(MQ200-6F)
1 - Starter
❑ Removing and installing
⇒ “3.2.3 Removing and
installing the starter, ve‐
hicles with 6-speed
manual gearbox
(MQ200-6F)”,
page 33
❑ Check
⇒ “3.3 Checking start‐
er”, page 36
2 - Screw
❑ 2 pieces
❑ 80 Nm
3 - Connector
4 - Line 30/B+
5 - Nut
❑ 20 Nm
6 - Cap
7 - bracket for wire harness
8 - Nut
❑ 20 Nm
3. Starter 27
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Electrical system - Edition 02.2018
1 - Starter
❑ Removing and installing
⇒ “3.2.4 Removing and
installing the starter - ve‐
hicles with automatic
gearbox”, page 35
❑ Check
⇒ “3.3 Checking start‐
er”, page 36
2 - Screw
❑ 80 Nm
3 - Earth cable
❑ Depends on equipment
4 - Nut
❑ Depends on equipment
❑ 20 Nm
5 - Connector
6 - Nut
❑ 20 Nm
7 - Cap
8 - Line 30/B+
9 - Screw
❑ 80 Nm
Note
Removing
– Disconnect battery earth strap
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
– Engage 5th gear.
1.2 l and 1.6 MPI engine
– Remove hose -2-.
– Remove screw -1- and release retaining lugs -arrows-.
1.2 TSI engine
3. Starter 29
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
– Unscrew the nut -arrow- and remove the bracket for the ca‐
bles.
Note
Always use a new self-locking nut to attach the earth strap and
the positive cable (see ⇒ Electronic Catalogue of Original
Parts“ETKA” ).
Caution
Tightening torques
♦ ⇒ “3.1.1 Assembly overview - starter, vehicles with 5-speed
manual gearbox MQ200-5F”, page 25
Note
Removing
– Disconnect battery earth strap
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
Vehicles with TDI engine:
– Remove air filter housing ⇒ Engine; Rep. gr. 23 .
Continued for all engines:
– Remove noise insulation ⇒ Engine; Rep. gr. 66 .
3. Starter 31
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Electrical system - Edition 02.2018
– Unscrew nuts -1- and remove earth cable -2- (if present).
– Unscrew nuts -4- and remove bracket -1- for wiring harness.
– Unscrew bolts -2- and -5- and remove the starter -3- by moving
it downwards.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
Note
Always use a new self-locking nut to attach the earth strap and
the positive cable (see ⇒ Electronic Catalogue of Original
Parts“ETKA” ).
Caution
Tightening torques
♦ ⇒ “3.1.2 Assembly overview - starter, vehicles with 5-speed
manual gearbox MQ250-5F”, page 26
Note
Removing
– Disconnect battery earth strap
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
– Remove noise insulation ⇒ Engine; Rep. gr. 66 .
3. Starter 33
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Electrical system - Edition 02.2018
– Unscrew nuts -arrow- from the mounting bracket for wire har‐
ness.
– Screw out bottom fixing screw -arrow- and remove the starter
by moving it downwards.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
Note
Always use a new self-locking nut to attach the earth strap and
the positive cable (see ⇒ Electronic Catalogue of Original
Parts“ETKA” ).
Caution
Tightening torques
♦ ⇒ “3.1.3 Assembly overview - starter, vehicles with 6-speed
manual gearbox 02U (MQ200-6F)”, page 27
Note
Removing
– Remove battery tray
⇒ “1.10.1 Removing and installing the battery tray in the en‐
gine compartment”, page 19 .
Vehicles with 1.4 l TDI engine:
– Remove air filter housing ⇒ Engine; Rep. gr. 23 .
Continued for all vehicles:
3. Starter 35
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
– Unscrew nuts -1- from the top screw and remove the earth
points -2- (if present).
Note
Always use a new self-locking nut to attach the earth strap and
the positive cable (see ⇒ Electronic Catalogue of Original
Parts“ETKA” ).
Caution
Tightening torques
♦ ⇒ “3.1.4 Starter, vehicles with 7-speed automatic gearbox
0CW (DQ200-7F)”, page 28
4 Alternator
⇒ “4.1 Removing and installing alternator”, page 37
⇒ “4.2 Fixing the B+ wire to the AC generator”, page 39
⇒ “4.3 Checking the carbon brushes of the AC generator”,
page 39
⇒ “4.4 Removing and installing voltage regulator”, page 40
⇒ “4.5 Removing and installing V-ribbed belt pulley on alternator”,
page 41
Note
Removing
– Disconnect battery earth strap
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
– Remove the V-ribbed belt ⇒ Engine; Rep. gr. 13 .
Vehicles with 1.0/1.2/1.4 TSI and Common Rail engines:
– Remove noise insulation ⇒ Body Work; Rep. gr. 50 .
– If an air conditioning system is installed, remove the AC com‐
pressor (do not open the refrigerant circuit) and secure to the
side so that the intake hoses are not excessively strained ⇒
Heating, Air Conditioning; Rep. gr. 87 .
– 1.0/1.4;1.6 TSI-CR engine - remove bracket with tensioning
pulley ⇒ Engine; Rep. gr. 13 .
– 1.2 TSI engine - remove guide pulley ⇒ Engine; Rep. gr. 13 .
1.6 TDI-CR engine:
– Unscrew screws -2- and -3- and push charge air cooler pump
- V188- to one side.
– Remove fan shroud ⇒ Engine; Rep. gr. 19 .
All vehicles:
4. Alternator 37
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Electrical system - Edition 02.2018
– Remove the screen cap from the fixing nut of the B+ cable
-1-, unscrew the nut -2- and disconnect the electrical cable.
– Disconnect plug connection -3-.
– Unscrew the fixing nut for the cable holder, loosen the cable
retaining clip in required and put the cable to the side.
Note
Tightening torques
Nut for line holder 3.2 Nm
Fixing screws of the AC generator 23 Nm
Caution
Note
Tightening torques
self-locking nuts for B+ line (-arrow-) 20 Nm
4. Alternator 39
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4. Alternator 41
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Electrical system - Edition 02.2018
4. Alternator 43
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Electrical system - Edition 02.2018
Note
4. Alternator 45
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Electrical system - Edition 02.2018
5 start-stop system
⇒ “5.1 Safety precautions for vehicles with start-stop system”,
page 47
⇒ “5.2 General description”, page 47
⇒ “5.3 Fault recognition and fault display”, page 48
⇒ “5.4 Battery recharging or starting by external source on vehi‐
cles with start-stop system”, page 48
⇒ “5.5 Replacing the battery on vehicles with start-stop system”,
page 48
⇒ “5.6 Voltage stabiliser J532 ”, page 49
⇒ “5.7 Battery monitor control unit J367 ”, page 49
⇒ “5.8 Button for start-stop system”, page 50
Caution
5. start-stop system 47
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Note
Note
5. start-stop system 49
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
6 Front Assistant
⇒ “6.1 Installation location overview - Front Assistant”,
page 51
⇒ “6.2 Removing and installing front assistant system control
unit”, page 52
⇒ “6.3 Removing and installing the retaining plate of the front as‐
sistant system control unit”, page 52
⇒ “6.4 Calibrating the front assistant system”, page 54
6. Front Assistant 51
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Note
Removing
– Switch off the ignition and all electrical consumers!
– Remove control unit cover from the grid in the front bumper.
– Unscrew nuts -1- and remove the unit -2- with retaining plate
and plug -3-.
– Where necessary, remove locking lugs -arrows A-, tilt out con‐
trol unit -1- -arrow B- and push out from the holder -3-.
– Disconnect plug connection -2-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Calibrate the front assistant system
⇒ “6.4 Calibrating the front assistant system”, page 54 .
Tightening torques
♦ ⇒ “6.1 Installation location overview - Front Assistant”,
page 51
Note
The adjusting screws -1- in the new retaining plate are already
pre-adjusted. If necessary, correct the adjustment ⇒ page 53 .
6. Front Assistant 53
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
90 – Gauges, instruments
1 Dash panel insert
⇒ “1.1 General description ”, page 55
⇒ “1.2 The self-diagnostic function of the dash panel insert”, page
56
⇒ “1.3 Adjust/replace dash panel insert”, page 56
⇒ “1.4 Removing and installing the dash panel insert ”,
page 56
⇒ “1.5 Contact assignment of plug connection on the dash panel
insert”, page 57
⇒ “1.6 Warning lights in the dash panel insert”, page 57
⇒ “1.7 Service interval display”, page 58
Note
♦ Washwater deficit
♦ Door and tailgate warning
♦ Diesel particle filter
♦ Immobiliser
♦ Brake pad wear
♦ Automatic gearbox lock
Note
Vehicles with interface for access and start system (keyless start
authorisation) - when teaching the keys according to the instruc‐
tions in the ⇒ Vehicle diagnostic tester process.
Removing
– Pull steering wheel out fully and lock it in its lowest position.
– Remove panel protection shield with top steering column cov‐
er -1-.
– Press the catch -1- and disconnect the connector by tilting out
the clamp -arrow-.
Installing
Installation is performed in the reverse order, pay attention to the
following points.
Tightening torques
Fixing screws for dash panel insert 1.5 Nm
Note
Note
Note
Note
1 - Multi-functional steering
wheel
❑ Description, removing
and installing
⇒ “6 Multi-functional
steering wheel”,
page 94
2 - Radio
❑ installed in centre con‐
sole
❑ Removing and installing
⇒ “1.4 Removing and in‐
stalling a radio ”,
page 62
❑ Plug connections on the
radio
⇒ “1.5 Plug connections
on the radio”,
page 64
3 - Roof aerial
❑ AM / FM and DAB re‐
ceivers
❑ with aerial amplifier
❑ Removing and installing
⇒ “4 Replacing aerials,
aerial modules and aer‐
ial cables”, page 82
4 - Rear window aerial - R130-
❑ FM2 reception
❑ Spaceback type with
panoramic roof also
has:
♦ a panoramic roof aerial -
AM/FM receiver
♦ a side window aerial rear left - DAB receiver
❑ Removing and installing ⇒ Body Work; Rep. gr. 64
Note
♦ Before removing, take out any data media in the unit ⇒ Radio
Operating Instructions .
♦ The procedure for the installation work is the same on radios
“Blues” and “Swing”.
Removing
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
– Switch off the radio, all electrical components and take out the
ignition key.
Note
Note
Note
Note
Note
Removing
– Switch off the radio, all electrical components and take out the
ignition key.
– Carefully unlock the cover frame -1- of the navigation menu
with the removal wedge - 3409- .
Note
Note
Note
Before removing, take out any data media in the unit ⇒ Infotain‐
ment Operating Instructions .
Removing
– Switch off infotainment and all electrical components and re‐
move the ignition key.
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
– Carefully prise off top cover for infotainment -1- with the re‐
moval wedge - 3409- (start from bottom edge of the cover.
Blues:
Swing:
Swing up to CW 21/2017:
Spring as of CW 22.2017:
– Insert unlocking tools into the openings in the display unit
-see fig.- until there is an audible click.
– Pull on the release tools -arrows- to remove the display unit
-1-.
All radios:
Note
When pushing the navigation system in, do not under any cir‐
cumstances press on the display or buttons. This may damage
the unit.
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
– Carefully prise off top cover for infotainment -1- with the re‐
moval wedge - 3409- (start from bottom edge of the cover.
Note
When inserting into the dash panel, do not press on the display
or on the operating button, otherwise the display unit may be
damaged.
– Insert the release tools - T10057- into the bores of the unit,
until they click audibly into place.
– Remove unit -1- from the bracket by pulling on the release
tools arrows -arrows-.
– Loosen the release tools by pressing on the clips and remove
them from unit.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
When replacing, couple the Infotainment control unit (see
⇒ “3.7 Electronic anti-theft coding”, page 79 ).
Tightening torques
Tighten the screws -3- for attaching the 1.5 Nm
infotainment control unit
Note
Note
Result of phase 2:
“Diagnosis OK” or “Not OK” is displayed on the unit's display.
Diagnosis OK:
Activation has been successful and the unit can be operated by
pressing the ► button or after a time limit (approx. 10 sec) for
station tuning, see ⇒ BASIC infotainment operating instructions .
Not OK:
To be operated, all the system components must be connected
to the unit.
If the unit identifies that one of the components listed below is not
connected, “Not OK” and the abbreviation for the component that
the unit has not recognised is shown on the display (max. eight
components, depending on equipment):
LF - Front left speaker
RF - Front right speaker
LR - Rear left speaker
RR - Rear right speaker
A1 - Primary aerial
A2 - Secondary aerial
USB - USB connection
AUX - Connection for external audio sources (AUX)
The unit is then switched off by pressing the ► button or after a
period of time (approx. 10 sec).
Once the indicated components have been connected, repeat the
procedure from phase 1B.
2. Service mode
For information only:
Phase 1:
– Press the button to turn on the unit (on/off).
Phase 2:
– Press the SETUP button for approximately 5 seconds.
In service mode, you can navigate by using the ◄ and ► buttons
to view three items of information.
Part NO - Number of the unit
HW - Hardware
SW - Software
4.2.1 Removing and installing the roof aerial for radio up to CW 21.2015
Note
Before installing the radio aerial, switch off all electrical consumers and take out the ignition key.
1 - Aerial rod
2 - Aerial base with integrated
amplifier
❑ to remove and install:
♦ Detach the moulded head‐
liner up to the A-pillars and
carefully unhook the rear
section downwards. For ve‐
hicles with panoramic sun‐
roof, lower the moulded
headliner completely ⇒
Body Work; Rep. gr. 70 .
3 - Connection for the antenna
cable going to the radio
4 - Hexagon nut with serrated
washer
❑ 6 Nm
❑ hexagonal nut is con‐
nected to serrated
washer by a plastic ring
❑ apply contact grease on
the inside of roof in the
area of the serrated
washer
5 - Roof
Note
1 - Aerial rod
❑ can be removed
2 - Aerial base with integrated
amplifier
❑ to remove and install:
♦ Detach the moulded head‐
liner up to the A-pillars and
carefully unhook the rear
section downwards. For ve‐
hicles with panoramic sun‐
roof, lower the moulded
headliner completely ⇒
Body Work; Rep. gr. 70 .
3 - Hexagon nut with serrated
washer
❑ 6 Nm
❑ hexagonal nut is con‐
nected to serrated
washer by a plastic ring
❑ apply contact grease on
the inside of roof in the
area of the serrated
washer
4 - Aerial cable to radio
❑ White plug
5 - Aerial cable to telephone
❑ Lilac plug
❑ not assigned
6 - Aerial cable to navigation
❑ Blue plug
7 - Aerial cable to radio
❑ black plug
❑ Reception of digital programme
Note
Removing
– Detach the moulded headliner up to the A-pillars and carefully
unhook the rear section downwards. For vehicles with panor‐
amic sunroof, lower the moulded headliner completely ⇒ Body
Work; Rep. gr. 70 .
– Release and pull off the connector -1- on the aerial cables.
– Unscrew bolt -3-.
– Open holding clamp -2- and remove the aerial.
Installing
– Put aerial in position and press down the holding clamp -2-
until it clicks into place.
– Tighten fixing screw.
– Further installation occurs in reverse order.
Tightening torques
Fixing screw for aerial, Pos. -3- 6 Nm
Note
Removing
– Removing the dash panel ⇒ Body Work; Rep. gr. 70 .
Version 1:
– Push aerial -1- from underneath off the mount on the dash
panel cross member -arrow-.
Version 2:
– Release and remove the GPS aerial -2- with bracket -1- out of
the retaining tab -arrows-.
– Release GPS aerial -1- from the retaining tabs, arrows -A- and
-B- and take out of the bracket -2-.
– Unlock and remove the aerial connection.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– The aerial lug/bracket, see illustration, locks the correct posi‐
tion.
Note
The GSM aerial is located on the bracket of the control unit for
emergency call module and communication unit - J949- behind
the dash panel on the driver's side.
– Switch off the ignition and all electrical consumers!
– Place the ignition key outside the vehicle to avoid accidentally
turning on the ignition.
– Remove the side vent from the dash panel on the driver's side
⇒ Heating, Air Conditioning; Rep. gr. 80 .
– Remove the side cover on the dash panel -1- on the driver's
side in -direction of arrow-.
– Remove the light switch
⇒ “2.1 Removing and installing light switch”, page 207 and the
headlight range control adjuster
⇒ “2.2 Removing and installing the headlight range control ad‐
juster”, page 207 .
– Push off the retaining tab in direction of arrow -A- and then
slide the aerial -1- out of the bracket -2- in direction of arrow
-B-.
– Unlock and remove the aerial connection.
Installing
Installation is carried out in the reverse order.
Note
5 Telephone system
⇒ “5.1 Mobile phone pre-installation”, page 92
⇒ “5.2 Removing and installing the control unit for the mobile
phone operating electronics J412 ”, page 92
⇒ “5.3 Removing and installing the microphone for the telephone
R38 ”, page 93
Note
1- Navigation system/infotainment
2- Door speakers
3- Microphone for the telephone - R38- , in the interior light
5. Telephone system 93
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Note
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
– Carefully lever the plate with switch units -2- out of the steering
wheel -1- using the removal wedge - 3409- -arrows-.
– Disconnect plug.
Note
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
– Lever off the cover -1- using the disassembly wedge - 3409-
-arrow-.
– Detach USB charging module -1- from the panel detents ar‐
rows -A- -2- in the direction of the arrow -B-
Installing
Installation is carried out in the reverse order.
8 Loudspeaker arrangement
⇒ “8.1 Removing and installing front bass speaker and rear full-
range speaker”, page 99
⇒ “8.2 Removing and installing the front treble speaker”,
page 99
Note
♦ It is important to remove all the drill swarf from the door since
it can otherwise lead to corrosion.
♦ Any damage to the paintwork which is caused by drilling out
the rivets must be repaired immediately by a specialist.
Installing
Installation is carried out in the reverse order.
– Attach the new speaker with matching blind rivets.
8. Loudspeaker arrangement 99
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
– Carefully drill out the heads of the plastic rivets -1- with a suit‐
able drill and remove the speaker -2-.
– Remove remains of the plastic rivets (cut off, grind down).
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Secure new speaker -2- with screws -3- (see ⇒ Electronic
Catalogue of Original Parts “ETKA” ).
Tightening torques
Component Nm
Fixing screws for speakers 0.5 Nm
9 SmartLink system
⇒ “9.1 SmartLink system - general instructions”, page 101
Caution
10 SmartGate system
⇒ “10.1 SmartGate system - general notes”, page 102
⇒ “10.2 SmartGate system - check the correct function”,
page 103
⇒ “10.3 Removing and installing the control unit for wireless data
transfer J1070 (SmartGate)”, page 104
⇒ “10.4 Set the parameters for the WLAN connection”,
page 105
⇒ “10.5 Update firmware”, page 106
Caution
Caution
Note
Connection problems
If the connection fails, then check the following points:
♦ Are the conditions for a successful connection fulfilled?
♦ Does SmartGate show up in the list of available WLAN net‐
works?
♦ Was password required for validating the connection entered
correctly?
♦ Is the communications equipment to be connected possibly
still connected to another WLAN network?
If the above mentioned points are okay, and the connection still
fails, then check the state of the LED display on the control unit
for wireless data transfer - J1070- (SmartGate) located under the
driver's seat.
If the LED display -arrow- on the control unit:
♦ is unlit or lit red, the device is not OK, check the electrical wiring
as per ⇒ Current flow diagrams, Electrical fault finding and
Fitting locations; if needed, replace the SmartGate control unit
♦ red flashing - this is a self-test, wait for the test to complete (on
initial activation)
♦ lit green – the device is OK, no user is connected
♦ green flashing - the device is OK, at least one user is connec‐
ted and the SmartGate application is active on the connected
communication device (if you connect without an active appli‐
cation - the LED display is lit green)
♦ flashing red and green - the device is OK; and still in production
mode (indicates production mode, for example in Production,
where multiple vehicles with SmartGate exist at one location)
♦ orange (red and green at the same time) – the device is in
upgrade mode, wait for this mode to complete
Disconnecting
The connection to SmartGate can be disconnected in one of the
following ways:
♦ by disconnecting the connection to SmartGate on the connec‐
ted communications device
♦ by disabling WLAN on the connected communications device
♦ by switching off the ignition and removing the ignition key for
more than 5 s (for vehicles with an ignition starter switch, by
switching off the ignition and opening the driver door)
– Remove control unit -2- from the Velcro fastener and, taking
the lengths of the connected cables into consideration, re‐
move the unit.
– Disconnect plug connection -1-.
– To pull off the connector, press the latch -1-, and release the
connector by tilting out the bar -arrow-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Fit the unit control close to the seat cross-member on the level
surface of the floor covering (see figure)
– The electrical wiring loom for the control unit must not be under
tension.
– Press the control unit securely onto the floor covering.
– Do the following when replacing the control unit:
♦ Update firmware ⇒ “10.5 Update firmware”, page 106
♦ Check functionality
⇒ “10.2 SmartGate system - check the correct function”, page
103
Caution
Update data from the ŠKODA website are needed for the firm‐
ware update.
During the entire upgrade process, make sure that the ignition is
on, or the engine is running (avoid starting the engine during the
upgrade procedure).
Update procedure:
– Download the update data for SmartGate from the ŠKODA
website; save them on the communications device (one file).
– Switch on WLAN on the communications device.
– Switch on the ignition and start the engine.
– Connect the communications device with SmartGate.
– Open the web browser on the communications device, and
enter the address »HTTP://192.168.123.1/index.html«.
– At the bottom of the SmartGate menu that appears, select the
firmware upgrade menu item.
– Select the update data stored on the communications device.
– Pressing “start update” copies the update data to SmartGate
(copying takes about 5 min).
– After downloading the data and confirming “perform update”,
the update starts (the update process takes approx. 2 min).
– After completing firmware update, the SmartGate is restarted.
Note
♦ During the update process, the LED display on the control unit
for control unit for wireless data transfer - J1070- -arrow- lights
up orange (red and green at the same time).
♦ After completing the update and restarting the SmartGate, the
LED display -arrow- lights up/flashes green (see
⇒ page 104 ).
Note
Removing
– Switch off the ignition and all electrical consumers!
– Place the ignition key outside the vehicle to avoid accidentally
turning on the ignition.
– Remove the side vent from the dash panel on the driver's side
⇒ Heating, Air Conditioning; Rep. gr. 80 .
– Remove the side cover on the dash panel -1- on the driver's
side in -direction of arrow-.
– Remove the light switch
⇒ “2.1 Removing and installing light switch”, page 207 and the
headlight range control adjuster
⇒ “2.2 Removing and installing the headlight range control ad‐
juster”, page 207 .
– Unlock and disconnect the plug of the control unit for emer‐
gency call module and communication unit - J949- .
– Push the retaining tab in direction of arrow -A- and then slide
the control unit for emergency call module and communication
unit - J949- -1- out of the bracket -2- in direction of arrow -B-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Slide the control unit into the bracket up to the stop until the
retaining tab locks into place, arrow -A-.
– Unscrew the screw on the control unit from below and remove
the battery cover.
– Replace the battery and re-install the control unit.
Caution
Note
– Unlock by pulling out the locking clip -3- and detach the hose
connection -2- from the spray nozzle.
– Disconnect the plug connection -1- of the heated nozzles.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Adjust the spray nozzles ⇒ Maintenance ; Booklet Rapid .
– Push the extractor for wiper arms - T10369/1- , Pos. -2-, onto
the arm, as shown in the illustration.
Note
– Release the wiper arm -4- from the shaft by turning the pres‐
sure screw -1-.
Installing
– Switch wiper motor on and off and run until it is in park position.
– Position the wiper arms (shorter wiper arm on the driver's side)
so that:
– When installing, insert the rig pin -2- into the rubber bearing
-1-.
Tightening torques
Fixing screws for wiper motor with linkage 7 Nm
Installing
Note
Lever -2- is attached to the motor shaft -1- and cannot be disas‐
sembled. The lever position is not configured.
Caution
Removing
– Switch off all electrical components and take out the ignition
key.
– Removing interior rear-view mirror ⇒ Body Work; Rep. gr. 68 .
– Disconnect plug -1- from sensor -2-.
– Lever the sensor -1- carefully and slowly from the retaining
plate -2- at the recess -3- using a suitable cross-head screw‐
driver.
Note
When removing, make sure to lever off the complete sensor and
not only the upper shell of the sensor.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
Caution
Note
– Insert the sensor -1- into the retaining plate on the windscreen
-2- and press firmly.
Note
Caution
Removing
Note
Note
– Carefully lever the sensor for rain and light detection - G397-
Pos. -2- out of the retaining frame from above starting from the
front windscreen.
– Unlock and pull off connector -1-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
Caution
Note
Note
– When replacing, the new sensor must be coded with the ⇒ Ve‐
hicle diagnostic tester.
Caution
Risk of damaging the sensor for rain and light detection elec‐
tronics.
♦ When disconnecting the sleeve parts, do not insert the
screwdriver until the electronics of the sensor for rain and
light detection.
♦ Do not touch the electronics of the sensor for rain and light
detection.
– Remove sensor for rain and light detection electronics -2- from
the old upper part -1- and insert into the new part.
– Lock the upper part of the sleeve with the optical unit and the
protective cap to the bottom part of the sleeve.
– Install the sensor for rain and light detection
⇒ “2.5 Removing and installing sensor for rain and light de‐
tection G397 , vehicles from CW 22.2015”, page 123 .
Note
♦ There are various bushings for the Rain and light detector
sensor - G397- from different manufacturers.
♦ The sensor bushing with optical unit is also supplied with re‐
taining clips as a spare part. These must be removed for
vehicles that do not require retaining clips.
Work procedure
– Remove the sensor
⇒ “2.5 Removing and installing sensor for rain and light de‐
tection G397 , vehicles from CW 22.2015”, page 123 .
Caution
– Attach cushion -2- with the protective foil -1- on the sensor
-3-.
– Press the cushion onto the sensor -2- through the transparent
foil -1-, so that there are no bubbles between the foil and sen‐
sor.
– Carefully pull the transparent protective foil -1- off the cushion
-2-.
– Install the Rain and light detector sensor - G397-
⇒ “2.5 Removing and installing sensor for rain and light
detection G397 , vehicles from CW 22.2015”, page 123 .
– Place an M6 nut -2- on the fixing nut (does not apply to Space‐
back model).
– Using a standard commercially available small two-arm ex‐
tractor -1-, undo the wiper arm -3- from the shaft.
– Unscrew nut and remove wiper arm.
Installing
– When the ignition is switched on, switch wiper motor on and
off and run until it is in park position.
– Position wiper arm with wiper blade and loosely secure with
nuts.
– Set final position of wiper arm in accordance with the figure.
The value -a- is:
Rapid 42±2 mm
Rapid Spaceback
Version -I- 183±2 mm
Version -II- 52±2 mm
– Tighten the fixing nuts.
– Perform a functional and setting check.
Tightening torques
Fixing nuts for wiper arms 12 Nm
All vehicles:
– Unplug connector -3- at wiper motor.
– To unlock, turn the locking clip at the hose connection and
detach hose -2- for spray nozzle.
– Unscrew nuts -arrows- and remove wiper motor -1-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Take fitting position of implementation into account:
Rapid:
– Recess in the rear window implementation-arrow- is located
at the bottom, from the inside.
Rapid Spaceback:
– The recess in the rear window implementation -arrow- is lo‐
cated at the top, from the outside.
– Set end position of wiper arm with wiper blade
⇒ “3.1 Removing and installing the wiper arm with wiper blade
and setting its final setting”, page 129 .
Tightening torques
Fixing nuts for wiper arms 7 Nm
Note
If the spray field is uneven due to impurities within the spray noz‐
zle, remove the spray nozzle and clean it with water against the
spraying direction. Purging the nozzle with compressed air
against the spraying direction is then permitted. Do not use any
objects for cleaning spray jets!
Remove nozzle
– Unclip the cap -1- from the retaining tabs and fold down.
– Carefully push out the nozzle -2- -arrow-.
Installing
– Run wiper until it is in park position, insert the spray nozzle in
the correct position in the wiper motor shaft and subsequently
adjust ⇒ Maintenance ; Booklet Rapid .
Note
If the spray field is uneven due to impurities within the spray noz‐
zle, remove the spray nozzle and clean it with water against the
spraying direction. Purging the nozzle with compressed air
against the spraying direction is then permitted. Do not use any
objects for cleaning spray jets!
Remove nozzle
– Remove lamp for high level brake light
⇒ “7.1.2 Removing and installing the high level brake light -
Rapid Spaceback”, page 167 .
– Unlock the latches -arrows- and remove the spray nozzle -1-
out of the light towards the rear.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Press the nozzle into the assembly opening until it audibly
locks into place.
Check proper operation after installing.
Note
– Press off the catches arrows -A- using a small screwdriver and
push the lift cylinder -1- out of the bumper arrow -B-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Push the lift cylinder into the brackets in the bumper until it
clicks audibly into place.
– Hoses with angled pieces must click audibly into the connec‐
tions on the lift cylinders for spray nozzles.
– Install bumper.
– After completing the assembly work bleed the headlamp
cleaning system
⇒ “4.3 Bleed the headlamp cleaning system”, page 133 .
– Start engine.
– Switch on headlight.
– Operate headlamp cleaning system several times (3 -5 pulses
for an operating duration of each 3 s).
– If necessary repeat this bleeding procedure until a perfect
functioning of the lift cylinders for headlamp cleaning system
and for spray nozzles is achieved.
1 - Headlight housing
❑ Removing and installing
⇒ “1.2 Removing and in‐
stalling headlight”,
page 138
❑ Adjust
⇒ “1.8 Setting the head‐
light beam”, page 146
❑ Replace attachment
brackets
⇒ “1.5 Replace head‐
light fixing brackets”,
page 144
❑ Change headlights for
right-hand and/or left-
hand traffic
⇒ “1.7 Change headlight
for right-hand and/or
left-hand traffic”,
page 145
2 - Light bulb for low beam light
❑ H7
❑ Replace
⇒ “1.3.1 Replacing H7
bulb for low beam light”,
page 139
3 - Rubber cap
4 - Headlight range control mo‐
tor
❑ Removing and installing
⇒ “1.4 Removing and in‐
stalling headlight range
control motor”,
page 143
5 - Plastic cap
6 - Rubber cap
7 - Light bulb for daylight driving light and main beam
❑ H15
❑ Replace ⇒ “1.3.2 Replacing H15 bulb for daylight driving light and main beam”, page 140
8 - Light bulb for the parking light
❑ W5W
❑ Replace ⇒ “1.3.4 Replacing W5W bulb for parking light”, page 142
9 - Clamping device
10 - Light bulb for the turn signal light
❑ PY21W
❑ Replace ⇒ “1.3.5 Replacing PY21W bulb for turn signal light”, page 143
1 - Bolts
❑ 1.5 Nm
2 - Cover
3 - LED module
❑ Controls the daytime
running light and park‐
ing light function
❑ Removing and installing
⇒ “1.6 Removing and in‐
stalling LED module”,
page 144
4 - Bolts
❑ 3.5 Nm
5 - Hollow screw
❑ Adjusting element for
exact position adjust‐
ment of the headlight in
the body
6 - Headlight housing
❑ Removing and installing
⇒ “1.2 Removing and in‐
stalling headlight”,
page 138
❑ Adjust
⇒ “1.8 Setting the head‐
light beam”, page 146
❑ Replace attachment
brackets
⇒ “1.5 Replace head‐
light fixing brackets”,
page 144
❑ No headlight adjust‐
ment for right or left traf‐
fic
7 - Headlight range control motor
❑ Removing and installing ⇒ “1.4 Removing and installing headlight range control motor”, page 143
8 - Light bulb for low beam light
❑ H7
❑ Replace ⇒ “1.3.1 Replacing H7 bulb for low beam light”, page 139
9 - Rubber cap
10 - Plastic cap
11 - Lamp socket for the turn signal light
12 - Light bulb for the turn signal light
❑ PY21W
❑ Replace ⇒ “1.3.5 Replacing PY21W bulb for turn signal light”, page 143
13 - Rubber cap
14 - Light bulb for main beam
❑ H7
❑ Replace ⇒ “1.3.3 Replacing bulb for main beam H7 ”, page 141
Note
Note
WARNING
Note
♦ Do not touch the glass when changing the light bulb. The re‐
maining finger print would evaporate through the heat of the
switched on bulb and condense on the reflector, which impairs
the luminosity of the headlight.
♦ When installing the rubber cap, pay attention to the correct
fitting. Water ingress destroys the headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
♦ On vehicles with diesel engines, the fuel filter and its holder
must be removed and placed to the side in order to facilitate
an easier access to the right bulb. Do not separate the hoses.
♦ The cover in the wheelhouse liner can also be removed in or‐
der to facilitate an easier access to the bulb.
Removing
– Remove rubber cap for headlight -2-.
– Release and remove the bulb -1- from the catches by pendular
movement and pulling force -arrows-.
– Disconnect plug connection -2-.
Installing
Installation is carried out in the reverse order.
WARNING
Note
♦ Do not touch the glass when changing the light bulb. The re‐
maining finger print would evaporate through the heat of the
switched on bulb and condense on the reflector, which impairs
the luminosity of the headlight.
♦ When installing the rubber cap, pay attention to the correct
fitting. Water ingress destroys the headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
Removing
– Left side - remove the battery to get better access to the bulb
⇒ “1.6 Removing and installing battery”, page 13 .
– Remove rubber cap for headlight -1-.
– Turn the bulb -1- to the left -arrow- and remove from the head‐
light housing.
Installing
Installation is carried out in the reverse order.
WARNING
Note
♦ Do not touch the glass when changing the light bulb. The re‐
maining finger print would evaporate through the heat of the
switched on bulb and condense on the reflector, which impairs
the luminosity of the headlight.
♦ When installing the rubber cap, pay attention to the correct
fitting. Water ingress destroys the headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
Removing
– Remove rubber cap for headlight -1-.
– Release and remove the bulb -1- from the catches by pendular
movement and pulling force -arrows-.
– Disconnect plug connection -2-.
Installing
Installation is carried out in the reverse order.
Note
♦ Do not touch the glass bulb with bare hands when changing
the bulb, use clean material gloves. The remaining finger print
would evaporate through the heat of the switched on bulb and
condense on the reflector, which impairs the luminosity of the
headlight.
♦ When installing the rubber cap, pay attention to the correct
fitting. Water ingress destroys the headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
Removing
– Remove rubber cap -1-.
Note
♦ Do not touch the glass bulb with bare hands when changing
the bulb, use clean material gloves. The remaining finger print
would evaporate through the heat of the switched on bulb and
condense on the reflector, which impairs the luminosity of the
headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
Removing
– Turn the socket -4- towards the left and remove.
– Replace defective light bulb.
Installing
Installation is carried out in the reverse order.
Note
When installing the caps, pay attention to the correct fitting. Water
ingress destroys the headlight.
Note
– Remove screws -arrows- and cover with LED module -1- from
the headlamp, taking into account the connected cable
lengths.
– Release connector and pull it off.
– Unscrew the screws, arrows -A- and LED module -1- From the
detents, arrows -B-.
Installing
Installation is carried out in the reverse order.
Note
Right-hand drive:
– Forcefully press on the middle area of the foil -B-.
– Carefully pull off the auxiliary part of the foil -A- from the head‐
light.
Only the non-transparent part of the protective foil remains on the
lens -B-.
Note
Note
1 - Bolts
❑ 3.5 Nm
2 - Hollow screw
❑ Adjusting element for
exact position adjust‐
ment of the headlight in
the body
3 - Cover for adjustment ele‐
ment
❑ no spare part
4 - Screw
❑ 1.5 Nm
5 - Setting element
❑ no spare part
6 - Headlight housing
❑ Adjust
⇒ “1.8 Setting the head‐
light beam”, page 146
❑ Removing and installing
⇒ “1.2 Removing and in‐
stalling headlight”,
page 138
❑ Replace attachment
brackets
⇒ “2.4 Replace attach‐
ment brackets”,
page 154
❑ Change headlights for
right-hand and/or left-
hand traffic
⇒ “2.8 Change headlight
for right-hand and/or
left-hand traffic”,
page 158
7 - LED module Volkswagen Technical Site: http://vwts.ru http://vwts.info
❑ Controls the daytime running light, parking light and flashlight function
❑ Removing and installing ⇒ “2.7 Removing and installing LED module”, page 157
8 - Bolts
❑ 1.5 Nm
9 - Gas discharge lamp with integrated ignition coil
❑ D5S
❑ Replace ⇒ “2.3.1 Replacing the D5S gas discharge lamp”, page 150
10 - Bolts
❑ 1.5 Nm
11 - Holder for actuator
12 - Headlight range control motor
❑ Removing and installing
⇒ “2.5.2 Removing and installing the control motor for headlamp range control - as of CW 22/2017”, page
155
13 - Bolts
❑ 1.5 Nm
14 - Plastic cap
15 - Bolts
❑ 1.5 Nm
16 - Power module for headlights
❑ Removing and installing
⇒ “2.6 Removing and installing the power output module for headlight”, page 157
WARNING
Note
♦ Do not touch the glass when changing the light bulb. The re‐
maining finger print would evaporate through the heat of the
switched on bulb and condense on the reflector, which impairs
the luminosity of the headlight.
♦ When installing the cover, pay attention to the correct fitting.
Water ingress destroys the headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
Removing
– Remove headlight
⇒ “1.2 Removing and installing headlight”, page 138 .
– Unscrew the screws -arrows- and remove the cover -1-.
Variant 1:
Variant 2:
– Release connector and pull it off.
Note
Tightening torques
Fixing screws for gas discharge lamp 1.5 Nm
cover
WARNING
Note
♦ Do not touch the glass when changing the light bulb. The re‐
maining finger print would evaporate through the heat of the
switched on bulb and condense on the reflector, which impairs
the luminosity of the headlight.
♦ When installing the rubber cap, pay attention to the correct
fitting. Water ingress destroys the headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
Removing
– Left side - remove the battery to get better access to the bulb
⇒ “1.6 Removing and installing battery”, page 13 .
– Remove rubber cap for headlight -2-.
– Turn the bulb -1- to the left -arrow- and remove from the head‐
light housing.
Installing
Installation is carried out in the reverse order.
Note
♦ Do not touch the glass bulb with bare hands when changing
the bulb, use clean fabric gloves. The remaining finger print
would evaporate through the heat of the switched on bulb and
condense on the reflector, which impairs the luminosity of the
headlight.
♦ When installing the rubber cap, pay attention to the correct
fitting. Water ingress destroys the headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
Removing
– Remove rubber cap -1-.
Note
♦ Do not touch the glass bulb with bare hands when changing
the bulb, use clean fabric gloves. The remaining finger print
would evaporate through the heat of the switched on bulb and
condense on the reflector, which impairs the luminosity of the
headlight.
♦ Switch off the ignition and all electrical components before
changing the bulb.
Removing
– Turn the socket -4- towards the left and remove.
– Replace defective light bulb.
Installing
Installation is carried out in the reverse order.
Note
Note
When installing the caps, pay attention to the correct fitting. Water
ingress destroys the headlight.
– Remove the screw -arrow-, cover -3- and the adjusting ele‐
ment -2-.
– Turn the actuator -2- in the direction of the arrow -A- and in the
direction of the arrow -B- Remove from the holder -1-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
Note
When installing the cover, pay attention to the correct fitting. Wa‐
ter ingress destroys the headlight.
Note
♦ Correctly install the seal when installing the control unit. Water
ingress destroys the headlight.
♦ Check headlights and adjust if necessary ⇒ Maintenance ;
Booklet Rapid .
Tightening torques
♦ ⇒ “2.1.2 Assembly overview, headlights with xenon discharge
lamps from CW 22/2017”, page 149
Caution
Note
Correctly install the seal when installing the control unit. Water
ingress destroys the headlight.
Tightening torques
♦ ⇒ “2.1.2 Assembly overview, headlights with xenon discharge
lamps from CW 22/2017”, page 149
Note
To make access to the screws for the gas discharge lamp cover
easier, you can also remove the cap in the wheelhouse liner.
Note
When installing the caps, pay attention to the correct fitting. Water
ingress destroys the headlight.
Tightening torques
Fixing screws for gas discharge lamp 1.5 Nm
cover
Note
Note
The catch peg -arrow- is positioned at the front right or front left
of the vehicle.
Note
The housing of the turn signal light -1- must lock in place in the
wing.
Tightening torques
Fixing screw for wheelhouse liner 1 Nm
– Unscrew screw -1-, tilt out the turn signal light -2- a little
-arrow- and remove.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Performing functional tests of all functions.
Removing
– Switch off the ignition and all electrical consumers!
– Remove mirror glass ⇒ Body Work; Rep. gr. 66 .
– Push off catches -arrows-, tilt out the cover -1- a little and re‐
move by moving it upwards.
5 Tail lights
⇒ “5.1 Removing and installing tail light”, page 163
⇒ “5.2 Replacing the light bulbs of the tail light”, page 163
Note
Caution
Tightening torques
Fixing screws for tail light 2.5 Nm
Rapid:
Rapid Spaceback:
Note
– Pinch the retaining tabs in the direction of arrow -A- and pull
the brake light -1- in the direction of arrow -B- out of the sup‐
port.
– Separate electrical plug connection -2-.
Installing
Installation is carried out in the reverse order.
Note
The light strip is fitted with LEDs, which cannot be replaced indi‐
vidually. In the event of a fault, the brake light must be replaced
completely.
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
Removing
– Switch off the ignition and all electrical consumers!
– Attach a strip of commercially available adhesive tape -1- to
the area of the rear lid above the bulb for the additional brake
light.
Note
When installing the additional brake light bulb - M25- , ensure the
seal is seated correctly. Make sure that the seal is undamaged
and that no loops are formed.
– Mount plug.
– Connect hose connection for spray jet. Ensure correct locking
by pulling slightly on the connection.
– Press lamp for high level brake light, starting from the bottom
edge, into the assembly opening until it audibly locks into
place.
– Check the function of the lamp for high level brake light - M25-
and of the rear window spray nozzle.
– E.g. hook a puller -2- from the tool kit or an assembly tool -
T10389- into the opening, arrow -C- in the cover -1-.
– Loosen and remove the cover -1- by pulling on the assembly
tool in direction of arrow -A- and -B-.
All vehicles:
Note
WARNING
8. Fog lights, fog lights with “Corner” function and daylight driving light 171
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Electrical system - Edition 02.2018
Note
Do not touch the glass when installing the light bulb. Your fingers
will leave traces of grease on the glass which then evaporate
when the bulb is switched on causing it to cloud.
Note
GO KESSY variant - without aerials and sensors in the door handles (Pos. 3 and 9), must be unlocked/locked
with the remote control, see ⇒ Rapid Owner's Manual .
1 - Aerial
❑ under the rear bumper
❑ Removing and installing
⇒ “9.4 Install and re‐
move aerial in rear
bumper for entry and
start system R136 ”,
page 175
2 - Aerial
❑ Aerial in the middle of
the luggage compart‐
ment
❑ Removing and installing
⇒ “9.3 Install and re‐
move aerial in luggage
compartment for entry
and start system R137 ”,
page 175
3 - Aerial and sensors
❑ in the outer door handle
on the driver's side
❑ Basic equipment Start
❑ in the case of a fault, re‐
place the complete door
handle ⇒ Body Work;
Rep. gr. 58
4 - Start/stop button - E408-
❑ Removing and installing
⇒ “2.9 Removing and in‐
stalling starter button
E408 ”, page 211
5 - Immobiliser reader coil - D2-
❑ Removing and installing
⇒ “2.9 Removing and in‐
stalling starter button
E408 ”, page 211
6 - Steering lock with control unit for electronic steering column lock - J764- (ESCL)
❑ Removing and installing ⇒ “10.5.2 Removing and installing the electronic steering lock”, page 186
7 - Interface for entry and start system - J965-
❑ next to the glove compartment on front passenger side
❑ Removing and installing ⇒ “9.5 Control unit for keyless entry authorisation”, page 176
8 - Aerial
❑ under the centre console in the centre
❑ Removing and installing
⇒ “9.2 Install and remove interior aerial 1 for entry and start system R138 ”, page 174
9 - Aerial and sensors
❑ in the outer door handle on the front passenger side
❑ in the case of a fault, replace the complete outer door handle ⇒ Body Work; Rep. gr. 58
Removing
– Switch off the ignition and all electrical consumers!
– Remove the centre console ⇒ Body Work; Rep. gr. 68 .
– Loosen the antenna -1- with a lever (e.g. -T10236- ) or by hand
and disconnect the plug.
Installing
– Connect the plug and glue the antenna back to its original in‐
stallation location with double-sided adhesive tape -2-, see
Fig.
Further installation occurs in reverse order.
– Press off catch pegs -arrows-, tilt aerial -1- up and push it out.
– Disconnect plug.
Installing
Installation is carried out in the reverse order.
– Unclip the unit -1- with mounting bracket -2- -arrows- and, tak‐
ing into account the connected lines.
10.1.1 Switch unit on the steering column with mechanical steering lock
1 - Shear bolt
❑ for steering lock housing
❑ 2 pieces
2 - Magnet for ignition key anti-
removal lock - N376-
❑ only on vehicles with au‐
tomatic gearbox
❑ Removing and installing
⇒ “10.9 Removing and
installing ignition key
anti-removal lock sole‐
noid N376 ”, page 189
3 - Ignition key
4 - Lock cylinder
❑ Removing and installing
⇒ “10.6 Removing and
installing lock cylinder”,
page 186
❑ with immobilizer reader
coil - D2-
5 - Steering column combina‐
tion switch - E595-
❑ Removing and installing
⇒ “10.2 Removing and
installing steering col‐
umn combination
switch”, page 181
6 - Restoring ring with slip ring
❑ Removing and installing
⇒ “10.3 Removing and
installing return ring with
slip ring from steering
column combination
switch”, page 184
7 - Screw
❑ 3 pieces
❑ 1.1 Nm
8 - Ignition starter switch - D-
❑ Removing and installing ⇒ “10.7 Removing and installing ignition/starter switch”, page 187
9 - Steering lock housing
❑ Removing and installing ⇒ “10.5.1 Removing and installing the mechanical steering lock”, page 186
10 - Steering column
10.1.2 Switch unit on the steering column with Control unit for electronic steering
column trim panel - J764-
Note
Note
In case of doubt that the return ring is in the centre position, set
the centre position of the return ring
⇒ “10.4 Adjusting centre position for return ring with slip ring”,
page 185 .
Note
– Press off bottom catch -2- in -direction of arrow- and move out
switch -1- from the steering column.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– When removing, the wheels must be in the straight ahead po‐
sition.
– Return ring with slip ring must be in the centre position.
Note
In case of doubt that the return ring is in the centre position, set
the centre position of the return ring
⇒ “10.4 Adjusting centre position for return ring with slip ring”,
page 185 .
Note
♦ Vehicles with ESP and/or with corner light and fog lights with
the “corner light” function (static cornering light) are addition‐
ally fitted with the steering angle sender - G85- , which is
integrated together with the slip ring in one housing. The as‐
sembly work is identical for both types of return rings.
♦ When removing the return ring, the combination switch must
not be removed from the steering column.
Removing
– Disconnect battery earth strap
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
– Remove steering wheel ⇒ Body Work; Rep. gr. 69 .
Note
Note
Before the steering wheel is removed from the shaft, the front
wheels must be brought into the straight ahead position.
Note
The reader coil for the vehicle immobiliser is fixed to the lock cyl‐
inder and cannot be replaced separately.
– Insert ignition key into lock cylinder and turn in such a way that
the marking on the reader coil -1- is opposite the hole in the
lock cylinder -2-.
– Insert steel cable (about ∅ 1.2 mm) into the hole -2- next to
the key.
– Use the steel cable -2- to unlock the securing lever -3- of the
lock cylinder -arrow- and pull the lock cylinder with the inserted
key out of the steering lock housing.
WARNING
Note
Installing
– Insert ignition key into the lock cylinder, turn and insert steel
cable (see removal).
– Insert lock cylinder into the steering lock housing.
Note
♦ Please ensure when inserting the lock cylinder that the con‐
nection for the reader coil of the vehicle immobiliser is lying in
the guideway for the steering lock housing.
♦ If the lock cylinder with the reader coil including the key was
replaced, adapt immobiliser with ⇒ Vehicle diagnostic tester.
Variant 1:
Variant 2:
Both variants:
Note
– After inserting the tools / screwdriver -1- until the stop, the
locking lugs -3- are unlocked.
– Remove the ignition switch in direction of arrow -C- (tools /
screwdrivers must remain plugged in when removing the ig‐
nition starter switch).
Installing
Installation is performed in the reverse order, pay attention to the
following points:
Note
♦ When installing, the ignition starter switch and the lock cylinder
must be in the same position, e.g. “Ignition ON”.
♦ Observe correct mounting sequence of steering wheel and
airbag ⇒ Body Work; Rep. gr. 69 .
– Insert ignition starter switch into the steering lock until there is
an audible click.
– Follow the work procedure when connecting the battery
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
Note
Before the steering wheel is removed from the shaft, the front
wheels must be brought into the straight ahead position.
WARNING
11 Parking aid
⇒ “11.1 Assembly overview - parking aid”, page 191
⇒ “11.2 Removing and installing the parking aid control unit J446
”, page 192
⇒ “11.3 Removing and installing the rear parking aid warning
buzzer H15 ”, page 193
⇒ “11.4 Removing and installing the front parking aid warning
buzzer H22 ”, page 193
⇒ “11.5 Removing and installing rear parking aid senders”,
page 194
⇒ “11.6 Removing and installing front parking aid sender”,
page 195
⇒ “11.7 Parking aid sender holder - assignment, fitting location,
gluing procedure, drilling of holes”, page 196
⇒ “11.8 Self-diagnosis of the parking aid”, page 197
Note
Note
Removing
– Switch off the ignition and all electrical consumers!
– Remove left side trim panel in luggage compartment ⇒ Body
Work; Rep. gr. 70 .
– Unscrew nuts -arrows- and take out parking aid control unit
-1-.
– Unlock and pull off connector -2-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
If the control unit for the parking aid - J446- is replaced:
– Code the control unit ⇒ Vehicle diagnostic tester.
Tightening torques
Fixing nuts for control unit for the parking 2 Nm
aid - J446- (-arrows-)
– Remove the side cover on the dash panel -1- on the driver's
side in -direction of arrow-.
Insert your hand to the side of the dash panel and slide the warn‐
ing buzzer -1- out of the mounting to the side of the relay carrier
-arrow-.
– Disconnect plug connection -2-.
Installing
Installation is carried out in the reverse order.
Note
Removing
– Switch off the ignition and all electrical consumers!
– Remove rear bumper ⇒ Body Work; Rep. gr. 63 .
Note
Removing
– Switch off the ignition and all electrical consumers!
– Remove the front sender-bumper attached to the middle of the
vehicle ⇒ Body Work; Rep. gr. 63 .
– Remove the sender-fog light installed at the edge of the bump‐
er ⇒ “8.2 Removing and installing fog light”, page 170 .
– Remove retaining lugs arrows -A-.
– Press out the sender -1- on the outer side of the shock ab‐
sorber inwards.
– Disconnect plug connection -2-.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Press the sender into the holder until the catches click audibly.
Rear bumper:
Note
Note
– Release the grip with the camera -1- from the catches
-arrows- step by step and remove.
– Unlock and disconnect the connector of the rear view camera.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Press the grip with the camera on the concealed frame step
by step (starting from the left side and left rear tab) into the
assembly opening until the catch pegs click audibly into place.
– Perform a functional test.
1. Interior lights and warning light for front passenger airbag deactivation 201
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Note
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
1. Interior lights and warning light for front passenger airbag deactivation 203
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Note
Removing
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
Note
Removing
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
Note
Removing
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
1. Interior lights and warning light for front passenger airbag deactivation 205
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
– Loosen light -1- from the clips -arrows- and remove it.
Installing
Installation is carried out in the reverse order.
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
2. Switches on the dash panel, in the centre console, in the doors and in the roof cover 207
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
– Put hand through the assembly opening for the air flow vent,
press together the retaining tabs -arrows- and remove the ad‐
juster -A- with installation from the mounting frame.
– Disconnect plug.
Installing
Installation is carried out in the reverse order.
– Unclip the switch for the daylight driving light using a small
screwdriver -2- -1- and press out to the inside of the dash
panel.
– Disconnect plug.
Installing
– Mount plug.
– Push the switch into the assembly opening until it audibly locks
into place -1-.
Note
Removing
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
2. Switches on the dash panel, in the centre console, in the doors and in the roof cover 209
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Note
Removing
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
– Slightly raise the switch carrier -1- at the front -arrow- using
the removal wedge - 3409- and remove.
– Disconnect plug.
– Furthermore the operating switch can be removed by releas‐
ing with a small screwdriver and pushing out of the holder
-1-.
Note
Before the steering wheel is removed from the shaft, the front
wheels must be brought into the straight ahead position.
2. Switches on the dash panel, in the centre console, in the doors and in the roof cover 211
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
Caution
When using the lever tool, mask points where the lever tool is
applied using commercially available adhesive tape.
2. Switches on the dash panel, in the centre console, in the doors and in the roof cover 213
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Electrical system - Edition 02.2018
3 Horn
⇒ “3.1 Removing and installing horn”, page 214
Note
Removing
– Switch off the ignition and all electrical consumers!
– Remove the plenum chamber cover ⇒ Body Work; Rep. gr.
66 .
– Remove bulkhead ⇒ Body work; Rep. gr. 50 .
– Disconnect plug connection -2-.
– Bore out fastening rivets -arrows- and remove alarm horn
-1-.
– f necessary unscrew nut and remove alarm horn from holder.
Installing
Note
6 Immobiliser
⇒ “6.1 General description”, page 218
⇒ “6.2 Immobiliser control unit J362 ”, page 219
⇒ “6.3 Ignition key”, page 219
⇒ “6.4 New identity when changing all the components”,
page 220
⇒ “6.5 System test result (online connection)”, page 220
Note
Before replacing the lock set or the control units, the function
“New identity when changing all the components” must be re‐
trieved.
Note
6. Immobiliser 219
Rapid NH 2013 ➤ , Rapid NH 2014 ➤
Electrical system - Edition 02.2018
Note
97 – Wiring
1 Fuse holder and relay carrier
⇒ “1.1 Removing and installing fuse holder from dash panel”,
page 221
⇒ “1.2 Removing and installing the E-box in engine compartment”,
page 222
⇒ “1.3 Removing and installing relay and fuse holder behind dash
panel on the driver's side”, page 225
⇒ “1.4 Removing and installing the relay of the relay carrier”, page
226
Note
Removing
– Disconnect battery earth strap
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
– Remove the damper below the dash panel on the driver side
⇒ Body Work; Rep. gr. 70 .
– Open cover of fuse holder -arrow- and remove.
– Fold open the cover -3- and slacken the nut of the positive
terminal -2-.
– Slightly press down the catches one after the other using a
screwdriver, then release by tilting the screwdriver in direction
of arrow -A- and fold the fuse box with the positive terminal
-1- to the side in direction of arrow -B-.
– Successively detach the cover -1- from the catches -2- using
a screwdriver, in direction of arrow -A-.
– Swivel out the cover in direction of arrow -B- and remove.
– Unscrew the fixing nuts for the connection cables and remove
the fuse box.
Installing
Installation is carried out in the reverse order.
Tightening torques
Fixing nuts for connection cable M 6 6 Nm
Fixing nuts for connection cable M 5 4.5 Nm
Note
– Unscrew nuts -1- and screw -2- and remove electric cables.
– Press off latches -arrow- and remove the E-Box -2- from the
mounting bracket -1-.
– Mark the position and then disconnect the electrical connec‐
tors and lines underneath the e-box.
Note
– Undo the latch -arrow- and remove mounting bracket -1- from
the bodyshell by moving it upwards.
Installing
Installation is performed in the reverse order, pay attention to the
following points:
– Latch the e-box mounting bracket on to the bodyshell, e-box
in the mounting bracket and e-box housing cover.
– Connecting battery
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
Tightening torques
M6 nuts of the electric cables to 6 Nm
the e-box
M8 screw of the electric cables 6 Nm
to the E-box
Screw for holder in left wheel 2 Nm
arch
Note
Note
2 Control units
⇒ “2.1 Onboard supply control unit J519 ”, page 227
⇒ “2.2 Removing and installing data bus diagnostic interface J533
”, page 229
Note
Removing
The control unit is located below the dash panel on the driver side
and behind the relay carrier.
– Disconnect battery earth strap
⇒ “1.3 Disconnecting and reconnecting battery”, page 10 .
– If present, remove the damping below the dash panel on the
driver side ⇒ Body Work; Rep. gr. 70 .
– Remove “A” pillar trim, bottom left ⇒ Body Work; Rep. gr. 70 .
Vehicles manufactured up to CW 21.2015:
– Unlock and disconnect the plug connections -3- by tilting out
the clamps -2-.
– Detach the control unit -1- from the support by releasing the
latches in direction of arrow -A-.
– Swivel out the control unit in direction of arrow -B- and remove.
Vehicles manufactured as of CW 22.2015:
– Press the catch -1- and tilt out release lever for connectors in
sequence in -direction of arrow-.
Note