Robinson r44 Systems

Robinson R44
Systems
The airframe is primarily a
metal construction. The primary
fuselage is welded steel tubing
and riveted aluminium sheet.
The tailcone is an aluminium

semi-monocoque structure
where the skin carries most
loads.
Induction air enters through a
screened opening on the right
side of the aircraft.
Raven I Raven II
Induction air is mixed with Fuel and air are metered at the
vaporised fuel as it passes fuel control unit but are not
through a venturi in the mixed. The fuel is injected
carburettor. The fuel/air directly into the intake port of
mixture is then delivered to the the cylinder where it is mixed
cylinder intake. with the air just before entering
the cylinder.
A teetering, semi-rigid, type
rotor system is used with 2
aluminium or stainless steel
blades . These are mounted to
the aluminium-forged hub using
coning hinges, while the hub is
mounted to the shaft using a
teetering hinge.
The original blades were

constructed of 2 stainless steel
skins with a honeycomb core
and an aluminium forged root
fitting. In 2010 all blades were
manufactured using aluminium
instead of stainless steel for
better dent protection and
corrosion resistance.
The tail rotor has two all-metal blades and a teetering hub with a fixed coning angle. The
pitch change bearings have self-lubricated liners. The teeter hinge bearings are
elastomeric. The tail rotor blades are constructed with aluminum skins and root fittings.
Maintaining the paint finish will reduce corrosion and erosion.
The engine's power is
transmitted to the rotor system
through a vee-belt sheave using
four double vee-belts.
After the engine has started a clutch actuator is used to tension the belts to allow power
transmission. The clutch actuator switch in the cockpit has a cover to prevent accidental
disengagement during flight.
The fuel tanks use flexible bladders in aluminium enclosures in
order to reduce the risk of post-crash fires.
The fuel tanks are vented through air vents located inside the mast
fairing.
The tanks are interconnected, so that the auxiliary fuel tank that is
located higher feeds the main tank and will empty while there still
remains fuel in the main tank.
There are drain valves provided for each fuel tank sump, as well as for the
gascolator. These should be sampled to check for contamination and to verify
the correct grade has been used.
The Raven I fuel system is gravity fed, while the Raven II uses a fuel pump
system.
Fuel travels from the gascolator to the electric fuel pump, then to the engine
driven pump, then to the fuel control and from there to the flow divider atop
the engine via flexible fire-sleeved hoses.
The gascolator fuel filter incorporates a pressure switch, which activates a fuel
filter warning light.
The electric fuel pump is a 30gph positive displacement pump and is capable of
supplying more fuel than engine demand under all conditions. If the pump
pressure falls below 23psi a pressure switch activates the fuel pump warning
light.
The hydraulic system eliminates feedback forces on the cyclic and collective,
it consists of a pump (driven by the gearbox in case of engine failure), three
servos, a reservoir, and interconnecting lines. Normal pressure is 450 to 500
psi.
One servo is connected to each of the three push-pull tubes which support
the swash plate.
The R44 uses a double ignition
system using 2 magnetos. A
magneto is a small electrical AC
generator driven by the
crankshaft, creating a very high
voltage that is led to the spark
plugs via high-voltage cables.
Using 2 magnetos instead of

one increases safety and The operation of the
reliability and also improves magnetos is via the ignition
combustion. If one magneto switch in the cockpit.
fails, the other will continue to
operate normally, although a
slight decrease in power can be
expected. The same is true if
one of two spark plugs in a
cylinder fails.
The Raven I uses a 14 volt electrical system including a 14 volt alternator and 12 volt battery while
the Raven II uses a 28 volt alternator and 24 volt battery.
In normal operation the engine-driven alternator provides electrical power to the electrical system
and charges the battery. The alternator produces alternating current which is then converted to
direct current using a rectifier and supplied to the busbar that distributes the current to the
electrical components on the aircraft.
Push-to-reset type circuit

breakers are located just in
front of the front left seat
and are marked to indicate
their function and
amperage. The Master
Battery switch on the
console controls the battery
relay which disconnects the
battery from the electrical
system.
DUAL TACHOMETER
An electronic engine and rotor dual tachometer is standard.
Engine tachometer signal is provided by magneto breaker
points. Rotor tachometer signal is provided by two magnetic
senders at the main gearbox drive yoke. Each tachometer is on
a separate circuit with its own circuit breaker. With battery and
alternator switches off, the tachometers continue to receive
power from the battery through a bypass circuit as long as the
clutch actuator switch is in the engage position.
The wet sump oil system installed in the
R44 models uses an oil pump that draws
oil from the oil sump (which is located
inside the engine), routes it through a
filter screen and, if the oil is hot, through
the cooler. From there the oil passes an oil
pressure relief valve and is routed into the
oil gallery of the crankshaft. The oil flows
down into the sump by gravity after it has
passed through the engine. The function
of the relief valve is to reroute excessive oil
directly back to the sump in case of
excessive pressure.
For pre-flight purposes the oil

level can be checked using a
dip-stick, it is scaled in US
Quartz. Minimum level for
takeoff is 7 while maximum is 9.

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Robinson r44 Systems

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Robinson R44

The tailcone is an aluminium

The original blades were

Using 2 magnetos instead of

Push-to-reset type circuit

For pre-flight purposes the oil

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