INSTRUCTION MANUAL

HYDRAULIC INSTALLATION TOOLS

2624
2628

P R

2630

2624HS

04-01-2004
HK1052
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

2
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

C ONTENTS

EU DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9

PREPARATION FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

SERVICING THE TOOL

Good Service Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11

Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14

Tool Assembly Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18

Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Hose Assembly Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

KITS & ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

3
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S AFETY
This instruction manual must be read with particular 5. When repairing or operating Huck installation
attention to the following safety guide lines, by equipment, always wear approved eye protec-
any person servicing or operating this tool. tion. Where applicable, refer to ANSI Z87.1 -
1989
1. Safety Glossary
6. Disconnect primary power source before doing
Product complies with requirements maintenance on Huck equipment.
set forth by the relevant European
directives. 7. If any equipment shows signs of damage, wear,
or leakage, do not connect it to the primary
Read manual prior to using
power supply.
equipment.
8. Make sure proper power source is used at all
Eye protection required while times.
using this equipment.
9. Never remove any safety guards or pintail
Hearing protection required while deflectors.
using this equipment.
10. Never install a fastener in free air. Personal
injury from fastener ejecting may occur.
! WARNINGS - Must be understood
to avoid severe personal injury. 11. When using an offset nose always clear spent
pintail out of nose assembly before installing the
CAUTIONS - show conditions that will dam- next fastener.
age equipment and or structure.
Notes - are reminders of required proce- 12. If there is a pinch point between trigger and
dures. work piece use remote trigger. (Remote trig-
Bold, Italic type and underlining - empha- gers are available for all tooling).
sizes a specific instruction.
13. Do not abuse tool by dropping or using it as a
2. Huck equipment must be maintained in a safe hammer. Never use hydraulic or air lines as a
working condition at all times and inspected on a handle. Reasonable care of installation tools by
regular basis for damage or wear. Any repair operators is an important factor in maintaining
should be done by a qualified repairman trained tool efficiency, eliminating downtime, and in pre-
on Huck procedures. venting an accident which may cause severe
personal injury.
3. Repairman and Operator must read manual prior
to using equipment and understand any Warning 14. Never place hands between nose assembly and
and Caution stickers/labels supplied with equip- work piece.
ment before connecting equipment to any pri-
mary power supply. As applicable, each of the 15. Tools with ejector rods should never be cycled
sections in this manual have specific safety and with out nose assembly installed.
other information.
16. When two piece lock bolts are being used
4. See MSDS Specifications before servicing the always make sure the collar orientation is cor-
tool. MSDS Specifications are available from rect. See fastener data sheet of correct posi-
you Huck representative or on-line at tioning.
www.huck.com. Click on Installation Systems
Division.

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2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

P RINCIPLE OF O PERATION

Piston Travel Piston Travel

PULL PISTON
PINTAIL EJECTOR

DUMP VALVE
D
TRIGGER SWITCH

HYDRAULIC HOSES

Pressurized Oil RETURN PRESSURE

RETURN PRESSURE
PULL PRESSURE
PULL PRESSURE
Return Oil

Pull Pressure (Pull Cycle) Return Pressure (Return Cycle)

Fig. 1(a) Fig. 1(b)

When the trigger is depressed, a solenoid the piston, “unloading” or “dumping” the
operated valve in the POWERIG® directs pressurized fluid back to the tank (Fig 1a).
pressurized hydraulic fluid through the When the trigger is released the solenoid is
PULL hose to the front side of the piston, de-energized and the valve directs pressur-
and allows fluid on the RETURN side to ized fluid to the rear side of the piston and
flow back to the tank (Fig 1a). The piston allows fluid on the PULL side to flow back
and nose assembly collet moves rearward to the tank (Fig. 1b). This causes piston
installing the fastener. When the piston and collet to move forward and pushes the
reaches the end of the PULL stroke, it nose assembly and tool off the swaged
uncovers flats on the rear end of the (installed) fastener. When the piston reach-
unloading valve. These flats are designed es the end of the return stroke, pressure is
to provide a passage for hydraulic fluid built up, causing the power rig to shut off,
from the PULL side to the RETURN side of completing the cycle.

5
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S PECIFICATIONS 2624

7.366
187.1
6.349
161.26
3.583
91 ø 3.484
1.680 88.49
10° R 42.66
ø 2.812
71.42
196.07
7.719

2.063
52.41

Model
2624

• Stroke: 1.687in • Weight: 17 lbs 8oz

• Pull Pressure: 7,400 psi • Return Pressure: 3,200 psi

• Capacity: 30,356 lbs @ 6,500 psi •

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2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S PECIFICATIONS 2624HS

8.50
215.98
7.33
186.28
6.35
161.26
3.583 ø 3.48
91 88.49
1.680
10° R 42.66
ø 2.812
71.42

31.75
ø1.25
196.07
7.719

2.063
52.41

Model
2624HS

• Stroke: 1.687in • Weight: 24 lbs

• Pull Pressure: 7,400 psi • Return Pressure: 3,200 psi

• Capacity: 30,356 lbs @ 6,500 psi •

7
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S PECIFICATIONS 2628

7.74
196.6
6.74
171.3
3.82
96.9 ø 3.86
1.87 98.02
10° R 47.4
ø 2.812
71.42
206.2
8.12

2.22
56.41

Model
2628

• Stroke: 1.812 in • Weight: 20 lbs 8 oz

• Pull Pressure: 7,400 psi • Return Pressure: 3,200 psi

• Capacity: 39,858 lbs @ 6,500 psi •

8
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S PECIFICATIONS 2630
7.904
20.08
6.849
17.4
3.903
9.91 4.437
2.156 11.27
10° 5.476
3.555
9.03
8.648
21.97

2.205
5.6

P R

Model
2630

• Stroke: 1.906 in • Weight: 25 lbs

• Pull Pressure: 7,400 psi • Return Pressure: 3,200 psi

• Capacity: 48,614 lbs @ 6,500 psi •

9
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

P REPARATION FOR U SE
1. Use Huck POWERIG® Hydraulic Unit, or equiva- 3. Connect tool's control switch electrical cord to
lent, that has been prepared for operation per appli- hydraulic unit.
cable instruction manual. Check both PULL and
RETURN pressures, and if required, adjust to pres- 4. Connect hydraulic unit to power supply. Turn unit to
sures given in specifications of this manual. ON. Hold tool trigger depressed for 30 seconds;
depress trigger a few times to cycle tool and to cir-
WARNING - Proper PULL and RETURN pres- culate hydraulic fluid. Observe action of tool and
! sures are important for proper function of check for leaks. Turn unit to OFF.
Installation Tools. Severe personal injury or
damage to equipment may occur without cor- 5. Select nose assembly for fastener to be installed.
rect pressures. Huck Pressure Gauge P/N T- Disconnect tool's control switch electrical cord from
10280 (old style) or the new T124833 is now hydraulic unit; disconnect unit from power supply.
available for checking these pressures using Attach nose assembly to tool.
instructions furnished with the gauge and in
applicable POWERIG® Hydraulic Unit instruc- 6. Reconnect hydraulic unit to power supply.
tion manuals. See Specifications. Reconnect tool's switch control cord to unit. Check
operation of nose assembly; install fasteners in test
2. First, turn hydraulic unit to OFF, and then, discon- plate of correct thickness with proper size holes.
nect power supply from unit. Connect tool's hoses Inspect installed fasteners. If fasteners do not pass
to unit. inspection, see TROUBLESHOOTING to locate and cor-
WARNING - Be sure to connect tool hoses to rect tool malfunction.
!
hydraulic unit BEFORE connecting tool electri-
cal switch cord to unit. Hoses and switch must
be connected in this order and disconnected in
the reverse order to prevent possible severe
personal injury.

S ERVICING THE T OOL

GOOD SERVICE PRACTICES
CAUTION: Keep dirt and other harmful material out of ceeding with maintenance and repair. Use proper hand
hydraulic system, which includes tool, hoses, couplers tools in a clean and well-lighted area. Only standard
and POWERIG Hydraulic Unit. Parts must be kept away hand tools are required in most cases. Where a special
from unclean work surfaces. Dirt in hydraulic system caus- tool is required, the description and part number are
es valve failure in hydraulic unit. given.

Individual parts must be handled carefully and examined • While clamping tool or parts in a vise, and when parts
for damage or wear. Replace parts where required. require force, use suitable soft materials to cushion
Always replace O-rings and Back-up Rings when tool is impact. For example, using a half-inch brass drift,
disassembled for any reason. See applicable Service Kit. wood block and vise with soft jaws greatly reduces pos-
sibility of damaging tool. Remove components in a
WARNING: Inspect tool for damage or wear straight line without bending, cocking or undue force.
! before each use. Do not operate if damaged Reassemble tool with the same care.
or worn, as severe personal injury may occur
• Consult TROUBLESHOOTING section of this manual if a
• The efficiency and life of your tool depends on proper malfunction occurs and then see appropriate
maintenance. Using the manual will help give a clear DISASSEMBLY; ASSEMBLY and/or Component illustration
understanding of the tool and basic maintenance pro- sections.
cedures. Please read this page completely before pro- (continued)
10
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S ERVICING THE T OOL (cont.)

GOOD SERVICE PRACTICES (continued) Tool Maintenance
Whenever disassembled and also at regular intervals
(depending on severity and length of use) replace all
Sealants, Lubricants, Hydraulic Fluid & Service Kits seals, wipers and back-up rings in tool. Service Kits,
• Rub SLIC-TITE TEFLON thread compound, or hoses and extra parts should be kept in stock. Inspect
equivalent, on pipe threads to prevent leaks and for cylinder bore, pistons and piston rods for scored sur-
ease of assembly. CAUTION: Do not use TEFLON faces and excessive wear or damage. Replace as nec-
tape on pipe threads. Particles of shredded tape essary.
cause hydraulic unit valve failure. (SLIC-TITE in
stick form, 503237). Nose Assembly Maintenance
Clean nose assembly often. Dip in mineral spirits, or
• Smear LUBRIPLATE 130AA, or equivalent, on O- similar solvent, to clean jaws and wash away metal
rings and mating surfaces to prevent damaging O- chips and debris. At regular intervals, as experience
rings on rough or sharp surfaces. Also, increases shows, disassemble nose and use a sharp "pick" to
ease of assembly. (LUBRIPLATE in a tube, 502723). remove imbedded particles from grooves of jaws.

• Each Service Kit contains perishable parts for your

specific tool. As foreseeable use may indicate, keep
extra kits (O-rings, Back-up Rings, other standard DISASSEMBLY - ALL MODELS
items) and tool parts in stock. When stock is deplet- For component identification and Parts Lists refer
ed, you can get kit items from any regular retailer of to Figures 8-12.
these items. See kit parts list for: O-ring size
(AS568- number); material; durometer. For kit parts NOTE:
lists and related information, see General Notes. The following procedure is for complete disassembly of
tool. Disassemble only components necessary to
replace damaged O-rings, Quad-Rings, Back-up Rings,
PREVENTIVE MAINTENANCE and worn or damaged components. Always use soft jaw
vice to avoid damage to tool.
System Inspection
Operating efficiency of the tool is directly related to the WARNING: Be sure to disconnect tool's elec-
!
performance of the complete system, including the tool tric control trigger system from Hydraulic Unit
with nose assembly, hydraulic hoses, trigger switch and before disconnecting tool's hoses from unit.
control cord, and POWERIG Hydraulic Unit. Therefore, Before any maintenance is done, DISCON-
an effective preventive maintenance program includes NECT IN THIS ORDER (RECONNECT IN THE
scheduled inspections of the system to detect and cor- OPPOSITE ORDER) to avoid possible severe
rect minor troubles. personal injury.

• Inspect tool and nose assembly for external damage. 1. Disconnect electrical or air connector from Powerig.
Uncouple tool hydraulic hoses.
• Verify that hydraulic hose fittings and couplings, and
electrical connections are secure. 2. Remove nose assembly.

• Inspect hydraulic hoses for damage and deteriora- 3. Unscrew coupling nipple and coupling body. Drain
tion. Do not use hoses to carry tool. Replace hoses hydraulic hoses into container. Discard fluid.
if damaged.
4. Push rearward on Piston (4) until remaining
• Observe tool, hoses and hydraulic unit during opera- hydraulic fluid is drained into container. Discard
tion to detect abnormal heating, leaks or vibration. fluid.

POWERIG Hydraulic Unit Maintenance

Refer to the applicable POWERIG instruction manual.

11
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S ERVICING THE T OOL (cont.)

5. NOTE: Do not remove hydraulic hoses from tool 12. Remove Piston Assembly Tool and Spacer (Figure
unless replacing hoses. If necessary to remove 3).
hoses, uncover hose fittings by sliding plastic
shrouds back. FIG 3
PRESS
6. NOTE: Use the following steps only if the Switch,
Wire or Connector needs repair. PISTON ASSEMBLY TOOL
Remove Retaining Nut and Locking Ferrule from 123111-7 (2624, 2624HS, 2628)
Strain Relief (20). Loosen Set Screw (37) and 123111-9 (2630)
remove Switch (21). Loosen and remove the two
wires from the switch. Remove cord from tool. SPACER
123112-7 (2624, 2624HS, 2628)
Disassemble electrical connector (110686). 123112-9 (2630)

7. Models 2624, 2628, 2630: (Figures 8, 10 & 11) PISTON (4)

Remove Retaining Ring (17), cover plate (16) and
Locking Disk (18).
Model 2624HS: (Figure 9)
Remove Screws (31), Retainer (30) and Locking
Disk (18).

8. Insert Hex Key 126981 (shipped with tool) in End

Cap (15) (Figure 2). Using a wrench, unscrew End
Cap from Cylinder.
FIG 2 13. Slide Front Gland (11) off of Piston (4) and remove
End Cap Wiper (6), Wiper Housing (7), Back-up Ring (8), O-
(15) ring (9) and Polyseal (10) (Figures 8-11).

14. Remove GLYD Ring (13) from Piston (4)(Figure 5).

15. Models 2624, 2628, 2630: (Figures 8, 10 & 11)

Hold Piston (4) in a vise with soft jaws and remove
Ejector Gland Assembly (22) with Hex Key 122048
HEX KEY 126981
(2624, 2628, 2630) 16. Models 2624, 2628, 2630: (Figures 4, 8, 10 & 11)
Remove from Gland, Ejector Rod (29), Washer
(23), O-rings (24), Wiper (26) Quad-Ring (28) and
9. Models 2624, 2628, 2630: (Figures 8, 10 & 11) Back-up Ring (27).
Remove O-ring (9) and Back-up Ring (8)
Model 2624HS: (Figure 9)
Remove O-ring (9), Back-up Ring (8), Retaining FIG 4
Ring (36), Washer (35), Polyseal (34) and Wiper
seal (33).

10. Remove Dump Valve (19) from rear of Cylinder.

122048 HEX KEY
11. Slide Spacer over Piston and thread on Piston PISTON (4)
Assembly Tool. Using a press push Front Gland
and Piston assemblies out of the back of the
Cylinder. (Figure 3)

12
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S ERVICING THE T OOL (cont.)

ASSEMBLY All Models
For component identification and Parts Lists, refer to 5. Install Polyseal (10), O-ring (9), Back-up Ring (8),
Figures 8-12. Wiper Housing (7) and Wiper (6) into Front Gland
(11) (Figure 5).
NOTE: Clean components with mineral spirits, or similar
solvent. Inspect for wear/damage and replace as neces- 6. Lubricate Piston Assembly Tool and Piston, then
sary. Replace all seals of disassembled components. Use slide assembled Gland (11) over Piston Assembly
O-rings, Quad-Rings and Back-up Rings in Service Parts Tool onto Piston (Figure 5).
Kit 2620KIT (all models) and 2620-PTKIT (all models).
7. Thread GLYD Ring Insertion Tool into the back of the
Smear LUBRIPLATE 130AA or PARKER-O-LUBE on O-
Cylinder (Figure 6).
rings, Quad-Rings, Back-up Rings and mating parts to
ease assembly. Assemble tool taking care not to damage
FIG 6
O-rings, Quad-Rings, or Back-up Rings.
Press
1. Models 2624, 2628, 2630: (Figures 8, 10 & 11)
Install Back-up Ring (27), Quad-Ring (28), Wiper Piston, Front Gland, and
(26), O-rings (24), Washer (23) and Ejector Rod (29) Piston Assembly Tool
into Ejector Gland (25).
GLYD Ring Insertion Tool
2. Models 2624, 2628, 2630: (Figures 4, 8, 10 & 11) 126194-2624 (2624 & 2624HS)
126194-2628 (2628)
Hold Piston (4) in a vise with soft jaws and install 126194-2630 (2630)
assembled Ejector Gland (22). Use Hex Key 122048
to tighten.

3. Thread Piston Assembly Tool, onto Piston (4) (Figure

5). Note: Do not install Spacer.

4. Install GLYD Ring (13) onto Piston (4) (Figure 5).

FIG 5
Note 8. Using a press, push Piston and Front Gland
POLYSEAL
Direction Assemblies into the back of Cylinder (5).(Figure 6)

9. Remove Piston Assembly Tool (Figure 5).

10. Remove the GLYD Ring Insertion Tool from the back
of the Cylinder (Figure 6).
6 7 10 8 9 11
FRONT GLAND 13 4
ASSEMBLY 11. From the rear of Cylinder, install Dump Valve (19)
with the four flats facing the rear of the tool
(Figures 8-11).
2624HS
Piston

(continued)

PISTON ASSEMBLY TOOL

123111-7 (2624, 2624HS, 2628)
123111-9 (2630)

13
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S ERVICING THE T OOL (cont.)

12. Models 2624, 2628, 2630: (Figures 8, 10 & 11) 15. If removed, reinstall Electrical Connector(Figure 12).
Install O-ring (9) and Back-up Ring (8) on End Cap
(15). 16. NOTE: If switch or wire have been removed,
Model 2624HS: (Figures 7 & 9) replace as follows:
Install Back-up Ring (8), O-ring (9), Wiper Seal (33), Slide Retaining Nut and Ferrule onto Electrical Wire.
Polyseal (34), Washer (35) and Retaining Ring (36) Feed Wire through Handle and pull out through the
into End Cap (15). Trigger Switch hole. Attach Wires to Switch (21) and
push the assembly back into the Handle. Tighten
FIG 7 Screw (37) to hold Trigger Switch in place. Slide
15
Ferrule into Strain Relief Housing, then thread and
36 35 34 33 tighten Retaining Nut (Figures 8-12).

17. If removed, install one hydraulic Hose in Handle port

marked "P" and one in port marked “R”.
CAUTION: Do not use TEFLON tape on pipe
threads.(See GOOD SERVICE PRACTICES section of
Note this manual, pages 10-11)
POLYSEAL 9 8
Direction 18. Install Coupler Nipple 110438, (PULL pressure
hose), Coupler Body 110439, (RETURN pressure
hose) (Figure 12).
13. Insert Hex Key into the End Cap (15). Using a
wrench thread the End Cap into the back of the
Cylinder and tighten (Figure 2).

14. Models 2624, 2628, 2630: (Figures 8, 10 & 11)

Install Locking Disk (18), Cover Plate (16) and
Retaining Ring (17).
Model 2624HS: (Figure 9)
Install Locking Disk (18), Barbed Retainer (30),
Screws (31) and Deflector (32).

Use Area Below for Service Notes:

14
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

A SSEMBLY D RAWING 2624

3 4 5 6 7 8 9 10 11 12 13 14 15 9 8 16
17

29
22

19 18
21
37
27 28

26

24 25 24 23

22 Ejector
Gland Assy

20

FIGURE 8

15
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

A SSEMBLY D RAWING 2624HS

3 4 5 6 7 8 9 10 11 12 13 14 15 9 8 30

31 (3)

33
1

18

19 36 35 34
21

37

20

FIGURE 9

16
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

A SSEMBLY D RAWING 2628

3 4 5 6 7 8 9 10 11 12 13 14 15 9 8 16

17

29
22

19 18
21
27 28 37

26

24 25 24 23

22 Ejector
Gland Assy

20

FIGURE 10

17
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

A SSEMBLY D RAWING 2630

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 9 8 16

17

29

22

18
19

21
37

20

FIGURE 11

18
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

PARTS L IST
Item Description Qty 2624 2624HS 2628 2630
2624-15 2628-15
1 Split Ring 1 100247 100247 100247 101394
2 Retaining Ring 1 ------------ ------------ ------------ 501533
3 Retaining Sleeve 1 100248 100248 100248 101395
4 Piston 1 125685* 127224 126193** 126958
5 Cylinder Assembly 1 126108 126108 126197 126966
6 Wiper Seal 1 500601 506001 500601 506174
7 Wiper Housing 1 125683 125683 125683 126962
8 Back-up Ring 2 125691 125691 501160 501164
9 O-ring 2 500862 500862 500865 500869
10 Polyseal 1 507417 507417 507417 506171
11 Front Gland 1 125682 125682 126195 126959
12 Caution Sticker 1 590189-1 590189-1 590189-2 590189-2
13 GLYD Ring Assembly 1 122769-2 122769-2 122769-3 122769-4
14 Warning Sticker 1 590247 590247 590247 590247
15 End Cap 1 125687 127225 126194 126961
16 Cover Plate 1 125690 ------------ 126196 126963
17 Retaining Ring 1 507418 ------------ 507418 506838
18 Locking Disc 1 122764 122764 122764 122764
19 Dump Valve 1 125689 125689 126198 126960
20 Strain Relief or Air Fitting 1 505344 505344 505344 505344
21 Trigger Switch Assembly 1 120361 120361 120361 120361
22 Ejector Gland Assembly 1 120653 ------------ 120653 123357
23 Ejector Washer 1 120652 ------------ 120652 ------------
24 O-ring 2 500779 ------------ 500779 ------------
25 Gland 1 122047 ------------ 122047 ------------
26 Rod Wiper 1 122742 ------------ 122742 ------------
27 Back-up Ring 1 501080 ------------ 501080 ------------
28 Quad-Ring 1 501411 ------------ 501411 ------------
29 Pintail Ejector 1 122705 ------------ 122705 122709-1
30 Retainer 1 ------------ 127226 ------------ ------------
31 Screws 3 ------------ 500060 ------------ ------------
32 Deflector - ------------ ------------ ------------ ------------
33 Wiper Seal 1 ------------ 505894 ------------ ------------
34 Polyseal 1 ------------ 506160 ------------ ------------
35 Spacer 1 ------------ 122762 ------------ ------------
36 Retaining Ring 1 ------------ 506159 ------------ ------------
37 Set Screw 1 501731 501731 501731 501731

* Piston 125685 is not sold separately. It ** Piston 126193 is not sold separately. It
may be purchased as Piston Assembly part may be purchased as Piston Assembly part
no. 125686, which contains Piston 125685 no. 126202, which contains Piston 126193
and GLYD Ring Assembly 122769-2. and GLYD Ring Assembly 122769-3.

19
 MODEL SELECTION
MODEL(S) HOSE ASSEMBLY CONTROL CORD
2624, 2628, 2630 126107-1 123337
2624HS, 2624-15, 2628-15 126107-2 123336

110439 FEMALE CONNECTOR

110438 MALE CONNECTOR

502298 REDUCING BUSHING (2)

2624 2624HS 2628 2630 Series Tooling

H OSE A SSEMBLY

HOSE ASSEMBLY (2)

(SEE TABLE)

20
CONTROL CORD
(SEE TABLE)
FOR

MALE CORD
CONNECTOR
110686
505839 CABLE TIE
A LL M ODELS
FIG 12
Alcoa Fastening Systems
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

S ERVICE N OTES

21
2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems
10. Pintail of fastener fails to break.
T ROUBLESHOOTING a. Improper tool operation - - see No. 6.
b. Pull grooves on fastener stripped - - see No. 7.
c. PULL pressure too low.
Always check the simplest possible cause of a malfunc-
tion first (example: a loose or disconnected trigger line). 11. Nose will not release broken pintail.
Then proceed logically and eliminate each possible a. Nose assembly not installed correctly.
cause until the defect is found. Where possible, substi-
tute known good parts for suspected defective parts.
Use the following steps as an aid in troubleshooting.
K ITS AND
1. Tool fails to operate when trigger is pressed.
a. Inoperative POWERIG® Hydraulic Unit.
applicable instruction manual.
See A CCESSORIES
b. Loose electrical connections.
c. Damaged trigger assembly. Service Kits:
d. Loose or faulty hose coupling. 2624 - 2624KIT
2624HS - 2624HSKIT
2. Tool operates in reverse. 2628 - 2628KIT
a. Reversed hose connections between hydraulic unit 2630 - 2630KIT
and tool.
Assembly Tool Kits:
3. Tool leaks hydraulic fluid. 2624 & 2624HS Assembly Tool Kit - 123110-9
a. Defective tool O-rings or loose connections at tool. Includes: (Fig. 3 & 6))
Spacer - 123112-7
4. Hydraulic couplers leak fluid. Piston Assembly Tool - 123111-7
a. Damaged or worn O-rings in Coupler Body Coupler GLYD Ring Insertion Tool - 121694-2624

5. Hydraulic fluid overheats. 2628 Assembly Tool Kit - 123110-12

a. Unit not operating properly. See units manual. Includes: (Fig. 3 & 6))
b. Unit running in reverse (918; 918-5 only). See Spacer - 123112-7
unit’s manual. Piston Assembly Tool - 123111-7
GLYD Ring Insertion Tool - 121694-2628
6. Tool operates erratically and fails to install fastener
properly. 2630 Assembly Tool Kit - 123110-13
a. Low or erratic hydraulic pressure. Air in system. Includes: (Fig. 3 & 6))
b. Damaged or worn Piston O-ring in tool. Spacer - 123112-9
c. Excessive wear on sliding surfaces of tool parts. Piston Assembly Tool - 123111-9
GLYD Ring Insertion Tool - 121694-2630
7. Pull grooves on fastener pintail stripped during PULL
stroke.
a. Operator not sliding anvil completely onto fastener
pintail. Accessories:
b. Incorrect fastener grip. Ejector Hex Wrench (All Models) - 122048
c. Worn or damaged jaw segments.
d. Metal particles in jaw grooves. End Cap Hex Wrench
e. Excessive sheet gap. 2620 & 2620-PT - 124434-1
2620-PT/A2620-PT - 124434-1
8. Collar of fastener not completely swaged.
a. Improper tool operation. See No. 6.
b. Scored anvil.

9. Tool "hangs up" on swaged collar of fastener.

a. Improper tool operation. See No. 6.
b. RETURN pressure too low.
c. Not enough collar lubricant.
d. Nose assembly not installed correctly.
22
 2624 2624HS 2628 2630 Series Tooling Alcoa Fastening Systems

LIMITED WARRANTIES
Tooling Warranty: Huck warrants that tooling and other CHANTABILITY OR FITNESS FOR USE OF ANY TOOL,
items (excluding fasteners, and hereinafter referred as PART(S), OR OTHER ITEMS THEREOF NOT MANU-
"other items") manufactured by Huck shall be free from FACTURED BY HUCK. HUCK SHALL NOT BE LIABLE
defects in workmanship and materials for a period of nine- FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDI-
ty (90) days from the date of original purchase. RECTLY, ARISING FROM THE USE OF SUCH TOOL-
ING, PART(S) OR OTHER ITEMS OR BREACH OF
Warranty on "non standard or custom manufactured WARRANTY OR FOR ANY CLAIM FOR INCIDENTAL
products": With regard to non-standard products or cus- OR CONSEQUENTIAL DAMAGES.
tom manufactured products to customer's specifications,
Huck warrants for a period of ninety (90) days from the The only warranties made with respect to such tool, part(s)
date of purchase that such products shall meet Buyer's or other items thereof are those made by the manufactur-
specifications, be free of defects in workmanship and er thereof and Huck agrees to cooperate with Buyer in
materials. Such warranty shall not be effective with enforcing such warranties when such action is necessary.
respect to non-standard or custom products manufactured
using buyer-supplied molds, material, tooling and fixtures Huck shall not be liable for any loss or damage resulting
that are not in good condition or repair and suitable for from delays or nonfulfillment of orders owing to strikes,
their intended purpose. fires, accidents, transportation companies or for any rea-
son or reasons beyond the control of the Huck or its sup-
THERE ARE NO WARRANTIES WHICH EXTEND pliers.
BEYOND THE DESCRIPTION ON THE FACE HEREOF.
HUCK MAKES NO OTHER WARRANTIES AND Huck Installation Equipment
EXPRESSLY DISCLAIMS ANY OTHER WARRANTIES, Huck International, Inc. reserves the right to make
INCLUDING IMPLIED WARRANTIES AS TO MER- changes in specifications and design and to discontinue
CHANTABILITY OR AS TO THE FITNESS OF THE models without notice.
TOOLING, OTHER ITEMS, NONSTANDARD OR CUS-
TOM MANUFACTURED PRODUCTS FOR ANY PARTIC- Huck Installation Equipment should be serviced by trained
ULAR PURPOSE AND HUCK SHALL NOT BE LIABLE service technicians only.
FOR ANY LOSS OR DAMAGE, DIRECTLY OR INDI-
Always give the Serial Number of the equipment when cor-
RECTLY, ARISING FROM THE USE OF SUCH TOOL-
responding or ordering service parts.
ING, OTHER ITEMS, NONSTANDARD OR CUSTOM
MANUFACTURED PRODUCTS OR BREACH OF WAR- Complete repair facilities are maintained by Huck
RANTY OR FOR ANY CLAIM FOR INCIDENTAL OR International, Inc. Please contact one of the offices listed
CONSEQUENTIAL DAMAGES. below.
Huck's sole liability and Buyer's exclusive remedy for any Eastern
breach of warranty shall be limited, at Huck's option, to One Corporate Drive Kingston, New York 12401-0250
replacement or repair, at FOB Huck's plant, of Huck man- Telephone (845) 331-7300 FAX (845) 334-7333
ufactured tooling, other items, nonstandard or custom
products found to be defective in specifications, workman- Canada
ship and materials not otherwise the direct or indirect 6150 Kennedy Road Unit 10, Mississauga, Ontario,
cause of Buyer supplied molds, material, tooling or fix- L5T2J4, Canada.
tures. Buyer shall give Huck written notice of claims for Telephone (905) 564-4825 FAX (905) 564-1963
defects within the ninety (90) day warranty period for tool- Outside USA and Canada
ing, other items, nonstandard or custom products Contact your nearest Huck International Office, see back
described above and Huck shall inspect products for which cover.
such claim is made.
In addition to the above repair facilities, there are
Tooling, Part(s) and Other Items not manufactured by Authorized Tool Service Centers (ATSC's) located
Huck. throughout the United States. These service centers offer
HUCK MAKES NO WARRANTY WITH RESPECT TO repair services, spare parts, Service Parts Kits, Service
THE TOOLING, PART(S) OR OTHER ITEMS MANUFAC- Tools Kits and Nose Assemblies. Please contact your
TURED BY THIRD PARTIES. HUCK EXPRESSLY DIS- Huck Representative or the nearest Huck office listed on
CLAIMS ANY WARRANTY EXPRESSED OR IMPLIED, the back cover for the ATSC in your area.
AS TO THE CONDITION, DESIGN, OPERATION, MER-
 For the Long Haul™

A Global Organization
Alcoa Fastening Systems (AFS) maintains company industrial and Aerspace centers, where they provide
offices throughout the United States and Canada, a ready source of AFS fasteners, installation tools,
with subsidiary offices in many other countries. tool parts, and application assistance.
Authorized AFS distributors are also located in
many of the world’s

Alcoa Fastening Systems world-wide locations:

Americas Far East Europe

Alcoa Fastening Systems Alcoa Fastening Systems Alcoa Fastening Systems Alcoa Fastening Systems
Aerospace Products Commercial Products Commercial Products Commercial Products
Tucson Operations Kingston Operations Australia Operations United Kingdom Operations
3724 East Columbia 1 Corporate Drive 14 Viewtech Place Unit C, Stafford Park 7
Tucson, AZ 85714 Kingston, NY 12401 Rowville, Victoria Telford, Shropshire
800-234-4825 800-431-3091 Australia 3178 England TF3 3BQ
520-747-9898 845-331-7300 03-764-5500 01952-290011
FAX: 520-748-2142 FAX: 845-334-7333 Toll Free: 008-335-030 FAX: 0952-290459
www.hucktools.com FAX: 03-764-5510
Alcoa Fastening Systems
Alcoa Fastening Systems Alcoa Fastening Systems Aerospace Products
Aerospace Products Commercial Products France Operations
Carson Operations Canada Operations Clos D’Asseville
PO Box 5268 6150 Kennedy Road, Unit 10 BP4
900 Watson Center Rd. Mississagua, Ontario L5T2J4 95450 Us Par Vigny
Carson, CA 90749 Canada France
800-421-1459 905-564-4825 33-1-30-27-9500
310-830-8200 FAX: 905-564-1963 FAX: 33-1-34-66-0600
FAX: 310-830-1436

Alcoa Fastening Systems Alcoa Fastening Systems

Commercial Products Commercial Products
Waco Operations Latin America Operations
PO Box 8117 Avenida Parque Lira. 79-402
8001 Imperial Drive Tacubaya Mexico, D.F.
Waco, TX 76714-8117 C.P. 11850
800-388-4825 FAX: 525-515-1776
254-776-2000 TELEX: 1173530 LUKSME
FAX: 254-751-5259

For The Long Haul, The Future of Fastening Technology, and/or the means for selecting such products, and is not intended
The Future of Assembly Technology, The Future of Tooling to create any warranty, express, implied, or statutory; all warranties
Technology, and Tools of Productivity are service marks of Huck are contained only in Huck’s written quotations, acknowledge-
International. Huck provides technical assistance regarding the use
and application of Huck fasteners and tooling.
ments, and/or purchase orders. It is recommended that the user
secure specific, up-to-date data and information regarding each One Great ConnectionSM
application and/or use of such products.
NOTICE: The information contained in this publication is only for
general guidance with regard to properties of the products shown HWB898 1003-5M

© 2003 Alcoa Fastening Systems

1 Corporate Drive, Kingston, NY 12401 • Tel: 800-431-3091 • Fax: 845-334-7333 • E-mail: hkitoolinfo@alcoa.com • www.alcoafasteningsystems.com