An Intensive Continuous Culture System Using Tubular Photobioreactors For Producing Microalgae
An Intensive Continuous Culture System Using Tubular Photobioreactors For Producing Microalgae
An Intensive Continuous Culture System Using Tubular Photobioreactors For Producing Microalgae
Technical Paper
ABSTRACT
James, C.M. and Al-Khans, A.M., 1990. An intensive continuous culture system using tubular
photobioreactors for producing microalgae. Aquaculture, 87: 381-393.
Growth and productivity of marine microalgae, Chlorella Strain MFD-1 and Nannochloropsis
Strain MFD-2, in an intensive continuous culture system using 200-l capacity translucent vertical
air-lift tubular photobioreactors is described. Using a culture surface irradiance of 330 PE rn-’
s-i and at a controlled pH of 6.5 and 7.0, the productivity varied between 109 and 264 g mm3dd ’
with a mean of 169.7 k 34.7 g me3 d-’ for Chlorellu Strain MFD-1 and between 32.5 and 95.3 g
rnd3 dd’ with a mean of 50.6 k 14.2 g m-’ dd’ for Nannochloropsis Strain MFD-2. The produc-
tivity of microalgae in relation to different light intensities is discussed. The fatty acid composi-
tion, especially the ~3 Highly Unsaturated Fatty Acids (~3 HUFA), of these microalgae is spe-
cies-dependent in the culture system. The total w3 HUFA and the essential fatty acid
eicosapentaenoic acid (EPA) content were significantly higher (P < 0.001) in Nannochloropsis
Strain MFD-2 compared to Chlorella Strain MFD-1, showing that the former is more suitable for
aquacultural purposes since EPA is mandatory for the feeding of marine Ash larvae. The algal
productivity obtained in the present culture system is considerably higher than with the conven-
tional methods described to date for aquacultural purposes.
INTRODUCTION
agar plates containing MFD and Miquel’s media (James et al., 1986). Axenic
stock cultures of microalgae were maintained in 250 and 500 ml Erlenmeyer
flasks containing MFD medium in a rotary shaker incubator at 100 rpm for
the preparation of seed cultures. The temperature was controlled at 25’ C and
the quantum scalar irradiance was maintained at 140 @ mm2s-l.
The continuous culture system (Fig. 1) consisted of 200-l capacity translu-
cent vertical tubes (30 cm diameter) made of corrosion-free fiberglass-rein-
forced polymer sheets (Solar Components Corporation, U.S.A. ) and equipped
with an inlet for nutrients and outflow for algal culture. Aeration was provided
at the bottom of the tubes through polyethylene tubing, which was also used
as a sampling port. Each continuous culture unit consisted of five such vertical
tubes (photobioreactors) with the nutrient and algal flow as indicated in Fig. 1.
Tubes l-2 and 3-4 were kept as continuous photobioreactors, and the fifth
tube (in the middle) was kept as a reservoir for daily harvesting. Two such
units kept in a temperature-controlled room to maintain the temperature at
23-24’ C were used for the experiments. The base medium was a combination
of commercial fertilizers and other micronutrients, in diluted sea water of 30%0
salinity (James et al., 1988)) delivered to the algal reactors from a 500-l capac-
ity nutrient reservoir using a multichannel metering pump. Photon energy was
provided by a vertical bank of daylight cool fluorescent lights. To determine
the effect of different light intensities and photoperiod on the productivity of
ChlmeUu Strain MFD-1 and Nunnochlmopsis Strain MFD-2, experiments were
carried out in different batches (14 days culture period) using a quantum sca-
lar irradiance of 140,210 and330 PE m-2 s-l and 12:12 h and 24 h photoperiod
cycles. Long-term production trials of more than 2 months of continuous cul-
ture were carried out at a light intensity of 330 PE me2 s-’ using the 24 h
photoperiod.
Fig. 1. Schematic diagram of the continuous culture system: 1-2 and 3-4 - tubular photobioreac-
tars; R - reservoir for daily harvest; N - nutrient tank; P - pump; FL - fluorescent lights; MC -
pH and temperature monitor and controller; SV - solenoid valve, AD - algal distribution pipe.
384 C.M. JAMES AND A.M. AL-KHARS
RESULTS
320 0
G--412h Photoperiod a
-24h Photoperiod
280
20
L ig ht ( p E me2 s-’ )
Fig. 2. Productivity of microalgae in relation to different light regimes and photoperiod. (a) Pro-
ductivityof Chlorella Strain MFD-1. Productivity at 12 h photoperiod=52.089+0.241~; r2=0.6585
and n=30. Productivity at 24 h photoperiod= -9.282+1.107x-0.001x2; ?=0.6262 and n=30.
(b) Productivity of Nannochloropsis Strain MFD-2. Productivity at 12 h photoper-
iod= 42.748 +0.054x; ?=0.1828 and n=30. Productivity at 24 h photoperiod=
-2.974+0.523x-0.001x2; r2=0.5108andn=30.
at light intensities between 210 and 330 PE me2 s-l, suggesting that photic
energy did not limit the production of Nannochloropsis Strain MFD-2 in the
culture system.
Long-term productivity
Fig. 3 shows that, during the 2-month culture period, the productivity of
Chlorella Strain MFD-1 ranged from 109.1 to 264.5 g mW3d-‘, with a mean of
169.67 + 34.7 g mW3d-l. The growth rate varied from 0.92 to 1.35 d-l, with a
mean of 1.09 t 0.42 d-l. The productivity of Nannochloropsis Strain MFD-2
varied from 32.5 to 95.3 g mm3d-l, with a mean of 50.62? 14.2 g me3 d-l. The
growth rate varied from 0.31 to 0.93 d-l, with a mean of 0.60 + 0.27 d-l. During
386 CM. JAMES AND A.M. AL-KHARS
240 A
220
200
180
160
140
120
100
e0
60
40
20
II
0 ‘,,l,,,,,,,,,, ,‘,,
,,I III I,,,,,. L‘,,,,,,,,,,,,,
I.3
1.2
I.1
I.0
0.9
0.8
0.'
0.0
0.5
0.4
0.3
0.2
0.1
I
0.0
c
Fig. 3. (A) Productivity of Chtorella Strain MFD-1 and Nannochloropsis Strain MFD-2 in the
continuous culture system; (B) Growth rate of Chlorella Strain MFD-1 and Nannochloropsis
Strain MFD-2 in the continuous culture system.
the observation period, the culture cell density varied from 78 to 134 x lo6 cells
ml- ’ with a mean of 100.6 + 40.6 x lo6 cells ml-’ for CMorekz Strain MFD-1,
and from 34 to 63 x lo6 cells ml-’ with a mean of 43.3 5 19.1 x lo6 cells ml-’
for Nannochloropsis Strain MFD-2. The results of this investigation show that
the growth rate and productivity of ChZorella Strain MFD-1 is significantly
CONTINUOUS CULTURE SYSTEM FOR MICROALGAE 387
higher (P-C 0.001) than that of Nunnochloropsis Strain MFD-2 in the culture
system.
TABLE 1
Photoperiod Photoperiod
12:12 h 24 h 12:12 h 24 h
rellu Strain MFD-1 ( > 26%) while the long-chain eicosapentaenoic acid
(20 : 503) content was very low ( < 1% ). An opposite trend was observed in
Nannochloropsis Strain MFD-2, where the essential eicosapentaenoic acid
constituted the major component ( > 28.1% ) and the linolenic acid content
was very low ( < 1% ). Furthermore, variations in the c03 HUFA content in
microalgae were observed between the 12:12 h and 24 h photoperiods. How-
ever, no significant difference (P> 0.05) in the total 03 HUFA content was
observed in Chlorellu Strain MFD-1. Although no significant difference
(P> 0.05) in the essential fatty acid 20 : 503 content was observed in Nan-
nochloropsis Strain MFD-2, the total ~03HUFA content in the 12:12 h photo-
period was significantly higher (P < 0.01) than that in the 24 h photoperiod.
DISCUSSION
al. (1988) while studying the pH-dependent growth of Chlorella in the contin-
uous culture system. The variation observed in the productivity may be due to
the short culture duration (14 days) in the previous study.
Data in the literature on algal productivity in ponds range from 5 to 65 g
m-’ d-’ (dry weight) with a typical long-term average of lo-20 g me2 d-l.
Theoretical maximum photosynthetic yield under outdoor conditions is esti-
mated at 30-40 g mm2d-’ (Benemann et al., 1978). Goldman (1980) indicated
that available sunlight places an upper limit on potential productivity, which
is 30-50 g me2 dd’ (dry weight) under outdoor culture conditions. Prokop and
Fekri ( 1984)) using a thin-layer outdoor intensive culture system for cultivat-
ing C. sorokinianu, reported productivity of 28-35 g m-’ d-’ under Kuwaiti
environmental conditions. While using a 2 m3 capacity outdoor semicontin-
uous production system for cultivating a marine Chlorellu sp. for aquaculture
in Kuwait, the productivity was about 20-26 g me2 dd’ on a dry weight basis.
Ortega and Roux (1986), studying the production of Chlorella biomass in dif-
ferent types of flat bioreactor in temperate zones, obtained a maximum pro-
duction of 24.3 g mm2 d-’ using rigid PVC panels; this is considerably lower
than the productivity recorded during this investigation. The higher produc-
tivity is due to the larger culture volume exposed to photic energy, since the
system is vertical, whereas outdoor culture methods occupy proportionally more
space (horizontal) relative to unit culture volume. Accordingly, based on the
unit area occupied by the vertical culture system, the present continuous cul-
ture system yields up to 193.2 g mm2d-’ (dry weight) with a mean of 135 + 27.8
g m-2 d-’ for Chlorellu Strain MFD-1 and up to 76.2 g rnp2 d-’ with a mean
of 40.5 g me2 d-l for Nunnochloropsis Strain MFD-2 in the algal chemostats,
demonstrating that much hatchery space is saved using such vertical algal cul-
ture systems. The higher algal productivity in the present culture system is
also due to the continuous dilution method, compared with the non-dilution
method as observed by Hare and Schmidt (1968) for C. pyrenoidosa.
Under indoor culture conditions, excluding ChZorelZa,Palmer et al. (1975)
obtained 5 g d-’ (dry weight) of Monochrysis from 40-l chemostat cultures
(i.e., 125 g mm3d-l), which is comparable with the yield obtained in our cul-
ture system. Using 50-l polyethylene bag cultures operated as turbidostats,
Trotta (1981) obtained yields of 20-30 g d- ’ (wet weight) for Tetraselmis,
which is considerably lower than the algal yield we observed. Laing and Jones
(1983)) discussing a turbidostat culture system using 80-l internally illumi-
nated vessels, reported about 12 g d- ’ (wet weight) of Isochrysis and 20 g d- ’
(wet weight) of Tetruselmis, which is also considerably lower than the produc-
tivity of our system. Among the high density indoor culture systems, Spekto-
rova et al. (1986) obtained 50 g m-2 d-’ using a 15 mm thick layer culture
system for ChZureZZu. The high productivity of ChZureZZa Strain MFD-1 ob-
served during this investigation is unique and is due to the continuous culture
system, in which the parameters are kept optimal through continuous dilution
390 C.M. JAMES AND A.M. AL-KHARS
with nutrient enrichment and control of pH. Other advantages of the vertical
tubular reactors involve their high surface to volume ratios, low cost and high
efficiency of using COz, as observed by James et al. (1988). The inclusion of
/3-glycerophosphate as a source of phosphate and carbon would also have en-
hanced the algal productivity, as observed by Panczakowa ( 1983 ).
James et al. (1988,1989) observed that the major 03 HUFA component of
Chlorelkz Strain MFD-1 is linolenic acid ( 18 : 303)) and that in Nunnochlorop-
sis Strain MFD-2 is eicosapentaenoic acid (EPA). This illustrates that the 03
HUFA profile in microalgae depends on the species utilized in a culture system
(Ben-Amotz et al. 1987; James et al. 1988,1989). The 03 HUFA content ob-
served during this investigation for Chlorella Strain MFD-1 and Nunnochlo-
ropsis Strain MFD-2 is higher than that found by James et al. (1989). This
may be due to the optimum conditions such as pH control and nutrient en-
richment adopted in the culture system (James et al., 1988). Depending on the
species or culture conditions, increasing light intensity may cause an increase
(Orcutt and Patterson, 1973 ) or a decrease (Iwamoto and Sugimoto, 1955) in
total lipids. In isolated studies in various species, lipid components and/or
synthesis pathways have also been shown to vary with light and dark periods
(Nicholas, 1965; Fisher and Schwarzenbach, 1978). However, Shifrin and
Chisholm (1981) showed that the total lipid fraction remains constant over
the cell cycle in synchronized cultures regardless of light regime. In our inves-
tigation, the total w3 HUFA content in Chlorellu Strain MFD-1 showed no
significant variation (P> 0.05) between 12:12 h and 24 h photoperiods. How-
ever, in Nunnochloropsis Strain MFD-2, although the EPA (20 : 503) content
did not show any significant variation (P>O.O5) between 12:12 h and 24 h
photoperiods, the total w3 HUFA content was significantly different (P-c 0.05 )
between 12 h and 24 h photoperiods. In general, the EPA as well as the total
03 HUFA showed a declining trend with increasing photoperiods for both the
algal species tested in the culture system.
The presence of long-chain 03 HUFA is known to be important for selecting
unicellular marine algae for aquacultural purposes (Watanabe et al., 1983;
James et al., 1983,1987,1988). The fatty acids, for example, the EPA observed
during this investigation, depend on the species of microalgae utilized in the
culture system. The high quantities of EPA observed in Nunnochloropsis Strain
MFD-2 indicate that it will be more suitable for use in marine fish hatcheries
than Chlorekz Strain MFD-1. Furthermore, the productivity of microalgae in
the continuous culture system is considerably higher than in any conventional
systems. The vertical tubular photobioreactors described here will also save
considerable space and manpower utilization in a hatchery, compared to batch
culture methods. Another advantage of vertical tubular photobioreactors is
that the oxygen they evolve (Weissman et al., 1988) could be used to enrich
the oxygen levels for intensive fish/shrimp larval rearing systems in the
hatchery.
CONTINUOUS CULTURE SYSTEM FOR MICROALGAE 391
ACKNOWLEDGEMENTS
This research was financially supported by the Kuwait Foundation for the
Advancement of Sciences, Kuwait, under the project code 86-04-02. Our sin-
cere thanks are due to Dr. Ziad H. Shehadeh, Program Element Manager,
Aquaculture, Kuwait Institute for Scientific Research, who provided invalua-
ble insight and guidance through all phases of this study. We are also thankful
to the staff of the Central Analytical Laboratory, KISR, for their assistance in
the analysis of fatty acids.
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