AJ-1000 User
AJ-1000 User
AJ-1000 User
➢ To ensure correct and safe usage with a full understanding of this product's performance, please be
sure to read through this manual completely and store it in a safe location.
➢ Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
➢ The contents of this operation manual and the specifications of this product are subject to change
without notice.
➢ The operation manual and the product have been prepared and tested as much as possible. If you
find any misprint or error, please inform us.
➢ Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may
occur through use of this product, regardless of any failure to perform on the part of this product.
➢ Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may
occur with respect to any article made using this product.
For the USA
FEDERAL COMMUNICATIONS COMMISSION NOTICE
RADIO FREQUENCY INTERFERENCE Grounding Instructions
STATEMENT Do not modify the plug provided - if it will not fit the outlet,
have the proper outlet installed by a qualified electrician.
This equipment has been tested and found to comply with the
limits for a Class A digital device, pursuant to Part 15 of the Check with qualified electrician or service personnel if the
FCC Rules. grounding instructions are not completely understood, or if in
These limits are designed to provide reasonable protection doubt as to whether the tool is properly grounded.
against harmful interference when the equipment is operated
Use only 3-wire extension cords that have 3-prong
in a commercial environment.
grounding plugs and 3-pole receptacles that accept the tool’s
This equipment generates, uses, and can radiate radio
plug.
frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference Repair or replace damaged or worn out cord immediately.
to radio communications.
Operation of this equipment in a residential area is likely to
cause harmful interference in which case the user will be
required to correct the interference at his own expense.
For Canada
CLASS A NOTICE
This Class A digital apparatus meets all requirements of the
Canadian Interference-Causing Equipment Regulations.
CLASSE A AVIS
Cet appareil numérique de la classe A respecte toutes les
exigences du Règlement sur le matériel brouilleur du
Canada.
WARNING
This is a Class A product. In a domestic environment
this product may cause radio interference in which
case the user may be required to take adequate
measures.
Contents
1
Contents
2
Contents
Company names and product names are trademarks or registered trademarks of their respective holders.
3
To Ensure Safe Use
Improper handling or operation of this machine may result in injury or damage to property.
Points which must be observed to prevent such injury or damage are described as follows.
Used for instructions intended to alert the user to the risk of injury or material
damage should the unit be used improperly.
CAUTION * Material damage refers to damage or other adverse effects caused with re-
spect to the home and all its furnishings, as well to domestic animals or pets.
The symbol alerts the user to items that must never be carried out (are forbidden). The
specific thing that must not be done is indicated by the design contained within the circle. The
symbol at left means the unit must never be disassembled.
The symbol alerts the user to things that must be carried out. The specific thing that must be
done is indicated by the design contained within the circle. The symbol at left means the power-
cord plug must be unplugged from the outlet.
4
To Ensure Safe Use
WARNING CAUTION
Be sure to follow the operation proce- Exercise caution to avoid being pinched
dures described in this documentation. or becoming caught.
Never allow anyone unfamiliar with the Inadvertent contact with certain areas may cause
usage or handling of the machine to touch the hand or fingers to be pinched or become
it. caught. Use care when performing operations.
Incorrect usage or handling may lead to an acci-
dent. Never attempt operation while wearing a
necktie, necklace, or loose clothing. Bind
Keep children away from the machine. long hair securely.
The machine includes areas and components Such items may become caught in the machine,
that pose a hazard to children and may result in resulting in injury.
injury, blindness, choking, or other serious acci-
dent. Conduct operations in a clean, brightly lit
location.
Never operate the machine while tired or Working in a location that is dark or cluttered
after ingesting alcohol or any medication. may lead to an accident, such as becoming caught
Operation requires unimpaired judgment. Im- in the machine as the result of an inadvertent
paired judgment may result in an accident. stumble.
Never use the machine for any purpose Never climb or lean on the machine.
for which it is not intended, or use the The machine is not made to support a person.
machine in an undue manner that exceeds Climbing or leaning on the machine may dis-
its capacity. lodge components and cause a slip or fall, re-
Doing so may result in injury or fire. sulting in injury.
5
To Ensure Safe Use
WARNING WARNING
Connect to an electrical outlet that com- Handle the power cord, plug, and electri-
plies with this machine's ratings (for volt- cal outlet correctly and with care. Never
age, frequency, and current). use any article that is damaged.
Incorrect voltage or insufficient current may Using a damaged article may result in fire or
cause fire or electrical shock. electrical shock.
Connect to ground.
This can prevent fire or electrical shock due to
current leakage in the event of malfunction.
6
To Ensure Safe Use
Important notes about the power cord, plug, and electrical outlet
Never place any object on top or subject to Never allow to get wet.
damage.
7
To Ensure Safe Use
Ink, maintenance liquid, and discharged fluid are flammable and toxic
WARNING CAUTION
Keep open flame away from the work area. Ensure adequate ventilation for the work
Ink and discharged fluid are flammable. area.
Failing to perform ventilation may result in a
health hazard or danger of combustion due to
Never store ink, maintenance liquid, or dis- ink fumes.
charged fluid in any of the following loca-
tions. Never allow an ink cartridge to be sub-
➢ Any location exposed to open flame jected to impact, and never attempt to
➢ Any location where high temperature disassemble.
may occur Ink may leak.
➢ Near bleach or any other such oxidiz-
ing agent or explosive material
➢ Any location within the reach of chil-
dren
Fire may be a danger. Accidental ingestion by
children may pose a health hazard.
➢In the event of contact with the eyes, immediately flush with water for at least 15 minutes. If eye irritation
continues, seek treatment by a physician.
➢In the event of contact with skin, immediately wash with soap. If irritation or inflammation occur, seek treat-
ment by a physician.
➢In the event of ingestion, do not induce vomiting, and immediately seek treatment by a physician. Forcibly
inducing vomiting may lead to danger of choking.
➢If odor leads to physical distress, move to a well-ventilated location and rest quietly. If dizziness or nausea
persists, seek treatment by a physician.
8
To Ensure Safe Use
This machine weighs 700 kg (1550 lb.). Media weighs 100 kg (220 lb.)
WARNING WARNING
Entrust operations such as transportation, When loading or moving roll media, use
unloading, and emplacement to trained lifting equipment, and exercise care to
workers. prevent falls.
Handling requires special equipment and train- Attempting manual lifting of heavy media that
ing. Performing operations in an unreasonable taxes your strength may cause physical injury.
manner may result in a major accident. Also, if dropped, such items may cause injury.
Install the machine in a location that is When storing roll media, implement ad-
level, stable, and able to bear the weight equate safety measures to ensure that the
of the machine. stored media will not roll, fall, or topple
The total weight of the machine may reach 700 over.
kg (1550 lb.) or more. Installation in an unsuit- Danger exists of becoming pinned under the
able location may cause a major accident, in- media and suffering serious injury.
cluding tipover, fall, or collapse.
WARNING WARNING
Caution: high temperatures. Never use media that cannot withstand
Areas such as the dryer become hot. Exercise heat.
caution to avoid fire or burns. Doing so may degrade the media, or may result
in fire or the release of toxic gases.
When printing is not being performed,
remove any loaded media or switch off the
power.
The continued application of heat at a single lo-
cation may cause the release of toxic gases from
the media or pose a fire hazard.
9
To Ensure Safe Use
Warning Labels
Warning labels are affixed to make areas of danger immediately clear. The meanings of these
labels are as follows. Be sure to heed their warnings.
Also, never remove the labels or allow them to become obscured.
Flammable
Ink and discharged fluid are flammable. Keep
away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a well-
ventilated area.
Caution: High Temperature
The platen and dryer become hot. Exercise
caution to avoid fire or burns.
Flammable
Ink and discharged fluid are flammable. Keep
away from open flame.
Ink Is Toxic
Ink and discharged fluid are toxic. Avoid
contact with the body. Use only in a well-
ventilated area.
10
11
Pour utiliser en toute sécurité
Le symbole avertit l'utilisateur de ce qu'il ne doit pas faire, ce qui est interdit. La chose
spécifique à ne pas faire est indiquée par le dessin à l'intérieur du cercle. Le symbole à gauche
signifie que l'appareil ne doit jamais être démonté.
Le symbole prévient l'utilisateur sur ce qu'il doit faire. La chose spécifique à faire est indiquée
par le dessin à l'intérieur du cercle. Le symbole à gauche signifie que le fil électrique doit être
débranché de la prise.
12
Pour utiliser en toute sécurité
ATTENTION ATTENTION
S'assurer de suivre les procédures Ne jamais tenter de démonter, de réparer
d'utilisation décrites dans la documenta- ou de modifier l'appareil.
tion. Ne jamais permettre à quiconque ne Le non-respect de cette consigne risque de
connaît pas le fonctionnement ou la provoquer un incendie, un choc électrique ou
manutention de l’appareil de le toucher. des blessures. Confier les réparations à un
L'utilisation ou la manutention incorrectes technicien ayant la formation requise.
peuvent causer un accident.
13
Pour utiliser en toute sécurité
ATTENTION ATTENTION
Brancher à une prise électrique conforme Manipuler le câble d'alimentation, la fiche
aux caractéristiques de cet appareil (ten- et la prise électrique correctement et avec
sion, fréquence et courant). soin.
Une tension incorrecte ou un courant insuffisant Ne jamais utiliser un article endommagé, car cela
peuvent causer un incendie ou un choc pourrait causer un incendie ou un choc
électrique. électrique.
Mise à la terre.
La mise à la terre peut prévenir un incendie ou
un choc électrique dus à une fuite de courant
en cas de défaillance.
Ne jamais utiliser à l'extérieur ni à un
endroit où l'appareil risque d'être exposé Placer l'appareil de façon à ce que la fiche
à de l'eau ou à une humidité élevée. Ne soit facile d'accès en tout temps.
jamais toucher l'appareil avec des mains Ainsi, l'appareil pourra être débranché
mouillées. rapidement en cas d'urgence. Installer l'appareil
Le non-respect de cette consigne risque de près d'une prise électrique. En outre, prévoir
provoquer un incendie ou un choc électrique. suffisamment d'espace pour que la prise
électrique soit facile d'accès.
Ne jamais insérer d'objet étranger dans
l'appareil. Ne jamais exposer l'appareil aux S'il se produit des étincelles, de la fumée,
déversements de liquides. une odeur de brûlé, un bruit inhabituel ou
L'insertion d'objets comme des pièces de un fonctionnement anormal, débrancher
monnaie ou des allumettes, ou le déversement immédiatement le câble d'alimentation.
de liquides dans les orifices de ventilation Ne jamais utiliser si un composant est
peuvent causer un incendie ou un choc endommagé.
électrique. Si un objet ou du liquide s'infiltre dans Continuer à utiliser l'appareil peut causer un
l'appareil, débrancher immédiatement le câble incendie, un choc électrique ou des blessures.
d'alimentation et communiquer avec le Communiquer avec le représentant Roland DG
représentant Roland DG Corp. autorisé. Corp.Autorisé.
14
Pour utiliser en toute sécurité
Ne jamais déposer aucun objet sur le câble, sur la fiche Ne jamais laisser l'eau toucher le câble, la
ou sur la prise car cela risque de les endommager. fiche ou la prise.
Ne jamais plier ni tordre le câble avec une Ne jamais chauffer le câble, la fiche ou la
force excessive. prise.
Ne jamais tirer sur le câble ou la fiche avec La poussière peut causer un incendie.
une force excessive.
15
Pour utiliser en toute sécurité
ATTENTION PRUDENCE
Ne pas approcher une flamme nue de S'assurer que le lieu de travail est bien
l'espace de travail. aéré.
L'encre et les liquides usés sont inflammables. L'absence d'aération adéquate peut créer une
situation dangereuse pour la santé ou un risque
Ne jamais entreposer d'encre, de liquide de combustion à cause des vapeurs qui émanent
de nettoyage ou d'entretien ni de liquides de l'encre.
usés dans les endroits suivants :
➢ un endroit exposé à une flamme nue; Ne jamais soumettre une cartouche
➢ un endroit où il y a risque de d'encre à des chocs. Ne jamais tenter
température élevée; d'ouvrir une cartouche d'encre.
➢ près d'eau de Javel, d'un autre agent De l'encre pourrait s'échapper.
d'oxydation ou de matériel explosif;
➢ tout endroit à la portée d'enfants.
Il y a risque d'incendie. L'ingestion accidentelle
par un enfant peut présenter un risque pour la
santé.
➢En cas de contact avec les yeux : rincer immédiatement et abondamment à l'eau courante pendant au moins 15
minutes. Si les yeux sont toujours irrités, consulter un médecin.
➢En cas de contact avec la peau : laver immédiatement à l'eau et au savon. En cas d’irritation ou d’inflammation
de la peau : consulter un médecin.
➢En cas d'ingestion : ne pas provoquer le vomissement et demander immédiatement l'aide d'un médecin. Provoquer
le vomissement peut créer un risque de suffocation.
➢Si l'odeur cause un trouble physique, amener la personne dans un endroit bien aéré et la faire se reposer. Si
l'étourdissement ou la nausée persistent, consulter un médecin.
16
Pour utiliser en toute sécurité
ATTENTION ATTENTION
Confier les opérations comme le trans- Lors du chargement ou du déplacement
port, le déchargement et la mise en place de suppor t en rouleau, utiliser de
à des travailleurs qui ont reçu la forma- l'équipement de levage et faire preuve de
tion requise. prudence pour éviter les chutes.
La manutention exige de la formation et de Tenter de soulever manuellement des objets
l'équipement spécialisés. Tenter de procéder à trop lourds peut causer des blessures. En outre,
ces opérations de manière intempestive peut si ces objets sont échappés, ils peuvent causer
provoquer un accident grave. des blessures.
ATTENTION ATTENTION
Attention : températures élevées. Ne jamais utiliser un support qui ne peut
Les zones comme le séchoir chauffent. Faire pas supporter la chaleur.
preuve de prudence pour éviter un incendie ou L'utilisation d'un support qui ne supporte pas la
des brûlures. chaleur peut détériorer le support, créer un ris-
que d'incendie ou causer l'émission de gaz
Quand aucun travail d'impression n'est en toxiques.
cours, retirer tout support de l'appareil ou
couper l'alimentation électrique.
L'application continue de chaleur à un point
unique peut causer l'émission de gaz toxiques
ou créer un risque d'incendie.
17
Pour utiliser en toute sécurité
Vignettes d'avertissement
Des vignettes d'avertissement sont apposées pour qu'il soit facile de repérer les zones
dangereuses. La signification des vignettes est donnée ci-dessous. Respecter les avertissements.
Ne jamais retirer les vignettes et ne pas les laisser s'encrasser.
Inflammable
L'encre et les liquides usés sont
inflammables. Les garder loin de toute
flamme nue.
L'encre est toxique
L'encre et les liquides usés sont toxiques.
Éviter tout contact avec le corps. Utiliser
uniquement dans un endroit bien aéré.
18
19
Important Notes on Handling and Use
This machine is a precision device. To ensure the full performance of this machine, be sure to
observe the following important points. Failure to observe these may not only result in loss of
performance, but may also cause malfunction or breakdown.
Printer unit
This Machine Is a Precision Device
➢Handle carefully, and never subject the machine to impact or excessive force.
➢Never needlessly put your hand or fingers inside the cover, the ink-cartridge ports, or other internal areas of
the machine.
➢To keep the print heads from drying out, keep the main power switched on at all times, even when you're not
using the machine. For more information about switching the power on and off, read this manual carefully and
carry out the operation properly.
➢Never needlessly touch or allow media to scrape them. Failure to handle with care may cause damage.
➢The print heads may be damaged if allowed to dry out. The machine prevents desiccation automatically, but
improper operation may render this feature inoperative. Operate properly, as specified in this manual.
➢Never allow the machine to stand with an ink cartridge removed. Remaining ink in the printer may harden and
clog the print heads.
➢The print heads are components that wear out. Periodic replacement is required, with the frequency of re-
placement depending on use.
➢Never cover the ventilation holes with cloth, tape, or anything else.
➢Special preparations are required when moving the machine. Please check with your authorized Roland DG
Corp. dealer ahead of time.
20
Important Notes on Handling and Use
Ink cartridges
Ink Cartridges Come in Various Types
➢Use a type that is compatible with the printer. Also, be sure to use only genuine items from Roland DG Corp.
➢Never drop or shake forcefully. The impact may rupture the internal pouch and cause the ink to leak.
➢Never attempt to disassemble.
➢Never attempt to refill the ink.
➢If ink gets on your hands or clothing, wash it off as soon as possible. Removal may become difficult if allowed
to stand.
Storage
21
22
Chapter 1
Introduction
23
1-1 Machine Features
This machine is a high-speed, grand-format printer compatible with media having a width of 104 inches.
➢It provides ample image quality for large outdoor signs and the like even in its fastest mode, demonstrating high
practicality and productivity.
➢The media take-up and feed systems and the media heating system are provided with the standard features
that high-speed, high-volume printing requires.
➢The machine is capable of high-density printing on outdoor-advertisement media, so it can achieve high weath-
erability even with the ink-jet system it uses.
➢A self-cleaning feature performs automatic cleaning for the print heads, reducing the time and effort of daily
maintenance. Other considerations enhance ease of use, including a preset feature that lets you save media-
specific settings.
24 Chapter 1 Introduction
1-2 Part Names and Functions
Printer Unit
Chapter 1 Introduction 25
1-2 Part Names and Functions
Platen
This is the path over which the
Knife Guide
media passes. A suction fan that
The media can be cut off with a
keeps the media from coming
straight edge by inserting a re-
loose and a preheater and print
tractable knife into this groove.
heater that help fix the ink are
built in.
Media Clamps
These keep the media from
coming loose and prevent fuzz
on the cut edge of the media
from touching the print heads.
Print-head Carriage
The print heads are inside this.
Pinch Rollers
These clamp the media when
the loading lever is pulled back
toward you.
Grit Rollers
These rollers feed out media
toward the front of the machine.
26 Chapter 1 Introduction
1-2 Part Names and Functions
Operation Panel
BUSY Light
This lights up during printing and
other such operations.
SETUP Key
You press this when you
Display Screen load media. This lights up
This displays various setting when media is loaded and
menus and other information. the machine is ready to per-
form printing.
PAUSE Key
This pauses printing.
Panel Notation
In this document, the keys and lights on the control panel are indicated by the following images.
SETUP Key
MENU Key
HEATER CONFIG Key
ENTER Key
Cursor Keys
PAUSE Key
TEST PRINT Key
CLEANING Key
BASE POINT Key
Chapter 1 Introduction 27
1-2 Part Names and Functions
AUTO Switch
This makes the direction of rotation
for take-up and feed during print-
ing change automatically.
Feed Unit
This rotates roll media to feed it to
the printer.
Take-up Unit
This rotates the roll shaft to take up
media.
Roll Shafts
28 Chapter 1 Introduction
Chapter 2
Operation
29
2-1 Switching the Power On and Off
WARNING When printing is not being performed, remove any loaded media or switch off the
power.
The continued application of heat at a single location may cause the release of toxic gases
from the media or pose a fire hazard.
Never switch off the printer's main power or unplug the power
cord suddenly while operation is in progress. Doing so may damage
the print heads.To turn off the power, switch off only the sub power
(except when you're performing tasks such as moving the machine).
If the main power is accidentally switched off, immediately turn the
main power and sub power back on.
30 Chapter 2 Operation
2-1 Switching the Power On and Off
When the machine is in the sleep mode, the sub power switch flashes slowly and the media heating system stops.
Using the control panel or performing operations such as sending printing data from the computer (when media is
loaded) restore the machine to its normal mode.
To reduce power consumption and prevent problems such as overheating, we recommend leaving the power-saving
feature on and setting the activation time for the sleep mode to 30 minutes or less.
Chapter 2 Operation 31
2-2 Loading and Cutting Off Media
WARNING Never load media that weighs more than 100 kg (220 lb.) .
The machine may fail to withstand the weight and tip over or cause the media to fall.
CAUTION Be sure to perform operations as specified by these instructions, and never touch
any area not specified in the instructions.
Sudden movement of the machine may cause injury.
To achieve maximum performance from the machine, the media must be loaded correctly. Incorrect loading may
result in poor printing results or cause the media to become crooked.
☞ p 109 "Attractive Printing Is Impossible," p 112 "The Media Cannot Be Taken Up Smoothly," p 113 "Media Wrinkles or Shrinks, or Feed Is
Unstable"
In order to load media correctly as shown in the figure, be sure to observe the following:
You also use the media gauge when making sure that
the left and right edges each lie on a straight line.
Media gauge
32 Chapter 2 Operation
2-2 Loading and Cutting Off Media
Narrow-width media cannot be used. / For wide media, use the reinforcement pipe.
When passing media through the printer, feed the media through while pressing down on it at the center.
➢ Never pull the left and right edges of the media. Doing
so may cause the media to be pulled out at an angle,
making it impossible to load the media so it lies
straight. Carrying out printing when the media is
loaded at an angle, as shown in the figure, may not
only cause poor printing results, but may cause the
media to become crooked or jam.
Never feed the media through using the media take-up and feed systems.
Chapter 2 Operation 33
2-2 Loading and Cutting Off Media
1. Mount the media and the paper pipe on the roll shaft.
➊ Load the media onto the roll shaft.
Roll media
Be careful to orient correctly when loading.
Hexagonal Hexagonal
wrench (large) ■ Media having an outward curl wrench (large)
Printed surface Reinforcement pipe
(for media having a width of
1,800 mm [74 inch] or more)
Roll shaft
Spacer
Bearing
Bearing
Media gauge
34 Chapter 2 Operation
2-2 Loading and Cutting Off Media
Paper pipe
Hexagonal Hexagonal
wrench (large) wrench (large)
End cap End cap
100 mm
Adjust the positioning of the end cap
to a value of 100 mm (4 in.).
* The scale on the media gauge is useful
for adjusting the positioning. Each scale
tick corresponds to 10 mm.
Bearing
Chapter 2 Operation 35
2-2 Loading and Cutting Off Media
2. Mount the media and paper pipe on the take-up and feed units.
➊ Switch off the take-up and feed units and open
the covers.
OFF
36 Chapter 2 Operation
2-2 Loading and Cutting Off Media
Bearing
Paper pipe
Place on the take-up unit
(toward the front of the
machine).
Chapter 2 Operation 37
2-2 Loading and Cutting Off Media
3. To load the media straight, make guide marks for positioning on the paper pipe.
➊ Pull out the media back toward you and let it
hang down, with no slack in the portion above
the paper pipe.
Hold near the center and pull out straight.
About 30 cm
Front surface of
the printer
38 Chapter 2 Operation
2-2 Loading and Cutting Off Media
4. Pass the media through the printer and feed it out as far as the platen.
➊ Open the front cover.
Chapter 2 Operation 39
2-2 Loading and Cutting Off Media
The front of the printer While being careful to ensure that the media is free of
slackness or wrinkling, pull it out straight and posi-
tioned evenly on the left and right.
Never hold the media by its leading edge or by its left
or right edge when pulling it out.
☞ p 33 "Read This First"
About 10 cm About 10 cm
40 Chapter 2 Operation
2-2 Loading and Cutting Off Media
Chapter 2 Operation 41
2-2 Loading and Cutting Off Media
1
2
3
1
2
3
42 Chapter 2 Operation
2-2 Loading and Cutting Off Media
➋ Using the media gauge, make sure the left and right edges of the media on the take-up and feed
sides are aligned.
This is done in order to make sure the media is loaded so that it lies straight.
Media gauge
As shown in the figure, place on the feed- Paper pipe
out side of the roll media, the feed dancer
roller, and the paper pipe, and make sure
the media is loaded straight.
Feed side
Set the AUTO switches for the feed and
Media having an take-up units.
inward curl
Media having an
outward curl
Take-up side
Take-up with inward
curl
Take-up with outward
curl
Chapter 2 Operation 43
2-2 Loading and Cutting Off Media
Media clamp
Line up the hole with
the end of the media.
44 Chapter 2 Operation
2-2 Loading and Cutting Off Media
When you begin take-up, take care to ensure that the end of the media does not become rolled or creased.
Chapter 2 Operation 45
2-2 Loading and Cutting Off Media
Never attempt any operation that pulls the media with excessive force, like the ones shown below. Doing so may
activate a protective feature and result in an error.
➢Never operate the MANUAL switch for the media take-up and feed systems when the loading lever has been
pulled back.
➢Never use to feed the media in reverse.
➢Never move the media with continuously for more than one minute.
46 Chapter 2 Operation
2-2 Loading and Cutting Off Media
Knife guide
Cut off the media along the knife guide, using a retractable knife or the like.
Chapter 2 Operation 47
2-3 Settings of the Media Heating System
Preheater
This device warms the media before printing.
Print heater
This device is used mainly to improve ink adhesion.
WARNING Remove any loaded media or switch off the sub power when printing is not being
performed.
The continued application of heat at a single location may cause fire or produce toxic
gases.
WARNING Never use the platen or dryer for any purpose for which they are not intended,
such as to dry clothing.
Doing so may cause overheating, resulting in fire or accident.
By default, simply switching on the power does not make the machine warm up to the preset temperature. Press-
ing to make the light come on makes them to warm up to the preset temperature.
48 Chapter 2 Operation
2-3 Settings of the Media Heating System
Preheater
Set this to a temperature that is the same as or lower than the temperature of the print heater.
You use the preheater mainly to heat media gradually. This is because media becomes more likely to shrink or wrinkle
if heated suddenly.
Print heater
You use this mainly to improve ink adhesion and inhibit smudging.
If the ink forms lumps or smudges, raise the temperature. Note, however, that a temperature that is too high may
degrade the media or cause it to wrinkle.
Dryer
When ink drying is poor, raise the temperature. Note, however, that a temperature that is too high may degrade the
media or cause it to wrinkle.
Amount of ink
When you change the amount of ink using the settings for your RIP program, adjusting this may yield better results. If
problems such as smudging persist even after raising the temperature, try reducing the amount of ink.
Media Temperature
Preheater: 40˚C (104˚F)
Type: Scrim banner (PVC)
Print heater: 40˚C (104˚F)
Thickness: 300 to 400 µm (12 to 16 mil)
Dryer: 50˚C (122˚F)
Preheater: 35˚C (90˚F)
Type: Marking film (PVC, with adhesive)
Print heater: 35˚C (90˚F)
Thickness: 60 to 100 µm (2.5 to 4 mil, not including backing paper)
Dryer: 45˚C (112˚F)
➢These are only rough estimates. Make adjustments to match the media you're using.
➢Using the media heating system does not necessarily make it possible to apply ink to every kind of media. Be
sure to test in advance.
➢Results may vary greatly depending on the print mode and other factors. Make settings suited to the media.
➢When suggested settings for temperature, print mode, and other values are given, use the suggested settings.
Chapter 2 Operation 49
2-4 Starting Printing
Procedure
Top menu
W 2600 mm
Steadily lighted
Flashing
Steadily lighted
➢ The machine does not run when the front cover is open. Also, never open it when printing is in progress. Doing so
interrupts printing.
➢ Data from the computer is not accepted when is dark.
➢ does not light up when media is loaded incorrectly.
➢ Printing does not start until lights up.
➢ Data from the computer is not accepted when you are not at the top menu.
50 Chapter 2 Operation
2-4 Starting Printing
Printing test
Dot drop-out
Chapter 2 Operation 51
2-4 Starting Printing
When a printing test reveals dot drop-out or the like, perform cleaning for just the head that is incapable of correct
printing. Compared with performing cleaning for all heads, this can reduce the amount of ink consumed.
Procedure
➊ CLEANING Press .
NORMAL CL.
Head number
Test print
➍ CLEANING... Press .
>> Cleaning starts.
➎ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
➏ Perform a printing test again to make sure the dot drop-out has been corrected.
If the problem persists, try performing cleaning a second time.
If the problem doesn't go away even after performing cleaning two or three times, then try cleaning using a
different method.
☞ p 62 "When Head Cleaning Is Not Effective"
Hold down for one second or longer. Cleaning for all heads starts automatically.
52 Chapter 2 Operation
2-5 If Ink Runs Out
➊ MENU Press .
INK REMAINING Press several times.
➋ 1 2 3 4 Press .
5 6 ML
➌ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
BK CY MG YE LC LM
BK 1 CY 2 MG 3 YE 4 LC 5 LM 6
Cartridge slot 1 2 3 4
number 5 6 ML
Flashing display
Little
The display shows an approximate guide to the amount of remaining ink, which may differ somewhat from the
actual amount remaining.
Chapter 2 Operation 53
2-5 If Ink Runs Out
Replace the cartridge immediately. Replacement is possible even while printing is in progress.
When an ink cartridge becomes empty while printing is in progress, printing does not stop immediately. A certain
amount of ink still remains inside the machine, and printing continues until this ink runs out.
Procedure
BK 1 CY 2 MG
➌ Pull out the empty cartridge and immediately insert the new one.
➢ Keep the side with the arrow face up.
➢ Insert and remove slowly, one at a time.
➢ Insert firmly, until you hear a beep.
BK 1 CY 2
54 Chapter 2 Operation
2-5 If Ink Runs Out
➢Be sure to replace with an item of identical type. Never mix items of differ-
ent types.
➢Be sure to replace with a new cartridge. Never insert a partially used ink DO NOT INSERT
cartridge. Inserting a partially used cartridge makes the message shown at USED CARTRIDGE
right appear. Immediately remove the cartridge and replace it with a new
one.
➢Never allow the machine to stand with an ink cartridge removed. The print heads may become clogged.
➢Be sure to carry out replacement according to the instructions given in this manual.
➢Never remove a cartridge while the sub power is switched off. Doing so may cause ink to leak or spill.
WARNING Never store ink, maintenance fluid, or discharged fluid in any of the following loca-
tions.
➢ Any location exposed to open flame
➢ Any location where high temperature may occur
➢ Near bleach or any other such oxidizing agent or explosive material
➢ Any location within the reach of children
Fire may be a danger. Accidental ingestion by children may pose a health hazard.
Chapter 2 Operation 55
56
Chapter 3
Maintenance and
Adjustment
57
3-1 Daily Care and Maintenance
Upper limit
Discard before
this is reached.
➌ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
CAUTION To store discharged fluid temporarily, place it in the included drain bottle or in a
durable sealed container such as a metal can or polyethylene tank, and cap tightly.
Any spillage or vapor leakage make cause fire, odor, or physical distress.
Dispose of discharged fluid properly, in accordance with the laws in effect in your locale.
Discharged fluid is flammable and contains toxic ingredients. Do not attempt to incinerate discharged fluid or
discard it with ordinary trash. Also, do not dispose of it in sewer systems, rivers, or streams. Doing so may have an
adverse impact on the environment.
Cleaning
Pinch rollers
Periodically wipe away any
grime. Failure to clean properly
may result in the transfer of grime
to the surface of media.
Grit rollers
Remove buildup of media and
other material using a brush.
Never use a metal brush.
WARNING Never use gasoline, alcohol, thinner, or any other flammable material.
Doing so may cause fire.
CAUTION Before attempting cleaning, switch off the sub power and wait until the platen and
dryer cool (approximately 30 minutes).
Sudden movement of the machine may cause injury, or hot components may cause burns.
➢This machine is a precision device, and is sensitive to dust and dirt. Perform cleaning on a daily basis.
➢Clean by wiping with a cloth moistened by neutral detergent diluted with water then wrung dry.
➢Never attempt to oil or lubricate the machine.
To prevent the print heads from drying out or clogging, this machine automatically performs cleaning of the print
heads (using its self-cleaning feature).
The machine automatically determines the interval for performing self-cleaning, based on factors such as the ambient
temperature. However, this interval can also be changed by you.
☞ p 95 "Changing the Self-cleaning Settings"
Periodic care is essential to ensuring optimal printing at all times. Based on your frequency of use, periodically clean
the heads using a cleaning kit.
☞ p 64 "Cleaning the Heads Using the Cleaning Kit"
Note: The print heads are components that wear out. Periodic replacement is required, with the frequency of
replacement depending on use. Purchase them from your authorized Roland DG Corp. dealer.
Procedure
➊ CLEANING Press .
POWERFUL CL. Press
Head number
Test print
➍ CLEANING... Press .
>> Cleaning starts.
POWERFUL CL. When it finishes, the screen shown in the figure appears again.
1 3
➎ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
➢If you use up the cleaning kit, purchase a new one from your authorized Roland DG Corp. dealer.
➢The print heads are components that wear out. Periodic replacement is required, with the frequency of re-
placement depending on use. Purchase them from your authorized Roland DG Corp. dealer.
CAUTION Be sure to perform operations as specified by these instructions, and never touch
any area not specified in the instructions.
Sudden movement of the machine may cause injury.
➋ MENU Press .
SUB MENU Press several times.
➌ SUB MENU Press .
MAINTENANCE Press .
➍ MAINTENANCE Press .
CLEANING Press .
➎ FINISHED? Preparations are complete when this screen appears.
3. Clean using the cleaning stick. Be especially careful to clean away any fibrous dust (lint).
Clean in the sequence shown in the figure below.
Cleaning stick
Tray
4. Reattach the right side cover and quit the manual cleaning mode.
➊ Attach the right side cover.
Screws
MAINTENANCE
CLEANING
➌ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
CAUTION Be sure to perform operations as specified by these instructions, and never touch
any area not specified in the instructions.
Sudden movement of the machine may cause injury.
➋ MENU Press .
SUB MENU Press several times.
➌ SUB MENU Press .
MAINTENANCE Press .
➍ MAINTENANCE Press .
REPLACE WIPER Press .
Press .
➎ FINISHED? Preparations are complete when this screen appears.
Hook
Hook
4. Reattach the right side cover and quit the [REPLACE WIPER] menu.
➊ Screws Attach the right side cover.
➌ W 2600 mm Press .
SETUP SHEET Press to go back to the original
screen
CAUTION Be sure to perform operations as specified by these instructions, and never touch
any area not specified in the instructions.
Sudden movement of the machine may cause injury.
➋ MENU Press .
SUB MENU Press several times.
➌ SUB MENU Press .
MAINTENANCE Press .
➍ MAINTENANCE Press .
MAINTE. LIQUID Press twice.
Press .
➎ REPLACE Preparations are complete when this screen appears.
MAINTE. LIQUID
Maintenance
Screws cover
Screws
Tube
Screws
Screws
MAINTENANCE
MAINTE. LIQUID
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Once a Week, Check the Amount of Ink and Maintenance Liquid Remaining
Self-cleaning uses up ink and maintenance liquid. If either one runs out completely, self-cleaning cannot be per-
formed, which may result in clogging of the print heads or other malfunction. Check the amount remaining in the
cartridges at least once a week. When the remaining amount displayed at the [INK REMAINING] menu is flashing, it
means that the cartridge will become empty within a week. Replace the cartridge promptly.
☞ p 53 "Checking for Remaining Ink"
☞ p 54 "When Ink Cartridges Become Empty"
1 2 3 4
5 6 ML
If a message appears
When the machine has been out of use for some time, if the message shown below remains displayed on the screen
and a warning beep sounds, it means that ink or maintenance liquid has run out completely, and self-cleaning cannot
be performed. Take action promptly. Failure to do so may result in clogging of the print heads or other malfunction.
Ink has run out. Replace the cartridge indicated by the flashing number.
☞ p 54 "When Ink Cartridges Become Empty"
Maintenance liquid has run out. Press then display the [MAINTE. LIQ-
NO MAINTENANCE
LIQUID
UID] menu item and replace the maintenance liquid cartridge.
☞ p 70 "Replacing the Maintenance Liquid Cartridge"
When moving the machine to another location, consult your authorized Roland DG Corp. dealer.
77
4-1 Pausing or Canceling Printing
➊ Press .
➋ Hold down for one second or longer.
➌ Stop sending printing data from the computer.
Description
pauses printing. Pressing a second time here resumes printing, but a horizontal stripe is produced at
the location where printing was stopped. We do not recommend resuming printing.
Print-start position
Description
Using to move the media lets you shift the print-start position toward the rear. Note, however, that moving the
media a long distance with may subject the machine to a large load. Never move continuously for more than
one minute. Doing so may activate a protective feature and result in an error. Also, never use . Doing so may
cause the take-up unit to pull the media with undue force, resulting in an error or malfunction.
Printing area
Description
You can shift the printing position to the left by using . Note, however that this setting must be made for each
individual page. When the printing of one page finishes, the left-right positioning returns to its default value. When the
position has been set, lights up and the screen displays the printable width at the set position.
This feature is also available when printing various test patterns, and can help you use media with less waste. Note,
however, that the left and right positions are not restored to their defaults for test patterns.
➊ MENU Press .
PRESET
➋ PRESET Press .
SAVE Press .
➌ SAVE Press .
NAME1 Use to select any one from NAME1 to NAME8.
Press to save.
The present menu settings are saved in the preset you chose in step ➌.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
Using the [PRESET] menu lets you easily change a wide variety of settings to optimize them for the media.
Making changes for each menu item every time you change the media can be troublesome. That's why it can be useful
to save the menu-item settings optimized for an often-used type of media as a preset. The next time you use the media,
you can change the menu-item settings to the optimal values for the media simply by loading the preset you saved. You
can group together the settings you've made at the menus shown below and save them as a preset.
➢ Menu-item settings that control the operation of the media heating system
Media heating-system setting menu items, [PREHEATING], [BLOWER FAN]
☞ p 48 "Making the Temperature Setting for the Media Heating System"
☞ p 96 "Determining How the Media Heating System Operates"
☞ p 97 "Switching the Blower Fan On and Off"
➢ Menu items for adjustments to match the thickness and size of the media
[HEAD HEIGHT], [ADJUST BI-DIR], [CALIBRATION]
☞ p 82 "Optimizing Printing to Match Media Thickness"
You can save up to eight presets. You can assign a name to each preset. Using media names may aid recognition and
clarity.
☞ p 81 "Loading a Saved Preset"
☞ p 81 "Assigning a Name to a Preset"
➊ MENU Press .
PRESET
Description
This loads a saved preset. You can select any one of eight types of presets. (When no names have been assigned, you
select from among NAME1 through NAME8.)
If you load a preset while is illuminated, goes dark. To start printing, press once more and redo
the preparations for printing.
➊ PRESET Press .
NAME Press .
Press twice.
➋ NAME Press .
NAME1 Use to select any one from NAME1 to NAME8.
➌ NAME Press .
S_ Use to enter a character.
➍ NAME Press .
SAMPLE_ Use to enter the next character.
Enter the following characters in the same way.
When you're finished entering text, press .
➎ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
This assigns a name to a saved preset. Using media names may aid recognition and clarity.
The characters you can enter are "A" through "Z," "0" through "9," and the "-" character. You can enter up to 15
characters, including spaces.
➊ MENU Press .
HEAD HEIGHT Press several times.
➋ HEAD HEIGHT Press .
MIDDLE HIGH Use to make the setting for the height.
Press to enable the setting.
➌ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
Depending on the media, media may wrinkle or come loose from the platen during printing, increasing the chance of
contact with the print heads. When you are using such media, adjust the head height to "HIGH."
Note that the height of the heads cannot be determined by just the thickness of the media.
When the height is set to "LOW," the media clamps cannot be used. Except in special cases, the "LOW" setting
should never be used. Doing so may cause the heads to strike the clamps and become damaged.
Default Setting
Simple
Test pattern
Description
The bidirectional-printing mode (in which the heads perform printing during both their outbound pass and return pass)
offers the advantage of being fast, but subtle misalignment occurs between the outbound and return passes. The
procedure to correct this and eliminate misalignment is bidirectional correction. This misalignment varies according
to the head height and the thickness of the media, so we recommend performing correction to match the media you're
using.
When printing ends, the media is fed out and the printed test pat-
tern is moved to the location shown in the figure.
H4
H1
H3
Detail
H2
H1
Current correction value Correction value
Test pattern
➋ H1 H2 H3 Press .
0 0 0 Use to select.
Use to set the correction values.
Press to enable the setting.
H4 H5 H6
0 0 0
Description
This corrects, for each head, the minute misalignment that occurs in the bidirectional-printing mode. When further
correction is required, such as when adjustment made using [SIMPLE SETTING] do not enhance printing, use [DETAIL
SETTING] to make corrections for each head.
Test pattern
Correction-value
adjustment
Reduce the value. ±0 Increase
the value.
Description
The movement distance of media experiences subtle changes due to the thickness of the media and the temperature of
the media heating system. When the movement distance becomes discrepant, horizontal stripes are more likely to
occur during printing. We recommend performing correction to match the media you're using and the media heating
system. Repeat the process of printing a test pattern and entering a correction value a number of times to find the
optimal value. It may also be a good idea to examine actual printing, and reduce the correction value if white horizon-
tal stripes are prominent or increase the value if dark horizontal stripes are prominent.
Printing this test pattern using parameters identical to those for actual printing. Examples such as printing on media
scraps may not yield correct results.
Note, however, that you can also make this setting on the computer (by, for example, choosing the media type in the
RIP program you are using). Use this feature when you want to make the setting on the printer, without changing any
settings on the computer. When you have made the setting on the computer, the computer's setting is used and the
printer's setting is ignored.
Default Setting
[CALIBRATION]: 0.00%
4. Make the setting for the location of the right edge of the media.
➊ SHEET POS. Press .
SAVE Press .
The print heads move to the position now set.
Description
The media width can be sensed automatically for opaque media, but not for transparent media.
This means that the width and mounted location of the media must be set manually. Incorrect settings may cause ink
to be applied at locations where no media is present.
SHEET POS. To quit making settings at the [SHEET POS.] menu, use to select "CANCEL," then
CANCEL close the front cover and press .
Note that to keep the heads from drying out, the [SHEET POS.] menu ends automatically after a certain interval, even
if you’re still making settings there.
The settings for the media width and start position made here are effective only when [SHEET TYPE] is set to "CLEAR."
Selecting "OPAQUE" disables the settings, although the setting values are saved in memory. Choosing "CLEAR" again
enables the values set previously.
Default Setting
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
VACUUM POWER Press several times.
➌ VACUUM POWER Press .
AUTO 90% Use to set the value.
Press to enable the setting.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
The platen uses suction to grip the media and keep it stable. When media comes loose from the platen because it is
warped or wrinkled, increasing the suction force may help correct the problem. Conversely, when the media is flimsy
and cannot move smoothly, reducing the suction force may help.
When set to "AUTO," the suction force is automatically adjusted to the optimal level for the media width.
You can also make this setting on the computer. When you have made the setting on the computer, the computer's
setting is used and the printer's setting is ignored.
Default Setting
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
FULL WIDTH S Press several times.
➌ FULL WIDTH S Press .
FULL OFF Use to select "SHEET" or "OFF."
Press to enable the setting.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
Reducing the width of head movement to the minimum required width speeds up printing. This is effective mainly
when you use media of narrow width. Because the media moves more quickly, the effectiveness of the media heating
system also changes. It may be necessary to change the preset temperatures.
"SHEET" matches the range of head movement to the width of the media. The parameters for the media heating system
change according to the media width.
"OFF" matches the range of head movement to the printing data. Movement is limited to the minimum amount neces-
sary, and this can be expected to yield the fastest printing. Note, however, that because the speed of media movement
is no longer constant, colors may be uneven.
"FULL" makes the speed of media movement constant at all times. Printing speed is slower, but printing quality is the
most stable.
Default Setting
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
PERIODIC CL. Press several times.
➌ PERIODIC CL. Press .
NONE PAGE Use to a value from "1min" to "99min," or "PAGE."
Press to enable the setting.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
Ink tends to collect on the surface of the heads when you use media prone to build up a static charge, when the
ambient temperature is low, and at other such times. Under some conditions, this ink may be transferred to the media.
Use this feature at such times. The ink buildup is removed as printing is performed.
When this is set to "PAGE," automatic cleaning is performed every time before printing starts.
When this is set to a value from "1min" to "99min," automatic cleaning is performed when the cumulative printing time
reaches the value you set here.
When this is set to "NONE," no automatic cleaning is performed.
Using this feature results in longer printing times. Also, when this is set to a value from "1min" to "99min," printing
pauses and so colors may be uneven.
Default Setting
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
INK CONTROL Press several times.
➌ EMPTY MODE Press twice.
STOP CONT. Use to make the setting.
Press to enable the setting.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
This setting determines whether printing starts on receipt of printing data when an ink cartridge is empty.
When this is set to "STOP," printing does not start until the ink cartridge has been replaced.
When this is set to "CONT.," printing starts and continues until the ink remaining inside the machine is used up.
Regardless of the setting made for this menu item, we recommend replacing the ink cartridge immediately whenever
a cartridge becomes empty.
Default Setting
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
INK CONTROL Press twice.
➌ INK CONTROL Press .
CHANGE INK SET Press .
➍ CHANGE INK SET Press .
EXt Ink LcLm Use to make the setting.
Press to execute the setting.
Description
You use this when changing the type of ink. Selecting the type of ink used for replacement starts head-cleaning and
ink-filling operations. Follow the on-screen instructions to insert and remove cartridges.
This operation requires six unused cleaning cartridges.
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
SLEEP Press several times.
➌ INTERVAL Press twice.
30min 15min Use to make the setting.
Press to enable the setting.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Default Setting
[INTERVAL]: 30min
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
SLEEP Press several times.
➌ SLEEP Press .
SETTING Press .
➍ SETTING Press .
ENABLE DISABLE Use to select [DISABLE].
Press to enable the setting.
➎ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Default Setting
[SETTING]: ENABLE
Description
This sets the language and units of measurement displayed on the printer's screen.
Default Setting
Description
When this menu item is set to "ENABLE," additional media feed is performed until the trailing edge of the printing area
is positioned directly on the dryer. The margin between the print-end position and the next print-start position is fixed
at 200 mm. Any margin setting made on the computer is ignored.
When this is set to "DISABLE," media feed stops simultaneously when printing ends. This means that the trailing edge
of the printing area is not fed to the dryer unless you continue with a subsequent printing operation.
Default Setting
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
FACTORY DEFAULT Press several times.
Press to execute.
Description
This menu returns all settings to the same as their factory defaults. However, the settings for [LANGUAGE], [LENGTH
UNIT] and [TEMP. UNIT] are not returned to the factory defaults.
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
SELF CLEANING Press several times.
➌ SELF CLEANING Press .
AUTO 24HOUR Use to make the setting.
Press to enable the setting.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
This sets the interval for performing cleaning automatically to prevent dry-out and clogging of the print heads (self-
cleaning).
When this is set to "AUTO" (the default setting), the machine makes the determination automatically according to the
ambient temperature and other factors.
When this is set to "**HOUR," self-cleaning is performed at the set interval.
Default Setting
Description
This makes the temperature settings for the media heating system (preheater, print heater, and dryer), as well as
switching these devices on or off. When this is set to "OFF," these devices do not operate at all.
You can also make this setting on the computer. When you have made the setting on the computer, the computer's
setting is used and the printer's setting is ignored.
Default Setting
➌ PREHEATING Press .
35 C MENU Use to make the setting.
Press to enable the setting.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
This makes the temperature setting for the media heating system when is dark.
"MENU" performs heating to the preset temperature at all times, without lowering the temperature when is
dark.
A setting of "35˚C" lowers the media heating system to a fixed temperature (35˚C) when is dark. This tempera-
ture setting cannot be changed. When the temperature is set at less than 35˚C, however, the temperature is maintained
at the set value.
"OFF" switches off the media heating system when is dark.
Default Setting
[PREHEATING]: 35˚C
Description
The blower fan hastens ink-drying by blowing moving air onto the media on the drying heater. The force of the moving
air cannot be adjusted.
When this is set to "ON" (the default setting), the fan starts when media is loaded and the loading lever is engaged.
Note, however, that when [DRYER] is set to "OFF," no operation starts when the loading lever is engaged.
When this is set to "OFF," the blower fan does not operate, regardless of the [DRYER] setting or the state of the loading
lever.
Default Setting
[BLOWER FAN]: ON
➊ MENU Press .
SHEET REMAIN Press .
➋ SHEET REMAIN Press .
SET LENGTH Press .
➌ SET LENGTH Press .
0.0 m 25.0 m Use to set the amount of media remaining.
Press to enable the setting.
➍ W 2600 mm L 25.0 m Press .
Press to go back to the original screen.
The display is updated.
SETUP SHEET
L 25.0m
Description
You can display how much of the media in use is left. Once you set the amount of media remaining, the amount
remaining is displayed at the top menu until it reaches zero. If you cancel the setup such as by removing the media or
raising the loading lever, the amount remaining at that time flashes on the screen.
The amount of media remaining is not updated automatically when you change the media. Redo the setting
whenever you change the media. You can also make the setting to display this menu automatically whenever you
change the media. See the next section "Verifying the Setting for the Amount Remaining Every Time the Media Is
Changed."
* The remaining amount that is displayed is only an estimate, and its accuracy is not assured.
Verifying the Setting for the Amount Remaining Every Time the Media Is Changed
Procedure
➊ MENU Press .
SHEET REMAIN Press .
➋ SHEET REMAIN Press .
AUTO DISPLAY Press .
➌ AUTO DISPLAY Press .
DISABLE ENABLE Use to select "ENABLE."
Press to enable the setting.
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
Setting this to "ENABLE" automatically displays [SHEET REMAIN] whenever you change the media and finish setup.
This makes it impossible to go on to the next operation unless you redo the setting for the amount remaining. This can
be useful for keeping you from forgetting to redo the setting when you change the media.
When you set this to "ENABLE," however, be sure to also set the [SHEET TYPE] menu item to "OPAQUE." When [SHEET
TYPE] is set to "CLEAR," then [SHEET REMAIN] is not displayed automatically, regardless of the setting for [AUTO
DISPLAY].
Default Setting
➊ MENU Press .
SHEET REMAIN Press .
➋ SHEET REMAIN Press .
PRINT MEMO Press to perform printing.
➌ W 2600 mm L 25.0 m Press .
Press to go back to the original screen.
Description
This prints the amount of media remaining that is displayed at the top menu. You use this when you want to make a
record of the remaining length of the media now in use. Printing the amount of media remaining before you change
the media enables you to refer to the printed record and use the value to make the setting for the remaining amount the
next time you use the media.
➊ MENU Press .
SYSTEM INFO. Press several times.
➋ SYSTEM INFO. Press .
SERIAL NO. Use to choose the information you want to view.
➌ SERIAL NO. Press .
ZS000001
➍ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
➊ MENU Press .
SUB MENU Press several times.
➋ SUB MENU Press .
SYSTEM REPORT Press several times.
Press to start printing.
➌ W 2600 mm Press .
SETUP SHEET Press to go back to the original screen.
Description
Main menu
Press
To the [SHEET REMAIN] menu To the [NAME] menu To the [NAME8] menu
MENU PRESET LOAD
☞ pp 80, 81 PRESET LOAD NAME1
LOAD
NAME2
LOAD
NAME3
LOAD
NAME4
LOAD
NAME5
LOAD
NAME6
LOAD
NAME7
LOAD
NAME8
To the [NAME1] menu
To the [NAME8] menu
PRESET SAVE
SAVE NAME1
SAVE
NAME2
SAVE
NAME3
SAVE
NAME4
SAVE
NAME5
SAVE
NAME6
SAVE
NAME7
SAVE
NAME8
To the [NAME1] menu
NAME NAME
NAME2 _
NAME NAME
NAME3 _
NAME NAME
NAME4 _
NAME NAME
NAME5 _
NAME NAME
NAME6 _
NAME NAME
NAME7 _
NAME NAME
NAME8 _
To the [NAME1] menu
To the [DETAIL SETTING] menu
MENU ADJUST BI-DIR
☞ pp 83, 84 ADJUST BI-DIR TEST PRINT
CALIBRATION SETTING
SETTING 0.00% 0.00%
To the [TEST PRINT] menu
Continued
Continued
SHEET POS.
CANCEL
To the [SAVE] menu
SUB MENU
☞ p 94 FACTORY DEFAULT
SLEEP SETTING
☞ p 93 SETTING ENABLE ENABLE
To the [INTERVAL] menu
SUB MENU
☞ p 100 SYSTEM REPORT
MAINTENANCE
☞ p 70 MAINTE. LIQUID
MAINTENANCE
☞ p 58 DRAIN BOTTLE
To the [CLEANING] menu
To the [FIRMWARE] menu
MENU SYSTEM INFO. MODEL
☞ p 100 SYSTEM INFO. MODEL AJ-1000
MENU 1 2 3 4
☞ p 54 INK REMAINING 5 6 ML
MENU LANGUAGE
☞ p 94 ENGLISH
LENGTH UNIT
☞ p 94 mm mm
TEMP. UNIT
☞ p 94 C C
SETUP SHEET
Cleaning Menu
Press
PRE 45 PRINT 45
DRY 50
107
5-1 The Machine Doesn't Run
Printed Results Are Coarse or Contain Horizontal Stripes Is the media loaded and set up correctly?
If the media is not loaded and set up correctly, media feed
Do the print heads show dot drop-out? may not be smooth, or printing may be adversely affected.
Carry out a printing test and make sure no dot drop-out ☞ p 113 "Media Wrinkles or Shrinks, or Feed Is Unstable"
occurs. If dot drop-out is present, perform head cleaning.
☞ p 51 "Printing Tests and Cleaning" Are the settings for the [PRESET] menu item ap-
☞ p 62 "When Head Cleaning Is Not Effective" propriate?
If the settings selected with the [PRESET] menu item are not
Have you carried out feed correction? suitable for the type of media, printing may be adversely
Large misalignment in the amount of feed of the media may affected. Choose settings optimized to the media you're us-
result in printing that seems coarse or contains horizontal ing.
stripes. Either make the setting on the computer to match ☞ p 80 "Saving Optimized Media Settings As Preset Values"
the type of media you're using, or make the setting for cor- ☞ p 81 "Loading a Saved Preset"
rection on the printer.
☞ p 86 "Performing Feed Correction to Alleviate Hori-
zontal Bands and the Like" Colors Are Unstable or Uneven
Is the temperature of the room too low? Are the operating parameters set to appropriate
The media heating system may not warm up sufficiently values?
when the temperature is 20˚C (68˚F) or lower. Also, even Depending on the settings for such menu items as [FULL
when the media heating system reach their preset tempera- WIDTH S] and [PERIODIC CL.], uneven colors may occur.
tures, adequate effectiveness may not be apparent if the If the settings have been changed, try restoring them to their
media is thoroughly chilled. Before printing, allow the me- default values.
dia to come to room temperature. ☞ p 90 "Speeding Up Printing for Narrow Media"
☞ p 91 "Keeping Media from Being Soiled by Ink Drips"
Is the print mode suitable?
If attractive printing is impossible even when the print heater, Is the printer installed in a level and stable location?
preheater, and dryer are at a high temperature, try using a Never install the machine in a location where it is tilted or
higher-quality print mode. where it may wobble or experience vibration. Also, ensure
Depending on the media, smudging may occur when using that the printing heads are not exposed to wind or blown
a high-quality print mode, and results may also vary greatly air. These factors may lead to missing dots or reduced print-
depending on the settings of your RIP program (such as the ing quality.
color-profile selection). Make settings suited to the media
you're using. Are the settings for the [PRESET] menu item ap-
propriate?
Is the printer installed in a level and stable location? If the settings selected with the [PRESET] menu item are not
Never install the machine in a location where it is tilted or suitable for the type of media, printing may be adversely
where it may wobble or experience vibration. Also make affected. Choose settings optimized to the media you're us-
sure that the print heads are not exposed to moving air. ing.
These factors may lead to missing dots or reduced printing ☞ p 80 "Saving Optimized Media Settings As Preset Values"
quality. ☞ p 81 "Loading a Saved Preset"
Are the media clamps installed with the left and right
sides oriented correctly?
The media clamps have distinct left and right sides. Make
sure of the orientation and install correctly.
☞ p 44 Procedure 7 on "How to Load Media"
A variety of problems can occur if the media feed is not The Media Is Not Straight
smooth. This can cause such problems as poor printing
quality, contact with the media by the print heads, mis- Is the media loaded and set up straight and securely?
aligned positioning, media jams, or poor take-up.Take ac- Feed is not smooth when the media is not straight or
tion as follows. tensioned unevenly on the left and right. Reload the media.
What to Do First
If the heads still do not move, carry out the following emer-
gency response measure, then contact your authorized
Roland DG Corp. dealer.
1. Switch off the main power and detach the right side
cover.
2. Open the front cover.
3. Gently move the cap unit by hand to the position Head-unit tool
shown in the figure.
7. When the heads make contact with the cap unit, turn
the tool three more turns.
These are the main messages that appear on the machine's [SET CARTRIDGE]
display to prompt correct operation. They do not indi- Insert the ink cartridge indicated by the flashing number.
cate any error. Follow the prompts and take action ac- This message appears at times such as during cartridge re-
cordingly. placement.
[NOW HEATING...]
Wait until the preheater, print heater and dryer reach the
preset temperature. Printing starts when lights up.
You can stop printing by holding for one second or
longer while this is displayed. Pressing makes print-
ing start immediately, without waiting to reach the preset
temperature.
This describes the error messages that may appear on [HEATING TIMEOUT CONTINUE?]
the machine's display, and how to take action to remedy
the problem. If the action described here does not cor- The preheater or print heater did not reach the pre-
rect the problem, or if an error message not described set temperature.
here appear, contact your authorized Roland DG Corp. This occurs because the temperature of the location where
dealer. the machine is installed is too low. We recommend raising
the temperature. To quit printing, hold down for one
[AVOIDING DRY-UP TURN POWER OFF] second or longer. To continue waiting for the temperature
to rise, press . To start printing immediately,
The print heads were forced to standby position to press .
prevent them from drying out.
Operation cannot be continued. Switch the sub power off, [MOTOR ERROR CAP PRINT HEADS]
then back on. Opening the front cover while printing is in
progress causes an emergency stop. Never allow the print A motor error occurred.
heads to stand in this state. Eliminate the cause of the error, then press . The
heads move to the standby position. After the heads have
[CANCELED FOR WIPER PROTECTION] moved, switch off the sub power. If the machine is allowed
to stand with the error uncorrected, the print heads may
Operation stopped because the maintenance liquid dry out and become damaged.
has run out completely. This error may be caused by such factors as a mistake in
Press clears the error message, but printing cannot loading the media, a media jam, or an operation that pulls
be executed. Execute the printer's [MAINTE. LIQUID] menu the media with excessive force.
item and replace the maintenance liquid cartridge with a
The media is loaded incorrectly.
new one. If the machine is allowed to stand with the error
Check how the media is threaded through the rollers. Also
uncorrected, the print heads may dry out and become dam-
make sure the AUTO switches for the feed and take-up units
aged.
are set correctly.
☞ p 70 "Replacing the Maintenance Liquid Cartridge"
The media has jammed.
[CHECK THE FEED UNIT] Carefully remove the jammed media. The print heads may
also be damaged. Perform head cleaning, then perform a
The feed system stopped without feeding out any printing test and check the results.
media.
The media was pulled with excessive force.
If media has run out, stop printing and load new media.
Excessive tension was applied to the media, and additional
action is necessary to recover from this state. First, move
[DATA ERROR CANCELING...] the loading lever to the rear and open the cover for the feed
and take-up units. Adjust the media to create a small amount
Output was stopped because a problem was found
of slack, then switch on the sub power.
in the data received.
Operation cannot be continued. Check for problems with
the connector cable or the computer, then redo the opera- [MOTOR ERROR TURN POWER OFF]
tion, starting with reloading the media.
A motor error occurred.
Operation cannot be continued. Switch off the sub power.
[FEED UNIT LOCKED] Next, eliminate the cause of the error, then immediately
switch on the sub power. If the machine is allowed to stand
Printing stopped automatically because the feed sys-
with the error uncorrected, the print heads may dry out and
tem stopped.
become damaged.
Press to clear the error message. Eliminate the cause
This error may be caused by such factors as a mistake in
that made the feed system stop, then carry out the next print-
loading the media, a media jam, or an operation that pulls
ing operation.
the media with excessive force.
The media has jammed. The positioning of the loaded media is displaced to
Carefully remove the jammed media. The print heads may the left.
also be damaged. Perform head cleaning, then perform a Press any key to clear the error. Reload the media at the
printing test and check the results. correct position, then press .
119
6-1 Usable Media
Roll weight
Maximum 100 kg (220 lb.)
Other conditions
Media such as the following cannot be used.
➢ Media whose end is attached to the paper pipe (core)
➢ Media which is severely warped or which has a strong tendency to reroll
➢ Media that cannot withstand the heat of the media heating system
➢ Media that cannot withstand the tensioning of the media take-up or feed system
➢ Media whose paper pipe (core) is bent or crushed
➢ Media that bends under its own weight when loaded
This machine cannot necessarily print every kind of media. When selecting media, be sure to carry out testing in
advance to make sure that satisfactory printing quality is obtained.
Media
Approx. 1.8 m
(6 feet) (*2)
Media clamp Media clamp
10 mm 10 mm (0.4 in.)
(0.4 in.) (*3) (*3)
Approx. 20 mm Printing area Approx. 20 mm
(0.8 in.) (*3) (0.8 in.) (*3)
Approx. 1.8 m
(6 feet) (*2)
Serial Number
This is required when you seek maintenance, servicing, or
support. Never peel off the label or let it get dirty.
Power Rating
Use an electrical outlet that meets the requirements for volt-
age, frequency, and amperage given here.
AJ-1000
Printing method Piezo ink-jet method
Loadable media width 1220 to 2641 mm (48 to 104 in.)
Printable area Maximum width: 2600 mm (102.3 in.)
Ink Type Exclusive 1000-cc cartridge
Colors 6 colors (cyan, magenta, yellow, black, light-cyan, and light-magenta)
Resolution Maximum 720 dpi
Printing speed Maximum approx. 45 m2/h
Distance accuracy (*1) Error of less than ±0.3% of distance traveled, or 0.3 mm, whichever is greater
Media take-up Roll outer diameter Maximum 250 mm (9.8 in.)
system Roll weight Maximum 100 kg (220 lb.)
Media feed system Roll outer diameter Maximum 250 mm (9.8 in.)
Roll weight Maximum 100 kg (220 lb.)
(*2)
Media dryer Heating method (Used in combination with the blower fan), setting range
for the preset temperature: 35 to 60°C (94 to 140°F)
Ink-fixing device (*2) Preheater and print heater, setting range for the preset temperature: 30 to
50°C (86 to 122°F)
Interface Ethernet (10BASE-T/100BASE-TX, automatic switching)
Power-saving function Automatic sleep
Power supply Voltage and frequency Printer unit: AC 200 to 240 V ±10%, 50/60 Hz
Dryer: AC 200 to 240 V ±10%, 50/60 Hz
Required power capacity Printer unit: 10 A, Dryer: 10 A
Power consumption During operation Printer unit: Approx. 1600 W, Dryer: Approx. 2300 W
Sleep mode Approx. 60 W
Acoustic noise level During operation 70 dB (A) or less (according to ISO 7779)
During standby 40 dB (A) or less (according to ISO 7779)
Dimensions 4299 (W) x 1115 (D) x 1413 (H) mm (169.3 (W) x 43.9 (D) x 55.7 (H) in.)
Weight 598 kg (1319 lb.)
Environment Power on (*3) Temperature: 20 to 32˚C (68 to 89.6˚F), humidity: 35 to 80% (no condensa-
tion)
Power off Temperature: 5 to 40˚C (41 to 104˚F), humidity: 20 to 80% (no condensa-
tion)
Included items Power cords, roll shafts, end caps, spacers, media reinforcement pipe, pa-
per pipe, drain bottle, media gauge, media clamps, hexagonal wrenches,
Head-unit tool, cleaning kit, syringe, tube, maintenance liquid cartridge,
software RIP, Roland-PrintServer CD-ROM, User's Manual, Setup Guide,
Roland-PrintServer Network Settings Guide
*1
➢ At Roland PET film, print travel: 1 m
➢ Temperature: 20˚C (68˚F), humidity: 50%
➢ Not assured when the media heating system is used.
*2
➢ Warm-up is required after powerup. This may require 5 to 20 minutes, depending on the operating environment.
➢ Depending on the ambient temperature and media width, the preset temperature fail to be reached.
*3
Environment
Temperature