Study Material - MMC402 PDF

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Construction of phase diagram from free energy vs composition diagram

(continued):

Earlier we had constructed isomorphous phase diagram. Here carefully look at the curvature
of free energy vs composition diagram. Curvature of solid and liquid is different. So we get
two cutting points (recall isomorphous system, we get one cutting point) here. If the curvature
of solid < curvature of liquid a minimum arises (top part of the figure) and the reverse
(bottom part of the figure).
Remember the procedure of constructing the phase diagram here from free energy vs
composition diagram is similar as we had discussed earlier for the isomorphous system (will
be same for eutectic system as well).
Note that it is not similar like binary eutectic (given below) as here we do not have two
different solid solutions (like eutectic). Here only one type of solid solution (one crystal
structure) exists.

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Constructing eutectic phase diagram:

Both diagrams are similar. Just for more clarity.


The procedure is similar like before. Note that here we have two different types of solid
solutions (two terminal solid solutions).

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Superlattices and miscibility gap:

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Look at figure 11.9 (Au-Ni phase diagram). At high temperature we have liquid phase. At
lower temperature we have single phase solid solution (disordered). Upon decreasing
temperature we can find three different phases (Au 3Cu, AuCu and AuCu 3). These are called
superlattice (ordered) phase.
Look at figure 11.10. Recall our earlier discussion on mole fraction/activity composition. Due
to –ve deviation here unlike atom pair (Au-Cu) is preferred than like atoms (Cu-Cu or Au-
Au). However, at higher temperature we have only short range order as thermal vibration
does not allow long range ordering. As temperature decreases further we have long range
order of unlike atom pairs. Then it is called superlattice.
Now look at figure 11.11. Here we have two grains (dark like of grain boundary). Now look
at each grain. We have three domains in the upper grain where we have only unlike pairs of
atoms. And two domains are separated by a boundary where we have similar atom pairs. This
boundary is called antiphase boundary.

Now come to Au-Ni phase diagram. Below liquid phase we have single phase solid solution.
However, at lower temperature you can see a two phase region (1 and 2). Both have fcc
structure but differ in lattice parameter, density etc. One phase is based on Au lattice and
another is on Ni. This type of region is termed as miscibility gap.

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Nucleation and growth:

Let’s consider simple solidification of a pure metal from its liquid state.

Now consider the change in free energy during solidification (Liquid to solid change, i.e.
cooling).

Gv – volume free energy change


L and S denote liquid and solid
L – latent heat
ΔT – undercooling required to start solidification.

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Note: Carefully check the free energy change as a function of temperature and see the
stability of solid and liquid.

Now nucleation is of two types homogeneous (no external surface is present) and
heterogeneous (nucleation occurs over a external surface, here over the mould wall).

Homogeneous nucleation

Here, look at the free energy before solidification starts (G1) and after a cluster forms (G2).
Energy is calculated based on the creation of new solid particle (new surface and a change in
volume for both solid and liquid). Carefully check the change in volume in the system due to
creation of the new solid cluster.
Now change in free energy (ΔG=G2 – G1) is expressed in terms of solid radius.
Next we plot ΔG as a function of r.

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From the equation we can find r* (critical radius where d/dr (ΔG) = 0). At r=r*, ΔG= ΔG*.
Now look at the ΔG vs r plot and we can deduce

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Effect of undercooling on r

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Heterogeneous Nucleation

Here, nucleation occurs over an external surface (Nucleating agent).

Note that due to the presence of external surface (mould) we have few interfacial energy
terms which was not there in homogeneous nucleation like solid-mould, liquid-mould. The
interfacial energy term is different here in comparison to homogeneous nucleation
accordingly.
Next we derive the change in free energy in the similar manner as that of homogeneous
nucleation.

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See the relation between ΔG heterogeneous and ΔG homogeneous. ΔG heterogeneous < ΔGhomogeneous as the
factor S(θ) is less than unity.
Now let us derive r* and ΔG*.

Note that there is no change in r* in comparison to homogeneous nucleation. So r* does not


depend on type of nucleation (heterogeneous or homogeneous). It only depends on
undercooling. However, ΔG* decreases.

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Nucleation and growth rate and corresponding structure:

Coarse grain

Fine grain
grain

Low nucleation rate and high growth rate – Coarse grain structure
High nucleation rate and low growth rate – Fine grain structure – Important for synthesizing
nano-materials, metallic glass etc.

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