G7 Ppag-100-Et-C-036-3 PDF

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The document specifies piping class and design requirements for a gas pipeline project including pipe materials, welding, valves, and fittings.

Carbon steel, stainless steel, and low alloy steel pipes are specified along with standards for dimensions, flanges, fittings and valves from ASME, API and MSS.

All pipe welds thicker than 3/4 inch must be stress relieved. Impact tests are required for pipes below 100F.

Puma5 - Tearg Tools PIPING CLASS PROJ: 2963 REV: 3 10/5/2007

10/5/2007 5:29:11 PM DOC: PPAG-100-ET-C-036


Camisea Expansion Project-Block 56 Size: Inc Thk: Sch. In Temp: °F Pres: PSI Corr: In

Standard of design Branch Table G7


Piping class G7 ASME B31.3
Corrosion Allow 0.0
Client Reference PLUSPETROL
Welding Spec.
Service Hydrocarbons Temp. Press. Mod
-20.0 4,500.00
100.0 4,500.00
Base Material Carbon Steel 200.0 4,500.00
Applicable through
Rating API 5000 psi Min Max
Finish RTJ Temperature -20.0 200.0
Pressure 4500.0 4500.0
Heat Treatment
Control level Chgd Mod PIPE THICKNESS
Size Thk Mod
Note
1) Piping class to be used in bidirectional flow. 1 S-XXS
Design conditions for production= 2000psig@-20F to 200F with C.A.=0.25". 1_1/2 S-XXS
Design conditions for gas inyection= 4500psig@-20F to 200F with C.A.=0.0". See note (1) in Table 3 of Design Basis PPAG-100-ET-Y-010. 2 S-XXS
2) Dimensional standards shall be in accordance with ASME B16.5 / API 6A (Flanges), ASME B16.9 / MSS SP-75 (Buttweld fittings), ASME
3 S-XXS
B16.11 (Forged steel fittings), and ASME B16.10 (Valves)
3) Reducing fitting thickness shall match heavier pipewall thickness 4 S-XXS
4) Valves are limited for seat and seal materials. For services expected to exceed 200°F, valve seat and seal materials shall be checked for 6 S-XXS
suitability and valve type designations modified as required prior to purchase. 8 1.000
5) All pipe welds thicker than 3/4" shall be stress relieved in accordance with applicable welding procedure.
10 1.250
6) Threaded fittings must be used only for instrument connections (pressure and temperature) in non vibrating service and must be seal welded.
Instrument connections shall be screwed beyond the first block valve off of process pipping.
7) All flanges and flanged ends shall have smooth finish facings groove 63 AARH max.
8) Refer to standard specification PPAG-100-ET-C-001 for design and fabrication requirements and PPAG-100-ET-C-026 to 029 for general
requirements for piping materials supply
9) Stud bolts threaded entire lenght with two hexagonal semi-finished heavy nuts.
10) Piping diameters 1/2" and 3/4" shall not be used.
11) All gaskets, seals, seats and packing materials shall not contain any asbestos related materials.
12) Minimum design temperature for soft seat -20°F
13) Socketweld piping is required in this service below 2". Threaded piping is not permitted.
14) When there are possibilities of low temperatures (i.e. abrupt expansion when venting to flare) stainless steel globe valve shall be used.
15) Pipe and fittings thicker than 1/2" may require impact test when minimum design metal temperature is below 100°F (See ASME B31.3,
paragraph 323.2.2). Impact tests shall be according to ASME B31.3 paragraph 323.3
16) Pipe used for underground service shall be factory externally coated with at least 16 mils fusion bonded epoxy. All exposed steel bolts, nuts,
etc. Shall be coated with coal tar bitumastic.

1
Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 2963 REV: 3 10/5/2007
10/5/2007 5:29:14 PM DOC: PPAG-100-ET-C-036
Camisea Expansion Project-Block 56 Size: Inc Thk: Sch. In Temp: °F Pres: PSI Corr: In

Piping Class G7

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Pipe 1 1_1/2 ASME B36.10 PE Seamless ASTM A 106 Gr. B PIPING


Pipe 2 6 ASME B36.10 BW Seamless ASTM A 106 Gr. C SMLS See note 15 PIPING
Pipe 8 10 ASME B36.10 BW Seamless API Spec 5L Gr.X60 Normalized See note 15 PIPING
Pipe 8 10 ASME B36.10 BW Seamless API Spec 5L Gr.X60 Normalized & See note 16 PIPING
Coated at
least 16 mils
FBE
Flange Blind 1 1_1/2 ASME B16.5 2500 LB RTJ Forged ASTM A 105 6Q2C08
Flange Blind 2 2 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 2 1/16", Type 6Q2C08
psi 6B,
Normalized,
Class "AA"
T/C U PSL2
Flange Blind 3 3 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 3 1/8", Type 6Q2C08
psi 6B,
Normalized,
Class "AA"
T/C U PSL2
Flange Blind 4 4 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 4 1/16", Type 6Q2C08
psi 6B,
Normalized,
Class "AA"
T/C U PSL2
Flange Blind 6 6 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 7 1/16", Type 6Q2C08
psi 6B,
Normalized,
Class "AA"
T/C U PSL2
Flange Blind 8 8 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 9", Type 6B, 6Q2C08
psi Normalized,
Class "AA"
T/C U PSL2
Flange Blind 10 10 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 11", Type 6B, 6Q2C08
psi Normalized,
Class "AA"
T/C U PSL2
Flange W.N. 1 1_1/2 ASME B16.5 2500 LB RTJ Forged ASTM A 105 6Q2C01
Flange W.N. 2 2 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 2 1/16", Type 6Q2C01
psi 6B,
Normalized,
Class "AA"
T/C U PSL2

2
Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 2963 REV: 3 10/5/2007
10/5/2007 5:29:14 PM DOC: PPAG-100-ET-C-036
Camisea Expansion Project-Block 56 Size: Inc Thk: Sch. In Temp: °F Pres: PSI Corr: In

Piping Class G7

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Flange W.N. 3 3 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 3 1/8", Type 6Q2C01
psi 6B,
Normalized,
Class "AA"
T/C U PSL2
Flange W.N. 4 4 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 4 1/16", Type 6Q2C01
psi 6B,
Normalized,
Class "AA"
T/C U PSL2
Flange W.N. 6 6 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 7 1/16", Type 6Q2C01
psi 6B,
Normalized,
Class "AA"
T/C U PSL2
Flange W.N. 6 6 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 7 1/16" x 10", 7 1/16" x 10" 6Q2C01
psi Type 6B, Alternate Flange
Normalized,
Class "AA"
T/C U PSL2.
Acc. To
Cameron
DWG X-
242002-27
Flange W.N. 6 6 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 7 1/16" x 8", 7 1/16" x 8" 6Q2C01
psi Type 6B, Alternate Flange
Normalized,
Class "AA"
T/C U PSL2.
Acc. To
Cameron
DWG X-
242002-25
Flange W.N. 8 8 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 9", Type 6B, 6Q2C01
psi Bore to
Match Pipe 10
” WT: 1.25”,
Normalized,
Class "AA"
T/C U PSL2
Flange W.N. 10 10 API 6A API 5000 RTJ Forged ASTM A 694 Gr.F60 11", Type 6B, 6Q2C01
psi Normalized,
Class "AA"
T/C U PSL2
45° Elbow 1 1_1/2 ASME B16.11 SW-F 9000# Forged ASTM A 105 6Q2C57

3
Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 2963 REV: 3 10/5/2007
10/5/2007 5:29:15 PM DOC: PPAG-100-ET-C-036
Camisea Expansion Project-Block 56 Size: Inc Thk: Sch. In Temp: °F Pres: PSI Corr: In

Piping Class G7

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

45° Elbow Long Radius 2 6 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q2C59
45° Elbow Long Radius 8 10 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS Normalized See note 15 6Q2C59
90° Elbow 1 1_1/2 ASME B16.11 SW-F 9000# Forged ASTM A 105 6Q2C77
90° Elbow Long Radius 2 6 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q2C80
90° Elbow Long Radius 8 10 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS Normalized See note 15 6Q2C80
Reducer Concentric 3 6 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q2C27
2 4
Reducer Concentric 8 10 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS Normalized See note 15 6Q2C27
4 8
Reducer Eccentric 3 6 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q2C28
2 4
Reducer Eccentric 8 10 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS Normalized See note 15 6Q2C28
4 10
Swage Concentric Nipple 1_1/2 1_1/2 MSS SP-95 PE Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C35
1 1
Swage Concentric Nipple 2 3 MSS SP-95 BW x PE Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q2C35
1 1_1/2
Swage Eccentric Nipple 1_1/2 1_1/2 MSS SP-95 PE Wrought S ASTM A 234 Gr.WPB SMLS 6Q2C36
1 1
Swage Eccentric Nipple 2 3 MSS SP-95 BW x PE Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q2C36
1 1_1/2
Cap 1 1_1/2 ASME B16.11 SW-F 9000# Forged ASTM A 105 6Q2C21
Cap 2 6 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q2C21
Cap 8 10 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS Normalized See note 15 6Q2C21
Coupling 1 1_1/2 ASME B16.11 SW-F 9000# Forged ASTM A 105 6Q2C25
Plug Hexagonal Head 1 1_1/2 API 6A THDD-M npt Forged ASTM A 694 Gr.F60 Bullplug type, 6Q2C19
XXH
Tee 1 1_1/2 ASME B16.11 SW-F 9000# Forged ASTM A 105 6Q3C22
Tee 2 6 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q3C22
Tee 8 10 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS Normalized See note 15 6Q3C22
Tee Reducing 1_1/2 1_1/2 ASME B16.11 SW-F 9000# Forged ASTM A 105 6Q3C24
1 1
Tee Reducing 2 6 ASME B16.9 BW Wrought S ASTM A 234 Gr.WPC SMLS See note 15 6Q3C24
1_1/2 4

4
Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 2963 REV: 3 10/5/2007
10/5/2007 5:29:15 PM DOC: PPAG-100-ET-C-036
Camisea Expansion Project-Block 56 Size: Inc Thk: Sch. In Temp: °F Pres: PSI Corr: In

Piping Class G7

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Tee Reducing 8 10 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS Normalized See note 15 6Q3C24
4 8
Wall Target Tee 8 10 MSS SP-75 BW Wrought S MSS SP-75 WPHY 60 SMLS Normalized See note 15 6Q3C22
Weldolet 6 10 MSS SP-97 BW Forged ASTM A 694 Gr.F60 Normalized - 6Q3C73
Class 160
2 4
Thredolet 2 6 MSS SP-97 THDD-F npt 6000# Forged ASTM A 694 Gr.F60 To be welded 6Q3C75
on pipe XXS
1/2 1_1/2
3 Thredolet 8 8 MSS SP-97 THDD-F npt 6000# Forged ASTM A 694 Gr.F60 Normalized to 6Q3C75
be welded on
1/2 1_1/2
pipe W.T:
1.000"
Thredolet 10 10 MSS SP-97 THDD-F npt 6000# Forged ASTM A 694 Gr.F60 Normalized to 6Q3C75
be welded on
1/2 1_1/2
pipe W.T:
1.250"
Sockolet 2 10 MSS SP-97 SW-F 6000# Forged ASTM A 694 Gr.F60 Normalized 6Q3C74
1 1_1/2
Dielectric Joint 8 8 Seller Advise API 5000 RTJ 63 Ra Gasket GLASS REINFORCED EPOXI 9” Type 6B 6Q3C95
psi NEMA G-10 / TEFLON® Flange With
bolt insulation
sleeving &
double
insulation &
steel washers
PIKOTEK
VCS
Oval Ring Joint 1 1_1/2 ASME B16.20 2500 LB Gasket AISI 304 SS ANNEALED 6Q3C95
Oval Ring Joint 2 2 API 6A API 5000 Gasket AISI 304 SS 2 1/16", Type 6Q3C95
psi RX, Annealed
Oval Ring Joint 3 3 API 6A API 5000 Gasket AISI 304 SS 3 1/8", Type 6Q3C95
psi RX, Annealed
Oval Ring Joint 4 4 API 6A API 5000 Gasket AISI 304 SS 4 1/16", Type 6Q3C95
psi RX, Annealed
Oval Ring Joint 6 6 API 6A API 5000 Gasket AISI 304 SS 7 1/16", Type 6Q3C95
psi 6B, Type RX,
Annealed
Oval Ring Joint 8 8 API 6A API 5000 RTJ Gasket AISI 304 SS 9", Type RX, 6Q3C95
psi Annealed
Oval Ring Joint 10 10 API 6A API 5000 Gasket AISI 304 SS 11", Type 6Q3C95
psi RX, Annealed
Joint Standard 2 6 API 6A API 5000 RTJ JOINT
psi

5
Puma5 - Tearg Tools PIPING CLASS DETAIL PROJ: 2963 REV: 3 10/5/2007
10/5/2007 5:29:16 PM DOC: PPAG-100-ET-C-036
Camisea Expansion Project-Block 56 Size: Inc Thk: Sch. In Temp: °F Pres: PSI Corr: In

Piping Class G7

From To (M) Standard of design End Rating Finish Construction Material Other req. Notes Alt. Thk. Data Sheet Alias. Pos. Mod
Object
From To (R)

Valve Ball R.B. Floating 1 1_1/2 ASME B16.34 SW-F 5000 psi Forged ASTM A 105 VBAC2C001 6Q1C06
Valve Ball R.B. Trunion 2 6 API 6A FLG 5000 psi RTJ Cast Low Alloy Steel API 6A 60K 3 VBAA5A001 6Q1C06
Valve Check Wafer 2 6 API 594 API 5000 RTJ Cast ASTM A 216 WCB TRIM N°8 VCK25C006 6Q1C39
psi
Valve Check Ball 1 1_1/2 API 602 SW-F 2500 LB Forged ASTM A 105 TRIM N°8 VCK25C005 6Q1C38
Valve Gate Solid Wedge 1 1_1/2 API 602 SW-F 2500 LB Forged ASTM A 105 TRIM N°8 VGA25C001 6Q1C01
Valve Globe Plug Disc 1 1_1/2 API 602 SW-F 2500 LB Forged ASTM A 105 TRIM N°8 See note 14 VGL25C007 6Q1C11
Valve Globe Plug Disc 2 4 ASME B16.34 FLG 2500 LB RTJ Cast ASTM A 351 CF8M TRIM N°10 / See note 14 VGL25S005 6Q1C11
RTFE Seats.
Valve Globe Plug Disc 2 6 ASME B16.34 FLG 2500 LB RTJ Cast ASTM A 216 WCB TRIM N°8 See note 14 VGL25C008 6Q1C11
Valve Gate Slab Gate F.B. 2 8 API 6A FLG API 5000 RTJ Cast or Forged Low Alloy Steel API 6A 60K VGAA5A001 6Q1C01
psi
Valve Gate Slab Gate R.B. 6 6 API 6A FLG API 5000 RTJ Cast or Forged Low Alloy Steel API 6A 60K Alternate Valve. VGAA5A002 6Q1C01
psi

Object Standard of design Material Constructive characteristic Tag Default Mod


Stud Bolt + 2 Heavy Hex Nuts THDD FORM (UNC <= 1" & 8 UN =>1 ASTM A 193 Gr.B7 - A 194 Gr.2H Both XYLAN 1070 coated (black x
1/8) / ASME B1.1 color)

6
Puma5 - Tearg Tools PIPING CLASS BRANCH PROJ: 2963 REV: 3 10/5/2007
10/5/2007 5:29:23 PM DOC: ss
Camisea Expansion Project-Block 56 Size: Inc Thk: Sch. In Temp: °F Pres: PSI Corr: In

Chgd
Piping Class G7 Branch Table G7

10 TS Branch
B 8 TR TS S Sockolet
r 6 TR TR TS
TR Tee Reducing
a 4 W TR TR TS
TS Tee
n 3 W W TR TR TS
c 2 W W W TR TR TS
W Weldolet
h 1½ S S S S S TR TS
1 S S S S S S TR TS
S 10 8 6 4 3 2 1½ 1
i
z Run Size
e

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