Contents

Chapter I General Information of Pump Unit

1. Preface……………………………………………………………… ……… ……3

2. Form of Pump Unit…………………………………… ……………… … ……3

3. Introduction of feed pump…………………………………………………………3

4. Introduction of the system…………………………………………………………9

Chapter II Installation and Preliminary Operation of Pump Unit

1. General description…………………………………………………………………13

2. Introduction of installation…………………………………………………………13

3. Delivery……………………………… ……………………………………………15

Chapter III Operation Instruction

1. Preface………… …………………………………………………………………22

2. Inspection prior to starting……………………… ………… ……………………22

3. Starting pump unit………………………… ……… ……… ……………………22

4. Routine inspection…………………………… ……………… ……… …………23

5. Conditions of alarming and trip of pump unit……… ……………………………23

6. Stopping pump unit…………………………… …………………………………24

7. Failure inspection…………………………………………………………………24

Chapter IV Examine and Repair on the Pump Unit

1. Preface……………………………………………………………………………26

2. System inspection…………………………………………………………………26

3. Taking out the core pack …………………………………………………………26

4. Examine and Repair on the Pump Unit ……… ………… ……… … ……… …27

Chapter V Accessory Equipment

1. Laminate coupling……………………………………………… ……… ………35

2. Inlet screen of pump……………………… ……………………… ………… …35

3. Oil cooler…………………………………………………………………………36

4. Stretching tool of hydraulic pressure bolt………………… …………… ………37

5. Removal tool of core pack ………………… ………… ………… …………… 38

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Attached table :
Attached table 1 Basic Allocation of Hot Working Meter………………………39

Attached table 2 Check list of pump movement clearance……… …… ………40

Attached table 3 Material Standard Table of Main Parts..………………………40

Attached table 4 List of spare parts..……………………………………………41

Attached figure:
Attached figure 1 General assembly diagram

Attached figure 2 Outer-casing

Attached figure 3 Inner-casing

Attached figure 4 Rotor

Attached figure 5 Balancing mechanism

Attached figure 6 Schematic diagram of water system

Attached figure 7 Schematic diagram of oil system

Attached figure 8 Schematic diagram of heat engineering

Attached figure 9 Schematic diagram of core pack removal tool

Attached figure 10 Schematic diagram of stretching tool of hydraulic pressure bolt

Attached figure 11 Schematic diagram of core pack hoisting

Attached figure 12 Pump performance curve chart

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 Chapter I General Information of Pump Unit

1. Preface

135TSB II-J series of boiler feed pump unit, matching with 100MW to 150MW steam-turbine generator unit
of thermal power plant，has the capacity of 100%. It can meet the operating and load adjusting requirements of
the boiler under all kinds of load operating conditions. Meanwhile, it fully represents the design concept of
modern pump to be reliable, brief and economic, which adopts inducer substituting traditional booster pump in
large-scaled high speed feed pump to be more effective to reduce the net positive suction head necessary in the
boiler and greatly simplify the feed system of the boiler. Leave out ground space of booster pump and effectively
shorten the total length of pump unit to be convenient for arrangement planning of factory building; leave out
thermal instrument and monitoring protection system thereof of booster pump to be convenient for debugging and
monitoring the system, and improve safety and reliability of feed system; leave out booster pump and pipe valve
system between booster pump and main pump to enhance the economical efficiency of the system.

2. Form of Pump Unit

Name of pump unit 135TSBⅡ-J Timing type boiler feed pump unit

Type of feed pump 135TSBⅡ-J

Rotation direction Clockwise rotation seeing from the electric motor to feed pump.

Power of matching electric motor 3200～4000 KW

3. Introduction of feed pump

3.1 General information

Type introduction

135 TSB Ⅱ — J

Mechanical seal

Double-case structure

Timing type feed pump

135MW condensate thermal power units

This feed pump unit is timing type feed pump unit, of which feed pumps are mostly multistage centrifugal

with 5 stages, matching with 100MW to 150MW steam-turbine generator unit of thermal power plant with 100%

capacity. Pump unit can be long-term operated under the maximum operating condition and also can meet the feed

requirements of the boiler under all operating

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conditions. Each parameter under the design operating condition is ensured to meet the flow and lift requirements

of the unit under the maximum operating condition

Rotation direction of the feed pump is clockwise (seeing from electric motor to feed pump).

Body weight of feed pump 5990Kg.

Efficiency of single feed pump is no less than 81% and that of pump unit is over 73%.

Design service life of the feed pump is 30 years and overhaul life is 5 years.

Double amplitude of the feed pump bearing at each direction is no more than 0.05mm.

Noise of feed pump is less than 85 decibel in one meter away from the equipment.

3.2 Performance parameter

When the flow of the pump unit is 550t/h, it is the maximum operating condition point of the feed pump, and

454t/h to be the economic operating condition point of the feed pump. At this time, the efficiency is more than

81% and the minimum flow is 120t/h.

Center tapped pressure: 6～8 Mpa

Center tapped flow: 30～60t/h

3.3 Structural form

The pump is multistage centrifugal with horizontal type, double-case full knockout structure (attached figure

1 general assembly diagram). There is no warm-up system while it equips with perfect lubricating and cooling

system. Shaft seal is adopted the combinatory mechanism of inverted spin seal and mechanical seal to effectively

prevent the leakage of water in the pump under all kinds of situations. Inlet and outlet pipes of the feed pump are

vertical and upward to be convenient for the arrangement and installation of the pipelines.

3.3.1 Outer-casing components (Attached figure 2 Outer-casing)

Outer-casing is one part of main pressure boundary of the pump. It connects with the pipelines of the system

through the inlet and outlet pipes on it. Supporting part of the central line is supported on pump block of profiled

steel structure.

Outer-casing body is processed and made by selecting ZG20MnMo materials with excellent integrated

performance, which are forging and pressing totally, built-up welding 1Cr18Ni9Ti high strength materials at each

sealed position and through strict examination on structure strength except ultrasonic examination, which is

carried out 27Mpa strength sealing water pressure test together with core pack before assembling. Adopt stainless

steel face and special type general molding rubber ring of heat resistant fluorine rubber to double seal the part

between case body and core pack, which is safe and reliable.

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 Big blank cap is also a part of outer-casing components, adopting manganese steel forgings and connecting

with the outer-casing components through tightening bolt to form the covering barrel, which has rabbet muff

coupling with last stage guide vane. There is O type bearing seal between it and barrel body, forming high

effective seal. Tightening bolt of the big blank cap is tightened by special used stretching tool of hydraulic

pressure bolt, which can give exact preload to the tightening bolt. As the load is increasing gradually, the

deformation of the blank cap is least. Using hydraulic pressure stretching tool can rapidly disassemble & assemble

the big blank cap and consequently the whole core pack.

135TSBⅡ-J timing type boiler feed pump is of full knockout core pack structure with brief structure and
convenient maintenance. After disassembling the short sections of coupling connected with it and tightening bolt
and branch pipe of pump oil pipe lines between big blank cap of core pack and case body of the pump, the core
pack can be integrally drawn out from case body of feed pump under the situation without disassembling parts of
pipelines of inlet and outlet, shaft-end seal and bearing body. Such structure guarantees to realize drawing out
service core pack within 6 hours and install standby core pack and recover normal running of boiler feed pump
when there is something wrong of boiler feed pump or minor overhaul is taken to the feed pump.
3.3.2 Inner-casing components (Attached figure 3 inner-casing)

Inner-casing components is inner bearing part to form main pressure boundary of the pump together with

outer-casing components, composing of middle section and guide vane by 2Cr13 materials with good anti scour

and rust resistance performance. The guide vane is imbedded in the middle section together with anti-rotating pin,

playing the role of directing the water flow among each stage of impeller in the boiler. There are stainless steel

bolts with scouring resistance performance and with rabbet joint together between each neighboring middle

section. Other parts (water guide sleeve, seal ring, guide vane sleeve, pressure reducing bushing and balancing

plate) also select anti scour and rust resistance chrome steel and carry out nitrogen treatment on the surface of all

the parts (seal ring, guide vane sleeve, pressure reducing bushing and balancing plate) forming fit clearance with

rotor to improve the anti attrition ability of dynamic and static parts.

In order to enhance its reliability, nearly all the quick-wearing parts of the pump are installed in the inner-

casing components while main-used inner-casing and standby inner-casing have good interchangeability.

3.3.3 Rotor parts (Attached figure 4 rotor)

Rotor parts include shaft, inducer, impeller, shaft sleeve, balancing drum and balance disc.

The pump is rigid rotor with high machinery reliability and little possibility to occur over-proof vibration or

inner touch risk.

Design features of rigid rotor of the boiler:

(1) The lowest critical speed of the liquid exceeds130% of the maximum operating speed.

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 (2) Although the clearance in the inner operation of the boiler reaches two times of that the design value, the

lowest critical speed of the liquid will not reduce to be 120% of the maximum operating speed.

Pump shaft is the important part in the rotor parts, made by selecting 35CrMoA materials with excellent

strength, malleability and harden ability through heat treatment, which has been taken ultrasonic inspection and

magnetic detection to be able to guarantee the machinery performance of the pump shaft. Pump shaft fit the

chrome plating treatment on the surface to enhance the anti attrition ability in the process of assembling and

disassembling rotor and take high frequency hardening treatment on the surface of the part combined with the

bearing to improve the hardness of the shaft surface to prevent attrition.

Design of the inducer adopts the unique design thought and method of our plant fully representing in the feed

pump product field. By organic combination of accurately calculated and manufactured inducer and specially

designed first stage impeller, the necessary NPSH of feed pump is reduced effectively, thus cavitation erosion of

high speed boiler feed pump is prevented effectively, which makes the pump unit successfully leave out the

especially set front mounted pressure-increasing pump system for preventing cavitation erosion of boiler feed

pump in the traditional method. The feed system of boiler is simplified further: leave out the foundation of booster

pump, effectively shortening total length of pump unit and reducing covered land to be convenient for

arrangement planning of factory building; leave out thermal instrument and other protection systems thereof of

booster pump to be convenient for debugging and monitoring the system, thus improving safety and reliability of

feed system; leave out booster pump and pipe valve system between booster pump and main pump and simplify

traditional one set of pump unit with two sets of pumps into one set of pump unit with one set of pump so that the

installation, arrangement and maintenance of equipments are simple. Therefore, users can obtain maximal

conveniences and economic benefits in terms of conceptual design, arrangement installation, debug running, fault

diagnosis, maintenance and repair and spare parts management, etc.

All the five-stage impellers are hot charging on the shaft, which has good concentricity and increases the

rigidity of the rotor. The impeller and guide vane are adopted 2Cr13 chrome stainless steel precision castings

while the interval channel possesses fine surface smoothness and strength, forming high accuracy impeller shape

with high repeatability.

There is seal ring between the middle section and impeller ring and guide vane sleeve at the end of the guide

vane and impeller, which can be disassembled after operation abrasion to alter a new assembly. The impeller has

hardness difference with seal ring and guide vane sleeve to prevent the mutual attrition between the dynamic and

static parts.

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 Before assembling the rotor, take static balancing to the impeller; after assembling, the surface jumping value

forming fit clearance with core pack is no more than 0.06. The rotor is taking quick-act balancing in light of G2.5

level standard.

The main parts on the shaft and balancing of the rotor are carried out according to working procedures and

quality standards of ISO5406: 1980 and ISO19140: 1973 standard.

3.3.4 Center tap

There is a center tap on the middle section of the second stage. Seal by a seal packing and Yx type bearing

seal between the core pack and outer-casing, and form surrounding space outside the former second-stage middle

sections to form intermediate pumping through the middle tap pipe welding on the barrel body. Tap pipe locates

upper of the right of feed pump (see from coupling to pump), which forms 30°inclination with suction pipe.

3.3.5 Balancing device

Axial force balancing mechanism includes: balancing drum, pressure reducing bushing, balancing plate,

balance disc, thrust bearing and thrust disk. Adopt the balancing mechanism of balance disc and balancing drum.

(See attached figure 5 balancing mechanism)

Balancing drum is installed behind the last-stage impeller. When the feed pump operates normally, balancing

drum and balance disc would balance 100% axial force; when starting, stopping the feed pump and operation

parameters changing fast, they assist the balancing mechanism of the feed pump to bear bi-directional axial force

and limit the axial drunkenness of the rotor to guarantee the safe operation of the feed pump.

3.3.6 Shaft seal device

Both ends of the feed pump are adopted combinatory seal form of inverted spin seal and mechanical seal.

Inverted spin seal plays the role of sealing when operating the feed pump. The operating principles are seen

in schematic diagram of spiral seal.

When operating the pump, use spiral seal sleeve and water seal bushing to compose annular clearance to

throttle. Process the single head or multi-head spiral groove on the surface of the spiral seal sleeve, which would

create pumping effect when spinning the shaft and balance the sealed pressure to prevent leakage. Shaft sealed

water comes from the condensation water of the system with sophisticated seal system design assuring that there

is no running, emitting, dropping and leaking phenomena. There matches systematic connecting pipes along with

the pump units with sealed water pressure of 0.8～1.9Mpa and sealed water quantity of 8t/h. The largest

advantage of inverted spin seal is that there is no frication, stable and reliable with service life.

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 1.Shaft 2. Water seal body 3. Sealed blank cap 4.Blocking-water disk
5. Spiral seal sleeve 6. Water seal bushing

Schematic Diagram of Spiral Seal

Mechanical seal is also closed cooling system of short axial dimension and assembling type, requiring no

adjustment when installing, which is brief and convenient. Cooling water comes from the condensation water,

using shaft seal condensation water system together with inverted spin seal.

3.3.7 Bearing

Bearing contains bearing parts of suction side and spitting side, and uses two sets of radial bearing and two

sets of thrust bearing in total. The radial bearing is adopted four- oil wedge hydrodynamic journal bearing with

good high-speed stability and forming bush, which has no need to scrape before being used and is convenient and

rapid to change; the thrust bearing is inclinable pad type with good self positioning and high-speed stability. When

starting, stopping the feed pump and operation parameters changing fast, it assists the balancing mechanism of the

feed pump to bear bi-directional axial force and limit the axial drunkenness of the rotor to guarantee the safe

operation of the feed pump.

3.3.8 Pump block

Pump block is weld assembly structure of rolling section steel, which is designed to support the pump at the

central line of the rotor. The whole design is rigid without deformation. It also can be equipped with temperature

holding hood of the pump body according to the requirements of the users.

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 4. Introduction of the system

4.1 Connection between the equipments

The whole system is composed of the equipments such as hydraulic coupling, feed pump, electric motor,

operating oil cooler and lubrication cooler. Pump units are usually installed on the 0.00m elevation layer of de-

aerator framework in the main plant. Input shafts of electric motor and hydraulic coupling are coaxial while the

output shafts of the feed pump and hydraulic coupling are coaxial. Other auxiliary equipments can be arranged in

light of actual situation. Electric motor drives the feed pump through hydraulic coupling. All the equipments pass

power by using flexible laminated membrane coupling, which has advantages of strong feed ability, no

lubrication, convenient assembling, stability and reliability. Each coupling is closed in the coupling hood that can

be disassembled.

Under the normal operating conditions of the unit, main feed pump can meet the requirements of the feed

parameters for steam machine from low load to the maximum load.

When the main feed pump is in the accidental state, standby feed pump can be put into operation and reach

the parameters that the system needs within 30 seconds.

Thermal-state additional displacement value and the bearable force and force moment of the connecting pipe

of the pump unit are seen in the thermal-state additional displacement table of the connecting pipe of feed pump.

The thrust force and force moment from the feed pipelines of the power plant to the feed pump shall be controlled

within the allowable limitation of the table as much as possible.

Thermal-State Additional Displacement Table of Connecting Pipe of Feed Pump

X Y Z
Inlet pipe 0 1.78 0
Outlet pipe -1.1 1.78 0
Center tap pipe -0.5 0.35 0.35

Force and Force Moment Table of Inlet and Outlet Pipes of Feed Pump

Force Fx Fy Fz
Inlet pipe ±4900 ±4900 ±4900
Outlet pipe ±4900 ±4900 ±4900
Force moment Mx My Mz
Inlet pipe ±7480 ±4900 ±7480
Outlet pipe ±14700 ±7480 ±14700
Note: 1. X in the table is the central line direction of the pump shaft, from spitting side to suction side as the

forward direction; Y is the radial direction of the pump center, from left to right seeing from spitting side to

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suction side as the forward direction; Z means vertical upward direction.

2. In the table, the unit of displacement is mm, the unit of the force is N and unit of force moment is N·m.

4.2 Brief introduction to the water system (Attached figure 6 Schematic diagram of water system )

Water system of the feed pump unit includes five parts of main feed water, balancing water, intermediate

pumping; shaft sealed cooling water and industrial cooling water. The main flow of the water is respectively as

follows:

Feed system: de-aerator→cut off valve of pump inlet→suction screen→inlet of feed pump→hydraulic

accessories of pump→outlet of feed pump→check valve of feed pump outlet→high pressure heater.

When the feed water flow is less than 120m3/h, in order to prevent abrasion and loss of the impeller

disk that would lead to the uprising of water temperature in the pump and vaporizing of the feed

pump, there sets recycle circuit: intersection near the check valve of the feed pump outlet

→decompression throttling device→de-aerator. Artificially add the feed flow to ensure the safe

operation of feed pump.

Balancing water system: feed pump balancing chamber→feed pump inlet. This circuit makes the feed pump

balancing chamber have relatively stable pressure, which is convenient for balancing structure of feed

pump to precisely adjust the clearance between dynamic and static balance disc discs, guaranteeing

the shaft force balance of the rotor and keeping certain clearance between dynamic and static parts so

as to operate safely and stably.

Intermediate pumping: the second-stage impeller of feed pump→pressure reducer and attemperator. Water

supply of this circuit is used to adjust the steam temperature with pressure of 6.5Mpa and flow of

30t/h.

Water cooling system of shaft seal: Pump outlet of condensation water→Inlet main pipe of shaft sealed

cooling water of feed pump→Shaft seal of feed pump (back water of shaft seal is divided into 3

circuits) →

(1) Steam side of discharged water sealing

sleeve of shaft sealed heater.
(2) Water side of discharged water sealing
sleeve of shaft sealed heater.
(3) Water leakage outside to trench

Industrial water cooling system: industrial water cooling→cooler of water in the electric motor;

Industrial cooling water→cooler of water in operation oil and lubrication.

4.3 Lubrication system of feed pump unit (Attached figure 7 Schematic diagram of oil system)

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 Lubrication system includes main oil supply system and auxiliary oil supply system. When the pump unit is

normally operating, main lubrication pump supplies the oil with the route as: coupling oil tank→main lubrication

pump→lubrication cooler→screen of lubrication→oil supply distributor of coupling lubrication→bearings of

coupling, feed pump and electric motor. Before the coupling is operating normally or when there is trouble in

main lubrication pump, auxiliary lubrication pump supplies oil with the route as: coupling oil tank→auxiliary

lubrication pump→lubrication cooler→screen of lubrication→oil supply distributor of coupling lubrication

→bearings of coupling, feed pump and electric motor.

4.4 Thermal monitoring and controlling system of feed pump unit（Attached figure 8 Schematic diagram of

heat engineering）

There prepares monitoring instruments of temperature, pressure and speed and alarm device observation

point, which can ensure the safe and stable operation of feed pump unit.

In order to ensure the system to safely operate feed pump unit, there are following checking and protecting

items (details seen in attached table 1 List of thermal instrument)

a. Monitoring on the pressure difference in forward and backward screen of the pump inlet

b. Monitoring of pump inlet pressure

c. Monitoring of pump inlet water temperature

d. Monitoring of pump outlet flow

e. Monitoring of pump outlet pressure

f. Monitoring of center tap pressure of pump

g. Monitoring of pump balancing water pressure

h. Monitoring of inlet water pressure of pump shaft seal

i. Monitoring of oil inlet pressure of bearing

j. Monitoring of oil inlet temperature of bearing

k. Monitoring of bearing temperature

l. Monitoring of oil return temperature of bearing

m. Monitoring pump rotating speed and inversion

n. Monitoring inlet and outlet oil temperature of oil cooler

o. Monitoring of inlet and outlet cooling water temperature of oil cooler

p. Monitoring of inlet water pressure of cooling water in oil cooler

q. Monitoring of inlet and outlet pressure difference of lubrication filter

r. Monitoring of temperature of electric motor stator

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s. Monitoring of inlet and outlet wind temperature of electric motor

t. Monitoring of inlet and outlet water temperature of water cooler in electric motor

u. Monitoring of inlet water pressure of water cooler in electric motor

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 Chapter II Installation and Preliminary Operation of Pump Unit

1. General description

(1) Check the foundation and the dimension of reserved hole of foundation bolts according to the information

offered by the suppliers. Check whether the base height is right in light of the known elevation of power station.

Clearly mark out the horizontal central line and axial trend central line on the base, taking the outlet pipe central

line of the feed pump as its standard.

(2) Check the levelness and smoothness of the base at the position of iron blocking. If necessary, grind the

concrete foundation at the position of base iron blocking

(3) Check whether all the equipments have damage and omission on spot.

2. Introduction of installation

2.1 Installation of electric motor

(1) Hoist the electric motor according to the introduction of equipment manufacture plant, fix it through

overhanging foundation bolt of floor using nut and gasket and set the bolt in the center of the hole.

(2) Impose the electric motor on the iron blocking at two sides of foundation bolt. Place it on the central line

marked in advance to guarantee the free hanging of foundation bolt in the reserved hole. Turn on the temporary

power or the permanent power of electric motor heater.

(3) Adjust the iron blocking, use the jack screw at the end of the electric motor to hoist the electric motor

and set the axial central line of the electric motor at the right graduation to ensure the electric motor placing on the

central line.

(4) Remove the upper cap of electric bearing, put a precise micrometer leveling instrument in the journal

field and check if the shaft catenaries are equal to the bearing neck at two sides. If it is necessary, adjust the iron

blocking on the base to search for equal catenaries of free side and bearing neck position at driving side. Reset the

upper cap of the bearing.

2.2 Installation of hydraulic coupling

（1）Hoist hydraulic coupling with provided bolt of lifting lug;

（2）Lay iron cushion on the both sides of reserved hole, keep level in the two planes; the total height of

shaft should be calculated inclusively so as to ensures that iron cushion can be inserted when final adjusting.

（3）Fix cross-band and gear case with bolt；put the iron cushion with thickness of 2mm provided by

following equipment between cross-band and case. Bolt should be at the center of hole, for further adjustment.

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 （4）Aim at hydraulic coupling and electric motor, measure with test indicator and inside micrometers at

coupling hub and record the data.

2.3 Installation of feed pump

（1）Hoist feed pump with proper hoisting equipment; pass through base and overhang foundation bolt ,

then fix with nut and washer; lay the bolt at the center of hole.

（2）Emplace the feed pump on the iron cushion which is at two sides of foundation bolt.

（3）Aim at feed pump and hydraulic coupling, measure with test indicator and inside micrometers and

record the data in the inspection list.

2.4 Independent inspection

When finishing all above work content, one independent inspection should be conducted by installation

engineer to ensure equipment in the right place prior to grouting on feed pump.

2.5 Grouting on feed pump unit

（1）Grouting in the preserved hole to level with base after 2.1 to 2.5 are finished and accepted.

（2）At the stage of installing feed pump, grouting should not reach the final height.

（3）Conduct inspection to ensure foundation bolt and nut at the center of hole prior to grouting

solidification; there is proper grouting protection time prior to screwing down the foundation bolt.

2.6 Process procedure of screwing down foundation bolt on the bottom plate

（1）While beginning to screw down foundation bolt on the bottom plate, install test indicator, inside

micrometers and corresponding bracket device on the proper coupling hub.

（2）Remove the bearing cover of electric motor, emplace a set of micrometer level instrument in the

journal, ensure catenary of bearing shaft keeps equal with both sides of the bearing while screwing down

foundation bolt and central line of electric motor keeps correct elevation.

（3）Inspect all the iron cushions have been closely contacted and there is sound surface contact between

iron cushion and bottom plate;

（4）Install alignment bracket on the coupling hub of electric motor, monitor the alignment of television and

hydraulic coupling while screwing down foundation bolt；if the alignment is beyond allowable tolerance, the iron

cushion under hydraulic coupling must be adjusted so as to ensure the alignment result in stipulated allowable

tolerance.

（5）Install alignment bracket on the coupling hub at one side of coupling and feed, monitor the alignment

of television and hydraulic coupling during the process of screwing down foundation bolt；if the alignment is

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beyond allowable tolerance, the iron cushion under feed pump must be adjusted so as to ensure the alignment

result in stipulated allowable tolerance.

2.7 Record a set of complete alignment data of coupling and clearance of cross direction, shaft direction and

base angle of pump on the check list prior to any installation of main pipe.

2.8 If the satisfied alignment data (no installation of exterior pipe) is obtained, and expansion clearance of all

the keys and bolts is within the allowable tolerance meanwhile foundation bolts of all the bottom plate have been

screwed down, the final grouting can be conducted to reach the level surface of final base finally.

2.9 If the alignment results of above equipments are possibly disturbed by the installation of main pipe

engineering or other reasons, the final grouting work which needs to reach the level surface should be done again

after finishing the engineering of pipe installation.

2.10 Connection of feed pump and water inlet pipe

As for the alignment of feed pump and electric motor, regularly monitor during the installation period of

pump flange and pipe. If it is discovered that coupling is beyond allowable tolerance during the period of pipe

installation, the engineering should be stopped to re-adjust water inlet pipe and its support so as to ensure correct

coupling alignment.

2.11 Connection of water outlet pipe and feed pump

（1）Regularly monitor the alignment between hydraulic coupling and feed pump while installing the pipe.

If the results of alignment are beyond allowable tolerance, the engineering should be stopped to adjust water outlet

pipe and its support, renew the alignment of coupling and feed pump to keep it within allowable clearance.

（2）Provided check list must be filled in for record after finishing the engineering of pipe installation.

2.12 Inspection on alignment after the system full of water

Inspection on alignment should be done again while water supply system is full of water. Correct spring

bracket of pipe engineering needed to be regulated for any alignment results beyond allowable tolerance.

3. Delivery

3.1 Lubrication system

（1）Confirm all the lubrication pipe engineering has been finished and they have enough supporting. All

the joints of detection meter have been installed corresponding apparatus;

（2）Inspect all the pipes and equipments have been installed correctly as per flow direction;

（3）Inspect oil filter and oil cooler have been installed correctly.

（4）Make a revolving inspect on the electric motor of auxiliary oil pump. Examine winding resistance and

record its resistance value.

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 （5）Pour the with right type oil into the oil tank of hydraulic coupling through oil way.

3.2 Washing lubrication

（1）If necessary, remove water inlet of pump and upper part bearing house of water outlet. Inspect the

cleanness degree of bearing house, remove both the upper bearings and re-install the bearing house of both

pumps.

（2）Install stainless steel filter screen with screen aperture 0.005” on the lubrication inlet of each electric

motor and pump bearing. Record the number of each installation.

（3）Install 0.005〃 stainless steel filter screen with screen aperture 0.005〃 on the oil return pipe for

accessing to general-used oil tank.

（4）Confirm the valves on the oil pipe system has been in the open position.

（5）Switch on auxiliary lubrication pump and inspect if oil pipe system is leaking, examine all the glass

windows of oil pipe to ensure normal flow.

（6）Switch off oil pump, remove filter screen and inspect pollution and scraping at interval time of 2 hours.

（7）Oil pipe system should be knock by fur wooden hammer in order to remove each kind of possible solid

particle attached on inner oil pipe hole.

（8）Re-install filter screen and continue washing with oil until cleanness of system is satisfied.

（9）Once cleanness of system reaches satisfaction, remove all the temporary filter screen and main oil filter

used in washing. Meanwhile, newly put the upper bearing part of two pumps.

（10）After finishing all the re-installation of system, adjustment on pressure switch of lubrication and

pressure relief valve should be inspected with lubrication pump,.

3.3 Water cooler

（1）Feed pipe of cooler should be isolated from cooler and turn the pipe line outside the cooler; washing

pipe line so that no particle enters into pipe line.

（2）Re-install pipe line and open relevant drain valves and fill water in the pipe line; close the drain valves

while water discharging from the drain value.

3.4 Trail running of recycling equipment

（1）Confirm recycling pipe has been finished and all the instrument pipes have been installed without

damage.

（2）Confirm recycling valve has been correctly installed;

（3）Inspect all the wirings of electric device of valve;

（4）Inspect if the voltage of power supply in accordance with plate of electric device of valve or not;

16
 （5）Use hand-wheel switch valve and inspect if valve running normally or not;

（6）Switch off the power, press “ON” button and inspect the turning of outlet shaft;

（7）Press “OFF” button and inspect the turning of outlet shaft;

（8）Inspect if indicator light work normally or not;

3.5 Washing water inlet pipe

（1）Inspect all the water pipes have been installed;

（2）Disassemble the flange of water inlet pipe and turn the water pipe away the centrifugal pump to face

the water discharge;

（3）Ensure sufficient water in deaerator for fully washing;

（4）Start washing pipe of water inlet valve, repeating many times so as to ensure cleanness in the pipe;

3.6 Drive motor

（1）Electric motor should be not connected with coupling while inspecting the following items;

（2）Inspect the integrity and insulation of all the earthing strips and insulating strip, disassemble earthing

strip and inspect the insulation of bearing bracket, use megohm of 500v, recorded value should be less than 1000

ohm;

After about stated inspection, earthing strip should be newly installed;

（3）Need 500v megohm to inspect the insulation of anti condensation heater and record the data value;

（4）If polarization index is less than 1.5, the resistance should be dried and newly inspected and all the

corresponding measurements should be done well when measuring;

Auxiliary lubrication pump must run while conducting following tests;

（5）Supply power for electric motor and inspect turning direction and magnetic axis center;

（6）Conduct no-load operation lasting for 2h, the following data should be recorded:

（a）Vibration

（b）Temperature of cooling air

（c）Oil pressure

（d）Rotate speed of electric motor (holding velometer with hands )

（e）Bearing temperature

（f）Temperature of electric motor loop

（g）Test end

Note: ensure anti condensation heater connects with power when the test ends up.

3.7 Connection of electric motor and hydraulic coupling

17
 （1）Ensure no bur and damage on the surface of both parts of coupling hub bearing;

（2）Install interval piece of coupling and ensure sign on the hub aligning with the sign on the interval

piece;

（3）Screw down coupling bolt;

（4）Install protective cover of coupling;

3.8 Hydraulic coupling

（1）Temporarily install limitation of both sides on the scoop actuator and inspect flexibility and function;

（2）The oil level of oil tank should be on the top edge of observation glass;

（3）Start auxiliary lubrication pump, fill in the cooler and pipe line and discharge the air;

（4）Re-inspect the oil level of oil tank and ensure it on the highest point;

（5）Regulate the switching point of pressure switch, inspect its function; detect temperature monitor.

Regulate switching point if necessary;

（6）Regulator actuator to the minimum position;

（7）Inspect if all the equipments on the standby operation status or not and start auxiliary lubrication

pump;

（8）Start electric motor and monitor its starting;

（9）Observe and record oil pressure when cutting off the auxiliary lubrication pump;

（10）Inspect if equipment operation stable or not, detect lubrication pressure, temperature and filter status

and ensure no leakage on the pipe line. If necessary, adjust the minimum value hold point of the actuator to be

matched with the lowest rotate speed of driving machine;

（11）Regulate actuator on the maximum outlet speed, adjust the temperature of working oil and

lubrication; observe the temperature to be stable. If necessary, regulate the flow of working oil. The temperature

of oil inlet of working oil cooler should not overtake 100℃.

（12）Measure vibration, appraise and record operation equation of hydraulic coupling; note the measuring

point, rotate speed and scoop pipe position near the measured vibration value;

（13）Break off the electric motor, inspect and record the following points;

(a) The pressure of auxiliary oil pump cut-in;

(b) Race time.

（14）Break off auxiliary oil pump when stopping pump unit;

18
 （15）After first operation, clean up the filter of lubrication and inspect its oil level and if actuator limitation

is stable or not. Other introductions of hydraulic coupling are shown on the specification of hydraulic coupling in

details.

3.9 Connection of hydraulic coupling and feed pump

（1）Ensure no bur and damage on the surface of both parts of coupling hub bearing;

（2）Install interval piece of coupling and ensure sign on the hub aligning with the sign on the interval

piece;

（3）Screw down coupling bolt;

（4）Install protective cover of coupling;

3.10 Electric motor single driven

（1）Disassemble electric motor and coupling;

（2）Flexibly steer the rotor of electric motor manually and there should be no exotic in the electric motor;

（3）Start auxiliary oil pump for supplying oil to the bearing of electric motor, inspect lubrication pressure

and oil return of bearing is normal;

（4）Input relative protection for electric motor and supply control power and dynamic power.

Communication is normal and test of accident button is stable;

（5）Special person takes charge the accident button. Immediately stop trial operation when encountering

with emergency situation;

（6）Start electric motor and inspect if rotor has damage and the direct of rotor is correct;

（7）During operation, record vibration, temperature of cooling air, oil pressure, the rotate speed of electric

motor, the bearing temperature, temperature of electric motor loop. Write down the race time when finishing test;

（8）Stop after normal operation lasting 4 hours;

3.11 Trial running of electric motor driving coupling

（1）Connect electric motor and coupling;

（2）While steering the input and output shaft of coupling, it should be turned flexibly and no jam and

abnormal sound;

（3）Regulate electric scoop and manual scoop flexibly, no jam and jump, on-site indicating conforming to

main control indicating.

（4）Drive protection and alarm into electric motor and coupling, confirm lubrication pressure is more than

0.12Mpa and the temperature of lubrication 35~40℃；

（5）Place the scoop in the minimum position then start electric motor;

19
 （6）After starting electric motor, there is no noise in the coupling. After everything is normal, inspect and

record parameters such as the pressure of lubrication and working oil, temperature, bearing vibration, regulate

lubrication pressure at 0.12~0.25Mpa, work pressure about 0.2Mpa;

（7）Operate scoop slowly. Once scoop increases by 10%, stay 10~15mins and inspect in an all-round way.

Record scoop(cam corner) position, rotate speed, vibration, working oil pressure, lubrication pressure, electric

motor current until scoop increases to the position of 100%;

（8）When differential pressure of filter is not less than 0.05Mpa, the core of filter needs to be switched and

cleaned;

（9）If electric motor trip suddenly, auxiliary oil pump should start automatically, otherwise manually start;

（10）Coupling stably operates 2 hours under rating rotate speed. During this period, regulate working oil

pressure and control oil pressure to confirm to the requirements of manufacturer;

（11）Break off electrical motor and record lubrication pressure of united starting of auxiliary oil pump and

race time of electric motor;

（12）Stop trial operation, clean up filter of lubrication and check oil level;

3.12 Trial running of pump unit

（1）Connect electric motor, coupling and coupling of pump. Install the protective cover of coupling;

（2）Ensure above items of trial running and inspection have been done and inspect the integrity of system;

（3）The water level of deaerator is normal and water quality is qualified.

（4）Ensure position of inlet filter screen is normal and has been cleaned;

（5）Inspect recycling door is re-opened and interlock test is normal;

（6）Open all related air outlet valves and close them when air discharging completely;

（7）Ensure outlet value of feed pump has been closed;

（8）Inspect the valves of all the apparatus have been opened and air has been discharged;

（9）Ensure all isolating valves of water outlet connected with deaerator have been opened;

（10）Inspect if the oil level of oil tank is normal or not;

（11）Supply power for the electric motor of pump then DCS has the condition of starting;

（12）Inspect recycling door has been opened and interlock test is normal;

（13）Start auxiliary oil pump, inspect pressure of main pipe of lubrication is normal. Oil current can be

seen in the entire oil window;

（14）Switch scoop of coupling to lowest speed;

（15）Start electric motor, switch feed water to lowest speed and inspect all the system leakage or not;

20
 （16）Record the reading of meter and do once per 15 minutes after pump unit reaching lowest speed and

stable.

（17）Record all the parameters until the pressure of outlet is 80% of rating pressure. After stabilization,

inspect and record all the readings of apparatus in every 15 minutes and keep this rotate speed operating 2 hours;

（18）Raise the pump speed until the pressure of outlet reaches 105%, stabilize 15 min and inspect and

record all the parameter;

（19）Reduce the speed of pump and operate when outlet pressure of pump return to 80% of rating

pressure;

（20）Feed pump operates 8 hours prior to normal trail running. It can stop then recycle operation prior to

normal inspection and record;

（21）According to recorded data, draw the relation curve of scoop position, rotate speed, outlet pressure

and flow.

3.13 Stopping

（1）Lower the scoop to 4%, start outlet oil pump, confirm normal lubrication pressure then stop the pump;

（2）Inspect auxiliary pump with lubrication starting automatically or not with rotate speed of pump unit

falling. After stopping the pump unit, auxiliary oil pump should continuously supply oil at least half an hour;

（3）Switch off isolated valve inlet of pump unit(if for standby, do not switch off inlet value)

（4）Switch off recycling value of pump unit (if for standby, do not switch off)

（5）Ensure anti condensation heater of electric motor put into operation after connecting power.

3.14 Precautions

（1）Special person monitor equipment and take charge of operation during the period of trial operation;

（2）No people are allowed to stand at both sides of pump and special persons are arranged to watch

accident button when first starting of pump unit;

（3）Immediately stop when pump or electric motor vibrating strongly;

（4）Immediately stop when the temperature of pump or electric motor rising sharply and overtaking

limitation;

（5）Immediately stop when the temperature of pump or electric motor rising sharply and overtaking rating

with no effect on the regulation.

（6）Immediately stop when metal friction is in the pump unit;

（7）Stop starting or stop pump emergently when oil level of tank is lower than lowest oil level;

（8）Stop pump emergently if pump vaporizing, outlet pressure and electric current swaying acutely;

21
（9）Implement the system of “Two Tickets and Three Systems” Carefully;

（10）Gather waste oil and dispose collectively. Sewage should discharge to trench for pollution prevention.

22
 Chapter III Operation Instruction

1. Preface

135TSB II-J timing boiler feed pump unit is a component of power generating unit with steamer from

100MW to 150 MW of thermal power plant. Therefore, the following operation instruction should be integrated

with instruction of whole system while reading.

2. Inspection prior to starting

No jam should be ensured in the pipe prior to starting, and there is no exotic matter in the pipe which will

cause failure inside the pump.

（1）Ensure that the electrical circuit is accurately installed, and tests on electrical circuit and electric motor

insulation are qualified.

（2）Inspect if all the instruments correctly are connected and all the wiring of instruments and pump

connection are firm and reliable.

（3）Turn on the lubrication auxiliary oil pump power of instrument and coupling.

（4）Start lubrication auxiliary oil pump. Through oil window, observe if the cycle of lubrication is smooth

and inspect if the lubrication system is normal.

（5）Cut off the power coupling, Turn on and start the power, then start the electric motor to inspect its

turning; cut off the power while finishing the inspection.

（6）Cut off the pump coupling and steer the pump by hands to ensure its free turning.

（7）Re-install each coupling and install the protective cover of coupling.

（8）Turn on the power of electric motor.

（9）Open the air bleed holes on the connecting pump.

（10）Slightly open the inlet valve and fill water into the inlet screen and feed pump.

（11）Close the air bleed holes when water overflows the air bleed holes.

（12）Fully open the inlet valve and outlet valve of pump unit.

（13）Open the recycling inlet and outlet globe valve.

（14）Inspect the coupling as per the instruction of couplings before starting it.

（15）Place the scoop pipe of coupling in the minimum place.

（16）Inspect the coupling as per items listed in the instruction of manufacture before starting it.

3. Starting pump unit

3.1 Pump unit cannot be started unless it has been fully filled water in it.

23
 3.2 It must be ensured that the complete inspection has been conducted before starting. If there is no water in

the main feed pipe, the outlet valve can not be fully open at the beginning in order to use it to control the flow into

the main pipe. Inlet valve is not allowed to control the flow of pump.

3.3 Start the electric motor

4. Routine inspection

4.1 Inspect if there is leakage in the joints of the pipe and gland cover of the valve.

4.2 Inspect if there is abnormal noise and vibration.

4.3 Make a record on the outlet pressure and power consumption of electric motor. The research should be

carried out if it has remarkable variation with former reading.

4.4 Inspect the temperature of bearing.

4.5 Inspect circulation situation of the lubrication from the oil view window.

4.6 Inspect the temperature of the air cooler in the electric motor.

4.7 Inspect if the cooling water is normally cycling in the working oil cooler, lubrication oil cooler, air cooler

of electric motor and shaft seal.

5. Conditions of alarming and trip of pump unit (see attached figure 8－thermal schematic diagram )

5.1 Give an alarm in the following situations:

a) Temperature of side radial bearing of electric motor coupling（TE1）is as high as 80°C.

b) Temperature of inside radial bearing (TE15) and outside radial bearing (TE17) of feed pump are as high as

75°C.

c) Thrust bearing of feed pump (TE17) is as high as 80°C.

d) The temperature of one phase (TE3) and (TE4), two phase (TE5) and (TE6), three phase (TE7) and (TE8)

of stator coil in electric motor is as high as 120°C.

e) Temperature of No.1 bearing in the coupling is as high as 75°C.

f) Temperature of No.2 bearing in the coupling is as high as 75°C.

g) Temperature of No.3 and No.4 bearing in the coupling are as high as 75°C.

h) Temperature of No.5 bearing in the coupling is as high as 75°C.

i) Temperature of No.6 bearing in the coupling is as high as 75°C.

j) Temperature of No.7 bearing, No.8 and No.9 thrust bearing and No.10 bearing in the coupling is as high as

90°C.

k) Outlet temperature （TE20）of the working oil cooler is as high as 75°C.

l) Outlet temperature （TE1）of the working oil cooler is as high as 75°C.

24
 m) Air temperature in the electric motor is as high as 50°C

n) Inlet temperature （TE18～19）of the lubrication oil cooler is as high as 65°C.

o) Outlet temperature （TE20～21）of the lubrication oil cooler is as high as 55°C.

p) Lubrication pressure (PS) is less than（0.08Mpa）, at the same time start the auxiliary oil pump electric

motor(when the pressure amounts to 0.3Mpa, stop the auxiliary oil pump electric motor.)

q) Differential pressure （DPS2） of lubrication screen is as high as 0.06Mpa.

r) Differential pressure（DPS1）of feed pump inlet screen is as high as 0.02Mpa.

s) Recycling door is not open.

5.2 Give a trip in the following situations:

a) Temperature of each bearing of feed pump and coupling is as high as 90°C.

b) Outlet temperature of working oil cooler (TE20) is as high as 80°C.

c) Lubrication pressure (PS) is less than 0.08Mpa.

d) Recycling valve is not open.

5.3 Flow is controlled by the recycling valve. When the flow is less than 120m3/h, the valve will

automatically open. When the flow is more than 165m3/h, it will automatically close up.

6. Stopping pump unit

（1）Stop the electric motor.

（2）Inspect if the lubrication auxiliary oil pump can automatically start with the lowering rotate speed of

the pump unit (when the pressure of lubrication reduces to 0.1Mpa, it can automatically start). After the pump unit

stops, the auxiliary pump will continue to supply oil for half an hour at least.

（3）Close the inlet and outlet isolating valve of the pump unit (if it is used as heat reserve, do not close the

inlet valve.)

（4）Close the inlet and outlet isolating valve of the recycle valve (if it is used as heat reserve, do not close

the inlet valve.)

（5）Make sure that the anti-coagulation heater connects the power then put into operation.

7. Failure inspection

When failure occurs in one part or unit, make sure the main causes of the failure before changing the

damaged parts.

Sign Possible causes Failure recovery

25
Pump unit not starting Power failure Inspect power
Electric motor failure Inspect electric motor
Starting equipment failure Inspect starting equipment
Separate coupling of each linkage
equipment of the pump unit in turn, find
Internal calipers of pump unit
out the stuck parts and overhaul if
necessary.
Inspect the cause and readjust the
Pump unit is tripped.
tripping value.
Low output of the pump Electric power and power failure Inspect the electric motor and power
unit, inefficient Wrong revolving direction Inspect the revolving speed
Extreme damage in the feed Dismantle and inspect the feed pump,
pump overhaul if necessary
Inspect the working condition of the
Recycling system failure
system
Low revolving speed of the feed Inspect the speed control system and
pump working condition of the coupling
Insufficient quantity of
Inspect the oil source
Overheated bearing lubrication
Insufficient pressure of
Inspect if the pipe is blocked
lubrication
Improper alignment of the pump,
Inspect the alignment condition
coupling and electric motor
Damage or improper alignment
Inspect the bearing
of the bearing
Wrong lubrication specification Inspect the oil specification
Overlarge power of pump Low output pressure Inspect flow
unit under the rated Rotor and stator are damaged in
Inspect clearance
condition the feed pump
Overlarge clearance in the feed
Inspect clearance
pump
If feed pump works under the
Overheated and stuck feed
water break and inlet screen is Inspect inlet valve
pump
clear.
Friction among the internal parts
Inspect clearance
of feed pump
Insufficient oil supply and wrong
Inspect oil source and oil specification
oil specification
Failure of lubrication system Inspect the system
Damage and mal-alignment of
Inspect bearing
the bearing
Improper alignment of pump unit Inspect the alignment
Overloud noise and Find out the equipment that causes the
Poor dynamic balance of rotor
vibration failure in the pump unit and inspect the
part
dynamic balance of its rotor
Poor alignment of coupling Inspect alignment
Damage of bearing Inspect bearing
Loop foundation bolt Inspect bolt
Overlarge clearance inside the
Inspect clearance
pump
Loss of pressure of suction inlet Inspect water inflow system
Damage of flexible coupling Inspect flexible coupling
Resonance caused by the
vibration due to poor pipe Inspect pipes nearby the pump unit
supporting
Water leakage of shaft
Damage of mechanical seal Inspect the mechanical seal
seal
Chapter IV Examine and Repair on the Pump Unit
26
 1. Preface

Besides the dismantling examine while failures occurs in the operation, pump unit must be completely

dismantled to make a thorough repair after a period of overhaul.

During the process of examine and repair, safety rules and management regulations on equipment must be

followed.

The following instructions on examine and repair are suitable for the processes of disassembling, dismantling

and assembling the equipment of pump unit. If it is failure examine and repair, substitute the optional core pack

for the main core pack, rather than stop the machine for a long time.

2. System inspection

Before overhauling on the pump group, the following preparation and inspection work must be done

previously:

（1）Cut off the power of main electric motor and lubrication system;

（2）Cut off power of all instruments;

（3）Close the inlet & outlet of water pump and the inlet valve & outlet valve of the recycler;

（4）Cut off cooling water source;

（5）Close the center tapped valve;

（6）Open the discharge door and discharge the water in the barrel body;

（7）Disassemble all the instruments and fine tubes that will influence the disassembling work from the

double-end bearings and mechanical seal;

（8）Cut off and disassemble the inlet and outlet oil pipes of the bearing lubrication;

（9）Cut off and disassemble the water pipe of shaft seal.

3. Taking out the core pack

Steps of taking out the core pack are as follows:

（1）Disassemble the coupling cover and coupling and middle short section of the feed pump shaft;

（2）Install two hydraulic terminal strands on the M48 terminal strand of the big blank cap. Push the core

pack out of the body and then install the removal tools of core pack on the big blank cap; use extension bar on the

trip gear and take out the pump core pack cautiously. The operating principle of the core pack puller is shown in

the figure illustration (Attached figure 9 schematic diagram of core pack removal tool)

4. Core pack dismantling

4.1 Preparations before dismantling

27
 （1）Balancing drum blocking nut , free end shaft sleeve blocking nut and thrust disk blocking nut are all

right-hand threaded nut, while the suction side shaft sleeve blocking nut is left-hand threaded nut. Make an mark

on them after dismantling in order to avoid mistakes while installation;

（2）Under the condition that core pack is hoisted by the hoisting tool of crane, arrange proper supporting

rack or working table on the examine and repair site;

（3）Horizontally lay the core pack on the bracing frame and disassemble the hoisting tool and lifting lug.

（4）Install lifting lug on the big blank cap;

（5）While dismantling the core pack, it should be supported firmly and stably, first disassembled along

horizontal position, then along the vertical position. Remember that the weight of core pack can not be supported

by the pump shaft.

4.2 Examine and repair on the bearing body of suction side

（1）Disassemble the thermal resistance probe of bearing and thermometer to avoid damage;

（2）Disassemble the bolt and location pin on the bearing cap of suction side, screw in the lifting eye bolt

and hoisting the bearing cap. Pay attention to protecting the hole of location pin, junction plane and working face;

（3）Disassemble the oil deflector;

（4）Take out the radial bush package from the shaft cautiously;

（5）Clear and inspect if the radial bearing and oil deflector is damaged and worn. Repair and alternate if it

is worn;

（6）Loose the connecting bolt of bearing body and disassemble the bearing body.

4.3 Examine and repair the bearing body of free end

（1）Disassemble the thermal resistance probe of bearing and thermometer to avoid damage;

（2）Disassemble the bearing end cap;

（3）Disassemble the bolt and location pin on the bearing cap of suction side, screw in the lifting eye bolt

and hoisting the bearing cap. Pay attention to protecting the hole of location pin, junction plane and working face;

（4）Loose the bearing blocking nut and remove the axial thrust bearing;

（5）Draw out the radial bush package from the shaft cautiously;

（6）Clear and inspect if the radial bearing and oil deflector is damaged and worn. Repair and alternate if it

is worn;

（7）Loose the connecting bolt of bearing body and disassemble the body.

4.4 Examine and repair the suction side mechanical seal

（1）Disassemble binding bolt on the suction side mechanical seal;

28
 （2）Demount the mechanical seal in the suction side water seal body cautiously;

（3）Inspect if there are wearing and bruising on each surface of working face of mechanical seal. Change

for new one if seriously damaged;

（4）Inspect if the annular seal space or sealed flushing pipe are smooth;

（5）Daub preservation oil on the surface of mechanical seal and properly preserve.

4.5 Examine and repair on spitting side of mechanical seal

（1）Disassemble the binding bolt of mechanical seal spitting side;

（2）Demount the mechanical seal in the suction side water seal body cautiously;

（3）Inspect if there is wearing and bruising on each surface of working face of mechanical seal. Change for

new one if seriously damaged;

（4）Inspect if the annular seal space or sealed flushing pipe are smooth;

（5）Daub preservation oil on the surface of mechanical seal and properly preserve.

4.6 Examine and repair on the core pack

4.6.1 Dismantling the core pack

（1）Disassemble the suction side bearing body according to step 1-4 in section 4.2 （examine and repair

the suction side bearing body）

（2）Disassemble the spitting side bearing body according to step 1-5 in section 4.3（examine and repair

the free end bearing body）

（3）Disassemble the suction side mechanical seal according to step 1-2 in section 4.4（examine and repair

the suction side mechanical seal）

（4）Disassemble the spitting side mechanical seal according to step 1-2 in section 4.5（examine and repair

the spitting side mechanical seal）

（5）Loose the thrust disk blocking nut, cautiously remove the thrust disk and balancing drum; avoid

bruising or scuffing the pump shaft while removing the thrust disk;

（6）Place rotor in the middle position and fix both ends with positioning ferrule and nut orientation;

（7）Hoist the core pack cautiously and make its suction side down to the vertical position. Taking the

middle section of the first stage as the supporting lay it on the bracing frame. Never allow that the pump shaft bear

the weight of core pack in the process of hoisting;

（8）Dismount the nut and washer on the tightening bolt and tightening bolt;

（9）Hoist the big blank cap and final stage guide vane from the pump shaft cautiously; be careful to avoid

balancing drum and pressure reducing bushing while hoisting the big blank cap;

29
 （10）Remove the final stage guide vane and O type washer of middle section of fifth stage;

（11）Heat the final stage impeller hub on the flame until enough expansion（about 180～200℃）is

generated to disassemble the impeller. Disassemble the final-stage impeller and make a mark for the installation.

Remove the impeller key from the pump shaft;

（12）Disassemble the connecting blot between middle section of fifth stage and middle section of front

stage;

（13）Screw the lifting lug on the middle section of fifth stage, hoist it together with the guide vane from

the pump shaft, lay them on the rubber pad and make a mark for the installation;

（14）Repeat above steps 10-13, dismount the middle section of the second, third, fourth stage and impellor

in turn;

（15）Screw lifting shaft and lug on the shaft end, then hoist the shaft, first-stage impeller and inducer from

the middle section of first stage;

（16）Support the shaft horizontally, heat the first-stage impeller hub with flame, disassemble the first-stage

impeller and remove the impeller key;

（17）Disassemble the inducer and remove the inducer key;

（18）Hoist the middle section of first stage from the bracing frame with the hoisting tool and disassemble

the guide water sleeve;

（19）Disassemble the guide vane of final stage and balancing board of throttle bushing from the big blank

cap.

（20）Disassemble the guide vane of each stage from the mid-section.

4.7 Process procedures of examine and repair

All the parts should be thoroughly cleaned and inspected. Inspect if there are traces of wearing or damage.

Measure the radial clearance of all the parts by inside and outside micrometer and inspect referencing to the

numbers listed in the attached table (attached table 2 balance sheet of pump moving clearance). Change for new

one if the clearance has reached or surpassed the maximum clearance permissible value or it is possible for

reaching the value before next repair.

Mainly take the working performance of the pump into account. If the outlet pressure of water pump reduces

to the impermissible degree and power consumption of electric motor increase remarkably, or vibration of feed

pump rise to the impermissible degree, the pump should be overhauled.

4.7.1 Examine and repair on the impeller, seal ring and guide vane sleeve

30
 （1）Inspect if the impeller has the trace of wearing, especially at the inlet and outlet edge of vane and

contact of front cover slab and back cover plate. Inspect if there is damage resulted form dismantling in the

internal diameter of impeller. Eliminate all the burs and make sure that inside hole is not deformed;

（2）Inspect if there is trace of the seal ring and guide vane sleeve and if there is damage and deformation in

the internal diameter.

（3）Presume the radial clearance between impeller ring and seal ring and the radial clearance between

impeller tail and guide vane sleeve. Change for new one if the clearance has reached or surpassed the maximum

clearance permissible value listed in the attached table (attached table 2 balance sheet of pump moving clearance)

or it is possible for reaching the value before next repair.

4.7.2 Guide vane and middle section

（1）Inspect if there are traces of defection and scouring in middle section of each stage, especially if there

is leakage in the seal rabbet and hole of connecting bolt;

（2）Inspect if there are signs of defection and scouring in middle section of each stage, especially if there is

erosion on the edge of the vane.

4.7.3 Balancing drum and balance disc

（1）Inspect if there is defection and scouring and if there is damage in the out edge of spiral groove;

（2）Presume the radial clearance between balancing drum and throttle bushing. Change for new one if the

clearance has reached or surpassed the maximum clearance permissible value listed in the attached table (attached

table 2 balance sheet of pump moving clearance) or it is possible for reaching the value before next repair.

（3）Inspect if there is defection and scouring on balance disc and there is seriously swearing on the

working face. Research and repair if necessary and require nitrogen treatment after that.

4.7.4 Shaft and shaft sleeve

（1）Inspect if there is damage and bending on the shaft and its concentricity. The maximum radial

amplitude value should be within 0.02mm;

（2）If there is wearing and damage on the shaft sleeve and blocking nut.

4.7.5 Mechanical seal

Inspect if there is wearing and damage on the mechanical seal or change for new one if necessary.

4.7.6 Radial bearing and thrust bearing

（1）Clear thoroughly the radial bearing and inspect if there are traces of damage or wearing;

31
 （2）Clear thoroughly and inspect the thrust bearing pad; under the state of normal operation, there should

be no observable wearing on the thrust pad besides babbitt metal blunt and dark face. Change for new one when

the area of babbitt metal blunt and dark face surpasses half of the surface area of alloy or over.

（3）Inspect if there is wearing or damage on thrust disk and change for new one if necessary;

（4）Inspect if there is wearing or damage on oil seal ring and change for new one if necessary.

4.7.7 General inspection

（1）Inspect if there is distress and defect on all studs, nuts and bolts; change for new one if necessary;

（2）All joint spacer, O type ring and seal packing should be changed for new one while assembling;

（3）Inspect if there is wearing and distress on component of laminate flexible coupling and its bolt, change

new one if necessary.

4.8 Pre-assembly of rotor

Preassemble parts of rotor before reassemble core pack to inspect matching situation of each part and form-

position tolerance of the whole rotor such as degree of gravity vertical, same roundness and circle run-out, which

can ensure good rotation capability of rotation part of pump.

4.8.1 Stringing rotor

（1）Clean the rotation parts of impeller and shaft, and get rid of bur;

（2）Inspect static balance of impeller, non-static balance quantity should less than 2g×cm;

（3）Hoist pump shaft horizontally and lay it on the support frame stably; string inducer and suction side

shaft sleeve, fasten shaft sleeve and blocking nut.

（4）Put the first stage impeller key, string the first stage impeller key onto the position of the second stage

impeller, heat the impeller hub on flame until it produces enough swell (about 180-200℃) to assemble impeller;

（5）Assemble the first impeller on the position of the first impeller through impeller key;

（6）After impeller cooling wholly, examine the clearance between end face of impeller hub and shaft

shoulders with clearance gauge, the clearance value should be less than 0.03mm;

（7）Repeat above step 4 and 5 until the second stage impeller is installed, after impeller cooling wholly,

examine clearance between the face of impeller hub and hub behind face of the first stage impeller with the

clearance gauge, the clearance value should be less than 0.03mm;

（8）Repeat above steps until all the fifth stage impellers are installed;

（9）Install balancing drum, balance disc and shaft sleeve of spitting side , fasten shaft sleeve blocking nut;

（10）Install thrust disk, and fasten thrust disk blocking nut.

4.8.2 Static balance checking of rotor

32
 Put the rotor flatly on the installation of static balance and check form-position tolerances of each part such

as degree of gravity vertical, same roundness and circle run-out etc using dial indicator. The requirements are as

follows:

（1）Check the circle run-out of shaft sleeve, impeller ring, balancing drum, balancing disk and out-circle of

thrust disk. The jumping value should be less than 0.05mm;

（2）Check working face of balance disc, the flatness of thrust disk working face, and the jumping value of

plane should be less than 0.05mm;

（3）Check other checking items required in diagram of construction parts.

4.8.3 Dynamic balancing check of rotor

If change the impeller or half-coupling of rotor, although new parts can respectively satisfy the requirement

of dynamic balancing for single part, it may affect dynamic balancing of the whole rotor. Therefore, dynamic

balancing of the whole parts shall be checked according to demand.

If considered installing and operating the pump without checking the dynamic balancing of pump rotor,

consult manufacturer of pump firstly.

If there are prepared equipments to do dynamic balancing test, following methods are suggested to do the

check:

(1) Support the rotor at the central line of bearing. Make dynamic balancing according to balancing accuracy

degree G25 when the rotary speed of pump is 4850R/min.

(2) The unbalancing quantity of dynamic balancing can be eliminated through getting rid of the metal around

the cover slab of first and last stage。 Pay attention that the depth of de-weighting should be less than 1.5mm, and

the parts of de-weighting should transit smoothly to the surface of cover slab.

4.9 Assembling of core pack

Clean roundly all the parts, the internal hole and oil-way before assembling.

It is suggested to paint aquadag or similarly things on shaft, inside diameter of impeller, shaft sleeve and

inside diameter of balancing drum, then wipe lightly before assembling.

4.9.1 Assembling of inner casing and rotor

（1）Hoist horizontally the pump shaft and stably put it on the support frame; connect the inducer, suction

side shaft sleeve and fasten the blocking nut of shaft sleeve.

（2）Put into first stage impeller key, connect first stage impeller key to the position of the second stage

impeller and heat impeller hub by flame until it produces enough swell to assemble impeller;

（3）Assemble the first-stage impeller on the position of the first-stage impeller through impeller key;

33
 （4）After impeller is cooling wholly, examine the clearance between end face of impeller hub and shaft

shoulders using clearance gauge and the clearance value should be less than 0.03mm;

（5）Set middle section of the first stage stably on the brace used to disassemble core pack after erecting it;

（6）Screw on hanging bearing and lifting lug on the shaft end; put bearing, first stage impeller and inducer

vertically on the middle section of the first stage and put two bearing seals on the middle section of the first stage;

（7）Inlay the guide vane in the middle section of the second stage; add hoisting lifting lug at the middle

section of the second stage, across pump shaft connecting with guide blade, install it in the middle section of the

first stage, examine if the pumping hole in the middle section is align or not and fasten the connecting bolt of

middle section.

（8）Put into the second stage impeller key; connect the second stage impeller to the position of the third

stage impeller, heat the impeller hub using flame until it produces enough swell to assemble impeller;

（9）Assemble the second impeller at the position of the second impeller through impeller key;

（10）After impeller is cooling wholly, examine clearance between the face of impeller hub and hub behind

face of the first stage impeller using clearance gauge and the clearance value is required to be less than 0.03mm;

（11）Inlay guide vane in the middle section of the third stage; add hoisting lifting lug at the middle section

of the third stage, across pump bearing together with the guide vane, install it in the middle section of the second

stage and fasten the connecting bolt of middle section.

（12）Repeat above operations until installing the last stage impeller;

（13）Check running number of rotor before installing middle section of each stage and the running number

should be 9±1mm;

（14）Link impeller of the last stage with big blank cap using connecting bolt, screw on hoisting lifting lug

on the big blank cap and install it on the rotor together with the impeller;

（15）Hang the core pack and put it horizontally on rubber gasket;

（16）Install balancing drum, balancing disc and shaft sleeve of spitting side and fasten the blocking nut of

shaft sleeve;

（17）Guess the total running number of the rotor, which should be within the range of 9±1mm at this time;

（18）Loosen the blocking nut of shaft sleeve and take away shaft sleeve of spitting side and balance disc.

Install balancing plate;

（19）Reinstall balance disc, shaft sleeve of spitting side and fasten the blocking nut of shaft sleeve;

（20）Guess the running number of rotor at this time, which should be 4mm subtracting from the total

running number. If there is error, polish the working face of balancing plate or add adjusting spacer to adjust.

34
 4.9.2 Assembling of water-seal body at two sides

（1）Clean the water-seal body and seal-sleeve thoroughly, repair and maintain surface and refractory angle

of parts;

（2）Inlay seal-sleeve into water-seal body, and fasten it using bolt;

（3）Put bearing seal on the rabbet, hoist water-seal body and put it in the rabbet assorting big blank cap

(the middle section of first stage) and fasten the connecting bolt.

4.9.3 Assembling of mechanical seal for two sides

（1）Clean sealing parts, surface of shaft and annular seal space; wash seal pipe to keep it straightway;

（2）Embed mechanical seal integrally in annular seal space after reassembling and force against gland

（3）Clench holding screw on the shaft;

（4）Unscrew the socket head cap screw and detach the locating piece.

4.9.4 Assembling of bearing body for two sides

(1) Clean each part of bearing body, bearing bushing and the connecting rabbet between the whole water-seal

body and bearing body;

（2）Install bearing body for two ends and tighten up connect bolt of bearing body;

（3）Measure the uplifting of two sides of shaft using dial indicator and the uplifting (idle uplifting) of shaft

at this time should be more than 0.6mm;

（4）Fit on oil catch A & B and four-oil wedge radial bush;

（5）Measure again the uplifting of two sides of shaft using dial indicator and the uplifting (actual uplifting)

of shaft at this time should be 4/9 of idle uplifting value;

（6）If the measured uplifting value of pump shaft is not good, loose slightly the connecting bolt of bearing

body. Screw the regulating terminal strand under bearing body; fasten connecting bolt of bearing body until get

satisfied uplifting value.

（7）Set the former part of thrust block bush and thrust disk key with hot charging thrust disk. Install thrust

shoe after cooling naturally;

（8）Clearance between thrust disk and former thrust shoe is 0.08～0.12mm and play of the whole rotor

after installing the back thrust block is 0.6～0.9mm;

（9）Install alignment pin on two sides of the bearing body and bearing cap. Tighten up the connecting bolt.

35
 Chapter V Accessory Equipment

1. Laminate coupling

Dynamical transferring among each equipment of 135TSBⅡ-J timing type boiler feed pump unit is fulfilled

through laminate coupling, which possesses such characters as high capacity of compensation, without

lubrication, facile disassembly and assembly department and stability & reliability etc.

1.1 Assembly

（1）Assemble hubs on their corresponding shaft;

（2）Combine the alignment laminate components and insert them into coupling bolts to support these

component groups through small holes until the emerging faces of these component groups are leveling up.

（3）Set up the distance between shaft ends. There should have enough clearance to connect terminalia;

（4）Set up terminalia among laminate components to make sure matching earmark is align; insert fully all

the coupling bolts, install the nut and screw down it;

（5）Balance quality of coupling bolt, overload gasket and nut is within 0.1gm. Screwing on coupling or

connecting bolt should be done uniformly. Screw to 50% torque moment according to the method of screwing

cylinder cap, then screw to 100% torque moment using the same order.

1.2 Repair and maintenance

（1）Examine the alignment situation of axial direction and radial to ensure that allowance of alignment is

in permissible range of coupling;

（2）Visual inspect if the lamination produce crack at fasten point because of fatigue. There isn’t hazard if

the lamination bend slightly or deform to “S” shape;

（3）Examine if all nut are screwed down rightly.

Inspect the following situations annually:

2. Inlet screen of pump

2.1 XL 300S type inlet screen

Type XL300S

Flange joggle Dg300 Pg25

Designed pressure MPa 2.5

Working temperature ℃ 170

Mesh specification 60

36
2.2 ZLW250 type inlet screen

Type ZLW250

Flange joggle Dg250 Pg25

Designed pressure Mpa 2.5

Working temperature ℃ 170

Mesh specification 60

3. Oil cooler

3.1 Working oil cooler (GLL-70 (tubular type), BR0.5-54 (plate type))

3.1.1 Performance parameter

Hot side Cool side

Fluid body Oil Water

Density 867.5(kg/m3) 989.6(kg/m3)

Flow 42.6(m3/h) 53(m3/h)

Inlet temperature 96℃ 38℃

Outlet temperature 57℃ 51.2℃

Differential pressure 55（Kpa） 26.8（Kpa）

Thermal load 804.4（KW）

Heat exchange surface area 42.8m2

3.2 Lubrication cooler (GLL-20 (tubular type), BR0.2-16 (plate type))

3.2.1 Performance parameter

Hot side Cool side

Fluid body Oil Water

Density 900(kg/m3) 991(kg/m3)

Flow 13.54(m3/h) 33.98(m3/h)

Inlet temperature 60℃ 38℃

Outlet temperature 45℃ 40.7℃

Differential pressure 48.5（Kpa） 75（Kpa）

Thermal load 106.3（KW）

Heat exchange surface area 11.4m2

4. Stretching tool of hydraulic pressure bolt

37
 Stretching tool of hydraulic pressure bolt (attached figure 10 schematic diagram of hydraulic pressure bolt

stretching tool) is the special removal tool for big blank cap connecting bolt of 135TSBⅡ-J type boiler pump,

which is composed by oil pump, pressure gauge, hydraulic cylinder, coupling bar and hydraulic cylinder blocking

nut.

Instruction:

4.1 When assembling big blank cap

（1）Inspect if there’s some defect on each part and clean each part;

（2）Screw big blank cap connecting bolt on high-pressure end face of feed pump;

（3）Put bearing ring on the rabbet of big blank cap, put it in the pump barrel through connecting bolt and

screw preliminarily the round nut of connecting bolt;

（4）Connect stretching tool of hydraulic pressure bolt, install round nut sleeve hydraulic cylinder at the

nut position of marked 1 in attached figure 10 and screw blocking nut of hydraulic cylinder;

（5）Close safety value of oil-pump, pressurize to hydraulic cylinder, at the same time using round bolt

deflector rod to clockwise deflect the round bolt, tighten round bolt until pressure gauge displays 68Mpa, open

safety value to loose blocking nut of hydraulic cylinder and unbolt the round bolt sleeve and hydraulic cylinder;

（6）Repeat step 4 and 5 of noted 2—8 according to the order shown in table;

（7）Repeat step 4, 5 and 6, tighten again the connecting bolt and screw bolt protective sleeve.

4.2 When disassembling big blank cap

（1）Back off the protective sleeve of big blank cap connecting bolt and spray nut loosen agent on the screw

thread;

（2）Connect stretching tool of hydraulic pressure bolt, install the round nut sleeve hydraulic cylinder at the

nut of marked 1 in attached figure 10 and screw blocking nut of hydraulic cylinder;

（3）Close safety valve of oil-pump, pressurize to hydraulic cylinder, use round nut deflector rod to deflect

round nut anticlockwise when pressure gauge displays 68Mpa and loose round nut;

（4）Open safety valve to loose blocking nut of hydraulic cylinder, unbolt round nut sleeve and hydraulic

cylinder;

（5）Repeat steps noted 2—8 according to the order shown in table;

（6）Discharge the round nut. If some nut can’t be discharged, repeat step 3 and step 4 at the position of

nut and its symmetrical nut until discharging the round nut;

（7）Disassemble the big blank cap.

38
 Note: strictly prohibit people standing in front of hydraulic cylinder when the stretching tool of hydraulic bolt

works.

5. Removal tool of core pack

Removal tool of core pack (attached figure 9 schematic diagram of removal tool of core pack) is a special

tool used to take out and install core pack when assembling and repairing 135TSBⅡ-J type boiler pump, and it’s

composed by extension at break, handle, screw bolt, nut and bushing.

Instruction:

5.1 When assembling core pack

（1）Install bearing ring and seal packing at the sealing place of core packing according to requirements;

screw connecting bolt of big blank cap at the end face of shaft high-pressure end;

（2）As diagram (attached figure 11 schematic diagram of core pack hoisting )shown, cover the nylon rope

which can bear the weight of core pack to the joint between middle section of the forth stage and the middle

section of fifth stage, hoist core pack components and the net weight of core pack is 3500kg;

（3）Put slowly core pack in pump barrel until the rabbet of big blank cap entered into the rabbet of barrel, pay

attention to that pad suited supporting lumps of wood under big blank cap during the process of assembling.

（4）Respectively pass symmetrically one end of the two screw-bolts M64 through the hole with diameter of

70mm of big blank cap and screw in M64 bolt hole of barrel;

（5）When pulling the handle, the nut and bushing will be moved along the screw bolt, which pushes the core

pack into barrel;

（6）During the process of pushing, the power of two sides should be uniformly, and pay attention to adjust so

as to make the central line of core pack and barrel match together.

5.2 When knockout core pack

（1）Remove all round nuts of connecting bolts using stretching tool of hydraulic bolt;

（2）Respectively screw symmetrically one end of the two screw-bolts M48 into M48 terminal strand hole

of big blank cap;

（3）Pull the screw bolt to eject core pack;

（4）Pad suitable supporting lumps of wood under the big blank cap during the process of ejecting core

pack and remove along it.

39
Attached table

Attached table 1 Basic Allocation of Hot Engineering Meter

Name of meter Type Specification Quantity Usage Alarm 1 Alarm 2

0-
Bimetal Bearing temperature of
WSS-411 150℃,φ8×100, 1
thermometer driving end
M27×2
0-
Bearing temperature of free
Bimetal WSS-411 150℃,φ8×100, 1
end
thermometer M27×2
0-
Bimetal WSS-411 150℃,φ8×100, 1 Thrust bearing temperature
thermometer M27×2
0-
Bimetal WSS-401 300℃,φ8×200 1 Inlet water temperature
thermometer ，M27×2
0- Temperature of lubrication
Bimetal
WSS-411 100℃,φ8×100 2 ingress and egress oil main
thermometer
，M27×2 pipe

Y100 0-1.6MPa 1 Inlet pressure

Pressure gauge
Pressure gauge Y150 0-25MPa 1 Outlet pressure
Pressure gauge Y100 0-16MPa 1 Pressure of center tap
Pressure gauge Y100 0-1.6MPa 1 Pressure of shaft seal water
inflow main pipe
Pressure gauge Y100 0-1.6MPa 1 Main pipe pressure of shaft
seal back water
Pressure gauge Y100 0-0.4MPa 1 Input pressure of
lubrication
Pressure gauge Y100 0-1.6MPa 1 Pressure of compensating
Pipe
Speed detector
Platinum WZP-336 Pt100,6×100,M 2 Bearing temperature of
16×1.5 driving end
Resistance

Platinum Pt100,6×100,M Bearing temperature of free

WZP-336 2
resistance 16×1.5 end
Pt100,6×100,M
Platinum WZP-336 1 Thrust bearing temperature
16×1.5

40
 resistance
Attached table 2 Check list of pump movement clearance

Listed in this table is the movement clearance value of pump. The first group is clearance value of new part,

the second group is clearance of part needed to change, whose values (except explanation in addition) are all

diameter direction and the unit of numerical value is mm (see table 5).

Position of clearance first group second group

Between radial bearing and shaft O.111/O.168 0.24

Between oil seal ring and shaft 0.04/O.126 0.18

Between seal ring and impeller 0.40/0.47 0.55

Between guide vane sleeve and impeller 0.40/0.47 0.55

Between balancing drum and balancing sleeve 0.4/0.47 0.55

Line axial clearance (install on thrust bearing) 0.8 According to the inspection

Between middle section and impeller (axial direction) 9 According to the inspection

Between guide vane and impeller (axial direction) 9 According to the inspection

Total axial direction drunkenness of rotor (without assembling the thrust shoe)

9±1 According to the inspection

Attached table 3 Material Standard Table of Main Parts

Name of accessory Material Standard code

Barrel ZG20MnMo GB3077-88

Big blank cap ZG20MnMo GB3077-88
Suction pipe ZG230-450 GB/T11352-1989
Discharge pipe ZG230-450 GB/T11352-1989
Tap coupling ZG230-450 GB/T11352-1989
Middle section ZG2Cr13 GB100-80

Suction body ZG2Cr13 GB100-80

Guide vane ZG2Cr13 GB100-80

Impeller ZG2Cr13 GB100-80

Pump shaft 35CrMoA GB3077-88

Balance disc 2Cr13 GB1220-84

Balancing drum 2Cr13 GB1220-84

Balancing sleeve 2Cr13 GB1220-84

41
 Seal ring 2Cr13 GB1220-84

Bearing body ZG230-450 GB/T11352-1989

Connecting bolt of big blank cap 40Cr GB3077-88

Connecting bolt of middle section 2Cr13 GB1220-84

Attached table 4 List of spare parts

Users are suggested to purchase following necessary spare parts when order the feed pump:

Thrust bearing of feed pump

1 KT6/90
Two pairs
2 Four-oil wedge radial bush YD4/90 Two pairs
3 Mechanical seal LTJ-90 Two pairs
4 Parts of screen core ZLW250.01 4
5 O-type bearing seal Φ370×Φ3.5 135TSBⅡ-J-01 2
6 O-type bearing seal Φ450×Φ5.3 135TSBⅡ-J-03 2
7 O-type bearing seal Φ591×Φ5.3 135TSBⅡ-J-07 1
9 O-type bearing seal Φ96×Φ3.5 135TSBⅡ-J.01-06 3
10 O-type bearing seal Φ93.5×Φ3.5 135TSBⅡ-J.01-17 1
11 O-type bearing seal Φ242×Φ3.1 135TSBⅡ-J.03-01 2
12 O-type bearing seal Φ146×Φ5.3 135TSBⅡ-J.03-02 6
13 O-type bearing seal Φ550×Φ4.5 135TSBⅡ-J.05-03 2
14 O-type bearing seal Φ440×Φ4.5 135TSBⅡ-J.05-04 6
15 O-type bearing seal Φ190×Φ3.5 135TSBⅡ-J.05-18 1
16 O-type bearing seal Φ256×Φ2.5 135TSBⅡ-J.07-05 1
17 Y-type bearing seal Φ448×Φ460×6 135TSBⅡ-J-04 1
18 Yx-type bearing seal Φ447×Φ459×14 135TSBⅡ-J-02 1
19 Yx-type bearing seal Φ575×Φ599×24 135TSBⅡ-J-06 1
20 Enwinding sealing gasket Φ540×Φ560×4.5 135TSBⅡ-J-05 1
Enwinding sealing gasket Φ190×Φ200×4.5
135TSBⅡ-J.05-20 1
21

42