Spectral-Based Fatigue Analysis For Floating Production, Storage and Offloading (Fpso) Installations
Spectral-Based Fatigue Analysis For Floating Production, Storage and Offloading (Fpso) Installations
Spectral-Based Fatigue Analysis For Floating Production, Storage and Offloading (Fpso) Installations
GUIDE FOR
Copyright 2010
American Bureau of Shipping
ABS Plaza
16855 Northchase Drive
Houston, TX 77060 USA
Updates
Foreword
This Guide for Spectral-Based Fatigue Analysis for Floating Storage and Offloading (FPSO) Installations,
herein referred to as the “Guide”, provides information on the method to perform spectral fatigue analysis
for ship-type “Floating Production Installations”. This type of offshore installation is usually referred to as a
“Floating Storage and Offloading (FSO) System”; or “Floating Production, Storage and Offloading (FPSO)
System”. FPSO is the term that will be used in this Guide to denote these ship-type Floating Production
Installations. Spectral fatigue analysis performed for FPSOs in accordance with the procedures and criteria in
this Guide will be identified in the Record by the notation SFA.
The Rules and Guides for Classification for which this Guide is considered to be most relevant are:
• ABS Rules for Building and Classing Mobile Offshore Drilling Units
• ABS Rules for Building and Classing Offshore Installations
• ABS Rules for Building and Classing Floating Production Installations
Additionally, the use of the Guide relies on reference to:
• ABS Guide for the Fatigue Assessment of Offshore Structures
This Guide specifically relates to the latest editions of the above-mentioned Rules and Guides. The use and
relevancy of the Guide to other editions of these references, or with other ABS criteria, should be established
in consultation with ABS.
This Guide is based on an earlier publication entitled ABS Guidance Notes on Spectral-Based Fatigue
Analysis for Floating Offshore Structures (March 2005). The present document supersedes the earlier one.
ABS welcomes comments and suggestions for the improvement of the Guide. Comments or suggestions
can be sent electronically to rsd@eagle.org.
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 iii
Table of Contents
GUIDE FOR
iv ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
SECTION 4 Motion Analysis and Wave-induced Loads ........................................ 13
1 General ............................................................................................. 13
3 Still-water Loads ............................................................................... 13
5 Essential Features of Motion and Wave Load .................................. 14
5.1 General Modeling Considerations ................................................. 14
5.3 Diffraction-Radiation Methods ....................................................... 14
5.5 Low Frequency Motions ................................................................ 14
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 v
SECTION 9 Fatigue Life (Damage) Calculation and Acceptance Criteria ............ 26
1 General .............................................................................................26
3 Combination of Wave-Frequency and Low-Frequency Responses
in Wave-induced Fatigue Damage Calculation.................................26
5 Low Cycle Fatigue Damage ..............................................................27
5.1 Low Cycle Fatigue Load ................................................................ 27
5.3 Loading Conditions ........................................................................ 27
5.5 Stress Range Calculation .............................................................. 27
7 Combined Low Cycle and High Cycle Fatigue Damage ...................31
9 Acceptance Criteria ...........................................................................31
vi ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 1: Introduction
SECTION 1 Introduction
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 1
Section 1 Introduction
2 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 1 Introduction
• The details, below and on the deck of the hull, comprising the supports of the topside structures. (The
interface details between the hull structure and equipment skids and support frames deserve particular
attention.)
• Additional areas, as applicable, including: flare tower foundation, crane pedestals, helideck to deck
connections and deck penetrations.
5 Tanker Conversion
When an FPSO is converted from a trading tanker, the fatigue damage accumulated during the “trading
tanker” phase is to be deducted when establishing the remaining fatigue life for future service as an FPSO.
When calculating the fatigue damage for past services, the wave conditions of specific routes the vessel has
experienced in past service can be employed, instead of using the wave condition representing unrestricted
service as may have been done for classification as a tanker.
When calculating the fatigue damage accumulated during the “trading tanker” phase, the effects of vessel
speed (encounter frequency) should be included (i.e., in the evaluation of stress RAOs and the number of
stress cycles).
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 3
Section 1 Introduction
The topic, “Establish Fatigue Demand” is covered in Sections 2 through 7 and part of Appendix 3. The topics
“Determine Fatigue Strength or Capacity” and “Calculate Fatigue Damage or Expected Life” are covered
in Sections 8 and 9, respectively. Reference can be made to Section 1, Figure 1 for a schematic representation
of the Spectral-based Fatigue Analysis Procedure.
A purposeful effort is made in this Guide to avoid complicated formulations, which will detract from the
concepts being presented. The most complex formulations are those relating to the calculation of fatigue
damage resulting from the predicted stress range. These formulations are presented in Appendix 3. It is
often at this formulation level that valid variations of a method may be introduced, and for that reason, it is
emphasized that the contents of Appendix 3 are provided primarily to illustrate principle, rather than as
mandatory parts of the Spectral-based Fatigue method.
9 Data to be submitted
The submittals for review should include:
i) A contract which clearly defines owner’s specification other than standard requirement, or other
critical information
ii) Site metocean data
iii) Principal Dimensions, Lines and Trim/Stability booklet
iv) Key drawings (General Arrangement, Midship section, Shell expansion, Construction profile and
Deck plan)
v) More drawings for Forebody/Aftbody, Typical bulkhead and Engine room
vi) DLA analysis report detailing findings and identifying any inconsistencies, assumptions, and
corrective actions
vii) Seakeeping input/output files including DLPs’ RAO and their extreme values
viii) Structural FE model and its analysis results
and
ix) SFA Procedure document
x) Site metocean data, motion analysis, RAO’s etc.
xi) Fatigue screening report to indicate details to be checked and those to be omitted, if screening
analysis is performed
xii) S-N curve selection for analyzed details
xiii) SFA report detailing findings and identifying any inconsistencies, assumptions, and corrective
actions
4 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 1 Introduction
FIGURE 1
Schematic Spectral-based Fatigue Analysis Procedure
(For Each Location or Structural Detail)
Input
Assemble Load Cases for Structural
Mooring
Analysis and Check Dynamic Equilibrium
Loads
Section 6
See 6/5
COMPARE
Calculate Combined Fatigue Damage Combine Low Cycle and Expected Strength
from Multiple Basic Load Conditions High Cycle Fatigue Damage To Be Greater
See 2/7 Subsection 9/7 Than or Equal to
Expected Damage
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 5
Section 2: Establishing Fatigue Demand
1 Introduction
Sections 2 through 7 address the procedures used to estimate the stress transfer functions or stress RAOs at
a structural location that is the object of the fatigue assessment.
6 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 2 Establishing Fatigue Demand
Note: Suggested Approach: In some (so-called “Closed Form”) formulations to calculate fatigue demand, the fraction of
the total time on-site for each Basic Loading Condition is used directly. In this case, potentially useful information about
the separate fatigue damage from each basic loading condition is not obtained. Therefore, it is suggested that the
fatigue damage from each basic loading condition be calculated separately. Then the “combined fatigue life” is
calculated as a weighted average of the reciprocals of the lives resulting from considering each case separately. For
example, if two basic loading conditions are employed, and the calculated fatigue life for a structural location due
to the respective basic loading conditions are denoted L1 and L2, and it is assumed that each case is experienced for
one-half of the FPSO’s on-site service life, then the combined fatigue life, LC is:
LC = 1/[0.5(1/L1)+ 0.5(1/L2)]
As a further example, if there were three basic loading conditions L1, L2, L3 with exposure time factors of 40, 40
and 20 percent, respectively; then the combined fatigue life, LC is:
LC = 1/[0.4(1/ L1) + 0.4(1/L2) + 0.2(1/ L3)]
9 Transit Cases
The fatigue demand arising from anticipated FPSO transit cases (usually only the FPSO voyage to the
installation site) is to be determined.
During assessment of the fatigue damage accumulated during transit cases, the effects of vessel speed are
to be included in the evaluation of stress RAOs and the number of stress cycles.
Note: As in the previous Note, it is suggested that the fatigue demand produced by the transit case(s) be calculated separately.
The extent to which fatigue analysis is to be performed for the transit cases associated with an FPSO with a
classification notation Disconnectable (see 1-1-2/5.1 of the FPI Rules) will be specially considered.
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 7
Section 3: Environmental Conditions
1 General
Fatigue damage of a structure is caused by fluctuating loads that occur during the structure’s service life.
For offshore structures, the most dominant source of fluctuating load is waves. However, in some particular
cases other sources, such as vortex induced vibrations (VIV), wind, current and operational loads may
become significant.
A structure will experience various fluctuating loads during its service life. To describe these sources
adequately is the first, crucial step in the fatigue assessment of the structure. Obviously, it is impossible to
predict or describe with certainty the expected environmental conditions the structure will experience during
its service life. However, it is possible to define a series of conditions and establish statistically the probability of
each condition happening to the structure during its life. A fatigue analysis can then be performed based on
this kind of statistical description of environmental conditions.
3 Waves
During the service life of an FPSO, it will experience a huge number of waves, from very small wavelets
to possibly giant waves. A practical way to describe these unceasingly changing waves is to divide them
into various categories (sea states), and use short-term wave statistics to depict each sea state and long-term
wave statistics, usually in the form of a wave scatter diagram and rosette, to delineate the rate at which a
sea state occurs.
In a similar way, there are two levels in the description of wave directionality (i.e., wave directional
spectrum or wave spreading for short-term, and wave rosette for long-term, respectively).
8 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 3 Environmental Conditions
The above-described two spectra are single-modal spectra, which are usually used to represent
pure wind waves or swell-only cases. When wind waves co-exist with swells (i.e., there are multi-
modes in the spectrum), no single-modal spectrum can match the spectral shape very well. In this
case, recourse can be made to the use of the Ochi-Hubble 6-Parameter Spectrum.
3.1.2 Directional Spectra (Wave Spreading)
There is a simple case where the observed wave pattern at a fixed point neglects different
directions of wave components. This is equivalent to assuming that all wave components travel in
the same direction. These waves are called ‘long-crested’ since the wave motion is two-dimensional
and the wave crests are parallel. Waves produced by swell are almost long-crested in many
situations since the crests of the wave system observed outside the storm area (beyond the fetch
area) which produced them become nearly parallel as the observation point recedes from the storm
area.
The waves in the ocean are more likely to travel in many directions; therefore, the combined wave
system will be short-crested. The spreading of wave directions should be taken into account to
describe the short-crestedness.
The wave energy spectrum can be obtained by integrating the spreading wave spectrum over the
range of directions from –θmax to +θmax (θmax can be typically taken as 90°). The general
expression for wave spreading is given by
θ max
where α denotes the predominant wave direction and θ is the wave spreading angle, as shown in
Section 3, Figure 1.
FIGURE 1
Definition of Spreading Angles
0
V
ve
Wa
θ
α
θ − 90°
θ + 90°
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 9
Section 3 Environmental Conditions
In general, the cosine spreading function for the wave spectrum can be used as:
π
Sη(ω,θ) = D cos n (α − θ) Sη (ω )
2θ max
where D is a normalizing constant that ensures that the spreading function G(ω,α − θ) integrates to 1 and n
is the wave spreading parameter, which is a positive integer.
5H s2 ω 4p 5 ω 4
Sη(ω) = exp − in m2/(rad/s) (ft2/(rad/s))
p
16ω 5 4 ω
or
H s2 2π
4 1 2π −4
4
5 H s2 ω 4p 5 ω 4
Sη(ω) = exp −
p
γ a (1 − 0.287 ln γ ) in m2/(rad/s) (ft2/(rad/s))
16ω 5 4 ω
where
(
ω −ωp 2 )
a = exp −
2σ 2 ω 2p
0.07 when ω ≤ ω p
σ =
0.09 when ω > ω p
ω = circular frequency of the wave, in rad/s
γ = peakedness parameter, typically 1~7,
Here, the factor (1 – 0.287 ln γ) limits its practical application, because for γ = 32.6, the spectral value from
above formula becomes zero. For a peakedness larger than 7, it is recommended that an adjustment to the
formula has to be made. The formula of the JONSWAP spectrum can be then given by:
10 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 3 Environmental Conditions
αg 2 ω
4
The Ochi-Hubble 6-Parameter spectrum covers shapes of wave spectra associated with the growth and
decay of a storm, including swells. As may be seen in some wave records, the variability in the form of
spectra can be great. Multi-modal spectra are common, and a single-modal Bretschneider form may not
match the shape of such spectrum in an accurate manner. In order to cover a variety of shapes of wave
spectra associated with the growth and decay of a storm, including the existence of swell, the following
6-parameter spectrum was developed by Ochi and Hubble:
λj
4λ j + 1 4
2
ω pj 4 λ j +1
H sj2 − (ω pj / ω )4
∑
1 4
Sη(ω) = ×
( ) in m2/(rad/s) (ft2/(rad/s))
e 4
4λ j +1
4 j =1 Γ λj ω
where j = 1, 2 stands for lower (swell part) and higher (wind seas part) frequency components. The six
parameters, Hs1, Hs2, ωp1, ωp2, λ1, λ2, are determined numerically to minimize the difference between
theoretical and observed spectra.
The design sea state may come from intensification of the local wind seas (waves) and/or swell propagating
with different directions. In general, both are statistically independent. The wind seas are often characterized
with the Bretschneider or the JONSWAP spectrum while the Gaussian distribution function can be used to
describe swells. The spectral formulation for the swell can be represented by the Gaussian-Swell spectrum:
( H s / 4 )2
ω −ωp 2 ( )
Sη(ω) = exp − in m2/(rad/s) (ft2/(rad/s))
2πδ 2π 2(2πδ ) 2
where
Hs = significant wave height, in m (ft)
δ = peakedness parameter for Gaussian spectral width
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 11
Section 3 Environmental Conditions
5 Currents
Current in the ocean can be any one or combination of wind-driven, thermohaline, tidal and storm surge
currents. At a location (installation site), the current is defined by its speed and directional profiles through
the water depth. Currents may change with time, from hourly to seasonally.
Although current itself can be treated as producing essentially static loads, it can induce or intensify certain
kinds of dynamic loads and fatigue damage (especially for slender structures such as mooring lines and
risers). There are mainly two ways current can affect fatigue: 1) the presence of a current can increase
cyclic drag loading of waves due to the nonlinear coupling of current velocity and wave orbital velocity. It
is recommended that current be considered if its magnitude is comparable with the wave orbital velocity
for those waves that make the greatest contributions to the fatigue damage; 2) Current may also create
cyclic “lifting” loads due to vortex shedding, which can cause significant fatigue damage.
7 Wind
Another source of fatigue-inducing loads is wind. Wind produces low-frequency drift motions, which can
produce low-frequency fatigue effects in mooring lines and risers. These fatigue-inducing effects of wind
can be included in the fatigue assessment as described in 4/5.5. Also wind gusts, vortex shedding and other
dynamic wind effects can create significant fatigue damage, especially to superstructure components.
However, these wind gust and dynamic effects on fatigue are not typically considered in classification.
12 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 4: Motion Analysis and Wave-induced Loads
1 General
This Section gives general criteria on the parameters to be obtained from the vessel motion analysis and
the calculation of wave-induced load effects. In the context of a Spectral-based Fatigue Analysis, the main
objective of motion and load calculations is the determination of Response Amplitude Operators (RAOs),
which are mathematical representations of the vessel responses and load effects to unit amplitude
sinusoidal waves. The motion and load effects RAOs are to be calculated for ranges of wave frequencies
and wave headings, as indicated in Subsection 2/3.
Aside from vessel motions, the other wave-induced load effects that need to be considered in the Spectral-
based Fatigue Analysis of an FPSO are the external wave pressures, internal tank pressures due to tank
fluid accelerations, inertial forces on the masses of structural components and significant items of
equipment and mooring loads. Additionally, there may be situations where partial models of the FPSO’s
structural system are used. In such a case, hull girder shear forces and bending moments are to be
determined to appropriately represent the boundary conditions at the ends of the partial models.
Note: Fatigue damage due to the sloshing of fluid in partially-filled tanks is not within the scope of the SFA classification
notation. However, the designer is encouraged to perform and submit such calculations if deemed important for
the FPSO, as decided by the designer or by ABS.
3 Still-water Loads
The motion and load calculations are to be performed with respect to static initial conditions representing
the vessel geometry and loadings, (see Subsection 2/5). With the input of hull loadings, the hull girder
shear force and bending moment distributions in still water are to be computed at a sufficient number of
transverse sections along the hull’s length, in order to accurately take into account discontinuities in the
weight distribution. A recognized hydrostatic analysis program is to be used to perform these calculations.
By iteration, the convergence of the displacement, Longitudinal Center of Gravity (LCG) and trim should
be checked to meet the following tolerances:
Displacement: ±1%
Trim: ±0.5 degrees
Draft:
Forward ±1 cm (0.4 in.)
Mean ±1 cm (0.4 in.)
Aft ±1 cm (0.4 in.)
LCG: ±0.1% of length
SWBM: ±5%
SWSF: ±5%
Additionally, the longitudinal locations of the maximum and the minimum still-water bending moments
and, if appropriate, that of zero SWBM should be checked to assure proper distribution of the SWBM
along the vessel’s length.
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 13
Section 4 Motion Analysis and Wave-induced Loads
14 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 5: Wave-induced Load Components
1 General
Wave-induced loads on a buoyant structure are complicated because, in addition to producing direct forces
(e.g., wave pressures on the external surface of the hull), there are indirect force components produced by
the rigid body motions of the vessel. The motions result in inertial forces and rotational components of the
(quasi-statically considered) loads. These two motion-related load components are referred to below as the
“inertial” and “quasi-static” load components. For a moored, buoyant structure such as an FPSO, added
complexity arises from the mooring system, which produces reaction load components.
The treatment of the various load and motion effects is typically done through the use of their real and
imaginary parts that are employed separately in structural analyses. In a physical sense, the real and
imaginary parts correspond to two wave systems that are 90 degrees out of phase relative to each other.
The following Subsections list the primary wave-induced load components that are to be considered in the
Spectral-based Fatigue Analysis of an FPSO. Using the methods and calculation tools that are described in
Section 4, the Response Amplitude Operators (RAOs) for the listed components are obtained.
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 15
Section 5 Wave-induced Load Components
16 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 5 Equivalent Design Wave
It might be noted that the nonlinear term due to the centripetal acceleration of rotational motion is
neglected in the above equation.
Using the real and imaginary parts of the complex accelerations calculated above, the motion-induced
inertial load is computed, as described below.
The vertical component of dynamic load due to vertical acceleration may be expressed by the following
equation:
FV = maV
where
m = the discrete mass under consideration
aV = local vertical acceleration
The transverse component of dynamic load due to transverse acceleration may be expressed by the following
equation:
FT = m(gT + aT)
where
gT = transverse component of gravitational acceleration relative to the vessel-fixed
coordinate system due to roll inclination
= g sin θ
aT = local transverse acceleration
The longitudinal component of dynamic load due to longitudinal acceleration may be expressed by the
following equation:
FL = m(gL + aL)
where
gL = longitudinal component of gravitational acceleration relative to the vessel-fixed
coordinate system due to pitch inclination
= –g sin φ
aL = local longitudinal acceleration
The real and imaginary parts of the motion-induced loads from each discrete mass in all three directions
are calculated and applied to the structural model.
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 17
Section 6: Loading for Global Finite Element Method (FEM) Structural Analysis Model
1 General
For each heading angle and wave frequency at which the structural analysis is performed (see Subsection
2/3), two load cases corresponding to the real and imaginary parts of the frequency regime wave-induced
load components are to be analyzed. Then, for each heading angle and wave frequency, the frequency-
dependent wave-induced cyclic stress transfer function, Hσ(ω|θ), is obtained for the Basic Vessel Loading
Condition and vessel speed, if applicable.
When inputting the pressure loading components, care is to be taken in the interpolation near regions
where pressure changes sign.
5 Mooring Loads
Mooring loads are primarily elastic reactions resisting the combined effects of wave-induced forces and
motions, and current, wind, etc., effects on the FPSO hull. The effects of mooring can be considered in three
regimes of hull motion: first-order (wave frequency), second-order (low frequency or slowly varying) and
steady offset due to wind and wave. These frequency-related components are to be obtained using a
recognized vessel mooring analysis method.
The results of the mooring analysis and the environmental data on the directionality of the prevalent load
effects are to be used to establish the mooring loads to be included in the structural analyses of Section 7.
7 Equilibrium Check
The applied hydrodynamic external pressure and the mooring loads should be in equilibrium with all other
loads applied. The unbalanced forces in three global directions for each load case should be calculated and
checked. For the head sea condition, the unbalanced force should not exceed one percent of the displacement.
For oblique and beam sea conditions, it should not exceed two percent of the displacement. These residual
forces could be balanced out by adding suitably distributed inertial forces (so called “inertial relief”) before
carrying out the FEM structural analysis.
18 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 7: Structural Modeling and Analysis
1 General
The stress transfer function, Hσ(ω|θ), for a location where the fatigue strength is to be evaluated, should be
determined by the finite element method (FEM) of structural analysis using a three dimensional (3-D)
model representing the entire hull structure, the topside equipment support structure and the interface with
the mooring system, and as applicable, the risers. The Load Cases to be used in the structural analysis
should be those obtained in accordance with Section 6. Special attention should be paid to the modeling of
the topsides deck stool supports, stiffness of a turret mooring system and the transmission of mooring loads
into the hull.
As necessary to evaluate the fatigue strength of local structure, finer mesh FEM analyses should also be
performed. Results of nodal displacements or forces obtained from the overall 3-D analysis model should
be used as boundary conditions in the subsequent finer mesh analysis of local structures.
Specialized fine mesh FEM analysis is required in the determination of stress concentration factors
associated with the “hot-spot” fatigue strength evaluation procedures (see Subsection 7/9).
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 19
Section 7 Structural Modeling and Analysis
Mesh design, the discretization of a structure into a number of finite elements, is one of the most critical
tasks in finite element modeling and often a difficult one. The following parameters need to be considered
in designing the layout of elements: mesh density, mesh transitions and the stiffness ratio of adjacent elements.
As a general rule, a finer mesh is required in areas of high stress gradient. The performance of elements
degrades as they become more skewed. If the mesh is graded, rather than uniform, as is usually the case,
the grading should be done in a way that minimizes the difference in size between adjacent elements.
Most analysts rely on preprocessors to develop the finite element mesh. Automatic mesh generators yield
adequate meshes. However, in very demanding configurations, the mesh generator may produce a poor
mesh. In such situations, the mesh should be manually produced to improve the mesh quality.
In modeling complex structural assemblies, there is a possibility of constructing models where adjacent
structural elements have very different stiffness. To prevent large numerical errors, a conservative stiffness
ratio of the order of 104 or more between members making up a model should be avoided.
20 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 7 Structural Modeling and Analysis
FIGURE 1
Fine Mesh FEM Model
FIGURE 2
Local Structural FE Model: Welds Modeled
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 21
Section 7 Structural Modeling and Analysis
The algorithm described below may be used to obtain the hot spot stress for the point at the toe of a weld,
as shown in Section 7, Figure 3.
Consider the four points, P1 to P4, measured by the distances X1 to X4 from the weld toe, designated as the
origin of the coordinate system (Section 7, Figure 4). These points are the centroids of four neighboring
finite elements, the first of which is adjacent to the weld toe. Assuming that the applicable surface
component stresses, Si, at Pi have been determined from FEM analysis, the corresponding stresses at “hot
spot” (i.e., the stress at the weld toe) can be determined by the following procedure:
(1) Select two points, A and B, such that points A and B are situated at distances 3t/2 and t/2 from the
weld toe; i.e.:
XA = 3t/2, XB = t/2
where t denotes the thickness of the member to which elements 1 to 4 belong.
(2) For a given point X, compute the values of four coefficients, as follows:
C1(X) = [(X − X2)(X − X3)(X − X4)]/[(X1 − X2)(X1 − X3)(X1 − X4)]
22 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 7 Structural Modeling and Analysis
FIGURE 3
Weld Toe Extrapolation Points
Shot
SB
SA
Stress
A B
FIGURE 4
Elements Adjacent to Weld Toe
X
3t/2
t/2
(B) (A)
P1 P2 P3 P4
t
X1
X2
X3
X4
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 23
Section 8: Fatigue Strength
1 General
The previous Sections of the Guide have addressed establishing the stress transfer function or stress RAOs
for locations in the structure for which the adequacy of fatigue life is to be evaluated. The following steps
to evaluate the stress range distribution are described in Appendix 3 of this Guide. The capacity of a
structural location to resist fatigue damage is characterized by the use of S-N Data, which are described in
Sections 2 and 3 of the ABS Guide for the Fatigue Assessment of Offshore Structures.
Using the S-N approach, fatigue strength (capacity) is usually characterized in one of two ways. One way
is called a nominal stress approach. In this approach, the acting cyclic stress (demand) is considered to be
obtained adequately from the nominal stress distribution in the area surrounding the particular location for
which the fatigue life is being evaluated. The other way of characterizing fatigue strength (capacity) at a
location is the “hot-spot” approach (see Subsection 7/9). The hot-spot approach is needed for locations
where complicated geometry or relatively steep local stress gradients would make the use of the nominal
stress approach inappropriate or questionable. Reference should be made to Section 2 of the ABS Guide for
the Fatigue Assessment of Offshore Structures for further explanation and application of these two approaches.
24 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 8 Fatigue Strength
The finished shape of a weld surface treated by ultrasonic/hammer peening is to be smooth and all traces of
the weld toe are to be removed. Peening depth below the original surface is to be maintained at least 0.2 mm.
Maximum depth is generally not to exceed 0.5 mm. Provided these recommendations are followed, a credit
of 2 on fatigue life may be permitted when suitable toe grinding or ultrasonic/hammer peening are provided.
Where an improvement technique is applied, full details of the grinding standard including the extent, profile
smoothness particulars, final weld profile, and improvement technique workmanship and quality acceptance
criteria are to be clearly shown on the applicable drawings and submitted for review together with supporting
calculations indicating the proposed factor on the calculated fatigue life.
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 25
Section 9: Fatigue Life (Damage) Calculation and Acceptance Criteria
1 General
Mathematically, spectral-based fatigue analysis begins after the determination of the stress transfer function.
Wave data are then incorporated to produce stress response spectra, which are used to derive the magnitude
and frequency of occurrence of local stress ranges at the locations for which fatigue damage is to be
calculated. Wave data are represented in terms of a wave scatter diagram and a wave energy spectrum.
The wave scatter diagram consists of sea states, which are short-term descriptions of the sea in terms of
joint probability of occurrence of a significant wave height, Hs, and a characteristic period.
An appropriate method is to be employed to establish the fatigue damage resulting from each considered
sea state. The damage resulting from individual sea states is referred to as “short-term”. The total fatigue
damage resulting from combining the damage from each of the short-term conditions can be accomplished
by the use of a weighted linear summation technique (i.e., Miner’s rule).
Appendix 3 contains a detailed description of the steps involved in a suggested Spectral-based Fatigue Analysis
method that follows the basic elements mentioned above. ABS should be provided with background and
verification information that demonstrate the suitability of the analytical method employed.
where
w = RMS of the wave-frequency stress components
= RMS of the low-frequency stress components
f0w = mean up-crossing frequency of the wave-frequency stress components
f0 = mean up-crossing frequency of the low-frequency stress components
For each sea state, the fatigue damage for the combined wave-frequency and low-frequency process is
obtained by substituting the above quantities for the combined process into the closed-form formula of
spectral fatigue given in Appendix 3.
26 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 9 Fatigue Life (Damage) Calculation and Acceptance Criteria
However, if both frequency components of stress range are significant, the above-mentioned combination
method may be too conservative since the wave-frequency contribution is expected to dominate, thus
controlling the mean up-crossing frequency of the combined stress process. To eliminate the conservatism,
a correction factor given below can be applied to the calculated fatigue damage of the sea state:
λ=
f 0c
λ (
f 0 p m / 2+ 2
)
1 − (λ w / λ )1 / 2 + (πλ w λ )1 / 2
mΓ(m / 2 + 1 / 2) f 0 w m / 2
+
Γ(m / 2 + 1) f 0c
λw
where
λ = σ2/σc2
λw = σw2/σc2
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 27
Section 9 Fatigue Life (Damage) Calculation and Acceptance Criteria
FIGURE 1
Sample Functions of SW and SB
SW(t)
Wave-induced stress
SB(t)
Static stress
FIGURE 2
A Single Loading/Offloading Cycle
SMi/2
S(t)
tv
SE SB
t
tp
SMj/2
In one cycle of the static process, as shown in Section 9, Figure 2, the total stress range associated
with this cycle is SE,
SE = SB + 0.5( S Mi + S Mj )
where
SB = static stress range for this cycle
S Mi = median of the largest stress range of wave induced load for i-th load
condition
S Mj = median of the largest stress range of wave induced load for j-th load
condition
28 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 9 Fatigue Life (Damage) Calculation and Acceptance Criteria
From extreme value theory, the median largest stress range S Mi in n cycles is given as:
S Mi
δ
[ (
= − ln 1 − 0.51 / n )]
1/ γ
where γ and δ are the long term stress shape and scale factors, respectively. δ can be determined
statistically from long term records of stress ranges or can be calculated by the formula:
SR
δ=
[ln(N s )]1/ γ
where SR is the stress range associated with a probability of exceedance of 1/Ns, and Ns is equal to 104.
n may be computed by taking the estimated time for a half cycle divided by the estimated wave period.
The number of cycles for installation’s loading and unloading, nLCF, is assumed to be not less than 1200
for 20 years. The actual cycles of loading/offloading may be used for historical sites in FPSO phase.
Assume there are 108 wave cycles within 20 years, n is then equal to:
108
2nLCF
In general, it is expected that the time in tension will not equal the time in compression. For a
conservative analysis, the larger of the two might be selected.
5.5.2 Pseudo Hot Spot Stress Range Calculation
To transform elastic hot spot stress range to pseudo hot spot stress range, a plasticity correction
factor, ke, is defined as:
SL
ke =
SE
where SL is the pseudo hot spot stress range.
A plot of ke as a function of SE is given in Section 9, Figure 3.
FIGURE 3
ke as a Function of SE
4
3.5
AH32
Plasticity Correction Factor
3
AH36
A
2.5
DH36
2
1.5
0.5
0
0 500 1000 1500 2000 2500
Elastic Hot Spot Stress Range SE, (MPa)
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 29
Section 9 Fatigue Life (Damage) Calculation and Acceptance Criteria
An approximate analytical formula derived from the above curves can be used:
ke = 0.5 + km SE, but should not be less than 1.0
Values of km
Material Mild HT32 HT36 HT40
km 11.20 × 10-4 9.60 × 10-4 9.40 × 10-4 8.56 × 10-4
FIGURE 4
Low Cycle Fatigue Design Curve
1.00E+04
Stress Range, S (N/mm2)
1.00E+03
LCF-Curve D-Curve
1.00E+02
1.00E+02 1.00E+03 1.00E+04 1.00E+05
Endurance (cycles)
30 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Section 9 Fatigue Life (Damage) Calculation and Acceptance Criteria
DMcomb =
(DM 2
LCF + 2δDM LCF DM HCF + DM HCF
2
)
2
DM LCF + 2
DM HCF
where
δ = 0.02
DMLCF = low cycle fatigue damage
DMHCF = wave induced high cycle fatigue damage
9 Acceptance Criteria
The criteria are presented as a comparison of fatigue strength of the structure (capacity), and fatigue
inducing loads (demands), in the form of a fatigue damage parameter, DM. The calculated fatigue damage,
DM, being equals to 1, for the required fatigue life of a FPSO, refer to 5A-1-3/3.11, 5A-1-4/7.5 and 5A-2-1/3
of the FPI Rules, corresponds to a fatigue life of 20 years.
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 31
Appendix 1: Wave Data
TABLE 1
ABS Wave Scatter Diagram for Unrestricted Service Classification
* Wave heights taken as significant values, Hs
** Wave periods taken as zero crossing values, TZ
32 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Appendix 2: Basic Design S-N Curves
FIGURE 1
S-N Curves
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 33
Appendix 2 Basic Design S-N Curves
TABLE 1
Parameters For Basic S-N Design Curves
N ≤ 107 N > 107
A m C r
Class (For MPa units) (For MPa units)
B 1.013 × 1015 4 1.020 × 1019 6
C 4.227 × 1013 3.5 2.584 × 1017 5.5
D 1.519 × 1012 3 4.239 × 1015 5
E 1.035 × 1012 3 2.300 × 1015 5
F 6.315 × 1011 3 9.975 × 1014 5
F2 4.307 × 1011 3 5.278 × 1014 5
G 2.477 × 1011 3 2.138 × 1014 5
W 1.574 × 1011 3 1.016 × 1014 5
Refer to Part 5C of the Steel Vessel Rules on the categorization of structural details into the
indicated classes.
Notes for Application of Classes:
Class B: Parent material with automatic flame-cut edges ground to remove flame cutting drag line.
Class C: Parent material with automatic flame-cut edges and full penetration butt welds ground flush in way of
hatch corners in container carriers or similar deck areas in other vessel types.
Class D: Full penetration butt welds in way of hatch corners in container carriers or similar deck areas in other
vessel types.
34 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Appendix 3: Outline of a Closed Form Spectral-based Fatigue Analysis Procedure
1 General
In the “short-term closed form” approach described below, the stress range is normally expressed in terms
of probability density functions for different short-term intervals corresponding to the individual cells or
bins of the wave scatter diagram. These short-term probability density functions are derived by a spectral
approach based on the Rayleigh distribution method, whereby, it is assumed that the variation of stress is a
narrow-banded random Gaussian process. To take into account effects of swell, which are not accounted
for when the wave environment is represented by the scatter diagram, Wirsching’s “rainflow correction”
factor is applied in the calculation of short-term fatigue damage. Having calculated the short-term damage,
the total fatigue damage is calculated through their weighted linear summation (using Miner’s rule).
Mathematical representations of the steps of the Spectral-based Fatigue Analysis approach just described
are given next.
m n ( V 2 cos θ / g ) n S ( | H s , T z , θ)d ............................................................ (2)
0
Most fatigue damage is associated with low or moderate seas, hence confused short-crested sea
conditions must be allowed. Confused short-crested seas result in a kinetic energy spread which is
modeled using the cosine-squared approach, (2/)cos2α. Generally, cosine-squared spreading is
assumed from -90 to +90 degrees on either side of the selected wave heading (refer to Appendix 3,
Figure 1). Applying the wave spreading function modifies the spectral moment as follows:
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 35
Appendix 3 Outline of a Closed Form Spectral-based Fatigue Analysis Procedure
θ + 90
2 ∞
mn = cos (α − θ ) ⋅ (ω − Vω cos α / g ) S σ (ω | H s , T z , α )dω dα ............... (3)
∫ ∫
2 2 n
π
θ −90 0
The above integral is usually performed for each cell in the wave scatter diagram. However, the
number of times to perform integration can be dramatically reduced if it is noted that for the cells
of the same Tz, the n-th spectral moments are scalable to Hs2 since the wave spectra are proportional
to Hs2.
FIGURE 1
Spreading Angles Definition
0
ve
Wa
θ
α
θ - 90°
θ + 90°
4. Using the spectral moments, the Rayleigh probability density function (pdf) describing the short-
term stress-range distribution, the zero up-crossing frequency of the stress response and the
bandwith parameter used in calculating Wirsching’s “rainflow correction” are calculated as follows:
Rayleigh pdf:
S S2
g (S ) = exp − 2
................................................................................................. (4)
4σ 2 8σ
Zero-up crossing frequency:
1 m2
f = ................................................................................................................... (5)
2π m0
36 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Appendix 3 Outline of a Closed Form Spectral-based Fatigue Analysis Procedure
Bandwidth Parameter:
m 22
ε = 1− ............................................................................................................... (6)
m0 m 4
where
S = stress range (twice the stress amplitude)
σ = m0
∑ ∑N
ni
D= di = ...................................................................................................... (7)
i =1 i =1 i
where
ni = number of stress cycles of a particular stress range
Ni = average number of loading cycles to failure under constant amplitude loading
at that stress range according to the relevant S-N curve
Ntotal = total number of stress cycles.
Failure is predicted to occur when the cumulative damage (D) over Ntotal loading cycles exceeds a
critical value equal to unity. The short-term damage incurred in the i-th sea-state assuming an S-N
curve of the form N = KS-m is given by:
∞
T
∫
Di = S m f 0i pi g i ds ................................................................................................ (8)
K 0
where
Di = damage incurred in the i-th sea-state
m, K = physical parameters describing the S-N curve
T = target fatigue life
f0i = zero-up-crossing frequency of the stress response
pi = joint probability of Hs and Tz
gi = probability density function governing S
S = stress range
Summing Di over all of the sea-states in the wave scatter diagram leads to the total cumulative
damage, D. Therefore:
∞
∫ [∑ f ]
f T
D = 0 Sm 0i p i g i / f 0 ds ................................................................................ (9)
K 0
where
D = total cumulative damage
f0 = “average” frequency of S over the lifetime
= Σi pif0i
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 37
Appendix 3 Outline of a Closed Form Spectral-based Fatigue Analysis Procedure
Introducing the long-term probability density function, g(S), of the stress range as:
∑f pg 0i i i
g (S ) = i
........................................................................................................ (10)
∑f p i
0i i
and NT equal to the total number of cycles in life time = f0T, the expression for total cumulative
damage, D can be re-written as:
∞
N
∫
D = T S m g ( S )dS .................................................................................................. (11)
K 0
The minimum target fatigue life is twenty years. Having calculated the damage, fatigue life would
then be equal to 20/D. Changing the minimum target fatigue life to higher values is done accordingly.
∑ λ(m, ε ) f
T
D= (2 2 ) m Γ(m / 2 + 1) i 0i p i (σ i ) m ..................................................................... (12)
K i
where
σi = σ in Equation (4)
λ = Wirsching’s rainflow factor, defined as:
λ(m, εi) = a(m) + [1 – a(m)][1 – εi]b(m) .................................................................... (13)
where
a(m) = 0.926 – 0.033m
b(m) = 1.587m – 2.323
εi = Spectral Bandwidth (Equation 6)
For the combined wave-frequency and low-frequency process, use the λ specified in Subsection 9/3 in this
Guide.
For bi-linear S-N curves where the negative slope changes at point Q = (Sq, 10q) from m to m′ = m + ∆m
(∆m > 0) and the constant K changes to K′, the expression for damage, as given in Equation 12, is as follows:
∑ λ(m, ε )µ
T
D= (2 2 ) m Γ(m / 2 + 1) i i f 0i p i (σ i ) m ................................................................. (14)
K i
where µi is the endurance factor having its value between 0 and 1 and measuring the contribution of the
lower branch to the damage. It is defined as:
Sq Sq
K
∫ S g i ds − S m + ∆m g i ds ∫
m
K′ 0
µi = 1 − 0
∞
..................................................................................... (15)
∫S
m
g i ds
0
38 ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010
Appendix 3 Outline of a Closed Form Spectral-based Fatigue Analysis Procedure
ABS GUIDE FOR SPECTRAL-BASED FATIGUE ANALYSIS FOR FPSO INSTALLATIONS . 2010 39