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    Elcomponics Sales PVT - LTD: 8-D Corrective Action Discipline Worksheet

    Uploaded by

    santosh kumar
    This document outlines an 8D corrective action plan regarding an issue where a Molex 4 pin connector had its wiring reversed during assembly. The root cause was determined to be an operator incorrectly identifying pin 1 during sub-assembly. Corrective actions included retraining the operator, updating the machine program to prevent non-conforming products, and displaying instructions at the workstation. Effectiveness will be verified in future production lots and preventative actions include horizontal deployment and communication of status.

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    Elcomponics Sales PVT - LTD: 8-D Corrective Action Discipline Worksheet

    Uploaded by

    santosh kumar
    19 views2 pages
    This document outlines an 8D corrective action plan regarding an issue where a Molex 4 pin connector had its wiring reversed during assembly. The root cause was determined to be an operator incorrectly identifying pin 1 during sub-assembly. Corrective actions included retraining the operator, updating the machine program to prevent non-conforming products, and displaying instructions at the workstation. Effectiveness will be verified in future production lots and preventative actions include horizontal deployment and communication of status.

    Original Description:

    problem solving 8d

    Original Title

    8D for wire pin interchnage

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    This document outlines an 8D corrective action plan regarding an issue where a Molex 4 pin connector had its wiring reversed during assembly. The root cause was determined to be an operator incorrectly identifying pin 1 during sub-assembly. Corrective actions included retraining the operator, updating the machine program to prevent non-conforming products, and displaying instructions at the workstation. Effectiveness will be verified in future production lots and preventative actions include horizontal deployment and communication of status.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    19 views2 pages

    Elcomponics Sales PVT - LTD: 8-D Corrective Action Discipline Worksheet

    Uploaded by

    santosh kumar
    This document outlines an 8D corrective action plan regarding an issue where a Molex 4 pin connector had its wiring reversed during assembly. The root cause was determined to be an operator incorrectly identifying pin 1 during sub-assembly. Corrective actions included retraining the operator, updating the machine program to prevent non-conforming products, and displaying instructions at the workstation. Effectiveness will be verified in future production lots and preventative actions include horizontal deployment and communication of status.

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    © All Rights Reserved
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    ELCOMPONICS SALES PVT.

    LTD

    8-D Corrective Action Discipline Worksheet

    Discipline 1 - DEFINE THE TEAM


    Name Company - Title Email
    Sanjeev Jha Dupty Manager Sanjeev.jha@elcomponics.com
    Suneet Kumar Asst. manager suneet@elcomponics.com
    Soni Sharma Development-Head Soni@elcomponic.com
    Anil Asst Manager-Prod Anil.kumar@elcomponics
    Dinesh Kumar Sr. Engr-Cust Q Dinesh.kumar@elcomponics.com

    Discipline 2 – DESCRIBE THE PROBLEM


    PROBLEM STATEMENT: Molex 4 pin connector wiring reversed as find 1,2,3,4 changes to 4,3,2,1 .
    (8D RAISED ON 14.02.18)
    PART NUMBER: 0CBCA1026B
    Customer: Riello

    NG

    5W1H Analysis
    • Who? - Riello Customer
    • What? - Wrong Sensor used
    • When? - 14-02-2018
    • Where? – Incoming inspection at Riello
    • Why? - Functional failed
    • How Many? - (15 PCS )

    Discipline 3 – CONTAINMENT PLAN


    Activity Qty Responsibility

    # NO STOCK FOUN IN IN-PROCESS Nil Anjali


    # THERE ARE NO STOCKS FOUND IN FG NIL Anjali
    #THERE ARE NO STOCKS FOUND IN IN-TRANSI NIL Anjali
    # AT CUSTOMER END 25 STOCK AVAILABLE NG Pcs of 15 ( NG to be return) Riello
    CUSTOMER

    Discipline 4 – DESCRIBE THE ROOT CAUSE


    Creation Root Cause analysis # During the sub assembly of connector operator could not able to
    identified the pin no. 1 to take as reference and consider opposite sequence during assembly.

    Non Detection Root Cause analysis:-During start machine setup testing machine set thru NG sample
    and test all pcs.

    Discipline 5 – CORRECTIVE ACTION PLAN


    Action Responsibility Planned Actual
    Target date Target date
    1#Re-training given to line operator to take correct QA/Production 14.02.18 14.02.18
    Reference of connector during the sub assembly of part
    And cross verified the first pcs by line leader.

    FMT/QCD/27/00
    ELCOMPONICS SALES PVT.LTD

    8-D Corrective Action Discipline Worksheet

    Discipline 5 – CORRECTIVE ACTION PLAN


    .
    2# Now we have been make program in Dynalab machine QA 14.02.18 14.02.18
    For this part that will not allow NG pcs.

    2# Instruction given to line person to ensure the 100 % QA 14.02.18 14.02.18


    Connection during assembly and FQC

    ( Pls refer attached training record pdf)


    4 # OPL has been made and displayed for the same at
    respective workstation.(Pls refer attached training QA 14.02.18 14.02.18
    record pdf)

    Discipline 6 – VERIFICATION OF CORRECTIVE ACTION

    EFFECTIVENESS WILL BE VERIFIED IN NEXT PRODUCTION LOTS

    Discipline 7 – PREVENTIVE OF RECURRENCE

    HORIZONTAL DEPLOYMENT:-

    Discipline 8 – COMMUNICATE SUCCESS WITH STATUS

    IMPLEMENTATION TO BE SUCCESSFULLY DONE

    FMT/QCD/27/00

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