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F L Smidth Private Limited: Delivery Schedule

This quality assurance plan outlines the inspection stages and acceptance norms for kiln component parts, specifically a telescopic tube for coal. It details 8 inspection stages from raw material verification to final assembly and packing. Key steps include checking dimensions and tolerances, weld qualifications, fit-up and welding quality, surface finish, movement and functionality of assembled parts. Inspections will be witnessed or reviewed by the vendor and client, with non-conforming parts subject to rejection. Dimensional tolerances must strictly follow engineering drawings.

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103 views2 pages

F L Smidth Private Limited: Delivery Schedule

This quality assurance plan outlines the inspection stages and acceptance norms for kiln component parts, specifically a telescopic tube for coal. It details 8 inspection stages from raw material verification to final assembly and packing. Key steps include checking dimensions and tolerances, weld qualifications, fit-up and welding quality, surface finish, movement and functionality of assembled parts. Inspections will be witnessed or reviewed by the vendor and client, with non-conforming parts subject to rejection. Dimensional tolerances must strictly follow engineering drawings.

Uploaded by

Baskaran Boss
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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F L SMIDTH PRIVATE LIMITED

Page 1 of 2
QUALITY ASSURANCE PLAN OF KILN COMPONENTS
DOC NO:70007638
PART : TELESCOPIC TUBE FOR COAL QAP/STD/025/R(2) DT. 18/02/2010

SL.NO. STAGE OF CHARACTERISTICS / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY DELIVERY


INSPECTION METHOD OF CHECK OF CHECK DOCUMENTS NORMS RECORD Vendor FLS Client SCHEDULE

1 Raw Material
Plates, Pipes, Tubes & Rods (a) Verification of manufacturer's 100% As per Drawing As per Drawing TC/Lab Report W R
TC/Check test analysis
(b)Visual & Dimensions 100% As per Drawing As per Drawing TC/Inspection W R
2 In Process Inspection
(i) Welder Qualifiction
(a) Procedure (a) Verification of WPS/ 100% ASME Sec. IX ASME Sec. IX WPS/PQR/WPQ W* R/W
(b) Performance (a) Procedure

* If the welders are currently qualified by any third party agency, they may be allowed to do the welding.

(ii) Inner tube & outer tube

(a) Marking, cutting, grinding, Visual & Dimensions 100% As per Drawing As per Drawing Inspection Report W R
fit up & welding perpendicularity

(b) Machining items Dimensions surface finish 100% As per Drawing As per Drawing Inspection Report W R

(c) Component inspection before Visual, Dimensions & 100% As per Drawing As per Drawing Inspection Report W W
assy perpendicularity of flanges

3 Final Inspection
(i) Assembly Inspection
(a) GA Dimensions & Arrangement Visual / Dimensions 100% As per Drawing As per Drawing Report W H

(b) To & fro movement of tube Free movement 100% As per Drawing As per Drawing Report W W

(c) Movement on guide rails with


wheels

(d) General Workmanship & Visual 100% As per Drawing As per Drawing Report W W
Completeness if any
Page 2 of 2
DOC NO:70007638
QAP/STD/025/R(2) DT. 18/02/2010

SL.NO. STAGE OF CHARACTERISTICS / QUANTUM REFERENCE ACCEPTANCE FORMAT OF INSPECTION BY Delivery


INSPECTION METHOD OF CHECK OF CHECK DOCUMENTS NORMS RECORD Vendor FLS Client Schedule

(i) Painting /RPO application Visual & DFT 100% As per Drawing/P.O As per Drawing/P.O Inspection Report W H
as applicable Doc no: 70008187 Doc no: 70008187

(ii) Packing (i) Verification of components 100% As per Drawing/P.O As per Drawing/P.O Inspection Report W H
as per approved packing list Doc no:70008189 Doc no:70008189

(ii) Visual/ Identification and


stencling/tagging

W: WITNESS
R : REVIEW
H ; HOLD

Note : (1) Dimensional tolerances are to be maintained strictly as per drawing.

# This QAP to be read along with relevant Engineering Documents


Prepared by: M. MUTHUKUMARAN Approved by: G.PRABAKARAN
Asst. Manager - QC Asst. GM - QC

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