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    Checklist For Separator Cum Storage Tank

    Uploaded by

    Ramalingam Prabhakaran
    This document is a checklist for a separator cum storage tank for super critical boilers. It contains 22 checkpoints to ensure all necessary details and requirements are included in the design drawings for the separator tank. These include checking inputs from engineering specifications and drawings, dimensions, locations of nozzles and internals, notes to include depending on if it follows ASME or IBR codes, and lists of standard and reference drawings. The purpose of the separator tank is to separate water from steam in the mixture and store water to pass to connecting spheres under low load conditions in super critical boilers.

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    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd

    Checklist For Separator Cum Storage Tank

    Uploaded by

    Ramalingam Prabhakaran
    267 views5 pages
    This document is a checklist for a separator cum storage tank for super critical boilers. It contains 22 checkpoints to ensure all necessary details and requirements are included in the design drawings for the separator tank. These include checking inputs from engineering specifications and drawings, dimensions, locations of nozzles and internals, notes to include depending on if it follows ASME or IBR codes, and lists of standard and reference drawings. The purpose of the separator tank is to separate water from steam in the mixture and store water to pass to connecting spheres under low load conditions in super critical boilers.

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    Checklist for Separator cum Storage Tank

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    This document is a checklist for a separator cum storage tank for super critical boilers. It contains 22 checkpoints to ensure all necessary details and requirements are included in the design drawings for the separator tank. These include checking inputs from engineering specifications and drawings, dimensions, locations of nozzles and internals, notes to include depending on if it follows ASME or IBR codes, and lists of standard and reference drawings. The purpose of the separator tank is to separate water from steam in the mixture and store water to pass to connecting spheres under low load conditions in super critical boilers.

    Copyright:

    © All Rights Reserved
    Download as DOC, PDF, TXT or read online from Scribd
    Download as doc, pdf, or txt
    267 views5 pages

    Checklist For Separator Cum Storage Tank

    Uploaded by

    Ramalingam Prabhakaran
    This document is a checklist for a separator cum storage tank for super critical boilers. It contains 22 checkpoints to ensure all necessary details and requirements are included in the design drawings for the separator tank. These include checking inputs from engineering specifications and drawings, dimensions, locations of nozzles and internals, notes to include depending on if it follows ASME or IBR codes, and lists of standard and reference drawings. The purpose of the separator tank is to separate water from steam in the mixture and store water to pass to connecting spheres under low load conditions in super critical boilers.

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    © All Rights Reserved
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    You are on page 1of 5

    Checklist for Separator cum Storage Tank Format No.

    (F-31) APIL-NCR-PP-CHKL-001

    (For Super Critical Boilers) REV.00

    Contract / Project Name


    Contract / Project No.
    Boiler Type
    Drawing Nos.

    Status
    SL.
    Checkpoints (Tick if Remarks
    No.
    Confirmed)
    ABOUT SEPARATOR CUM STORAGE TANK

    The function of separator cum storage tank is to separate the water particles
    from the steam water mixture and store the water and pass through to
    connecting sphere at low load (below supercritical pressure). But at full load
    the supercritical steam just passes through the separator cum storage tank.

    It contains internals for separation and external attachments to collect and


    deliver the steam, water level & Supporting
    Print the latest checklist for separator from the master
    1.
    checklist.
    Read the Engineering specification furnished by APW
    2.
    before starting the drawing.

    Input Requirement
    Check the following inputs are uploaded by APW in
    3.
    supplier net or FTP server
    a. ASME Calculation sheet ASME CALC F-31

    b. Boiler Circulation analysis letter 03.14

    c. PPA - Section Side Elevation (Upper Furnace) drawing. Contract No -1E0101

    d. PPA – Plan View “A-A” (Headers & Links) drawing. Contract No - 1E0105

    e. Startup System Arrangement drawings Contract No - 1E0061

    f. P & I’D for water separator system drawings Contract No - 1E8507

    g. Component model 3D drawing Contract No - F-31

    h. Vortex Breaker and funnel details

    j. Support lug location, orientation and size details

    k. Material Specification
    If any of the above is incomplete please inform to APW
    4
    immediately

    Checking the adequacy of inputs

    1
    Checklist for Separator cum Storage Tank Format No. :

    (F-31) APIL-NCR-PP-CHKL-001

    (For Super Critical Boilers) REV.00

    Check the following details are available in the above


    5.
    inputs
    Check the Outside Diameter, Thickness and Length of
    the shell and hemi head are same in the following
    a. a) ASME Calculation sheet
    b) Boiler Circulation analysis letter
    c) Component model 3D drawings.
    Hemi head is formed from plate, so the thickness is
    b.
    mentioned as MWT (Minimum wall thickness)
    Shell is from pipe material, so the thickness is
    c.
    mentioned as AWT (Average wall thickness)
    If shell MWT is equal to hemi head MWT or shell MWT
    is greater than MWT of hemi head the edge preparation
    d.
    can be done on shell to match the hemi head. Ensure
    no case shell MWT is less than MWT of hemi head.
    Check the nozzle OD / ID, Thickness, Length and Scarf
    details of steam inlet / outlet and down comer nozzles
    are same in following
    e. a) ASME Calculation sheet
    b) Boiler Circulation analysis letter
    c) Component Model 3D drawings.
    d) Startup system arrangements drawing
    Check the stem inlet / outlet nozzle offset dimension
    (respective to the shell horizontal) are same in following
    a) ASME Calculation sheet
    f.
    b) Boiler Circulation analysis letter
    c) Component model 3D drawings.
    d) Startup system arrangements drawing

    Ensure steam inlet & outlet nozzle are in 5 degree slope


    g. respective to horizontal.
    Erection lugs are not required for these nozzles
    Ensure the nozzle ID and scarf ID should be same in
    following
    h.
    a) ASME Calculation sheet
    b) Boiler Circulation analysis letter
    For edge preparation details (scarf details) and
    j. tolerance please refer ASME calculation sheet, If details
    are not available, proceed as per ANSI B16.25 FIG.3C.
    For vortex breaker location please refer Circulation
    k. analysis letter and for orientation and size refer
    individual sheet furnished by APW
    For funnel location and size please refer Circulation
    l.
    analysis letter
    For support lug location, orientation and size please
    m.
    refer individual sheet furnished by APW.

    2
    Checklist for Separator cum Storage Tank Format No. :

    (F-31) APIL-NCR-PP-CHKL-001

    (For Super Critical Boilers) REV.00

    Vent nozzle may be a pipe or standard 1.5” socket


    (weld end connection). Please check with ASME
    n.
    calculation sheet, if details are not available, proceed
    with 1.5” Standard socket.
    For Inspection nozzle with end plug (OD, ID, Thickness,
    length and Scarf details). Please refer ASME calculation
    o.
    sheet. The location should be 20” below from the
    bottom of steam inlet nozzle.
    Pressure, Temperature and material specification
    p.
    details can be referred from ASME calculation sheet.

    General
    If shell length more then 180”. Please provide
    6.
    circumferential seam.
    Check the gap between steam outlet nozzles to hemi
    7. head with weld details If gap is not sufficient increase
    the shell length as required.
    Ensure no stubs / lugs are welded on circumferential
    8.
    weld.
    Provide the standard 1” (socket weld end conn.) for
    9. earthing boss. The location should be 5” (130 m) above
    vertox breaker top plate.

    10. Ensure insulation pad pitch is not more than 55-64”


    Ensure erection lugs for down comer as provided as per
    11.
    APW standard.
    Ensure surface T.C Pad is provided at 6” (150mm) from
    12.
    the bottom of shell.
    13. Manhole is not required for separator.

    Check the P & I’D for number of pressure tapping and


    14. metal temperature element (surface T.C Pad) and
    ensure that is given in the drg.
    Ensure the mark nos. and quantities as per the pressure
    15.
    parts drgs.
    Check for metric unit contract with I.B.R preview refer
    16. contract no.00108 (please note lower sphere not
    available in this contract)

    Check for imperial unit contract with ASME preview


    17 refer contract nos. 00206 and 00506 (please note lower
    sphere available in this contract

    Following notes should be mentioned in case


    18.
    of ASME

    3
    Checklist for Separator cum Storage Tank Format No. :

    (F-31) APIL-NCR-PP-CHKL-001

    (For Super Critical Boilers) REV.00

    Fabricated as per ASME Boiler Code Section-I, 2007


    a. Edition, No Addenda, Rules for Construction of Power
    Boilers.

    b. Design Pressure :

    c.. Design Temperature :

    d. All Shop Circum Welds to be Radiographed Per Code.

    e. Shop to make necessary allowance for weld shrinkage.

    f. Paint Words “TOP” and “FRONT” where indicated.


    Machined weld ends leaving the shop shall be inspected
    g.
    to STD. No. 36-68, Index: 9.4
    All machining surfaces shall be per ANSI B46.1 unless
    h.
    otherwise specified.
    j. All dimensions are in inches otherwise specified.
    Following notes should be mentioned in case
    19.
    of IBR.
    All shop circumferential welds between shell courses,
    a. shell to heads & shell to tangential nozzles are to be
    radiographed or ultrasonically examined as per I.B.R

    b. Shop to make necessary allowance for weld shrinkage.

    c. Paint Words “TOP” and “FRONT” where indicated.


    Machined weld ends leaving the shop shall be inspected
    d.
    to STD. No. 36-68, Index: 9.4
    All machining surfaces shall be per ANSI B46.1 unless
    e.
    otherwise specified.
    f. All dimensions are in mm otherwise specified.
    Ensure the common notes are added other than above-
    20.
    mentioned notes.
    21. Standard drawing list
    a. Socket Weld End Connection D-990-613

    b. Detail of Erection Lug B-980-135

    c. Arrangement of Erection Lug D-980-0102

    22. Reference drawing list


    a. Arrangement of separator (F-31) 00206/00506-1E1400

    b. Details of separator (F-31) 00206/00506-1E1401

    Checked by Approved by

    4
    Checklist for Separator cum Storage Tank Format No. :

    (F-31) APIL-NCR-PP-CHKL-001

    (For Super Critical Boilers) REV.00

    Signature with date : Signature with date :

    Name : Name :

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