UNIT CODE L177

EUROPE 06/2005

OUTER MAST (Figure 10-1)

TWO STAGE LIMITED FREE-LIFT

10-2 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

OUTER MAST
TWO STAGE LIMITED FREE-LIFT
H2.0-2.5FT

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION
1 2 3 4 3252 mm 3752 mm 4292 mm 4792 mm
ITEM
Mast D507 D507 D507 D507
Group Number 3252 3752 4292 4792
1 Outer Mast 1524755 1524760 1524766 1524771

H3.0-3.5FT

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION
1 2 3 4 3059 mm 3559 mm 4059 mm 4559 mm
ITEM
Mast D562 D562 D562 D562
Group Number 3059 3559 4059 4559
1 Outer Mast 1524755 1524760 1524766 1524771

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Outer Mast................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 104506 O-Ring ......................................................................................................................... 4
4 131716 Shim (0,508 mm) ......................................................................................................... AR
5 215211 Bearing Strip................................................................................................................ 2
6 1333396 Load Roller (0,76 mm) ................................................................................................. 2
7 129387 Shim (0,508 mm) ......................................................................................................... AR
8 58901 Snap Ring.................................................................................................................... 2
9 300982 Bushing........................................................................................................................ 2
10 16001 Lube Fitting .................................................................................................................. 2
11 1502811 Bushing........................................................................................................................ 2

FOOTNOTES:
a Refer to Table

©2005 HYSTER COMPANY See Service Manual 10-3

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

INNER MAST (Figure 10-2)

TWO STAGE LIMITED FREE-LIFT

10-4 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

INNER MAST
TWO STAGE LIMITED FREE-LIFT

H2.0-2.5FT

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION
1 2 3 4 3252 mm 3752 mm 4292 mm 4792 mm
ITEM
Mast D507 D507 D507 D507
Group Number 3252 3752 4292 4792
1 Inner Mast 1524798 1524803 1524808 1524813

H3.0-3.5FT

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION
1 2 3 4 3059 mm 3559 mm 4059 mm 4559 mm
ITEM
Mast D562 D562 D562 D562
Group Number 3059 3559 4059 4559
1 Inner Mast 1524798 1524803 1524808 1524813

ITEM PART NO. DESCRIPTION QTY

1 a .. . . . Inner Mast.................................................................................................................... 1
2 1345216 Stubshaft ................................................................................................................. 2
3 58901 Snap Ring.................................................................................................................... 2
4 129387 Shim (0,508 mm) ......................................................................................................... AR
5 1333396 Load Roller .................................................................................................................. 2
6 1368656 Pin ............................................................................................................................... 2
7 1378691 Spacer ......................................................................................................................... 4
8 1379684 Chain Sheave Assembly (H2.0-2.5FT) ........................................................................ 2
8 1379685 Chain Sheave Assembly (H3.0-3.5FT) ........................................................................ 2
8 1378698 Chain Sheave .......................................................................................................... 1
8 1378694 Chain Sheave .......................................................................................................... 1
8 37752 Snap Ring................................................................................................................ 1
8 1378699 Bearing .................................................................................................................... 1
9 302462 Pin ............................................................................................................................... 2

FOOTNOTES:
a Refer to Table

©2005 HYSTER COMPANY See Service Manual 10-5

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

MAIN LIFT (Figure 10-3)

TWO STAGE LIMITED FREE-LIFT

10-6 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

MAIN LIFT
TWO STAGE LIMITED FREE-LIFT

ITEM PART NO. DESCRIPTION QTY

1 131358 Snap Ring.................................................................................................................... 2

2 1333382 Washer (1.50 mm) ....................................................................................................... 2
2 1354915 Washer (0,254 mm) ..................................................................................................... AR
2 1354916 Washer (0,762 mm) ..................................................................................................... AR
2 1354917 Washer (1,524 mm) ..................................................................................................... AR
3 .. . . . Main Lift Cylinders (☞ Figure 10-4) ........................................................................... 2
4 2062686 Velocity Fuse (H2.0-2.5FT).......................................................................................... 2
4 2062687 Velocity Fuse (H3.0-3.5FT).......................................................................................... 2
4 16485 O-Ring ..................................................................................................................... 2
4 252729 O-Ring ..................................................................................................................... 2
5 1481097 Hose ............................................................................................................................ 2
6 1532650 Fitting........................................................................................................................... 1
6 252729 O-Ring ..................................................................................................................... 2
6 16485 O-Ring ..................................................................................................................... 1
7 1581836 Capscrew..................................................................................................................... 2
8 1581566 Nut ............................................................................................................................... 2
9 1354913 Spacer ......................................................................................................................... 1
10 1581566 Nut ............................................................................................................................... 2
11 1379687 Housing (Lowering Control) ......................................................................................... 1
12 2062651 Valve (Lowering Control) (H2.0-2.5FT) ........................................................................ 1
12 2062652 Valve (Lowering Control) (H3.0-3.5FT) ........................................................................ 1
12 16982 O-Ring ..................................................................................................................... 1
12 252729 O-Ring ..................................................................................................................... 1
13 1486773 Fitting........................................................................................................................... 1
13 252729 O-Ring ..................................................................................................................... 2
14 1581849 Nut ............................................................................................................................... 2
15 1581852 Washer ........................................................................................................................ 4
16 323090 Spacer ......................................................................................................................... 2
17 1581829 Capscrew..................................................................................................................... 2
18 223389 Chain (H2.0-2.5FT 3252 mm)...................................................................................... 2
18 246994 Chain (H2.0-2.5FT 3752 mm and 4292 mm)............................................................... 2
18 336393 Chain (H2.0-2.5FT 4792 mm)...................................................................................... 2
18 1342383 Chain (H3.0-3.5FT 3059 mm)...................................................................................... 2
18 1342393 Chain (H3.0-3.5FT 3559 mm)...................................................................................... 2
18 1359234 Chain (H3.0-3.5FT 4059 mm)...................................................................................... 2
18 1342392 Chain (H3.0-3.5FT 4559 mm)...................................................................................... 2
19 15211 Cotter Pin..................................................................................................................... 2
20 1514866 Pin ............................................................................................................................... 2
21 1369357 Chain Anchor (H2.0-2.5FT) ......................................................................................... 2
21 1369356 Chain Anchor (H3.0-3.5FT) ......................................................................................... 2
22 297649 Base Ring .................................................................................................................... 2
23 161003 Nut ............................................................................................................................... 2

©2005 HYSTER COMPANY See Service Manual 10-7

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

MAIN LIFT CYLINDERS (Figure 10-4)

TWO STAGE LIMITED FREE-LIFT

10-8 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

MAIN LIFT CYLINDERS

TWO STAGE LIMITED FREE-LIFT

LEFT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION
1 2 3 4 3059 mm 3252 mm 3559 mm 3752 mm
ITEM Mast D562 D507 D562 D507
Group Number 3059 3252 3559 3752
Cylinder
8518009 8517709 8518014 8517714
Group Number
Main Lift Cylinder 2064352 2064142 2064357 2064147
1 Shell 2064278 2064202 2064283 2064207
9 Rod 1355367 1355158 1355391 1355178

LEFT HAND (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION
1 2 3 4 4059 mm 4292 mm 4559 mm 4792 mm
ITEM Mast D562 D507 D562 D507
Group Number 4059 4292 4559 4792
Cylinder
8518802 8517719 8518807 8518101
Group Number
Main Lift Cylinder 2064379 2064152 2064384 2064106
1 Shell 2064288 2064212 2064293 2064218
9 Rod 1355414 1355199 1355434 1355217

RIGHT HAND

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION
1 2 3 4 3059 mm 3252 mm 3559 mm 3752 mm
ITEM Mast D562 D507 D562 D507
Group Number 3059 3252 3559 3752
Cylinder
8518059 8517759 8518064 8517764
Group Number
Main Lift Cylinder 2064369 2064166 2064374 2064171
1 Shell 2064314 2064239 2064319 2064245
9 Rod 1355367 1355158 1355391 1355178

©2005 HYSTER COMPANY See Service Manual 10-9

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

MAIN LIFT CYLINDERS

TWO STAGE LIMITED FREE-LIFT
RIGHT HAND (CONT.)

LIFT HEIGHT TO BOTTOM OF FORKS

DESCRIPTION
1 2 3 4 4059 mm 4292 mm 4559 mm 4792 mm
ITEM Mast D562 D507 D562 D507
Group Number 4059 4292 4559 4792
Cylinder
8518852 8517769 8518857 8518151
Group Number
Main Lift Cylinder 2064399 2064176 2064404 2064120
1 Shell 2064324 2064250 2064343 2064256
9 Rod 1355414 1355199 1355434 1355217

KEY:
A: H2.0-2.5FT
B: H3.0-3.5FT

QTY
ITEM PART NO. DESCRIPTION A B
a .. . . . Main Lift Cylinder ................................................................................................. 1 1
1 a .. . . . Shell ................................................................................................................ 1 1
2 187388 Snap Ring........................................................................................................ 1 1
3 297531 Washer ............................................................................................................ 1 1
4 39348 O-Ring ............................................................................................................. 1 1
5 257913 Check Valve..................................................................................................... 1 1
6 1356750 Wear Ring ....................................................................................................... 1 ..
6 1356751 Wear Ring ....................................................................................................... .. 1
6 322902 Wear Ring ....................................................................................................... .. 1
7 2013075 Seal ................................................................................................................. 1 ..
7 334156 Seal ................................................................................................................. .. 1
8 638246 Back-Up Ring .................................................................................................. 1 ..
8 335012 Back-Up Ring .................................................................................................. .. 1
8 322824 Back-Up Ring .................................................................................................. .. 1
9 a .. . . . Rod.................................................................................................................. 1 1
10 92861 O-Ring ............................................................................................................. 1 ..
10 59229 O-Ring ............................................................................................................. .. 1
11 1356749 Rod Seal.......................................................................................................... 1 ..
11 1356752 Rod Seal.......................................................................................................... 1 1
11 1381095 Rod Seal.......................................................................................................... .. 1
12 1319668 Wiper Ring....................................................................................................... 1 1
12 1310370 Wiper Ring....................................................................................................... 1 1
13 1355496 Gland (D507-3252 mm, D507-3752 mm, D507-4292 mm) ............................. 1 ..
13 1355220 Gland (D507-4792 mm)................................................................................... 1 ..
13 1355713 Gland (D562-3059 mm, D562-3559 mm)........................................................ .. 1
13 1355409 Gland (D562-4059 mm, D562-4559 mm)........................................................ .. 1

1355276 Seal Kit (D507-3252 mm, D507-3752 mm, D507-4292 mm) (Includes Items 4,
6-8, 10-12) ........................................................................................................... 1 ..
1355277 Seal Kit (D507-4792 mm) (Includes Items 4, 6-8, 10-12) .................................... 1 ..

10-10 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

MAIN LIFT CYLINDERS

TWO STAGE LIMITED FREE-LIFT

QTY
ITEM PART NO. DESCRIPTION A B

1499111 Seal Kit (D562-3059 mm, D562-3559 mm) (Includes Items 4, 6-8, 10-12) ......... .. 1
1355411 Seal Kit (D562-4059 mm, D562-4559 mm) (Includes Items 4, 6-8, 10-12) ......... .. 1

FOOTNOTES:
a Refer to Table

©2005 HYSTER COMPANY See Service Manual 10-11

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

HEADER HOSES (Figure 10-5)

TWO STAGE LIMITED FREE-LIFT

10-12 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

HEADER HOSES
TWO STAGE LIMITED FREE-LIFT

KEY:
A: Three Function
B: Four Function

QTY
ITEM PART NO. DESCRIPTION A B

1 2065138 Hose (3059 mm, 3252 mm) ................................................................................. 2 4

1 2065143 Hose (3752 mm, 3559 mm) ................................................................................. 2 4
1 2065148 Hose (4292 mm, 4059 mm) ................................................................................. 2 4
1 2065153 Hose (4792 mm, 4559 mm) ................................................................................. 2 4
2 1581582 Capscrew............................................................................................................. 4 8
3 1345348 Clamp .................................................................................................................. 2 4
4 1581566 Nut ....................................................................................................................... 6 12
5 1345412 Bracket (RH) ........................................................................................................ 1 ..
5 1345413 Bracket (LH)......................................................................................................... 1 1
6 1477996 Clamp .................................................................................................................. 3 6
7 1481229 Clamp .................................................................................................................. 1 2
8 1360386 Clamp .................................................................................................................. 1 2
9 1581834 Capscrew............................................................................................................. 2 4
10 1581565 Nut ....................................................................................................................... 2 4
11 1354919 Bracket (RH) ........................................................................................................ 1 ..
11 1354921 Bracket (LH)......................................................................................................... 1 1
12 1581836 Capscrew............................................................................................................. 2 4
13 1581830 Capscrew............................................................................................................. 1 2
14 1581564 Lockwasher.......................................................................................................... 1 2
15 1360548 Stubshaft ............................................................................................................. 1 2
16 1494017 Sheave................................................................................................................. 1 2
17 1360549 Spacer ................................................................................................................. 1 2
18 1345190 Washer ................................................................................................................ 1 2
a 1529015 Cap ...................................................................................................................... 2 4

FOOTNOTES:
a Not Illustrated

©2005 HYSTER COMPANY See Service Manual 10-13

for service procedures.
 UNIT CODE L177
EUROPE 06/2005

CARRIAGE (Figure 10-6)

TWO STAGE LIMITED FREE-LIFT

10-14 See Service Manual ©2005 HYSTER COMPANY

for service procedures.
 UNIT CODE L177
06/2005 EUROPE

CARRIAGE
TWO STAGE LIMITED FREE-LIFT

KEY:
A: H2.0-2.5FT
B: H3.0-3.5FT

QTY
ITEM PART NO. DESCRIPTION A B

1343846 Carriage Assembly (1067 mm) ............................................................................ 1 ..

1477647 Carriage Assembly (1067 mm) ............................................................................ .. 1
1 1338616 Frame .............................................................................................................. 1 ..
1 1477930 Frame .............................................................................................................. .. 1
1 1345264 Stubshaft..................................................................................................... 6 6
2 1345219 Load Roller ...................................................................................................... 6 6
3 366116 Spacer ............................................................................................................. 2 2
4 12891 Snap Ring........................................................................................................ 6 6
5 131358 Snap Ring........................................................................................................ 4 4
6 1345263 Shim (0,508 mm)............................................................................................. AR AR
7 1353408 Pin ................................................................................................................... 2 2
8 1369345 Chain Anchor (Dual Hole) ............................................................................... 2 ..
8 1504010 Chain Anchor (Single Hole) (Optional) ............................................................ 2 ..
8 1369344 Chain Anchor (Dual Hole) ............................................................................... .. 2
8 1504012 Chain Anchor (Single Hole) (Optional) ............................................................ .. 2
9 1514866 Pin ................................................................................................................... 2 2
10 15211 Cotter Pin ........................................................................................................ 2 2
a 386422 Snap Ring........................................................................................................ 6 6

FOOTNOTES:
a Not Illustrated

©2005 HYSTER COMPANY See Service Manual 10-15

for service procedures.