777D and 773E Off-Highway Truck Electrical System CAT Detect Object Detection

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UENR5423

December 2014
Harness And Wire Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
Component Location circle indicates that the component has screw terminals and a wire can be disconnected from it.
Schematic
Component
Location Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
Camera - Front B-7 No circle indicates that the wire cannot be disconnected from the component.
Camera - Rear A-7
Display - Information C-3 Ground (Wired): This indicates that the component is connected to a grounded wire. The
Ground - Cab D-5
grounded wire is fastened to the machine.
Radar - Front D-2
Ground (Case): This indicates that the component does not have a wire connected to ground.
Radar - Rear D-9
It is grounded by being fastened to the machine.
Resistor - Terminating CAN 1 A C-4
Resistor - Terminating CAN 1 B2 D-9 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the

777D and 773E Off-Highway Truck contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender

CAT® Detect Object Detection T


measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Electrical System Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

777D: 773E: Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
FKR1-UP ASK1-UP coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Connector Location Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
Schematic activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
Connector Number that make electromagnet when current flows through them. It also has an internal switch that places
Location
the latch coil circuit open at the time the coil latches.
CONN 1 D-7
CONN 2 E-5
CONN 3 D-5
Harness and Wire Symbols
CONN 4 D-5 Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
CONN 5 C-5 Harness Identification Letters and
Harness Connector Serialization Code:
CONN 6 B-5 Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
CONN 7 B-5 number indicates which connector in the
CONN 8 B-5 AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
CONN 9 B-5 111-7898 3E-5179 3E-5179
CONN 10 A-4 Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
The connectors shown in this chart are for harness to harness
connectors. Connectors that join a harness to a component are 2
generally located at or near the component. See the
Component Location Chart. Plug Receptacle
Pin or Socket Number
5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range.
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.

(Dimensions: 39 inches x 24 inches)


4 Voltage below normal or shorted low.
Component Identifiers (CID¹)
5 Current below normal or open circuit. Module Identifier (MID²)
6 Current above normal or grounded circuit. Object Detection System
7 Mechanical system not responding properly. (MID No. 134)
8 Abnormal frequency, pulse width, or period. CID Component
9 Abnormal update. 0247 SAE J1939 Data Link
10 Abnormal rate of change. 0248 CAT Data Link
11 Failure mode not identifiable. 2348 SAE J1939 Data Link

UENR5423
12 Bad device or component. 3313 Short Range Object Detection Sensor #1 (Front Left)
13 Out of calibration. 3314 Short Range Object Detection Sensor #2 (Front Right)
14 Parameter failures. 3315 Short Range Object Detection Sensor #3 (Rear Left)
15 Parameter failures. 3316 Short Range Object Detection Sensor #4 (Rear Right)
16 Parameter not available. 3317 Medium Object Detection Sensor #1 (Front Left C1)
17 Module not responding. 3318 Medium Object Detection Sensor #2 (Front Right C1)
Resistor, Sender and Solenoid Specifications 18 Sensor supply fault. 3319 Medium Object Detection Sensor #3 (Left Side Top C1)
Part No. Component Description Resistance (Ohms)¹ 19 Condition not met. 3320 Medium Object Detection Sensor #4 (Left Side Bottom C1)
Terminating CAN 1 A 3321 Medium Object Detection Sensro #5 (Rear Left C2)
174-3016 Resistor: 120 ± 12 20 Parameter failures.
Terminating CAN 1 B2
¹The FMI is a diagnostic code that indicates what type of failure has occurred. 3322 Medium Object Detection Sensor #6 (Rear Right C2)
¹ At room temperature unless otherwise noted.
3323 Medium Object Detection Sensor #7 (Right Side Top C2)
3324 Medium Object Detection Sensor #8 (Right Side Bottom C2)
3325 Short Range Object Detection Sensor #1 Power Supply (Front Left C1)
3326 Short Range Object Detection Sensor #2 Power Supply (Front Right C1)
3327 Short Range Object detection Sensor #3 Power Supply (Rear Left C2)
3328 Short Range Object Detection Sensor #4 Power Supply (Rear Right C2)
Event Codes
3329 Meduim Range Object Detection Sensor #1 Power Supply (Front Left C1)
Object Detection System
3330 Meduim range Object Detection Sensor #2 Power Supply (Front Right C1)
Event Code Condition
3331 Medium Range Object Detection Sensor #3 Power Supply (Left Side Top C1)
E875 Voltage Below Normal 3332 Medium Range Object Detection Sensor #4 Power Supply (Left Side Bottom C1)
E786 Voltage Above Normal 3333 Medium Range Object Detection Sensor #5 Power Supply (Rear Left C2)

20 Page,
E1139 Radar Blockage Detected 3334 Medium Range Object Detection Sensor #6 Power Supply (Right Rear C2)
E1140 Radar Blockage Detected 3335 Medium Range Object Detection Sensor #7 Power Supply (Right Side Top)
3336 Medium Range Object Detection Sensor #8 Power Supply (Right Side Bottom)
E1141 Radar Blockage Detected
¹ The CID is a diagnostic code that indicates which circuit is faulty.
E1142 Radar Blockage Detected
² The MID is a diagnostic code that indicates which electronic control module
E1143 Radar Blockage Detected diagnosed the fault.
E1144 Radar Blockage Detected
E1145 Radar Blockage Detected
E1146 Radar Blockage Detected
E1147 Radar Blockage Detected
E1148 Radar Blockage Detected
E1149 Radar Blockage Detected
E1150 Radar Blockage Detected
9 8 7 6 5 4 3 2 1

T-C3
3E3382

C234-T7 BK-16 1
C569-T11 YL-16
E F711-T40 YL-18
2
3
CONN 2
LH PLATFORM CONN
E
F712-T42 GN-18 4
633-T25 BU-14 5
200-T22 BK-14 6

200-T21 BK-14
200-T22 BK-14
200-T23 BK-14
FRONT CONN FRONT CONN
633-T24 BU-14 T-C4 T-C6 F-C1
633-T26 BU-14 1552272 3E3376 3E3376 F-C3 FRONT RADAR
633-T25 BU-14 C234-T5 BK-16 1 1 C234-F1 BK-16 3E3388 428-7663
C569-T9 YL-16 2 2 308-F8 YL-16 C234-F1 BK-16 308-F8 YL-16 1 BATTERY PWR
C234-T1 BK-16 K900-T14 YL-18 3 3 K900-F2 YL-18 308-F8 YL-16 C234-F1 BK-16 2 GND
K990-T16 GN-18 4 4 K990-F4 GN-18 K990-F4 GN-18 K900-F2 YL-18 3 CAN HIGH
C234-T1 BK-16 K900-F2 YL-18 K990-F4 GN-18 4 CAN LOW
C234-R2 BK-16 C234-T5 BK-16 CONN 3 5 NC
308-R6 YL-16 C234-T6 BK-14 6 NC
C234-T7 BK-16 7 NC
C234-T8 BK-16 8 DIGITAL INPUT
REAR RADAR R-C1 308-R1 YL-16 T-C2
428-7663 3E3388 308-R5 YL-16 C569-T2 YL-16 3E3382
BATTERY PWR 1 308-R5 YL-16 308-R1 YL-16 C234-T8 BK-16 1
GND 2 C234-R2 BK-16 C569-T2 YL-16 C569-T12 YL-16 2
CONN 4
REAR CONN REAR CONN
CAN HIGH 3 K900-R26 YL-18 K900-R3 YL-18 C569-T9 YL-16 F711-T17 YL-18 3
CAN LOW 4 K990-R34 GN-18 R-C3 T-C7 T-C1 C569-T10 YL-14 F712-T18 GN-18 4 RH PLATFORM CONN
NC 5 K900-R3 YL-18 3E3376 3E3376 1552272 C569-T11 YL-16 633-T26 BU-14 5
NC 6 K900-R19 YL-18 C234-R2 BK-16 1 1 C234-T1 BK-16 C569-T12 YL-16 200-T23 BK-14 6
NC 7 K900-R26 YL-18 308-R1 YL-16 2 2 C569-T2 YL-16
DIGITAL INPUT 8 308-R6 YL-16 K900-R3 YL-18 3 3 K900-T31 YL-18
K990-R4 GN-18 K990-R4 GN-18 4 CONN 1 4 K990-T32 GN-18 K900-T31 YL-18
K900-T3 YL-18
K990-R4 GN-18 K900-T14 YL-18
CAN 1 TERM RES B2 R-C2
D 174-3016 1330973
K990-R27 GN-18
K990-R34 GN-18
K900-T31 YL-18
D
A K900-R19 YL-18 K990-T32 GN-18
B K990-R27 GN-18 C234-CM6 BK-14
C K990-T4 GN-18
K990-T32 GN-18
K990-T16 GN-18

F711-T19 YL-18 CAB 200-CM2 BK-16


F711-T40 YL-18 GROUND
F711-T17 YL-18

F712-T18 GN-18
F712-T20 GN-18
F712-T42 GN-18

130-CM1 RD-16
CHASSIS CONN CAB CONN
T-C5 CM-C6
2130142 2130143 308-CM3 YL-16
K900-T3 YL-18 1 K900-CM10 YL-18 308-CM5 YL-14
K990-T4 GN-18 2 K990-CM9 GN-18 308-CM4 YL-16
F711-T19 YL-18 3
200-T21 BK-14 F712-T20 GN-18 4
633-T24 BU-14 5
C234-T6 BK-14 6
C569-T10 YL-14 7
F711-T19 YL-18 C234-T6 BK-14 8 C234-CM6 BK-14
F712-T20 GN-18 9 892-CM7 BR-16
K900-T3 YL-18 C569-T10 YL-14 10 308-CM5 YL-14 893-CM8 GN-16
K990-T4 GN-18 11
633-T24 BU-14 12
13
CM-C4 CAN 1 TERM RES A
200-T21 BK-14 14
1330973 174-3016
15
16 K900-CM28 YL-18 A
17 K900-CM10 YL-18 K990-CM30 GN-18 B
18 K900-CM27 YL-18 C
19 K900-CM28 YL-18
C CONN 5 C
K990-CM9 GN-18
K990-CM29 GN-18
K990-CM30 GN-18
INFORMATION DISPLAY
200-CM2 BK-16 CM-C1 373-2281
2304009
200-CM15 BK-16 1 CAN 1 HIGH
200-CM16 BK-16 2 CAN 1 SHIELD
200-CM31 BK-16 K900-CM27 YL-18 3 CAN 2 HIGH
4 AUDIO LINE OUT
5 AUDIO RETURN
200-CM15 BK-16 6 GROUND
7 CAN 1 LOW
8 CAN 2 SHIELD
K990-CM29 GN-18 9 CAN 2 LOW
10 LOW CURRENT SINKING DRIVER OUTPUT
308-CM4 YL-16 11 KEYSWITCH
130-CM1 RD-16 12 UNSWITCHED BATTERY +

CM-C2
CM-C9 2397356
2304012 1408-CM17 WH-18 893-CM8 GN-16 1 CDL HIGH
CONN 6 1 308-CM3 YL-16 1409-CM18 GN-18 2 USB OTG VBUS
CONNECT TO A-C61 (WAVS POWER) IN MAIN CAB HARNESS 2 1410-CM19 BR-18 3 USB OTG GROUND
1411-CM20 BU-18 4 USB OTG D -
5 USB OTG D +
(Dimensions: 39 inches x 24 inches)

CM-C8 6 USB OTG ID


1552269 892-CM7 BR-16 7 CDL LOW
CONN 7 1 130-CM1 RD-16 8

CONNECT TO A-C69 (UNSWITCHED) IN MAIN CAB HARNESS 2 9


10
CM-C7 11
1552272 12
1 892-CM7 BR-16
CONN 8 2 893-CM8 GN-16
CONNECT TO A-C13 (CIODS) IN MAIN CAB HARNESS 3
4 + V CAMERA 2
+ V CAMERA 1
CHANNEL 4 VIDEO SIGNAL
UENR5423

SYMBOL DESCRIPTION
B CM-C5 CONNECT TO CHANNEL 3 VIDEO SIGNAL B
DISPLAY HARNESS CHANNEL 2 VIDEO SIGNAL CIRCUIT CONNECTED
2108950 CHANNEL 1 VIDEO SIGNAL
A V CAMERA RETURN 2 CIRCUIT NOT CONNECTED
B V CAMERA RETURN 1
C CHANNEL 4 VIDEO RETURN ELECTRICAL CONNECTION TO
CONN 9 D CHANNEL 3 VIDEO RETURN MACHINE STRUCTURE
SERVICE TOOL CONNECTOR E CHANNEL 2 VIDEO RETURN INTERNAL ELECTRICAL CONNECTION
ETHERNET F 1408-CM17 WH-18 CHANNEL 1 VIDEO RETURN TO SURFACE OF COMPONENT
G 1409-CM18 GN-18
USE 283-0658 CABLE FOR 773E AND H 1410-CM19 BR-18 CONNECTOR
USE 274-4477 CABLE FOR 777D J 1411-CM20 BU-18 CM-C3
2397352 H# CIRCUIT GROUPING DESIGNATION
1410-CM19 BR-18 1 ETHERNET 1 RX +
CHASSIS FRONT CAMERA CABLE CAB FRONT CAMERA CABLE CHANNEL 1 PROGRAM UPDATE 1
FRONT CAMERA 200-CM16 BK-16 2 ATCH WIRE, CABLE, COMPONENT
2830658 2688643 FR CAMERA
3366684 1408-CM17 WH-18 3 ETHERNET 1 TX +
VIDEO SIG VIDEO SIG VIDEO SIG CH 1 SIG 1409-CM18 GN-18 4 ETHERNET 1 TX - SPLICE
VIDEO GND VIDEO RTN VIDEO RTN CH 1 RTN DISPLAY HARNESS 200-CM31 BK-16 5 PROGRAM UPDATE 2
ETHERNET 1 RX - BLADE, SPADE, RING OR SCREW
+ 12 VDC +V CAMERA +V CAMERA +V CAMERA 1 4486965 1411-CM20 BU-18 6
TERMINAL
FEED GND RTN CAMERA RTN CAMERA CAMERA RTN 1 +V CAMERA 2 1
+V CAMERA 1 2
CHANNEL 2 3
SIDE CAMERA CH 3 SIG 4
CH 2 SIG CH 2 SIG 5
CONN 10 ETHERNET 2 RX + ABBREV COLOR
CH 2 RTN CH 1 SIG 6 PROGRAM UPDATE 3
CONNECT TO
+V CAMERA 1 CAMERA RTN 2 7
VIDEO CONNECTOR OF THE ETHERNET 2 TX + RD RED
CAMERA RTN 1 CAMERA RTN 1 8
INFORMATION DISPLAY ETHERNET 2 TX -
9 PROGRAM UPDATE 4 WH WHITE
CHASSIS REAR CAMERA CABLE CAB REAR CAMERA CABLE CHANNEL 3
REAR CAMERA
2830658 2688643
CH 3 RTN 10 ETHERNET 2 RX - WIRE GROUP COLOR DESCRIPTIONS OR ORANGE
3366684 RR CAMERA CH 2 RTN 11
VIDEO SIG VIDEO SIG VIDEO SIG CH 3 SIG CH 1 RTN 12 GROUND CIRCUIT YL YELLOW
VIDEO GND VIDEO RTN VIDEO RTN CH 3 RTN WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
20 Page,

+ 12 VDC +V CAMERA +V CAMERA +V CAMERA 2 PK PINK


WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
FEED GND RTN CAMERA RTN CAMERA CAMERA RTN 2
CAT DATA LINK BK BLACK
CAN DATA LINK GY GRAY
OTHER COLOR DESCRIPTIONS PU PURPLE
HIGHWAYS
BR BROWN
GN GREEN
A BU BLUE A

THIS SCHEMATIC IS FOR THE 777D AND 773E OFF-HIGHWAY TRUCK CAT DETECT OBJECT DETECTION
IDENT P/N CHG LOC NOTE DESCRIPTION ELECTRICAL SYSTEM
F 434-8855 01 E2 FRONT
MEDIA NUMBER: UENR5423
R 434-8854 01 D9 REAR
T 363-8847 01 D5 CHASSIS SCHEMATIC PART NUMBER: 464-3566, CHANGE: 00, VERSION: -
CM 433-9699 01 C3 MAIN CAB Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

9 8 7 6 5 4 3 2 1

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