Offshore SCR

Power Module
3516B HD

Shown with Optional Equipment and generator

The products briefly described here represent generator can cause vibration and shorten the
Caterpillar power modules for use as prime rig life of couplings and bearings. Caterpillar has
power on SCR electric drill rigs. These Cat® recognized this fact and designed a base which
engines, generators, radiators, and bases are a provides a built-in three-point mounting system.
result of years of experience in the oilfields and The engine and generator are mounted by
an extensive design and testing program aimed Caterpillar on this base and aligned to exacting
at developing oilfield power modules that meet tolerances at the factory.
the demands of the drilling contractor.
The entire power module is manufactured and
It is essential to have a properly designed base assembled by Caterpillar, providing single
for diesel electric power modules used on source responsibility.
drilling rigs. Misalignment between engine and

FEATURES
■ SINGLE-SOURCE SUPPLIER ■ COMPACT
Complete systems designed and built at Ease of installation and servicing even when
Caterpillar ISO certified facilities machinery space is limited
■ EXCELLENT FUEL ECONOMY ■ MEETS OR EXCEEDS INTERNATIONAL
Highly efficient direct injection fuel system, SPECIFICATIONS:
low friction three-ring piston design ABGSM TM3, AS1359, AS2789, BS4999,
■ LONG ENGINE LIFE BS5000, BS5514, DIN6271, DIN6280,
Large cylinder displacement, exceptionally EGSA101P, IEC34/1, ISO3046/1, ISO8528,
rigid high-strength block JEM1359, NEMA MG1, VED0530, 89/392/EEC,
89/336/EEC
■ EASY MAINTENANCE
Large inspection openings allow convenient ■ WEBSITE
access to internal components, long oil and For additional information on all your
fuel filter change intervals power requirements, visit www.cat.com.

DIMENSIONS CATERPILLAR® ENGINE SPECIFICATIONS

Bore — mm (in). . . . . . . . . . . . . . . . . . . . . . 170 (6.7)
Stroke — mm (in) . . . . . . . . . . . . . . . . . . . . 215 (8.5)
2460 mm
97.0 in
Displacement — L (cu in). . . . . . . . . . . . . 78 (4764)
Weight with Base — kg (lb) . . . . . 17 328 (38 200)

5915 mm 2092 mm
233.0 in 82.4 in
LEHW0155-01
 OFFSHORE SCR POWER MODULES

TYPICAL EQUIPMENT
Air Inlet System Exhaust System
• Aftercooler core, corrosion resistant coating • Dry gas-tight manifolds with thermo-
• Air cleaners, regular duty, installed laminated heat shields
• Dual turbochargers with thermo-laminated
Base Arrangement
heat shields and watercooled bearing housing
• Engine and generator three-point mounted
• Flexible exhaust fitting/weldable exhaust
into outer base, oil drain extension, oil drip
flange
pan
Flywheels and Flywheel Housings
Control System
• Flywheel, SAE No. 00, 183 teeth
• Advanced Diesel Engine Management II
(ADEM II) modules with electronically • Flywheel housing, SAE No. 00, SAE standard
controlled unit injectors (24 volt DC power rotation
from SCR control system) Fuel System
Cooling System • Electronically controlled unit injectors
• To ensure emissions compliance, optional or • Fuel filter, LH
customer supplied heat exchangers or • Fuel transfer and priming pumps
radiators must be capable of rejecting enough
• Flexible fuel lines
heat to allow proper operation at worst case
site conditions and also must supply 60° C Instrumentation
(140° F) SCAC cooling water to the aftercooler • Electronic instrument panel
inlet, with an SCAC flow rate of at least
– LH with analog gauges for: oil and fuel
130 gpm with an ambient temperature of
pressure, oil and fuel filter differential,
30° C (86° F) and at site conditions.
system DC voltage, exhaust and water
• Heat exchanger cooled offshore: inlet temperature, fuel pressure, air inlet
controlled thermostats and housing, jacket restriction
water pump — gear driven, engine mounted
– digital display for: tachometer, hours, fuel,
expansion tank, aftercooler fresh water
service meter consumption — total and
cooling pump — gear driven centrifugal,
instantaneous
SCAC pump circuit contains a thermostat to
keep the aftercooler coolant from falling Lube System
below 30° C (85° F) • Crankcase breather, top mounted
• Radiator cooled offshore: outlet controlled • Deep sump oil pan
thermostat and housing, jacket water pump —
• Oil filler and dipstick
gear driven, single outlet, aftercooler fresh
water cooling pump — gear driven centrifugal, • Oil filter, cartridge type, LH
SCAC pump circuit contains a thermostat to • Oil pump, gear type
keep the aftercooler coolant from falling
below 30° C (85° F)
 OFFSHORE SCR POWER MODULES

TYPICAL EQUIPMENT continued

Protection System – Derate, electrical: high water temperature,
• ADEM II monitoring system provides engine crankcase pressure, aftercooler temperature,
deration, alarm, or shutdown strategies to air inlet restriction, altitude, exhaust
protect against adverse operating conditions. temperature
Selected parameters are customer – Emergency stop pushbutton (on instrument
programmable. Status available on engine panel)
mounted instrument panel and can be – Alarm switches (oil pressure and water
broadcast through the optional customer temperature), for connection to customer
communications module or programmable supplied alarm panel — unwired
relay control module(s). Initially set as follows:
Starting and Control
– Safety shutoff protection, electrical: oil
• Air-driven prelube pump, air silencer, air
pressure, water temperature, overspeed,
starting motor
crankcase pressure, aftercooler temperature,
air inlet shutoff activated on overspeed or General
emergency stop included • Lifting eyes, front and rear
– Alarms, electrical: ECM voltage, oil pressure, • Paint, Caterpillar yellow
water temperature (low and high), • Vibration damper and guard
overspeed, crankcase pressure, aftercooler
temperature (SCAC only), low water level
(sensor shipped loose if no mounted
expansion tank or radiator), air inlet
restriction, exhaust stack temperature, filter
differential pressure (oil and fuel)

ACCESSORY EQUIPMENT
• Crankcase explosion relief valves • Additional instrumentation: air cleaner
• Customer communication module restriction (2), intake manifold temperature,
lubricating oil temperature, fuel filter
• Duplex fuel and oil filters
differential
• Jacket water heaters
• Direct rack control interface
• Mufflers
• Marine Society certificates
• Primary fuel filter
• Bypass centrifugal oil filters
• Fuel cooler shell and tube
• Metal particle detector
• Pyrometer and cylinder thermocouples

RATINGS (without fan)

Pumping and Drilling
Model kW1 (hp)1 rpm kVA2 IMO3
1
Mechanical kW, 10% overload capability
included above setting.
3516B HD 1604 (2150) 1200 2500 √
2
Generators oversized to meet low power factor
requirements.
3
Complies with the NOx emissions limits of
regulation 13 of ANNEX VI of MARPOL 73/78.
 OFFSHORE SCR POWER MODULES

Optional Generator Offshore Rig Base

• Sized for SCR drill rig service, 600 volt, 0.6 PF, • For use with Caterpillar or customer supplied
2500 kVA two-bearing generators
• 80° C over 40° C ambient temperature rise • Built-in three-point mounting system
• Form wound stator and rotor maintains alignment of engine-generator on
uneven surface and from substructure flexing
• Class F insulated using Vacuum Pressure
that can twist the base and cause engine-
Impregnated (VPI) temperature-resistant
generator misalignment.
materials
• Imbedded temperature detectors and
generator space heater are standard
• Terminal box and copper bus bars for easy,
dependable connections
• Two-bearing generators
• Optional bearing RTDs and voltage regulator

CATERPILLAR PARTS AND SERVICE RATING DEFINITIONS AND CONDITIONS

Caterpillar parts and service outlets are located Ratings are based on SAE J1995 standard
in major oil producing areas worldwide. With conditions of 100 kPa (29.61 in Hg) and 25° C
the most comprehensive parts distribution (77° F). These ratings also apply at ISO3046/1,
system in the industry, most engine parts DIN6271, and BS5514 standard conditions of
orders can be filled immediately over a dealer’s 100 kPa (29.61 in Hg), 27° C (81° F), and 60%
counter. As a backup, dealers can quickly relative humidity. Ratings are valid for air
convey their parts needs to the nearest location cleaner inlet temperatures up to and including
in a network of Caterpillar parts facilities around 50° C (122° F).
the world. The dealer places an order with the
Fuel consumption has a tolerance of +5% and is
Caterpillar parts depot and a computerized
based on fuel oil of 35° API [16° C (60° F)] gravity
inventory control system helps fill that order,
having an LHV of 42 780 kJ/kg (18 390 Btu/lb)
printing shipping instructions for any part in the
when used at 29° C (85° F) and weighing
system — wherever it might be.
838.9 g/liter (7.001 lbs/U.S. gal). Fuel
While many oilfield contractors maintain a consumption shown with all oil, fuel, and water
service department adept at handling repairs, pumps, engine driven.
they have the assurance that Caterpillar engine
Electric drive pumping and drilling: The power
dependability is backed by a force of factory
and speed capability of the engine which can be
qualified dealer servicemen worldwide — men
used to power mud pumps, rotary table, and
who are specially trained to keep Cat® engines
drawworks on an electric drive drill rig.
operating at peak efficiency. For all engine
repairs, from minor work to a major overhaul or
rebuild, expert attention is as near as your
phone or radio. Work is fast and accurate.
Downtime is minimized.
Ask about installation and start-up
procedures offered by Caterpillar.

Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication.
LEHW0155-01 (8-00) Printed in U.S.A. © 2000 Caterpillar
All rights reserved.