PMx-300 Rhino User Manual

PMX-300 Family
User manual
PMx-300_Rhino_User_manual.docx
Release date: 06.02.2019
PMX-300 Family User manual
IMPORTANT NOTICE
All statements, technical information, and recommendations in this document which relate to the
products supplied by MC-monitoring SA are based on information believed to be reliable, but unless
otherwise expressly agreed in writing with MC-monitoring the accuracy or completeness of such data is
not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your
intended application. Unless otherwise expressly agreed in writing with MC-monitoring SA, you assume
all risks and liability associated with such use. MC-monitoring takes no responsibility for any statements
related to the product which are not contained in a current English language MC-monitoring SA
publication, nor for any statements contained in extracts, summaries, translations or any other
documents not authored and produced by MC-monitoring.
COPYRIGHT
Copyright © MC-monitoring SA, 2019
All rights reserved
Published and printed by MC-monitoring SA in Givisiez, Switzerland
The names of actual companies and products mentioned herein may be the trademarks of their
respective owners.
The information contained in this document is subject to change without notice.
This information shall not be used, duplicated or disclosed, in whole or in part,
without the express written permission of MC-monitoring SA.
Table of Contents 06.02.2019

1 Table of Contents
1 Table of Contents.......................................................................................................................................... 3
2 PREFACE ..................................................................................................................................................... 7
2.1 About this manual...................................................................................................................................... 7
2.2 Who should use this manual? ................................................................................................................... 7
2.3 Respect the instructions! ........................................................................................................................... 7
2.4 Limitation of this document ........................................................................................................................ 7
2.5 Related documentation ............................................................................................................................. 7
3 SAFETY ........................................................................................................................................................ 8
3.1 Handling Precautions for Electrostatic Sensitive Devices ......................................................................... 8
4 What is PMS-300 Rhino................................................................................................................................ 9
4.1 PMS-300 Rhino ....................................................................................................................................... 10
4.1.1 Key Features ....................................................................................................................................... 10
4.1.2 Hardware description ........................................................................................................................... 10
4.1.3 Technical description ........................................................................................................................... 11
4.2 PMM-300 ................................................................................................................................................. 13
4.2.1 Key Features ....................................................................................................................................... 13
4.2.2 Hardware description ........................................................................................................................... 13
4.3 What is PMx-300 Manager? .................................................................................................................... 14
4.4 What is PMx-300 Firmware Updater? ..................................................................................................... 14
4.5 What is CMS-500 Orca software? ........................................................................................................... 15
3
5 PMx-300 - Acquisition modes .................................................................................................................... 16
5.1 Measurement type................................................................................................................................... 16
5.1.1 Relative shaft vibration acc. to ISO-7919 ............................................................................................. 16
5.1.2 Axial thrust position.............................................................................................................................. 17
5.1.3 Differential Expansion .......................................................................................................................... 18
5.1.4 Absolute bearing vibration according to ISO-10816............................................................................. 19
5.1.5 Airgap monitoring................................................................................................................................. 20
5.1.6 Airgap, magnetic, temperature pole analysis ....................................................................................... 21
5.1.7 Endwinding monitoring ........................................................................................................................ 22
5.1.8 Runner clearance monitoring ............................................................................................................... 23
5.2 Operation mode....................................................................................................................................... 23
5.2.1 4x Relative vibration ............................................................................................................................ 24
5.2.2 2x Relative vibration, 2x Absolute vibration ......................................................................................... 24
5.2.3 4x Absolute vibration ........................................................................................................................... 24
5.2.4 4x Airgap monitoring ............................................................................................................................ 24
5.2.5 4x Endwinding ..................................................................................................................................... 24
5.2.6 AMT Pole Analysis ............................................................................................................................... 24
5.2.7 Expert mode ........................................................................................................................................ 24
5.3 Signal processing .................................................................................................................................... 25
5.3.1 Filtering ................................................................................................................................................ 25
5.3.2 Integration ............................................................................................................................................ 25
5.3.3 Harmonic & Band extraction ................................................................................................................ 25
6 PMS-330 - Operation .................................................................................................................................. 26
6.1 PMS-330 data management ................................................................................................................... 26
06.02.2019 Table of Contents

6.2 PMS-330 relay controller management ................................................................................................... 27

7 PMx-3xx – Data Management .................................................................................................................... 27
7.1 Digital Input management ....................................................................................................................... 27
7.1.1 ModeOTP ............................................................................................................................................ 27
7.1.2 RotD .................................................................................................................................................... 27
7.1.3 Save .................................................................................................................................................... 27
7.1.4 ResetAlarm .......................................................................................................................................... 28
7.2 Input channel management ..................................................................................................................... 28
7.2.1 Conditioning mode ............................................................................................................................... 28
7.2.2 Sensitivity ............................................................................................................................................ 28
7.2.3 SensorOK ............................................................................................................................................ 28
7.2.4 Alert/danger ......................................................................................................................................... 29
7.2.5 Analogue Output (4-20mA) .................................................................................................................. 29
7.3 System OK .............................................................................................................................................. 29
7.4 PMx-300 and CMS-500 Orca integration ................................................................................................ 30
7.4.1 Realtime trend data ............................................................................................................................. 30
7.4.2 Realtime raw data ................................................................................................................................ 31
7.4.3 Event-based raw data .......................................................................................................................... 32
7.4.4 Periodic raw data ................................................................................................................................. 32
8 PMx-300 Manager ...................................................................................................................................... 33
8.1 PMx-300 Manager installation ................................................................................................................. 33
8.2 Software overview ................................................................................................................................... 34
8.3 PMx-300 Manager configuration ............................................................................................................. 35
4 8.3.1 User level configuration ....................................................................................................................... 35
8.3.2 Configuring Ethernet settings............................................................................................................... 36
8.3.3 Language selection.............................................................................................................................. 36
8.4 Starting a configuration ........................................................................................................................... 37
8.4.1 Creating new PMx-300/PMS-330 configuration offline ........................................................................ 37
8.4.2 Editing PMx-300/PMS-330 configuration offline................................................................................... 37
8.4.3 Editing PMx-300/PMS-330 configuration online................................................................................... 38
9 PMx-300 Configuration ............................................................................................................................... 40
9.1 Device overview ...................................................................................................................................... 40
9.2 Configuring by “Configuration Tools” ....................................................................................................... 41
9.2.1 Overview .............................................................................................................................................. 41
9.2.2 Device Settings .................................................................................................................................... 42
9.2.3 Acquisition & reference ........................................................................................................................ 43
9.2.4 Ethernet ............................................................................................................................................... 44
9.2.5 Modbus ................................................................................................................................................ 45
9.2.6 Profibus ............................................................................................................................................... 46
9.2.7 Digital input .......................................................................................................................................... 47
9.2.8 Channel description ............................................................................................................................. 48
9.2.9 Channel input....................................................................................................................................... 49
9.2.10 Channel signal processing ................................................................................................................... 50
9.2.11 Channel harmonic................................................................................................................................ 51
9.2.12 Channel status ..................................................................................................................................... 52
9.2.13 Channel analogue output ..................................................................................................................... 53
9.3 Configuring by “Advanced Configurator” windows .................................................................................. 54
9.3.1 Device settings .................................................................................................................................... 55
9.3.2 Periodic Records & Periodic RT Raw .................................................................................................. 56

9.3.3 Trend calculation average ................................................................................................................... 57

9.3.4 Ethernet ............................................................................................................................................... 57
9.3.5 Ext. Comm - Modbus ........................................................................................................................... 58
9.3.6 Ext. Comm - Profibus........................................................................................................................... 59
9.3.7 Digital input .......................................................................................................................................... 60
9.3.8 Acquisition ........................................................................................................................................... 61
9.3.9 Object parameters ............................................................................................................................... 62
9.3.10 Channel input & base settings ............................................................................................................. 63
9.3.11 Channel status ..................................................................................................................................... 64
9.3.12 Channel analogue output ..................................................................................................................... 65
9.3.13 Channel signal processing ................................................................................................................... 66
9.3.14 Channel harmonic................................................................................................................................ 67
9.3.15 Channel external visualization ............................................................................................................. 68
9.3.16 Configuring parameters settings .......................................................................................................... 69
9.4 PMx-300 commissioning ......................................................................................................................... 70
9.4.1 System OK........................................................................................................................................... 70
9.4.2 Visualization tools overview ................................................................................................................. 71
9.4.3 Trend Graph ........................................................................................................................................ 72
9.4.4 Time Signal .......................................................................................................................................... 73
9.4.5 FFT ...................................................................................................................................................... 74
9.4.6 Spectrogram ........................................................................................................................................ 74
9.4.7 Trend Table ......................................................................................................................................... 75
9.4.8 Orbit ..................................................................................................................................................... 75
9.4.9 Pole Profile .......................................................................................................................................... 76
9.4.10 Polar View ........................................................................................................................................... 76
9.4.11 Mingap Signature................................................................................................................................. 77
5
9.4.12 Mingap Table ....................................................................................................................................... 77
9.4.13 AMT Pole Analysis visualization .......................................................................................................... 78
9.4.14 Flux, Temperature, Mingap Pole Profile .............................................................................................. 78
9.4.15 Flux, Temperature, Mingap Signature ................................................................................................. 78
9.4.16 Flux, Temperature, Mingap Table ........................................................................................................ 79
9.4.17 Exporting visualization data ................................................................................................................. 79
9.4.18 Saving & Loading commissioning measurement ................................................................................. 80
9.4.19 Reference Tools .................................................................................................................................. 80
9.4.20 Simulating Trend value ........................................................................................................................ 81
9.4.21 Simulating PMx-300 output .................................................................................................................. 82
10 PMS-330 Configuration............................................................................................................................... 83
10.1 Software overview ................................................................................................................................... 83
10.2 Device base settings ............................................................................................................................... 84
10.2.1 Common tab ........................................................................................................................................ 84
10.2.2 Ethernet ............................................................................................................................................... 85
10.2.3 Modbus / Profibus Slave ...................................................................................................................... 86
10.2.4 Digital Input .......................................................................................................................................... 87
10.2.5 External Modbus Master ...................................................................................................................... 88
10.2.6 Creating a Master Command ............................................................................................................... 89
10.2.7 Internal Modbus Master ....................................................................................................................... 90
10.3 PMS-330 Input management .................................................................................................................. 91
10.3.1 Analogue Input..................................................................................................................................... 91
10.3.2 Extern Slave 1-4 .................................................................................................................................. 93
10.3.3 Operating parameter............................................................................................................................ 95
10.3.4 PMx-300 Module Value ....................................................................................................................... 96
06.02.2019 Table of Contents

10.3.5 All PMS-330 Channel – CMS-500 External Visualization .................................................................... 97

10.4 Relay configuration.................................................................................................................................. 98
10.4.1 Creating a relay condition .................................................................................................................... 99
10.5 PMS-330 commissioning....................................................................................................................... 100
10.5.1 System OK & digital input status info ................................................................................................. 100
10.5.2 PMS-330 Relay commissioning ......................................................................................................... 101
11 PMx-300 Firmware Updater ...................................................................................................................... 102
11.1 Installation ............................................................................................................................................. 102
11.2 Getting software overview ..................................................................................................................... 103
11.3 Select ETH device ................................................................................................................................. 104
11.4 Perform an Update ................................................................................................................................ 105
11.4.1 Select and Search device .................................................................................................................. 105
11.4.2 Install firmware................................................................................................................................... 106
11.4.3 Select firmware .................................................................................................................................. 106
11.4.4 Launch update ................................................................................................................................... 107
11.4.5 Step of update ................................................................................................................................... 108
12 Trouble Shooting....................................................................................................................................... 109
13 Revision history......................................................................................................................................... 110
14 MC-monitoring logos caption .................................................................................................................... 111
15 Appendix A - Filter Frequency response ................................................................................................... 112
15.1 Phase and Magnitude ........................................................................................................................... 113
16 Appendix B – Digital input and ModeOTP ................................................................................................. 119
6
17 Appendix C – Typical channel configuration ............................................................................................. 121
18 Appendix D – Factory Reset ..................................................................................................................... 123

2 PREFACE
2.1 About this manual

This manual provided detailed information about PMX-300 Family installation and general use of the systems using
MC monitoring’s matching accessories and software.
2.2 Who should use this manual?

The manual is intended for use by qualified installation personnel (e.g. mechanical and electrical fitters).
NOTE:
Any person involved in the installation of MC-monitoring equipment is assumed to have the necessary technical
training in electronics and/or mechanical engineering (professional certificate/diploma, or equivalent) to enable the
person to install the equipment in a safe and correct manner.
2.3 Respect the instructions!

The procedures described in this manual should be strictly applied to ensure the PMX-300 Family and associated
hardware are mounted correctly, and thus function as intended. The user should respect general safety procedures
as well as general and specific machine constructor guidelines and instructions.
2.4 Limitation of this document

Not all mounting and connecting possibilities are described in this manual. Nevertheless, several specific
configurations are described in detail. These can often be adapted for your own specific application. When in doubt,
contact MC-monitoring so that an optimum measurement solution can be found.
2.5 Related documentation

Further information on products can be found in their corresponding data sheets. These documents can be obtained
from your local MC-monitoring agent or directly downloaded through our website download page: http://www.mc-
monitoring.com/download.html 7
Documents Description
PMM-300 Datasheet Data Sheet of PMM-300
PMM-320_Datasheet Data Sheet of PMM-320 display module
PMS-300 Datasheet Data Sheet of PMS-300
PMS-320_Datasheet Data Sheet of PMS-320 display module
PMS-391_Datasheet Data Sheet of PMS-391 external relay

PMS-314_12mASE_Datasheet Data Sheet of PMS-314 12mA SE Adapter Module
PMS-300_Rhino_User_manual User manual of PMS-300
PMS-300_Rhino_Table_description Modbus / Profibus manual
XMS-994 User Manual User manual of XMS-994 Serial to Ethernet Device Server.
06.02.2019 PREFACE
3 SAFETY
The following symbols are used in this manual where appropriate:
The WARNING safety symbol

THIS INTRODUCES DIRECTIVES, PROCEDURES OR PRECAUTIONARY MEASURES WHICH
MUST BE EXECUTED OR FOLLOWED. FAILURE TO OBEY A WARNING CAN RESULT IN
INJURY TO THE OPERATOR OR THIRD PARTIES.
The CAUTION safety symbol

This draws the operator's attention to information, directives or procedures which must be
executed or followed. Failure to obey a caution can result in damage to equipment.
The ELECTROSTATIC SENSITIVE DEVICE symbol

This indicates that the device or system being handled can be damaged by electrostatic
discharges.
Refer to Handling Precautions for Electrostatic Sensitive Devices.
3.1 Handling Precautions for Electrostatic Sensitive Devices
Certain devices used in electronic equipment can be damaged by electrostatic discharges resulting from built-up
static electricity. Because of this, special precautions must be taken to minimize or eliminate the possibility of these
electrostatic discharges occurring.
8 Read the following recommendations carefully before handling electronic

circuits, printed circuit boards or modules containing electronic
components.
➢ Before handling electronic circuits, discharge the static electricity from your body by touching and
momentarily holding a grounded metal object (e.g. a pipe or cabinet).
➢ Avoid the build-up of static electricity on your body by not wearing synthetic clothing material, as these
tend to generate and store static electric charges. Cotton or cotton blend materials are preferred because
they do not store static electric charges.
➢ Do not handle electronic circuits unless it is absolutely necessary. Only hold modules by their front panel
handles.
➢ Do not touch printed circuit boards, their connectors or their components with conductive devices or with
your hands.
➢ Put the electronic circuit, printed circuit board or module containing electronic components into an antistatic
protective bag immediately after removing it from the system rack.
SAFETY 06.02.2019
4 What is PMS-300 Rhino
PMS-300 Rhino is the acquisition system designed for the protection and monitoring of rotating machine. PMS-300
Rhino works standalone or in combination with CMS-500 Orca software for data recording and visualization.
PMS-300 Rhino can handle signals coming from fiberoptic, piezoelectric, magnetic flux and linearized velocity
sensors, from proximity and runner clearance probes and from airgap transducers.
The system performs shaft and bearing vibration according to ISO-7919 and ISO-10816 including advanced
monitoring functions such as harmonic and phase calculation. It can also perform airgap, magnetic flux, endwinding
and runner clearance monitoring.
06.02.2019 What is PMS-300 Rhino

4.1 PMS-300 Rhino

4.1.1 Key Features
• 19’’ rack-based system with the following characteristics:
• Up to 8 x 4 channel processing modules in one 3HU rack;
• Up to 16 x 4 channel processing modules in one 6HU Rack, with optional true redundant power supply;
• Common dual channel phase reference signals;
• Common Modbus RTU interface, Profibus DP as option;
• Common digital input for synchronous and transient mode selection and other signals (rotation
direction, save, reset of alarms);
• Common relays for system ok, sensor ok, alert and danger.
4.1.2 Hardware description

Front view:
From right to left:

• PMS-340: Reference module;
• PMS-314: Analogue 4 channel processing modules;
• PMS-331: Extension module for PMS-330 (not available);
• PMS-330: Relay controller and analogue interface for process parameters;
10
• PMS-361: Power supply module.
Back View:
Each module has its corresponding connector at the back of the 19’’ rack.
Optional - PMS-320 Integrated display:
The PMS-320 displays the overall status of all PMS-314 modules (system ok, sensor
ok, alarm & danger) and detailed views of each module (monitoring values, alarms
thresholds & bargraph) for each channel. The PMS-320 scans all modules available in
the rack and displays values according to their specific configuration.
Note: PMS-320 takes four slots of the rack when installed on the rack.
What is PMS-300 Rhino 06.02.2019

4.1.3 Technical description
PMS-340 – Reference module

PMS-340 is a reference card allowing distribution of digital inputs and reference signals within the other modules of
the rack, Modbus/Profibus slave interface and an external interface with the PMS-320 display.
The main features are:
• Digital or analogue reference sensor, self-resettable fused, power supply (+/-24VDC);
• Modbus RTU / Profibus DP interface;
• External display interface;
• Digital inputs for ModeOTP selection and other digital inputs;
• BNC 1:1 buffered signal output for each reference signals;
• Push button “Reset Alarm” during 5sec to reset “latched” alarms;
• Push button “Reset System” during 10 secs to reboot all cards;
• LEDs for ModeOTP, reference signal 1 & 2 and other misc. digital outputs.
PMS-314 – 4 channel processing module

PMS-314 is the processing module allowing signal processing, alarming and data streaming to CMS-500 Orca
database.
• Four channels with multiple sensors input (+/-24V, 4..20mA, 4mA constant current source);
• Individual sensor power supply self-resettable fused: +24VDC, 300mA or -24VDC, 100mA;
• Digital outputs for system ok and for each channel: sensor ok, alarm and danger;
• Analogue output (4..20mA current loop) for each channel;
• Ethernet interface;
• BNC 1:1 buffered output;
• LEDs for system status, channel status and other misc. digital output.
PMS-361 - Power supply module

PMS-361 is the power supply allowing to power all cards available in the rack and to provide global status of the 11
rack (common system ok, sensor ok, alarm and danger).
• Output power supply: 150W (6,25A @ 24V) or 300W with 6HU rack;
• Global status relay outputs (250VAC/10A or 30VDC/5A) for system ok, sensors ok, alarm and danger;
• Power supply status relay outputs (250VAC or 220VDC, 1A max);
• Power supply connections terminals;
• LEDs for common system ok, common sensor ok, common alert (orange) and danger (red).
PMS-320 – Display Module

PMx-320 is a touch screen which allow user to display values and status from connected device. The Display
module can also inhibit or reset alarms.
• Display for PMS-300 module

• Up to 8 modules/display
• Automatic configuration
• Front panel integration or rack integrated in the rack
• Reset alarm
• Inhibit channel

PMS-330 - Relay controller and analogue interface for process parameters
The PMS-330 is an interface card able to:

• stream operating parameters to CMS-500 Orca;
• drive a decentralized Modbus I/O interface (relay controller or 4..20mA output module);
• control relays using combined logic.
PMS-330 can acquire the following type of data:

• up to 8CH analogue input (0..10V or 4..20mA);
• up to 4x32 digital information from 4 modbus slaves;
• up to 32 operating parameters (digital data transfer from a master (modbus/profibus), typically process
parameters such as power, rotation speed…);
• up to 32 calculated values from all available PMS-314 modules of the rack;
• state values (sensor ok, alarm, danger) for all channels available in the rack.
Alarms can be configured for each data and combined to trigger up to 13 digital outputs.
PMS-300 Rhino – Rack interface
Digital inputs and reference signals are shared to all cards available on rack via the back-plane:
A A A
12
Common status of PMS-314 (only): System OK, Sensor OK, Alert and danger
PMS-314/330 Cards analogic digital converter.
Common status: System OK, Sensor OK, Alert and danger
Reference phase input (2CH) - Reference phase signals are distributed to each PMS-314
Analogue input (PMS-314 – 4CH/ PMS-330 – 8CH)

4.2 PMM-300
PMM-300 is 4 channel processing module designed for protection and monitoring of rotating machines. PMM-300
works standalone or in combination with CMS-500 Orca software for data recording and visualization.
4.2.1 Key Features

• Four channels with multiple sensors input (+/-24V, 4..20mA, 4mA constant current source);
• Individual sensor power supply self-resettable fused: +24VDC, 300mA or -24VDC, 100mA;
• One channel for phase reference signals;
• Modbus RTU interface, Profibus DP as option;
• Common relays for system ok, sensor ok, alert and danger;
• Individual analogue 4..20mA output per channel;
• Individual digital output (sensor ok, alert and danger) per channel;
• Individual digital output for system ok;
• Digital input for synchronous and transient mode selection and other signals (rotation direction, save, reset of
alarms);
• BNC buffered 1:1 output for all channels and reference signal;
• External display interface
• Ethernet connection for configuration, access to real-time software or CMS-500 database and firmware
upgrade via TCP/IP;
• LEDs for system status, channel status and other misc. digital output.
4.2.2 Hardware description
Front View:
13
Front view Side view

4.3 What is PMx-300 Manager?

PMx-300 Manger is the configuration & commissioning software for PMS-314, PMM-300 and PMS-330. All modules
can be remotely configured via TCP/IP.
4.4 What is PMx-300 Firmware Updater?

PMx-300 firmware Updater software allows to upgrade the firmware of PMS-314, PMS-330 & PMM-300.
14

4.5 What is CMS-500 Orca software?
CMS-500 Orca Condition Monitoring Software helps to understand the health of

most critical assets and to avoid costly and unplanned downtimes. The system
provides a simple view of the condition monitoring data and enables to make
informed decisions to leverage asset management.
CMS-500 Orca Condition Monitoring Software package consists of data server
and a data client.
The data server enables to record in a database, data streamed by the data acquisition systems PMS-300 Rhino
and PMM-300. The data server is automatically configured from the connected acquisition modules. The server can
record raw and trending data in different tables allowing effective data reduction and resolution. In case of event
(alarm or danger), post-triggered raw data are permanently recorded in the database. Raw data can also be
recorded using schedulers.
The data client enables you to visualize the data recorded in the database. The client software accesses the
database using TCP/IP protocol. The software provides an effective overview of the plant and machine health state
by displaying bargraphs and status. It allows to monitor the evolution of your machine by visualizing trends and to
perform diagnostics using specific views on raw data. The available diagnostic views depend on the acquisition
mode set in the acquisition modules PMS-300 Rhino or PMM-300. For example, FFT, shaft center line and orbits
are available if the acquisition module is configured for shaft vibration. CMS-500 Orca provides a wide range of
diagnostic views for shaft and bearing vibration, airgap, runner clearance, endwinding, stator bar, stator core and
magnetic flux monitoring. Software enables cross-relation of data to compare vibration levels from different start-
ups or to correlate vibrations levels in function of process parameters (power, speed...).
15

5 PMx-300 - Acquisition modes
This chapter present all the different measurements type available in the firmware of the PMS-314 and PMM-300.
5.1 Measurement type

5.1.1 Relative shaft vibration acc. to ISO-7919
Shaft radial vibration amplitude and radial position are primary indicators of the overall mechanical condition of rotating machinery.
It is possible to detect many machine malfunctions including: rotor imbalance; misalignment; bearing wear; and rubs with such
measurements.
Monitoring solution: Typical sensors:
Monitoring overview:
Acquisition Signal processing Monitoring parameters Alarms Interface
4CH/16bits User selectable filtering: Sma (μm PkPk) on 1x monitoring Analogue output:
10 … 096S/s BP: 0.25..1.6kHz (-3dB), CH1/CH3 parameter/channel, 4x 4..20mA (one
2..4th every 1s monitoring
Start triggered HP: 0.25..1.6kHz isplacement (μm PkPk parameter/CH
continuous (-3dB), 2..8th or μm Pk) 2x OTP modes via DI Modbus/Profibus:
acquisition LP: 0.25..1.6KHz 16x OTP via MB/PB All calculated
(-3dB), 2..4th Shaft position (μm 8x OTP via comb. DI parameters
mean)
Harmonic and phase

(X1, X2, Xth1, Xth2,
Rest)
16
Configuration
Operation mode: 4xRelative Vibration & 2x Rel and 2x Abs Vibration
Specific acquisition mode: Calculation Smax (C)
Object parameters
Object parameters are information stored in the acquisition units necessary for the “shaft center line” visualization
in CMS-500 Orca:
• Clearance Boundary – Clearance boundary of axis;
• GAP Ref X/Y – GAP between the sensor tip and the shaft.
= Clearance boundary
= GAP Ref X / Y
= Shaft = Bearing
The configuration software allows to retrieve the GAP values

automatically using “Set GAP Reference” button from the Object parameter tab.
Calculation of the monitoring parameters
All monitoring parameters are calculated according to ISO-7919. Smax is calculated according to ISO-7919 method
C.
PMx-300 - Acquisition modes 06.02.2019

5.1.2 Axial thrust position

Axial trust position monitoring detects thrust bearing deterioration and failure, which might lead to destruction of the
machine. Such failure can occur with very little warning and in an extremely short period of time. Axial thrust position
monitoring is applicable on hydro, steam and gas turbines, chiller, …
4CH/16bits Filtering: Shaft position (mean um 1x monitoring Analogue output:

10 … 096S/s or mm) parameter/channel,
N/A every 1s 4x 4..20mA (one
monitoring
Start triggered
Axial thrust (um or mm) 2x OTP modes via DI parameter/CH
continuous
by SPAP or DPAP 16x OTP via MB/PB
acquisition Modbus/Profibus:
analysis 8x OTP via comb. DI
All calculated
parameters
Configuration
Operation mode: 4xRelative Vibration & 2x Rel and 2x Abs Vibration
Specific acquisition mode: Axial Thrust or Dual Probes Axial Position
SPAP (Single Probe Axial Position) DPAP (Double Probe Axial Position) 17
Single Probe Axial Position Double Probe Axial Position

Measure the gap between the nominal Measure the gap between the nominal position and the
position and the current position. current position.
In the Dual Probes Axial Position mode, the PMx-3xx compare the values of both sensors and give the smallest
values as Axial Position (GAP). This means we can use the full range of the sensor to measure the displacement
of the shaft instead of the half range. The displacement direction of the shaft is relative to the sensor which give
the smallest value.
Object parameters
• Sensor mid-scale – Enter 50% of the sensor measure range;
• GAP Ref X/Y – GAP value in um for the nominal position (0 um);
• Invert result – Enter “True” to invert the GAP measuring direction;
Modbus RTU or Profibus DP offset value (used only with U16 values format) is calculated
from the object parameters enter by the user. For more information, read the “PM -300
Modbus and Profibus Manual” chapter “Relative Calculation – A ial Position”.
06.02.2019 PMx-300 - Acquisition modes

5.1.3 Differential Expansion

In heavy duty machines such as large steam turbines used in power generation, it is extremely important during
start-up that the casing and the rotor both grow thermally at the same rate. If the rotor or the casing grows at different
rates there is a possibility of damage to the machine caused by axial rubs.
The differential expansion measurement is based on tapered rather flat collars. By using a tapered collar, the target
area is increased and therefore the linear range. However, by using this technique, a problem arises if there is any
radial movement of the shaft. To counter this problem, two eddy current probes are mounted on the collar and the
data coming from both probes are computed by the acquisition system to achieve a good measurement of
differential expansion.
Acquisition Signal Monitoring parameters Alarms Interface

processing
4CH/16bits Filtering: Differential Expansion (um 1x monitoring Analogue output:

10 … 096S/s or mm) by STDE or DTDE parameter/channel, every
N/A analysis. 1s 4x 4..20mA (one
monitoring parameter/CH
Start triggered
continuous acquisition 2x OTP modes via DI Modbus/Profibus:
16x OTP via MB/PB
8x OTP via comb. DI All calculated parameters
Configuration
18 Operation mode: 4xRelative Vibration & 2x Rel and 2x Abs Vibration

Specific acquisition mode: Single Taper Differential Expansion or Double Taper Differential Expansion
STDE (Single Taper Differential Expansion) DTDE (Double Taper Differential Expansion)
Single Taper Differential Expansion Double Taper Differential Expansion

One of the probes observe the tapered collar Both probes are observed a tapered collar. The
and the other observe the radial movement of radial movement of the shaft is compensated by
the shaft to compensate the error due of the differential measurement of both probes.
shaft’s radial movement.
Object parameters Object parameters
• Sensor mid-scale – Enter 50% of the • Sensor mid-scale – Enter 50% of the sensor
sensor with the higher measure range with the higher measure range
• GAP Ref X – Nominal GAP sensor X • GAP Ref X – Nominal GAP sensor X
• GAP Ref Y – Nominal GAP sensor Y • GAP Ref Y – Nominal GAP sensor Y
• CH Alpha angle [°] – Taper angle • CH Alpha angle [°] – First taper angle
• Invert result – Enter “True” to invert the • CH Alpha’ angle [°] – Second taper angle
GAP measuring direction • Invert result – Enter “True” to invert the GAP
measuring direction
Modbus RTU or Profibus DP offset value (used only with U16 values format) is calculated
from the object parameters enter by the user. For more information, read the “PM -300
Modbus and Profibus Manual” chapter “Relative Calculation – Axial Position”.

5.1.4 Absolute bearing vibration according to ISO-10816

Some machine types produce vibrations that are not easily detected by measuring shaft relative dynamic motion in
relation to the bearing. Depending on the bearing stiffness, vibrations can be transmitted directly onto the bearing
housings. This may also occur at displacement amplitudes which cannot be detected by shaft measurement
methods. In such cases, a piezoelectric accelerometer or seismic velocimeter is used to measure the absolute
bearing vibration severity.
4CH/16bits User selectable filtering: TRMS (mm/s) 1x monitoring Analogue output:

10 … 096S/s parameter/ch, every 1s
BP: 0.25..1.6kHz (-3dB), Displacement pkpk 4x 4..20mA (one
2..4th (μm) 2x OTP modes via DI monitoring
Start triggered
16x OTP via MB/PB parameter/CH
continuous HP: 0.25..1.6kHz
acquisition Harmonic and phase 8x OTP via comb. DI Modbus/Profibus:
(-3dB), 2..8th (X1, X2, Xth1, Xth2,
Rest) All calculated
LP: 0.25..1.6KHz parameters
(-3dB), 2..4th
Integration:
1x/2x / 2.5..400Hz
Configuration 19
Operation mode: 4xAbsolute & 2xRel 2xAbs
Specific acquisition mode: None
Object parameters
N/A

All monitoring parameters are calculated according to ISO-10816.

5.1.5 Airgap monitoring

Air gap monitoring measures the distance between rotor and stator of hydro generators, windturbines, ring motors
or any slow rotating machines. Rotor and stator shape and location are affected by operating centrifugal, thermal,
and magnetic forces. Off-center or out-of-round conditions might reduce operating efficiency. In more severe cases,
they might lead to damage from magnetically induced heating or rotor-to-stator rub.
4CH/16bits Filtering: Min value 1x monitoring Analogue output:

4096S/s ACQblock/Averaged parameter/CH, every
NA revolution (mm) revolution 4x 4..20mA (one monitoring
Start triggered parameter/CH)
continuous acquisition 2x OTP modes via DI Modbus/Profibus:
16x OTP via MB/PB
8x OTP via comb. DI All calculated parameters
Configuration
Operation mode: Airgap
20
Specific acquisition mode: Standard or Airgap Averaging
Airgap Standard mode

Min value is minimum value of the last acquisition block.
By default, acquisition block represents a data set of 1 second
Airgap Averaging mode

Min value is calculated on an average of X Revolution.
By default, airgap averaging is calculated on 50 revolutions
Object parameters
• Nb Pole – Number of poles of the generators;
• Nominal Airgap – Nominal rotor-to-stator airgap:
• RT View Info – Location of the Airgap Reference View (Top View / Bottom View etc...).

5.1.6 Airgap, magnetic, temperature pole analysis

Magnetic flux monitoring measures the flux of each rotor poles to detect defaults in the magnetic field homogeneity.
Such failure can be explained by short-circuit in a specific pole and might reduce operating efficiency or generate
high vibrations due to magnetic unbalance.
4CH/16bits Filtering: CH1-CH4 1x monitoring Analogue output:

4096S/s parameter/ch, every
N/A Min revolution 4x 4..20mA (one
Start/stop Max monitoring
triggered Deviation 2x OTP modes via DI parameter/CH
continuous Mean 16x OTP via MB/PB Modbus/Profibus:
acquisition 8x OTP via comb. DI
All calculated
parameters
Configuration
Operation mode: AMT Pole Analysis
Specific acquisition mode: None 21
Object parameters
• Nb Pole – Number of poles

All monitoring parameters are calculated over one revolution:
- Min: Minimum value of the magnetic flux, airgap or temperature of the poles during one revolution.
- Max: Maximum value of the magnetic flux, airgap or temperature of the poles during one revolution.
- Deviation: Maximum value – Minimum value
- Mean: Mean value is the average of the magnetic flux, airgap or temperature of all poles value over one
revolution.

5.1.7 Endwinding monitoring

The endwinding vibration frequency is twice the electrical synchronous frequency of the generator. Endwinding
monitoring detects high vibration, which can lead to loosening of entire endwinding support system, wear of
insulation material, rupture of coil and fatigue cracking of conductors. All of which require out-of-service repairs.
Endwinding monitoring is applicable on turbo generators and more frequently on pump-storage
4CH/16bits User selectable filtering:

Wide band 1x monitoring Analogue output:
10 … 096S/s displacement (μm parameter/channel, every
BP: 0.25..1.6kHz (-3dB), PkPk) 1s 4x 4..20mA (one
2..4th 1X displacement (μm monitoring
Start triggered
TRMS / μm PkPk) 2x OTP modes via DI parameter/CH
continuous HP: 0.25..1.6kHz
acquisition X displacement (μm 16x OTP via MB/PB Modbus/Profibus:
(-3dB), 2..8th TRMS / μm PkPk) 8x OTP via comb. DI
All calculated
LP: 0.25..1.6KHz parameters
(-3dB), 2..4th
Integration:
1x/2x/ 2.5..400Hz
22
Configuration
Operation mode: Endwinding
Object parameters
N/A

5.1.8 Runner clearance monitoring

The runner clearance monitoring measures the distance between turbine blades and throat ring. Turbine and throat
ring are affected by operating hydraulic forces. Off-center might reduce operating efficiency and in more severe
cases lead to damage from turbine-to-throat ring rub. Runner clearance monitoring is applicable on large vertical
hydro turbines.
4CH/16bits Filtering: Min value/revolution 1x monitoring Analogue output:

4096S/s (mm) parameter/channel, every
NA revolution 4x 4..20mA (one
Start/stop monitoring
triggered 2x OTP modes via DI parameter/CH
continuous 16x OTP via MB/PB Modbus/Profibus:
acquisition 8x OTP via comb. DI
All calculated
parameters
Configuration
Operation mode: Airgap 23
Object parameters
• Nb Pole – Number of blades;
• Nominal Airgap – Nominal turbine to throat ring gap;
• RT View Info – Location of the Reference View (Top View / Bottom View etc.).
5.2 Operation mode

Operation modes are default setting enabling easy channel configuration according to specific measurement
methods and applications.
The operation modes are the following:
• 4x Relative vibration;
• 2x Relative vibration, 2x Absolute Vibration;
• 4x Absolute vibration;
• 4x Airgap monitoring;
• 4x Endwinding;
• AMT Pole Analysis (Airgap, Magnetic flux and Temperature);
• 4x Expert mode, universal monitoring.

5.2.1 4x Relative vibration

This mode is applicable for the shaft vibration monitoring and axial thrust position. For the shaft vibration monitoring.
It is considered that two sensors are installed at 90° apart.
For the thrust position, protection and monitoring are based on the measurement of the gap.
5.2.2 2x Relative vibration, 2x Absolute vibration

This mode enables the absolute bearing vibration (2x X/Y) and the relative shaft vibration (2x X/Y) typically for one
specific bearing.
5.2.3 4x Absolute vibration

This mode enables the absolute bearing vibration for 4 sensors. Typically, this mode applicable for the stator core
monitoring, bearing vibration X/Y in two locations and turbine cover monitoring.
5.2.4 4x Airgap monitoring

This mode enables the airgap monitoring of generators, typically to cover 4 sensors installed at 90° on one layer.
This mode is also applicable for the runner clearance monitoring. To ensure proper visualization of gap in CMS-
500 Orca (polar view), sensors connected to one card shall be located in the same layer.
5.2.5 4x Endwinding
This mode enables the Endwinding monitoring of generators, typically to cover up to 4 sensors.
5.2.6 AMT Pole Analysis

24
This mode enables the monitoring of the magnetic flux, temperature and the airgap of each poles of the generator.
The PMx-3xx accept up to tree magnetic flux or temperature sensor and one Airgap sensor in this mode.
5.2.7 Expert mode

The “E pert” is mode is generic and is not directly related to an application. The available calculated parameters
are:
• Mean – Give the signal average on last the acquisition block;
• Peak, Peak to Peak, TRMS - Give the signal amplitude on the last acquisition block;
• Min - Give the signal minimum value on the last acquisition block;
• Smax – Smax calculation of the peak value from Channel 1&2 or 3&4.

5.3 Signal processing

PMS-300 Rhino is designed with built-in signal processing for filtering, integration and harmonic extraction.
5.3.1 Filtering
The system uses digital Butterworth IIR filtering. The available filters are Low Pass (LP), Band Pass (BP) and
High Pass (HP). Filters parameters such as cutoff frequencies and orders are software selectable. Each channel
can be configured separately. The cutoff frequencies should be wisely set in function of the acquisition
parameters and the machine dynamic.
The available orders depend on the filter type:

Filter type LP BP HP
Order 1 to 8 1 to 4 1 to 8
Typical filter characteristics are represented in the Appendix B (see chapter 15)
5.3.2 Integration
Depending on the monitoring unit and the input sensor, single or double integration might be requested. PMx-300
firmware allows digital single or double integration with a built-in high-pass filter.
Integration is available depending on sensor unit.
Input Monitoring unit Integration
Acceleration sensor (G) Vibration velocity (mm/s) 1x
Acceleration sensor (G) Vibration displacement (um) 2x
Velocity sensor (mm/s) Vibration displacement (um) 1x
25
When integration is activated, the system set automatically a high pass filter to remove the DC component of the
signal.
5.3.3 Harmonic & Band extraction

The PMS-3xx is able to extract different information from the frequency domain.
Order Tracking based extraction:
• Amplitude Order A (Peak, Peak Peak, RMS)
• Phase Order A
• SUM Order A to B (RMS)
• NOT Order A (RMS)
• NOT Order A to B (RMS)
Frequency based extraction:

• Amplitude Harmonic Frequency A (Peak, Peak Peak, RMS)
• Frequency band level A to B (RMS)
A and B are corresponding to the orders or frequencies limits.
An Hanning windows is applied to the time signal before processing the FFT.

6 PMS-330 - Operation
This chapter is applicable to the firmware implemented in PMS-330.
6.1 PMS-330 data management

This chapter explains the PMS-330 data management system. PMS-330 can acquire the following type of data:
• up to 4x32 digital information for 4 Modbus slave;
• up to 32 operating parameters (digital data transfer from a master (Modbus/Profibus), typically process
• up to 32 calculated values from all available PMS-314 modules of the rack;
• state values (sensor ok, alarm, danger) for all channels available in the rack.
The two-last type of data are only available for the relay controller. For example, to trigger relays based on multiple
conditions.
PMS-330 is also able to control several slaves. This option is useful to extend digital or/and analogue outputs using
standard decentralized I/O Modbus interface.
The following picture shows an overview of the digital interfaces managed by PMS-330.
01 0 0 0
26
Module ID: 01/09
Module ID: 08/16
Master
Slave
Mobus / Profibus Slave interface: to transfer monitoring parameters to user’s master SCA A or to retrieve
process parameters (power…) for further transfer to CMS-500 Orca.
Internal Modbus PMS-330 Master to retrieve data from PMS-314 cards. For this purpose, each PMS-314
has a specific Module ID identified from right to left form 01..08 for 3HU rack and from 01..16 for 6 HU rack
(bottom layer: 01..08, top layer: 09..16).
Internal Modbus PMS-320 Master to retrieve and display data from PMS-314 cards. For this purpose, each
PMS-314 has a specific Module ID as describe upper.
External Modbus PMS-330 Master to retrieve data from up to 4 slaves or to control decentralized I/O
Modbus salves.
PMS-330 - Operation 06.02.2019

6.2 PMS-330 relay controller management

PMS-330 relay controller management enables to trigger up to 13 digital outputs based on free configurable logic
from input states.
The input states come from states generated by PMS-314 modules (alarm/danger) and by alarm conditions
configured in the PMS-330 from all available data.
7 PMx-3xx – Data Management
This chapter is applicable to the firmware implemented in PMS-300 Rhino, PMM-300 and PMS-330. It explains the
digital input management, the alarm processing and the data management to CMS-500 Orca.
7.1 Digital Input management

The available digital inputs are:
• ModeOTP – operating transient parameter

• RotD – machine rotation direction
• Save – raw data recording in CMS-500 Orca
• ResetAlarm – reset of latched alarm
7.1.1 ModeOTP
ModeOTP (Operating Transient Parameter) enables to set alarm thresholds depending on the machine operating
mode.
Generally, two operating modes are required (synchronous and transient). Special machines such as pump storage
require to manage more operating modes. For example, the alarm thresholds might be different in pump or
generator regime. PMS-314 and PMS-330 cards can manage up to 16 operating modes using a combination of 4
digital inputs (ModeOTP, Spare, RotD and Save) or Modbus/profibus interface. 27
The ModeOTP can be configured by software. The ModeOTP is recorded in the database to enable data filtering
and analysis according to a specific ModeOTP.
Tables in Appendix C (see 16) provides the digital input combination for each ModeOTP.
7.1.2 RotD
RotD enables to trigger the machine rotation direction. This input is important to detect the phase reference target
always on the same edge independently from the rotation direction.
RotD can be triggered by digital input or by Modbus/profibus. RotD can be configured by software. When
Modbus/profibus interface is selected, the RotD digital input is configured as follow:
False - Clockwise
True - Counter-Clockwise
7.1.3 Save
Save enables to record a set of raw data in the CMS-500 Orca database. The set of raw data covers up to 60 sec.
All raw data are recorded in the devices before being transferred to CMS-500 database. This enables to record
events even if the database is not connected. Up to 100 events can be recorded.
06.02.2019 PMx-3xx – Data Management

7.1.4 ResetAlarm
When ResetAlarm is active during 5sec, latched alarms are reset.
7.2 Input channel management

Each channel can be configured by software. The cannel configuration requires to specify the condition mode, the
sensitivity and sensorOK conditions.
Typical values are presented in appendix D.
7.2.1 Conditioning mode

The conditioning modes specifies the sensor signal input type. The available conditioning modes are:
• +/- 24V Differential
• +/- 24V Single Ended
• ICP 4mA (Not available on PMS-330)
• 0(4)-20mA
7.2.2 Sensitivity
The sensitivity specifies the relationship between the sensor output (V or mA) and the physical measured
characteristics.
This relationship is characterized by two points:
Scale In High (V/mA) -> Physical characteristic (G; mm/s; T;…)

28 Scale In Low (V/mA) -> Physical characteristic (G; mm/s; T;…)
7.2.3 SensorOK
SensorOK allows to monitor the sensor operation.
NO ALARM IS TRIGGERED WHEN SENSOR IS NOT OK.
When SensorOK conditions are meet, the status SensorOK is triggered.

The sensorOK conditions are specified according to the sensor type. For example, SensorOK monitors the bias
voltage (accelerometer, velocity sensor) or the reading range (proximity probes, airgap, magnetic flux).
SensorOK feature is also implemented in PMS-330 to monitor appropriate data acquisition from the analogue
outputs, slaves, PMx-300 and operating parameters. SensorOK status is defined as follows:
• Analogue input (0..10V or 4..20mA): monitoring of the sensor operation
• Modbus slave: channel value is reference on the slave table and slave device available
• Operating parameter: Modbus/profibus communication available
• PMx-300 value: channel source ok and PMS-314 available
PMx-3xx – Data Management 06.02.2019

7.2.4 Alert/danger
Alert and danger threshold are specified for each ModeOTP (see 7.1) according to configurable alarm check
conditions. Delays allow to trigger alarms only when a monitoring parameter meets the alarm conditions during a
specified delay. Latched alarm allows to keep alarms active until they are reset (see 7.1)
The available alarm check conditions are:
Above Below
Within Outside 29
7.2.5 Analogue Output (4-20mA)
Analogue output transmits one parameter per channel on 4-20 mA range.
Value of analogue output:
Channel is not active: 1mA

Channel is Sensor not OK: 2mA
Channel is Sensor OK: 4-20mA
7.3 System OK
The built-in watchdog monitors the proper operation of all cards active in the rack. If one card fails, system OK is
triggered.

7.4 PMx-300 and CMS-500 Orca integration

IMPORTANT NOTE
When a device is already registered into a CMS-500 database, the device “Operation Mode” should not be changed.
If the “Operation Mode” must be changed anyway, the device must be removed from the CMS-500 database and
insert again to ensure database consistency and correct settings. Refer to CMS-500 for the details.
PMx-300 and PMS-330 streams the following information to the CMS-500 Orca server:
• Realtime trend data
• Realtime raw data
• Event-based raw data
• Periodic raw data
7.4.1 Realtime trend data

Realtime trend data are monitoring parameters calculated with a down sampling resolution of 5sec. These data are
continuously streamed to the CMS-500 Orca database for trends visualization. To avoid looseness of information
when the connection between monitoring modules and CMS-500 Orca server is disconnected, 72h of real-time
trend data are locally recorded in buffer memory.
Warning: when a PMx-300/PMS-330 is added into a CMS-500 Orca database, the buffer memory is cleared unless
“Clear Instruments Memory” is unchecked. When a new instrument is added to the database, “Clean instrument
memory” should be checked.
30
Screen view of CMS-500 data server
Trending data resolution

PMx-300 firmware allows to adapt the trending data resolution in function of the machine regime automatically. For
example, when a machine runs at its normal rotation speed, a resolution of 5sec is sufficient. But, during transient
phases, higher resolutions might be required.
Theses regimes are:
• Run-up: start-up phase
• Run-down: shutdown phase
• Overspeed: machine rotation speed above its nominal speed
• Nominal speed
• Timeout: machine stopped
The automatic detection of regimes requires the following parameters:

• Nominal speed (RPM)
• Range Max (RPM)
• Range Min (RPM)
• Min acceleration (RPM/s)
• Timeout (s)

The regimes are detected as follows:
Range max threshold

Timeout Area
Range min threshold
Nominal Speed Area
Reference speed detection threshold
Overspeed Area
4 1. Timeout: rotation period above timeout

3 5 2. Run-up: acceleration positive above min acceleration
3. Nominal speed: speed between range min and range max threshold
4. Overspeed: speed above range max
5. Run down: speed below range min, acceleration negative and its absolute
2 value above min acceleration
6. Timeout: rotation period above timeout
1 6
When no reference sensor is connected, the regime status “run” or “stop” can be triggered using the phase
reference signal input:
• +24V: machine run;

• 0V: machine stop.
7.4.2 Realtime raw data

31
PMx-300 streams raw data to the CMS-500 Orca. This data can be visualized using CMS-500 Orca client software
for analysis purpose. By default, the last 15min of continuous data are recorded in CMS-500 database. Raw data
are streamed only when the machine is running.
To minimize the flow of data in the database, raw data can be streamed discontinuously, using the following
parameters in the “Periodic RT Raw” of the PM -300 manager:
• Sending mode – Selection between “Continue” or “ iscontinue”;
• Period – Specification of the period sending session (1 week, h, h …);
• Duration – Specification of the duration sending session (10s, 0s, 1h …).

7.4.3 Event-based raw data

Events such as alarms or save (7.1) enable to record a set of raw data in the CMS-500 Orca database permanently.
The set of raw data covers up to 60 second. By default, the set of raw records contain 30 second before and 30
after and after the event trigger. User can set pre/post trigger time to have more/less data before/after the event
trigger.
To avoid looseness of information when the connection between monitoring modules and CMS-500 Orca server is
disconnected, 100 events are locally recorded in buffer memory.
Warning: when a PMx-300/PMS-330 is added into a CMS-500 Orca database, the buffer memory is cleared unless
“Clear Instruments Memory” is unchecked. When a new instrument is added to the database, “Clean instrument
memory” should be checked.
7.4.4 Periodic raw data

Periodic raw data enables to record a set of raw data in the CMS-500 Orca database. Between 80k and 200k
rotations can be recorded in the database. Raw data are streamed only when the machine is running. Periodic raw
data can be configured using the following parameters:
• Active – Active or inactive “Periodic RAW Records”;
• Name of Periodic Records –Name of periodic record;
• First record – Date and hour of the first record;
• Period –Period between two records (1 week, h, h …);
• Duration – uration of the record (10s, 0s, 1h …).
Period raw data are identified in the CMS-500 Orca client with a combination of the name of periodic records &
date/time.
32

8 PMx-300 Manager
PMx-300 Manager is the configuration & commissioning Software for PMx-300/PMS-330. This chapter describes
each functionality of PMx-300 Manager.
8.1 PMx-300 Manager installation

To install the software, insert the CD in the CD drive and move to the folder PMx-300-Manager_Vx.x.x and click on
the setup execution file.
The following screen is then displayed:
It is recommended to install the software under

“C:\PMx-300-Manager\” as proposed by the installer.
The directory for national instruments products shall not be
changed.
33
Then a summary of the installation appears
Click on “Ne t” to begin installation.
When installation is completed the next windows appears
06.02.2019 PMx-300 Manager

8.2 Software overview
34
1) PMx-300 Manager version

2) User Level
3) Menu
4) Button Panel
5) Main view display
6) Connection status
7) PMx-300/PMS-330 time
8) PMx-300/PMS-330 CPU Load
9) Ethernet activity
When PMx-300 Manager is launched the main view display (see n°05) is empty. This display is
updated when a configuration is loaded, or a device connected.
PMx-300 Manager 06.02.2019

8.3 PMx-300 Manager configuration
8.3.1 User level configuration
The user level defines the rights as follows:

• User level Visitor: All settings and values are read-only;
• User level User: Users can set alarm thresholds and active/inactive them;
• User level Admin: Admin have all rights.
User level selection

PMx- 00 Manager starts with user level “Visitor.
To change user level, proceed as follows:
1. Select menu “User level” and click “Change level”
2. In the next dialog, select the “user level” and enter the password
Factory password :
• User = 1234;
• Admin = 1234.
User level password change

Note that the password for user level “User” and “Admin” can be set by an “Admin” user only.
To change the password, proceed as follows: 35
1. Select menu “User level” and click “Set password”
2. In the dialog, enter the admin password, select the user level and enter
the next password for the related user level.
Return to “visitor” user level

To return to “visitor” user level, proceed as follows:
1. Select menu “User level” and click “E it user level”
Default user level

Default user level can be specified for the next sessions, note that this functionality should be used wisely.
To specify the default user level, proceed as follows:
1. Select the default user level
2. Select menu “Options” and click “Preferences”.
3. In the ne t dialogue, check “Keep User Level” and click on “Save”
06.02.2019 PMx-300 Manager

8.3.2 Configuring Ethernet settings

On the first session of the PMx-300 Manager, a screen appears to select the Ethernet adapter.
Selects the Ethernet adapter to be used for the communication with the PMx-300/PMS- 0. The checkbo “ on’t
Show Again” saved the selected card. This screen doesn’t appear if the Ethernet card is available
Ethernet adapter change

To change the Ethernet adapter, proceed as follows:
1. Select menu “Options” and click “Preferences”.
2. Click on “Ethernet” to display the Ethernet preference page.
3. Select the new Ethernet card.
36
If the selected adapter is not directly in the same subnet of the PMx-300 device, the user must enter
the PMx-300 subnet in the field.
8.3.3 Language selection

The software language can be change using “Options” and “Language”.
PMx-300 Manager 06.02.2019

8.4 Starting a configuration

PMx-300 and PMS- 0 can be configured “off-line” or “on-line”. Both methods allow to generate configuration
files, which can be saved, edited and transferred to the device.
8.4.1 Creating new PMx-300/PMS-330 configuration offline

To create a new configuration, click on “File” and “New Config…” The following screen is displayed:
Type of device - Select the Type of device “PMM- 00”, “PMS- 1 ” or “PMS-
0”
Operation Mode - Select the operation mode (see 5.2 for details)
Device Name – Enter the name of the device
Device Description – Enter the description of the device
Then PMx-300 Manager creates a new configuration from the template of

selected operation mode.
Refer to chapter 9 for PMx-300 and 10 for PMS-330 configuration.
8.4.2 Editing PMx-300/PMS-330 configuration offline

To load and editing an e isting configuration, click on “File” and “Load Config…”. The following screen is displayed:
37
Then select the configuration file and click on “Load”.
06.02.2019 PMx-300 Manager

8.4.3 Editing PMx-300/PMS-330 configuration online
To perform online configuration, PMx-300 and PMS-330 must be connected to the PMx-300 manager. Changes
are permanently saved by clicking on “Apply” or “Save”.
Connecting PMx-300/PMS-330
Before connection, make sure that the device is properly connected via Ethernet to the configuration computer.
Click on “Connection” from the menu and select “Connect” to list all available PM -300/PMS-330 devices.
Choose your PMx-300 device and click on « Connect ».
38
If the device is already connected to the CMS-500 Orca atabase Server, the status “CMS-500”
appears in the bottom of the screen. In this case some settings cannot be changed.
The System works only with static IP addresses. The IP address of the computer must be manually
set to the same subnet. E.g. the default ip address of a system is 19 .16 .1. 1, so the computer’s
IP address shall be e.g. 192.168.1.200 (any different that the IP address of the device, except xx.0,
xx.1, xx.255 and above!)
In general (PMx-300 in the same subnet) the IP searching range must be 255.255.255.255. In other
case (PMx-300 in a different subnet) use IP searching range to search PMx-300 in another subnet.
Example:
Searching a PMx-300 in the subnet 192.168.164.X
IP searching range = 192.168.164.255
The list can be sorted by clicking on the column header
PMx-300 Manager 06.02.2019

Loading configuration into PMx-300/PMS-330

To load an existing configuration into the device, connect the device and click on “File” and “Load Config…”
The following screen is displayed:
When a configuration is loaded into the device, the full configuration is sent by Ethernet then the device restart.
Click on “Yes” and the following screen appears:
39
Then select the configuration file and click on “Load”. The configuration is sent, and a screen shows the progress
of the file transfer. When the transfer is successfully completed, the green bar switches on. In case of failure, the
green bar becomes red. In this case, repeat the operation.
When the transfer is completed, the device restarts automatically.
06.02.2019 PMx-300 Manager

9 PMx-300 Configuration
This chapter explain the PMx-300 configuration. It is recommended to read the chapter 5 before it. When a PMx-
00 is connected or a configuration file loaded, the first view is the “ evice Overview”. This view shows the main
information about the device. From this view the user can start editing the configuration.
PMx- 00 configuration can be performed using the “Configuration tools” or “Advanced Configuration”. The
“Configuration tools” allows easy configuration using predefined standard parameters and “Advanced
Configuration” gives access to all parameters.
9.1 Device overview
40
1) Configuration Tools Button 14) Machine speed

2) Commissioning buttons 15) Machine rotation direction
3) Switch view button 16) Machine ModeOTP
4) Restart button 17) Channel 1-4 status & values
5) Reset Alarm button 18) Channel name
6) Set actual time button 19) Channel alarm parameter, unit & value
7) Set configuration to default button 20) Alert threshold
8) Delete CMS-500 data button 21) Danger threshold
9) Channel Status 22) Channel bar graph
10) Device Name 23) Channel description
11) Device Description 24) Connection LED indicator
12) Device Type 25) Time of the connected device
13) Operation mode 26) CPU load of the connected device
27) Ethernet activity
The PMx-300 Manager have many commissioning windows for the PMx-300. Every commissioning windows are available by
clicking on the corresponded button from the top panel. This commissioning windows is described in detail in the chapter PMx-
300 commissioning
PMx-300 Configuration 06.02.2019

Device Overview buttons

Buttons below are available on “ evice Overview” view.
• Restart – Restart the connected device;

• Reset Alarm – Reset latched alarms;
• Set Actual Time – Synchronize device time with the computer time;
• Set to default – Restore default configuration of the device;
• Delete CMS-500 data – Delete all saved historical trend & event from the device memory; Refer to chapter
7.4 for more information;
• Get log file – Get log file of device. The log file contains information about device event (Reset, Ethernet
Failure, etc.).
9.2 Configuring by “Configuration Tools”
Click on “Configuration Tools” button from main PM -300 Manager windows
The user can close “Configuration Tools” by clicking the “Configuration Tools” button or the Red Cross. This action
will cancel all unsaved change.
9.2.1 Overview
41
1) Screen title
2) Previous screen button
3) Next screen button
4) Save configuration change button
5) Navigation tree
Click “Ne t” to carry on the configuration.
06.02.2019 PMx-300 Configuration

9.2.2 Device Settings
Set following parameters:

• Operation Mode – Select the Operation mode;
• Device Name – Enter name of the device (E.g. Unit M1);
• Device Description – Enter description of the device (E.g. Bearing Vib.);
• Machine Type – Select the type of machine monitored by the device.
On screen “ evice Settings” user can set the “Object Parameters” and “Specific Acquisition mode” of the selected
operation mode. See chapter 5.1 for more information.
42

9.2.3 Acquisition & reference

• Max Frequency – Select the maximum measured frequency;
• Frequency Resolution – Select the frequency resolution of the acquisition;
• Reference Selection – Select which reference will be used by the PMx-300 device;
• Reference Edge - Set the reference Edge detection (Rising or Falling);
• Reference Name – Enter the reference name;
• Reference Description – Enter the reference description;
• Reference Threshold [V] - Set the trigger detection threshold in volt. Note if signals with negative Voltages
are connected, the threshold level must be set also negative;
• Target Location [Deg] - The Position where the target plate is placed, usually at 0°.
43

9.2.4 Ethernet

• IP Address – Enter the device IP address;
• Subnet – Enter the device subnet;
• Gateway – Enter the device gateway.
The system uses IPV4 IP address spaces and requires a static IP address. According to IETF (Internet Engineering
Task force) the following IP address range can be set-up:
a) 192.168.0.0 - 192.168.255.255
b) 172.16.0.0 - 172.31.255.255
c) 10.0.0.0 - 10.255.255.255
44
The last number shall never be 0 or 255 and usually 1 is used for the gateway.
The subnet mask defines the addressing block, which is in general 255.255.255.0 (allowing up to 253 addresses).
The Gateway is the ip address, where the transfer is made from one to another network (e.g. Local area network -
internet) typically the ip address ends with 1 (e.g. 192.168.1.1). If no gateway is present, use the ip address of the
host computer.
Ethernet factory settings

IP address: 192.168.1.230+Module ID (Refer to Module ID chapter in Hardware manual)
Subnet Mask: 255.255.255.0
Gateway: 192.168.1.1

9.2.5 Modbus

• Interface – Select Modbus RTU;
• Station ID – Enter the device slave ID (1-254).
Set Serial parameters:

• Baudrate - select the Modbus Baudrate (9600, 19200, 57600, 115200 bps);
• Parity – Only “None” is available;
• Stop bits - 1, 2.
Data bits is 8.
45
Set table “PM - 00 Module Values Status” parameters:
• Values format – Select the values format of the table “PM - 00 Module Values Status”;
• Use Multiplier – Active or inactive the MB/PB Multiplier factor for both U16 format of the table “PM -300
Module Values Status”.
Set Digital Input state source:

• ModeOTP source – Select if the ModeOTP is define by Digital Input or by Modbus;
• RotD source – Select if the RotD is define by Digital Input or by Modbus.
For more information’s about Modbus / Profibus refer to document: PMS-

300_Rhino_Table_description.docx

9.2.6 Profibus

• Interface – Select Profibus DP;
• Station ID – Enter the device slave ID (1-254);
• Profibus Version – Select the standard or light version of the Profibus table. The Standard table version
give 12 parameters values per channel. The light table version gives two selectable parameters values
per channel.
When the Light Profibus version is selected the “CHX Parameter Y” fields become settable and
user can choose two parameters per channel. These parameters will be available on the
46 Profibus table.
For more information’s about Modbus / Profibus refer to document “PMS-

00_Modbus_Profibus_Manual”.

9.2.7 Digital input
Select ModeOTP Mode
47
• Modbus / Profibus –ModeOTP is set by Modbus or Profibus

• DI – 1bit (ModeOTP) – ModeOTP is set by igital Input “ModeOTP” (0 or 1)
• DI – xbits (ModeOTP + …) – ModeOTP is set by multiple Digital Input, see Appendix B – Digital input
and ModeOTP
Select RotD Mode
• Modbus / Profibus –RotD is set by Modbus or Profibus

• DI – 0V … - Rot is set by igital Input “Rot ”, select if Rot is Clockwise when DI is set to 0V or 24V or
invers.
For more information about digital input, see chapter 7.1.

9.2.8 Channel description

• Channel Active – Activate the channel;
• Name – Enter the Name of sensor;
• Description – Enter the description of the sensor;
• Sensor Location – Enter the degree location of the sensor.
Set the visualization settings:

48 • Installation – Select the type of installation;
• Measurement Type – Select the type of measurement (Absolute, Relative, Airgap…);
• Number – Select the installation (Bearing) number (Bearing 1, , …);
• Level – Select the measurement level (Top, middle, bottom);
• Direction – Select the sensor direction (X, Y, Z);
• Min. Scale – Enter the min scale of the channel bar graph visualization;
• Full. Scale - Enter the max scale of the channel bar graph visualization.

9.2.9 Channel input

• Sensor Type – Load the settings of a specific sensor;
• Interface Type – Choose channel input interface: +/-24V Differential, +/-24V Single Ended, ICP 4mA
(Constant current source) or 4..20mA;
• Unit – Select the unit of the physical measures. (Unit has no effect on value), just for visualization purposes;
• Scale In High /Scale In Low – To enter the minimum and maximum value of the input signal in Volt or mA;
• Scale Out High /Scale Out Low – To enter the minimum and maximum corresponding physical value;
• Keep “Mean” value in VDC – Check this bo to keep the calculation parameters “Mean” in V C or mA
( epending with the conditioning mode). If the bo is checked the value “Mean” will have a scale of 1:1.
49

9.2.10 Channel signal processing
Set the parameter:

• Integrate to – Select to which physical unit the device will integrate the sensor;
• Filter Type – Select the type of filter (Low Pass, High Pass or Band Pass);
• (Low/High) Cutoff – Enter the filter cutoff frequency.
If the integration is activated, a high pass filter is activated by the integration functionality. Then only
a low path filter can be set additionally. The integration high pass cutoff frequency can be adjusted
50 with the “Advanced Configurator”. To make a bandpass filter combine a low pass filter and the
integrator high pass filter.
For more information about signal processing see chapter 5.3.

9.2.11 Channel harmonic

• Use Harmonic Analysis – Active harmonic analysis
• Select up to nine custom extraction operations - For more information about harmonic extraction see chapter
5.3.
51
Only the 6th first harmonic calculation are available for the Modbus/Profibus Table

9.2.12 Channel status
Set the Sensor OK parameters:

• Parameter – To choose Sensor OK calculation value parameter (Usually Mean, Min or Max);
• OK Check – To choose between: Within, below, above or outside;
• Min Value – To enter the minimum value of the Sensor OK condition;
• Max Value – To enter the maximum value of the Sensor OK condition.
52 Set the Alarm parameters:

• Parameter – Choose which calculation value parameter trig channel Alarms;
• Alarm Check – Choose between: Above, Below or Within, Outside;
• Alert Active – Active or inactive alarm “Alert” (pre-warning);
• Danger Active – Active or inactive alarm “ anger” (machine shut down);
• Inhibit Alarms – Active or inactive channel alarm inhibition (Channel status is set to Sensor OK);
• ModeOTP – Select the ModeOTP alarms threshold currently displayed;
• Alert Above, Alert Below – To enter the physical value of the Alert threshold for the ModeOTP currently
displayed;
• Danger Above, Danger Below – To enter the physical value of the Danger threshold for the ModeOTP
currently displayed;
• Latch Alarms – Active or inactive latched alarms;
• Alert/Danger delayed - Active or inactive alarms delay;
• Alert/Danger delay[s] – Enter the alarms delay duration in second.

9.2.13 Channel analogue output

• Parameter – To choose the output parameter (depending on the operation mode);
• Min. Value (4mA) – To enter the measured value corresponding to 4mA;
• Max Value (20mA) – To enter the measured value corresponding to 20mA.
53
The System coerces the values into the given 4-20mA range. For e.g. on the above configuration, if the system
calculates more than 500um, the value is limited to 20mA. The same rule applies for values smaller than the
minimum value.
If the sensor is “Sensor Not OK”, the current loop output is set to mA.

9.3 Configuring by “Advanced Configurator” windows
Click on the “Switch View” button to switch to the “Advanced configurator” view
The user can return to the “ evice Overview” view by clicking again on the “Switch View” button.
Overview
54
1) Tree level: Device configuration 17) Channel status

2) Tree level: Reference & Channel configuration 18) Channel conditioning mode
3) Device description 19) PMx-300 Manager task bar
4) Device name 20) Configuration panel
5) Device firmware version 21) Restart device button
6) Device serial number 22) Apply configuration change button
7) Device operation mode 23) PMx-300 Manager version & User level
8) Configuration file timestamp 24) Connection status
9) Reference 1 parameter speed 25) PMx-300 time
10) Reference 2 parameter speed 26) PMx-300 CPU Load
11) Channel 1 parameters 27) Ethernet activity
12) Channel 2 parameters 28) Configuration Tools button
13) Channel 3 parameters 29) Commissioning buttons
14) Channel 4 parameters 30) Switch view button
15) Parameters value 31) Channel active / inactive
16) Parameters unit

9.3.1 Device settings
Click on the device tree level to configure the device settings.
Click on the tab “General”.

• Operation Mode – Select the Operation mode;
• Device Name – Enter name of the device (E.g. Unit M1);
• Device Description – Enter description of the device (E.g. Bearing Vib.);
• Machine Type – Select the type of machine monitored by the device.
55

9.3.2 Periodic Records & Periodic RT Raw

Click on the tab “Common”, then click Run up/down
Set following Run up/down settings:

• Nominal Speed – Enter the nominal speed of the machine. This information is used to determine if the
machine turn at the nominal speed;
• Min acceleration [RPM/s] – Enter the minimum speed acceleration of the machine. This information is used to
determine if the machine speed is stable or in if the machine is running up or down;
• Range Max [RPM] – Enter the range maximum of the nominal speed. When the machine speed is higher of
this range an “Overspeed” status is transmitted to the CMS-500;
• Range Min [RPM] – Enter the range minimum of the nominal speed. When the machine speed is lower of this
range an *Run down* status is transmitted to the CMS-500.
If nominal speed is set to 0, the functionality “Run up/down” is disable. For more information’s see 7.4
56
Set following Periodic RT Raw parameters:

• Sending mode – Select the sending RT RAW signal mode. If “Continue” is selected, the device will send
RAW signal continually. If “ iscontinue” is selected, the device will send RAW signal periodically;
• Duration / Period - Set the duration and the period of the “RT RAW” communication to the CMS-500.
Set following Periodic Records parameters:

• Active Periodic Record - To active the “Periodic Record”;
• Name of Periodic Record – Enter a name for the “Periodic Record”;
• First Record - Set the date and hour of the first “Periodic Record”;
• Duration / Period - to set the duration and the period of the “Periodic Record”.

9.3.3 Trend calculation average
Set the number of sample for the trend average (1sample/ACQ block).
9.3.4 Ethernet
Click on the tab “Ethernet”.

57
• IP Address – Enter the device IP address;
• Subnet – Enter the device subnet;
a) 192.168.0.0 - 192.168.255.255
b) 172.16.0.0 - 172.31.255.255
c) 10.0.0.0 - 10.255.255.255
The subnet mask defines the addressing block, which is in general 255.255.255.0 (allowing to address 255
addresses.
host computer.
Ethernet factory settings
IP address: 192.168.1.230+Module ID (see 4.1.2)
Subnet Mask: 255.255.255.0
Gateway: 192.168.1.1

9.3.5 Ext. Comm - Modbus

Click on the tab “E t.Comm”.

• Interface – Select Modbus RTU;
• Station ID – Enter the device slave ID (1-254).
Set serial parameters:

• Baudrate - Select Modbus Baudrate (9600, 19200, 57600, 115200 bps);
• Parity – Only “None” is available;
• Stop bits - 1, 2.
Data bits is 8.
58
Set table “PM - 00 Module Values Status” parameters:
• Values format – Select the values format of the table “PM - 00 Module Values Status”
• Use Multiplier – Active or inactive the MB/PB Multiplier factor for both U16 & INT32 format of the table
“PM - 00 Module Values Status”.
For more information’s about Modbus / Profibus refer to document “PMS-300 Modbus and
Profibus Manual”

9.3.6 Ext. Comm - Profibus

Click on the tab “E t.Comm”.

• Interface – Select Profibus DP;
• Station ID – Enter the device slave ID (1-254);
• Profibus Version – Select the standard or light version of the Profibus table. The Standard table version
give maximum 12 parameters values per channel. The light table version gives two selectable
parameters values per channel.
When the Light Profibus version is selected the user can select two parameters per channel.
For more information’s about Modbus / Profibus refer to document “PMS-300 Modbus and
Profibus Manual” 59

9.3.7 Digital input
Click on the tab “Status Info”.
User can configure special settings for having more ModeOTP or inverse the Digital Input RotD. It also possible to
configure ModeOTP and RotD via Modbus/Profibus.
Select ModeOTP Mode
60
• Modbus / Profibus –ModeOTP is set via Modbus or Profibus

• DI – 1bit (ModeOTP) – ModeOTP is set by igital Input “ModeOTP” (0 or 1)
and ModeOTP
Select RotD Mode
• Modbus / Profibus –RotD is set via Modbus or Profibus

• DI – 0V … - Rot is set by igital Input “Rot ”, select if Rot is Clockwise when I is set to 0V or V or
invers.

9.3.8 Acquisition
Click on the tab “Acquisition” and select “ ata Management”

• Sampling Rate – Select the Sampling Rate. Sampling Rate defines the number of samples per second the
system acquires continuously.
• ACQ Blocksize – Select the number of samples taken for the one calculation block.
• Event pre-trigger time [s] – Number of second of RAW signal saved before event trigger (Save or Alarm)
• Event post-trigger time [s] – Number of second of RAW signal saved after event trigger (Save or Alarm)
• Specific Acquisition Mode – Select specific acquisition more (e.g ST E, SPAP, Airgap Averaging…) See
chapter 5.1 for more information.
Phase Reference
61
Click on the tab “Acquisition” and select “ ata Management”

• Reference Source – Select Reference 1, Reference 2 or disable reference.
• Reference Mode – Standard or Digital Input Mode
• Reference Edge - Set the Trigger Edge detection (rising or falling).
• Reference Threshold [V] - Set the trigger detection threshold in volt. Note if signals with negative Voltages
are connected, the threshold level must be set also negative.
• Target Location [Deg] - The Position where the target plate is placed, usually at 0°.
• Use high spot convention – When this parameter is activated, the absolute phase angle is measured from the
reference event to first positive peak of the waveform. In other case phase is measured from standard phase
calculation.
• Reference X Position - Enter the reference location in degree.
• Reference X Name – Enter a Name for the reference
• Reference X Description – Enter a Description for the reference
PMx-300 can manage two Phase References. Only one reference can be selected per PMS-314.

Acquisition & Reference information

Click on the tab “Acquisition” and select “Infos”
This tab shows some information about acquisition, reference, event and memory.
9.3.9 Object parameters

Click on the tab “Object Parameters”.
62
Object parameters depend on the operation mode, for details see 5.1.

9.3.10 Channel input & base settings

Click the channel tree level to configure the channel settings
Click on the tab “Channel Configuration”

• Channel Active – Activate the channel
• Name – Enter the Name of sensor
• Description – Enter the description of the sensor
• Sensor Location – Enter the degree location of the sensor
• Sensor Type – Load the settings of a specific sensor
• Interface Type – Choose channel input interface: +/-24V Differential, +/-24V Single Ended, ICP 4mA
(Constant current source) or 4..20mA
• Unit – Select the unit of the physical measures
• Scale In High /Scale In Low – To enter the minimum and maximum value of the input signal in Volt or mA
• Scale Out High /Scale Out Low – To enter the minimum and maximum corresponding physical value
• Keep “Mean” value in VDC – Check this bo to keep the calculation parameters “Mean” in V C or mA
( epending with the conditioning mode). If the bo is checked the value “Mean” will have a scale of 1:1.
63
The tab “Scale Graph” get a graphical view of the scaling.
Scaling example:
Example 1:
A velocity sensor is used, with a sensitivity of 4mV/mm/s
Scale In high: 0.004 Scale Out high: 1
Scale In low: 0 Scale Out low: 0
Example 2:
An Airgap Sensor is used: 4-20mA = 5..25mm
Scale In high: 20 Scale Out high: 25
Scale In low: 4 Scale Out low: 5

9.3.11 Channel status

Click on the tab “OK Parameter”

• Parameter – To choose Sensor OK calculation value parameter (Usually Mean, Min or Max);
• Min Value – To enter the minimum value of the physical measure;
• Max Value – To enter the maximum value of the physical measure.
Click on the tab “Alarm Parameter”
64

• Parameter – Choose which parameter trig channel Alarms;
• Alarm Check – Choose between: Above, Below or Within, Outside;
• Alert Active – Active or inactive alarm “Alert” (pre-warning);
• Danger Active – Active or inactive alarm “ anger” (machine shut down);
• Inhibit Alarms – Active or inactive channel alarm inhibition (Channel status is set to Sensor OK)
• ModeOTP – Select the ModeOTP alarms threshold currently displayed;
displayed;
currently displayed;
• Latch Alarms – Active or inactive latched alarms;
• Alert/Danger delayed - Active or inactive alarms delay;
• Alert/Danger delay[s] – Enter the alarms delay duration in second.

9.3.12 Channel analogue output

Click on the tab “Analogue Out Parameter”

• Parameter – To choose the output parameter (depending on the operation mode);
• Min. Value (4mA) – To enter the physical value corresponding to 4mA;
• Max Value (20mA) – To enter the physical value corresponding to 20mA.
The System coerces the values into the given 4-20mA range. For e.g. on the above configuration, if the system
calculates more than 500um, the value is limited to 20mA. The same rule applies for values smaller than the
minimum value.
If the sensor is “Sensor Not OK”, the current loop output is set to mA. 65

9.3.13 Channel signal processing

The “Signal Processing” Tab allows the filtering and the integration of the channel.
Click on the tab “Signal Processing”
Set the Filtering parameter:

• Use filtering Active or inactive filtering;
• Filter Type – Select the type of filter (Low Pass, High Pass or Band Pass);
• (Low/High) Cutoff – Enter the filter cutoff frequency;
• Filter order – Enter the filter order.
If the integration is activated, a high pass filter is activated by the integration functionality. Then only
a low path filter can be set additionally. To make a bandpass filter combine a low pass filter and the
66 integrator high pass filter.
Set the integration parameter:

• Integrate to – Select to which physical unit the device will integrate the sensor;
• Cutoff [Hz] – Enter the cut-off frequency of the integration High pass filter;
• Filter Order - Enter the order of the integration High pass filter.
For more information about signal processing see chapter 5.3.

9.3.14 Channel harmonic

Click on the tab “Channel Harmonic”

• Use Harmonic Analysis – Active harmonic analysis
• Settings of Extraction – Open the harmonic extraction settings windows, see picture below.
67
Select up to nine custom extraction operations, for more information about harmonic extraction see chapter 5.3.
Only the first 6 extractions are available for the Modbus/Profibus Table

9.3.15 Channel external visualization

Click on the tab “E ternal Visualization”

• Installation – Select the type of installation;
• Number – Select the installation number (Unit 1, , …);
• Level – Select the measurement level (Top, bottom);
• Min. Scale – Enter the min scale of the channel bar graph visualization;
• Full. Scale - Enter the max scale of the channel bar graph visualization.
68

9.3.16 Configuring parameters settings

Click the parameter tree level to configure the parameter settings
The configuration panel will show the parameter settings and trend graph.

• Unit – Select the unit of the physical measures;
• Scale In High /Scale In Low – To enter the minimum and maximum value of the input signal in Volt or mA;
• Scale Out High /Scale Out Low – To enter the minimum and maximum corresponding physical value.
This panel show a trend graph of the selected calculation value.
69
All calculation parameter scaling can be set with the same scaling by using button “Apply To
Calculation Result” from the “Channel Configuration” tab.

9.4 PMx-300 commissioning
9.4.1 System OK
PMx-300 manager includes visualization tools to help performing primary analysis such as FFT, orbits… on real-
time data and simulation tools to check the installation. The device status is also detailed to help issue
troubleshooting.
Click on the device tree level, click on tab “Status Info” then select “System OK” tab.
This panel shows details of the System OK states of the module.

System OK condition :
Exept “Commissioning” all state must be OK
System OK States Informations:
• Voltage OK – Is OK if System Voltage & Analogue Voltage is OK
• System Voltage – Is OK if channels power supply, processor, DIO and RTC voltage are OK.
• Analogue Voltage – Is OK if the internal +/- 15V is OK.
• File System – Is OK if the SD Card or the NAND is working properly
70 • SD Card – Is OK if the SD Card work properly
• NAN – Is OK if the Nand work properly (The NAND memory is not used)
• Calibration – Is OK if the calibration is well saved in EEPROM
• Commissioning – Is OK if the comminssioning mode is activated
• MB/PB OK – Is OK if the modbus or Profibus interface is working properly
evice internal Voltage are displayed on the ne t tab “Voltage Monitoring”
Buffer State
This bargraph give an overview of the ADC Buffer state.
ADC blocks are representing by the green level, this level should be always below the second grey threshold.

9.4.2 Visualization tools overview

The available visualizations depend on the operation mode as follows:
Shaft Center
Stator Profile
Temperature
Time Signal
Pole Profile
Flux Profile
Polar View
Frequency
Spectrum
Signature
Signature
Cascade/
Waterfall
Tracking
Analyzer
Diagram
Mingap
Profile
Order
Polar
Bode
Orbit
Line
Flux
FFT
Full
Airgap    
AMT    
4x Relative          
Vibration
4x Absolute       
Vibration
2x Rel. &          
2x Abs.
Vib.
Endwinding       
Expert       
71

9.4.3 Trend Graph
Click “Trend Graph” button to display “Trend Graph” windows.
72
1) Show/Hide trend
2) Set trend color
3) Trend type and description
4) Trend unit
5) Set trend scale
6) Trend scale. Amplitude 0 for trend set on scale 0, Amplitude 1 for trend set on scale 1, …
7) Time scale
8) Auto scale. Auto scale 0, 1, 2, …
9) Adjust scale precision. Adjust scale 0, 1, 2, …
10) Select trend graph visualization, line graph or dot graph.
11) Trend display formatting
12) Trend graph
13) Change displayed tab (Legend or cursor)
14) Active / inactive cursor
15) Cursors I & II date and hour
16) Delta time between cursor I & II
17) Move cursor
18) Cursor trend value and information
19) Cursor I
20) Cursor II
Warning: Press “Apply” or “Save” button or connecting another device will reinitialize Trend Graph.

Selecting number of sample

The user can select the quantity of the trend samples displayed by the “Trend Graph” windows.
Select menu “Options” and click “Preferences”.
The windows “Preferences” appears:
Set the parameter:

No. of Trend Samples – Select the quantity of sample for the Trend graph. In standard case, PMx-300 gets one
sample per second.
73
9.4.4 Time Signal
Click the “Time Signal” button to display the “Time Signal” windows.
1) Trend Legend: Show/Hide trend, set trend color, display trend type and description
2) Change scale settings

9.4.5 FFT
Click the “FFT” button to display the “FFT” windows.
3) Change FFT amplitude unit.
9.4.6 Spectrogram
Click “Spectrogram” button to display “Spectrogram” windows.
74
1) Select the spectrogram type.

2) Set the amplitude “Z” scale type.
3) Select the displayed channel.
Change scale settings by right clicking on the scale.

9.4.7 Trend Table
Click the “Table” button to display “Trend Table” windows.
9.4.8 Orbit
Click the “Orbit” button to display “Orbit” windows.

75
1) Sensor X location (Green & Red point).
2) Sensor Y location (Blue point).
3) Red Vector show max displacement (smax).
4) Blue Vector show min displacement (smin).
5) Rotation arrow show the rotation direction
(clockwise or counter clockwise).
6) Orbit plot start.
7) Channel name “Sensor X/Sensor Y”.

9.4.9 Pole Profile
Click “Pole Profile” button to display “Pole Profile” windows.
3) Change pole profile visualization, synchronize signal on first pole or show RAW order.
9.4.10 Polar View
Click “Polar View” button to display “Polar View” windows.
76
1) Grid center mode, select the grid center.
2) Polar View Ref, select the polar view reference.
3) Airgap Grid, select the grid resolution.

9.4.11 Mingap Signature
Click “Signature” button to display “Mingap Signature” windows.
9.4.12 Mingap Table
Click “Table” button to display “Mingap Table” windows.
77
1) Export to .csv file, click this button to export table to CSV file.

9.4.13 AMT Pole Analysis visualization
Operation Mode “AMT Pole Analysis” have specific visualization.

For this visualization, it’s required to configure “Object Parameters” properly (see 5.1.6)
9.4.14 Flux, Temperature, Mingap Pole Profile
Click “Pole Profile” button to display “Flu Pole Profile” windows.
3) Change pole profile visualization, synchronize signal on first pole or show RAW order.
9.4.15 Flux, Temperature, Mingap Signature

78
Click “Signature” button to display “Flu Mingap Signature” windows.

9.4.16 Flux, Temperature, Mingap Table
Click “Table” button to display “Flu Mingap” windows.
1) Export to .csv file, click this button to export table to CSV file.
9.4.17 Exporting visualization data

Graph data can be exported by right clicking on it.
The export menu appears and proposes the following export options: 79
Export data to clipboard

Export data to Excel
Export data to DIAdem*
E port simplified image…
*DIAdem: National Instrument software, Locate, Analyze and Report on Measurement

9.4.18 Saving & Loading commissioning measurement
Save measurement data by clicking on “Save Measurement…” from the “File” menu.
Load measurement data by clicking on “Load Measurement…” from the “File” menu.
9.4.19 Reference Tools
Click “Reference Tools” button to display “Reference Tools” windows.
80
1) Enter reference detection threshold

3) Select Threshold/Other tab
4) Stop loading reference signal. By default, Reference Tools load five reference signal
acquisition block continually.
5) Apply reference settings change
6) Select reference mode. When mode “DI Run/Not run is selected, reference threshold is
not used to set Digital Input detection.
7) Select reference detection edge
8) Enter target location

9.4.20 Simulating Trend value
Click on the “Switch View” button to switch to the “Advanced configurator” view.
Click the parameter tree level to configure the parameter settings
The configuration panel will show the parameter settings and a trend graph.

• Simulation value – Enter a simulation value;
• Set – Click “Set” button to set the simulation value to the selected calculation parameter.
Simulation value will be considered exactly like a real measure. Status, Modbus, Profibus, CMS-500, … will be
affected by the simulation value. 81
To remove a simulation, click on the “Unset” button.
Disconnect or restart device will automatically remove the simulation value.

Smax value can be set only on channel 1 or 3 (Dual Channel calculation)
SPAP/DPAP/STDE/DTDE can be simulated by the simulation of the Mean value

9.4.21 Simulating PMx-300 output

The commissioning mode is made to check the interfaces with the system. The parameter can be activated at any
time while the system is running. As soon the checkbo “Active Commissioning” is activated, all physical outputs
keep their actual state and are not changing its states.
Click on the “Switch View” button to switch to the “Advanced configurator” view.
Click on the tab “Commissioning”.
Check “Active Commissioning” and click “Apply” to enable the commissioning mode
82
Current output states are displayed.
Click on the different indicators to change output state.

Set different value for the 4-20 mA Output
Digital Input System are shows for information.
Do not forget to deactivate the commissioning mode after everything is checked. Also, please note
that after a restart of the system, automatically the commissioning mode is deactivated.
If the commissioning mode is deactivated, all outputs are going back to the actual state, if e.g. the
relay danger was active before entering the commissioning mode, then it has been deactivated during
the tests, automatically the danger relay will come back to its state after the commissioning mode has
been left.

10 PMS-330 Configuration
This chapter explain the PMx-300 configuration. It is recommended to read the chapter 5 before it.
10.1 Software overview
83
1) Software version & User Level 13) Channel Value

2) Device Name 14) Channel Unit
3) Device Description 15) Channel Status
4) Firmware Version 16) Relay Controller tree
5) Serial Number 17) Relay (1-26)
6) Configuration Date 18) Button “Restart”
7) Group “Analogue Input” 19) Button “Apply”
8) Group “E tern Slave 1- ” 20) Connection LED indicator
9) Group “Operating Parameter” 21) Time of the connected device
10) Group “PM - 00 Module Value” 22) CPU load of the connected device
11) Group Status 23) Ethernet activity
12) Channel 1-32 (Each group contain 32 channels)
06.02.2019 PMS-330 Configuration

10.2 Device base settings

Click on the tab “General”.

• Device Name – Enter name of the device;
• Device Description – Enter description of the device;
• Set to Default – Set to default configuration.
10.2.1 Common tab

Click on the tab “Common”.
84
Setting device hour

Set Actual Time – Actualize time of device
Deleting CMS-500 historical trend

Delete Historical Trend – Delete all internal historical trend for the CMS-500.
Setting Alarm reset time

Alarm Reset Time [s] – Time until state digital input “Alarm Reset” resets the alarm.
PMS-330 Configuration 06.02.2019

10.2.2 Ethernet
Click on the tab “Ethernet”.

• IP Address – Enter the device IP address.
• Subnet – Enter the device subnet.
• 192.168.0.0 - 192.168.255.255
• 172.16.0.0 - 172.31.255.255
• 10.0.0.0 - 10.255.255.255
85
The subnet mask defines the addressing block, which is in general 255.255.255.0 (allowing to address 255
addresses.
host computer.

10.2.3 Modbus / Profibus Slave

The MB/PB Slave tab allows to set the Modbus and Profibus communication parameters for PMS-330 working as
a slave. See chapter 6.1 for detail.
Click on the tab “MB-PB Slave”.

• Interface – To select the e ternal communication interface “Modbus”, “Profibus” or no interface
• Station ID – Address of the extern slave device.
• Table Format – ata format and order for all value write in “Input/Holding Register” on Modbus table.
Set Modbus parameters:

• Baudrate – Baudrate of the RS485 Bus.
86
• Parity – Select the RS485 frame parity.
• Stop Bits – Select the number of RS485 frame stop bits.
Profibus auto-detects the Baudrate of the Profibus Master.

For more information’s about Modbus / Profibus refer to document: PMS-
300_Rhino_Table_description.docx

10.2.4 Digital Input
Select ModeOTP Mode
• Modbus / Profibus –ModeOTP is set via Modbus or Profibus

• DI – 1bit (ModeOTP) – ModeOTP is set by igital Input “ModeOTP” (0 or 1) 87
and ModeOTP
Select RotD Mode
• Modbus / Profibus –RotD is set via Modbus or Profibus

• DI – 0V … - Rot is set by igital Input “Rot ”, select if Rot is Clockwise when DI is set to 0V or 24V or
invers.

10.2.5 External Modbus Master

The MB Master Extern tab allows to write information up to slaves. See chapter 6.1 for detail.
Click on the tab “MB Master E tern”.

• Baudrate – Baudrate of the RS485 Bus;
• Parity – Select the RS485 frame parity;
• Stop Bits – Select the number of RS485 frame stop bits.
Set Master command parameter:

• Master Command – Create Master Command (See next chapter).
88 • Number of Request – Display the number of master request.

10.2.6 Creating a Master Command

The “Master Command” allows to create a “Modbus Request” for writing Holding Register values on an “E tern
Slave”.
89
Follow the next steps to create a request :

1. Insert all input values for the request – Select the source and channel and click on “Add Value”;
2. Reorder input values by clicking on “up” and “down”. The value at the top will be write on “Start address”;
3. Set the “Slave I ” of slave device. “Master command” is not limited to E ternal Slave 1-4;
4. Set the “Start Adress” of the destination table;
5. Select the type of data (U16,Int32,FLOAT). The order of byte are selected by this field.;
6. Enter the name of the request and save it.
The list at the right allows to select an exisiting request. To delete the item, double click on it.

10.2.7 Internal Modbus Master

The “Master Intern” tab allows to read all monitoring parameters from any available cards within the rack. See
chapter 6.1 for detail. Alarms conditions can be specified for each parameter and freely combined for relay
triggering. The “Intern Modbus Scan” activates all available modules. Manual activation allows to activate specific
modules only.
Click on the tab “MB Master Intern”.
• Intern Modbus Scan – Scan and active available modules on the internal bus. For each available module
the indicators are set green.
• Manual activation – Activate or inactivate the module by clicking on it.
90
PMS-330 permanently communicates with active modules. The status of the modules is permanently monitored as
follows:
• State “To Check”, the availability of this module is unknown.
• State “Not Available”, the module is not available on internal bus.
State “Available, the module is available on internal bus.

10.3 PMS-330 Input management

PMS-330 can acquire the following type of data:
• up to 4x32 digital information from Extern slave 1-4;
• up to 32 operating parameters (digital data transfer from a master (modbus/profibus), typically process
• up to 32 PMX-300 module Value from all available PMS-314 modules within the rack
This chapter explains how to configure these input parameters.
10.3.1 Analogue Input

Click on the Analogue Input Group
The Group tab will appear
Group Active – To activate the group of channels 91
Sampling Rate and Calc Blocksize can’t be set to another value

Analogue Input - Channel Configuration

• Channel Active – To activate the channel;
• Name – To enter the Name of channel / source;
• Description – To enter the description of the channel;
• Interface Type – To choose between: 0-10 V Single Ended or Differential, 4..20mA Single Ended or
Differential;
• Unit – To enter the unit of the physical measures. (Unit has no effect on value), just for visualization
purposes;
• Scale In High /Scale In Low – To enter the minimum and maximum value of the input signal in Volt/mA;
• Scale Out High /Scale Out Low – To enter the minimum and maximum corresponding to the physical value;
• Digital Signal – To use a Digital signal. Active it will show Digital Low/High fields;
• Digital low / Digital High – To enter minimum low level for the digital state “0” and the ma imum high level
for digital state “1”;
• Calc Mode – To choose between the Calc mode: Mean, TRMS, Min, Max.
92 Analogue Input – OK Parameter

• Min Value – To enter the minimum value of the physical measure;
• Max Value – To enter the maximum value of the physical measure.

Analogue Input - Alarm Parameter

The Alarm Parameter tab defines the alarms & danger threshold settings:

• AlarmCheck – To choose between: Above, Below or Within, Outside;
• Alert Active - To be checked if the system has to monitor & survey the alert alarms (pre-warning);
• Danger Active – To be checked if the system has to monitor & survey the danger alarms (shut down);
• ModeOTP – Select the number of ModeOTP* currently displaying;
displaying;
currently displaying.
10.3.2 Extern Slave 1-4

Click on the Analogue Input Group
93

• Group Active – To activate the group of channels;
• Slave ID – Extern Slave Modbus Station ID;
• Slave Name – Enter the name of the slave device;
• Set Slave Table – To set the address of channel value on the e tern “Slave Table”, see ne t chapter.
Each group “E tern Slave” corresponds to one e tern slave device.

Configuring Modbus Extern Slave Table

The “Slave Table” is a table of single Modbus request. Each line of the table is one request to read channel(s)
value(s) on the extern slave. It is recommended to use multiple channel request to improve the speed of the data
collection.

• Multiple Channel – Enable multiple channel request;
• Channel N° - Select Channel (Range if multiple channel enables);
• Start Address – First address of on the extern slave;
• Type of Data – Select the type of data (U16, Int32, FLOAT)
• Add in table – Add the request in table;
94 • Load from File – Load a table from a file;
• Save to File – Save table into a file.
Request creation:
1. Select Multiple or Single channel request
2. Select the channel(s) to read
3. Write the start Address of the value(s) on the Slave Modbus Table
4. Select the type of request, Read Input or Holding Register
5. Select the data format of the Slave Modbus Table
Add/Remove Request
• Click “Add in Table” to add request into the request table;
• Double click on the request to remove it.

Extern Slave 1-4 - Channel configuration

• Name – To enter the Name of channel;
purposes;
• MB/PB Multiply Factor – To enter the multiply factor for this Modbus Value.
Extern Slave 1-4 - Alarm Parameter

See chapter 10.3.1 - Analogue Input – Alarm Parameter
10.3.3 Operating parameter

Click on the Operating Parameter Group 95

• Group Active – To activate the group of channels.

Operating parameter – Channel Configuration

• Name – To enter the Name of sensor;
• Description – To enter the description of the sensor;
purposes;
• MB/PB Multiply Factor – To enter the multiply factor for this Modbus/Profibus Value.
Operating parameter - Alarm Parameter

10.3.4 PMx-300 Module Value

Click on the Operating Parameter Group
96
The Group tab appears:

• Group Active – To activate the group of channels.

PMx-300 Module Value – Channel Configuration

• Name – To enter the Name of channel;
purposes;
• Module ID – Module ID source;
• Channel – Channel source;
• Parameter – Select Parameter source.
PMx-300 Module Value - Alarm Parameter

10.3.5 All PMS-330 Channel – CMS-500 External Visualization
97

• Active – Active channel bargraph on CMS-500 overview;
• Scale Range – Enter the min and max scale of the channel bargraph visualization;
• Installation – Select the type of installation;
• Number – Select the installation number (Unit 1, , …);
• Level – Select the measurement level (Top, bottom);

10.4 Relay configuration

PMS-330 allows to configure up to 13 digital outputs. All alarms generated by any inputs configured in PMS-330
(see chapter 10.3) and all PMx-300 Module states generated by any cards available within the rack can be combined
to trigger smart digital output.
Click on the Relay X from the Relay three
The Relay configuration tab appears:

• Relay Active – Active relay;
• Name – Name of Relay
• Description – Description of Relay;
98 • Relay type of state – Select the Relay type (OK, Not OK, Alert, Danger);
• Relay condition – Create relay alarm condition;
• Condition – Overview of the “Relay Condition”;

10.4.1 Creating a relay condition
Follow the next steps to create a request :

1. Define variables from any inputs configured in chapter 10.3 – select the source, if PMx-300 Module State
is selected, specify Module ID and Channel# (see chapter 6.1 for details) and the state.
2. Insert “Element” and “Variable” with the button “Insert Element / Variable” and combined them using
Boolean algebra operators:
• & = AND condition;
• | = OR condition;
• ( = Open bracket;
• ) = Close bracket.
99
Double click on a variable to remove it from the list.
Variable Name Format is [Variable Number] : [Source] - [Channel] - [State]

10.5 PMS-330 commissioning

10.5.1 System OK & digital input status info
This panel shows details of the System OK states of the module.

System OK Condition:
E ept “Commissioning” and “Relay 1” all state must be OK
System OK States Informations:
• SD Card – Is OK if the SD Card work properly
• Calibration – Is OK if the calibration is well saved in EEPROM
• Relay 330 – Is OK if the Relay 1-13 is available one the PMS-330
• Relay 331 – Is OK if the Relay 14-26 is available one the PMS-331 (not implemented)
• MB/PB Slave – Is OK if the Modbus/Profibus Slave interface is corectly initiated
• MB Master Ext – Is OK if the Modbus Master Ext is corectly initiated
100 • MB Master Int – Is OK if the Modbus Master Int is corectly initiated
• Commissioning – Is OK if the comminssioning mode is activated
Getting Digital Input State

• RotD – Rotation direction (True = clockwise / False = counter clockwise);
• Save – Save raw data state;
• ResetAlarm – Reset alarm state;
• ModeOTP – Current ModeOTP.
Resetting latched alarm

• Reset Alarm – The button reset alarm allow the user to reset latched alarms.

10.5.2 PMS-330 Relay commissioning
The commissioning mode is made to check the interfaces with the system.
Click on the top of Relay three
The tab “Relay commissioning” appears:

• Active Commissioning – Active Commissioning of Relay;
• Relay 1-26 – Click to commute the relay
101

11 PMx-300 Firmware Updater
The “PM -300-FW-Updater” software allows the user to update a new firmware into the PM -300 device.
11.1 Installation
To install the software, insert the CD in the CD driver and move to the folder PMx-300-FWU-Installer. Click on
setup.exe for the installation.
102
To start the software, click on “PM - 00” software from the Windows start menu.
PMx-300 Firmware Updater 06.02.2019

11.2 Getting software overview
Ethernet search range

Avalable system
Avalable firmware
Log message
103
Update status PMx-300 LED indication
06.02.2019 PMx-300 Firmware Updater

11.3 Select ETH device

The Ethernet device using for the software is selectable by clicking on “Ethernet” in Option menu.
See picture below
Then the “Select ETH” windows will appear.
104
• Select ETH Device

Select Ethernet device used for communicating with PMx- 00. His subnet will be used by the “search”
function in “Connect” windows. This function is only used when more than one Ethernet adapter is available,
as e.g. on a portable computer with LAN and Wireless Adapter.

11.4 Perform an Update
This chapter will explain the update process.
11.4.1 Select and Search device
First search available devices.
Click on “Search” button for refresh the available systems list.
Click on device description to select it. Multiple devices can be selected by holding the “CTRL” button while
selecting.
105
Typically (PMx-300 in the same subnet) the IP searching range must be 255.255.255.255. In
other case (PMx-300 in a different subnet) use IP searching range to search PMx-300 in
another subnet.
Example:
Search a PMx-300 in the subnet 192.168.164.X
IP searching range = 192.168.164.255

11.4.2 Install firmware

Click on “Install Firmware” from “File” tab to install a new firmware in the “PM -300-FW-Updater” software.
Select the “.PMXFW” file and click “Install”.
106
Click on the “Refresh” button and the new firmware will be available in the “Available Firmware” list.
11.4.3 Select firmware

Click on the firmware to select it. The button “Refresh” updates the available firmware.

11.4.4 Launch update

Steps are required to install the new firmware.
1) Select one or multiple devices

2) Select a firmware
Then click on the “Apply” button.
107

11.4.5 Step of update

First step, the firmware is uploaded to the PMx-300.
Second step, the firmware is flashed in the memory of the PMx-300.
uring this step the LE “Update in progress” will blink.
Third Step, Update is done

108
NEVER SHUT DOWN OR POWER OFF THE DEVICE WHILE UPGRADING. THE
DEVICES WILL BECOME NOT WORKING AND NEED TO BE SENT BACK TO MC-
MONITORING.

12 Trouble Shooting
Question:
System OK is not OK (LED is Blinking or Off)
Answer:
a) SD Card is defect (Only mircoSDCard class 10 can be used, please contact MC-Monitoring).
b) EEprom data is corrupted
c) Commissioning Mode is activated
d) Modbus or Profibus is not properly initiated
e) ADC is not running
Question:
Device is not responding by Ethernet
Answer:
a) Check PMx-300 Manager selected Ethernet card.
b) Check Ethernet card network configuration (Device in the same subnet? DHCP or Static?).
c) PMx-300 Module have IP address conflict? (Try to connect device directly)
d) Firewall block PMx-300 Manager?
e) SD Card is defect (Only mircoSDCard class 10 can be used, please contact MC-Monitoring).
109
06.02.2019 Trouble Shooting

13 Revision history
Date Description Author Approved
30.01.2016 Original issue JVo SKu
30.03.2016 Improvements YJa SKu
30.05.2016 New file for MB and PB table description YJa SKu
30.06.2017 Update Manager GUI – Correct MB PB Table JVo SKu
30.01.2018 Add Factory Reset JVo SKu
21.02.2018 New revision system DCl SKu
05.02.2019 Add Axial Thrust & Differential Expansion and AMT Pole JVo SKu
Analysis.
110
Revision history 06.02.2019

14 MC-monitoring logos caption
Applications:
Hydrogenerators Gearless millsdrives Turbogenerators
Windturbines Pumps, fans, cooling tower, … Gas and steam turbines
Monitoring solutions:
Airgap Runner clearance Endwinding Roller bearing

monitoring monitoring monitoring monitoring
Shaft & bearing Axial thrust position Magnetic flux Partial discharge
vibration monitoring monitoring monitoring 111
Sensors:
Fiberoptic Airgap Magnetic field Partial discharge

sensors transducers transducers couplers
Proximity Piezoeletric Linearized velocity Eddy current

probes sensors sensors probes
Acquisition systems:
PMS-300 MMS-400 PPT-380 CMS-500
06.02.2019 MC-monitoring logos caption

15 Appendix A - Filter Frequency response
Low Pass 50 Hz
High Pass 50 Hz
112
Band Pass 40-60Hz
Appendix A - Filter Frequency response 06.02.2019

15.1 Phase and Magnitude
Low Pass 1000 Hz
Butterworth Low Pass Filter / 3 Order / fc = 1000Hz

200
150
100
50
Phase [°]
0
Phase - [°]
-50
-100
-150
-200
1 10 100 1000
Frequency [Hz]
113

0.00
-10.00
-20.00
Gain [dB]
-30.00
Gain - [dB]
-40.00
-50.00
-60.00
1 10 100 1000
Frequency [Hz]
06.02.2019 Appendix A - Filter Frequency response

Low Pass 400 Hz

200
150
100
50
Phase [°]
0
Phase - [°]
-50
-100
-150
-200
1 10 100 1000
Frequency [Hz]

0.00
114
-10.00
-20.00
Gain [dB]
-30.00
Gain - [dB]
-40.00
-50.00
-60.00
1 10 100 1000
Frequency [Hz]

Band Pass 10-1000 Hz
Butterworth Band Pass Filter / 3 Order / fc = 10 - 1000Hz

200
150
100
50
Phase [°]
0
Phase - [°]
-50
-100
-150
-200
1 10 100 1000
Frequency [Hz]
Butterworth Band Pass Filter / 3 Order / fc = 10 -

1000Hz 115
0.00
-10.00
-20.00
Gain [dB]
-30.00
Gain - [dB]
-40.00
-50.00
-60.00
1 10 100 1000
Frequency [Hz]

Band Pass 2-1000 Hz

200
150
100
50
Phase [°]
-50 Phase - [°]
-100
-150
-200
1 10 100 1000
Frequency [Hz]

0.00
-10.00
116
-20.00
Gain [dB]
-30.00
Gain - [dB]
-40.00
-50.00
-60.00
1 10 100 1000
Frequency [Hz]

High Pass 2Hz
Butterworth High Pass Filter / 3 Order / fc = 2 Hz

200
150
100
50
Phase [°]
0
Phase - [°]
-50
-100
-150
-200
1 10 100 1000
Frequency [Hz]

0.00
117
-5.00
Gain [dB]
-10.00
Gain - [dB]
-15.00
-20.00
1 10 100 1000
Frequency [Hz]

High Pass 10Hz

200
150
100
50
Phase [°]
0
Phase - [°]
-50
-100
-150
-200
1 10 100 1000
Frequency [Hz]

0.00
118 -10.00
-20.00
Phase [°]
-30.00
Gain - [dB]
-40.00
-50.00
-60.00
1 10 100 1000
Frequency [Hz]

16 Appendix B – Digital input and ModeOTP
Mode OTP can be defined by one or four Digital Input, the number of dedicated Digital Input will define the number
of available states. The next page displays the ModeOTP binary code table depending with selected bits mode.
Digital Input Mode "1 Bit" – 2 States
Digital Input Function
ModeOTP ModeOTP (Bit0)
ROTD ROTD
SAVE SAVE
Spare Spare
Digital Input Mode "2 Bits" – 4 States
ROTD ROTD
SAVE SAVE
Spare ModeOTP (Bit1)
Digital Input Function 119

ROTD ROTD & ModeOTP (Bit2)
SAVE SAVE
In this case the RotD has two functions. The main function indicates the rotation direction and defines ModeOTP.
It is used as the very right bit (first half of modes one direction, other half of modes opposite direction.
ROTD ROTD & ModeOTP (Bit3)
SAVE ModeOTP (Bit 2)
In this case the RotD has two functions. The main function indicates the rotation direction and defines ModeOTP.
It is used as the very right bit (first half of modes one direction, other half of modes opposite direction. Note that if
bits are used, the “save” function is disabled.
06.02.2019 Appendix B – Digital input and ModeOTP

Mode OTP table
Digital Input Mode Digital input state Device state

Save RotD Spare ModeOTP ModeOTP RotD Save
0 0 0 0 0 0 0
"1 Bit" 0 0 0 1 1 0 0
1 1 1 0 0 1 1
0 0 0 0 0 0 0
0 0 0 1 1 0 0
"2 Bits" 0 0 1 0 2 0 0
0 0 1 1 3 0 0
1 1 0 0 0 1 1
0 0 0 0 0 0 0
0 0 0 1 1 0 0
0 0 1 0 2 0 0
0 0 1 1 3 0 0
"3 Bits" 0 1 0 0 4 1 0
0 1 0 1 5 1 0
0 1 1 0 6 1 0
0 1 1 1 7 1 0
1 0 0 0 0 0 1
0 0 0 0 0 0 0
0 0 0 1 1 0 0
0 0 1 0 2 0 0
0 0 1 1 3 0 0
1 0 0 0 4 0 0
1 0 0 1 5 0 0
1 0 1 0 6 0 0
"4 Bits" 1 0 1 1 7 0 0
0 1 0 0 8 1 0
0 1 0 1 9 1 0
120
0 1 1 0 10 1 0
0 1 1 1 11 1 0
1 1 0 0 12 1 0
1 1 0 1 13 1 0
1 1 1 0 14 1 0
1 1 1 1 15 1 0
Appendix B – Digital input and ModeOTP 06.02.2019

17 Appendix C – Typical channel configuration
Monitoring Sensor specification Conditioning Sensitivity Int. SensorOK

solution mode (recommended
values)
PAS-10x: ICP® 4mA ScaleInH (V): 0.1 -> 1 N/A Bias between 10V
and 14V
100mV/g -> G ScaleInL (V): 0 -> 0
PAS-10x: ICP® 4mA ScaleInH (V): 0.1 -> 1 1X Bias between 10V
and 14V
100mV/g -> mm/s ScaleInL (V): 0 -> 0
PAS-10x: ICP® 4mA ScaleInH (V): 0.1 -> 1 2X Between 10V and
14V
100mV/g -> µm ScaleInL (V): 0 -> 0
PVS-10x ICP® 4mA ScaleInH (V): 0.004 -> 1 N/A Between 10V and
14V
4mV/mm/s -> mm/s ScaleInL (V): 0 -> 0
PVS-10x ICP® 4mA ScaleInH (V): 0.004 -> 1 1X Between 10V and
14V
4mV/mm/s -> µm ScaleInL (V): 0 -> 0
LVS +/- 24V Single ScaleInH (V): 0.1 -> 1 N/A Between 5V and
Ended 7V
100mV/mm/s ScaleInL (V): 0 -> 0
LVS +/- 24V Single ScaleInH (V): 0.1 -> 1 1X Between 5V and
Ended 7V
100mV/mm/s -> µm ScaleInL (V): 0 -> 0
PPT-080 +/- 24V ScaleInH (V): -18 -> 2250 µm N/A Mean within 250
Differential and 2250 µm
-8mV/um ScaleInL (V): -2 -> 250 µm
PPT-110 +/- 24V ScaleInH (V): -18 -> 4500 µm N/A Mean within 500
Differential and 4500 µm
-4mV/um ScaleInL (V): -2 -> 500 µm 121
Smart PPT +/- 24V Single ScaleInH (V): +/-18 -> 2250 µm N/A Mean within 250
Ended and 2250 µm
+/-8mV/um ScaleInL (V): +/-2 -> 250 µm
Smart PPT +/- 24V Single ScaleInH (V): +/-18 -> 4500 µm N/A Mean within 500
Ended and 4000 µm
+/-4mV/um ScaleInL (V): +/-2 -> 500 µm
FAS +/- 24V Single ScaleInH (V): 0.1 -> 1 N/A Bias between 5V
Ended and 7V
100mV/g ScaleInL (V): 0 -> 0
FAS +/- 24V Single ScaleInH (V): 0.1 -> 1 2x Between 5V and
Ended 7V
100mV/g -> um ScaleInL (V): 0 -> 0
FAS +/- 24V Single ScaleInH (V): 0.1 -> 1 N/A Between 5V and
Ended 7V
10mV/um ScaleInL (V): 0 -> 0
RCP-004 +/- 24V Single ScaleInH (V): +10 -> 4mm N/A Mean within 0 and
Ended 4mm
0..4mm ScaleInL (V): +2 -> 0 mm
Ended 8mm
0..8mm ScaleInL (V): +2 -> 0mm
Ended 10mm
0..10mm ScaleInL (V): +2 -> 0mm
MFT-100 0(4)-20mA ScaleInH (mA): +20 -> +2T N/A Mean within -2T
and +2T
ScaleInL (mA): +4 -> -2T
06.02.2019 Appendix C – Typical channel configuration

Monitoring Sensor specification Conditioning Sensitivity Int. SensorOK

solution mode (recommended
values)
SCD-200 BCU: ScaleInH (mA): +20mA -> 20mA N/A Mean within 4mA
and 20mA
0(4)-20mA ScaleInL (mA): +4mA -> 4mA
ABS: ScaleInH (mA): +0.4mA -> 1mm/s N/A N/A

0(4)-20mA ScaleInL (mA): +0mA -> 0mm/s
AGT-212 0(4)-20mA ScaleInH (mA): +20 -> 12mm N/A Mean within 2 and
12mm
2..12mm ScaleInL (mA): +4 -> 2mm
20mm
25mm
35mm
50mm
AGT-550MX 0(4)-20mA ScaleInH (mA): +20 -> 65mm N/A Mean within 35 and
65mm
122
Appendix C – Typical channel configuration 06.02.2019

18 Appendix D – Factory Reset
To reset the configuration to factory defaults, follow this step.
1) Power off the PMx-300.

) Press “Alarm Reset” button.
3) Power on the PMx- 00 while still pressing the “Alarm Reset” button.
) Release the button once all LE ’s on the front panel are light up.
5) The PMx-300 will restart automatically and set all parameters to factory default.
123
06.02.2019 Appendix D – Factory Reset

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Table of Contents 06.02.2019

06.02.2019 Table of Contents

6.2 PMS-330 relay controller management ................................................................................................... 27

Table of Contents 06.02.2019

9.3.3 Trend calculation average ................................................................................................................... 57

06.02.2019 Table of Contents

10.3.5 All PMS-330 Channel – CMS-500 External Visualization .................................................................... 97

Table of Contents 06.02.2019

2.1 About this manual

2.2 Who should use this manual?

2.3 Respect the instructions!

2.4 Limitation of this document

2.5 Related documentation

PMM-300 Datasheet Data Sheet of PMM-300

PMM-320_Datasheet Data Sheet of PMM-320 display module

PMS-300 Datasheet Data Sheet of PMS-300

PMS-320_Datasheet Data Sheet of PMS-320 display module

PMS-391_Datasheet Data Sheet of PMS-391 external relay

PMS-300_Rhino_User_manual User manual of PMS-300

PMS-300_Rhino_Table_description Modbus / Profibus manual

The following symbols are used in this manual where appropriate:

The WARNING safety symbol

The CAUTION safety symbol

The ELECTROSTATIC SENSITIVE DEVICE symbol

3.1 Handling Precautions for Electrostatic Sensitive Devices

8 Read the following recommendations carefully before handling electronic

4 What is PMS-300 Rhino

06.02.2019 What is PMS-300 Rhino

4.1 PMS-300 Rhino

4.1.2 Hardware description

From right to left:

Optional - PMS-320 Integrated display:

What is PMS-300 Rhino 06.02.2019

4.1.3 Technical description

PMS-340 – Reference module

PMS-314 – 4 channel processing module

PMS-361 - Power supply module

PMS-320 – Display Module

• Display for PMS-300 module

06.02.2019 What is PMS-300 Rhino

PMS-330 - Relay controller and analogue interface for process parameters

The PMS-330 is an interface card able to:

PMS-330 can acquire the following type of data:

PMS-300 Rhino – Rack interface

PMS-314/330 Cards analogic digital converter.

Common status: System OK, Sensor OK, Alert and danger

Analogue input (PMS-314 – 4CH/ PMS-330 – 8CH)

What is PMS-300 Rhino 06.02.2019

4.2.1 Key Features

4.2.2 Hardware description

Front view Side view

06.02.2019 What is PMS-300 Rhino

4.3 What is PMx-300 Manager?

4.4 What is PMx-300 Firmware Updater?

What is PMS-300 Rhino 06.02.2019

4.5 What is CMS-500 Orca software?

CMS-500 Orca Condition Monitoring Software helps to understand the health of

06.02.2019 What is PMS-300 Rhino

5 PMx-300 - Acquisition modes