Challenges of CO 2 Injection in Middle E PDF
Challenges of CO 2 Injection in Middle E PDF
Challenges of CO 2 Injection in Middle E PDF
September 2015
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DECLARATION OF ORIGINALITY
This is to certify that the work is entirely my own and not of any other person, unless
explicitly acknowledged (including citation of published and unpublished sources). The
work has not previously been submitted in any form to the Teesside University or to any
other institution for assessment for any other purpose.
Signed _________________________________________________
Date ___________________________________________________
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DEDICATION
This project is dedicated to God Almighty and in memory of my lovely dad- Late Sir
Jason Nwaiche.
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ABSTRACT
The growing global campaign and awareness on global warming and climate change
and ways of reducing the greenhouse gas emissions into the atmosphere has raised a lot
of concern towards ways of possibly reducing the amount of carbon dioxide (CO2)
which is a major contributor to global warming within the environment. Over the past
few decades, the injection and trapping of carbon dioxide (CO2) gas into petroleum
reservoirs like sandstones, shale and carbonates have become a globally accepted
enhanced oil recovery technique and an efficient carbon storage process.
Carbonate reservoirs have been studied to contain most of the world’s oil and gas, with
the Middle East as one of the major zones dominated by carbonate formations. With
carbonate reservoirs understood to have large volumes of oil, there still exist some
challenges regarding the recovery of these oil from carbonate reservoirs due to their
heterogeneous nature. Some of the challenges identified included early gas
breakthrough due to viscous fingering effect of CO2, acid effect of carbonates when in
contact with CO2 and reservoir brine, oil recovery challenges due to the effects of CO2
on the reservoir permeability, CO2 injection rates on oil recovery, injection effect of
CO2 on oil viscosity and CO2 injection effect on the relative permeability of oil.
This research has been carried out using a typical carbonate reservoir data from a
Middle East field. A carbonate reservoir model was developed using Eclipse reservoir
simulator software and based on some of the available field data, so as to investigate
some of the challenging scenarios experienced in carbonate formations during CO2
injection and their effects on oil recovery factor from the reservoir. The developed
eclipse model was set to run on a time-step of 10 years so as to predict the performance
of the reservoir over time. Sensitivity studies on oil recovery factor was carried out to
examine how changes in CO2 injection rate, CO2 density and reservoir oil density can
affect the oil recovery from carbonate reservoirs and to know the most critical effect
regarding oil recovery during CO2 flooding. The result shows that CO2 density has the
most significant oil recovery at 17.05% followed by the CO2 injection rate with a
recovery factor of 16.5% after 10years of production while the oil density has no
influence on oil recovery during CO2 injection.
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TABLE OF CONTENTS
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LIST OF FIGURES
Figure 2. 1 Graphical method of estimating absolute permeability.................................. 8
Figure 2. 2 Surface tension existing between oil, water and reservoir surface ................ 9
Figure 2. 3 Wettability determinations by contact angle ................................................ 11
Figure 2. 4 A typical 2-phase relative permeability plot of a water-wet and oil-wet
reservoir ....................................................................................................... 12
Figure 2. 5 Limestone composed of calcites from Tyrone, Pennsylvania ...................... 16
Figure 2. 6 Dolomite crystals from Penfield, New York ................................................ 16
Figure 2. 7 Middle East fractured carbonate rock from Ras Al Khaimah ...................... 18
Figure 2. 8 Different wettability scenarios experienced in hydrocarbon reservoirs ....... 21
Figure 2. 9 Stages of Oil recovery from a reservoir. ..................................................... 24
Figure 2. 10 Various techniques and classifications of oil recovery ............................ 25
Figure 2. 11 Summary of the general EOR selection criteria ......................................... 28
Figure 2. 12 Overview of the miscible CO2-EOR process ............................................. 32
Figure 2. 13 Slim-tube laboratory method for estimating MMP showing the effects of
pressure on oil recovery. .............................................................................. 34
Figure 2. 14 Gantt chart showing the various CO2 injection techniques and plans ....... 37
Figure 2. 15 Middle East CO2 emissions from 1980 to 2005 ....................................... 40
Figure 2. 16 Some of the current and future EOR projects in the Middle East . ........... 41
Figure 2. 17 Summary of some technical challenges facing most Middle East countrie
...................................................................................................................... 42
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Figure 3. 9 Model 2-phase relative permeability data used in base case model (Odeh,
1981) ............................................................................................................ 52
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LIST OF TABLES
Table 2. 1 Wettability determination using Craig rule of thumb ................................... 11
Table 2. 2 Physical properties of some carbonate rocks ................................................. 17
Table 2. 3 Typical carbonate reservoir characteristics for CO2-EOR............................. 19
Table 2. 4 Screening criteria for Miscible or Immiscible CO2 Flooding………………29
Table 2. 5 Summary of the best-fit coefficients used in Eq. 2.13 for pure CO2 MMP ... 30
Table 2. 6 Summary of the best-fit coefficients used in Eq. 2.14 for impure CO2 MMP
...................................................................................................................... 31
Table 2. 7 Basic comparison of CO2-EOR Injection Options ....................................... 33
Table 4. 1 Oil recovery factor (%) from ± 20% sensitivity analysis .............................. 64
Table 4. 2 Result of oil recovery volumes (bbls) for ± 20% sensitivity analysis ........... 64
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ACKNOWLEDGEMENTS
I wish to once again express my gratitude to God Almighty for his grace and support
throughout course of my programme and for the life and provisions he sustained me
with.
I cannot thank enough also my unique and adorable family for all your support; morally,
financially and spiritually. Indeed I hold you all to a high esteem.
To Teesside University, I cannot thank you enough for the provision of a sound
academic and learning environment, mentoring, and support especially for the provision
of the Schlumberger Eclipse and Petrel licenses that enabled this work to be done. To
all the Library and Learning hub staff especially Mr. Anthony Flint, that were of great
positive influence and support to me, I say thank you.
I remain most grateful to you Dr. Sina Rezaei-Gomari, for in you I did not only find a
supervisor for this study, I was also among those lucky to have you as a father, a
mentor, a brother and a friend. Your advices, commitment, supports, encouragement
and thorough supervision remain a part of me and made the positive difference in this
research. I cannot thank you enough but in all I pray God grants you more wisdom and
continues to uplift you into higher grounds.
To my colleagues and mates especially Pavelly, Anthony, Nic, Anthonio, Jamil, Theo,
Sophia, Clinton, Afam, Dubem and Bunmi, it was indeed an honour meeting you all and
you made my short stay at Teesside University warm and memorable. I remember the
days of our studying together, tutorials, vacations and lots more and in another world, I
would still choose you all as friends, brothers and sisters because each one of you left a
positive influence on me.
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ACRONYM TERMS
: Gas density
: Porosity
Bg: Gas formation volume factor
BHP: Bottom Hole Pressure
CCS: Carbon Capture and Sequestration
k: Reservoir permeability
Kr: Relative permeability
MMP: Minimum Miscibility Pressure
OOIP: Original Oil in Place
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Chapter 1 INTRODUCTION
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1.1 Background
Carbon dioxide has been considered one of the challenging greenhouse gases (GHG)
causing global warming in the world today (Reichle et al., 1999). Over the years, the
storage of CO2 as a sequestration process (CCS) has however been considered as a
viable technique not just for the reduction in the atmospheric concentration of CO2 gas,
but also for enhanced oil recovery (EOR) in the petroleum and gas industry. Usually,
these volumes of injected CO2 in the depleted oil and gas reservoirs or water aquifers,
finds their way through an injector well down to the formation where they are either
stored permanently or used to maintain depleted reservoir pressure to enhance the
recovery of oil.
However, the history of the use CO2 gas as an EOR technique dates back to the early
50’s when the early use of CO2 in carbonated water-flooding and oil recovery was
carried out (McPherson et al., 2001). Ever since then, studies have been carried out and
are still being carried out to investigate the best and most efficient but economical ways
of sequestrating CO2 so as to be useful in oil recovery.
Injecting CO2 into geological reservoirs like the carbonates, sandstones, shale and deep
saline reservoirs have been applied in the following mechanisms that allow CO2 to
displace initially saturated rock pores as a free gas or as a dissolved gas. These
mechanisms are; hydrodynamic trapping, solubility trapping (Reichle et al., 1999) and
mineral trapping (McPherson et al., 2001 and Goldberg et.al, 2001). Therefore
suggesting that major CO2 storage can be ideally carried out in depleted oil and gas
reservoirs.
The Middle East region has been characterized mainly with carbonate reservoir
formations and over the years have been seen as a major global oil producing area,
which accounts for about a quarter of the entire global oil production total (Petroleum
Economist Magazine, 2010 and Al-Mutairi, Menahi and Kokal, 2011). With this
promising trend, there has been an increase in the availability of CO2 for EOR purposes
in most Middle East countries thereby helping to reduce atmospheric concentration of
GHGs in these affected areas. For example, in the United Arab Emirates (UAE), targets
have been set to reduce the atmospheric CO2 by 14-15% with a view towards achieving
that through CO2-EOR techniques (Canty, 2011).
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Although the global trend in the use of CO2 as an EOR technique continues to increase
due to the ability of CO2 to recover about 60% or more of the original oil in place, there
may be some challenges posed by this gas when injected into carbonate reservoirs. This
however may be due to the heterogeneous nature of carbonate rock matrices and the
tight pore distribution generally (Manaar, 2013). CO2 on its own has some other
impending problems associated to its use in carbonate reservoirs and some of these
problems may include: early gas breakthrough of the injected CO2 due to viscosity
fingering and may lead to little or no oil recovery; corrosion related problems due to
CO2 acid effects when in contact with fluids within drilled wells and the economic
problems resulting from large volume of CO2 gas used in the EOR (Salman, Juma and
Matrouk, 2007).
The heterogeneous nature of most, if not all carbonate reservoirs have always been a
problem in reservoir engineering and enhanced oil recovery. In order to investigate
some of these challenges facing carbonate reservoirs, modelling a typical carbonate
reservoir from the Middle East using a field development and production data is
important so as to investigate some issues regarding oil recovery from carbonate
reservoirs like carbonate reservoir permeability, reservoir wettability, CO2 injection
rate, and the mechanisms of injection have all been considered in this research so as to
identify the most challenging property facing carbonate reservoirs during CO2 injection
for enhanced oil recovery; especially those located within the Middle East.
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1. Model a typical Middle East carbonate reservoir for CO2 injection using
Schlumberger Eclipse (E-100) simulation software so as to have a clear
understanding of the behaviour of the carbonate reservoirs to CO2 gas.
2. Investigate the effects of CO2 injection on carbonate reservoirs’ permeability
and oil recovery.
3. Create scenarios to investigate the effects of CO2 on oil relative permeability in
fractured reservoirs.
4. Investigate the effects of injecting CO2 gas at different concentrations on the
reservoir oil viscosity.
5. Evaluate the reservoir performance at different scenarios and sensitivities to oil
recovery factor in order to propose the best possible working scenario to be used
for CO2-EOR projects in carbonate reservoirs.
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The flow of fluid in reservoir systems is one considered as flow through porous media
and it is governed by the general Darcy’s law (Zolotukhin, 2000). In view of this
principle, some of the fluid and reservoir properties controlling the general flow of oil,
water and gas in a porous reservoir during CO2-EOR are discussed as follows;
2.1.1 Porosity
Porosity is simply a reservoir property used in calculating the volume of pores located
within reservoir geometry. It is mathematically expressed as the volume of pores in a
reservoir over the total volume of the reservoir. This makes porosity a unit less
parameter and thus express in percentage (%). Usually, the pore volume of a reservoir is
saturated with fluids e.g. gas, oil and water at different levels of saturation (Selley, 1998
and Ahmed, 2010). Although there are many types of porosity, the general form of it is
expressed mathematically as:
(eq. 2.1)
When estimating the overall volume of fluid located within (i.e. fluid in place) a
particular reservoir, porosity is considered a very important parameter. Porosity can
exist in two (2) major forms within a reservoir and these are effective and absolute
porosities. While effective porosity is simply the porosity ratio of the connected pores
within a reservoir, the absolute porosity is however the porosity ratio of the total volume
of pores against the overall rock volume as seen in eq.1 (Selley, 1998).
2.1.2 Permeability
Permeability is also a very important reservoir parameter which describes the rate or
ability of fluids to flow through a porous layer (i.e. network of connected pores).
Permeability and porosity are usually directly proportional to each other (i.e. they can
be affected by similar factors) (Zolotukhin, 2000). Permeability measurement is in
milli-darcy (mD) or in darcy (D) and it is denoted by the letter ‘k’. Similar to porosity,
the general form of permeability is known as the absolute permeability which is defined
as the permeability of a reservoir at one fluid phase saturation and it is calculated
mathematically from Darcy’s law in equation (2) (Ahmed, 2010):
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(eq. 2.2)
Generally, the proper definition and combination of porosity and permeability of any
reservoir is very important in estimating the potential of a reservoir in terms of its
overall fluid in place.
(eq. 2.3)
(eq. 2.4)
(eq. 2.5)
(eq. 2.6)
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Equation (3) is used to estimate the general form of fluid saturation for a three (3) phase
fluid saturation in a reservoir comprising of gas saturation (Sg), oil saturation (So) and
water saturation (Sw). Equations 4, 5 and 6 on the other hand are the simple forms of
saturation for two (2) phase fluid saturations within a porous reservoir.
According to Ezekwe (2010), the overall oil in place for a reservoir is a function of the
fluid saturation, porosity, and reservoir volume and this is expressed mathematically as;
(eq. 2.7)
OR
Figure 2. 2 Surface tension existing between oil, water and reservoir surface (Willhite,
1986; Anderson, 1986)
Using Young’s equation (eq. 9), these forces can be balanced horizontally to give;
(eq. 2.9)
The interfacial forces existing between the fluid phases present in the reservoir are
denoted by (oil and reservoir surface), (water and reservoir surface) and
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(oil and water). It is however important to note that fluid-to-fluid interfacial tension and
contact angle can be measured while fluid-to-reservoir interfacial tension may not be
measurable (Willhite, 1986).
2.1.5 Wettability
Abdallah Wael et.al (1986), described wettability as the ability of a solid material
(reservoir) having much preference for the fluid it is in contact with, over the ones it is
not in contact with.
According to Anderson (1987), wettability has been observed to affect relative
permeability because wettability plays a key role in the location, migration and trapping
of fluids within reservoirs.
There are a lot of methods used in determining the wettability of a reservoir or rock.
According to Anderson (1986), methods for determining wettability can be categorized
as either quantitative or qualitative.
The quantitative methods include;
- Contact Angle Measurement
This is one of the widely used quantitative methods for determining reservoir
wettability and is usually applied for variations in temperature, pressure and water
chemistry inartificial reservoirs with pure fluids.
For reservoirs to be classified as water-wet, contact angle ranges from 00 to 750. For
neutrally-wet reservoirs, it is around 750 to 1200 and while for oil-wet cases, contact
angle is measured around 1200 to 1800 (Anderson, 1986). Figure 2.3 tries to show the
various contact angle variations for wettability measurement.
Other forms of quantitative measurement of wettability includes; Amott, US Bureau of
Mines (USBM), Electrical resistivity.
On the other hand, the qualitative measurement of wettability involves methods such as
relative permeability, recovery curves and flotation method.
Another widely used method for determining wettability is the ‘Craig rule of thumb’
and is highlighted in Table 2.1.
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Table 2. 1 Wettability determination using Craig rule of thumb (Satter, Iqbal, and
Buchwalter, 2008)
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(eq. 2.10)
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2.1.7 Miscibility
Miscibility is one of the fluid properties that affect the recovery of oil from reservoir. It
is different form solubility in various ways. By definition, while solubility entails the
ability for a substance to mix with another substance so as to form one single substance.
Miscibility does however vary in that it involves the mixture of two or more fluid
substances in order to form one single fluid phase (Holm, 1986). It is also important to
note that during CO2 gas injection for oil recovery, miscibility can be heavily affected
by the presence or absence of Interfacial forces (IFT). For example, the presence of
interfacial tension makes the two fluid unable to mix and thus can be regarded as
immiscible.
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2.1.8 Viscosity
Viscosity of a reservoir oil or fluid has been studied by so many researchers and is seen
as an ability of a fluid to resist flow (Terry, 2001). It is a fluid property which affects
the rate of oil recovery or migration from one place to another. Usually in gas injection
EOR, the difference in viscosity and density of the displacing fluid (gas) and the
displaced fluid (oil) results in poor mobility within the reservoir.
Although with the injection of CO2 gas for EOR, the viscosity of the reservoir oil is
highly reduced due to the solubility of CO2 in oil, some concerns on oil viscosity and
recovery does exist with regards to how the gas is injected into the reservoir and the
nature of the reservoir. Directly injecting the gas may result in an early production of
gas from the producer wells and a gravity override due to viscous fingering. This is
mainly one of the problems experienced during gas flooding. But by increasing the
density of the injected gas using brine, in an alternating injection technique with the gas
(WAG), this effect may be reduced as excess gas may lead to an early gas breakthrough
while the corresponding excess water may result in the reservoir oil entrapment by
water (Terry, 2001).
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Carbonate reservoirs are sedimentary rocks made from the decomposition and
deposition of biogenic organisms (.i.e. organisms that live within the soil and water eco
system which can secrete calcium carbonates). Due to their biogenic nature, carbonate
rocks are mostly seen as natural sediments and reefs in oceans as well as important
reservoirs for the accumulation and storage of minerals.
This reaction above is a major test used in differentiating carbonates from clastics and
other non-carbonate rocks and is therefore known as a ‘fizz test’ (Ahr 2011). The fizz
test can also be used in differentiating the classes of carbonate rocks (e.g. limestones
and dolostones) from one another. Limestones are considered to react rapidly (fizz) than
the dolomites or dolostones (Ahr 2011).
Calcite
Calcites are basically minerals that help in the formation of rocks. They are found
virtually in every rock type ranging from sedimentary, igneous and metamorphic rocks.
They have their chemical formula as CaCO3. Limestone and marble (Figure 2.1) are
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Dolomites
Dolomites are also rock forming minerals that are typical of carbonates. They are
primarily composed of calcium and magnesium together with the carbonate group. They
have their chemical formula as CaMg(CO3)2 (King, 2015).
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Calcite and dolomite carbonate reservoirs have comparable minerals but can be
different in terms of their hardness. While the dolomites are made up of calcium-
magnesium carbonates (CaMg(CO3)2) which makes them a little harder than calcites at
a hardness range of 3.5- 4, the calcites on their own are composed of calcium carbonate
(CaCO3) and have a hardness of 3 (King, 2015). Table 2.1 summarises some of the
physical properties of some major carbonate rocks in relation to their component
minerals.
Table 2. 2 Physical properties of some carbonate rocks (Freas, Hayden et al. 2006)
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Figure 2. 7 Middle East fractured carbonate rock from Ras Al Khaimah (Statoil, 2013)
However, with the emphasis of this work based on the enhanced oil recovery from
carbonate reservoirs by the injection of carbon dioxide gas (CO2), previous studies have
shown that most of the fractured and porous carbonate reservoirs are good groundwater
aquifers as well as high storage traps for petroleum hydrocarbons and natural gas (Ahr
2011). Further researches (Sheng, 2013) have shown that carbonate reservoirs are
known to have very complex formation heterogeneity due to the biogenic nature of their
deposition and diagenetic formation processes, their wettability (usually oil-wet or
mixed wet) and their average low permeability, thereby making their description
complex most times to understand as well as difficult for the production of oil and gas
from its pore spaces than in the case of sandstone formations although this can be
improved with a good and detailed effective description of its fractures or vugs
(Denney, 2013). In most carbonate reservoirs, the presence of these fractures, diagenetic
processes, varying porosity have all contributed in making it difficult for the exploration
and production of oil from its reserves. Often in the past, geologists and reservoir
engineers have tried to solve this complex problem of the carbonate reservoirs through a
systematic approach involving reservoir description by the classification in terms of
porosity, permeability, Mohs hardness, compressibility and development of reservoir
grid models (Denney, 2013).
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PARAMETER DESCRITPION
Reservoir- Carbonate Limestone with
dolomites
Permeability: Good (Above 50mD)
Bad (Below 50 mD)
High salinity formation water 220-240 g/l
High temperature Above 220 oF
Relatively high pressure 3800 – 4950 psi
Relatively light oil (API) 35o – 40o
Low viscosity Below 0.5 cp
Heterogeneous reservoirs Fractured: 1
Not fractured: 2
Some are saturated with gas caps while some are under-
saturated
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Due to their complex heterogeneity in terms of their complex pore network and texture,
porosity classification in carbonates may be categorised into three (3):
However, it should be also noted that in most formations where gas fingering, water
breakthrough and mud loss during drilling are experienced, these problems are usually
as a result of the presence of pore fractures within formation matrices. The combination
of these porosity challenges causes fluid flow problems within carbonates and thus may
lead to well productivity decline (Sheng, 2013).
Another important problem experienced often in most carbonate reservoirs is the issue
of wettability. According to Abdallah Wael et.al (1986), wettability is simply seen as
the ability of a solid material (reservoir) having much preference for the fluid it is in
contact with, over the ones it is not in contact with. There are therefore three (3) basic
wettability scenarios experienced in hydrocarbon reservoirs and they are; oil-wet, water-
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wet and mixed-wet. Most sandstone reservoirs are naturally water-wet, while the
carbonate reservoirs experience either a mixed-wet or oil-wet. This problem therefore
explains why oil recovery from carbonates may be considered to be more difficult than
in sandstones because the oil adheres to the smaller pores of the carbonates (in direct
contact with the reservoir) making them difficult to be accessed or recovered during
flooding (Sheng, 2013).
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The 4 basic oil recovery mechanisms form carbonate reservoirs according to Haugen
(2006) include:
Gravity drainage
Viscous effect
Natural or spontaneous imbibition
Molecular diffusion
However, it is important to note that most carbonate reservoirs are characterized to be
either neutrally-wet or oil-wet, which supports CO2 imbibition but retards natural water
imbibition (Fernø, 2012). This is mainly the reason why in oil-wet carbonate reservoirs,
gas may be considered as the preferred displacing fluid or by a possible re-orientation of
the wettability by injecting chemicals and surfactants to make it water-wet (i.e. where
gas may be considered as expensive) while for the water-wet reservoirs, water is most
preferred. Usually, if at oil-wet conditions, the injected gas is at immiscible conditions
with the reservoir oil, oil recovery from the carbonate reservoir would be mainly by
gravity drainage (Golabi, 2012).
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The general process for the production of oil from most reservoirs involves the
displacement of oil from the reservoir (i.e. formation) towards the producing wellbore.
This however is controlled primarily by pressure differential between the producing
well and the reservoir. As oil, just like any other fluid tends to flow from an area of high
pressure (reservoir) to an area of low pressure (wellhead) without any form of external
pressure assistance, the reservoir is said to be engaged in a primary production; thereby
utilizing its own internal energy and pressure to displace fluids. The reduction in the oil
saturation within the reservoir as production is going on, results in the loss of pressure
within the reservoir and this pressure decline continues until it gets below the
production well bottom-hole pressure, at which oil and other reservoir fluids ceases to
be produced from the reservoir at its primary recovery energy. This challenge therefore
requires an artificial form of energy or pressure support (i.e. a secondary form of
recovery) in order to assist the reservoir produce more of its original oil in place (Andrei
et.al, 2010; Jelmert et.al, 2010).
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Also depending on the reservoir characteristics and description, this phase can account
for about 6% – 30 % of the OOIP
However, the choice and type of EOR technique(s) to be applied in any hydrocarbon
reservoir field depends widely on the screening criteria applied (Shuker, Buriro et al.
2012) during the field development plans of the project.
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Recovery of oil from hydrocarbon reservoirs involves various techniques and processes.
Enhanced oil recovery or as is it is popularly called ‘EOR’ is one of the various
techniques used to describe the secondary or tertiary oil recovery from a given reservoir
as it approaches its life span. Andrei et.al (2011) however expressed EOR as an oil
recovery process carried out in depleted reservoirs beyond primary production and
secondary water-flooding.
(Denney 2013) in his report on the ‘EOR potential in the Middle East: Current and
Future Trends’, highlighted that while the conventional primary and secondary recovery
of oil focused on the natural ability of the reservoir to produce the mobile oil within its
pores in regards to capillary pressures and viscosity, the EOR techniques are more
focused on recovering more of the immobile oil. Also, EOR hugely depends on the
economics of developing a field as well as the price of oil in the market. This is so
because the primary and secondary recoveries have been estimated to recover about 1/3
(i.e. 33-40%) of the total oil in place within a reservoir, while the EOR accounts for a
huge 2/3 (i.e. about 60%) of the oil reserves within the reservoir (Denney 2013).
Figure 2. 10 Various techniques and classifications of oil recovery (Kokal and Al-
Kaabi, 2010)
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There are various methods of carrying out primary, secondary or tertiary enhanced oil
recovery with all of these methods aimed at decreasing the mobility ratio of the
displacing fluid, increasing oil relative permeability, increasing capillary number,
reducing oil viscosity and reducing the residual oil saturation from a reservoir (Andrei
et.al, 2011).
In view of this, EOR methods are therefore grouped into four (4) different categories
according to the type and nature of the fluid injected or used in the recovery process.
Depending on the type of formation, steam injection is being widely used worldwide in
sandstone reservoirs with heavy oil with most active projects located within Venezuela,
Canada, Indonesia and Oman.
On the other hand of thermal EOR, air is injected into the reservoir at high pressure and
usually at deeper reservoirs using the in-situ combustion method. This is geared towards
igniting the highly viscous oil within the formation so as to generate some heat which
are used to produce some combustion gases that aids in the overall recovery process
(Kokal and Al-Kaabi, 2010).
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The global increase in energy demand in the recent years has highlighted the need also
for efficient recovery of remaining reserves in an oilfield. This demand has therefore
pushed most oil and gas operating companies to not only consider EOR as a tertiary
recovery mechanism, but also plan and implement from the start of the production life
of a reservoir (Bourdarot and Ghedan, 2011). Although EOR projects are regarded as
high-risk projects and therefore require huge capital to be implemented, virtually many
of the projects are proposed to pass through certain criteria so as to be considerable in a
particular field. These criteria include:
For the case of carbonate reservoirs, prior to their laboratory and simulation studies,
identifying future and promising techniques as well as the posing challenges of
implementing different EOR techniques has been adopted also in EOR screening
(Bourdarot and Ghedan, 2011).
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In summary, for an optimal EOR process, Figure 2.11 shows the criteria for selection of
EOR technique depending on the reservoir and fluid properties. While for miscible and
immiscible CO2 flooding, Table 2.4 summarizes some of the considered screening
criteria as modified from USGS.
Table 2. 4 Screening criteria for Miscible or Immiscible CO2 Flooding (USGS, 2014)
After a global review of some EOR projects with emphasis on the successfully applied
EOR projects, Taber, Martin and Seright (1997) in their studies came up with a
screening criterion known as ‘Minimum Miscibility Pressure (MMP)’. Schlumberger
(2015) defined it as ‘the lowest achievable pressure to which first or multiple-contact
miscibility can be achieved (.i.e. it is the minimum miscible pressure at which the
interfacial tension between two separate phase fluids is considered to be zero).
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( )
(eq. 2.13)
Where
It is also important to note that the values of MC7+ and PC2-6 ranges from 139 - 319 and
2.0 – 40.3% respectively, while the reservoir temperature ranges from 71 - 300
(Bourdarot and Ghedan, 2011).
Table 2. 5 Summary of the best-fit coefficients used in Eq. 2.13 for pure CO2 MMP
developed from (Bourdarot and Ghedan, 2011)
However, to account for impurities in the composition of the injected gas, which may be
as a result of methane (CH4), ethane (C2H6) or hydrogen sulfide (H2S) contents in the
CO2 gas stream due to inefficiency in separation and recycling, a new correlation was
developed (Bourdarot and Ghedan, 2011) to account for only CO2 gas streams with up
to 40% CH4 in it.
(eq. 2.14)
Where,
m= ( )
While the corresponding values of a1 to a10 are gotten from Table 2.5.
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Table 2. 6 Summary of the best-fit coefficients used in Eq. 2.14 for impure CO2 MMP
developed from (Bourdarot and Ghedan, 2011)
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In other to improve the recovery efficiency of the CO2-EOR process, often times the
CO2 gas is injected alongside water and because CO2 is highly soluble in water, the both
fluids are then injected in alternating order with the water primarily focused on
increasing all swelling while the CO2 takes care of the oil viscosity reduction thereby
making it easier for the reservoir oil to flow.
However, at the point of recovery or production, not all the CO2 injected into the
reservoir are recovered from the production zone as some of the injected volumes of
CO2 finds themselves permanently stored in the reservoir (Perhsad et.al, 2012). By
continuously injecting CO2 in the reservoir, the volume of saturated oil within the
reservoir reduces as the CO2 gas saturation on the other hand increases. This has proven
as one major way of sequestrating atmospheric CO2 concentration thereby using it to
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improve oil recovery (Metz et.al, 2005). Injecting CO2 for EOR practise focuses
primarily on the recovery of the residual oil saturation within a reservoir after primary
production of the reservoir and secondary injection of water have been carried out with
CO2 able to recover about 54% of the original oil in place within the reservoir (Ghedan,
2009).
Table 2. 7 Basic comparison of CO2-EOR Injection Options (Andrei et. al, 2011)
Miscible Option
This one of the major CO2 injection options applied in carbonate reservoirs. It involves
injecting the CO2 gas at pressure known as the minimum miscibility pressure (MMP).
At this pressure, about 80% of the reservoir OOIP can be effectively produced when the
injected CO2 gas breaks through (Holm and Josendal, 1974). However, recent
developments in research surrounding CO2-EOR continues to show more recovery
potentials existing for CO2-EOR projects and the conceptual rule of thumb being
applied today (Yellig and Metcalfe, 1980) for estimating the minimum miscible
pressure shows that injecting CO2 at about 1.2 HCPV, can recover as much as up to
90% OOIP this is true because at increased pressure; either through injected gas (CO2)
or within the reservoir, oil recovery is also increased as seen in Figure 2.4.
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Figure 2. 13 Slim-tube laboratory method for estimating MMP showing the effects of
pressure on oil recovery (Yellig and Metcalfe, 1980)
Immiscible Option
Unlike the miscible option, the immiscible CO2 injection is often applied to reservoirs
with heavier oil or when the reservoir pressure drops below the minimum miscibility
pressure which makes it impossible for homogeneous mixing of the fluids due to the
presence of interfacial tension between the oil and other fluids within the reservoir.
In an immiscible CO2 process, part of the injected CO2 is absorbed into the reservoir
fluids and part forms a free-gas phase in the reservoir.
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CO2 dissolves in the reservoir oil due to its solubility with oil and causes the oil
to swell.
CO2 reduces the oil viscosity of the formation fluid.
CO2 reduces the existence of IFT between the oil and gas phases thereby
encouraging miscibility.
CO2 attains miscibility with the reservoir oil at high pressure thereby enhancing
the oil recovery.
Injecting CO2 gas into reservoirs for oil recovery depends on a lot of factors. Some of
these are the nature of the reservoir, the composition and properties of fluids in place
within the reservoir, well location and pattern. Some of the basic CO2 injection
techniques applied today include (Jarrell, 2002; Verma 2015):
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gravity fingering effect, thereby allowing for a better contact and sweeping of
the residual oil within the reservoir. WAG is most suitable for reservoirs like
carbonates that have varying vertical permeability.
Continuous CO2 Injection Plus Water
This technique is quite similar to the dry or continuous CO2 injection technique
and the WAG, but here a fixed volume of CO2 gas is injected into the reservoir
and after the known volume has been injected, a chase water is then injected to
help the injected gas have a good sweep effect of oil when it comes in contact
with the reservoir oil. Continuous CO2 plus water technique can be applied in
slightly homogeneous and tight (low permeable) reservoirs like the shale.
Tapered Water Alternating Gas Injection Technique (Tapered WAG)
Tapered WAG as a technique of injecting CO2 is comparable to WAG. It is
primarily used to enhance the CO2 utilization and sweep efficiency at lower
volumes of injected CO2 thereby limiting the volume of recycled CO2 into the
reservoir. The CO2 utilization is thus described as the total volume of gas (CO2)
needed to recover one barrel (1bbl) of oil from a reservoir.
WAG plus Gas
This is simply a modified injection technique of the conventional WAG. Here,
air, nitrogen or other inexpensive gases are injected after a large volume of CO2
and water has been injected at intervals. It is mainly used for improved sweeping
and oil drainage in very tight formations.
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Figure 2. 14 Gantt chart showing the various CO2 injection techniques and plans (Jarrel
(2002)
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The huge economic demand for large volumes of CO2 to be injected in order to
displace oil makes CO2-EOR a limited practise.
Early CO2 gas breakthrough, which is experienced mostly during dry gas
injection, due to the fingering effect CO2 has on reservoir oil during injection.
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There still exist some limitations towards the use of CO2 in the Middle East world,
irrespective of the world’s largest volume of hydrocarbon located in the Middle East
carbonate reservoirs. Although most Middle East countries are utilizing CO2 for other
industrial purposes like in the food and beverage processing, pharmaceutical and
chemical industries (Wright, 2007), resulting in high CO2 emissions from Middle East
(Figure 2.14).
Figure 2. 15 Middle East CO2 emissions from 1980 to 2005 (Algharaib, 2013)
However, other countries within the Middle East such as Saudi Arabia, Qatar, Kuwait
and UAE have all contributed to about $750 million towards cutting down on CO2
emissions from the area while the likes of Abu Dhabi (Ghawar), Turkey (Bati Raman)
and UAE (Masdar) have all invested in current projects aimed at capturing CO2 from
key emission sources and injecting it into reservoirs for EOR purposes (Figure 2.15),
with future projects expected within areas like Oman, Iran, Qatar and Dubai (Algharaib,
2013; Manaar, 2013).
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Figure 2. 16 Some of the current and future EOR projects in the Middle East (Manaar,
2013)
Middle East reservoirs are highly heterogeneous and contain mostly heavy oils
which are found in carbonates.
Most carbonate reservoirs in the Middle East are fractured.
Most of their carbonate reservoirs experience complicated flow through their
permeable layers (fractures).
The most dominant EOR techniques applied in the Middle East are the steam
flooding, CO2 injection and miscible gas injections due to the gravity of oil and
each of these techniques require a sound knowledge and comprehension of the
fractured networks within the carbonate formations.
Fracture networks (permeability) within Middle East carbonates can vary greatly
due to the injection and production techniques applied.
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While the carbonate reservoir permeability may support some of the EOR
processes like the steam injection by increasing the temperature of the reservoir
oil, it does however hinder some other EOR techniques like the CO2 injection by
leading to early gas breakthrough due to CO2 viscous fingering.
Figure 2. 17 Summary of some technical challenges facing most Middle East countries
(Manaar, 2013)
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Chapter 3 METHODOLOGY
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Figure 3.1 Oil PVT Data of the modelled reservoir (Odeh, 1981)
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The simulated reservoir was modelled using the Eclipse Cartesian gridding system to
have 300 grids blocks distributed (as 10x10x3) along X, Y and Z directions respectively
Figure 3.1. Two vertical wells (one injector and one producer) were developed in the
model using the direct line injection pattern where the wells were directly situated
opposite each other with the injector well located at grid (1, 1) and the producer well
located at grid (1, 10).
The reservoir depth was modelled at 8400ft having a pressure of 4200psia and the gas-
oil contact (GOC) and oil-water contact (OWC) were at 8200ft and 8500ft respectively.
CO2 gas was then injected at the top layer of the reservoir at a BHP depth of 8335ft to
allow the reservoir oil to swell and for the CO2 to sweep the oil towards the producer
well, while the produced oil was from the bottom at a depth of 8400ft.
The producer was modelled at a target production rate of 20000 STB/Day and a
minimum bottom-hole pressure of 1000psi whereas the CO2 Injector well was modelled
to constantly inject large volume of CO2 gas at 100000 Mscf/day so as to allow enough
volume of gas to effectively sweep the oil to the producer. Figure 3.2 shows the various
saturation profiles of the reservoir at initial conditions.
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Schlumberger’s licensed reservoir simulator software known as Eclipse was chosen for
the modelling part of this research work based on the software’s vast industrial use in
major oil and gas companies in the world. It also consists of a user-friendly approach
towards data computation, processing and human readable result prints which are also
compatible with other reservoir modelling & description and data processing software
like Petrel, CMG, and Microsoft Excel.
Reservoir model was built as a black-oil model using Eclipse 100 (E-100). While some
input parameters were provided by Odeh (1981), some other parameters like the pore
size distribution, permeability, oil API gravity were modelled to depict a typical Middle
East Carbonate reservoir.
The modelling flowchart followed in the building of the carbonate reservoir model is
described in Figure 3.3 alongside some of the data input steps using E-100
(Schlumberger, 2013).
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RUNSPEC
This is usually the beginning section when building an Eclipse data file and it
highlights features like the title of the model, dimensions of the grid blocks used
in the model, the units of measurement, simulation run start date, the fluid
phases present in the model, etc.
Usually, as it is peculiar to eclipse data files, associated data of basic eclipse
keywords are accompanied by a forward slash (/) which marks the end or
termination of a specific keyword.
GRID
This is the section of an Eclipse 100 simulation data input file that involves the
definition of the reservoir geometric features like the porosity, permeability, net-
to-gross ratios (NTG) for the individual grid cells in the reservoir block model.
Eclipse understands two (2) grid options, either the radial grid geometry or the
Cartesian grid geometry and the choice of grid options affects the type and
choice of keywords to be used in this Grid Section (Schlumberger, 2004).
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EDIT
This section of the input data file is primarily focused on commands for defining
the pore volume, transmissibility, diffusivity and non-neighbour connections of
the grid data entered in the Grid Section. It is also important to state that this
Edit input section is an optional section in eclipse data compilation and thus can
be automatically computed by eclipse during the running of the programme.
PROPS
This section is primarily used for inputting the carbonate reservoir properties
like relative permeability, pressure, compressibility, volume and temperature as
well as basic fluid properties like the fluid viscosity, density. It is among the
required or compulsory sections in eclipse data file.
REGIONS
The regions section is an optional section in eclipse data file, but it is however
important for models that have different relative permeability data.
SOLUTION
This section is mainly used for the initialization of the model and equilibrating
the data file prior to simulation. It is also a required section for eclipse data
compilation.
SUMMARY
The summary section though is an optional section, but is very useful in defining
the expected result print and outputs from simulation runs that would be written
to the report files.
SCHEDULE
The schedule section is the last section in eclipse data file used in defining well
properties like the well locations, the type of injection fluids, techniques of
injection, injection rates, production fluid type, rate of production, and the
duration of simulation run (time-step).
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Figure 3. 8 Modelled reservoir flowviz showing the location of wells and gas saturation
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1
Rlative Permeability, Kr
0.8
0.6
0.4
0.2
0
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9
Sg
Krg Kro
Figure 3. 9 Model 2-phase relative permeability data used in base case model (Odeh,
1981)
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(eq. 3.3)
[ ] (eq. 3.4)
This scenario was primarily developed to investigate the effects of injecting CO 2 gas at
different volume rates and its resulting effects on the oil relative permeability (Kro).
However, owing to these developed scenarios (Base, 1a, 1b, 2 and 3), a general oil
recovery factor comparative analysis was carried out on each of the scenarios and the
base case to investigate the overall effects of using CO2 gas as an EOR fluid. This
analysis was followed by a sensitivity analysis on CO2 gas injection rates, carbonate
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reservoir permeability, oil relative permeability and reservoir oil viscosity to find out
the most and least effective parameter(s) that affects CO2-EOR most and which could
be considered when planning and developing CO2-EOR projects for carbonate reservoir
fields, especially in Middle East formations.
In order to evaluate the impacts of positive and negative variations in CO2 injection rate,
oil density and CO2 density on overall oil recovery, 20% sensitivity analysis was carried
out on these parameters to determine how their changes can affect oil recovery from
carbonate reservoirs. This yielded a low, base and high case for each of these
parameters. Table 3.1 shows the various parameter values at ± 20%.
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The estimation of reservoir original oil in place from the modelled reservoir properties
like porosity, reservoir volume (area and depth) and residual oil saturation using Eq. 4.1
shows that at initial saturations, the reservoir of interest is saturated with hydrocarbon
oil within its pore volumes of about 394,971,428 barrels.
Eq. 4.1
Where
A- Area of reservoir geometry (ft2)
h- Depth of reservoir (ft)
ø- Reservoir porosity
Soi - Residual or initial oil saturation
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The field oil recovery efficiency plot in Figure 4.1 clearly shows the effect of CO 2 gas
injection on the overall oil recovery from the modelled carbonate reservoir over time
period of 10 years. From this plot, the recovery factor of the base case producing at a
primarily production rate after 10years is estimated at 4.8% of the OOIP and the results
shown in Figure 4.1 while the effect of the same reservoir to recover oil after 10 years
of injection of CO2 gas is estimated at 16% of the OOIP. The recovery factors for the
other years of production are also highlighted on Table 4.2.
The outcome of this result shows that the efficient injection of CO2 gas into a carbonate
reservoir can be deployed successfully to enhance the recovery of oil from carbonate
reservoirs by 11.2%. Although this recovery factor is in line with Canty’s findings
(Canty, 2011), it however varies significantly from Sheng’s claim of oil recovery at
around 35% of the OOIP. It is also important to highlight that this recovery did not take
into cognisance of the reservoir permeability near the producer wellbore and the CO2
injection rates.
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Furthermore, this effect is also reflected from the field pressure profile in Figure 4.2
which shows that the CO2 helps boost and maintain the formation pressure within the
reservoir during production.
The effects of the modelled carbonate reservoir permeability near the producer wellbore
(grid 10, 10, 3) from 35mD to various permeability ranges is explained in Scenario 1b.
From Figure 4.3; showing the oil recovery factor from the reservoir assuming it to have a
very low permeability (k=0.9mD), averagely low permeability (k=12mD) and high
permeability (k=100mD) near the producer wellbore respectively at 0%, 15%, 50% and
100% injection rates, the following can be deduced from Figure 4.3:
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Figure 4. 3 Oil recovery from low permeable (k=0.9) reservoir at 0%, 15%, 50% and
100% CO2 Injection rates
At a very low permeability of less than 1mD, injecting CO2 at about 50% injection rate
yields a better oil recovery (both economically and technically) compared to the other rates
of injection; especially the optimal injection at 100% CO2 saturation. This is because of the
possible effect of an early gas breakthrough in the 100% CO2 injection rate which occurred
around 8years after injection compared to the other injection rates. The breakthrough was
as a result of the viscous effect of CO2 (gas fingering) during a continuous dry gas
injection at high rate into a reservoir with low permeability near the producer wellbore.
This effect was observed for a tstep of 10 years.
Another possible effect of the drop in oil recovery from the tight carbonate reservoir zone
is as a result of the acid effect of the CO2 with carbonates (CaCO3) usually when in contact
with formation brine (eq. 4.2). The reactiveness of CO2, brine and carbonates results in the
formation of carbonic acid which helps in the dissolution of large chunks of calcites around
the injector well but these dissolved calcites finds their way through the effective
permeability within the reservoir away from the point of injection and towards the point of
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exit (producer). By so doing, although a large volume of the CO2 has dissolved a fair
enough volume of the carbonate reservoir permeability, this acidizing effect does not
actually yield more oil from the producing well, suggesting claims to the findings of
Mohamed, He and Nasr (2011) that permeability near the injector wellbore always
increases due to the effect of carbonic acid on carbonate reservoirs which helps to improve
their permeability, but with increased injection temperature and continuous injection, the
dissolved calcites re-precipitates along other permeable paths within the reservoir leading
to a reduction in carbonate reservoir permeability and a subsequent reduction in volume of
oil produced.
Figure 4. 4 Oil recovery from low permeable (k=12) reservoir at 0%, 15%, 50% and
100% CO2 Injection rates
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Figure 4. 5 Oil recovery from low permeable (k=100) reservoir at 0%, 15%, 50% and
100% CO2 Injection rates
Contrarily to the observed effects in Figure 4.3 at a low permeability, Figures 4.4 and 4.5
both shows that at an improved average permeability or a high permeability of carbonate
reservoirs near the wellbore, oil recovery could be improved and which is directly
proportional to the volume and injection rate of the displacing fluid (CO2) injected. With
this outcome, acidizing or fracturing of the reservoir near the producer well can be applied
under reviewed economic and technical basis to effectively and efficiently recover more
hydrocarbon fluid in place with the carbonate reservoir irrespective of the volume of CO 2
gas injected.
However, by comparing this oil recovery efficiency effect to the oil production rate in
bbl/day for 10 years, injecting 100% CO2 into the reservoir having high permeability near
the producer wellbore yielded about 16.8% of the OOIP but this is marred by an early gas
breakthrough around 3 years after production started, causing the drop in oil production
from 20000 bbl/day to 8000 bbl/day after 10 years (Figure 4.6). It could also be as a result
of pressure drop due to the high rate of reservoir depletion.
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1.200
Relative permeability, Kr
1.000
0.800
0.600
0.400
0.200
0.000
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1
Sg
Krg Kro
The outcome of Scenario 2 as shown in Figure 4.7 shows that increasing the saturation
of the non-wetting phase (in this case SCO2), increases its relative permeability and
therefore results in the reduction in saturation of the wetting fluid (oil) (drainage
process); which is one of the primary reasons of EOR as found by Anderson (1986) and
who also correlated wettability to relative permeability.
Although this effect is observed due to the tertiary dry and continuous gas injection
technique applied in the two scenarios. It is however important to note that in water-wet
carbonate reservoirs, continuous dry gas injection could result in the higher relative
permeability of the non-wetting phase (CO2) at increased saturation rates of the gas.
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The outcome of the 20% sensitivity analysis on oil recovery factor as a factor of
variations and changes in CO2 injection rates, CO2 density and reservoir oil density is
highlighted on Table 4.1. The corresponding volume of oil recovered from the
sensitivity analysis is also expressed in Table 4.2
Table 4. 2 Result of oil recovery volumes (bbls) for ± 20% sensitivity analysis
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At the Base case, injecting CO2 at 100000 MMSCF/Day has an oil recovery factor of
16% OOIP after 10 years of injection (Figure 4.8). However, by injecting the same CO2
gas at ±20% (i.e. 120000MMSCF/Day and 800000MMSCF/Day), Figure 4.8 shows no
significant difference in oil recovery for the 3 injection rates after the first 6 years of
injection, as all injection rates yielded a recovery factor of 7.5% OOIP. Afterwards, oil
recovery increased with increase in CO2 injection rate and after 10years of production,
the 20% increase in CO2 injection rate showed have the best yield in oil recovery.
The significance of this sensitivity shows therefore that for economic reasons, injecting
CO2 from the early stages of production at 80000MMSCF/Day may be advisable
because the same volume of oil can be recovered from the reservoir even at
100000MMSCF/Day and 120000MMSCF/Day injection rates respectively.
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The sensitivity also shows that for improved oil recovery, CO2 injection may be
implemented after 6 years of production thereby improving the recovery of oil from
7.5% to 16.5% (over 100% OOIP).
The outcome of the sensitivity of oil recovery due to the CO2 gas density shows (Fig.
4.9) that for 5 years of oil production, the injected CO2 density has no effect on oil
recovery because the reservoir was still at an initial under-saturated state but as the
reservoir oil is depleted, the effects of injecting CO2 gas is observed from 6 years of
production. With the base case CO2 density at 0.06054 at 100000MMSCF/Day, oil
recovery factor measured 14.63%.
The importance of this sensitivity therefore highlights on the injection technique of the
CO2 gas. Suggesting that possible water alternating gas (WAG) injection technique can
be utilized instead of the dry gas injection in carbonate reservoirs so as to increase the
density of the gas. Although injecting water alongside the gas should only be carried out
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The results of the sensitivity analysis carried out on oil recovery based on ±20%
variations in oil density (figure 4.10) shows that increasing or decreasing the oil density
has no actual effect on oil recovery as the three (3) cases show an equivalent oil
recovery after 10 years of oil production. This shows that provided the reservoir oil and
the injected CO2 gas are in a miscible stat volume of oil recovered irrespective of how
dense or light the reservoir oil is, remains the same.
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5.1 Conclusions
The following conclusions were drawn after carrying out this research;
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5.2 Recommendations
Based on the findings of this research, the following are recommended for future study;
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APPENDIX
Estimated relative permeability values using Corey’s equation
At Sg =1, So = 0
= (0.0) = 0
( ) [ ]= [ ]=0
At Sg =0.15, So = 0.85
= (0.85) = 0.5220
( ) [ ]= [ ] = 0.706
At Sg =0, So = 1
= (0.0) = 1
( ) [ ]= [ ]=1
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