SENR8571-01 FLUID POWER SYMBOLS

October 2004 BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Component Table for Implement and Steering Circuits (FIXED)

Machine Location Schematic

Component Description
Item No. Location VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED
1 Filter & Tank B-5
VALVES
2 Piston Pump For Implements And Steering A-4 VALVE ENVELOPES VALVE PORTS

3 Combination Valve A-3

4 Metering Pump For Steering D-4 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

5 Left Implement Valve Group D-6 CONTROL VALVES CHECK VALVES

6 Right Implement Valve Group D-2 AB AB

7 Cylinder For Blade Lift F-2, F-6

P T P T
8 Gerotor Motor For Circle Drive E-5 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
9 Left Steering Cylinder F-4
MEASUREMENT ROTATING SHAFTS
10 Right Steering Cylinder F-4
11 Left Articulation Cylinder E-4
12 Right Articulation Cylinder E-4 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

13 Centershift Cylinder F-3 FLUID STORAGE RESERVOIRS

14 Wheel Lean Cylinder F-3

12H, 140H, and 160H VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Motor Graders Standard Versions COMBINATION CONTROLS

Hydraulic System SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL

2FM1-399 MANUAL CONTROL SYMBOLS

5HM1-1149
Component Table for Attachment Ciruits 5ZM1-UP
PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Machine Location Schematic 8JM1-279

Component Description PILOT CONTROL SYMBOLS
Item No. Location 9JM1-349 RELEASED PRESSURE REMOTE SUPPLY PRESSURE

15 Plow/Dozer Control Valve C-1 4ER1-499

16 Snow Wing Toe Tilt Control Valve¹ C-1
EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
17 Snow Wing Heel Lift Control Valve¹ C-2
ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
18 Cylinder For Side Shift F-4
19 Swivel Group F-4
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
20 Cylinder For Blade Tip F-4
21 Scarifier Control Valve C-5 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

22 Plow Angle Control Valve¹ C-5 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
23 Ripper Control Valve C-6
UNIDIRECTIONAL UNIDIRECTIONAL
24 Ripper Cylinder D-6
FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
25 Scarifier Cylinder D-4 BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION

¹ Attachment for 140H and 160H only.

© 2004 Caterpillar Printed in U.S.A.

All Rights Reserved

14 10 25 8 7 19 18 13 20 22 15 6 2 1 12 24 Electrical Symbols Table

Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

SENR8571-01
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
(Adjustable)

16 Page, DGM
Electrical Symbols (Electrical)

T
Pressure Temperature Level Flow
Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

9 7 21 17 16 23 5 4 3 11
325-PK-14
D57090 B A
Circuit Number Wire Gauge

Component Locations
Identification (EXAMPLE VALVE)
 D C B A
5 4 3 2 1
24

F 9 10 13 14 F 6 6

7
8
7
23

E E 22

5 5

11 12

5 4 21
25

D D
18
19

4 4

20

C S2 C

3 3

S1

B 1 B

LINE PATTERNS
Pressure Line

Pilot / Load Sensing Pressure

Drain / Return Lines

Component Group

Attachment

Air Line 2 2
T1 T2
SENR8571-01

CALLOUTS
2 3
16 Page, Color 2, DGM

YY Taps (Pressure, Sampling,Sensor) by letter 17

A A
52 Components by number

5 4 3 2 1

16
Implement and Steering Ciruits

Component Table for Implement and Steering Circuits Component Table for Attachment Ciruits 1 1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
Machine Location Schematic Machine Location Schematic Piston Pump for Implement and Steering
Component Description Component Description Load Sensing.
Item No. Location Item No. Location
Supply Line.
1 Filter & Tank B-5 15 Plow/Dozer Control Valve C-1 Drain / Return Line.
15
Blade Lift Cylinder
2 Piston Pump For Implements And Steering A-4 16 Snow Wing Toe Tilt Control Valve¹ C-1 Gerotor Motor (for Circle Drive)
Steering Cylinders (Left and Right)
3 Combination Valve A-3 17 Snow Wing Heel Lift Control Valve¹ C-2 Articulation Cylinders (Left and Right)
4 Metering Pump For Steering D-4 18 Cylinder For Side Shift F-4 Centershift (Control Valve and Cylinder)

Left Implement Valve Group

Wheel Lean (Control Valve and Cylinder) D C B A
5 D-6
19 Swivel Group F-4 Scarifier Cylinder (Control Valve and Cylinder)
6 Right Implement Valve Group D-2 Plow Angle (Control Valve and Cylinder)
20 Cylinder For Blade Tip F-4 Ripper (Control Valve and Cylinder)
7 Cylinder For Blade Lift F-2, F-6 Plow / Dozer (Control Valve and Cylinder)
21 Scarifier Control Valve C-5 Snow Wing Toe Tilt (Control Valve and Cylinder)
8 Gerotor Motor For Circle Drive E-5
Snow Wing Heel Lift (Control Valve and Cylinder)
22 Plow Angle Control Valve¹ C-5
9
10
Left Steering Cylinder
Right Steering Cylinder
F-4
F-4
23 Ripper Control Valve C-6
Blade Tip (Control Valve and Cylinder)
Side Shift (Control Valve and Cylinder)
Attachment Ciruits
Left Articulation Cylinder 24 Ripper Cylinder D-6
11 E-4
12 Right Articulation Cylinder E-4 25 Scarifier Cylinder D-4
Centershift Cylinder ¹ Attachment for 140H and 160H only. THIS SCHEMATIC IS FOR THE12H, 140H and 160H Motor Graders
13 F-3
Wheel Lean Cylinder Components are shown installed on a fully operable machine with the key and engine
14 F-3
off and transmission shifter in neutral.