MCD3000 Series

Section 0.0 ■ Warnings ............................................................ 3

Contents
Section 1.0 ■ Quick Set-up ..................................................... 4

Section 2.0 ■ Description ........................................................ 5

Section 3.0 ■ Installation

3.1 Mechanical Installation ..................................... 7
3.2 Ventilation ........................................................ 7
3.3 General Layout ................................................ 8
3.4 Power Wiring - Standard Connection ................ 8
3.5 Power Wiring - Bypass Connection ................... 8
3.6 Power Wiring - D.C.Brake Connection .............. 9
3.7 Control Supply Voltage .................................... 9
3.8 Control Wiring ................................................ 10
3.9 Motor Thermistors ......................................... 10
3.10 Control Circuit Examples .............................. 11
3.11 Serial Communications ................................ 13

Section 4.0 ■ Programming

4.1 Programming Procedure ................................ 16
4.2 Programmable Functions ............................... 17

Section 5.0 ■ Operation

5.1 Local Control Panel ........................................ 28
5.2 Remote Control ............................................. 29
5.3 Serial Communications .................................. 29
5.4 Restart Delay ................................................. 29
5.5 Secondary Parameter Set .............................. 29
5.6 Motor Thermal Model ..................................... 29
5.7 Pre-start Tests ............................................... 29
5.8 Operation After Power Loss ........................... 29

Section 6.0 ■ Specifications

6.1 General Technical Data .................................. 30
6.2 Current Ratings .............................................. 31
6.3 Power Termination Details ............................. 32
6.4 Semi-conductor Fuses ................................... 32
6.5 Dimensions/Weights ...................................... 33

Section 7.0 ■ Design Guide

7.1 Reduced Voltage Starting .............................. 34
7.2 Types Of Soft Start Control ............................ 35
7.3 MCD3000 Control Principles .......................... 35
7.4 Understanding Soft Starter Ratings ................ 36
7.5 Model Selection ............................................. 36
7.6 Typical Applications ....................................... 38
7.7 Power Factor Correction ................................ 39
7.8 Line Contactors ............................................. 39
7.9 Soft Braking ................................................... 39

Section 8.0 ■ Fault Procedure

8.1 Trip Codes ..................................................... 41

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 MCD3000 Series
8.2 Trip Log ......................................................... 43
Contents

8.3 General Faults ................................................ 43

8.4 Tests and Measurement Procedures ............. 44

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 MCD3000 Series
The MCD3000 contains dangerous

Warnings
voltages when connected to line voltage.
Only a competent electrician should carry Indicates a high voltage warning
out the electrical installation. Improper installation of
■ Avoiding soft starter damage
the motor or the MCD3000 may cause equipment Please read and follow all instructions in this manual.
failure, serious injury or death. Follow this manual and Additionally, take special note of the following:
®
National Electrical Codes (NEC ) and local safety 1. Do not connect power factor correction
codes. capacitors to the soft starter output. Static power
factor correction, if used, must be connected on
the mains side of the soft starter.
■ Safety regulations 2. Do not apply voltage to the MCD3000 control
1. The soft starter must be disconnected from the inputs. The inputs are active 24 VDC and must be
mains if repair work is to be carried out. controlled with potential free circuits.
2. The [STOP] on the control panel of the soft starter 3. When installed in non-ventilated enclosures, soft
does not disconnect the equipment from the starters should be used with a bypass contactor
mains and thus is not to be used as a safety to prevent excessive enclosure temperatures.
switch. 4. When bypassing a soft starter take care to ensure
phase connections are correct. i.e. B1-T1, L2-T2,
It is the responsibility of the user or the B3-T3.
person installing the MCD3000 to provide 5. When using the D.C.Brake function ensure the
proper grounding and branch circuit D.C.Braking contactor is connected across output
protection according to the National Electric Code terminals T2-T3 only and that it operates only
®
(NEC ) and local codes. when the braking function is operating. Incorrect
connection or operation will cause soft starter
damage.
■ Warning against unintended start
1. The motor can be brought to a stop by means of
digital commands, bus commands or a local stop, Electrostatic Precaution; Electrostatic
while the soft starter is connected to the mains. discharge (ESD). Many electronic
If personal safety considerations make it components are sensitive to static
necessary to ensure that no unintended start electricity. Voltages so low that they cannot be felt,
occurs, these stop functions are not sufficient. seen or heard, can reduce the life, affect performance,
2. A motor that has been stopped may start if faults or completely destroy sensitive electronic
occur in the electronics of the soft starter, or if the components. When performing service, proper ESD
soft starter's Auto Reset function has been equipment should be used to prevent possible
activated and a temporary fault in the supply damage from occurring.
mains or the motor connection ceases.

■ Symbols used in this manual

When reading this manual you will come across
different symbols that require special attention. The
symbols used are the following:

Indicates something to be noted by the

reader

Indicates a general warning

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 MCD3000 Series
■ Quick Set-up To program the MCD3000 with the motor FLC do the
Quick Set-up

For basic start/stop control only three steps are following:

required to commission the MCD3000. 1. Enter the programming mode by pressing the
• Install the MCD3000 [MENU/CANCEL] button on the Local Control
• Program the MCD3000 Panel. The display will show the number of the
• Start the motor. first programming parameter, Par.1 Motor FLC
The MCD3000 provides many other features that 2. Press the [CHANGE DATA/OK] button to display
enable users to customise operation for their particular the programmed value. The setting may now be
requirements. To learn more about these features adjusted.
please study this manual. 3. Using the [+/-] buttons adjust the setting to match
the motor FLC.
■ Install the MCD3000 4. When correct, store the Motor FLC setting by
Mounting, wiring and setting the soft pressing the [CHANGE DATA/OK] button
starter into operation must be carried out (Pressing the [MENU/CANCEL] button returns you
properly by trained personnel. to the parameter number without saving the new
value).
1. Verify that the ratings of the MCD3000 are correct 5. Return the MCD3000 to run mode by pressing the
for the application. [MENU/CANCEL] button.
2. Physically install the MCD3000. (Refer to the
Installation section of this manual)
3. Connect mains, motor, motor thermistor (if any)
and control voltage circuits as shown below.

■ Start the motor

With the motor FLC programmed, the motor can now
be started using the MCD3000 [START] button.
The voltage of the soft starter is
Other commonly used functions that may be useful in
dangerous whenever the equipment is
a Quick Set-up situation include:
connected to the mains. Ensure the soft
• Par. 5 Soft Stop (Refer to the Programming
starter is correctly connected and that all safety section of this manual for a description)
measures have been taken before switching on the • Par. 2 Current Limit (Refer to the Programming
supply. section of this manual for a description)

4. Turn on the supply. If required, set these parameters in the same manner
as described for Par 1. Motor FLC
■ Program the MCD3000
For simple applications the MCD3000 needs only to
be programmed with the FLC (Full Load Current) of
the connected motor.

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 MCD3000 Series
■ Description • 200 VAC ~ 690 VAC

Description
The Danfoss MCD3000 Soft Starter is an advanced The power circuit uses reverse parallel connected
electronic motor starting system. It performs four main thyristors to provide full wave control on all three
functions; phases. The MCD3000 can be used with or, if local
1. Start control. regulations permit, without a line contactor.
2. Stop control, including both soft stop (extended
stop time) and braking (reduced stop time). ■ Ordering type code
3. Electronic motor protection.
4. Monitoring & system interface.

Models MCD3007 - 3132 are IP21 (NEMA 1) rated

and have a local control panel that includes start, stop
& reset push buttons. They are suitable for wall
mounting, or installation in a switchboard.
Models MCD3185 - 3800 have an IP20 rating and
must be installed in a switchboard or other enclosure.
The MCD3000 Soft Starters are complete and require
no optional modules to add functionality.
Automatic detection and calibration for supply voltage
and frequency eliminates the need for special models.
MCD3000 Soft starters are available with two
maximum voltage ratings.

• 200 VAC ~ 525 VAC

MCD3000 Rated Current (Amps) Dimensions mm (inches) Protection

Model AC53a 3-30:50-
:50-10 Height Width Depth Format
MCD3007 20 530 (20.87) 132 (5.20) 270 (10.63) IP21 Book style (B21)
MCD3015 34 530 (20.87) 132 (5.20) 270 (10.63) IP21 Book style (B21)
MCD3018 39 530 (20.87) 132 (5.20) 270 (10.63) IP21 Book style (B21)
MCD3022 47 530 (20.87) 132 (5.20) 270 (10.63) IP21 Book style (B21)
MCD3030 68 530 (20.87) 132 (5.20) 270 (10.63) IP21 Book style (B21)
MCD3037 86 530 (20.87) 132 (5.20) 270 (10.63) IP21 Book style (B21)
MCD3045 93 530 (20.87) 132 (5.20) 270 (10.63) IP21 Book style (B21)
MCD3055 121 530 (20.87) 132 (5.20) 270 (10.63) IP21 Book style (B21)
MCD3075 138 530 (20.87) 264 (10.40) 270 (10.63) IP21 Compact (C21)
MCD3090 196 530 (20.87) 264 (10.40) 270 (10.63) IP21 Compact (C21)
MCD3110 231 530 (20.87) 264 (10.40) 270 (10.63) IP21 Compact (C21)
MCD3132 247 530 (20.87) 396 (15.60) 270 (10.63) IP21 Compact (C21)
MCD3185 364 850 (33.46) 430 (16.93) 280 (11.02) IP20 Compact (C20)
MCD3220 430 850 (33.46) 430 (16.93) 280 (11.02) IP20 Compact (C20)
MCD3300 546 850 (33.46) 430 (16.93) 280 (11.02) IP20 Compact (C20)
MCD3315 630 850 (33.46) 430 (16.93) 280 (11.02) IP20 Compact (C20)
MCD3400 775 850 (33.46) 430 (16.93) 280 (11.02) IP20 Compact (C20)
MCD3500 897 850 (33.46) 430 (16.93) 280 (11.02) IP20 Compact (C20)
MCD3600 1153 1000 (39.37) 560 (22.05) 315 (12.40) IP20 Compact (C20)
MCD3700 1403 1000 (39.37) 560 (22.05) 315 (12.40) IP20 Compact (C20)
MCD3800 1564 1000 (39.37) 560 (22.05) 315 (12.40) IP20 Compact (C20)

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 MCD3000 Series
■ Functions ■ Electrical Schematic
Description

Function Related
Parameters
Starting
• Current Limit 2
• Current Ramp 3&4
• Torque Boost 16
Stopping
• Soft Stop 5
• Pump Control 17
• D.C. Brake 18 & 19
Protection
• Motor Overload 6
• Phase Imbalance 7, 12 & 31
• Undercurrent 8, 13 & 32
• Instantaneous Overload 9, 14 & 33
• Phase Rotation 11
• Restart Delay 15
• Motor Thermistor -
• Power Circuit Tests -
• Shorted SCR -
• Starter Heatsink Overtemperature -
• Supply Frequency -
• RS485 Comms Error 24
Interface
• Local Control Panel 20
• Remote Inputs 20
• Serial Communications (RS485) 22, 23 & 24
• Programmable Relay Outputs 36, 37 & 38
Sundry
• Password Protection 46, 47 & 48
• Dual Parameter Set 25 - 33
• Trip Log 45
• High & Low Current Flags 34 & 35
• Automatic Reset 39, 40, 41 &
42
• Current Display -
• Motor Temperature Display -
• Reset parameters to default
settings 49

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 MCD3000 Series
■ Mechanical installation other enclosure, ensure there is sufficient airflow

Installation
Models MCD3007~3132 have an IP21 rating and can through the enclosure to limit heat rise in the
be wall mounted or installed inside another enclosure. enclosure.
These models can be mounted side by side with no The table below shows airflow requirements for
clearance. selected motor currents.

3
Motor Heat Required Airflow m /min
o o o o
Amps (watts) 5 C/41 F 10 C/50 F
Rise Rise
10 45 0.5 0.2
20 90 0.9 0.5
30 135 1.4 0.7
40 180 1.8 0.9
50 225 2.3 1.1
75 338 3.4 1.7
100 450 4.5 2.3
125 563 5.6 2.8
150 675 6.8 3.4
175 788 7.9 3.9
200 900 9.0 4.5
Models MCD3185~3800 have an IP20 rating and 250 1125 11.3 5.6
must be mounted in another enclosure. These models 300 1350 13.5 6.8
must have a clearance of 100mm (4 inches) on either 350 1575 15.8 7.9
side. 400 1800 18.0 9.0
450 2025 20.3 10.1
500 2250 22.5 11.3
550 2475 24.8 12.4
600 2700 27.0 13.5

ATTENTION
If other heat sources are installed in an
enclosure with the MCD3000, this heat must
also be considered when calculating required airflow.

ATTENTION
If the MCD3000 is installed in an enclosure
without ventilation a bypass contactor should
be employed to prevent heat dissipation during run.

ATTENTION
Do not mount in direct sunlight or near heat
radiating elements.

■ Ventilation
MCD3000 cooling is by means of air circulation.
Consequently, the air needs to be able to move freely
above and below the soft starter.
Soft starters dissipate approximately 4.5 watts per
amp. When installing a soft starter in a switchboard or

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 MCD3000 Series
■ General layout MCD3185 ~ MCD3800
Installation

MCD3007 ~ MCD3055

MCD3075 ~ MCD3110
Use cables complying with local
regulations.

■ Power wiring - Standard connection

Supply voltage must be connected to the starter input
terminals L1, L2 & L3. The motor terminals must be
connected to the soft starter output terminals T1, T2 &
T3.

MCD3132

■ Power wiring - Bypass connection

A bypass contactor may be used to bypass the starter
during run. A separate set of power terminals is
provided within the MCD3000 for connection of the
bypass contactor. These bypass terminals enable the
MCD3000 to continue to provide all motor protection
and current monitoring functions when the bypass
contactor is closed.

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 MCD3000 Series
Either Relay Output C or Relay Output A can be operating, or if the .D.C.Brake contactor is incorrectly

Installation
programmed to control operation of the bypass connected between T1-T2 or T1-T3.
contactor.
Par. 36 Relay A - Function Assignment = 1 (Run)
Par. 38 Relay C - Function Assignment = 0 (Run)

■ Control Supply Voltage

Voltage must be connected to the starter control
voltage terminals. Control voltage can be either 110
VAC or 230 VAC. (CV2)

Failure to correctly connect the bypass

contactor (B1-T1, L2,-T2, & B3-T3) will
result in a loss of current based protection
systems possibly leading to a motor failure. MCD3000 Model Maximum VA
MCD3007~MCD3022 10VA
Failure to correctly connect the bypass MCD3030~MCD3055 17VA
contactor (B1-T1, L2,-T2, & B3-T3) may MCD3075~MCD3110 23VA
MCD3132~MCD3500 40VA
result in a phase to phase short circuit
MCD3600~MCD3800 55VA
causing severe equipment failure .

The following range of auto-transformers are available

■ Power wiring - D.C.Brake connection as optional accessories and can be fitted within the
If the D.C.Braking function is to be used, a contactor MCD3000 where other control voltages must be used.
must be wired to short output terminals T2 & T3
during the braking operation. This contactor must be Part Number
controlled by the MCD3000 Relay Output C and Relay Input Voltage MCD3007 ~ MCD3075 ~
Output C must be programmed for D.C.Brake MCD3055 MCD3800
operation. 110 VAC / 460 VAC 175G5084 175G5144
• Refer to Par. 18 and 19 for D.C.Brake parameter 110 VAC / 575 VAC 175G5085 175G5145
adjustments. 24 VAC / 110 VAC 175G5087 175G5146
• Refer Par. 38 Relay C - Function Assignment.
Removing control voltage from the
The MCD3000 power modules will be MCD3000 resets the motor overload
damaged if the D.C.Brake contactor is protection.
closed when the D.C.Brake function is not

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 MCD3000 Series
■ Control wiring closed circuit the secondary parameters (Par. 25 - 33)
Installation

The MCD3000 can be controlled using the local push are operative.
buttons, or via remote control inputs. Switch between
the local and remote modes using the The MCD3000 provides three relay outputs.
[LOCAL/REMOTE] push button.
The MCD3000 has four remote control inputs.
Contacts used for controlling these inputs should be
low voltage, low current rated (Gold flash or similar).
The Stop and Reset circuits must be closed for
the MCD3000 to run in remote control mode.

Push button control example:

All outputs are programmable. Refer Par. 36, 37 & 38

Relay Function Assignment.

Two wire control example:

■ Motor thermistors
If the motor is fitted with thermistors these may be
connected directly to the MCD3000. A trip will occur if
the thermistor circuit resistance is above
approximately 2.8kΩ.
If thermistors are not connected to the MCD3000
there must be a link across the thermistor input
ATTENTION
terminals.
Simultaneously pressing the [STOP] and
[RESET] buttons causes the MCD3000 to
immediately remove voltage from the motor resulting in
a coast to stop. Any soft stop or D.C.Brake settings
are ignored.

Do not apply voltage to the control inputs.

The inputs are active 24 VDC and must
be controlled with potential free circuits.

The Par. Set input determines which of the two

MCD3000 motor parameter sets is operative. When a
start is initiated the MCD3000 checks the state of the
Par. Set input. If there is an open circuit the primary
parameters (Par. 1 - 9) are operative. If there is a
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 MCD3000 Series
■ Control circuit examples Example 2. MCD3000 installed with a line contactor

Installation
and operated via a remote two wire start circuit with
Example 1. A basic installation where motor operation reset push button.
is controlled using the MCD3000 Local Control Panel.

Notes:
1. The MCD3000 must be in local mode to function
with this circuit. Use the [LOCAL/REMOTE] push
button to switch between local and remote
modes.

Notes:
1. The MCD3000 must be in remote mode to
function with this circuit. Use the
[LOCAL/REMOTE] push button to switch between
local and remote modes.
2. Relay Output A must be programmed for the Line
Contactor function. Refer Par. 36 Relay A -
Function Assignment.

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 MCD3000 Series
Example 3. MCD3000 installed with a bypass Example 4. MCD3000 controlled by remote 3 wire
Installation

contactor and controlled via a remote push button push button circuit.
circuit.

Notes:
1. The MCD3000 must be in remote mode to
Notes: function with this circuit. Use the
1. The MCD3000 must be in remote mode to [LOCAL/REMOTE] push button to switch between
function with this circuit. Use the local and remote modes.
[LOCAL/REMOTE] push button to switch between
local and remote modes.
2. Relay Output C must be programmed for the Run
function. Refer Par. 38 Relay C - Function
Assignment.

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 MCD3000 Series
■ Serial communications The flow chart below shows how the MCD3000 would

Installation
The MCD3000 has a non-isolated RS485 serial typically respond to the host.
communications link.

ATTENTION
Communications cabling should not be
located within 300mm of power cabling.
Where this cannot be avoided consideration should be
given to providing magnetic shielding to reduce
induced common mode voltages.

Data transmitted to and from the MCD3000 must be

in 8 bit ASCII, no parity, 1 stop bit.
Baud rate is set by Par. 22 Serial Communication -
Baud Rate.
The MCD3000 can be programmed to trip if the
RS485 link fails. This is done by setting Par. 24 Serial
Communications - RS485 Time Out.
The starter address is assigned using Par. 23 Serial
Communications - Satellite Address.
The flow chart below shows how a host controller
would typically address the MCD3000.
The following code sequences are used in the
communications between the host and the MCD3000
(network).

Address slave unit.

ASCII EOT [nn] LRC ENQ
or 04h [n1]h [n2]h [LRC1]h [LRC2]h 05h

Slave response.
ASCII ACK
or 06h

ATTENTION
If no MCD3000 starter is configured to the
specific slave address, no response will be
received by the host. The host software timeout
should be set to a minimum of 250 ms.

ATTENTION
Slave address must be two digit, addresses
less than 10 must have a leading zero (0).

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 MCD3000 Series
Master command to slave. Data Read ASCII Comment
Installation

ASCII STX [command] LRC ETX Current D10 Requests motor current.
or 02h [c1]h [c2]h [c3]h [LRC1]h [LRC2]h 03h The data is 4 byte decimal
ASCII. Minimum value
[command] = 3 byte ASCII command (or request) 0000, Maximum value
selected from the tables below. 9999 Amps.
LRC = Longitudinal Redundancy Check. Temperature D12 Requests the calculated
value of the motor thermal
Slave response if Command and LRC correct model as a % of Motor
ASCII ACK Thermal Capacity. The
or 06h data is 4 byte decimal
ASCII. Minimium value
Slave response if Command and LRC incorrect 0000%. Trip point 0105%.
ASCII NAK
or 15h Each command string sent to and from the MCD3000
includes a check sum. The form used is the
Slave response of Read request correct and LRC Longitudinal Redundancy Check (LRC) in ASCII hex.
correct. This is an 8-bit binary number represented and
ASCII STX [data] LRC ETX
transmitted as two ASCII hexadecimal characters.
or 02h [d3]h [d2]h [d1]h [d0]h [LRC1]h [LRC2]h 03h
To calculate LRC:
1. Sum all ASCII bytes
Slave response if Read request or LRC invalid. 2. Mod 256
3. 2's complement
ASCII NAK
4. ASCII convert
or 15h

For example Command String (Start);

Each command, status or data request is a 3 byte
ASCII STX B 1 0
string as detailed below. Invalid command/request
or 02h 42h 31h 30h
strings cause the MCD3000 to respond with a NAK
(15h).
ASCII Hex Binary
STX 02h 0000 0010
Command ASCII Comment
B 42h 0100 0010
Start B10 Initiates a start.
1 31h 0011 0001
Stop B12 Initiates a stop
0 30h 0011 0000
Reset B14 Resets a trip state
A5h 1010 0101 SUM (1)
Coast to stop B16 Initiates an immediate A5h 1010 0101 MOD 256 (2)
removal of voltage from the 5Ah 0101 1010 1's COMPLEMENT
motor. Any soft stop or 01h 0101 1011 +1=
D.C.Brake settings are 5Bh 0101 1011 2's COMPLEMENT (3)
ignored. ASCII 5 B ASCII CONVERT (4)
or 35h 42h LRC CHECKSUM
Status Read ASCII Comment
Status C10 Requests the configuration The complete command string becomes
status of the MCD3000. ASCII STX B 1 0 5 B ETX
Status_1 C12 Requests the operational or 02h 42h 31h 30h 35h 42h 03h
status of the MCD3000.
Trip C14 Requests the trip status of To verify a received message containing an LRC;
the MCD3000. 1. Convert last two bytes of message from ASCII to
Version C16 RS485 protocol version binary.
number. nd
2. Left shift 2 to last byte 4 bits.
3. Add to last byte to get binary LRC.

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 MCD3000 Series
4. Remove last two bytes from message. Status_1 bits (negative logic 0 = true)

Installation
5. Add remaining bytes of message. Status Bit Function Comment
6. Add binary LRC. NOT Status_1.7 -
7. Round to one byte. NOT Status_1.6 -
8. The result should be zero. NOT Status_1.5 -
NOT Status_1.4 Restart
Response or status bytes are sent from the MCD3000 Delay
as an ASCII string. NOT Status_1.3 Overload Motor is operating
in an overload
STX [d1]h [d2]h [d3]h [d4]h LRC1 LRC2 ETX condition.
d1 = 30h NOT Status_1.2 Run
d2 = 30h NOT Status_1.1 Output On
d3 = 30h plus upper nibble of status byte right NOT Status_1.0 Power On
shifted by four binary places.
d4 = 30h plus lower nibble of status byte. Trip bits (negative logic 0 = true). The table below
shows the complement of these bits to give positive
For example status byte = 1Fh, response is logic (1 = true).
STX 30h 30h 31h 3Fh LRC1 LRC2 ETX
Status Bit Function
NOT Trip.7 Phase Loss
Status bits (positive logic 1 = true)
NOT Trip.6 Undercurrent
Status Bit Function Comment
NOT Trip.5 Phase Rotation
Status.7 50 Hz Only one of either
NOT Trip.4 Overcurrent
Status.7 or
NOT Trip.3 Over Temperature
Status.6 can be at
NOT Trip.2 Installation
logic 1 when the
NOT Trip.1 Instantaneous Overload
MCD3000 is
NOT Trip.0 Thermistor
operating.
Status.6 60 Hz
Status.5 - Unallocated
Status.4 Soft stop
Status.3 Positive Will be at logic 0
phase when there is a
rotation negative phase
rotation.
Status.2 - Unallocated
Status.1 - Unallocated
Status.0 - Unallocated

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 MCD3000 Series
■ Programming while the MCD3000 is stopped. When the
Programming

MCD3000 is in programming mode the three LEDs to

Number Parameter Name the right of the numeric display are illuminated.
1 Motor FLC
2 Current Limit
3 Current Ramp - Initial Current
4 Current Ramp - Ramp Time
5 Soft Stop Ramp Time
6 Motor Thermal Capacity
7 Phase Imbalance Sensitivity
8 Undercurrent Trip Point
9 Instantaneous Overload Trip Point
10 Excess Start Time Protection
11 Phase Rotation Protection
12 Phase Imbalance Protection Delay
13 Undercurrent Protection Delay
14 Instantaneous Overload Protection Delay
15 Restart Delay
16 Torque Boost To adjust parameters do the following:
17 Soft Stop Profile
18 D.C.Brake - Brake Time
19 D.C.Brake - Brake Torque
20 Local / Remote Mode
21 Current Gain
22 Serial Communication - Baud Rate
23 Serial Communication - Satellite Address
24 Serial Communication - RS485 Time Out
1)
25 Motor FLC
1)
26 Current Limit
1)
27 Current Ramp - Initial Current
1)
28 Current Ramp - Ramp Time
1)
29 Soft Stop Ramp Time
1)
30 Motor Thermal Capacity
1)
31 Phase Imbalance Sensitivity
1)
32 Undercurrent Trip Point
1)
33 Instantaneous Overload Trip Point
34 Low Current Flag Set Point
35 High Current Flag Set Point
36 Relay A - Function Assignment
37 Relay B - Function Assignment
38 Relay C - Function Assignment
39 Automatic Reset - Trip Types
40 Automatic Reset - Number Of Resets
41 Automatic Reset - Reset Delay Group 1&2
42 Automatic Reset - Reset Delay Group 3
45 Trip Log
46 Password
47 Change Password
48 Parameter Lock
49 Load Default Parameter Settings
50 Under Frequency Protection Delay
1)
Secondary Parameter Set adjustments
■ Programming procedure
Parameter adjustments are made using the Local
Control Panel. Adjustments can only be made
✭ = factory setting
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 MCD3000 Series
■ Programmable functions Function:

Programming
Sets the initial starting current for the Current Ramp
1 Motor FLC start mode. See also parameter 4.
Value:
(Depends On Model) Amps ✭ Depends on Model Description of choice:
See parameter 4.
Function:
Calibrates the MCD3000 for the Full Load Current of
the motor. 4 Current Ramp - Ramp Time
Value:
Description of choice: 1 - 30 second ✭ 1 second
Set according to motor nameplate Full Load Current.
Function:
Sets the ramp time for the Current Ramp start mode.
2 Current Limit
Value: Description of choice:
100% - 550% Motor FLC ✭ 350% The Current Ramp start mode modifies the Current
Limit start mode by adding an extended ramp.
Function:
Sets the desired starting current limit.

Description of choice:
The current limit should be set so that the motor
accelerates easily to full speed.

Typically the Current Ramp start mode would be used

in two circumstances.
1. For applications where start conditions vary
between starts the Current Ramp mode provides
an optimum soft start irrespective of motor
ATTENTION loading e.g. A conveyor that may start loaded or
Start current must be great enough to allow unloaded.
the motor to produce sufficient torque to In this case make the following settings.
accelerate the connected load. The minimum current • Set Parameter 2 Current Limit so that the
required to do this is dependent on motor design and motor can accelerate to full speed when fully
load torque requirements. loaded.
• Set Parameter 3 Current Ramp - Initial
Current so that the motor can accelerate
3 Current Ramp - Initial Current when unloaded.
• Set Parameter 4 Current Ramp - Ramp Time
Value:
according to the desired start performance.
10% - 550% Motor FLC ✭ 350%
(Very short ramp time settings will result in
higher than necessary start current for
unloaded starts. Very long ramp time settings
may cause starting delays for loaded starts).
✭ = factory setting
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 MCD3000 Series
2. On generator set supplies where a gradual 6 Motor Thermal Capacity
Programming

increase in current is required to allow greater Value:

time for the generator set to respond to the 5 - 120 second ✭ 10 seconds
increased loading.
In this case make the following settings.
• Set Parameter 2 Current Limit as desired. Function:
• Set Parameter 3 Current Ramp - Initial Calibrates the MCD3000 motor thermal model for the
Current to a lower level than the Current Limit. connected motors thermal capacity. The Motor
• Set Parameter 4 Current Ramp - Ramp Time Thermal Capacity is defined as the length of time the
to achieve the desired gradual draw of start motor can sustain Direct-On-Line current.
current.
Description of choice:
The factory setting is adequate for most applications.
5 Soft Stop Ramp Time When setting the Motor Thermal Capacity two
Value: approaches can be taken.
0 - 100 second ✭ 0 seconds (Off) 1. Set according to the Motor DOL time as shown
on the motor data sheet. This makes the full
Function: thermal capacity of the connected motor available
Sets the time of the soft stop ramp. The soft stop for use. The motor will be allowed to operate up to
function extends motor deceleration time by ramping its maximum capability during start and when
down voltage supplied to the motor when a stop is subjected to operational overloads.
initiated. This is ideal when starting high inertia loads or for
applications such as Bandsaws that must ride
Description of choice: through high operating overloads.
Set the ramp time to optimise stopping characteristics
for the load. ATTENTION
The MCD3000 soft stop function has two modes, The MCD3000 assumes Direct-On-Line
standard and enhanced pump control. The enhanced current to be 600% of motor Full Load
pump control mode can offer superior performance in Current. Actual motor DOL current can be accounted
some pumping applications. Refer Par. 17 Soft Stop for by using the following formula to calculate the value
Profile. of the Motor Thermal Capacity setting.

ATTENTION
The MCD3000 soft stop function automatically
determines the step-down voltage setting, no 2. Set according to load requirements. While the
user adjustment is required. Motor Thermal Capacity can safely be set
according to the motor's published DOL time limit,
ATTENTION some load types do not need this capacity for
The Soft Stop and D.C.Brake functions cannot starting or riding through overloads while running.
be used together. Setting a soft stop ramp In such circumstances setting the Motor Thermal
time greater than 0 seconds causes Par. 18 D.C.Brake Capacity based on what the load requires will
- Brake Time to be set to 0 seconds and Par. 38 Relay provide an earlier warning of abnormal operation.
C - Function Assignment to be set to OFF. To set the Motor Thermal Capacity according to
load requirement, set MCD3000 display to read
motor temperature, run the load, stop and restart
the load while monitoring the calculated motor
temperature. The Motor Thermal Capacity setting
can be reduced until the temperature at the end of
a restart is approximately 80%.

✭ = factory setting
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 MCD3000 Series
7 Phase Imbalance Sensitivity 9 Instantaneous Overload Trip Point

Programming
Value: Value:
1 - 10 ✭ 5 (Normal Sensitivity) 80% - 550% Motor FLC ✭ 400%
Function:
1 - 4 = Increased sensitivity Sets the trip point for the Instantaneous Overload
5 = Normal sensitivity protection.
6 - 10 = Reduced sensitivity
Description of choice:
Function: The instantaneous overload trip point should be set to
Sets the sensitivity of the imbalance protection. trip the motor when it begins to stall.
Reaction time of the instantaneous overload protection
Description of choice: can also be adjusted. Refer Par. 14 Instantaneous
Adjust the trip point to accommodate the tolerated Overload Protection Delay.
phase imbalance. The factory setting is normally Instantaneous Overload protection is disabled during
acceptable but may have to be adjusted to starting and stopping.
accommodate individual site variations.
Reaction time of the phase imbalance protection can
also be adjusted. Refer Par. 12 Phase Imbalance 10 Excess Start Time Protection
Protection Delay. Value:
0 - 255 second ✭ 20 seconds
ATTENTION
The phase imbalance trip point is desensitised
Function:
by 50% during starting and stopping.
Sets the maximum allowable start time.

Description of choice:
8 Undercurrent Trip Point Set for a period slightly longer than the normal motor
Value: starting time. The MCD3000 will then trip if the start
15% - 100% Motor FLC ✭ 20 % time exceeds normal. This provides early indication
that the application conditions have changed or that
Function: the motor has stalled. It can also protect the soft
Sets the minimum allowable running current. starter from being operated outside its rated start
capability.
Description of choice:
Where it is desired to stop motor operation on ATTENTION
detection of an abnormally low current, set the Ensure the Excess Start Time protection
Undercurrent trip point above the motor magnetising setting is within the MCD3000 rated capability.
current and below the normal running current.
To defeat the Undercurrent protection function, set the
trip point below the motor's magnetising current. 11 Phase Rotation Protection
Typically < 25%. Value:
Reaction time of the Undercurrent protection can also 0-2 ✭ 0 (Off)
be adjusted. Refer Par. 13 Undercurrent Protection
Delay. 0 = Off (Forward & Reverse rotation permitted)
Undercurrent protection is disabled during starting and 1 = Forward Rotation Only
stopping. 2 = Reverse Rotation Only

Function:
Sets the allowable phase rotation sequence of the
incoming supply.

✭ = factory setting
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 MCD3000 Series
Description of choice: 15 Restart Delay
Programming

The MCD3000 is itself phase rotation insensitive. This Value:

function allows motor rotation to be limited to one 1 - 254 second ✭ 15 seconds
direction only. Set the protection according to
application requirements. Function:
Sets the minimum time between the end of a stop and
12 Phase Imbalance Protection Delay the beginning of the next start.
Value:
3 - 254 second ✭ 3 seconds Description of choice:
Set according to process requirements.
Function: During the Restart Delay period the LED to the right of
Delays tripping on detection of a phase imbalance the MCD3000 numeric display will flash, indicating the
greater than allowed by the Phase Imbalance motor cannot be started.
Sensitivity setting. (Par. 7 & Par. 31)

Description of choice: 16 Torque Boost

Set to avoid unnecessary tripping due to temporary Value:
phase imbalances. 0-1 ✭ 0 (Off)

0 = Off
13 Undercurrent Protection Delay 1 = On
Value:
0 - 60 second ✭ 5 seconds Function:
Activates the torque boost function.
Function:
Delays tripping on detection of a motor current lower Description of choice:
than the programmed Undercurrent Trip Point. (Par. 8 Torque boost provides extra torque at the beginning of
& Par. 32) a start. Torque boost can be used for loads that
require high torque to breakaway but then accelerate
Description of choice: freely with lower torque.
Set to avoid unnecessary tripping due to temporary
undercurrent situations. ATTENTION
Undercurrent protection is disabled during starting and Torque boost results in a fast application of
stopping. torque. Ensure that the driven load and drive
chain can handle DOL start torque characteristics.

14 Instantaneous Overload Protection Delay

17 Soft Stop Profile
Value:
0 - 60 seconds ✭ 0 seconds Value:
0-1 ✭ 0 (Standard Mode)
Function:
Delays tripping on detection of a motor current higher 0 = Standard mode
than the programmed Instantaneous Overload Trip 1 = Enhanced pump control
Point. (Par. 9 & Par. 33)
Function:
Description of choice: Selects between soft stop profiles.
Set to avoid unnecessary tripping due to temporary
high overload situations. Description of choice:
The standard mode is the default soft stop profile and
is appropriate for most installations. In standard mode
✭ = factory setting
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 MCD3000 Series
motor deceleration is monitored and soft stop 18 D.C.Brake - Brake Time

Programming
operation is automatically adjusted to optimise Value:
performance. Enhanced pump control may however 0 - 10 second ✭ 0 seconds (Off)
offer greater control in some pump applications.
Function:
The D.C.Braking function decreases motor Sets the time of operation of the D.C. Braking
deceleration time by applying a D.C. current to function.
the motor terminals when a stop command is
given. This function requires that a contactor Description of choice:
(AC1 rated) be wired between output terminals Set as required. A setting of 0 seconds turns the
T2 & T3 as shown in the electrical schematic D.C.Brake function Off.
below and that the following MCD3000
parameters be adjusted. ATTENTION
• Par 18. D.C.Brake - Brake Time MCD3000 Relay Output C must be
• Par 19. D.C.Brake - Brake Torque programmed for the D.C.Brake Contactor
• Par 38. Relay C - Function Assignment. Control so that the shorting contactor functions
correctly. Refer Par. 38 Relay C - Function Assignment
The MCD3000 power modules will be for adjustment procedure.
damaged if the D.C.Brake contactor is
closed when the D.C.Brake function is not ATTENTION
operating. Ensure the D.C.Brake The D.C.Brake and Soft Stop functions cannot
contactor is controlled by Relay Output C and that be used together. Setting a D.C.Brake - Brake
Par. 38 Relay C - Function Assignment is set for Time greater than 0 seconds causes Par. 5 Soft Stop
D.C.Braking Contactor Control Ramp Time and Par.29. Soft Stop Ramp Time
(secondary parameter set) to be set to 0 seconds.

ATTENTION
The MCD3000 power modules will be During operation of the D.C.Brake function the
damaged if the D.C.Brake contactor is MCD3000 display shows the letters 'br' as
incorrectly connected between T1-T2 or shown below.
T1-T3.

19 D.C.Brake - Brake Torque

Value:
30% - 100% Braking Torque ✭ 30%

Function:
Sets the D.C.Brake level as a % of maximum braking
torque.

Description of choice:
Set as required.

ATTENTION
For very high inertia loads more braking torque
is available by use of the 'Soft Braking'

✭ = factory setting
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 MCD3000 Series
technique described in the Design Guide section of
Programming

this manual.

20 Local / Remote Mode

Value:
0-3 ✭ 0 ([LOCAL/REMOTE] button enabled)

0 = [Local/Remote] push button on MCD3000 22 Serial Communications - Baud Rate

enabled all the time. Value:
1 = [Local/Remote] push button on MCD3000 1-5 ✭ 4 (9600 baud)
enabled only while motor stopped.
2 = Local control only. (MCD3000 push buttons 1 = 1200 baud
enabled, remote inputs disabled) 2 = 2400 baud
3 = Remote control only. (MCD3000 push buttons 3 = 4800 baud
disabled, remote inputs enabled) 4 = 9600 baud
5 = 19200 baud
Function:
Determines when MCD3000 push buttons and remote Function:
control inputs are operative. Also when, and if, the Sets the baud rate for serial communications.
[Local/Remote] push button can be used to switch
between local and remote control. Description of choice:
Set as appropriate.
Description of choice:
Set according to desired operational requirements.
23 Serial Communications - Satellite Address
Value:
21 Current Gain 1 - 99 ✭ 20
Value:
85% - 115% ✭ 100% Function:
Assigns the MCD3000 an address for serial
Function: communications.
Adds a gain to the MCD3000 current monitoring
circuits. These circuits are factory calibrated with an Description of choice:
accuracy of ±5%. The gain can be used to match the Set a unique address number as appropriate.
MCD3000 current read out with an external current
monitoring system.
24 Serial Communications - RS485 Time Out
ATTENTION
Value:
This adjustment affects all current based
0 - 100 second ✭ 0 seconds (Off)
functions. e.g. current read-out, motor
overload & all other current based protections and
Function:
current outputs.
Sets the maximum allowable period of RS485
inactivity.
Description of choice:
The gain should be adjusted according to the following
Description of choice:
formula.
Set this parameter if it is required that a trip should
occur in the event of a failure of RS485
communications with the MCD3000.

✭ = factory setting
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 MCD3000 Series
A setting of 0 seconds allows the MCD3000 to 29 Soft Stop Ramp Time

Programming
continue operating without regular RS485 activity. (Secondary Parameter Set)
Value:
ATTENTION 0 - 100 second ✭ 0 seconds (Off)
In the event of a RS485 Time Out trip the
MCD3000 cannot be reset until the RS485 See Par. 5 for Function & Description of choice.
communication is resumed. If the RS485
communications cannot be immediately re-established
30 Motor Thermal Capacity
and temporary manual control is required, Par 24
(Secondary Parameter Set)
Serial Communications - RS485 Time Out must be set
to 0 seconds. Value:
5 - 120 second ✭ 10 seconds

See Par. 6 for Function & Description of choice.

The MCD3000 includes two motor operating
parameter sets. Parameters 25 - 33 make up the
secondary parameter set and replicate the 31 Phase Imbalance Sensitivity
primary parameter set, Parameters 1 - 9. (Secondary Parameter Set)
Refer to the Operation section of this manual for Value:
detail on enabling the secondary parameter set. 1 - 10 ✭ 5 (Normal Sensitivity)

25 Motor FLC 1 - 4 = Increased sensitivity

(Secondary Parameter Set) 5 = Normal sensitivity
Value: 6 - 10 = Reduced sensitivity
(Depends On Model)Amps ✭ Depends on Model
See Par. 7 for Function & Description of choice.
See Par. 1 for Function & Description of choice.
32 Undercurrent Trip Point
26 Current Limit (Secondary Parameter Set)
(Secondary Parameter Set) Value:
Value: 15% - 100% Motor FLC ✭ 20 %
100% - 550% Motor FLC ✭ 350 %
See Par. 8 for Function & Description of choice.
See Par. 2 for Function & Description of choice.
33 Instantaneous Overload Trip Point
27 Current Ramp - Initial Current (Secondary Parameter Set)
(Secondary Parameter Set) Value:
Value: 80% - 550% Motor FLC ✭ 400%
10% - 550% Motor FLC ✭ 350%
See Par. 9 for Function & Description of choice.
See Par. 3 for Function & Description of choice.
34 Low Current Flag Set Point
28 Current Ramp - Ramp Time Value:
(Secondary Parameter Set) 1 - 100% Motor FL ✭ 50% Motor FLC
Value:
1 - 30 second ✭ 1 second Function:
Sets the current at which the Low Current Flag
See Par. 4 for Function & Description of choice. operates. (Low current flags can occur only when the
motor is running).
Relay Output B can be programmed to indicate the
state of the Low Current Flag. The relay output will
✭ = factory setting
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 MCD3000 Series
change state when motor current is below the set
Programming

point.
See Par. 37 for Relay B - Function Assignment.

Description of choice:
Set as appropriate.

35 High Current Flag Set Point

Value:
50 - 550% Motor FL ✭ 105% Motor FLC

Function:
Sets the current at which the High Current Flag
operates. (High current flags can occur only when the 37 Relay B - Function Assignment
motor is running). Value:
Relay Output B can be programmed to indicate the 0-4 ✭ 0 (Trip)
state of the High Current Flag. The relay output will
change state when motor current is above the set 0 = Trip
point. 1 = Output on
See Par. 37 for Relay B - Function Assignment. 2 = High current flag (see Par. 34)
3 = Low current flag (see Par. 33)
Description of choice: 4 = Line contactor
Set as appropriate.
Function:
Sets the functionality of Relay Output B
36 Relay A - Function Assignment
Value: Description of choice:
0-1 ✭ 0 (Line contactor) See Par. 36

0 = Line Contactor
1 = Run 38 Relay C - Function Assignment
Value:
Function: 0-2 ✭ 0 (Run)
Sets the functionality of Relay Output A
0 = Run
Description of choice: 1 = D.C.Brake Contactor Control
Set as required. 2 = Off (does not operate)

Function:
Sets the functionality of Relay Output C

Description of choice:
Set to 1 (D.C.Brake Contactor Control) only when
using the D.C.Brake function and make this
adjustment only after first setting Par. 18 D.C.Brake -
Brake Time.

✭ = factory setting
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 MCD3000 Series
ATTENTION 40 Automatic Reset - Number Of Resets

Programming
To reduce the chance of equipment damage Value:
through inappropriate adjustment of Relay C 1 - 5 Resets ✭ 1 Reset
functionality the MCD3000 automatically sets this
parameter to 2 (Off) in the following instances. Function:
• If a soft stop time is programmed while Par. 38. Sets the number of times faults will be reset before the
Relay C - Function Assignment is set to 1 trip condition is latched and a manual reset is required.
(D.C.Brake Contactor Control).
• When Par. 18 D.C.Brake - Brake Time is changed
Description of choice:
to 0 seconds.
Set according to the maximum number of resets
• When Par. 18 D.C.Brake - Brake Time is changed required.
from 0 seconds. The MCD3000 reset counter will increment by one
when a trip occurs up to the programmed number of
resets. A manual reset will then be required.
The Automatic Reset function enables selected The reset counter decrements by one (to a minimum
trip types to be automatically reset. Automatic of zero) after each successful start/stop cycle.
Reset operation is affected by three settings.
• Trip Types
• Number Of Resets
41 Automatic Reset - Reset Delay Group 1 & 2
• Reset Delay
Value:
5 - 999 second ✭ 5 seconds
If the start command is still present after a
Function:
trip state is reset the motor will be
Sets the delay before automatic reset of Group 1 and
restarted. Ensure that personal safety is
Group 2 trips.
not at risk from such operation and that all appropriate
safety measures have been taken.
Description of choice:
Set as required.
39 Automatic Reset - Trip Types
Value:
0-3 ✭ 0 (Off)
42 Automatic Reset - Reset Delay Group 3

0 = Off. Value:
1 = Automatically reset Group 1 trips. 5 - 60 minutes ✭ 5 minutes
2 = Automatically reset Group 1 & 2 trips.
3 = Automatically reset Group 1,2 & 3 trips. Function:
Sets the delay before automatic reset of Group 3 trips.
Function:
Selects what fault types will be automatically reset. Description of choice:
Set as required.
Description of choice:
Three groups of trips can be automatically reset.
43 Factory Diagnostic Display A
Group Trip Type Value:
1 Phase Imbalance, Phase Loss No adjustment
2 Undercurrent, Instantaneous Overload
3 Overcurrent, Motor Thermistor

✭ = factory setting
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 MCD3000 Series
44 Factory Diagnostic Display B 47 Change Password
Programming

Value: Value:
No adjustment 0 - 999 ✭0

Function:
45 Trip Log Sets the password number.
Value:
Description of choice:
Read Only ✭ No setting
Set and record the password number as required.
Function:
Displays the Trip Log. The trip log records the cause of
the last 8 trip events. 48 Parameter Lock
Value:
Description of choice: 0-1 ✭ 0 (Read/Write)
Use the [+/-] buttons to scroll through the trip log.
Refer to the Fault Procedure section of this manual for 0 = Read/Write
a full explanation of the trip log, trip codes and related 1 = Read Only
fault procedures.
Function:
Enables protection of program settings by restricting
46 Password Program Mode functionality to Read Only.
Value:
Description of choice:
0 - 999 ✭0
Set as required.
Function:
Entry of the correct password number does two
ATTENTION
things.
When the parameter lock has been changed
1. If the parameter settings are currently in the Read
from Read/Write to Read Only the new setting
Only state (Refer Par. 48 Parameter Lock) entering
only takes effect once the programming mode has
the correct password number temporarily enables
been exited.
the Read/Write state allowing parameter settings
to be changed. On exit of the programming mode
parameters return to the Read Only state.
49 Load Default Parameter Values
2. Allows access to parameter numbers 47, 48 & 49.
These parameters allow the user to: Value:
• Change the password number 0 - 100 ✭0
• Change the parameter state between
Read/Write and Read Only thus providing 50 = Load default parameter values
control over unauthorised changes to
program settings. Function:
• Load the default factory settings. Resets parameter values to factory default settings.

Description of choice: Description of choice:

Enter the current password number. If the password Set as required.
number has been lost, contact your Danfoss
representative.

✭ = factory setting
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 MCD3000 Series
50 Under Frequency Protection Delay

Programming
Value:
0 – 60 second ✭ 0 seconds

Function:
Delays tripping on detection of a low supply frequency
when the motor is running, <48Hz (50Hz supplies),
<58Hz (60Hz supplies).

ATTENTION
If the supply frequency drops below 45Hz
(50Hz supplies) or 55Hz (60Hz supplies) the
MCD3000 will trip instantly irrespective of the delay
setting.

Description of choice:
Set to allow continued operation during extreme but
temporary under frequency conditions.

✭ = factory setting
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 MCD3000 Series
■ Operation
Operation

Once the MCD3000 has been installed, wired and

programmed according to the instructions earlier in
this manual, it can be operated.

■ Local control panel.

The Local Control Panel can be used to operate the
MCD3000 when in local control mode.

3. Operational buttons.
Can be used to control operation when the
MCD3000 is in local mode. Switch between local
and remote modes using the [LOCAL/REMOTE]
push button.

ATTENTION
Par. 20 Local / Remote Mode can be set to
prohibit either local or remote mode operation.
If the [LOCAL/REMOTE] button is used in an attempt
to switch to a prohibited mode the numeric display will
show 'OFF'.
Also, operation of the [LOCAL/REMOTE] push button
can be restricted to when the motor is stopped. In this
case pushing the [LOCAL/REMOTE] push button
results in the numeric display showing 'OFF'.
1. Numeric Display
During operation the display can show either ATTENTION
motor current (Amps) or motor temperature (%) as When control power is applied the MCD3000
calculated by the MCD3000 motor thermal model. may be in either local or remote mode
The information being displayed is indicated by according to the mode it was in when control power
the LEDs to the right of the display, and can be was removed. The factory setting is local control.
changed using the [+/-] buttons.
In the event of a trip the display shows the trip ATTENTION
code. Refer to the Fault Procedure section of this Simultaneously pressing the [STOP] and
manual. [RESET] buttons causes the MCD3000 to
immediately remove voltage from the motor resulting in
ATTENTION a coast to stop. Any soft stop or D.C.Brake settings
If motor current exceeds the maximum current are ignored.
able to be shown on the numeric display, the
display will show dashes. 4. Programming Buttons
Refer to the Programming Section of this manual.
--- 5. Remote Control Input Status LEDs
2. Starter Status LEDs Indicate the state of the circuits connected across
• Start: Voltage is being applied to the motor the MCD3000 remote control inputs.
• Run: Full voltage is being applied to the
motor. ATTENTION
• Trip: The starter has tripped. When control power is applied to the
• Remote: The MCD3000 is in remote control MCD3000, all LEDs and Numeric Display
mode. The local [START],[STOP],[RESET] segments are illuminated for approximately 1 second
push buttons are not operative. to test their operation.

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 MCD3000 Series
■ Remote control The state of the motor thermal model can be viewed

Operation
Remote circuits connected to the MCD3000 control on the numeric display while the MCD3000 is not in
inputs can be used to operate the starter when in programming mode. Use the [+/-] keys to change the
remote control mode. Refer to the Installation section parameter shown on the numeric display.
of this manual for detail on control wiring options. Motor temperature is shown as a % of maximum
temperature. An overload trip occurs at 105%.
■ Serial communication
The RS485 serial link can be used to control operation ■ Pre-start tests
when the starter is either local or remote modes. Refer On receiving a start command, MCD3000 starters
to the Installation section of this manual for detail on operate the Line Contactor relay output (if
serial communications functions. programmed) and then perform a series of tests
before applying voltage to the motor terminals and
■ Restart delay operating the Output On relay output (if programmed).
Par. 15 Restart Delay sets a minimum time between
the end of a stop and the beginning of the next start. ■ Operation after power loss
During this period the LED to the right of the numeric When control and supply voltage is applied to the
display will flash, indicating the motor cannot be MCD3000 it will enter either the local or remote mode
started. according to the state it was in when voltage was
removed.
■ Secondary parameter set If in remote mode, the condition of the remote control
The MCD3000 has two motor parameter sets. inputs is checked and if a start command is present
• Primary Parameter Set : Par. 1 - 9 the motor will be started.
• Secondary Parameter Set : Par. 25 - 33 If in local mode, the motor will not be restarted until
the [START] push button is activated.
When the MCD3000 is in the off state and is
commanded to start, it checks the Par. Set control
input. If open circuit the primary parameter set is used.
If closed circuit the secondary parameter set is used.

27
Par. Set
28

ATTENTION
If the start command is given while the
MCD3000 is in the process of stopping (Soft
stop or D.C.Braking) the MCD3000 restarts without
checking the Par. Set control input.

■ Motor thermal model

The MCD3000 motor overload protection is an
advanced motor thermal model. Motor temperature is
continuously calculated by the microprocessor that
uses a sophisticated mathematical model to
accurately reflect motor heat generation and
dissipation during all stages of operation. e.g. Starting,
Running, Stopping & Stopped.
Because it operates continuously, the motor thermal
model eliminates the need for protection systems such
as; Excess Start Time, Limited Starts per hour etc

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 MCD3000 Series
■ General Technical Data
Specifications

AC line supply (L1, L2, L3):

Supply voltage MCD300 -T5 ............................................................................................. 3 x 200 VAC ~ 525 VAC
Supply voltage MCD300 -T7 ............................................................................................ 3 x 200 VAC ~ 690VAC
Supply frequency (at start) ....................................................................................... 50HZ (± 2Hz) / 60 Hz (± 2Hz)
Supply frequency (during start) ......................................................... >45Hz (50Hz supply) or >55Hz(60 Hz supply)
Supply frequency (during run) ........................................................... >48Hz (50Hz supply) or >58Hz(60 Hz supply)
Electronics control voltage ....................................................... 110 VAC (+10%/-15%) or 230 VAC (+10%/-15%)

Control Inputs
Start (Terminals 15 & 16) ................................................................... Normally Open, Active 24 VDC, 8mA approx.
Stop (Terminals 17 & 18) ................................................................. Normally Closed, Active 24 VDC, 8mA approx.
Reset (Terminals 25 & 26) ................................................................ Normally Closed, Active 24 VDC, 8mA approx.
Parameter Set (Terminals 27 & 28) .................................................... Normally Open, Active 24 VDC, 8mA approx.

Relay Outputs
1)
Programmable Output A (Terminals 13 & 14) ..... Normally Open, 5 A @ 250 VAC/360 VA, 5 A @ 30 VDC resistive
2)
Programmable Output B (Terminals 21, 22 & 24) ... Changeover, 5 A @ 250 VAC/360 VA, 5 A @ 30 VDC resistive
3)
Output C (Terminals 33 & 34) .......................... Normally Open, , 5 A @ 250 VAC/360 VA, 5 A @ 30 VDC resistive

1)
Programmable functions: Line contactor, Run
2)
Programmable functions: Tripped, Output on, High current flag, Low current flag, Line contactor
3)
Programmable functions: Run, D.C.Brake Contactor Control, Off

Environmental
Degree of protection MCD3007 to MCD3132 ................................................................................. IP21 (NEMA 1)
Degree of protection MCD3185 to MCD3800 ........................................................................ IP20 (Open Chassis)
o o o o
Operating Temperatures ............................................................................................. -5 C (23 F) / +60 C (140 F)
Rated short-circuit current (with semi-conductor fuses) ................................................................................ 100kA
Rated insulation voltage (Surges) ........................................................................... 2 kV line to earth, 1kV line to line
Rated impulse withstand voltage (Fast transients) ............................................................................................. 2 kV
Pollution Degree ......................................................................................................................... Pollution Degree 3
Electro static discharge ........................................................................ 4 kV contact discharge, 8 kV air discharge
Equipment class (EMC) .............................................................................................................................. Class A
Radio-frequency electromagnetic field .......................................................................0.15 MHz - 80 MHz: 140dBµV
80 MHz - 1 GHz: 10 V/m

This product has been designed for Class A equipment. Use of the product in domestic environments may cause
radio interference, in which case the user may be required to employ additional mitigation methods.

Standards Approvals


C ......................................................................................................................................................... CISPR-11
1
UL ............................................................................................................................................................... UL508
1
C-UL ........................................................................................................................................... CSA 22.2 No. 14
CE ................................................................................................................................................... IEC 60947-4-2

1
Requires use of semi-conductor fuses; is applicable for supply voltages up to 600VAC (MCD3500 440V); excludes
models MCD3600~MCD3800

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 MCD3000 Series
■ Current Ratings

Specifications
o o
Continuous Ratings (Not bypassed), 40 C (104 F) Ambient Temperature, < 1000 metres ✮
Model 3.0 x FLC 4.0 x FLC 4.5 x FLC
AC53a 3.0-30 : 50-10 AC53a 4.0-20 : 50-10 AC53a 4.5-30 : 50-10
MCD3007 20A 16A 14A
MCD3015 34A 28A 25A
MCD3018 39A 33A 29A
MCD3022 47A 40A 35A
MCD3030 68A 54A 48A
MCD3037 86A 70A 61A
MCD3045 93A 76A 65A
MCD3055 121A 100A 86A
MCD3075 138A 110A 97A
MCD3090 196A 159A 138A
MCD3110 231A 188A 163A
MCD3132 247A 198A 174A
MCD3185 364A 299A 255A
MCD3220 430A 353A 302A
MCD3300 546A 455A 383A
MCD3315 630A 530A 442A
MCD3400 775A 666A 545A
MCD3500 897A 782A 632A
MCD3600 1153A 958A 826A
MCD3700 1403A 1186A 1013A
MCD3800 1564A 1348A 1139A
o o
Bypassed Ratings, 40 C (104 F) Ambient Temperature, < 1000 metres ✮
Model 3.0 x FLC 4.0 x FLC 4.5 x FLC
AC53b 3.0-30 : 330 AC53b 4.0-20 : 340 AC53b 4.5-30 : 330
MCD3007 21 18A 15A
MCD3015 35 32A 27A
MCD3018 41 39A 33A
MCD3022 50 49A 40A
MCD3030 69 57A 49A
MCD3037 88 73A 63A
MCD3045 96 81A 69A
MCD3055 125 107A 91A
MCD3075 141 115A 100A
MCD3090 202 168A 144A
MCD3110 238 199A 171A
MCD3132 254 206A 179A
MCD3185 364 307A 201A
MCD3220 430 362A 307A
MCD3300 546 470A 392A
MCD3315 630 551A 455A
MCD3400 775 702A 566A
MCD3500 897 833A 661A
MCD3600 1153 1049A 887A
MCD3700 1403 1328A 1106A
MCD3800 1570 1534A 1257A

✮ For ambient temperature or altitude conditions beyond those listed contact Danfoss.
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 MCD3000 Series
■ Power Termination Details
Specifications

■ Semiconductor Fuses
Semiconductor fuses listed below are manufactured by Bussman and should be ordered directly from Bussman or
their local supplier. Instruction for selection of alternate semi-conductor fuses is available from Danfoss.

Model Bussman Fuse 400V Bussman Fuse 525V Bussman Fuse 690V I2t
MCD3007 170M1315 170M1314 170M1314 1150
MCD3015 170M1318 170M1317 170M1317 8000
MCD3018 170M1319 170M1317 170M1317 10500
MCD3022 170M1319 170M1318 170M1318 15000
MCD3030 170M1319 170M1319 170M2616 15000
MCD3037 170M1322 170M1320 170M1320 51200
MCD3045 170M1322 170M1321 170M1321 80000
MCD3055 170M1322 170M1322 170M1322 97000
MCD3075 170M2621 170M1322 170M1322 97000
MCD3090 170M3021 170M3021 170M3020 245000
MCD3110 170M3023 170M3023 170M3023 414000
MCD3132 170M3023 170M3023 170M3023 414000
MCD3185 170M6011 170M5012 170M4145 238000
MCD3220 170M6012 170M4016 170M6011 320000
MCD3300 170M6014 170M6014 170M4018 781000
MCD3315 170M5017 170M6015 170M6014 1200000
MCD3400 170M6019 170M6018 170M6017 2532000
MCD3500 170M6021 170M6020 170M6151 4500000
MCD3600 170M6021 170M6020 170M6151 4500000
MCD3700 170M6021 170M6021 2 x 170M5017 6480000
MCD3800 170M6021 170M6021 2 x 170M5017 13000000

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 MCD3000 Series
■ Dimensions / Weights

Specifications
IP 21 Enclosure
A B C a b Weight
MCD Model
mm (inches) mm (inches) mm (inches) mm (inches) mm (inches) Kg (lbs)
MCD3007 530 (20.87) 132 (5.20) 270 (10.63) 512 (20.16) 90 (3.54) 11 (24.3)
MCD3015 530 (20.87) 132 (5.20) 270 (10.63) 512 (20.16) 90 (3.54) 11 (24.3)
MCD3018 530 (20.87) 132 (5.20) 270 (10.63) 512 (20.16) 90 (3.54) 11 (24.3)
MCD3022 530 (20.87) 132 (5.20) 270 (10.63) 512 (20.16) 90 (3.54) 11 (24.3)
MCD3030 530 (20.87) 132 (5.20) 270 (10.63) 512 (20.16) 90 (3.54) 11.5 (25.4)
MCD3037 530 (20.87) 132 (5.20) 270 (10.63) 512 (20.16) 90 (3.54) 11.5 (25.4)
MCD3045 530 (20.87) 132 (5.20) 270 (10.63) 512 (20.16) 90 (3.54) 11.5 (25.4)
MCD3055 530 (20.87) 132 (5.20) 270 (10.63) 512 (20.16) 90 (3.54) 11.5 (25.4)
MCD3075 530 (20.87) 264 (10.40) 270 (10.63) 512 (20.16) 222 (8.74) 19.5 (43)
MCD3090 530 (20.87) 264 (10.40) 270 (10.63) 512 (20.16) 222 (8.74) 19.5 (43)
MCD3110 530 (20.87) 264 (10.40) 270 (10.63) 512 (20.16) 222 (8.74) 19.5 (43)
MCD3132 530 (20.87) 396 (15.60) 270 (10.63) 512 (20.16) 354 (13.94) 27 (59.5)

IP 20 Enclosure
A B C a b Weight
MCD Model
mm (inches) mm (inches) mm (inches) mm (inches) mm (inches) (kg)
MCD3185 850 (33.46) 430 (16.93) 280 (11.02) 828 (32.59) 370 (14.57) 49.5 (109)
MCD3220 850 (33.46) 430 (16.93) 280 (11.02) 828 (32.59) 370 (14.57) 49.5 (109)
MCD3300 850 (33.46) 430 (16.93) 280 (11.02) 828 (32.59) 370 (14.57) 49.5 (109)
MCD3315 850 (33.46) 430 (16.93) 280 (11.02) 828 (32.59) 370 (14.57) 49.5 (109)
MCD3400 850 (33.46) 430 (16.93) 280 (11.02) 828 (32.59) 370 (14.57) 49.5 (109)
MCD3500 850 (33.46) 430 (16.93) 280 (11.02) 828 (32.59) 370 (14.57) 49.5 (109)
MCD3600 1000 (39.37) 560 (22.05) 315 (12.40) 978 (38.49) 500 (19.69) 105 (232)
MCD3700 1000 (39.37) 560 (22.05) 315 (12.40) 978 (38.49) 500 (19.69) 105 (232)
MCD3800 1000 (39.37) 560 (22.05) 315 (12.40) 978 (38.49) 500 (19.69) 105 (232)

MCD3007 ~ MCD3132 MCD3185 ~ MCD3800

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 MCD3000 Series
■ Design Guide The most common reduced voltage starters are;
• Star/Delta starters
Design Guide

This section provides data useful in the selection and

application of soft starters. • Auto-transformer starters
• Primary resistance starters
■ Reduced voltage starting • Soft starters
When started under full voltage conditions
a.c.induction motors initially draw Locked Rotor Star/Delta starting is the cheapest form of reduced
Current (LRC) and produce Locked Rotor Torque voltage starting however performance is limited. The
(LRT). As the motor accelerates the current falls and two most significant limitations are;
the torque increases to break down torque before 1. There is no control over the level of current and
falling to full speed levels. Both the magnitude and torque reduction, these are fixed at one third of
shape of the current and torque curves are dependent the full voltage levels.
on motor design. 2. There are normally large current and torque
transients as the starter changes from star to
delta. This causes mechanical and electrical
stress often resulting in damage. The transients
occur because as the motor is spinning and then
disconnected from the supply it acts as a
generator with output voltage which may be at the
same amplitude as the supply. This voltage is still
present when the motor is reconnected in delta
configuration, and can be exactly out of phase.
The result is a current of up to twice locked rotor
current and four times locked rotor torque.
Motors with almost identical full speed characteristics
often vary significantly in their starting capabilities.
Auto-transformer starting offers more control than the
Locked rotor currents range from as low as to 500%,
star/delta method, however voltage is still applied in
to in excess of 900% of motor FLC. Locked rotor
steps. Limitations of auto-transformer starting include;
torque range from as low as 70%, to highs of around
1. Torque transients caused by switching between
230% motor Full Load Torque (FLT).
voltages.
The motor's full voltage current and torque
2. Limited number of output voltage taps restricts
characteristics set the limits for what can be achieved
the ability to closely select the ideal starting
with a reduced voltage starter. For installations in
current.
which either minimising start current, or maximising
3. High price for models suitable for frequent or
start torque is critical, it is important to ensure that a
extended starting conditions.
motor with low LRC and high LRT characteristics is
4. Cannot provide an effective reduced voltage start
used.
for loads with varying start requirements. For
When a reduced voltage starter is used, motor start
instance, a material conveyor may start loaded or
torque is reduced according to the following formula.
unloaded. The auto-transformer starter can only
2
I
TST = LRT x
( LRC
ST
) be optimised for one condition.

Primary resistance starters also provide greater

TST = Start torque starting control than star/delta starters. However, they
IST = Start current to have a number of characteristics that reduce their
LRC = Motor Locked Rotor Current effectiveness. These include;
LRT = Motor Locked Rotor Torque 1. Difficult to optimise start performance when
commissioning because the resistance value must
Start current can be reduced only to the point where be calculated when the starter is manufactured
the resulting start torque still exceeds the torque and is not easily changed later.
required by the load. Below this point motor 2. Poor performance in frequent starting situations
acceleration will cease and the motor/load will not because the resistance value changes as heat is
reach full speed.
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 MCD3000 Series
generated in the resistors during a start. A long Two phase torque controllers must be used with a

Design Guide
cool down period is required between starts. motor overload but can start and stop the motor
3. Poor performance for heavy duty or extended without use of a contactor, however voltage is still
starts because heat build up in the resistors present at the motor even when it is not running. If
changes the resistance value. installed in this manner it is important to ensure
4. Cannot provide an effective reduced voltage start adequate safety measures are taken and that such
for loads with varying start requirements. operation is permitted by local regulations.

Soft starters are the most advanced of the reduced Open loop voltage controllers control all three phases
voltage starters. They offer superior control over and provide both the electrical and mechanical
current and torque as well as incorporating advanced benefits normally associated with soft start. These
motor protection and interface features. systems control the voltage applied to the motor in a
The main starting advantages soft starters offer are; preset manner and receive no feedback on starting
1. Simple and flexible control over starting current current. Control of start performance is provided to the
and torque. users through settings such as, Initial Voltage, Ramp-
2. Smooth control of voltage and current free from up time and Dual Ramp-up time. Soft stop is also
steps or transitions. commonly available and provides the ability to extend
3. Capable of frequent starting. motor stopping times.
4. Capable of handling changing start conditions. Open loop voltage controllers must be used with a
5. Soft stop control to extend motor deceleration motor overload and, if required, a line contactor. As
times. such they are a component part that must be
6. Braking control to reduce motor deceleration integrated with other items to form a complete motor
times. starter.

■ Types of soft start control Closed loop voltage controllers are a variant of the
The term 'soft start' is applied to a range of open loop system. They receive feedback on motor
technologies. These technologies all relate to motor start current and use this to stop the voltage ramp
starting but there are significant differences in the when a user set start current limit is reached. User
methods used and the benefits available. Soft starters settings and adjustments are the same as for the open
can be broken down into the following categories; loop voltage controllers with the addition of a current
• Torque controllers limit setting.
• Open loop voltage controllers Motor current information is also often used to provide
• Closed loop voltage controllers a number of current based protection functions. These
• Closed loop current controllers functions include, motor overload, phase imbalance,
electronic shearpin, undercurrent etc. These systems
Torque controllers provide only a reduction in starting are complete motor starters providing both start/stop
torque. Depending on their design they control one or control and motor protection.
two phases only. As a consequence there is no
control of starting current as is provided by the more Closed loop current control is the most advanced form
advanced soft start formats. of soft start. Unlike voltage based systems closed loop
Single phase torque controllers must be used with a current technology uses current as the primary
contactor and motor overload. They are suitable for reference. The advantages of this approach are
light applications with low to medium start frequency. precise control of starting current and ease of
Three phase control should be used for repetitive start adjustment. Many of the user settings required by
or high inertia loads because single phase controllers closed loop voltage systems can be made
cause increased motor heating during start. This automatically by current based systems.
occurs because almost full voltage current flows in the
motor winding not controlled by the single phase ■ MCD3000 control principles
controller. This current flows for a longer period than MCD3000 soft starters control all three phases
during a DOL start resulting in increased motor supplied to the motor. They are closed loop current
heating.

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 MCD3000 Series
controllers employing constant current algorithms to supplying 145 A run current and a start current of
Design Guide

provide the best in soft start control. 4.5 x FLC for 30 seconds with a minimum of 570
seconds between the end of one start and the
■ Understanding soft starter ratings commencement of the next.
The maximum rating of a soft starter is calculated so
the junction temperature of the power modules (SCRs)
o o
does not exceed 125 C (257 F). Five operating
parameters effect the SCR junction temperature;
Motor Current, Start Current, Start Duration, Number
of Starts Per Hour, Off Time. The full rating of a
particular soft start model must account for all these
parameters. A current rating on its own is not sufficient
to describe the capability of a soft starter.
In summary, a soft starter has many current ratings.
IEC 60947-4-2 details the AC53 utilisation categories These current ratings are dependent on the start
for describing a soft starter's ratings. There are two current and operational performance required by the
AC53 codes; application.

1. AC53a: for soft starters used without bypass To compare the current rating of different soft starters
contactors. it is important to ensure that operating parameters are
For example, the following AC53a code describes identical.
a soft starter capable of supplying a 256 A run
current and a start current of 4.5 x FLC for 30 ■ Model selection
seconds 10 times per hour where the motor runs ATTENTION
for 70% of each operating cycle. (Operating cycle To fully understand the model selection
= 60 minutes / starts per hour) procedures it is important to have a good
knowledge of the fundamental principles of soft starter
ratings. Please read the previous section of this
manual, Understanding soft starter ratings.

Model selection can be made in two ways. The most

appropriate procedure is dependent on the individual
circumstances of the application. Technical support is
also available from your local supplier.

• Starter Current Rating: Maximum FLC rating Standard model sel

selection proce
ocedure
of the motor to be connected to the soft This method is appropriate for typical industrial
starter given the operating parameters applications that operate within the standard
specified by the remaining items in the AC53a MCD3000 ratings of 10 starts per hour, 50% duty
code. o o
cycle, 40 C (104 F ), <1000 metres.
• Start Current: The maximum start current that
will be drawn during start.
• Start Time: The time taken for the motor to 1. Use the table below to determine the typical start
accelerate. current required for the driven load.
• On-load Duty Cycle: The percentage of each 2. Refer to the Current Ratings tables in the
operating cycle that the soft starter will run. Specifications section of this manual, and use the
• Starts Per Hour: The number of operating typical start current identified above to select a
cycles per hour.
MCD3000 model with a FLC rating greater or
equal to the motor nameplate FLC.
2. AC53b: for soft starters used with bypass
contactors
For example, the following AC53b code describes
a soft starter which, when bypassed, is capable of

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 MCD3000 Series
Application Typical of motors and machines does vary. For greater

Design Guide
Start Current accuracy use the advanced model selection
General & Water procedure.
Agitator 4.0 x FLC
Centrifugal Pump 3.5 x FLC ATTENTION
Compressor (Screw, unloaded) 3.0 x FLC
Compressor (Reciprocating, unloaded) 4.0 x FLC For applications that operate outside the
Conveyor 4.0 x FLC standard MCD3000 ratings of 10 starts per
o o
Fan (damped) 3.5 x FLC hour, 50% duty cycle, 40 C (104 F), <1000 metres
Fan (undamped) 4.5 x FLC
(3280 ft) consult your local supplier.
Mixer 4.5 x FLC
Positive Displacement Pump 4.0 x FLC
Submersible Pump 3.0 x FLC Advanced model selselection proce
ocedure
Metals & Mining This method uses data on the motor and load to
Belt Conveyor 4.5 x FLC
determine the required start current and assumes
Dust Collector 3.5 x FLC
Grinder 3.0 x FLC operation within the standard MCD3000 ratings of 10
o o
Hammer Mill 4.5 x FLC starts per hour, 50% duty cycle, 40 C (104 F), <1000
Rock Crusher 4.0 x FLC metres (3280 ft).
Roller Conveyor 3.5 x FLC
Roller Mill 4.5 x FLC
Tumbler 4.0 x FLC Advanced model selection should be used where
Wire Draw Machine 5.0 x FLC typical figures listed in the standard model selection
Food Processing procedure are not considered certain enough.
Bottle Washer 3.0 x FLC
Advanced model selection is also recommended for
Centrifuge 4.0 x FLC
Dryer 4.5 x FLC high inertia applications and installations involving large
Mill 4.5 x FLC motors where motor start performance can vary
Palletiser 4.5 x FLC
widely.
Separator 4.5 x FLC
Slicer 3.0 x FLC
Pulp and Paper 1. Calculate the required starting torque as a
Dryer 4.5 x FLC percentage of motor Full Load Torque (FLT).
Re-pulper 4.5 x FLC
Shredder 4.5 x FLC
Generally machine suppliers will be able to provide
Petrochemical
Ball Mill 4.5 x FLC data regarding the start torque requirements of
Centrifuge 4.0 x FLC their machinery. Where this data is not provided
Extruder 5.0 x FLC as a percentage of motor FLT it will need to be
Screw Conveyor 4.0 x FLC
converted.
Transport & Machine Tool
Ball Mill 4.5 x FLC
Grinder 3.5 x FLC A motor's full load torque can be calculated as
Material Conveyor 4.0 x FLC follows
Palletiser 4.5 x FLC
Press 3.5 x FLC
Roller Mill 4.5 x FLC
Rotary Table 4.0 x FLC
Lumber & Wood products
Bandsaw 4.5 x FLC
Chipper 4.5 x FLC
Circular Saw 3.5 x FLC
Debarker 3.5 x FLC
Edger 3.5 x FLC 2. Calculate the minimum start current required by
Hydraulic Power Pack 3.5 x FLC the motor to produce the required torque as
Planer 3.5 x FLC
Sander 4.0 x FLC
calculated above.
TST
IST = LRC x
ATTENTION LRT
The above start current requirements are
IST = Minimum required start current
typical and appropriate in most circumstances.
LRC = Motor Locked Rotor Current
However, start torque requirements and performance LRT = Motor Locked Rotor Torque

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 MCD3000 Series
TST = Required start torque Application Benefits
Design Guide

3. Refer to the Current Ratings tables in the

Specifications section of this manual. Select a Ski Lifts • Jerk free acceleration increases
Start Current column within the Current Ratings
skier comfort and prevents
table that is greater than the required start current
swinging T-bars etc.
calculated above. Use this column to select a
• Reduced starting current allows
MCD3000 model with a FLC rating greater or
starting of large motors on a
equal to the motor nameplate FLC. weak power supply.
• Smooth and gradual acceleration
■ Typical applications whether the ski lift is lightly or
MCD3000 soft starters can offer benefits for almost all
heavily loaded.
motor starting applications. Typical advantages are
• Phase rotation protection
highlighted in the table below.
prevents operation in reverse
direction.
Application Benefits Compressors • Reduced mechanical shock
Pumps • Minimised hydraulic shock in extends the life of the
pipelines during start and stop. compressor, couplings and
• Reduced starting current. motor.
• Minimised mechanical stress on • Limited start current enables
motor shaft. large compressors to be started
• Undercurrent protection prevents when maximum power capacity
damage from block pipe or low is limited.
water situations. • Phase rotation protection
• Automatic reset functionality prevents operation in reverse
ensures continued operation of direction.
unmanned pump stations. • Instantaneous overload
• Phase rotation protection protection prevents damage
prevents damage from reverse possible if liquid ammonia enters
pump rotation. the compressor screw.
• Instantaneous overload Fans • Extended coupling life through
protection prevents damage from reduced mechanical shock.
debris sucked into the pump.
• Reduced start current enables
Conveyor Belts • Controlled soft start without large fans to be started when
mechanical shocks, e.g. bottles maximum power capacity is
on a belt do not fall over during limited.
starting, minimised belt stretch, • Phase rotation protection
reduced counter balance stress. prevents operation in reverse
• Controlled stop without direction.
mechanical shocks. Soft stop.
• Optimum soft start performance Mixers • Gentle rotation during start-up
even with varying starting loads,
reduces mechanical stress.
e.g. coal conveyors started • The starting current is reduced.
loaded or unloaded.
• Extended mechanical lifetime.
• Maintenance-free. Bandsaws • Reduced saw band replacement
Centrifuges • Smooth application of torque times because the MCD3000 soft
prevents mechanical stress. braking can stop the motor
• Reduced starting times over quickly.
star/delta starting. • Extended saw band life because
• Reduced stopping times. torque shocks during start are
(D.C.Brake and soft braking). eliminated.

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 MCD3000 Series
Application Benefits contactor, ensure such connection complies with local

Design Guide
• Easier saw band alignment. Slow regulations.
acceleration allows saw bands to Use of a line contactor or similar physical disconnect
be 'tracked' without jogging. provides better off state isolation than the soft starter
• Maximum overload capability thyristors. This improves operator safety.
available for ride through of Use of a line contactor also eliminates the potential for
operating overloads. The extreme supply voltage disturbances to damage the
MCD3000 motor thermal model soft starter thyristors while they are in the off state.
can account for the connected Voltage disturbances resulting from supply resonance
motors actual overload capability can typically be expected on high impedance supplies
and will trip only if absolutely with power factor correction. Use of a line contactor is
necessary. prudent in such conditions.
Chippers • Reduced starting current. If using a line contactor and either the soft stop or
• Instantaneous overload trip D.C.Brake functions the line contactor cannot be
prevents mechanical damage opened until the end of the stop. The MCD3000
from jammed loads. should be used to directly control operation of the line
• Reduced deceleration times contactor. Set programmable relay output A or B to
through use of braking function. the Line Contactor function.
As an alternative to a line contactor, either a circuit
Crushers • Maximum overload capability
breaker with a no volt release coil operated by the
available for ride through of
MCD3000 N.C. trip output or a motor operated circuit
operating overloads. The
breaker can be considered.
MCD3000 motor thermal model
can account for the connected
■ Soft braking
motors actual overload capability
In addition to the D.C.Brake function MCD3000 soft
and will trip only if absolutely
starters can be configured for 'Soft Braking'. Soft
necessary.
braking provides greater braking torque and lower
• Maximum start capability
motor heating. Soft braking should be considered for
available for starting if crusher
high inertia loads such as chippers, crushers,
stopped while not completely
bandsaws etc.
empty. The MCD3000 motor
To implement soft braking the MCD3000 is employed
thermal model can account for
along with reversing contactors and a rotation sensor.
the connected motors actual
When a stop is called for, the phase rotation of the
overload capability and will allow
supply to the starter is reversed and the motor is 'soft
the motor to provide start torque
started' in reverse thus providing braking torque. The
for the maximum possible time.
rotation sensor is used to end braking when the motor
has stopped rotating.
■ Power factor correction
The MCD3000 secondary parameter set (Par. 25-33)
If a soft starter is used with static power factor
can be used to control braking torque independently
correction it must be connected to the supply side of
of starting parameters. This is done by setting start
the starter.
performance using the primary parameter set (Par. 1-
Connecting power factor correction
9) and braking performance using the secondary
capacitors to the output of the soft starter
parameter set (Par. 25-33). Closing the Par. Set
will result in damage to the soft starter. control input when the stop is initiated then activates
the secondary parameter set.
■ Line contactors
MCD3000 soft starters can operate with or without a
line contactor. If installing the MCD3000 without a line

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 MCD3000 Series
Soft Braki
aking Schematic
Design Guide

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 MCD3000 Series
■ Fault Procedure

Fault Procedure
The MCD3000 Soft Starters include a range of
protection functions. Faults identified by these systems
are indicated with a trip code on the Local Control
Panel display. The following section of this manual
explains the trip codes and action required.
Procedures for faults not identified with a trip code are The first digit indicates the trip number. (The
detailed in the General Faults section. MCD3000 has a trip log that records the last eight trip
events, trip number 1 is the most recent trip. Refer to
the next section of the manual for description of the
The voltage of the soft starter is
Trip Log).
dangerous whenever the equipment is
connected to the mains. Work on the The second digit indicates the cause of the trip
equipment should be carried out by
qualified personnel. Before performing any Code Cause & Action
maintenance and repair work, switch off the electrical
Shorted SCR trip.
supply to the device and observe all safety regulations. 0 The MCD3000 has detected a shorted
SCR.
■ Trip Codes • Test the MCD3000 SCRs using the
When a protection function operates the MCD3000
Power Circuit Test described in the
enters a trip state and displays the following data.
Test and measurement procedures
• The trip LED is illuminated chapter later in this section of the
• The [CODE] LED is illuminated indicating the
manual.
display is showing trip code data
• A shorted SCR trip can only be
reset by removing control voltage.
ATTENTION
Excess start time trip.
You can view motor temperature as calculated
by the MCD3000 motor thermal model by
1 The start time has exceed the maximum
limit programmed in Par. 10 Excess
using the [+/-] push buttons to scroll the numeric
Start Time Protection.
display between current [AMPS], temperature [TEMP]
• Identify and remedy why the motor
and trip code [CODE].
is taking longer than normal to
accelerate.
• Reset the MCD3000
• Restart the motor.
Overcurrent trip.
2 The motor has experienced an overload
condition that exceeded its thermal
capability as programmed in Par. 6
Motor Thermal Capacity.
• Identify and correct the cause of the
overload.
• Wait for the motor to cool
sufficiently to allow a restart.
• Reset the MCD3000.
• Restart the motor.
In an emergency situation where it is
The trip code data is made up of two parts. critical to immediately restart the motor
and overload protection of the motor is
a secondary concern, the MCD3000
overload protection can be reset by
temporarily removing control supply
voltage.

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 MCD3000 Series
Code Cause & Action Code Cause & Action
Fault Procedure

Motor thermistor trip. Power circuit fault.

3 Thermistors in the motor have indicated 8 • Ensure voltage is present on the
an overtemperature state. MCD3000 input terminals (L1, L2 &
• Identify and correct the cause of the L3).
motor overheating. • Ensure the motor is correctly
• Wait for the motor to cool connected to the MCD3000 output
sufficiently to allow a restart. terminals (T1, T2 & T3).
• Reset the MCD3000. • Test the MCD3000 power modules
• Restart the motor. (SCRs) using the SCR Test
If no motor thermistors are connected; described later in this section of the
• Ensure that there is a closed circuit manual under the Test and
across the MCD3000 motor Measurement Procedures heading.
thermistor input terminals. Undercurrent trip.
Phase imbalance trip. 9 Motor run current has fallen below the
4 An imbalance in phase currents has limit programmed in Par. 8 Undercurrent
exceeded the limits programmed in Par. Trip Point.
7 Phase Imbalance Sensitivity. • Identify and correct the cause of the
• Check the supply voltage. undercurrent situation.
• Verify the motor circuit. • Reset the MCD3000.
• Reset the MCD3000. • Restart the motor.
• Restart the motor. RS485 communications fault
• Check phase currents. c The RS485 link with the MCD3000 has
Supply frequency trip. been inactive for a time greater than
5 The supply frequency has varied outside programmed in Par. 24 Serial
the allowed limits. Refer to Specification Communication - RS485 Time Out.
section. • Identify and correct the cause of the
• Identify and correct the cause of the RS485 failure.
frequency variations. (Note that the • Reset the MCD3000.
loss of the three phase supply is a EEPROM Read/Write failure.
0Hz condition and may be the e The MCD3000 has been unable to
cause of a Supply frequency trip). Read/Write to the internal EEPROM.
• Reset the MCD3000. • Contact your nearest Danfoss
• Restart the motor. office.
Phase rotation trip. Starter overtemperature.
6 Phase rotation protection has been set f An excessive heatsink temperature has
and a prohibited phase rotation has been recorded.
been detected. Refer Par. 11 Phase • Ensure all cooling fans are working.
Rotation Protection. • Ensure cooling air is able to flow
• Correct the phase rotation. freely into and out of the starter.
• Reset the MCD3000. • Ensure the temperature of the
• Restart the motor. cooling air entering the MCD3000
Instantaneous overload trip. does not exceed the rated
7 An instantaneous overload exceeding temperature.
the limit programmed in Par. 9 • Reset and restart the MCD3000
Instantaneous Overload Trip Point has after allowing time for the heatsink
been detected. to cool.
• Identify and correct the cause of the
instantaneous overload.
• Reset the MCD3000.
• Restart the motor.

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 MCD3000 Series
■ Trip Log Symptom Cause & Action

Fault Procedure
When the MCD3000 enters a trip state, the cause of • MCD3000 is in programming mode.
the trip is recorded in a trip log. The trip log records Exit the programming mode.
the cause of the last eight trip events. Each trip event • Local push buttons not active. If
is numbered. The most recent event is numbered 1, attempting to use the start button on
while the oldest is numbered 8. the Local Control Panel, ensure the
MCD3000 is in local control mode.
(Refer to Par. 20 Local/Remote
Mode for details).
• Remote inputs not active. If
attempting to use the MCD3000
remote inputs, ensure the MCD3000
is in remote control mode. (Refer to
ATTENTION Par. 20 Local/Remote Mode for
Control voltage must be present to enable the details).
MCD3000 to record the cause of a trip event. • Remote start signal not valid. If
Therefore, trips caused by, or involving a loss of attempting to use the remote start
control supply voltage may not be recorded. input on the MCD3000, ensure the
remote contacts are correctly
To view the trip log; connected and operating properly.
• Enter the programming mode and move to Par. Do this by observing the remote
45, Trip Log. control input LEDs. The LEDs
• Press the [CHANGE DATA/OK] button to view the illuminate when there is a closed
most recent trip. circuit. In addition to the start signal
• Use the [+/-] buttons to scroll through the trip log. there must be a closed circuit
across the stop and reset inputs for
A 'marker' can be placed in the trip log to enable easy the starter to function.
identification of trips that have occurred after the • Restart delay active. A start cannot
marker has been placed. be initiated within the programmed
To place a marker; restart delay period. (Refer to Par.
• Enter the programming mode and move to Par. 15 Restart Delay for details).
45 Trip Log. • Auto-Reset active. If there has been
• Press the [CHANGE DATA/OK] button to view the a trip and the Auto-Reset function
trip log. has been turned ON, the MCD3000
• While simultaneously holding down the [+], [-] will be in Auto-Reset mode. This
buttons, press the [CHANGE DATA/OK] button. includes a reset delay period, during
The marker is added as the most recent trip and is which a start cannot be initiated
displayed as the letter 'A' as shown below. without first resetting the starter.
(Refer to Par. 39,40, 41 & 42
Automatic-Reset for details).
Starter will • Starter is running. Stop the starter
ATTENTION not enter and try again.
Markers cannot be placed consecutively. program
• Incorrect or no control supply
There must be at least one trip between each mode.
voltage. Ensure the correct supply
marker.
voltage is applied. (Terminals A1,A2
& A3).
■ General Faults
Program • Read Only mode is active. Set Par.
settings 48 Parameter Lock to Read/Write.
Symptom Cause & Action cannot be
• Incorrect programming procedure.
Starter will • Incorrect or no control supply made.
not operate. User programmed settings must be
voltage. Ensure the correct voltage
stored using the [CHANGE
is applied. (Terminals A1,A2 & A3).
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 MCD3000 Series
Symptom Cause & Action This procedure tests for correct operation of the
Fault Procedure

DATA/OK] button before moving to MCD3000 during start.

another parameter. • Calculate the expected start current by multiplying
DOL or • Power factor correction capacitors Par. 1 Motor FLC by the Par. 2 Current Limit or, if
uncontrolled connected to starter output. the secondary parameter set is being tested Par.
start. 25 Motor FLC by the Par. 26 Current Limit.
Remove any PFC from the starter
output. Check for damage to the • Initiate a start and measure the actual start
soft start power modules by current.
performing the SCR Test as detailed • If the measured start current is equal to the
in the next section of this manual. calculated current the starter is performing
• Damaged soft starter power correctly.
modules. Check the soft start power
modules by performing the SCR RUN PERFORMANCE TEST;
Test as detailed in the next section This procedure tests for correct operation of the
of this manual. MCD3000 during run.
• Damaged soft starter firing circuit. • Measure the voltage across each phase (L1-T1,
Check the soft start firing circuit by L2-T2, L3-T3) of the soft starter. A voltage drop of
performing the Firing Circuit Test as approximately 1 VAC or less indicates the starter
detailed in the next section of this is performing correctly.
manual.
Motor will • Insufficient start current. Check the POWER CIRCUIT TEST:
not load. Increase the start current This procedure tests the MCD3000 power circuit
accelerate including the SCR, firing loom and printed circuit
supplied to the motor by adjusting
to full speed. board.
Par. 2 Current Limit.
Erratic • Very small motor being controlled by • Disconnect the incoming supply (L1, L2, L3 and
Motor a large starter. The current drawn by control voltage) from the starter.
Operation
very small motors sometimes used • Disconnect the motor cables (T1, T2,T3) from the
and tripping. starter.
to test soft starter installations can
be too low to latch the soft starter • Ensure the firing looms remain plugged in during
SCRs. Increase motor size. the tests.
• Using a 500 VDC insulation tester (low voltage
MCD3000 The [START] button on the MCD3000 ohm meters or multi-meters are not adequate),
display local control panel is stuck. Release the measure the resistance between the input and
shows an 'h' output on each phase (L1-T1, L2-T2, L3-T3). The
button to restore normal operation.
resistance should be close to 33kΩ.
h • If the resistance measured across the SCR
Soft stop The MCD3000 soft stop function has measures below about 10kΩ the SCR should be
function significantly reduced the output voltage replaced.
ceases
to the motor without detecting any • If the resistance measured across the SCR is
before the
set ramp reduction in motor speed. This indicates greater than 33kΩ there could be a control PCB
time. a no, or very light load condition that or firing loom fault.
makes further control of the voltage
ineffective, hence the soft stop function CONTROL INPUT TEST;
has been halted. This procedure verifies the integrity of circuits
connected to any of the remote control inputs. Start,
Stop, Reset and Par. Set.
■ Test and measurement procedures • Using a volt meter measure across each input. If
The following tests and measurements can be used to 24VDC is measured when the circuit is closed, the
verify starter operation. switch/control is connected incorrectly or is faulty.

START PERFORMANCE TEST;

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 MCD3000 Series

Fault Procedure

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