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    Mechatronics: National Institute of Fashion Technology

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    Shubham Kumar
    The document provides an operation breakdown and standard minute value (SMV) calculation for a men's long sleeve shirt. It lists 41 operations needed to make the shirt along with the machine type required, number of machines, and SMV for each operation. The total SMV for making the shirt is calculated to be 23.20. Key operations include collar making and attaching, pocket attaching, sleeve and cuff attaching, and hemming. Abbreviations for various sewing machine types are also defined.

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    Mechatronics: National Institute of Fashion Technology

    Uploaded by

    Shubham Kumar
    65 views11 pages
    The document provides an operation breakdown and standard minute value (SMV) calculation for a men's long sleeve shirt. It lists 41 operations needed to make the shirt along with the machine type required, number of machines, and SMV for each operation. The total SMV for making the shirt is calculated to be 23.20. Key operations include collar making and attaching, pocket attaching, sleeve and cuff attaching, and hemming. Abbreviations for various sewing machine types are also defined.

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    METATRONICS

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    Pranav

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    The document provides an operation breakdown and standard minute value (SMV) calculation for a men's long sleeve shirt. It lists 41 operations needed to make the shirt along with the machine type required, number of machines, and SMV for each operation. The total SMV for making the shirt is calculated to be 23.20. Key operations include collar making and attaching, pocket attaching, sleeve and cuff attaching, and hemming. Abbreviations for various sewing machine types are also defined.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    65 views11 pages

    Mechatronics: National Institute of Fashion Technology

    Uploaded by

    Shubham Kumar
    The document provides an operation breakdown and standard minute value (SMV) calculation for a men's long sleeve shirt. It lists 41 operations needed to make the shirt along with the machine type required, number of machines, and SMV for each operation. The total SMV for making the shirt is calculated to be 23.20. Key operations include collar making and attaching, pocket attaching, sleeve and cuff attaching, and hemming. Abbreviations for various sewing machine types are also defined.

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    National Institute of Fashion Technology

    MECHATRONICS
    Guided by: - Mr. Jayant Kumar

    Documented By-: PRANAV PRIYADARSHI

    Department of Fashion Technology,


    National Institute of Fashion Technology Patna, Bihar

    CERTIFICATE
    This is to certify that I PRANAV PRIYADARSHI of Bachelor of Fashion
    Technology (BF.TECH) Semester-5th has successfully completed this
    Mechatronics assignment guided by Mr. Jayant Kumar during our
    classes as per the guidelines issued by National Institute Of Fashion
    Technology (NIFT).
    ACKNOWLEDGEMENT
    I would like to express our gratitude to the department Of Fashion
    Technology, NIFT Patna for giving us the opportunity to make this
    project. Hearty, thanks to my faculty Mr.Jayant Kumar for mentoring
    us throughout the project module and also helping and guiding us in
    our research work.
    The operation breakdown of a garment is done to
    understand garment construction - like stitch class and seam
    types used in making the sample garment. Style-wise operation
    breakdown is done by an industrial engineer in an excel chart. The
    operation breakdown report helps to set the line layout of every
    style.

    Operation Breakdown and SMV of Men’s


    Long Sleeve Shirt
    Number of
    OPERATION M/C TYPE Machine SMV
    Needed
    MAKE SECTION-SMALL PARTS
    COLLER FUSING IRN 2 0.25
    COLLAR MAKE MARK + MATCH HELPER 1 0.25
    COLLAR MAKE WITHELPER THREAD SNL 2 0.45
    COLLAR ALLOWANCE CUT HELPER 1 0.25
    COLLAR TURN + THEAD REMOVE HELPER 1 0.25
    COLLAR TOP 1/4 STC SNL 2 0.32
    COLLAR + BAND MATCH HELPER 1 0.3
    BAND JOIN SNL 2 0.55
    COLLAR ALLOWANCE NOSE CUT + SERGING 3 OL 1 0.35
    BAND TOP (MIDDLE) STC SNL 1 0.3
    COLLAR MARK SHOULDER PSN HELPER 1 0.3
    FLAP IRN IRN 2 0.45
    FLAP MAKE SNL 2 0.6
    FLAP TOP STC SNL 2 0.55
    FLAP PEN POINT MARK+ROLLING SNL 3 0.4
    MARK FOR CUFF MAKE HELPER 1 0.35
    CUFF MAKE SNL 1 0.5
    CUFF MAKE VERT. 1 0.4
    CUFF TOP STC SNL 2 0.6
    BACK PART
    BACK PART DART MAKE SNL 1 0.25
    MAIN + FIT LBL ATT WT BACK YK SNL 2 0.3
    BACK YK ATT 3 PARTS SNL 2 0.28
    BACK YK TOP STC SNL 1 0.4
    CARE LBL ATT SNL 1 0.3
    BACK NECK TRIMING HELPER 1 0.5
    BACK PART CHECK QC
    FRONT PART
    BOX PLATE MAKE K-S 2 0.55
    THREAD CUT HELPER 1 0.2
    BTN PLATE MAKE SNL 1 0.5
    FRONT NECK TRIMING HELPER 1 0.3
    ASSEMBLY
    BACK + FRONT PART MATCH HELPER 1 0.2
    SHOULDER JOIN SNL 2 0.3
    SHOULDER T/S DNL 1 0.25
    POCKET + FLAP MARK HELPER 2 0.45
    POCKET ROLLING SNL 1 0.2
    POCKET IRN IRN 2 0.2
    PLACKET IRN IRN 2 0.5
    POCKET MATCH HELPER 1 0.25
    POCKET JOIN SNL 2 0.6
    POCKET 1/4 SNL 2 0.55
    FLAP MATCH HELPER 1 0.2
    FLAP JOIN DNL 2 0.5
    NECK SHARING SAFETY STC SNL 1 0.25
    COLLAR + BODY ASSEMBLY HELPER 1 0.25
    COLLAR JOIN SNL 2 0.45
    COLLAR CLOSE TOP STC SNL 3 0.65
    SLEEVE PLACKET OPEN MARK + CUT HELPER 1 0.3
    GANBLE JOIN( FOLDER) SNL 1 0.35
    GANBLE TACK + EXCESS CUT SNL 1 0.3
    PLACKET JOIN + EDGE TOP STC SNL 2 0.4
    CUFF JNS PSN MARK HELPER 1 0.25
    SLEEVE MATCHING HELPER 1 0.2
    SLEEVE JOIN 3 OL 2 0.5
    SLEEVE INSIDE ALLOWANCE CUT HELPER 1 0.25
    ARM HOLE TOP STC ( FOLDER) DNL 2 0.6
    THEAD CUT + ALLOWANCE CUT 3OL 1 0.35
    SIDE SEAM TOP STC FOA 2 0.45
    CUFF JOIN PSN MARK HELPER 1 0.35
    CUFF JOIN SNL 3 0.8
    BOTTOM HEM SNL 2 0.45
    COMFORT LBL JOIN SNL 1 0.4
    FINAL THREAD CUT HELPER 2 0.4

    MACHINE ABB.

    • IRN – Iron Machine


    • SNL – Single needle lock stitch
    • 3 OL – 3 thread Overlock
    • VERT – Vertical Machine
    • DNL – Double needle lockstitch machine
    • K-S – Kansai machine
    • FOA – Feed of the arm

    SMV is 23.20
    Operation Breakdown and SMV Calculation of a Polo TShirt
    Name of Operation M/C name SMV Manpower
    Placket Iron IRON 0.40 2
    Placket Joint Position Mark Table 0.30 1
    Placket join 1N2TLS 0.32 2
    Placket Front Middle Cut TABLE 0.28 1
    Rib Placket Servicing O/L 0.25 1
    Lower Placket 2 Part Join 1N2TLS 0.30 1
    Lower Placket O/L 2N4TOL 0.28 1
    Lower Placket Join & Top Stitch 1N2TLS 0.32 2
    Nose Tack 1N2TLS 0.35 1
    Back & Front Part Matching TABLE 0.30 1
    Shoulder Joint & Trim 2N4TOL 0.33 1
    Collar Servicing & Mark O/L 0.30 1
    Collar Tack to Neck 1N2TLS 0.40 2
    Collar Join 2N4TOL 0.32 1
    Collar Piping 1N2TFL 0.30 1
    Collar Top Stitch 1N2TLS 0.60 2
    Placket Close & 1/16 T/S 1N2TLS 0.71 3
    Placket Inner Tack 1N2TLS 0.35 1
    Placket Corner Cut TABLE 0.25 1
    Placket Box Make 1N2TLS 0.50 2
    Cuff Servicing O/L 0.25 1
    Cuff Join 2N4TOL 0.40 1
    Sleeve Matching TABLE 0.30 1
    Sleeve Join 2N4TOL 0.43 2
    Arm Hole Top Stitch 2N3TFL 0.45 1
    Cuff Opening Tack 1N2TLS 0.30 1
    Sticker Remove+ Body Turn TABLE 0.20 1
    Side Seam 2N4TOL 0.50 1
    Cuff Top Tack 1N2TLS 0.22 2
    Bottom Hem 2N3TFL 0.24 1
    Button Hole 1N2TBH 0.25 1
    Button attach With Mark 1N2TBA 0.40 1
    Label Make & Bottom 1N2TLS 0.43 1
    Security Tack
    Total 11.53 44

    Total SMW=11.53
    Operation Breakdown and SMV of Trouser

    No OPERATION M/C S.M.W. TGT MAN REQ MAN ALCT

    1 Front Rise Take with stripe match SNL 0.3 200 0.81 1

    2 Front Rise Join 5OL 0.32 188 0.87 0.5


    3 Back Rise Join 5OL 0.32 188 0.87 1
    4 Front Rise Ts & Fly Shape SNL 0.45 133 1.22 1
    Stitching W/Deco
    5 Care Lable attach SNL 0.15 400 0.41 0.5
    6 Front & back sticker match MNL 0.25 240 0.68 1
    7 Side seam Long(Join) 5OL 0.7 86 1.89 2
    8 Inseam Join (Long) 5OL 0.5 120 1.35 1.5
    9 Elastic Open & Give Steam MNL 0.15 400 0.41 0.5
    10 Elastic Measure & Cut MNL 0.12 500 0.32 0.5
    11 Elastic Ring Make & Tk SNL 0.2 300 0.54 0.5
    12 Elastic Mark for attach MNL 0.2 300 0.54 0.5
    13 Mark hole position & sew BH 0.25 240 0.68 1
    14 Waist belt join 4OL 0.5 120 1.35 1
    15 Elastic fold & Tk SNL 0.4 150 1.08 1
    16 Waist belt Ts KS 0.6 100 1.62 1
    17 Insert Drawstring & Middling MNL 0.12 500 0.32 0.5
    18 Drawstring measure & cut MNL 0.6 100 1.62 2
    19 Drawstring btk BT 0.35 171 0.95 0.5
    20 Drawstring mid btk & cross btk BT 0.35 171 0.95 1
    21 Bottom hem DNL 0.6 100 1.62 2
    22 Thread Trimming W/Waist Tk MNL 0.7 86 1.89 1.5
    Remove
    Total 8.13 22 22

    TOTAL S.M.W.= 8.13


    QUESTION
    Calculate the capacity of the factory
    Operator (fixed ) -40
    Efficiency- 62%
    Number of hours- 8 hrs
    No. Of working days- 5

    o Sewing capacity = [(no. of operator * daily working hours * 60) –


    workers absence % ] * line efficiency

    o Sewing capacity (In minutes)/per day=11904

    o Sewing Capacity(in minutes)/week= 11904*5=59520

    o Production Capacity (in piece)= (capacity in hours*60/product


    SAM)*Line efficiency

    Operator Garment Minute/Day Line Absenteism Sweing SAM Production


    Efficiency capacity Capacity
    (Daily in % (in
    working minutes)
    hours*60)

    40 Shirt 480 62% 0 11904 23.20 1286 piece

    40 Tshirt 480 62% 0 11904 8.41 3656 piece

    40 Trouser 480 62% 0 11904 8.12 3660 piece

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